Maintenance Quick Guide - SB4312E07

Index
INTERNAL COMBUSTION POWERED LIFT TRUCKS

Lubricant Specification and Refill Capacity ………………………...3
Maintenance Parts ……………………………………………………...12
Maintenance Quick Guide ……………………………………………..18
ELECTRIC POWERED LIFT TRUCKS

Lubricant Specification and Refill Capacity ………………………..41
Maintenance Parts ………………………………………………………43
WAREHOUSE EQUIPMENTS
Lubricant Specification and Refill Capacity ………………………..83
Maintenance Parts ………………………………………………………85
* This document is the informational asset of Doosan Industrial Vehicle Co., Ltd.
Thus, unauthorized access, revision, distribution and copying of this document are strictly prohibited.
1
INTERNAL COMBUSTION
POWERED LIFT TRUCKS
2
Lubricant Specification and Refill Capacity
Internal combustion forklifts - 1-ton model
Model Engine (Emission) Compartment or system Type of oil Viscosity Specification Refill capacity (ℓ)
A2300 (Cummins 2.3L) (TIER II) E/G CRANKCASE (DIESEL) E/G OIL (DIESEL) SAE 15W40 API CH-4 or ACEA E5 6.5
V2403 (Kubota 2.4L) (TIER III) E/G CRANKCASE (DIESEL) E/G OIL (DIESEL) SAE 10W40 API CI-4 or ACEA E5 9.5
G420F(E) (HMC 2.0L) (TIER III) E/G CRANKCASE (LPG or GASOLINE) E/G OIL (LPG) SAE 10W30 API SJ Max. 4.2
G424I(E) (HMC 2.4L) (TIER III) E/G CRANKCASE (LPG or GASOLINE) E/G OIL (LPG) SAE 10W30 API SL Max. 5.5
New HMC 2.4L (TIER III) E/G CRANKCASE (LPG or GASOLINE) E/G OIL (LPG) SAE 10W30 API SL Max. 5.54
D15/18S-5, D20SC-5
New HMC 2.4L (Stage 5) E/G CRANKCASE (LPG or GASOLINE) E/G OIL (LPG) SAE 10W30 API SL Max. 5.54
G15/18S-5, G20SC-5, HYDRAULIC & POWER STEERING SYSTEM HYDRAULIC OIL ISO VG 32 ISO 6743/4 HM
30 (Pneumatic)
GC15/18S-5, GC20SC-5 25 (Cushion)
TRANSMISSION TRANSMISSION OIL SAE 10W API CD/TO-4, MIL-L-2104D,E 11.2
DRIVE AXLE (Shoe Brake) GEAR OIL (GO) SAE 80W90 API GL-5, MIL-L-2105B,D 5.0
–
DRIVE AXLE (OCDB) DRIVE AXLE OIL SAE 80W API GL-4, MIL-L-2105A 5.0
BRAKE SYSTEM (Shoe Brake) BRAKE OIL (Shoe Brake) SAE J1703f DOT-3,DOT-4 0.6
BRAKE SYSTEM (OCDB) BRAKE OIL (OCDB) ISO VG 10 ISO 6743/4 HM 0.6
4G63 (PSI) (TIER III) E/G CRANKCASE (LPG) E/G OIL (LPG) SAE 10W30 API SL 4.9
GK25 (GCT) (TIER III) E/G CRANKCASE (LPG) E/G OIL (LPG) SAE 10W30 API SL Max. 4.5
GC15/18S-9,
TRANSMISSION & DRIVE AXLE TRANSMISSION OIL - GM DEXRON III 13.0
GC20SC-9
– HYDRAULIC & POWER STEERING SYSTEM HYDRAULIC OIL ISO VG 32 ISO 6743/4 HM 25.0
BRAKE SYSTEM (OCDB) BRAKE OIL (OCDB) ISO VG 32 ISO 6743/4 HM 0.6
* The viscosity on the table above shows only one, whereas Operation & Maintenance Manual includes several ones. So, in order to select the proper oil per the ambient temperature, please refer to Operation & Maintenance Manua
* For the detail information about the lubricant specification, see “Lubricant Information” section of Operation & Maintenance Manual.
* The SAE grade number indicates the viscosity of oil. A proper SAE grade number should be selected according to ambient temperature.
3
B3.3 (Cummins 3.3L) (TIER II) E/G CRANKCASE (DIESEL) E/G OIL (DIESEL) SAE 15W40 API CH-4 or ACEA E5 7.5
4TNV98 (Yanmar 3.3L) (TIER II) E/G CRANKCASE (DIESEL) E/G OIL (DIESEL) SAE 15W40 API CH-4 or ACEA E5 7.6
4TNE98 (Yanmar 3.3L) (TIER III) E/G CRANKCASE (DIESEL) E/G OIL (DIESEL) SAE 10W40 API CI-4 or ACEA E5 7.5
4TNV98 (Yanmar 3.3L) (TIER III) E/G CRANKCASE (DIESEL) E/G OIL (DIESEL) SAE 10W40 API CI-4 or ACEA E5 7.6
D20/25/30/33S-5, D35C-5
4TNE94L (Yanmar 3.0L) (STAGE IIIA) E/G CRANKCASE (DIESEL) E/G OIL (DIESEL) SAE 10W40 API CI-4 or ACEA E5 7.5
G20/25/30E-5 G420F(E) (HMC 2.0L) (TIER III) E/G CRANKCASE (LPG or GASOLINE) E/G OIL (LPG) SAE 10W30 API SJ 4.2
G20/25/30/33P-5, G35C-5 G424F(E) (GM 2.4L) (TIER III) E/G CRANKCASE (LPG or GASOLINE) E/G OIL (LPG) SAE 10W30 API SJ 4.5
G20/25/30/33P-5 (PLUS), G424I(E) (HMC 2.4L) (TIER III) E/G CRANKCASE (LPG or GASOLINE) E/G OIL (LPG) SAE 10W30 API SL 5.5
G35C-5 (PLUS)
G424P(E) (MMC 2.4L) (TIER III) E/G CRANKCASE (LPG or GASOLINE) E/G OIL (LPG) SAE 10W30 API SL 5.7
GC20/25/30/33E-5
G430FE (GM 3.0L) (TIER III) E/G CRANKCASE (LPG or GASOLINE) E/G OIL (LPG) SAE 10W30 API SL 4.8
GC20/25/30/33P-5 HYDRAULIC & POWER STEERING SYSTEM HYDRAULIC OIL ISO VG 32 ISO 6743/4 HM 34.0
13 (Pneumatic)
TRANSMISSION TRANSMISSION OIL SAE 10W API CD/TO-4, MIL-L-2104D,E
11.2 (Cushion)
–
9.2 (Pneumatic)
DRIVE AXLE DRIVE AXLE OIL SAE 10W API CD/TO-4, MIL-L-2104D,E
10.0 (Cushion)
BRAKE SYSTEM HYDRAULIC OIL ISO VG 32 ISO 6743/4 HM 0.6
D24-LCF00 (G2 2.4L) (TIER III) E/G CRANKCASE (DIESEL) E/G OIL (DIESEL) SAE 10W40 API CI-4 or ACEA E7 8.6
D24-LEF00 (G2 2.4L) (TIER IV) E/G CRANKCASE (DIESEL) E/G OIL (DIESEL) SAE 10W40 API CJ-4, ACEA E9 8.6
HYDRAULIC & POWER STEERING SYSTEM HYDRAULIC OIL ISO VG 32 ISO 6743/4 HM 34.0
D20/25/30/33S-7, D35C-7 TRANSMISSION TRANSMISSION OIL SAE 10W API CD/TO-4, MIL-L-2104D,E 13.0
–
DRIVE AXLE DRIVE AXLE OIL SAE 10W API CD/TO-4, MIL-L-2104D,E 9.2
4
G424P(E) (MMC 2.4L) (TIER III) E/G CRANKCASE (LPG or GASOLINE) E/G OIL (LPG) SAE 10W30 API SL 5.7
GK25 (GCT) (TIER III) E/G CRANKCASE (LPG or GASOLINE) E/G OIL (LPG) SAE 10W30 API SJ 3.8
(Non Certi,
New HMC 2.4L E/G CRANKCASE (LPG or GASOLINE) E/G OIL (LPG) SAE 10W30 API SJ Max. 5.5
G20/25/30/33N-7, G35NC-7 T3/STAGE5)
G20/25/30/33P-7, G35C-7 HYDRAULIC & POWER STEERING SYSTEM HYDRAULIC OIL ISO VG 32 ISO 6743/4 HM 34.0
G20/25/30/33E-7
TRANSMISSION TRANSMISSION OIL SAE 10W API CD/TO-4, MIL-L-2104D,E 13.0
–
DRIVE AXLE DRIVE AXLE OIL SAE 10W API CD/TO-4, MIL-L-2104D,E 9.2
API CJ-4, ACEA E7/9 (Every 500 hours)

DM02P (DI) (De-Tier (T4F)) E/G CRANKCASE (DIESEL) E/G OIL (DIESEL) SAE 10W40 Max. 8.6
API CK-4, ACEA E7/9 (Every 1,000 hours)

DM02VA (DI) (Stage V) E/G CRANKCASE (DIESEL) E/G OIL (DIESEL) SAE 10W40 Max. 8.6
D20/25/30/33S-9, D35C-9
– TRANSMISSION & DRIVE AXLE TRANSMISSION OIL SAE 10W API CD/TO-4, MIL-L-2104D,E 19.0
GK25 (GCT) (TIER III) E/G CRANKCASE (LPG or GASOLINE) E/G OIL (LPG) SAE 10W30 API SJ 3.8
GC20/25/30/33S-9
– TRANSMISSION & DRIVE AXLE TRANSMISSION OIL - GM DEXRON III 17.5
B3.3 (Cummins 3.3L) (TIER II) E/G CRANKCASE (DIESEL) E/G OIL (DIESEL) SAE 15W40 API CH-4 or ACEA E5 7.5
4TNV98 (Yanmar 3.3L) (TIER II) E/G CRANKCASE (DIESEL) E/G OIL (DIESEL) SAE 15W40 API CH-4 or ACEA E5 7.6
4TNE98 (Yanmar 3.3L) (TIER III) E/G CRANKCASE (DIESEL) E/G OIL (DIESEL) SAE 15W40 API CI-4 or ACEA E5 9.2
4TNE94L (Yanmar 3.0L) (STAGE IIIA) E/G CRANKCASE (DIESEL) E/G OIL (DIESEL) SAE 15W40 API CI-4 or ACEA E5 9.2
D20/25/30G (PLUS) G424F(E) (GM 2.4L) (TIER III) E/G CRANKCASE (LPG or GASOLINE) E/G OIL (LPG) SAE 10W30 API SJ 4.5
G20/25/30G (PLUS) G424P(E) (MMC 2.4L) (TIER III) E/G CRANKCASE (LPG or GASOLINE) E/G OIL (LPG) SAE 10W30 API SJ 5.7
8.0 (Mechanical)
TRANSMISSION TRANSMISSION OIL SAE 10W API CD/TO-4, MIL-L-2104D,E
7.0 (Hydraulic)
–
DRIVE AXLE (Shoe Brake) DRIVE AXLE OIL SAE 80W90 API GL-5, MIL-L-2105B,D 8.0
BRAKE SYSTEM (Shoe Brake) BRAKE OIL (Shoe Brake) SAE J1703f DOT-3,DOT-4 0.6 5
WP3.2 (WEICHAI) (-) E/G CRANKCASE (DIESEL) E/G OIL (DIESEL) SAE 15W40 API CH4 or ACEA E5 9.5
4C2-50V33 (QUANCHAI) (-) E/G CRANKCASE (DIESEL) E/G OIL (DIESEL) SAE 15W40 API CH4 or ACEA E5 6.0
4C2-50C43 (QUANCHAI) (-) E/G CRANKCASE (DIESEL) E/G OIL (DIESEL) SAE 15W40 API CH4 or ACEA E5 6.5
D20/25/30/33/35NX
D20/25/30/33/35NXM
8.0 (Mechanical)
TRANSMISSION TRANSMISSION OIL SAE 10W API CD/TO-2
7.0 (Hydraulic)
–
DRIVE AXLE (Shoe Brake) DRIVE AXLE OIL SAE 80W90 API GL-5 8.0
4TNE94L (Yanmar 3.0L) (TIER III) E/G CRANKCASE (DIESEL) E/G OIL (DIESEL) SAE 15W40 API CH4, ACEA E5 9.2
4TNE98 (Yanmar 3.3L) (TIER III) E/G CRANKCASE (DIESEL) E/G OIL (DIESEL) SAE 15W40 API CH4, ACEA E5 9.2
V2403 (KUBOTA) (Stage V) E/G CRANKCASE (DIESEL) E/G OIL (DIESEL) SAE 15W40 API CJ4 8.0
WG2503 (KUBOTA) (TIER III) E/G CRANKCASE (LPG or GASOLINE) E/G OIL (LPG) SAE 10W30 API SL 6.0
D20/25/30/33/35NXP (Non Certi,
New HMC 2.4L E/G CRANKCASE (LPG or GASOLINE) E/G OIL (LPG) SAE 10W30 API SL 5.4
G20/25/30/33/35NXP TIER III)
TRANSMISSION TRANSMISSION OIL SAE 10W API CD/TO-2 10.0

–
DRIVE AXLE (Shoe Brake) DRIVE AXLE OIL SAE 80W90 API GL-5 8.0
DM02VA (HDI) (STAGE-5) E/G CRANKCASE (DIESEL) E/G OIL (DIESEL) SAE 15W40 API CJ4, CK-4 8.6
HYDRAULIC & POWER STEERING SYSTEM HY DRAULIC OIL ISO VG 32 ISO 6743/4 HM 34.0
D20/25/30/33/35NXS
- POWERSHIFT TRANSMISSION & DRIVE AXLE TRANSMISSION OIL SAE 10W API CD/TO-4, MIL-L-2104D,E 19.0
BRAKE SYSTEM (OCDB) HYDRAULIC OIL ISO VG 32 ISO 6743/4 HM 0.6
* The viscosity on the table above shows only one, whereas Operation & Maintenance Manual includes several ones. So, in order to select the proper oil per the ambient temperature, please refer to Operation & Maintenance Manu
6
DB58S (DI 5.8L) (TIER II) E/G CRANKCASE (DIESEL) E/G OIL (DIESEL) SAE 15W40 API CH-4 or ACEA E5 20.5
D439E (HMC 3.9L) (TIER III) E/G CRANKCASE (DIESEL) E/G OIL (DIESEL) SAE 10W40 API CI-4 or ACEA E5 8.5
(TIER IV
V3800CR (Kubota 3.8L) E/G CRANKCASE (DIESEL) E/G OIL (DIESEL) SAE 15W40 API CJ-4, ACEA E7 13.2
D35/40/45S-5, Interim)
D50/55C-5, G643(E) (GM 4.3L) (TIER III) E/G CRANKCASE (LPG) E/G OIL (LPG) SAE 10W30 API SJ 4.3
D40/45/50/55SC-5
PSI 4.3L (TIER III) E/G CRANKCASE (LPG or GASOLINE) E/G OIL (LPG) SAE 5W30 API SN PLUS-RC or ILSAC GF-5 4.0
G35/40/45S-5,
G50/55C-5,
G40/45/50/55SC-5 TRANSMISSION TRANSMISSION OIL - GM DEXRON III, FORD MERCON V 13.0
9.5 (Differential)
GC35/40/45S-5, DRIVE AXLE (Shoe Brake) GEAR OIL (GO) SAE 80W90 API GL-5, MIL-L-2105B,D
0.9 x 2 (Hub)
GC50/55C-5 –
D34-LCF03 (G2 3.4L) (TIER III) E/G CRANKCASE (DIESEL) E/G OIL (DIESEL) SAE 10W40 API CI-4 or ACEA E7 12.6
D34-LEF04 (G2 3.4L) (TIER IV) E/G CRANKCASE (DIESEL) E/G OIL (DIESEL) SAE 10W40 API CJ-4, ACEA E9 12.6
D35/40/45S-7, HYDRAULIC & POWER STEERING SYSTEM HYDRAULIC OIL ISO VG 32 ISO 6743/4 HM 73.0
D50/55C-7,
TRANSMISSION TRANSMISSION OIL - GM DEXRON III, FORD MERCON V 13.0
D40/45/50/55SC-7
9.5 (Differential)
– DRIVE AXLE (Shoe Brake) GEAR OIL (GO) SAE 80W90 API GL-5, MIL-L-2105B,D
0.9 x 2 (Hub)

G35/40/45S-7,
9.5 (Differential)
G50/55C-7, DRIVE AXLE (Shoe Brake) GEAR OIL (GO) SAE 80W90 API GL-5, MIL-L-2105B,D
0.9 x 2 (Hub)
G40/45/50/55SC-7 –
7

