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MESSRS IWAGI ZOSEN CO.,LTD.

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I ....OWNER
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i, SHIP NO. S-2225
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' ! @&% %*%B%
NAME WATER STERILIZER
......................................................................

: DATE
 MESSRS WAG1 ZOSEN CO.,LTD.
......................................................................
w b ' *

. ~ ~ ~

s-2225
......................................................................
SHIP NO.
B!BD?g %*%?B#
NAME WATER STERILIZER
......................................................................

STAMP ...................
@RE ............r.3..................
M2f ..J

?!E 8 3 CHIEF CHECK DESIGN

DESIGNING DEPARTMENT I T.
Fujita
I
I
KOU
Watanabe
I
I
M.
Ka jiwara
I
I

18 %#rn%S24k
............................................. la a$
UZUSHIO ELECTRIC CO., LTD. DRW NO. 04290'
lEwi@E 2 SHEET NO. 0 1

I3 3
CONTENTS

SHEET NO. DRAWING NAME DRAW I NG NO.

01 CONTENTS a@. L 45554
1.2 SPEC IF ICAT ION e#* L 43961 1/2.2/2
3 OUTLINE DRAM NG fiU%H L 45553
4 PARTS ARRANGEMENT DRAW lNG 3ha3xc~ L 43959A
5 D IAGRAM DRAW lNG %%?&!3l L 43960
6 SPARE PARTS L I S T fmi% US 43015

CHIEF CHECK DESlGh

& 8 SCALE / NTS

: CHANGE DATE 2004/ / m m #ZR

t S % h ~ 4 S l O t M 1 # & ~............................................
........................................ ~ %*$2!Si?# I C USS-lk IH ?S
UZUSH I0 ELECTR lC GO. LTD.. WATER STERILIZER CONTENTS DRW. NO.
L45554
 1. General
A water s t e r i l i z e r i s a device which s t e r i l i z e s d r i n k i n g water, and has a f i l t e r .
This device radiates e f f i c i e n t l y u l t r a v i o l e t rays o f which wave length i s
253.7 nm, o f which s t e r i l i z i n g action i s extremely hard, and s t e r i l i z e s c o l i t i s ,
dysentery and typhoid germs underwater f o r a short time. .so t h a t it makes
sanitary water.

2. Features
1) U l t r a v i o l e t rays are e f f i c i e n t l y radiated from the center o f the waterway.
so it i s economical.
2) Even if the lamp break, i t s fragments don't mix i n t o drinking water
because o f indirect radiation.
3) Easy f i l t e r exchanging because o f cartridge f i l t e r .

3. Rated specification ~ % k k ~
Model E'zt USS-1 k
Ster i l i z i n g capacity % ~ ~ E * f 1k l/HOUR
Source !& 39 AC100V. 1 @ ,60Hz
Current o f lamp Be% 0.30A
S t a r t i n g voltage
Germicidal lamp
Output o f u l t r a v i o l e t ray 3.2W
Average l i f e o f lamp ~mTlp&l%$ 4000 HOURS
F i l t e r i n g dimension i%FMi? 50~m
F i l t e r i n g resistance ~B~WEFL lOnin~q/kg/cm~
Ant i-hydraul i c pressure ii%*Eh O.6MPa
CHIEF CHECK DESIGN
& 52 SCALE / NTS

CHANGE DATE 2004/ / SEE s.a 633

 4. l nspect i on
Examine the source and change germicidal lamp or glow lamp when germicidal
lamp i s not l ight ing.

5. Caution
1) Handle the germicidal lamp and special U.V. rays passing glass tube
(Quartz glass tube) i n the ster i l ize container when they w i l l be cleaned.
2) An inspection and a changing o f the f i l t e r and opening o f the flanges
must be done after closing input valve and drain.
3) Don't look a t the lamp d i r e c t l y because U. V. rays i s injurious t o our eyes.
Look a t the lamp with wearing glasses or glass plate i f the l ighting lamp
w i l l be looked at.
4) When the plumbing, you tighten FLANGE from both sides more careful l y
so as not t o hold by force. If you tighten it from one side only.
there i s a crack i n the main body and a possibi l i t y of a water leak.
5) You check (examine) a f i l t e r about every three months and wash it.
If the f i l t e r does not clean or l i t t l e water from the o u t l e t flow a f t e r
you had it instal led, you w i I I change o l d t o new.