DM03P (HDI) (Tier-4) E/G CRANKCASE (DIESEL) E/G OIL (DIESEL) SAE 10W40 Max. 12.6

DM03V (HDI) (Stage V) E/G CRANKCASE (DIESEL) E/G OIL (DIESEL) SAE 10W40 Max. 12.6
D35/40/45S-9, D50/55C-9
D40/45/50/55SC-9 HYDRAULIC & POWER STEERING SYSTEM HYDRAULIC OIL ISO VG 32 ISO 6743/4 HM 73.0
– TRANSMISSION & DRIVE AXLE TRANSMISSION OIL - GM DEXRON III, FORD MERCON V 20.0
PSI 4.3L (TIER III) E/G CRANKCASE (LPG or GASOLINE) E/G OIL (LPG) SAE 10W30 API SJ 4.3
GC35/45S-9, HYDRAULIC & POWER STEERING SYSTEM HYDRAULIC OIL ISO VG 32 ISO 6743/4 HM 73.0
GC55C-9,
GC35/45/55BCS-9 – TRANSMISSION & DRIVE AXLE TRANSMISSION OIL - GM DEXRON III 21.5
* The viscosity on the table above shows only one, whereas Operation & Maintenance Manual includes several ones. So, in order to select the proper oil per the ambient temperature, please refer to Operation & Maintenance Ma
8
Model Engine Emission Compartment or system Type of oil Viscosity Specification Refill capacity (ℓ)
- GM DEXRON III, FORD MERCON V 11 (2 Speed)

API CD/TO-4, MIL-L-2104D,E
TRANSMISSION TRANSMISSION OIL SAE 10W 23 (3 Speed, ZF 3WG116)
D50/60/70S-5 ZF TE-ML 03
(2 Speed) - ZF TE-ML 03 21(3Speed, ZF 3WG94)
–
API GL-5 9.5 (Differential)
DRIVE AXLE (Shoe Brake) GEAR OIL (GO) SAE 80W90
MIL-L-2105B,D 0.9 x 2 (Hub)
API GL-4
DRIVE AXLE (OCDB) GEAR OIL (GO) SAE 80W 14.0
MIL-L-2105A
BRAKE SYSTEM (OCDB) HYDRAULIC OIL ISO VG32 ISO 6743/4 HM 0.6
(TIER IV
V3800CR (Kubota 3.8L) E/G CRANKCASE (DIESEL) E/G OIL (DIESEL) SAE 15W40 API CJ-4, ACEA E7 13.2
Interim)
D50/60/70/80/90S-5
- GM DEXRON III, FORD MERCON V 11 (2 Speed)
(3 Speed)
TRANSMISSION TRANSMISSION OIL SAE 10W 23 (3 Speed, ZF 3WG116)
ZF TE-ML 03
–
- ZF TE-ML 03 21(3Speed, ZF 3WG94)
API GL-4
DRIVE AXLE (OCDB) DRIVE AXLE OIL SAE 80W 14.0
MIL-L-2105A
D34P (G2 3.4L) (TIER IV) E/G CRANKCASE (DIESEL) E/G OIL (DIESEL) SAE 10W40 API CJ-4, ACEA E9 12.6
D34NAP (DI G23.4L) (TIER IV) E/G CRANKCASE (DIESEL) E/G OIL (DIESEL) SAE 10W40 API CJ-4, ACEA E9 12.6
TRANSMISSION TRANSMISSION OIL - ZF TE-ML 03 21.0

D60/70/80/90S-7
9.5 (Differential)
(3 Speed) DRIVE AXLE (Shoe Brake) GEAR OIL (GO) SAE 80W90 API GL-5, MIL-L-2105B,D
0.9 x 2 (Hub)
–
15 (for D60/70S-7)
DEF / Ad-Blue Tank DEF / Ad-Blue 0.325 ISO22241-1, DIN 70700
30 (for D80/90S-7)
9
Model Engine Emission Compartment or system Type of oil Viscosity Specification Refill capacity (ℓ)
(STAGE-V API CJ-4, ACEA E7/9 (Every 500 hours)

DM03V (DI) 55kW E/G CRANKCASE (DIESEL) E/G OIL (DIESEL) SAE 10W40 Max. 12.6
/ TIER-IV) API CK-4, ACEA E7/9 (Every 1,000 hours)
(STAGE-V API CJ-4, ACEA E7/9 (Every 500 hours)

DM03VA (DI) 81kW E/G CRANKCASE (DIESEL) E/G OIL (DIESEL) SAE 10W40 Max. 12.6
/ TIER-IV) API CK-4, ACEA E7/9 (Every 1,000 hours)
117 (for D60/70S-9 55kW)
HYDRAULIC & POWER STEERING SYSTEM HYDRAULIC OIL ISO VG 32 ISO 6743/4 HM 93 (for D60/70S-9 81 kW)
D60/70/80/90S-9 137 (for D80/90S-9 81 kW)
(3 Speed)
TRANSMISSION TRANSMISSION OIL - ZF TE-ML 03 21.0
- DRIVE AXLE (OCDB) DRIVE AXLE OIL SAE 80W API GL-4, MIL-L-2105A 14.0
15 (for D60/70S-9 81 kW)

DEF / Ad-Blue Tank DEF / Ad-Blue 32.5% ISO22241-1, DIN 70700
30 (for D80/90S-9 81 kW)
G643(E) (GM 4.3L) (TIER III) E/G CRANKCASE (LPG) E/G OIL (LPG) SAE 10W30 API SJ 4.3
G50/60/70S-5 TRANSMISSION TRANSMISSION OIL - GM DEXRON III, FORD MERCON V 11 (2 Speed)

G60/70S-7 DRIVE AXLE (Shoe Brake) GEAR OIL (GO) SAE 80W90
MIL-L-2105B,D 0.9 x 2 (Hub)
–
API GL-4
DRIVE AXLE (OCDB) DRIVE AXLE OIL SAE 80W 14.0
MIL-L-2105A
* The viscosity on the table above shows only one, whereas Operation & Maintenance Manual includes several ones. So, in order to select the proper oil per the ambient temperature, please refer to Operation & Maintenance Manu
10
DE08TS (TIER II) E/G CRANKCASE (DIESEL) E/G OIL (DIESEL) SAE 10W40 API CI-4 or ACEA E5 24.0
DL06 (DI 6.0L) (TIER III) E/G CRANKCASE (DIESEL) E/G OIL (DIESEL) SAE 10W40 API CI-4 or ACEA E5 29.0
(TIER IV
DL06 (DI 6.0L) E/G CRANKCASE (DIESEL) E/G OIL (DIESEL) SAE 15W40 API CJ-4, ACEA E7 29.0
Interim)
API CD/TO-4
D110/130/160S-5 TRANSMISSION TRANSMISSION OIL SAE 10W 25.0
MIL-L-2104D,E
20.0 (Differential)
DRIVE AXLE (SHOE) GEAR OIL (GO) SAE 80W90 API GL-5, MIL-L-2105B,D
4.7 x 2 (Hub)
–
19.0 (Differential)
DRIVE AXLE (OCDB) GEAR OIL (GO) SAE 80W90 API GL-5, MIL-L-2105B,D
1 x 2 (Hub)
HYDRAULIC OIL ISO VG32 ISO 6743/4 HM 20.0
BRAKE COOLING (OCDB)
ADDITIVE - - 1.2
DL06P (DI 6.0L) (TIER IV) E/G CRANKCASE (DIESEL) E/G OIL (DIESEL) SAE 10W40 API CJ-4, ACEA E9 29.0
TRANSMISSION TRANSMISSION OIL SAE 10W 25.0
ZF TE-ML 03
19.0 (Differential)
D100/120/140/160S-7 DRIVE AXLE (OCDB) GEAR OIL (GO) SAE 80W90 API GL-5, MIL-L-2105B,D
1 x 2 (Hub)
–
ADDITIVE - Lubrizol LZ 9990A 1.2
DEF / Ad-Blue Tank DEF / Ad-Blue 32.5% ISO22241-1, DIN 70700 30.0
DEUTZ L06 V2 (TIER III) E/G CRANKCASE (DIESEL) E/G OIL (DIESEL) SAE 10W40 API CI-4 or ACEA E5 29.0
ZF TE-ML 03
D100/120/140/160S-7
– DRIVE AXLE (OCDB) GEAR OIL (GO) SAE 80W90 API GL-5, MIL-L-2105B,D 25.0

11
DL06V-MFF01 (HDI) (STAGE V) E/G CRANKCASE (DIESEL) E/G OIL (DIESEL) SAE 10W40 API CJ-4 or ACEA E9 29.0
DL06V-MFF00 (HDI) (STAGE V) E/G CRANKCASE (DIESEL) E/G OIL (DIESEL) SAE 10W40 API CJ-4 or ACEA E9 29.0
150 (for D100/120S-9)
HYDRAULIC & POWER STEERING SYSTEM HYDRAULIC OIL ISO VG 32 ISO 6743/4 HM 180 (for D140/160S-9)
210 (for DV160S-9)
D100/120/140/160S-9 TRANSMISSION TRANSMISSION OIL SAE 10W ZF TE-ML 03 25.0
DV160S-9
19.0 (Differential)
– DRIVE AXLE (OCDB) GEAR OIL (GO) SAE 80W90 API GL-5, MIL-L-2105B,D
1 x 2 (Hub)
DL08 (DI) (TIER III) E/G CRANKCASE (DIESEL) E/G OIL (DIESEL) SAE 10W40 API CI-4 or ACEA E5 32.0
HYDRAULIC & POWER STEERING SYSTEM HYDRAULIC OIL ISO VG46 ISO 6743/4 HM 370.0

DV180/200/250S-7
20.0 (Differential)
– DRIVE AXLE GEAR OIL (GO) SAE 80W90 API GL-5, MIL-L-2105B,D
3.0 x 2 (Hub)
DL08P (DI) (TIER IV) E/G CRANKCASE (DIESEL) E/G OIL (DIESEL) SAE 10W40 API CJ-4 or ACEA E9 32.0
HYDRAULIC & POWER STEERING SYSTEM HYDRAULIC OIL ISO VG46 ISO 6743/4 HM 370.0
ZF TE-ML 03
DV180/250/300S-7 DRIVE AXLE GEAR OIL (GO) SAE 80W90
MIL-L-2105B,D 3.2 x 2 (Hub)
–
12
DL08V (HDI) (TIER III) E/G CRANKCASE (DIESEL) E/G OIL (DIESEL) SAE 10W40 API CJ-4 or ACEA E9 35.0
240 (for DV180S-9)

HYDRAULIC & POWER STEERING SYSTEM HYDRAULIC OIL ISO VG46 ISO 6743/4 HM
336 (for DV250S-9)
< DV180S-9 >

20.0 (Differential)
3.0 x 2 (Hub)
DV180/250S-9 DRIVE AXLE GEAR OIL (GO) SAE 80W90 API GL-5, MIL-L-2105B,D
– < DV250S-9 >
24.0 (Differential)
3.2 x 2 (Hub)
44 (for DV180S-9)
HYDRAULIC OIL ISO VG32 ISO 6743/4 HM
40 (for DV250S-9)
* The viscosity on the table above shows only one, whereas Operation & Maintenance Manual includes several ones. So, in order to select the proper oil per the ambient temperature, please refer to Operation & Maintenance Man
13
Maintenance Parts
Model D15/18S-5, D20SC-5 G15/18S-5, G20SC-5 GC15/18S-5, GC20SC-5 GC15/18S-5, GC20SC-5 GC15/18S-9, GC20SC-9 GC15/18S-9, GC20SC-9
V2403 HMC 2.4L G420F(E) G424I(E) 4G63 GK25
Part Name (Kubota 2.4L) TIER III TIER III / Stage 5 (HMC 2.0L) TIER III (HMC 2.4L) TIER III (PSI) TIER III (GCT) TIER III
Air Cleaner Element

A383526 A383526 A383526 A383526 A383526 A383526
- Primary
Air Cleaner Element

A218870 A218870 A218870 A218870 A218870 A218870
- Safety
Fuel Cartridge - Engine A323029 • • • • •
Engine Oil Filter A383718 400404-00036 A403646 400404-00036 400405-00167 400404-00122
Suction Filter - Hydraulic D501397 D501397 A155222 A155222 A155222 A155222
Return Filter - Hydraulic D516976 D516976 D516976 D516976 D516976 D516976
Transmission Oil Filter A383013 A383013 A383013 A383013 400405-00262 400405-00262
Fuel Filter - LPG D141186 D141186 D141186

• 400403-00169 400403-00169
(Repair Kit) 400403-00169 400403-00169 400403-00169
Timing Belt • • A403831 • 130204-00226 •
A413502
Oxygen Sensor • 301308-01621 A413502 A413502 301308-00159
301308-00159
NOTE: Please check out the parts book.
14
Maintenance Parts
Internal combustion forklifts - 2-ton model with diesel engine
D20/25/30/33S-7,
D35C-7 D20/25/30/33S-9,
Model D20/25/30/33S-5, D20/25/30/33S-7,
4TNE98 D35C-9 D20/25/30G D20/25/30G PLUS D20/25/30/33/35NXP
D35C-5 D35C-7
Part Name (Yanmar 3.3L) TIER III DM02P De-Tier (T4F) 4TNE98 4TNE98 4TNE98
4TNE98 D24-LEF00
4TNE94L (DI) (Yanmar 3.3L) TIER III (Yanmar 3.3L) TIER III (Yanmar 3.3L) TIER III
(Yanmar 3.3L) TIER III (G2 2.4L) TIER IV
(Yanmar 3.0L) DM02VA Stage V (DI)
STAGE IIIA
Air Cleaner Element

A213939 A213939 400504-00193 400504-00457 A371682 A371682 400401-00393
- Primary
Air Cleaner Element

A213938 A213938 400504-00194 400504-00458 A371683 A371683 400401-00394
- Safety
Pre-Fuel Filter Element -

• • • 400504-00404 • • •
Engine
Fuel Cartridge - Engine A409559 A409559 400508-00064 400504-00392 A408254 A408254 A408254
Engine Oil Filter A408065 A408065 400404-00068A 400508-00109 A408065 A408065 A408065
Suction Filter - Hydraulic D164457 D164457 D164457 D164457 A371153 A371153 A371153
Return Filter - Hydraulic D516975 D516975 D516975 D516975 A371159 A651254 A651254
Transmission Oil Filter

D140182 D140182 D140182 400405-00283 A373605 A373605 400406-01223
(Power shift Type)
15
Maintenance Parts
Model D20/25/30/33/35NX, D35/38NX,

D20/25/30/33/35NX
D20/25/30/33/35NXP D20/25/30/33/35NXS D20/25/30/33/35NXM D35/38NXM
Part Name D20/25/30/33/35NXM
V2403 (KUBOTA) Stage V DM02VA (DI) STAGE-5 4C2-50V33 4C2-50C43
WP3.2 (WEICHAI)
(QUANCHAI) (QUANCHAI)
Air Cleaner Element

400504-00474 400504-00457 400401-00391 400401-00394 •
- Primary
Air Cleaner Element

400504-00473 400504-00458 • 400401-00393 •
- Safety

• 400504-00404 • • •
Engine
Fuel Cartridge - Engine 400406-01441 400504-00392 400404-00125 400403-00745 400403-00745
Engine Oil Filter 400508-00157 400508-00109 400404-00164 400403-00750 400403-00750
Suction Filter - Hydraulic A371153 A651254 A371153 • A651254
Return Filter - Hydraulic A651254 D516975 A651254 A371153 A371153
Transmission Oil Filter

400405-00286 400405-00283 400411-00151 400411-00151 400411-00151
(Power shift Type)
16
Maintenance Parts
Internal combustion forklifts - 2-ton model with LP engine
GC20/25/30/33P-5
G20/25/30/33P-5, G20/25/30/33P-5 G20/25/30E-5 G20/25/30E-5
G20/25/30/33P-5 G20/25/30/33P-7, G20/25/30/33N-7,
Model GC20/25/30/33P-5 Plus, G35C-5 Plus G20/25/30/33E-7 GC20/25/30/33S-9 GC20/25/30/33E-5 GC20/25/30/33E-5
G424P(E) G35C-7 G35NC-7
G424F(E) G430FE HMC 2.4L Non GK25 G420F(E) G424I(E)
Part Name (MMC 2.4L) G424P(E) GK25
(GM 2.4L) (GM 3.0L) Certi, T3/STAGE5 (GCT) TIER III (HMC 2.0L) (HMC 2.4L)
TIER III (MMC 2.4L) (GCT) TIER III
TIER III TIER III TIER III TIER III
TIER III
Air Cleaner Element

A213939 A213939 A213939 A213939 A213939 400504-00377 400504-00377 A213939 A213939
- Primary
Air Cleaner Element

A213938 A213938 A213938 A213938 A213938 400504-00378 400504-00378 A213938 A213938
- Safety
Engine Oil Filter A408423 400405-00167 400405-00167 400405-00082 400404-00122 400404-00036 400404-00122 A403646 400404-00036
Suction Filter - Hydraulic D164457 D164457 D164457 D164457 D164457 D164457 D164457 D164457 D164457
Return Filter - Hydraulic D516975 D516975 D516975 D516975 D516975 D516975 D516975 D516975 D516975
Transmission Oil Filter D140182 D140182 D140182 D140182 D140182 D140182 400405-00262 D140182 D140182
Fuel Filter - LPG D141186 D141186 D141186 D141186 D141186 D141186 D141186
400403-00169 400403-00169
(Repair Kit) 400403-00169 400403-00169 400403-00169 400403-00169 400403-00169 400403-00169 400403-00169
Timing Belt A413674 130204-00225 130204-00225 • • • • A403831 •
Oxygen Sensor A413502 A413502 301308-00159 301308-00159 301308-01077 301308-01621 301308-01077 A413502 A413502
17
Maintenance Parts
G20/25/30G
Model G20/25/30G (PLUS) G20/25/30/33/35NXP G20/25/30/33/35NXP
G424F(E) G424P(E) WG2503 (KUBOTA) HMC 2.4L Non Certi,
Part Name (GM 2.4L) TIER III (MMC 2.4L) TIER III TIER III
TIER III
Air Cleaner Element

A408446 A213939 A213939 400504-00377
- Primary
Air Cleaner Element

A408447 A213938 A213938 400504-00378
- Safety
Engine Oil Filter A413511 400405-00167 400508-00155 400404-00036
Suction Filter - Hydraulic A371153 A651254 A651254 A651254
Return Filter - Hydraulic A371159 A371153 A371153 A371153
Transmission Oil Filter A373605 400406-00823 400405-00286 400405-00286
Fuel Filter - LPG

D700179 D700179 400403-00169 400403-00169
(Repair Kit)
Timing Belt A413674 130204-00225 • •
Oxygen Sensor A413502 301308-00159 301308-01407 301308-01621
18
Maintenance Parts
G35/40/45S-5,
G35/40/45S-5,
D35/40/45S-5, D35/40/45S-5, D35/40/45S-7, D35/40/45S-9, G50/55C-5,
G50/55C-5, G35/40/45S-7, GC35/45S-9,
Model D50/55C-5, D50/55C-5, D50/55C-7, D50/55C-9 G40/45/50/55SC-5
G40/45/50/55SC-5 G50/55C-7 GC55C-9
D40/45/50/55SC-5 D40/45/50/55SC-5 D40/45/50/55SC-7 DM03P (DI) Tier-4 GC35/40/45S-5,
Part Name GC35/40/45S-5, G40/45/50/55SC-7 GC35/45/55BCS-9
DB58S D439E D34-LEF04 D40/45/50/55SC-9 GC50C/55C-5
GC50C/55C-5 PSI 4.3L TIER III PSI 4.3L TIER III
(DI 5.8L) TIER II (HMC 3.9L) TIER III (G2 3.4L) TIER IV DM03V (DI) Stage V G643(E)
PSI 4.3L TIER III
(GM 4.3L) TIER III
Air Cleaner Element 400504-00170 (55kW)

A131768 A131768 400504-00260 A131768 A131768 A131768 400504-00193
- Primary 400504-00260 (74kW)
Air Cleaner Element 400504-00171 (55kW)

A131769 A131769 400504-00261 A131769 A131769 A131769 400504-00194
- Safety 400504-00261 (74kW)
65.12503-5016B
Fuel Cartridge - Engine 400504-00083 400504-00115 400504-00115 • • • •
65.12503-5018A
Engine Oil Filter 65.05510-5021B A433754 400508-00064 400508-00064 A232028 400405-00218 400405-00218 400405-00218
Suction Filter - Hydraulic A235011 A235011 A235011 A235011 A235011 A235011 A235011 A235011
Return Filter - Hydraulic D516974 D516974 D516974 D516974 D516974 D516974 D516974 D516974
D140182 D140182 D140182 D140182

Transmission Oil Filter 400409-00003 400409-00003 400409-00003 400405-00262
400409-00003 400409-00003 400409-00003 400409-00003
Fuel Filter - LPG D141186 D141186

• • • • 400403-00169 400403-00169
(Repair Kit) 400403-00169 400403-00169
Oxygen Sensor • • • • A413502 301308-00159 301308-00159 •
19
Maintenance Parts
D60/70/80/90S-5
D50/60/70S-5 D50/60/70S-5 D50/60/70/80/90S-5 D60/70/80/90S-5 D60/70S-7 D60/70/80/90S-7
Model (3 speed)
(2 speed) (2 speed) (3 speed) (3 speed) (2 speed) (3 speed)
V3800CR
Part Name DB58S D439E (HMC 3.9L) DB58S D439E (HMC 3.9L) D34-00000 D34-00000
(Kubota 3.8L)
(DI 5.8L) TIER II TIER III (DI 5.8L) TIER II TIER III (G2 3.4L) TIER IV (G2 3.4L) TIER IV
TIER IV Interim
Air Cleaner Element

A131768 A131768 A131768 A131768 A131768 400504-00260 400504-00260
- Primary
Air Cleaner Element

A131769 A131769 A131769 A131769 A131769 400504-00261 400504-00261
- Safety

• • • • • • •
Engine
65.12503-5016B 400504-00115 400504-00115

Fuel Cartridge - Engine 65.12503-5016 400504-00083 400504-00083 400508-00055
65.12503-5018A 400504-00115A 400504-00115A
65.05510-5021B 65.05510-5021B
Engine Oil Filter A433754 A433754 400508-00056 400508-00064 400508-00064
400508-00090 400508-00090
Suction Filter - Hydraulic A135050 A135050 A135050 A135050 A135050 A135050 A135050
Return Filter - Hydraulic D501696 D501696 D501696 D501696 D501696 D501696 D501696
D140182 D140182
Transmission Oil Filter K1029612 K1029612 K1029612 400409-00003 K1029612
400409-00003 400409-00003
Brake Oil Filter • • • • • 400405-00105 400405-00105
Fuel Filter - LPG

• • • • • • •
(Repair Kit)
Oxygen Sensor • • • • • • •

20
Maintenance Parts
D60/70S-9 D60/70S-9 D60/70/80/90S-9 D60/70/80/90S-9

Model G60/70S-5
DM03V (DI) 55kW DM03P (DI) 55kW DM03VA (DI) 81kW DM03PA (DI) 81kW G60/70S-7
G643(E) (GM 4.3L)
Part Name STAGE-V TIER-IV STAGE-V TIER-IV PSI 4.3L TIER III
TIER III
3 SPEED 3 SPEED 3 SPEED 3 SPEED
Air Cleaner Element

400504-00260 400504-00260 400504-00260 400504-00260 400504-00260 400504-00260
- Primary
Air Cleaner Element

400504-00261 400504-00261 400504-00261 400504-00261 400504-00261 400504-00261
- Safety

400504-00404 400504-00404 400504-00404 400504-00404 • •
Engine
Fuel Cartridge - Engine 400504-00477 400504-00477 400504-00477 400504-00477 • •
Engine Oil Filter 400508-00109 400508-00109 400508-00109 400508-00109 A232028 400405-00218
Suction Filter - Hydraulic A135050 A135050 A135050 A135050 A135050 A135050
Return Filter - Hydraulic D501696 D501696 D501696 D501696 D501696 D501696
Transmission Oil Filter K1029612 K1029612 K1029612 K1029612 400409-00003 400409-00003
Brake Oil Filter 400405-00105 400405-00105 400405-00105 400405-00105 • •
Fuel Filter - LPG D141186

• • • • 400403-00169
(Repair Kit) 400403-00169
Oxygen Sensor • • • • A413502 301308-00159

21
Maintenance Parts
D100/120S-7 D100/120S-7
Model D110/130S-5 D160S-5 D100/120/140/160S-9 DV160S-9
D110/130S-5 D160S-5 D140/160S-7 D140/160S-7
DL06 (DI) DL06 (DI) DL06V-MFF01 DL06V-MFF00
Part Name DE08TS, TIER II DE08TS, TIER II DL06 L06 V2
TIER III TIER III (HDI) STAGE V (HDI) STAGE V
(DI) TIER IV (DEUTZ) TIER III
Air Cleaner Element

A147202 A147202 A147202 A147202 A147202 A147202 A147202 A147202
- Primary
Air Cleaner Element

A147203 A147203 A147203 A147203 A147203 A147203 A147203 A147203
- Safety
65.12503-5016B
65.12503-5016B 65.12503-5016B
Fuel Cartridge - Engine 65.12503-5018A 400504-00078 400504-00078 400504-00078 400504-00078 400504-00078
65.12503-5018A 65.12503-5018A
400504-00078
65.05510-5032A 65.05510-5032A 65.05510-5032A

Engine Oil Filter 65.05510-5022B 65.05510-5022B 400508-00091 400508-00091 400508-00091
400508-00091 400508-00091 400508-00091
Suction Filter - Hydraulic A145025 A145025 A145025 A145025 400405-00128 400405-00128 400405-00128 400405-00128
Return Filter - Hydraulic A145088 A145088 A145088 A145088 A145088 A145088 A145088 A145088
Suction Filter - Brake Oil Tank • • • • • • D164457 D164457
Line Filter - Brake Line 400504-00076 400504-00076 400504-00076 400504-00076 400504-00076 400504-00076 400504-00076 400504-00076
Transmission Oil Filter A138746 K1029612 A138746 K1029612 K1029612 K1029612 K1029612 K1029612
Service Kit-UREA
• • • • • • 400412-00003 400412-00003
FilterTransmission Oil Filter
22
Maintenance Parts
DV180S-7
Model DV180/200S-7 DV250S-7 DV180/250S-9
DV250/300S-7
DL08 DL08P DL08V
Part Name DL08P
(DI) TIER III (DI) TIER III (HDI) STAGE V
(DI) TIER IV
Air Cleaner Element

400504-00054 400504-00054 400504-00054 400504-00054
- Primary
Air Cleaner Element

400504-00055 400504-00055 400504-00055 400504-00055
- Safety
Fuel Cartridge - Engine 65.12503-5033A 65.12503-5033A 65.12503-5033A 65.12503-5033A
Engine Oil Filter 65.05510-5026B 65.05510-5026B 400508-00092 400508-00092
Suction Filter - Hydraulic A145025 A145025 A145025 A145025
Return Filter - Hydraulic A145088 400504-00076 400504-00076 400504-00189
Suction Filter - Brake Oil Tank • • A235011 A235011
Line Filter - Brake Line 400504-00076 400504-00076 400504-00076 400504-00076
K1029612
Transmission Oil Filter 400405-00034 K1029612 K1029612
400405-00034
Service Kit-UREA
• • • 400412-00019A
FilterTransmission Oil Filter
23
Maintenance Quick Guide
WHAT TO DO
G424I(E) (HMC 2.4L) TIER III

V2403 (Kubota 2.4L) TIER III
HMC 2.4L TIER III / Stage 5
GC15/18S-9, GC20SC-9
GC15/18S-9, GC20SC-9
GC15/18S-5, GC20SC-5
G420F(E) (HMC 2.0L),
G15/18S-5, G20SC-5
D15/18S-5, D20SC-5
GK25 (GCT) TIER III

C CHECK
4G63 (PSI) TIER III

I INSPECTION
E REPLACE
A ADJUST
FREQUENCY WHAT TO DO L LUBRICATE
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE
Air Intake System C N O O O O

Carriage Roller Extrusion C A O O O O O
Fuses, Bulbs, Circuit Breaker & Relay C E O O O O O
Wheel Bolts C O O O
Engine Valve Lash C A O
Fuel System T O O O O
When Required
Fuel System P O
Seat, Hood Latch & Support Cylinder C L O O
Tire and Wheels C O O O O O
Battery Terminal N C O O O O O
Fuel Tank Filler Cap & Screen N O O
Operator's Seat, Hood Latch and Support Cylinder C L O O O
Walk-Around Inspection C O O O O O
Mast Channels L O O O O O
Engine C O O O O O
Engine Oil Level C O O O O O
Coolant Level C N N O O
Air Cleaner Indicator C O O
Transmission Oil Level C O O O
Every 10 Service Hours or Daily
Brake Oil Level C O O O O O
Hydraulic Oil Level C O O O O O
Coolant Level C N O O O
Foot Pedal Operation C O O O
Engine C O O O O
Air Intake System C O O O
Transmission & Drive axle Oil Level C O O
Drive Axle Oil E O O O
Engine Oil & Filter E O
First 50-100 Service Hours or a Week
Transmission Oil, Oil Filter & Strainer C N E O O
Parking Brake T A O O O O O
Please refer to the latest revision of the Operation maintenance Manuals for more comprehensive information. 24
Changes can be made to the "Quick Guide" infomration without any notification.
WHAT TO DO

GC15/18S-9, GC20SC-9
GC15/18S-9, GC20SC-9
GC15/18S-5, GC20SC-5
G420F(E) (HMC 2.0L),
G15/18S-5, G20SC-5
D15/18S-5, D20SC-5
GK25 (GCT) TIER III

C CHECK
4G63 (PSI) TIER III

I INSPECTION
E REPLACE
A ADJUST
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE
Transmission Oil & Strainer N E O

Transmission & Drive alxe Oil, Oil Filter E O O
Hydraulic Return Filter E
First 250 Service Hours or a Month
Engine Valve Lash C A
Brake Oil Level C
Drive Axle Oil Level C
Hydraulic Oil Level - Check
Mast, Carriage, Lift Chains & Attachments C A L
Engine Oil & Filter E O O O O
Every 250 Service Hours or Monthly Air Intake System C N
Steering Mechanism C L
Battery Terminal N C
PCV Valve System C N
Wheel Bolts & Nuts C
Fuel Filters E
Tilt Cylinders C A L O O O O O
Cylinder Rod Extension A O O O O O
Crosshead Rollers C O O O O O
Mast Hinge Pin L O O O O O
Every 500 Service Hours or 3 Months
Operator Compartment (Cabin and Overhead Guard) I O O O O O
Mast, Carriage, Lift Chains & Attachments C A L O O O O O
Air Intake System C N O
Air Intake System E O O O O
Engine Oil & Filter E O O
Belts C A O O O O O
Every 500 Service Hours or 3 Months Inching & Brake Control shaft L O O O
Horn & Lights C O O O
Vacuum Lines and Fittings C O O O O
WHAT TO DO

GC15/18S-9, GC20SC-9
GC15/18S-9, GC20SC-9
GC15/18S-5, GC20SC-5
G420F(E) (HMC 2.0L),
G15/18S-5, G20SC-5
D15/18S-5, D20SC-5
GK25 (GCT) TIER III

C CHECK
4G63 (PSI) TIER III

I INSPECTION
E REPLACE
A ADJUST
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE
Fuel Trim Valve (FTV) I O O

Electrical System C O O O O
Steering Mechanism C L O O O O O
Every 500 Service Hours or 3 Months Wheel Bolts & Nuts C O O
Fuel Filters E O
Universal Joint I L O O O O O
PCV Valve System C N O O O O
Lift Chains T C A O O O O O
Air Intake System E
Coolant Hoses C O O O O
LP Regulator/Converter I O O O O
Fuel Lines & Fittings C O O O O O
Mixer Assembly C O O O
Every 1000 Service Hours or 6 Months ,
Throttle Assembly C O O O O
Universal Joint I L O O O O
Drive Axle I O O O O
Hydraulic Return Filter, Breather & Strainer - Check, Replace O O O O O
Transmission Oil & Strainer N E O O O
Ignition System C O O
Spark Plugs E O O
LP Fuel Filter Element E O O O O
Testing Fuel Lock-off Operation O O O O
Ignition C O O
Steer Wheel Bearings R O O O O O
Fork C O O O O O
Every 2000 Service Hours or Yearly
Cooling System N E O O O O O
Drive Wheel Bearing R O O
WHAT TO DO

GC15/18S-9, GC20SC-9
GC15/18S-9, GC20SC-9
GC15/18S-5, GC20SC-5
G420F(E) (HMC 2.0L),
G15/18S-5, G20SC-5
D15/18S-5, D20SC-5
GK25 (GCT) TIER III

C CHECK
4G63 (PSI) TIER III

I INSPECTION
E REPLACE
A ADJUST
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE
Hydraulic Oil E O O O O O
Battery System C O O O O O
Intake Leaks C O O O O
Every 2500 Service Hours or 15 Months TMAP Sensor C O O O O
PCV Valve and breather element E O O O O
Oxygen Sensor E O O O O
Spark Plugs E O O
Timing Belt E O
Timing Belt for Counterbalance Shaft E O
Every 4500 Service Hours or two Years Oxygen Sensor E O
Every 8000 Service Hours or 48 Months Timing Belt E O O
NOTE: TIER II diesel engines of the following models only have engine oil changes @ every 500hrs though they must still have the
first 50~100 hrs service .
(Cummins B3.3, Yammar 4TNV98, DB58S, DL06, DE08TS)
CAUTION
Before performing any work, be sure to refer to and follow all recommended safety precautions set out in the applicable DOOSAN's
Maintenance Manual.
In addition, DOOSAN recommend that all mechanics wear appropriate protective items, such as safety glasse.
4TNE94L (Yanmar 3.0L) STAGE IIIA
4TNE94L (Yanmar 3.0L) TIER III