C A U T I O N (%%I
1. CONFIRM L l GHT ING OF THE LAMP BEFORE APPLYING WATER.
i*f6E+l& 5>1(DARb @ELT:T$l\,
2. DON' T SEE THE LAMP DIRECTLY WITHOUT GLASSES.
fiR5 >I% U M t d L T E+'$Rtdl\PT$L\.
I I DESIGN
id SCALE / NTS
CHIEF
I
CHECK
I

CHANGE
WUa
rn 6 SHEET NO. 3

WINTENANCE SPACE 2 400

/ T I T L E PLATE
%RE

INLET
A7kO

/C&\ HOLE

a 2 SCALE/ /
CHANGE DATE I
@jFj%~1%~t2ttjfitPlif X%M USS-1 K 124 &!
45553
UZUSHIO ELECTRIC a., LTD. WATER STERILIZER OUTLINE DRW. NO.
 SCALE^ / NTS
CHANGE DATE I / /
-=WE g SHEET NO. 5

ELECTRIC WIRING DIAGRAM

B E % 8 FA

AC SOURCE R & 7-
-,.. LS ST

lOOV 1 6 60Hz

SYMBOL Z ? NAME % %
LS L I M I T SWITCH IJSY t - 2 4 . ~ 3
ST STAB1L IZER Big%
GL GERMICIDAL LAMP &?a%
. G GLOW LAMP AW%

WATER SYSTEM DIAGRAM

%lk%%M

W. I N +
.. .

w. oh ,+

.
DRAIN
,
#%O
: .. ..
SYMBOL . E ?. NAME % %
W.. I N . F I T T I N G WATER INLET h%O
-. .
. -w. OUT- FITTINGWATEROUTLET tkk0
FL .FILTER CONTAINER it%%% .
GC STERILIZE CONTAINER B3$%
'" DV . - . . DRAIN VALVE-, . %%k

rgterilize container will be connected in series according to steritizing capacity,

and germicidal lamps circuit will b e connected in parallel with AC source.
gm~ld:m$s~~ 2uiixmmatgarrm%c;tsweNl.rglzatnzaa.
?2i SCALE~/ NTS
CHANGE DATE I
1 /

- - - - - - - - - - - - - - - - %&&8%
-&,i%Egm&%i USS-1K %
L 43960
~m.
UZUSHIO ELECTRICM., WATER STERILIZER DIAGRAM DRW. NO.
 SHIP NO. I
I
SPARE PARTS LIST FOR 1
I
U S E II SETS PER VESS

-,=
- I I
%%%!El% TYPE USS-IK
WATER STERILIZER %8

9b %
WORKING

NPME OF PART OUTLINE

MAKER
(1550117)
GERMIGIOAL LAMP 31
@8!n
I, 436

GLOW LAMP
&a% El3
w
CARTRIDGE
FILTER
f)-k'J~'f
74h9

.-- - - 8 8 I

.............................................. US 4301 5
UZUSHIO ELECTRIC m.. ~ m . SPARE PARTS LIST DM.NO.
% 1k 2 % t r 9 v - c
Deterioration and Machine Life

E E B % %
Low - voltage Breaker

E$mk3--;C7 P1u Z%7>7=>V-

Fuse For wiring and electrolysis Condenser
 100 i2-F 360 6,000 4,000 10,000
100 &?@k 225 U7; 300 4,000 4,000 8.000
225 2iEk 600 u7: 240 1,000 5,000 6,000
JIS C 8370
600 &@k 800 U7; 120 500 3,500 4,000
( 1991 % )
800%@% 1,000U7; 60 500 2,500 3,000
u-F
1.000 & g k 2,500 60 500 2,000 2,500
2,500 &E% 5,000UT 60 400 1,100 1,500
 (( Deterioration And Machine Life of Low-voltage Breaker )3