4TNE98 (Yanmar 3.3L ) TIER III
4TNE98 (Yanmar 3.3L) TIER III
WHAT TO DO
4TNV98 (Yanmar 3.3L) TIER II
D24-LEF00 (G2 2.4L) TIER IV

D20/25/30/33S-5, D35C-5
D20/25/30/33S-7, D35C-7
DM02P De-Tier (T4F) (DI)

D20/25/30/33S-5, D35C-5
D20/25/30/33S-7, D35C-7
D20/25/30/33S-9, D35C-9
D20/25/30/33S-9, D35C-9
DM02VA Stage V (DI)
C CHECK
I INSPECTION
E REPLACE
A ADJUST
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE

Carriage Roller Extrusion C A O O O O O O
Fuses, Bulbs, Circuit Breaker & Relay C E O O O O O O
Water Separator C D O O O O O O
Fuel System P O O O O O O
When Required Seat, Hood Latch & Support Cylinder C L O O O O O O
Tire and Wheels C O O O O O O
Fuel Tank Filler Cap & Screen N O O O O O O
DPF Regeneration N O
Brake Clearance A
Walk-Around Inspection C O O O O O O
Mast Channels L O O O O O O
Engine Fluid Leak C O O O O O O
Engine Oil Level C O O O O O O
Air Cleaner Indicator C O O O O
Transmission Oil Level C O O O O
Every 10 Service Hours or Daily Brake Oil Level C O O O O O
Drive Axle Oil Level C O O O O O
Coolant Level C N O O O O O O
Foot Pedal Operation C O O O O
Engine Exhaust Leak C O O O O O O
Parking Brake C O O O O O O
Drive Axle Oil E O O O O O O
Engine Oil & Filter E O O O O O O
Transmission Oil, Oil Filter & Strainer C N E O O O O O O
Parking Brake T A O O O O O O
Every 200 Service Hours or Monthly Belt Tension A

WHAT TO DO

D20/25/30/33S-5, D35C-5
D20/25/30/33S-7, D35C-7

D20/25/30/33S-5, D35C-5
D20/25/30/33S-7, D35C-7
D20/25/30/33S-9, D35C-9
D20/25/30/33S-9, D35C-9
DM02VA Stage V (DI)
C CHECK
I INSPECTION
E REPLACE
A ADJUST
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE
Hydraulic Return Filter E O

Brake Oil Level C O
Drive Axle Oil Level C O
Hydraulic Oil Level C O
Mast, Carriage, Lift Chains & Attachments C A L O
Engine Oil & Filter E
Every 250 Service Hours or Monthly Air Intake System C N O O
Steering Mechanism C L O
Battery Terminal N C O
PCV Valve System C N O
Wheel Bolts & Nuts C O
Governor Lever and Engine Speed Control C A O
Tilt Cylinders C A L O O O O O O
Crosshead Rollers C O O O O O O
Mast Hinge Pin L O O O O O O
Mast Pivot Eyes C L O O
Operator Compartment (Cabin and Overhead Guard) I O O O O O
Air Intake System C N O O O O O
Every 500 Service Hours or 3 Months Engine Oil & Filter (DM02VA/P with CJ-4 Grade Only) E O O
Belts C A O O O O
Belts (Only for Air-con Compressor) C A O O
Parking Brake T A O O O O O O
Drive Axle Oil & Strainer C N E O O O O O O
Inching & Brake Control Shaft L O O O O O O
Horn & Lights C O O O O O O
Electrical System C
Steer Suspension C O O O O O O

WHAT TO DO

D20/25/30/33S-5, D35C-5
D20/25/30/33S-7, D35C-7

D20/25/30/33S-5, D35C-5
D20/25/30/33S-7, D35C-7
D20/25/30/33S-9, D35C-9
D20/25/30/33S-9, D35C-9
DM02VA Stage V (DI)
C CHECK
I INSPECTION
E REPLACE
A ADJUST
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE
Wheel Bolts & Nuts C O O O O O

Fuel Filter (DM02VA/P Engine with Main Filter only) E O O
Fuel Filters E O O O
Every 500 Service Hours or 3 Month Transmission Oil Filter E O O O O
Governor Lever and Engine Speed Control C A O O O
Overhead Guard C O
Water Separator N O
Fuel Strainer N
Lift Chains T C A O O O O O O
Air Intake System E O O O
Coolant Hoses C
LP Regulator/Converter I
Fuel Lines & Fittings C O O O
Mixer Assembly C
Throttle Assembly C
Every 1000 Service Hours or 6 Months Transmission Oil, Oil Filter & Strainer C N E O O O O
Universal Joint C L O O O O O O
Drive Axle I O O
Engine Oil Filter (DM02VA/P Engine) E
Engine Oil (DM02VA/P Engine with CK-4 Grade Only) E O O
Fuel Filter (DM02VA/P Engine with Pre/Main Filter only) E O O
Hydraulic Return Filter, Breather & Strainer C E O O O O O O
Engine Valve Lash C A O O O O
Ignition System C
Spark Plugs E
LP Fuel Filter Element E
Every 1500 Service Hours or 9 Months Fuel Lock-off - Operation T
Fuel Injectors C N T O O
EGR Cooler C
Crankcase Breather System C O

WHAT TO DO

D20/25/30/33S-5, D35C-5
D20/25/30/33S-7, D35C-7

D20/25/30/33S-5, D35C-5
D20/25/30/33S-7, D35C-7
D20/25/30/33S-9, D35C-9
D20/25/30/33S-9, D35C-9
DM02VA Stage V (DI)
C CHECK
I INSPECTION
E REPLACE
A ADJUST
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE
Air Cleaner Element R

DPF related Piping C
EGR Piping C
Drive Axle Oil, Transmission Oil, Oil Filter & Strainer N E O O
Every 2000 Service Hours or Yearly Steer Wheel Bearings R O O O O O O
Fork C O O O O O O
Cooling System N E O O O O O O
Drive Wheel Bearing R O O O O
Engine Valve Lash C A O O O O O O
Hydraulic Oil E O O O O O O
Battery System C O O O O O O
Intake Leaks C
TMAP Sensor C
PCV Valve and breather element E
Oxygen Sensor E
Turbocharger C
Every 3000 Service Hours
EGR System C N E
Every 3000 to 6000 Service Hours DPF N
Every 5000 Service Hours or 30 Months DPF Maintenance (DM02VA Stage5 Engine Only) - Ash Cleaning N O
Every 2 Years Engine and DPF related Rubber Piping E
NOTE: TIER II diesel engines of the following models only have engine oil changes @ every 500hrs though they must still have
the first 50~100 hrs service . (Cummins B3.3, Yammar 4TNV98, DB58S, DL06, DE08TS)
CAUTION
Maintenance Manual.


WHAT TO DO
V2403 (KUBOTA) Stage V
4C2-50C43 (QUANCHAI)
4C2-50V33 (QUANCHAI)
DM02VA (DI) STAGE-5
D20/25/30/33/35NXM
D20/25/30/33/35NXM
D20/25/30/33/35NXM
D20/25/30/33/35NXP
D20/25/30/33/35NXP
D20/25/30/33/35NXS
D20/25/30/33/35NX,
D20/25/30/33/35NX,
D20/25/30/33/35NX,
D20/25/30G (PLUS)
C CHECK
WP3.2 (WEICHAI)
I INSPECTION
E REPLACE
A ADJUST
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE

Carriage Roller Extrusion C A O O O O O O O
Fuses, Bulbs, Circuit Breaker & Relay C E O O O O O O O
Water Separator C D O O O O O O O
Fuel System P O O O O O O O
When Required Seat, Hood Latch & Support Cylinder C L O O O O O O O
Tire and Wheels C O O O O O O O
Fuel Tank Filler Cap & Screen N O O O O O O O
DPF Regeneration N O
Brake Clearance A O O O O O
Walk-Around Inspection C O O O O O O O
Mast Channels L O O O O O O O
Engine Fluid Leak C O O O O O O O
Engine Oil Level C O O O O O O O
Air Cleaner Indicator C O O O O O
Transmission Oil Level C O O O O O O
Every 10 Service Hours or Daily Brake Oil Level C O O O O O O
Hydraulic Oil Level C O O O O O O
Drive Axle Oil Level C O O O O O O
Coolant Level C N O O O O O O O
Foot Pedal Operation C O
Engine Exhaust Leak C O
Parking Brake C O O O O O O O
Drive Axle Oil E O O O O O O O
Engine Oil & Filter E O O O O O O O
Transmission Oil, Oil Filter & Strainer C N E O O O O O O O
Parking Brake T A O O O O O O O
Every 200 Service Hours or Monthly Belt Tension A O


WHAT TO DO
DM02VA (DI) STAGE-5
D20/25/30/33/35NXM
D20/25/30/33/35NXM
D20/25/30/33/35NXM
D20/25/30/33/35NXP
D20/25/30/33/35NXP
D20/25/30/33/35NXS
D20/25/30/33/35NX,
D20/25/30/33/35NX,
D20/25/30/33/35NX,
D20/25/30G (PLUS)
C CHECK
WP3.2 (WEICHAI)
I INSPECTION
E REPLACE
A ADJUST
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE

Brake Oil Level C
Every 250 Service Hours or Monthly Air Intake System C N O O O
Steering Mechanism C L O
Wheel Bolts & Nuts C O
Governor Lever and Engine Speed Control C A O
Tilt Cylinders C A L O O O O O O
Crosshead Rollers C O O O O O O O
Mast Hinge Pin L O O O O O O O
Mast Pivot Eyes C L
Operator Compartment (Cabin and Overhead Guard) I O
Mast, Carriage, Lift Chains & Attachments C A L O O O O O O
Air Intake System C N O 추가
O O O O
Air Intake System E O
Engine Oil & Filter E O O O O O O
Every 500 Service Hours or 3 Months Engine Oil & Filter (DM02VA/P with CJ-4 Grade Only) E O
Belts C A O O O O O O
Belts (Only for Air-con Compressor) C A
Parking Brake T A O O O O O O O
Drive Axle Oil & Strainer C N E O O O O O O
Inching & Brake Control Shaft L O O O O O O
Horn & Lights C O O O O O O O
Electrical System C
Steer Suspension C O O O O O O O
Steering Mechanism C L O O O O O O


WHAT TO DO
DM02VA (DI) STAGE-5
D20/25/30/33/35NXM
D20/25/30/33/35NXM
D20/25/30/33/35NXM
D20/25/30/33/35NXP
D20/25/30/33/35NXP
D20/25/30/33/35NXS
D20/25/30/33/35NX,
D20/25/30/33/35NX,
D20/25/30/33/35NX,
D20/25/30G (PLUS)
C CHECK
WP3.2 (WEICHAI)
I INSPECTION
E REPLACE
A ADJUST
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE
Wheel Bolts & Nuts C O O O O O O

Fuel Filter (DM02VA/P Engine with Main Filter only) E O
Fuel Filters E O O O O O O
Every 500 Service Hours or 3 Month Transmission Oil Filter E O O O O O O
Governor Lever and Engine Speed Control C A O O O O O
Overhead Guard C O O O O O O
Water Separator N
Fuel Strainer N
Lift Chains T C A O O O O O O O
Air Intake System E O O O O O O O
Coolant Hoses C
LP Regulator/Converter I
Fuel Lines & Fittings C O
Mixer Assembly C
Throttle Assembly C
Every 1000 Service Hours or 6 Months Transmission Oil, Oil Filter & Strainer C N E O O O O O O O
Universal Joint C L O
Drive Axle I O
Engine Oil Filter (DM02VA/P Engine) E
Engine Oil (DM02VA/P Engine with CK-4 Grade Only) E O
Fuel Filter (DM02VA/P Engine with Pre/Main Filter only) E O
Hydraulic Return Filter, Breather & Strainer C E O O O O O O O
Engine Valve Lash C A O O O O O O
Ignition System C
Spark Plugs E
Every 1500 Service Hours or 9 Months Fuel Lock-off - Operation T
Fuel Injectors C N T O O O O O O
EGR Cooler C O
Crankcase Breather System C O
34
Please refer to the latest revision of the Operation maintenance Manuals for more comprehensive information.


WHAT TO DO
DM02VA (DI) STAGE-5
D20/25/30/33/35NXM
D20/25/30/33/35NXM
D20/25/30/33/35NXM
D20/25/30/33/35NXP
D20/25/30/33/35NXP
D20/25/30/33/35NXS
D20/25/30/33/35NX,
D20/25/30/33/35NX,
D20/25/30/33/35NX,
D20/25/30G (PLUS)
C CHECK
WP3.2 (WEICHAI)
I INSPECTION
E REPLACE
A ADJUST
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE
Air Cleaner Element R O O O O O

DPF related Piping C O
EGR Piping C O
Drive Axle Oil, Transmission Oil, Oil Filter & Strainer N E O
Every 2000 Service Hours or Yearly Steer Wheel Bearings R O O O O O O O
Fork C O O O O O O O
Cooling System N E O O O O O O O
Drive Wheel Bearing R O O O O O O O
Hydraulic Oil E O O O O O O O
Battery System C O O O O O O O
Intake Leaks C
TMAP Sensor C
Oxygen Sensor E
Turbocharger C O
Every 3000 Service Hours
EGR System C N E O
Every 3000 to 6000 Service Hours DPF N O
Every 5000 Service Hours or 30 Months DPF Maintenance (DM02VA Stage5 Engine Only) - Ash Cleaning N O
Every 2 Years Engine and DPF related Rubber Piping E O O
NOTE: TIER II diesel engines of the following models only have engine oil changes @ every 500hrs though they must still have
the first 50~100 hrs service . (Cummins B3.3, Yammar 4TNV98, DB58S, DL06, DE08TS)
CAUTION
Maintenance Manual.
G20/25/30/33P-5 Plus, G35C-5 Plus
HMC 2.4L Non Certi, T3/STAGE5

WHAT TO DO
G424P(E) (MMC 2.4L) TIER III

G420F(E) (HMC 2.0L) TIER III
G(C)20/25/30/33P-5, G35C-5
G(C)20/25/30/33P-5, G35C-5
G424F(E) (GM 2.4L) TIER III
G20/25/30/33N-7, G35NC-7
G430FE (GM 3.0L) TIER III
G20/25/30/33P-7, G35C-7
GK25 (GCT) TIER III
GK25 (GCT) TIER III

C CHECK
G(C)20/25/30/33E-5
G(C)20/25/30/33E-5
GC20/25/30/33S-9
G20/25/30/33E-7
I INSPECTION
E REPLACE
A ADJUST
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE
Air Intake System C N O O O

Carriage Roller Extrusion C A O O O O O O O O O
Fuses, Bulbs, Circuit Breaker & Relay C E O O O O O O O O O
Water Separator C D
Fuel System Leak T O O O
Fuel System P
When Required
Seat, Hood Latch & Support Cylinder C L O O O O O O O O O
Tire and Wheels C O O O O O O O O
Battery Terminal N C O O O O O O O O O
Fuel Tank Filler Cap & Screen N O O O O O O O O
Brake Clearance A
LP Regulator T O O O
Walk-Around Inspection C O O O O O O O O O
Mast Channels L O O O O O O O O O
Engine fluid Leak C O O O O O O O O O
Engine Oil Level C O O O O O O O O O
Air Cleaner Indicator C O O O O O O O O O
Transmission Oil Level C O O O O O O O O O
Every 10 Service Hours or Daily Brake Oil Level C O O O O O O O O O
Hydraulic Oil Level C O O O O O O O O O
Drive Axle Oil Level C O O O O O O O O
Coolant Level C N O O O O O O O O O
Foot Pedal Operation C O O O O O O O O O
Engine C O O O O O O O O O
Parking Brake C O O O O O O O O O
Drive Axle Oil E O O O O O O O O
LPG Fuel Leakage (Every 50 Hours) C
Transmission Oil, Oil Filter & Strainer C N E O O O O O O O O
Parking Brake T A O O O O O O O O O
Transmission & Drive alxe Oil, Oil Filter E O
G20/25/30/33P-5 Plus, G35C-5 Plus

WHAT TO DO

G(C)20/25/30/33P-5, G35C-5
G(C)20/25/30/33P-5, G35C-5
G20/25/30/33N-7, G35NC-7
G20/25/30/33P-7, G35C-7
GK25 (GCT) TIER III
GK25 (GCT) TIER III

G(C)20/25/30/33E-5
G(C)20/25/30/33E-5
C CHECK
GC20/25/30/33S-9
G20/25/30/33E-7
I INSPECTION
E REPLACE
A ADJUST
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE

Every 200 Service Hours or Monthly
Belt Tension A
First 250 Service Hours or a Month Hydraulic Return Filter E
Drive Axle Oil Level C
Hydraulic Oil Level C
Engine Oil & Filter E O O O O O O O
Every 250 Service Hours or Monthly Air Intake System C N O O O O
Steering Mechanism C L
Battery Terminal N C
Wheel Bolts & Nuts C
Tilt Cylinders C A L O O O O O O O O O
Crosshead Rollers C O O O O O O O O O
Mast Hinge Pin L O O O O O O O O O
Operator Compartment (Cabin and Overhead Guard) I O O O O O O
Mast, Carriage, Lift Chains & Attachments C A L O O O O O O O O O
Air Intake System C N O O O O O O
Air Intake System E O O O
Engine Oil & Filter E O O O
Belts C A O O O O O O O O O
Every 500 Service Hours or 3 Months Drive Axle Oil & Strainer C N E O O O O O O O O
Inching & Brake Control shaft L O O O O O O O O
Horn & Lights C O O O O O O O O O
Vacuum Lines and Fittings C O O O O O O O
Fuel Trim Valve (FTV) I O O O O
Electrical System C O O O O O O O O O
Steer Suspension C O O O O O O O O O
Steering Mechanism C L O O O O O O O O O
Wheel Bolts & Nuts C O O O O O O O O O
PCV Valve System C N O O O O O O O O O
Transmission Oil Filter E O O O O O O O O
G20/25/30/33P-5 Plus, G35C-5 Plus

WHAT TO DO

G(C)20/25/30/33P-5, G35C-5
G(C)20/25/30/33P-5, G35C-5
G20/25/30/33N-7, G35NC-7
G20/25/30/33P-7, G35C-7
GK25 (GCT) TIER III
GK25 (GCT) TIER III

G(C)20/25/30/33E-5
G(C)20/25/30/33E-5
C CHECK
GC20/25/30/33S-9
G20/25/30/33E-7
I INSPECTION
E REPLACE
A ADJUST
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE
Engine Intake/Exhaust Valve Clearance A O O

Overhead Guard C O O O
Lift Chains T C A O O O O O O O O O
Air Intake System E O O O O O O O O O
Coolant Hose of LPG Vaporizer C O O O O O O O O O
LP Regulator/Converter I O O O O O O O O O
LPG Lock Off Valve C
Fuel Lines & Fittings C O O O O O O O O O
Mixer Assembly C O O O O O O O O O
Throttle Assembly C O O O O O O O O O
Universal Joint C L O O O O O O O O O
Hydraulic Return Filter, Breather & Strainer C E O O O O O O O O O
Ignition System C O O O O O O O
Spark Plugs E O O O O O O
Every 1500 Service Hours or 9 Months LP Fuel Filter Element E O O O O O O O O O
Fuel Lock-off - Operation T O O O O O O O O O
Ignition C O O
Spark Plugs E
Air Cleaner Element E
Gasoline Fuel Hose, Clamp Bands and Fuel Filter E
Steer Wheel Bearings R O O O O O O O O O
Every 2000 Service Hours or Yearly Fork C O O O O O O O O O
Cooling System N E O O O O O O O O O
Drive Wheel Bearing R O O O O O O O O
Transmission & Drive alxe Oil, Oil Filter E O
Transmission & Drive axle Strainer N O
38
G20/25/30/33P-5 Plus, G35C-5 Plus

WHAT TO DO

G(C)20/25/30/33P-5, G35C-5
G(C)20/25/30/33P-5, G35C-5
G20/25/30/33N-7, G35NC-7
G20/25/30/33P-7, G35C-7
GK25 (GCT) TIER III
GK25 (GCT) TIER III

G(C)20/25/30/33E-5
G(C)20/25/30/33E-5
C CHECK
GC20/25/30/33S-9
G20/25/30/33E-7
I INSPECTION
E REPLACE
A ADJUST
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE
Hydraulic Oil E O O O O O O O O O
Battery System C O O O O O O O O O
Every 2500 Service Hours or 15 Months Intake Leaks C O O O O O O O
TMAP Sensor C O O O O O O O
PCV Valve and breather element E O O O O O O O O
Oxygen Sensor E O O O O O O O O
Spark Plugs E O O
Intake Pipe E
Every 2 Years
Lockoff Valve Filter E
NOTE: TIER II diesel engines of the following models only have engine oil changes @ every 500hrs though they must still have the first 50~100 hrs service .
CAUTION
Before performing any work, be sure to refer to and follow all recommended safety precautions set out in the applicable DOOSAN's Maintenance Manual.
WHAT TO DO
HMC 2.4L Non Certi, TIER III

WG2503 (KUBOTA) TIER III

G20/25/30/33/35NXP
G20/25/30/33/35NXP
G20/25/30G (PLUS)
G20/25/30G (PLUS)
C CHECK
I INSPECTION
E REPLACE
A ADJUST
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE
Air Intake System C N

Carriage Roller Extrusion C A O O O O
Fuses, Bulbs, Circuit Breaker & Relay C E O O O O
Water Separator C D
Fuel System Leak T O
Fuel System P O O O O
When Required
Seat, Hood Latch & Support Cylinder C L O
Tire and Wheels C O O O O
Fuel Tank Filler Cap & Screen N O O O O
Brake Clearance A O O
LP Regulator T
Walk-Around Inspection C O O O O
Mast Channels L O O O O
Engine fluid Leak C O O O O
Engine Oil Level C O O O O
Air Cleaner Indicator C O
Transmission Oil Level C O O O O
Every 10 Service Hours or Daily Brake Oil Level C
Hydraulic Oil Level C O O
Drive Axle Oil Level C O O
Coolant Level C N O O O O
Foot Pedal Operation C O O O O
Engine C
Parking Brake C O O O O
Drive Axle Oil E O O O O
LPG Fuel Leakage (Every 50 Hours) C O O
Transmission Oil, Oil Filter & Strainer C N E O O O O
Parking Brake T A O O O O
Transmission & Drive alxe Oil, Oil Filter E
WHAT TO DO


G20/25/30/33/35NXP
G20/25/30/33/35NXP
G20/25/30G (PLUS)
G20/25/30G (PLUS)
C CHECK
I INSPECTION
E REPLACE
A ADJUST
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE
Belt Tension A
First 250 Service Hours or a Month Hydraulic Return Filter E O O
Drive Axle Oil Level C O O
Hydraulic Oil Level C O O
Mast, Carriage, Lift Chains & Attachments C A L O O
Every 250 Service Hours or Monthly Air Intake System C N O O
Steering Mechanism C L O O
Battery Terminal N C O O
PCV Valve System C N O O
Wheel Bolts & Nuts C O O
Tilt Cylinders C A L
Crosshead Rollers C O O O O
Mast Hinge Pin L O O O O
Operator Compartment (Cabin and Overhead Guard) I O O O O
Air Intake System C N O O
Air Intake System E
Belts C A O O O O
Parking Brake T A O O O O
Every 500 Service Hours or 3 Months Drive Axle Oil & Strainer C N E O O O O
Inching & Brake Control shaft L O O
Horn & Lights C O O O O
Vacuum Lines and Fittings C O O
Fuel Trim Valve (FTV) I O O
Electrical System C O O O
Steer Suspension C O O O O
Steering Mechanism C L O O
Wheel Bolts & Nuts C O O
Transmission Oil Filter E O O O O
WHAT TO DO


G20/25/30/33/35NXP
G20/25/30/33/35NXP
G20/25/30G (PLUS)
G20/25/30G (PLUS)
C CHECK
I INSPECTION
E REPLACE
A ADJUST
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE
Engine Intake/Exhaust Valve Clearance A

Overhead Guard C
Lift Chains T C A O O O O
Coolant Hose of LPG Vaporizer C O O O O
LP Regulator/Converter I O O O O
LPG Lock Off Valve C O O
LP Fuel Filter Element E O O
Fuel Lines & Fittings C O O O O
Mixer Assembly C O O O O
Throttle Assembly C O O O O
Transmission Oil, Oil Filter & Strainer C N E O O O O
Universal Joint C L
Hydraulic Return Filter, Breather & Strainer C E O O O O
Ignition System C O O O O
Spark Plugs E O O O O
Every 1500 Service Hours or 9 Months LP Fuel Filter Element E O O
Fuel Lock-off - Operation T O O
Ignition C
Spark Plugs E
Air Cleaner Element E
Gasoline Fuel Hose, Clamp Bands and Fuel Filter E
Steer Wheel Bearings R O O O O
Every 2000 Service Hours or Yearly Fork C O O O O
Cooling System N E O O O O
Drive Wheel Bearing R O O O O
Transmission & Drive alxe Oil, Oil Filter E
Transmission & Drive axle Strainer N
WHAT TO DO


G20/25/30/33/35NXP
G20/25/30/33/35NXP
G20/25/30G (PLUS)
G20/25/30G (PLUS)
C CHECK
I INSPECTION
E REPLACE
A ADJUST
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE
Hydraulic Oil E O O O O
Battery System C O O O O
Every 2500 Service Hours or 15 Months Intake Leaks C O O O O
TMAP Sensor C O O O O
PCV Valve and breather element E O O O O
Oxygen Sensor E O O O O
Spark Plugs E
Every 3000 Service Hours or 18 Months Timing Belt E O
Intake Pipe E
Every 2 Years
Lockoff Valve Filter E
Every 8000 Service Hours or 48 Months Timing Belt E
CAUTION
WHAT TO DO
GC35/40/45S-5, GC50/55C-5
GC35/40/45S-5, GC50/55C-5
G643(E) (GM 4.3L) TIER III

D439E (HMC 3.9L) TIER III
G35/40/45S-5, G50/55C-5
G35/40/45S-5, G50/55C-5
G35/40/45S-7, G50/55C-7
D35/40/45S-7, D50/55C-7
D35/40/45S-5, D50/55C-5
D35/40/45S-9, D50/55C-9
DB58S (DI 5.8L) TIER II
GC35/45S-9, GC55C-9
DM03V (DI) Stage V
C CHECK
GC35/45/55BCS-9
G40/45/50/55SC-5
G40/45/50/55SC-5
G40/45/50/55SC-7
D40/45/50/55SC-5
D40/45/50/55SC-9
D40/45/50/55SC-7
DM03P (DI) Tier-4

PSI 4.3L TIER III
PSI 4.3L TIER III

PSI 4.3L TIER III
PSI 4.3L TIER III

I INSPECTION
E REPLACE
A ADJUST
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE

Carriage Roller Extrusion C A O O O O O O O O O O
Fuses, Bulbs, Circuit Breaker & Relay C E O O O O O O O O O O
Engine Valve Lash C A O O O O O
Water Separator C D O O O O O
Foregin Material in the Fuel N O
Fuel System T O O O O O O
When Required
Fuel System P O O O O O
Seat, Hood Latch & Support Cylinder C L O O O O O O O O O O
SCR system (SCR Cleaning - DeSOx) N O O O
Circuit Breaker O O O O O O
Tire and Wheels C O O O O O O O O O O
Battery Terminal N C O O O O O O O O O O
Fuse & Relay (LP Engine Only) O O
Walk-Around Inspection C O O O O O O O O O O
Mast Channels L O O O O O O O O O O
Engine Fluid Leak C O O O O O O O O O O
Engine Oil Level C O O O O O O O O O O
Coolant Level C N O O O O O O O O O O
Air Cleaner Indicator C O O O O O O O O O
Acceleration Pedal Operation C O O O O O
DEF/Ad-Blue Fluid Level C O O O
Transmission Oil Level C O O O O O O O O O
Brake Oil Level C O O O O O O O O O O
Hydraulic Oil Level C O O O O O O O O O O
Drive Axle Oil Level C O O O O O O O O O
Engine Exhaust Leak C O O O O O O O
Transmission & Drive axle Oil Level C O
WHAT TO DO
GC35/40/45S-5, GC50/55C-5
GC35/40/45S-5, GC50/55C-5

G35/40/45S-5, G50/55C-5
G35/40/45S-5, G50/55C-5
G35/40/45S-7, G50/55C-7
D35/40/45S-7, D50/55C-7
D35/40/45S-5, D50/55C-5
D35/40/45S-9, D50/55C-9
GC35/45S-9, GC55C-9
DM03V (DI) Stage V
C CHECK
GC35/45/55BCS-9
G40/45/50/55SC-5
G40/45/50/55SC-5
G40/45/50/55SC-7
D40/45/50/55SC-5
D40/45/50/55SC-9
D40/45/50/55SC-7
DM03P (DI) Tier-4

PSI 4.3L TIER III
PSI 4.3L TIER III
PSI 4.3L TIER III

PSI 4.3L TIER III
I INSPECTION
E REPLACE
A ADJUST
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE
Drive Axle Oil C N E O O O O O O O O

Engine Oil & Filter E O O O O O
Transmission & Drive alxe Oil, Oil Filter & Strainer E N O O
Parking Brake C O
Every 250 Service Hours or Monthly Engine Oil & Filter E O O O O O O O O
Tilt Cylinders C A L O O O O O O O O O O
Crosshead Rollers C O O O O O O O O O O
Mast Hinge Pin L O O O O O O O O O O
Operator Compartment (Cabin and Overhead Guard) I O O O O O O O
Mast, Carriage, Lift Chains & Attachments C A L O O O O O O O O O O
Air Intake System C N O O O O O O
Belts C A O O O O
Carriage Side Rollers L O O O O O O O O O O
Carriage Sideshifter L O O O O O O O O O O
Carriage Side Rollers L O O O O O O O O O O
Parking Brake T A O O O O O O O O O O
Circulation Pump Belt C A O O O O O O
Drive Axle Oil & Strainer C N E O O O O O O O O O
Inching & Brake Control shaft L O O O O O O O
Horn & Lights C O O O O O O O O O O
Vacuum Lines and Fittings C O O O O O O
Fuel Trim Valve (FTV) I O O O O O O
Electrical System C O O O O O O
WHAT TO DO
GC35/40/45S-5, GC50/55C-5
GC35/40/45S-5, GC50/55C-5
G35/40/45S-5, G50/55C-5
G35/40/45S-5, G50/55C-5
G35/40/45S-7, G50/55C-7
D35/40/45S-7, D50/55C-7
D35/40/45S-9, D50/55C-9
D35/40/45S-5, D50/55C-5
GC35/45S-9, GC55C-9
DM03V (DI) Stage V
C CHECK
GC35/45/55BCS-9
G40/45/50/55SC-5
G40/45/50/55SC-5
G40/45/50/55SC-7
D40/45/50/55SC-9
D40/45/50/55SC-5
D40/45/50/55SC-7
DM03P (DI) Tier-4
PSI 4.3L TIER III
PSI 4.3L TIER III

PSI 4.3L TIER III
PSI 4.3L TIER III

I INSPECTION
E REPLACE
A ADJUST
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE
Steer Suspension C O O O O O O O O O O
Steering Mechanism C L O O O O O O O O O O
Wheel Bolts & Nuts C O O O O O O O O O O
Fuel Filters C N E O O
Fuel Filters E O O O O O
Overhead Guard C O O
Lift Chains T C A O O O O O O O O O O
Hydraulic Return Filter E O O O O O O O O O O
Air Breather E O O O O O O O O O
Air Intake System E O O O O O O O O O O
Coolant Hoses C O O O O O O
LP Regulator/Converter I O O O O O O
Fuel Lines & Fittings C O O O O O O O O O O
Engine Oil & Filter (with CK-4 Grade Only) E O
Fuel Filter (with Pre/Main Filter) E O
Belt C A O
Mixer Assembly C O O O O O O
Throttle Assembly C O O O O O O
Transmission Oil, Oil Filter & Strainer C N E O O O O O O O O O
Universal Joint C L O O O O O O O O O O
Drive Axle Oil C N E O O O O O O O
Ignition System C O O O O
Spark Plugs E O O O O O O
LP Fuel Filter Element E O O O O O O
Testing Fuel Lock-off Operation O O O O O O
Ignition C O O
Steer Wheel Bearings R O O O O O O O O O O
Fork C O O O O O O O O O O
Cooling System N E O O O O O O O O O O
Transmission & Drive alxe Oil, Oil Filter & Strainer E N O O
46
WHAT TO DO
GC35/40/45S-5, GC50/55C-5
GC35/40/45S-5, GC50/55C-5

G35/40/45S-5, G50/55C-5
G35/40/45S-5, G50/55C-5
G35/40/45S-7, G50/55C-7
D35/40/45S-7, D50/55C-7
D35/40/45S-5, D50/55C-5
D35/40/45S-9, D50/55C-9
GC35/45S-9, GC55C-9
DM03V (DI) Stage V
C CHECK
GC35/45/55BCS-9
G40/45/50/55SC-5
G40/45/50/55SC-5
G40/45/50/55SC-7
D40/45/50/55SC-5
D40/45/50/55SC-9
D40/45/50/55SC-7
DM03P (DI) Tier-4