The electric machine life is generally defined as follows: "the period until reliability and
safety in use cannot be maintained because of having less electrical and technical ability
due to various stress and deterioration as the years go by."
Even if within the range of life, deterioration or out of life may cause not only less react to
the change of load intensity but also mechanical accident. We'd like to ask you to update for
preventing an accident beforehand and for improving !.he reliabilily of power feeding.
A low-voltage breaker has such functions as open-shut in circuit, over currcnt , cut in
short-circuit current ,and cut in ground current.
The received factors while accomplishing these essential functions are as follows:
1. Electric factor
2. Mechanical factor
3. Thermal factor
4. Environmentalfactor received for 10n~-~eriod installation ,long use

These factors make low-voltage breaker deteriorate and exhaust the life. The open-shut
longevity of breaker cannot be depended on the used year alone. I t depends on the size of
energizing current ,the open-shut current ,the environment and the situation in use.
' Appropriate treatment should be done especially in a ship where is used under a hard
condition.
The content of troubles which can be forecaster due to deteriorated factor or deteriorated
phenomenon in low-voltage are shown to page 216,316. If these troubles are recognized, the
machine can be judged dead clearly. Even though the functions seem normally when you
don't use it for fill ratings ,there is a case that the basic performance might has been already
dead.
When you continue to use the dead low-voltage breaker,
1. Incapability of open-shut with abnormal rising temperature
2. Load equipment scorched
3. Power failure by sudden trip
4. Expansion of accident by over current due to inoperative removing
device
5. Incapability to operate
such serious troubles may happen ...

The diagnosis of a n expert is needed in above-mentioned cases. However ,as a general

standard, refer to page 416, we recommend you to renew giving priority to important circuit,
circuit having. a big influence a t an accident, circuit under the bad conditions among circuits
wbich exceed the number of regulated open-shut at regulated value.
 Troubles Expected Deterioration Factor or

rust
Factor

high

low
Deterioration phenomenon of Low - voltage B

heat cycle

high
humidity

foreign body

oil mist
1

rupture

deterioration of insulation

wither up of insulation

deterioration of

fragilitv

freezer
electrical circuit

expansion & looseness due to

expansion or contraction

corrosiveness

dewing

increasing of friction

increasing of resistance

decline of insulation
I

I
,/

open - shut mechanism,

reader mechanism

terminal part,
conductor support

mechanism terminal part

conductor support

electrical circuit parts

open - shut mechanism,
reader mechanism

open - shut mechanism,

reading mechanism

electrical circuit

open - shut mechanism,

reader mechanism
conductor connection
terminal part

electrical circuit

open - shut mechanism,

conductor connection

terminal part
-- Expected

incapabiity of open-shut,
lead , insert

innards short circuit

decline of break
abnormal heat
unnecessary operation
inca abilitv of o en-shut
unnecessary operation
OCR not o eration
incapability of open-shut,
lead ,insert
unnecessarv o eration

incapability of open-shut,
lead , insert

incapabiity of open-shut,
lead , insert
abnormal heat

unnecessary operation
OCR not operation

incapability of open-shut,

abnormal heat
lead , insert

bad conductance
inside short circuit
I

power short circuit

proof stress insulation decline of breakbilitv
terminal part abnormal heat
conductor connection bad conductance
metal corrosion contact point abnormal heat
open - shut mechanism, incapability of open-shut,
reader mechanism lead , insert
corrosive gas unnecessary operation
I electrical circuit OCR not operation

decline of insulation terminal part inside short circuit

proof stress insulation

stress corrosion crack

conductor connection
terminal part bad conductance
 Factor Phenomenon Position Expected
conductor connection
looseness of screw terminal part bad conductance
open - shut mechanism abnormal heat
increasing of abrasion incapability of open-shut,
open - shut mechanism lead , insert
foreign body bad conductance
vibration , (metal, mold powder) connection point abnormal heat
appearance

connection point
increasing of fiction
open- connection exhaust
shut none
load -
open shut mechanism incapabilitv of open-shut
conductor connection
frequency increasing of iron loss 1 open - shut mechanism 1 abnormal heat
(high adjust 1 conductor connection 1
6equency) ( increasing of height rate ( open - shut mechanism 1 sound
I electrical circuit I unnecessarv operation
 19
Open-shut life is regulated as under tables.
Regulation number of open-shut in typical standard (IEC. JIS) at low-voltage breaker

(standard value)
the number of open - shut
standard flame size (An power on power off total
from 315 to 630 1,000 4,000 5,000
IEC-947-2 from 630 to 2,500 500 2,500 3,000
( 1995 ) more than 2,600 500 1,500 2,000

(standard value)
open-shut the number of open - shut
standard flame size (AF) frequency power on power off total
(number/ time)
less than 300 120 2,000 18,000 20,000
JIS C from 300 to 600 60 1.000 9,000 10,000
8372 from 600 to 1,200 30 500 4,500 5,000
( 1991 ) from 1,200 to 2,500 20 500 2,000 2,500
from 2,500 to 8,000 10 100 1,900 2,000

Regulated open-shut number of Breaker for wiring

(standard value)
open-shut the number of open - shut
standard flame size (AF) frequency power on power off total
burn ber/ time)
 (( Deterioration and Machine Life of Fuse for wiring and 20
electrolysis Condenser ))
Be sure to repair set-up elecb-ic devices when necessary, not only daily check or regular
check, to maintain the normal condition. When the measure is taken only in troubles, the
machine life might be shorten as well a s decreasing the machine ability.

[ 11 Fuse for wiring

The fuse considered to be normal as long as an element's electric cut does not happen.
Without performance check or preventive renew ,it is admitted the normal in preventive
maintainance,however, this is not perfect from a long-term viewpoint.
Be sure to do further preventive maintenance noting under-mentioned checkpoints for
keeping the machine for a long term.
1. When the contact part between fuse and folder becomes dirty, abnormal heat is
caused from the increase contact resistance with oxidation or rust, it is necessary
to repair or renew.
2. When the fuse melts ,as unmelted fuse in other side or other phase might be
deteriorated to some extent, it is necessary to exchange a good one as well as
melted fuse.
3. Be sure to limit the use period from 3 to 5 years and replace a new one for avoiding
unexpected fuse accident.
Reference: Normal Use State (JIS 8352)
(1) Do not give abnormal vibration or impact.
(2) Keep excessive steam, oil steam,smoke, dust salinity or corroded material away
from the air.

(21 Condenser
The declining operation rate due to breakdown can be avoided by taking suitable regular
maintenance as well as fuse.
(1) Caution
1. Please do not touch the condenser terminal directly.
2. Please do not be short - circuited by the conductor between the condenser
terminals.
3. Terminals may be broken or hurt the connection part of inside element when
strong power is added to the terminals or lead line.
4. Please do not use in a place where moisture and oil exist.
5. Please do not use in a place where ozone, ultraviolet ray, and radiation are
irradiated.
6. Please do not use in a place where such poisonous gas as sulfuretted hydrogen,
sub-sulfuric acid .sub-nitric acid ,chlorine, and ammonia permeate.
7. Please do not use in a place where excessive vibration or impact exist.
 2'
(2) Maintenance Check

Please turn off the power supply and discharge saved electricity in condenser when you do
the maintenance check. Please cob the polarity when you use a tester beforehand. In
addition ,please do not stress to the lead terminal line at t h s time.

(3) Regular Check Item

1. Presence of remarkable external abnormality as liquid leakage etc.

2. Electric performanceQeakage current ,static electricity capacity)

Please c o d m the specfication of condenser and do an appropriate treatment like the

exchange when abnormality is recognized.
%!%98a#Ztea
UZUSHIO ELECTR!C
 Thank you very much for purchasing this product.
*The following instructions are to help you use the product safety. Please be sure to read
them before use.

1. [Exercise caution during transportation and installation,as noted]

0 When the equipment is being moved,for transportation and installation,the attached
suspention metal fittings must be used with a rope that is capable of withstanding the load
of the equipment at an angle more than 45",to maintain balance; please be careful not to
let the product fall.
0 Take proper precautions to prevent injury during transport and installation of the

equipment.
0 During transportation and installation of the portable version (to which suspention metal
fittings are not attached) carry the equipment in both hands and watch your step.
~' -3
. , 0 Before transportation and installation confirm that the open - close part of equipment is

firmly attached a t the prescribed place.

2. [Excercise caution during set up and electrical supply installation,as noted]

Please take the following precautions to prevent electrical shock,burns,overheating,and
fire.
0 Be sure that the equipment is properly grounded to earth.