PSI 4.3L TIER III
PSI 4.3L TIER III
PSI 4.3L TIER III
PSI 4.3L TIER III

I INSPECTION
E REPLACE
A ADJUST
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE
Hydraulic Oil E C N O O O O O O O O O O
Battery System C O O O O O O O O O O
Intake Leaks C O O O O O O
TMAP Sensor C O O O O O O
PCV Valve and breather element E O O O O O O
Oxygen Sensor E O O O O O O
Every 3000 Service Hours or 18 Months DPF Maintenance - Ash Cleaning O
Every 4500 Service Hours or two Years DEF/Ad-Blue Supply module filter E O
Every 5000 Service Hours or 30 Monts DPF Maintenance - Ash Cleaning N O
CAUTION
WHAT TO DO
TIER IV Interim, 2SPEED

DB58S (DI 5.8L) TIER II,
V3800CR (Kubota 3.8L)
D60/70S-7, D80/90S-7
D60/70S-7, D80/90S-7
D34-00000 (G2 3.4L)
D34-00000 (G2 3.4L)

C CHECK
D439E (HMC 3.9L)
D439E (HMC 3.9L)
3SPEED 3WG116
TIER III, 3SPEED
TIER IV, 2SPEED
TIER IV, 3SPEED

TIER III, 2SPEED
3SPEED, 3WG94
TIER II, 2SPEED
D60/70/80/90S-5
D60/70/80/90S-5
D60/70/80/90S-5
D60/70/80/90S-5
D60/70/80/90S-5
D60/70/80/90S-5
D60/70/80/90S-5
DB58S (DI 5.8L)
I INSPECTION
E REPLACE
G60/70S-5
A ADJUST
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE
Air Intake System C N O O

Carriage Roller Extrusion C A O O O O O O O O O O
Fuses, Bulbs, Circuit Breaker & Relay C E O O O O O O O O O O
Seat C L O O O O O O O O O O
Engine Valve Lash C A O O O O O O O O O
Fuel System T
Fuel System P O O O O O O O O O
SCR system N O O
DPF Regeneration / SCR Cleaning N
When Required
Tire and Wheels C O O O O O O O O O O
Battery Terminal N C O O O O O O O O O O
Fuel Tank Filler Cap & Screen N O O O O O O O O O O
Radiator Cap N E O O O O O O O O O O
Brake Oil Level C O O O O O O O O
Engine Fuel Supply System C O O
Separating Water From Fuel D
Walk-Around Inspection C O O O O O O O O O O
Mast Channels L O O O O O O O O O O
DEF/Ad-Blue Fluid Level C
Engine Fluid Leak C O O O O O O O O O O
Engine Oil Level C O O O O O O O O O O
Air Cleaner Indicator C O O O O O O O O O O
Every 10 Service Hours or Daily DEF/Ad-Blue Fluid Level C O O
Transmission Oil Level C O O O O O O O O O O
Hydraulic Oil Level C O O O O O O O O O O
Drive Axle Oil Level C O O O O O O O O O O
Coolant Level C N O O O O O O O O O O
Engine Exhaust Leak C O O O O O O O O O O
Thermostat Valve (optional) C O O
WHAT TO DO

D60/70S-7, D80/90S-7
D60/70S-7, D80/90S-7
D34-00000 (G2 3.4L)
D34-00000 (G2 3.4L)

C CHECK
D439E (HMC 3.9L)
D439E (HMC 3.9L)
3SPEED 3WG116
TIER III, 3SPEED
TIER IV, 2SPEED
TIER IV, 3SPEED

TIER III, 2SPEED
3SPEED, 3WG94
TIER II, 2SPEED
D60/70/80/90S-5
D60/70/80/90S-5
D60/70/80/90S-5
D60/70/80/90S-5
D60/70/80/90S-5
D60/70/80/90S-5
D60/70/80/90S-5
DB58S (DI 5.8L)
I INSPECTION
E REPLACE
G60/70S-5
A ADJUST
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE
Drive Axle Oil E O O O O O O O O O O

Engine Oil & Filter E O O O O O O O O O
Transmission Oil & Filter E O O O O O O O O O O
Every 250 Service Hours or Monthly Engine Oil & Filter E O O O
Drive Axle Oil E O O O O O O O O O O
Tilt Cylinders C A L O O O O O O O O O O
Crosshead Rollers C O O O O O O O O O O
Mast Hinge Pin L O O O O O O O O O O
Operator Compartment (Cabin and Overhead Guard) I O O O O O O O O O O
Mast, Carriage, Lift Chains & Attachments C A L O O O O O O O O
Air Intake System C N O O O O O O O O
Air Intake System E O O
Engine Oil & Filter E O O O O O O O O O
Belts C A O O O O O O O O O
Horn & Lights C O O O O O O O O O O
Vacuum Lines and Fittings C
Fuel Trim Valve (FTV) I
Electrical System C
Steer Suspension C O O O O O O O O O O
Steering Axle Support C L
Wheel Bolts & Nuts C O O O O O O O O O O
Fuel Filters C N E O O
Universal Joint C L O O O O O O O O O O
Transmission Oil Filter E O O O O
Lift Chains T C A O O O O O O O O O O
Air Intake System E O O O O O O O O O O
Coolant Hoses C
Every 1000 Service Hours or 6 Months LP Regulator/Converter I
Fuel Lines & Fittings C O O O O O O O O O O
Mixer Assembly C
Throttle Assembly C
49
WHAT TO DO

D60/70S-7, D80/90S-7
D60/70S-7, D80/90S-7
D34-00000 (G2 3.4L)
D34-00000 (G2 3.4L)

C CHECK
D439E (HMC 3.9L)
D439E (HMC 3.9L)
3SPEED 3WG116
TIER III, 3SPEED
TIER IV, 2SPEED
TIER IV, 3SPEED

TIER III, 2SPEED
3SPEED, 3WG94
TIER II, 2SPEED
D60/70/80/90S-5
D60/70/80/90S-5
D60/70/80/90S-5
D60/70/80/90S-5
D60/70/80/90S-5
D60/70/80/90S-5
D60/70/80/90S-5
DB58S (DI 5.8L)
I INSPECTION
E REPLACE
G60/70S-5
A ADJUST
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE
Drive Axle Oil E O

Transmission Oil & Filter E O
Fuel Filters C N E O O O O O O O O
Every 1000 Service Hours or 6 Months Hydraulic Oil, Return Filter, Strainer & Breather C N E O O O O O O O O O O
Lift Chain T C A
Transmission Oil E O O O O O
Carburetor A N
Ignition System C
Spark Plugs E
Fuel Lock-off - Operation T
Transmission Oil & Filter E O
Steer Wheel Bearings R O O O O O O O O O O
Fork C O O O O O O O O O O
Cooling System N E O O O O O O O O O O
Transmission Oil & Filter E O O O
Battery System C O O O O O O O O O
Hydraulic Oil & Strainer C N E
Intake Leaks C
TMAP Sensor C
Oxygen Sensor E
DEF/Ad-Blue Supply Module filter (7Ton DM03 Engine
Only)
E O
DEF/Ad-Blue Supply Module filter (8/9 Ton DM03 81kW
E
Engine Only)
WHAT TO DO

D60/70S-7, D80/90S-7
D60/70S-7, D80/90S-7
D34-00000 (G2 3.4L)
D34-00000 (G2 3.4L)

C CHECK
D439E (HMC 3.9L)
D439E (HMC 3.9L)
3SPEED 3WG116
TIER III, 3SPEED
TIER IV, 2SPEED
TIER IV, 3SPEED

TIER III, 2SPEED
3SPEED, 3WG94
TIER II, 2SPEED
D60/70/80/90S-5
D60/70/80/90S-5
D60/70/80/90S-5
D60/70/80/90S-5
D60/70/80/90S-5
D60/70/80/90S-5
D60/70/80/90S-5
DB58S (DI 5.8L)
I INSPECTION
E REPLACE
G60/70S-5
A ADJUST
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE
Every 4500 Service Hours or two Years DEF/Ad-Blue Supply module filter E
DPF Maintenance (DM03V Stage 5 Engine Only) - Ash
Every 5000 Service Hours or 30 Months N
Cleaning
NOTE: TIER II diesel engines of the following models only have engine oil changes @ every 500hrs though they must still have the first 50~100 hrs
service . (Cummins B3.3, Yammar 4TNV98, DB58S, DL06, DE08TS)
CAUTION
WHAT TO DO
DM03VA (DI) 81kW STAGE-V

DM03V (DI) 55kW STAGE-V
DM03PA (DI) 81kW TIER-IV

DM03P (DI) 55kW TIER-IV
C CHECK
D60/70/80/90S-9
D60/70/80/90S-9
PSI 4.3L TIER III

I INSPECTION
E REPLACE
G60/70S-7
D60/70S-9
D60/70S-9
3 SPEED
3 SPEED
3 SPEED
3 SPEED
A ADJUST
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE
Air Intake System C N O O O O O

Carriage Roller Extrusion C A O O O O O
Fuses, Bulbs, Circuit Breaker & Relay C E O O O O O
Seat C L O O O O O
Fuel System T O
Fuel System P O O O
SCR system N
DPF Regeneration / SCR Cleaning N O O O O
When Required
Fuel Tank Filler Cap & Screen N O O O O O
Radiator Cap N E O O O O O
Brake Oil Level C
Steering Mechanism C L O O O 신규 O
Engine Fuel Supply System C O O O O O
Separating Water From Fuel D O O O O
Mast Channels L O O O O O
DEF/Ad-Blue Fluid Level C O O O O
Engine Fluid Leak C O O O O O
Engine Oil Level C O O O O O
Air Cleaner Indicator C O O O O O
Every 10 Service Hours or Daily DEF/Ad-Blue Fluid Level C O O O O O
Transmission Oil Level C O O O O O
Drive Axle Oil Level C O O O O O
Coolant Level C N O O O O O
Engine Exhaust Leak C O O O O O
Thermostat Valve (optional) C O
WHAT TO DO


C CHECK
D60/70/80/90S-9
D60/70/80/90S-9
PSI 4.3L TIER III

I INSPECTION
E REPLACE
G60/70S-7
D60/70S-9
D60/70S-9
3 SPEED
3 SPEED
3 SPEED
3 SPEED
A ADJUST
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE
Drive Axle Oil E O O O O O

Engine Oil & Filter E O O O O O
Transmission Oil & Filter E O O O O O
Every 250 Service Hours or Monthly Engine Oil & Filter E
Drive Axle Oil E O O O O O
Crosshead Rollers C O O O O O
Mast Hinge Pin L O O O O O
Operator Compartment (Cabin and Overhead Guard) I O O O
Air Intake System C N
Air Intake System E O O O O O
Belts C A O O O O
Horn & Lights C O O O O O
Vacuum Lines and Fittings C O
Fuel Trim Valve (FTV) I O
Electrical System C O
Steer Suspension C O O O O O
Steering Axle Support C L O O O O
Wheel Bolts & Nuts C O O O O O
Fuel Filters C N E O O O O O
Universal Joint C L O O O O O
Transmission Oil Filter E
Lift Chains T C A O O O O O
Coolant Hoses C O
Every 1000 Service Hours or 6 Months LP Regulator/Converter I O
Fuel Lines & Fittings C O O O O O
C O
Throttle Assembly C O
.
Changes can be made to the "Quick Guide" infomration without any notification. 53
WHAT TO DO


C CHECK
D60/70/80/90S-9
D60/70/80/90S-9
PSI 4.3L TIER III

I INSPECTION
E REPLACE
G60/70S-7
D60/70S-9
D60/70S-9
3 SPEED
3 SPEED
3 SPEED
3 SPEED
A ADJUST
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE

Transmission Oil & Filter E
Fuel Filters C N E O O O O
Every 1000 Service Hours or 6 Months Hydraulic Oil, Return Filter, Strainer & Breather C N E O O O O
Lift Chain T C A O O O O
Transmission Oil E O
Carburetor A N O
Ignition System C O
Spark Plugs E O
LP Fuel Filter Element E O
Fuel Lock-off - Operation T O
Drive Axle Oil E
Transmission Oil & Filter E
Steer Wheel Bearings R O O O O O
Fork C O O O O O
Cooling System N E O O O O O
Transmission Oil & Filter E O O O O
Battery System C O O O O O
Hydraulic Oil & Strainer C N E O O O O
Intake Leaks C O
TMAP Sensor C O
PCV Valve and breather element E O
Oxygen Sensor E O
DEF/Ad-Blue Supply Module filter (7Ton DM03 Engine
E O O
Only)
DEF/Ad-Blue Supply Module filter (8/9 Ton DM03 81kW
E O O
Engine Only)
WHAT TO DO


C CHECK
D60/70/80/90S-9
D60/70/80/90S-9
PSI 4.3L TIER III

I INSPECTION
E REPLACE
G60/70S-7
D60/70S-9
D60/70S-9
3 SPEED
3 SPEED
3 SPEED
3 SPEED
A ADJUST
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE
Every 4500 Service Hours or two Years DEF/Ad-Blue Supply module filter E
DPF Maintenance (DM03V Stage 5 Engine Only) - Ash
Every 5000 Service Hours or 30 Months N O O
Cleaning
CAUTION
HOW TO DO
DL06V-MFF01 (HDI) STAGE V

D110/130/160S-5 (OCDB)
DEUTZ L06 V2 TIER III
DL08V (HDI) STAGE V

D100/120/140/160S-7
D100/120/140/160S-7
D100/120/140/160S-9
C CHECK
DL08P (DI) TIER IV

DV180/250/300S-7
DV180/200/250S-7
DL06 (DI) TIER IV
DL06 (DI) TIER III
DL08 (DI) TIER III

DE08TS TIER II
I INSPECTION
DV180/250S-9
E REPLACE
DV160S-9
A ADJUST
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE
Air Intake System C N O O O O O O O

Fuel Filter E O O O
Display C O
Carriage Roller Extrusion C A O O O O O O O O
Fuses, Bulbs, Circuit Breaker & Relay C E O O O O O O O
Seat C L O O O O O O O O
Engine Valve Lash C A O O O O O O O O
Fuel System P O O O O O O O O
When Required
SCR system N O O
DPF Regeneration N O O O
Tire and Wheels E O O O O O O
Water From the Fuel Filter D O O O O O O
Fuel Tank Filler Cap & Screen N O O O O O O O O
Radiator Cap N E O O O O O O O O
Transmission Display C O O O
T/M Cooler N E O
Walk-Around Inspection C O O O O O O O O
Mast Channels L O O O O O O O O
Back-Up Alarm T O O O O O O O O
Engine Oil Level C O O O O O O O O
Air Cleaner Indicator C O O O O O O O O
Every 10 Service Hours or Daily DEF/Ad-Blue Fluid Level C O O O O O
Transmission Oil Level C O O O O O O O
Hydraulic Oil Level C O O O O O O
Coolant Level C O O O O O O O
Hydraulic Oil Level C O O O
Hydraulic/Brake Oil Level C
Engine Oil & Filter E O O O O O O O O
First 50-100 Service Hours or a Week Parking Brake T A O O O O O O O O
Transmission Oil & Filter E O O O O O O O O
Brake Oil Tank and Strainer N E O O O O O O O O
HOW TO DO

D110/130/160S-5 (OCDB)
DL08V (HDI) STAGE V

D100/120/140/160S-7
D100/120/140/160S-7
D100/120/140/160S-9
C CHECK
DL08P (DI) TIER IV

DV180/250/300S-7
DV180/200/250S-7
DL06 (DI) TIER IV
DL06 (DI) TIER III
DL08 (DI) TIER III

DE08TS TIER II
I INSPECTION
DV180/250S-9
E REPLACE
DV160S-9
A ADJUST
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE
Tilt Cylinders C A L O O O O O O O O
Crosshead Rollers C O O O O O O O O
Mast Hinge Pin L O O O O O O O O
Operator Compartment (Cabin and Overhead Guard) I O O O O O O O
Mast, Carriage, Lift Chains & Attachments C A L O O O O O O O O
Air Intake System E O O O O O O O
Engine Oil & Filter E O O O O O O O O
Belts C A O O O O O O O O
Parking Brake T A O O O O O O O O
Every 500 Service Hours or 3 Months Horn & Lights C O O O O O O O O
Steering Mechanism C L O O O O O O O O
Brake Oil Tank and Strainer N E O O O O O O
Fuel Filters E O O O O O O O
Universal Joint C L O O O O O O O O
Brake Cam Shaft & Slack Adjuster L O O O O O
Wheel Nuts C O O O O O O O O
Battery Terminal N C O O O O O O O O
Carriage Roller L O
Cabin Mounting I O
Lift Chains T C A O O O O O O O O
Hydraulic Return Filter E O O O O O O O O
Hydraulic Strainer & Breather C N E O O O O O O
Hydraulic High Pressure Filter E O O O O O O
Transmission Oil & Filter E O O O O O
Strainer & Breather C N E O O
Brake Oil Tank and Strainer N E O O O O O
57
HOW TO DO

D110/130/160S-5 (OCDB)
DL08V (HDI) STAGE V

D100/120/140/160S-7
D100/120/140/160S-7
D100/120/140/160S-9
C CHECK
DL08P (DI) TIER IV

DV180/250/300S-7
DV180/200/250S-7
DL06 (DI) TIER IV
DL06 (DI) TIER III
DL08 (DI) TIER III

DE08TS TIER II
I INSPECTION
DV180/250S-9
E REPLACE
DV160S-9
A ADJUST
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE
Every 1500 Service Hours or 9 Months Drive Axle Oil E O O O

Hydraulic Oil E O O O O O
Steer Wheel Bearings R O O O O O O O O
Fork C O O O O O O O O
Cooling System N E O O O O O O O O
Fuel Lines & Fittings C O O O O O O O O
Exhaust System I O O O O O O O O
Hydraulic High Pressure Filter E O O O
Every 4000 Service Hours or 24 Months Hydraulic Oil E O O O
Every 4500 Service Hours or 36 Months DEF/Ad-Blue Supply Module filter E O O O
Every 4500 Service Hours or two Years DEF/Ad-Blue Supply module filter E O O O O
Every 8000 Service Hours or 60 Months DPF Maintenance - Ash Cleaning N O O O
CAUTION
Before performing any work, be sure to refer to and follow all recommended safety precautions set out in the applicable DOOSAN Maintenance Manual.
In addition, DOOSAN recommends that all mechanics wear appropriate protective items, such as safety glasse.
ELECTRIC POWERED
LIFT TRUCKS
59
Electric forklifts
Model Compartment or system Type of oil Viscosity Specification Refill capacity (ℓ)
B15/18S-5
B15/18S-7 DRIVE AXLE GEAR OIL (GO) SAE 80W API GL-4, MIL-L-2105A 5.0
BC15/18S-5, BC20SC-5
BRAKE SYSTEM (OCDB) BRAKE OIL ISO VG 10 ISO 6743/4 HM 0.6
B15/18/20T-5
DRIVE AXLE DRIVE AXLE OIL SAE 10W API CD/TO-4, MIL-L-2104D,E 0.7 X 2
B16/18/20X-5
B15/18/20T-7
B18/20TL-7 DRIVE AXLE DRIVE AXLE OIL SAE 10W API CD/TO-4, MIL-L-2104D,E 0.5 X 2
B15/18/20T-7 PLUS
BRAKE SYSTEM (OCDB) - Only for "-7" HYDRAULIC OIL ISO VG 10 ISO 6743/4 HM 0.6
B16/18/20X-7
DRIVE AXLE DRIVE AXLE OIL SAE 10W API CD/TO-4, MIL-L-2104D,E 0.6 X 2
B16/18/20X-7 PLUS
BRAKE SYSTEM (OCDB) - Only for "-7" HYDRAULIC OIL ISO VG 10 ISO 6743/4 HM 0.6
BOP15S-9 DRIVE AXLE DRIVE AXLE OIL SAE 80W API GL-4, MIL-L-2105A 5.0
B15/18/20SU-9 DRIVE AXLE DRIVE AXLE OIL SAE 10W API CD/TO-4, MIL-L-2104D,E 0.6 X 2
B15N DRIVE AXLE DRIVE AXLE OIL SAE 80W API GL-4, UTTO 5.0
BRAKE SYSTEM (Shoe Brake) BRAKE OIL SAE J1703f DOT-3, DOT-4 0.6
B15/18NS, B20NSC DRIVE AXLE DRIVE AXLE OIL SAE 80W API GL-4, UTTO 5.0
BRAKE SYSTEM (Shoe Brake) HYDRAULIC OIL ISO VG 10 ISO 6743/4 HM 0.6
B10/13/15/16R-5 FRONT AXLE DRIVE AXLE OIL SAE 80W API GL-4, MIL-L-2105A 0.5 X 2
B10/13/15/16R-7 DRIVE AXLE (REAR) GEAR OIL (GO) SAE 80W90 API GL-5, MIL-L-2105B,D 4.2
60
Electric forklifts
B22/25/30/35X-5 DRIVE AXLE DRIVE AXLE OIL SAE 80W API GL-4, MIL-L-2105A 1.2 X 2
B(BC)20/25/30/32S-5 HYDRAULIC & POWER STEERING SYSTEM HYDRAULIC OIL ISO VG 32 ISO 6743/4 HM 32.0
BC25SE-5, BC25SE-7
DRIVE AXLE (OCDB) DRIVE AXLE OIL (OCDB) SAE 80W API GL-4, MIL-L-2105A 9.2
B(BC)20/25/30/32S-7, B35S-7
B20/25SE-7 BRAKE SYSTEM (OCDB) BRAKE OIL(OCDB) ISO VG 10 ISO 6743/4 HM 0.6
B22/25/30/35X-7
B25XL-7 DRIVE AXLE DRIVE AXLE OIL SAE 80W API GL-4, MIL-L-2105A 1.2 X 2
B25/30/35X-7 PLUS
BRAKE SYSTEM (OCDB) - Only for "-7" BRAKE OIL ISO VG 10 ISO 6743/4 HM 1.0
B20/25/30/35NS HYDRAULIC & POWER STEERING SYSTEM HYDRAULIC OIL ISO VG 32 ISO 6743/4 HM 31.0
- ENTRY & STD DRIVE AXLE DRIVE AXLE OIL SAE 80W API GL-4, MIL-L-2105A 5.0
B40/45/50X-5
DRIVE AXLE DRIVE AXLE OIL SAE 80W API GL-4, MIL-L-2105A 1.5 X 2
B40/45/50X-7
BRAKE SYSTEM (OCDB) BRAKE OIL ISO VG 10 SO 6743/4 HM 0.6
HYDRAULIC SYSTEM HYDRAULIC OIL ISO VG 32 ISO 6743/4 HM 16.0
BR13/15/18S-5
TRANSFER & EPS ACTUATOR GEAR OIL (GO) SAE 80W API GL-4 3.4
BR13/15/18S-7 (PLUS) HYDRAULIC SYSTEM HYDRAULIC OIL (COLD STORAGE) ISO VG 15 ISO 6743/4 HM 16.0
TRANSFER & EPS ACTUATOR GEAR OIL (GO) SAE 80W90 API GL-5, MIL-L-2105B,D 3.4
BR13/15/18S-9
TRANSFER & EPS ACTUATOR GEAR OIL (GO) SAE 80W90 API GL-4/5, MIL-L-2105C/D 3.4
BR20/25S-5
TRANSFER GEAR OIL (GO) SAE 80W API GL-4 4.1
BR20/25S-7 (PLUS) HYDRAULIC SYSTEM HYDRAULIC OIL (COLD STORAGE) ISO VG 15 ISO 6743/4 HM 18.0
TRANSFER GEAR OIL (GO) SAE 80W90 API GL-5, MIL-L-2105B,D 4.1
BR20/25S-9
TRANSFER GEAR OIL (GO) SAE 80W90 API GL-4/5, MIL-L-2105C/D 3.3
61
Electric forklifts
BR13/15/18J-5 HYDRAULIC SYSTEM HYDRAULIC OIL (COLD STORAGE) ISO VG 15 ISO 6743/4 HM 16.0
BR14/16JW-5 TRANSFER GEAR OIL (GO) SAE 80W90 API GL-5, MIL-L-2105B,D 3.4
BRAKE SYSTEM BRAKE OIL SAE J1703f DOT-3,DOT-4 0.5
BR14/16JW-7 (PLUS) HYDRAULIC SYSTEM HYDRAULIC OIL (COLD STORAGE) ISO VG 15 ISO 6743/4 HM 18.0
BR14/16J(JW)-9 HYDRAULIC SYSTEM HYDRAULIC OIL (COLD STORAGE) ISO VG 15 ISO 6743/4 HM 18.0
BR20/25J(JW)-9 HYDRAULIC SYSTEM HYDRAULIC OIL (COLD STORAGE) ISO VG 15 ISO 6743/4 HM 18.0
BOP15S-9 HYDRAULIC SYSTEM HYDRAULIC OIL (COLD STORAGE) ISO VG 15 ISO 6743/4 HM 20.0
BR18/20SP-7 HYDRAULIC SYSTEM HYDRAULIC OIL (COLD STORAGE) ISO VG 15 ISO 6743/4 HM 20.0
BR18/20SP-7 PLUS HYDRAULIC SYSTEM HYDRAULIC OIL (COLD STORAGE) ISO VG 15 ISO 6743/4 HM 20.0
* The viscosity on the table above shows only one, whereas Operation & Maintenance Manual includes several ones. So, to select the proper oil per the ambient temperature, please refer to Operation & Maintenance Manual.
62
Maintenance Parts
Electric forklifts - 1-ton model
Model
B15/18S-5 BC15/18S-5, B15/18/20T-7,
B15/18/20T-5 B15/18/20T-7 PLUS B16/18/20X-5 B16/18/20X-7
B15/18S-7 BC20SC-5 B18/20TL-7
Part Name
Filter - Return A155222 A155222 A155222 A155222 A155222 A155222 A155222
Filter - Suction Strainer • • • • • • •
63
Maintenance Parts
Model
B10/13/15/16R-5
B16/18/20X-7 PLUS B15/18/20SU-9 B15N B15/18NS, B20NSC
B13/15/16R-7
Part Name
Filter - Return A155222 A155222 A155222 NB19-01271 NB19-01271
Filter - Suction Strainer • • D516976 • •
64
Maintenance Parts
Electric forklifts - 2-ton and higher model
Model B(C)20/25/30/32S-5
B20/25/30/32/35S-7 BC20/25/30/32S-5 B22/25/30/35X-5 B20/25/30/35NS
B20/25SE-5 B25/30/35X-7 PLUS B40/45/50X-5 B40/45/50X-7
B20/25SE-7 BC25SE-7 B22/25/30/35X-7 - ENTRY & STD
BC25SE-5
Part Name
Filter - Return D144020 D144020 D144020 D516975 D516975 A371153 D516974 D516974
Filter - Suction Strainer D512992 D512992 D512992 D512992 D512992 400411-00067 A235011 A235011
65
Maintenance Parts
Electric forklifts - reach type
Model BR13/15/18S-5 BR20/25S-5

BR13/15/18S(J)-5 BR14/16JW-7
BR14/16J(JW)-9 BR13/15/18S-7 BR20/25S-7 BR20/25J(JW)-9 BOP15S-9
BR14/16JW-5 (PLUS)
Part Name (PLUS) (PLUS)
Filter - Return D500261 400504-00082 400504-00221 D516976 D516975 400504-00221 400405-00028
Filter - Suction Strainer • • • • • • A155222
66
Maintenance Parts
Model
BR18/20SP-7 BR18/20SP-7 PLUS BR13/15/18S-9 BR20/25S-9
Part Name
Filter - Return 400504-00082 400504-00221 D516975 D516975
Filter - Suction Strainer • • • •
67
HOW TO DO
B15/18/20T-7, B18/20TL-7
B(C)15/18S-5, BC20SC-5
B(C)15/18S-5, BC20SC-5
C CHECK
B16/18/20X-7 PLUS
B15/18/20T-7 PLUS
CURTIS Controller
I INSPECTION
SME Controller
B16/18/20X-5
B16/18/20X-7
B15/18/20T-5
E REPLACE
B15/18S-7
A ADJUST
(AC)
(AC)
(AC)
(AC)
(AC)
(AC)
WHAT TO DO L LUBRICATE
FREQUENCY
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE
Cha CHARGE
Self Diagnostics T O O O O O O O O O
Display Button C O O O O O O O O O
Run Time Diagnosis T O O O O O O O O
Carriage Roller Extrusion C A O O O O O O O O O
Power Modules Dis O O O O O O O O
When Required Fuses, Bulbs, Circuit Breaker & Relay C E O O O O O O O O O
Seat C L O O O O O O O O O
Wheel Bolts C O O O O O O O O
Drive Axle Gear Boxes (Oil Level) C O O O O O O O
Transfer Case - Leak, Crack & Damage C
Parking Brake T O O O O
Walk-Around Inspection C O O O O O O O O O
Mast Channels L O O O O O O O O O
Battery C E Cha O O O O O O O O O
Indicator C O O O O O O O O O
Tire and Wheels C O O O O O O O O O
Back-Up Alarm T O O
Whee Bolts C
First 25 Service Hours or a Week
Drive Axle Oil E O O O O O O O O O
Parking Brake T
First 250 Service Hours or a Month Hydraulic Return Filter E
Brake Oil Level C O O
Parking Brake T O O
HOW TO DO
B15/18/20T-7, B18/20TL-7
B(C)15/18S-5, BC20SC-5
B(C)15/18S-5, BC20SC-5
C CHECK
B16/18/20X-7 PLUS
B15/18/20T-7 PLUS
CURTIS Controller
I INSPECTION
SME Controller
B16/18/20X-5
B16/18/20X-7
B15/18/20T-5
E REPLACE
B15/18S-7
A ADJUST
(AC)
(AC)
(AC)
(AC)
(AC)
(AC)
FREQUENCY
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE
Cha CHARGE
Wheel Bolts C O
Every 250 Service Hours or Monthly Hydraulic and Power Steering System C O
Steer Angle Switches C N O
Mast Carriage, Chains and Attachments C A L O
Drive Axle Oil E O O O O O O O O O
Tilt Cylinders C A L O O O O O O O O
Cylinder Rod Extension A O O O O O O O O
Crosshead Rollers C O O O O O O O O O
Mast, Carriage, Chains and Attachments C A L O O O O O O O
Mast Hinge Pin L O O O O O O O O O
Steering System L O O O
Hydraulic and Power Steering System (Oil Level) C O O O O O O O
Steer Angle Switches C N O O O O O O O
Operator Compartment (Cabin and Overhead Guard) I O O O O O O O O O
Battery Cell, Case & Battery Plug C E
Control Panel N C O O O O O O O
Directional Control Switch C O O O O O O O O O
Parking Brake T O O O O O O O
Mast Tilt Pins L O O
Steering Mechanism L O O O O O O
HOW TO DO
B15/18/20T-7, B18/20TL-7
B(C)15/18S-5, BC20SC-5
B(C)15/18S-5, BC20SC-5
C CHECK
B16/18/20X-7 PLUS
B15/18/20T-7 PLUS
CURTIS Controller
I INSPECTION
SME Controller
B16/18/20X-5
B16/18/20X-7
B15/18/20T-5
E REPLACE
B15/18S-7
A ADJUST
(AC)
(AC)
(AC)
(AC)
(AC)
(AC)
FREQUENCY
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE
Cha CHARGE
Drive & Pump Motor N C O O O O O O O O O

Tire and Wheels C O O O O O O O O O
Lift Chains T C A O O O O O O O O O
Every 1000 Service Hours or 6 Months Hydraulic Return Filter E O O O O O O O O O
Air Breather E O O O O
Drive Axle Oil E O
Fork C
Hydraulic, Power Steeering System (Oil & Filter) E O O O O O O O O O
Hydraulic Oil E O O O O O O O O
Steer Wheel Bearings R O O O O O O O O O
Fork C O O O O O O O O O
Drive Axle Oil E O O
Air Breather E O
Every 2500 Service Hours or 15 Months Hydraulic Oil E
Every 4000 Service Hours or 2 Years EM Brake – Measure or Change brake (if necessary) I E
CAUTION
Before performing any work, be sure to refer to and follow all recommended safety precautions set out in the applicable DOOSAN's Maintenance Manual. In
addition, DOOSAN recommend that all mechanics wear appropriate protective items, such as safety glasse.
HOW TO DO
C CHECK
I INSPECTION
B10/13/15/16R-5
B15/18/20SU-9
B13/15/16R-7
B15/18/20NS
E REPLACE
BOP15S-9
A ADJUST
B15N
FREQUENCY
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE
Cha CHARGE
Self Diagnostics T O O O O O O
Display Button C O O O O O
Run Time Diagnosis T O
Carriage Roller Extrusion C A O O O O O O
Power Modules Dis O O O O O O
When Required Fuses, Bulbs, Circuit Breaker & Relay C E O O O O O O
Seat C L O O O
Wheel Bolts C O O O O O
Drive Axle Gear Boxes (Oil Level) C O O O O
Transfer Case - Leak, Crack & Damage C C
Parking Brake T O O
Walk-Around Inspection C O O O O O O
Mast Channels L O O O O O O
Battery C E Cha O O O O O O
Indicator C O O O O O O
Tire and Wheels C O O O O O O
Back-Up Alarm T O
Whee Bolts C O
Transfer Case - Leak, Crack & Damage C O
Parking Brake T O
First 250 Service Hours or a Month Hydraulic Return Filter E O
Brake Oil Level C O
Parking Brake T O
HOW TO DO
C CHECK
I INSPECTION
B10/13/15/16R-5
B15/18/20SU-9
B13/15/16R-7
B15/18/20NS
E REPLACE
BOP15S-9
A ADJUST
B15N
FREQUENCY
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE
Cha CHARGE
Wheel Bolts C O
Every 250 Service Hours or Monthly Hydraulic and Power Steering System C
Steer Angle Switches C N
Mast Carriage, Chains and Attachments C A L
Cylinder Rod Extension A O O O
Crosshead Rollers C O O O O O O
Mast, Carriage, Chains and Attachments C A L O O O O O
Mast Hinge Pin L O O O O
Steering System L O O
Hydraulic and Power Steering System (Oil Level) C O O O O O
Steer Angle Switches C N O O O
Operator Compartment (Cabin and Overhead Guard) I O O O O O O
Battery Cell, Case & Battery Plug C E O
Control Panel N C O O O O O O
Directional Control Switch C O O O O
Mast Tilt Pins L O
Steering Mechanism L O O O O O
HOW TO DO
C CHECK
I INSPECTION
B10/13/15/16R-5
B15/18/20SU-9
B13/15/16R-7
B15/18/20NS
E REPLACE
BOP15S-9
A ADJUST
B15N
FREQUENCY
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE
Cha CHARGE
Drive & Pump Motor N C O O O O