0 Avoid installing i t in an enviroment that is directly influenced by humidity, water, excessive

vibration, impact, dust, and corrosive gas.
0 Prior to turning on the electrical current checks must be made of the power supply,
connections, overloading, any loose screws, bolts or nuts, or that there aren't any
forgotten tools in the area.
0 During installation,take proper precautions t o prevent injury from bumping into parts or
corners of the equipment.
0 During installation set up confirm that no electrical current is flowing through the
) equipment.
0 Because of the danger do not set up scaffolding and don't use as a handrail or footstool.

3. [Excercise caution during operation and driving]

Please take the following precautions to prevent electrical shock, bums, overheating, and
fire.
0 Never open the door and cover while equipment is operating.
0 Avoid inserting or letting fall into the equipment any conductive materials such as tools or
metal objects.
0 Switch the voltage tap only after the power source has been cut and the equipment has
been cooled thoroughly to about room temperature.
ONever overload beyond the equipment's specifications.
0 Cut the power source immediately if there is a strange smell or noise emanating from the
equipment during operation.
0 Operation is limited to the person responsible for the equipment.

0 Do not touch with wet hands.

0 Read the operating manual thoroughly before operating.
4. [Excercise caution during maintenance and inspection]
Please take the following precautions to prevent electrical shock, burns, overheating, and
fire.
0 Maintenance and inspection should only be done after the power source has been cut and
the equipment has been cooled thoroughly to about room temperature.
0 Remove trash, dust, drops of water from around the equipment.

0 After the insulation resistance is measured, before touching the terminal, make sure that
the measured, before touching the terminal, make sure that the measured terminal is
momentarily grounded, and once the electric charge has been removed, perform the
inspection.
0 Prior to resuming operation, make sure that no tools have been forgotten in the area, that
there are no loose screws, bolts or nuts, check for short circuiting and confirm safety of
equipment.
OWhen inspecting and doing maintenance of the equipment's inner parts always be sure to
wear insulated gloves.
0 Be careful not to jam fingers when opening and closing the door.

0 Sudden closing of the door, due to rolling and pitching, during inspection of the
equipment's inner parts has been known to occur. Please exercise caution.
OAlways use the proper tools when exchanging or inspecting parts (fuses, lamps, etc.)
0 Periodically confirm that no nuts, bolts, screws or other tightening parts have become
loose.
0 Alterations and repairs are only to be performed by the person who delivered the
equipment.

5. [Caution for treat the electric parts]

When you treat the electric parts, please be sure to careful as follows.
0 When you treat the print board, please be sure to off the power source.

0 Do not touch the edge of print board (Part which insert in socket).

0 When you change the print board, please be sure to confirm the setting of DIP SWITCH.

0 Do not operate the setting volume recklessly.

0 Do not use the solution for revive a contact a t print board or connector, etc..

i ' a ~ B B ~ ~ ~ e ~
UZUSHIO E L E C T R ! C
# a ~ ~ ~ ~ z t ~ 4 t
UZUSHIO E L E C T R ! C
1. Warranty Period, Warranty Range, Service Range
I n cases were there are no special descriptions in the written estimate or contract, the
stipulations of this warranty are as follows:

[Warranty Period]
The warranty period is either one and a half years after delivery a t the place designated by
the customer, or one year after delivery of the ship loading this product, whichever is
shorter.

[Warranty Range]
The company will be liable for repairs or exchange of parts should this product malfunction
under normal use during the above stated warranty period. This warranty will not apply
under the following conditions:
( 1) Improper, rough or careless treatment.
(2) Damage caused by other products not supplied by this company.
( 3 ) Damage caused by improper repair or adjustment made by anyone other than authorized
distributors.
(4) Damage caused by fire or other natural calamity.

This warranty certificate applies only to this product, and the company is therefore not
responsible for any damage that might occur due to the malfunction of this product.

[Sewice Range]
The price of this product does not include senrice charges, such as dispatching engineers.
The following require additional payment:
(1) Installation and adjustment guidance, Trial test.
(2) Maintenance inspection, Adjustment,Repair.
( 3 ) Technical guidance, Technical instruction.

2. Export precautions
The necessary procedures required by the Japanese government, such as applying for export
permission when this product is to be exported to foreign countries, should be conducted
according to the foreign exchange and foreign trade control law.

3. Specification priority in reference to this product

This agreement should be considered prior to any other plan or catalog or similar data on
this product.