Lift Chains T C A O O O O O O
Every 1000 Service Hours or 6 Months Hydraulic Return Filter E O O O O
Air Breather E O O O
Drive Axle Oil E O O
Fork C O O
Hydraulic, Power Steeering System (Oil & Filter) E O O O O
Hydraulic Oil E
Steer Wheel Bearings R O O O
Fork C O O O
Drive Axle Oil E O
Air Breather E
Every 2500 Service Hours or 15 Months Hydraulic Oil E O O O
Every 4000 Service Hours or 2 Years EM Brake – Measure or Change brake (if necessary) I E O
CAUTION
Before performing any work, be sure to refer to and follow all recommended safety precautions set out in the applicable DOOSAN's Maintenance Manual. In
addition, DOOSAN recommend that all mechanics wear appropriate protective items, such as safety glasse.
B20/25/30/32/35S-7, B20/25SE-7
HOW TO DO
BC20/25/30/32S-7, BC25SE-7
B22/25/30/35X-7, B25XL-7
B40/45/50X-7, B50XC-7
B20/25SE-5, BC25SE-5
C CHECK
B(C)20/25/30/32S-5,
B25/30/35X-7 PLUS
I INSPECTION
B22/25/30/35X-5
B20/25/30/35NS
- ENTRY & STD
B40/45/50X-5
E REPLACE
A ADJUST
FREQUENCY
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE
Cha CHARGE
Self Diagnostics T O O O O O O O O
Display Button C O O O O O O O O
Run Time Diagnosis T O O O O O O O O
Power Modules Dis O O O O O O O
When Required
Fuses, Bulbs, Circuit Breaker & Relay C E O O O O O O O O
Seat C L O O O O O O O O
Drive Axle Gear Boxes C O O O O O O O O
Parking Brake T O O
Battery C E Cha O O O O O O O O
Indicator C O O O O O O O O
Back-Up Alarm T O O
Drive Axle Oil E O O O O O O O
First 50-100 Service Hours or 3 Months
Parking Brake T O
First 150 Service Hours or 2 Weeks Drive Axle Oil E O
Brake Oil Level C O O
Parking Brake T O O
Hydraulic Return Filter E O O
Hydraulic and Power Steering System C O O
Steer Angle Switches C N O O
Mast Carriage, Chains and Attachments C A L O O
B20/25/30/32/35S-7, B20/25SE-7
HOW TO DO
BC20/25/30/32S-7, BC25SE-7
B22/25/30/35X-7, B25XL-7
B40/45/50X-7, B50XC-7
B20/25SE-5, BC25SE-5
C CHECK
B(C)20/25/30/32S-5,
B25/30/35X-7 PLUS
I INSPECTION
B22/25/30/35X-5
B20/25/30/35NS
- ENTRY & STD
B40/45/50X-5
E REPLACE
A ADJUST
FREQUENCY
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE
Cha CHARGE
Drive Axle Oil E O O O O O O

Cylinder Rod Extension A O O O O O O O O
Mast Carriage, Chains and Attachments C A L O O O O O O
Mast Hinge Pin L O O O O O O O
Steering System L O O O O
Every 500 Service Hours or 3 Months Hydraulic and Power Steering System (Oil Level) C O O O O O O
Steer Angle Switches C N O O O O O
Operator Compartment (Cabin and Overhead Guard) I O O O O O O O O
Control Panel N C O O O O O O O O
Direction Control Switch C O O O O O O O O
Parking Brake T O O O O O O
Steering Mechanism L O O O O O
Steering Angle Switch C N O O
Drive & Pump Motor N C O O O O O O O O
Every 1000 Service Hours or 6 Months Hydraulic Return Filter E O O O O O O
Air Breather E O O O
Drive Axle Oil E O
Parking Brake T O O
B20/25/30/32/35S-7, B20/25SE-7
HOW TO DO
BC20/25/30/32S-7, BC25SE-7
B22/25/30/35X-7, B25XL-7
B40/45/50X-7, B50XC-7
B20/25SE-5, BC25SE-5
C CHECK
B(C)20/25/30/32S-5,
B25/30/35X-7 PLUS
I INSPECTION
B22/25/30/35X-5
B20/25/30/35NS
- ENTRY & STD
B40/45/50X-5
E REPLACE
A ADJUST
FREQUENCY
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE
Cha CHARGE
Hydraulic, Power Steering System (Oil & Filter) E O O O

Hydraulic Oil E O O O O O O O
Steer Wheel Bearings R O O O O O O O O
CAUTION
HOW TO DO
BR13/15/18J-5, BR14/16JW-5
BR13/15/18S-5, BR20/25S-5
BR13/15/18S-7, BR20/25S-7
BR13/15/18S-7 PLUS,
C CHECK
BR14/16JW-7 PLUS
BR20/25S-7 PLUS
I INSPECTION
BR14/16J(JW)-9
BR20/25J(JW)-9
BR14/16JW-7
E REPLACE
A ADJUST
FREQUENCY
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE
Cha CHARGE
Self Diagnostics T O O O O O O O O
Display Keys C O O O O O O
Run Time Diagnosis T O O O O
Power Modules Di s O O O O O O O O
When Required Fuses, Bulbs, Circuit Breaker & Relay C E O O O O O O O O
Compact Display Button C O O
Transfer case C O O O O
Parking Brake A O O O
Parking Brake E O
Battery C E Cha O O O O O O O O
Battery Connector C O O
Indicator C O O O O O O O O
Back-Up Alarm T O O
Carriage Channels L
Wheel Bolts C O O O O
First 50-100 Service Hours or a Week Transfer Case Oil E O O O O
First 200 Service Hours or a Month Transfer Case Oil E O O
HOW TO DO
BR13/15/18J-5, BR14/16JW-5
BR13/15/18S-5, BR20/25S-5
BR13/15/18S-7, BR20/25S-7
BR13/15/18S-7 PLUS,
C CHECK
BR14/16JW-7 PLUS
BR20/25S-7 PLUS
I INSPECTION
BR14/16J(JW)-9
BR20/25J(JW)-9
BR14/16JW-7
E REPLACE
A ADJUST
FREQUENCY
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE
Cha CHARGE
Parking Brake T O
Hydraulic System C O O
Battery Cell, Case & Battery Plug C N O O
Control Valve Microswitch C O O
Brake Cam & Brake Spring C A O
Steering System L O O
Mast Carriage, Chains and Attachments C A L O O O O O O
Steering System L O O O O O O
Operator Compartment (Cabin and Overhead Guard) I O O O O
Control Panel N C O O O O O O O O
Directional Lever C O O O O
Transfer Case Oil Level C O O O O
Battery Cell, Case & Battery Plug C N O O O O O O
Control Valve Microswitch C O O O
Hydraulic System (Oil Level) C O O O O O O
Brake Cam & Brake Spring C A O O
Overhead Guard C O
HOW TO DO
BR13/15/18J-5, BR14/16JW-5
BR13/15/18S-5, BR20/25S-5
BR13/15/18S-7, BR20/25S-7
BR13/15/18S-7 PLUS,
C CHECK
BR14/16JW-7 PLUS
BR20/25S-7 PLUS
I INSPECTION
BR14/16J(JW)-9
BR20/25J(JW)-9
BR14/16JW-7
E REPLACE
A ADJUST
FREQUENCY
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE
Cha CHARGE
Hydraulic Return Filter E O O O O O O O
Electric Power Steering Motor N C O O O O
Parking Brake N O O O
Drive Motor N C O O O O
Pump Motor N C O O O O
Every 1500 Service Hours or 9 Months Transfer Case Oil E O O O O
Every 2000 Service Hours or Yearly Hydraulic Return Filter E
Wheel - Check for Degree of Wear C O O
Wheel Bolts - Check for Tightness C O O
Every 2500 Service Hours or 15 Months Hydraulic Oil E O O O O O O O O
Every 4000 Service Hours or 2 Years EM Brake (Measure & Change) I E O O O O O O
CAUTION
Before performing any work, be sure to refer to and follow all recommended safety precautions set out in the applicable DOOSAN
Maintenance Manual. In addition, DOOSAN recommends that all mechanics wear appropriate protective items, such as safety glasse.
HOW TO DO
C CHECK
BR13/15/18/20/25S-9
BR18/20SP-7 PLUS
I INSPECTION
BR18/20SP-7
E REPLACE
BOP15S-9
A ADJUST
FREQUENCY
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE
Cha CHARGE
Self Diagnostics T O O O O
Display Keys C O O O O
Run Time Diagnosis T O O O O
Carriage Roller Extrusion C A O O O O
Power Modules Di s O O O O
When Required Fuses, Bulbs, Circuit Breaker & Relay C E O O O O
Wheel Bolts C O O O O
Compact Display Button C
Transfer case C O O O
Parking Brake A O O O
Parking Brake E
Mast Channels L O O O O
Battery C E Cha O O O O
Battery Connector C
Indicator C O O O O
Tire and Wheels C O O O O
Back-Up Alarm T
Carriage Channels L O O
Wheel Bolts C O O O
First 50-100 Service Hours or a Week Transfer Case Oil E
First 200 Service Hours or a Month Transfer Case Oil E O O
HOW TO DO
C CHECK
BR13/15/18/20/25S-9
BR18/20SP-7 PLUS
I INSPECTION
BR18/20SP-7
E REPLACE
BOP15S-9
A ADJUST
FREQUENCY
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE
Cha CHARGE
Parking Brake T
Mast Carriage, Chains and Attachments C A L
Hydraulic System C
Battery Cell, Case & Battery Plug C N
Control Valve Microswitch C
Brake Cam & Brake Spring C A
Steering System L
Crosshead Rollers C O O O O
Steering System L O O O O
Operator Compartment (Cabin and Overhead Guard) I O O O
Control Panel N C O O O O
Directional Lever C O
Parking Brake T O O O
Transfer Case Oil Level C
Battery Cell, Case & Battery Plug C N O O O O
Control Valve Microswitch C O
Hydraulic System (Oil Level) C O O O O
Brake Cam & Brake Spring C A O
Overhead Guard C O
HOW TO DO
C CHECK
BR13/15/18/20/25S-9
BR18/20SP-7 PLUS
I INSPECTION
BR18/20SP-7
E REPLACE
BOP15S-9
A ADJUST
FREQUENCY
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE
Cha CHARGE
Lift Chains T C A O O O O
Electric Power Steering Motor N C O
Parking Brake N O O
Drive Motor N C
Pump Motor N C
Every 1500 Service Hours or 9 Months Transfer Case Oil E
Fork C O O O O
Every 2000 Service Hours or Yearly Hydraulic Return Filter E O O O
Wheel - Check for Degree of Wear C
Wheel Bolts - Check for Tightness C
Every 2500 Service Hours or 15 Months Hydraulic Oil E O O O O
Every 4000 Service Hours or 2 Years EM Brake (Measure & Change) I E O O O
CAUTION
Before performing any work, be sure to refer to and follow all recommended safety precautions set out in the applicable DOOSAN
Maintenance Manual. In addition, DOOSAN recommends that all mechanics wear appropriate protective items, such as safety glasse.
WAREHOUSE
EQUIPMENTS
83
Warehouse Equipments
HYDRAULIC SYSTEM HYDRAULIC OIL - HLP 20 -

BPL18S-7
HYDRAULIC SYSTEM HYDRAULIC OIL (COLD STORAGE) - HVLP 32 (Renolin MR520) -
BPL20S-7
DRIVE SYSTEM TRANSMISSION OIL - SAE 85W-90, GL5 -
BPM20S-7 HYDRAULIC SYSTEM HYDRAULIC OIL (COLD STORAGE) - HVLP 32 (Renolin MR520) -
BPR20S-7_Mech
BPR20S-7_EPS
BER30/40S-9 HYDRAULIC SYSTEM HYDRAULIC OIL (COLD STORAGE) - HVLP 32 (Renolin MR520) -
BSL10S-7C
BSL13S-7C
BSL14S-7
BSL16S-7
BDL13S-7 HYDRAULIC SYSTEM HYDRAULIC OIL (COLD STORAGE) - HVLP 32 (Renolin MR520) -
HYDRAULIC SYSTEM HYDRAULIC OIL 41.4 - 47 HLP 46, DIN 51524 0.4
LPM15/20N
HYDRAULIC SYSTEM HYDRAULIC OIL (COLD STORAGE) 28.8 - 35.2 HVLP 32, DIN51524 0.4
BPM16/20N
BPR20/25N
84
Warehouse Equipments
BSR13/15NR
BPM18NC HYDRAULIC SYSTEM HYDRAULIC OIL 41.4 - 47 HLP 46, DIN 51524 0.7
BTR30/50N - - - - -
1.5 (for standard)
BOF20/25N HYDRAULIC SYSTEM HYDRAULIC OIL 41.4 - 47 HLP 46, DIN 51524
3.0 (for optional man-up platform)
BSM12/16/18NL
HYDRAULIC SYSTEM HYDRAULIC OIL 41.4 - 47 HLP 46, DIN 51524 14.8 to 15.1
BSR14NP
HYDRAULIC SYSTEM HYDRAULIC OIL (COLD STORAGE) 28.8 - 35.2 HVLP 32, DIN51524 14.8 to 15.1
BSL12/16N
LSM12N
BSL10NML/10NLC
BSR12/16/20N
X08NHC/X08NEC - - - - 10.0
X10/12/14NH 14 (for X10NH/X10NE/X10NHN)

X10/12/14NE - - - - 16 (for X12NH/X12NE/X14NH/X14NE)
X10NHN 22 (for X16NH/X16NE)
* The viscosity on the table above shows only one, whereas Operation & Maintenance Manual includes several ones. So, to select the proper oil per the ambient temperature, please refer to Operation & Maintenance Manual.
85
Maintenance Parts
Warehouse Equipments - ENTRY Product - Pallet
Model
LPM15/20N BPM16/20N BPR20/25N BSR13/15NR BPM18NC BTR30/50N BOF20/25N
Part Name
Filter - Return • • • • • • •
NB19-01916 for
BSR13NR
Filter - Suction Strainer • NB19-01416 NB19-01416 NB19-01416 NB19-01417 NB19-01417
NB19-01917 for
BSR15NR
86
Maintenance Parts
Warehouse Equipments - ENTRY Product - Stacker
Model X10/12/14NH
BSM12/16/18NL BSR14NP BSL12/16N LSM12N BSL10NML/10NLC BSR12/16/20N X08NHC/X08NEC X10/12/14NE
Part Name X10NHN
Filter - Return • • • • • • NB20-01092 NB20-00746
Filter - Suction Strainer • NB19-03588 • NB19-03959 • • NB20-00766 NB20-00766
87
Warehouse Equipments - PREMIUM Product - Pallet & Stacker
HOW TO DO
C CHECK
I INSPECTION
BPR20S-7_Mech
BPR20S-7_EPS
E REPLACE
BSL10S-7C
BSL13S-7C
BPM20S-7
BER30S-9
BER40S-9
BDL13S-7
BPL18S-7
BPL20S-7
BSL14S-7
BSL16S-7
A ADJUST
FREQUENCY
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE
Cha CHARGE
Lifting Device Support Arms and Fork - Deformation and

C O O O O
Cracks
Lifting Device - Castors & Sliding Surface and Limit Stops C O O O O
Lifting Function V O O O O
Hydraulic Oil C A O O O O
Lifting Device - Joints and Terminals for Tightness and
C O O O O
Damage
Hydraulic Cylinder - Tightness, Damage and Securing
C O O O O
Attachment
Steering Clearance C O O O O
Wheel - Check for Wear and Damage C O O O O
Wheels - Wheel Bearing and Securing Attachment C O O O O
Driving - Gears for Noises and Leakages C O O O O
1000 Service Hours
or 6 Months Driving - Slew Bearing L O O O O
Transmission Oil Level (once after 300 hours) C A O O O O
Emergency Reversing Button - In Good
C O O O O O O O
Working Order
Electric Cable Connections - Firm Fit and Damage C O O O O O O O
Horn - Good Working Order C O O O O O O O
Emergency Stop Function C O O O O
Displays and Controls C O O O O O O O
Battery - Electrolyte Level, Electrolyte Density and
C O O O O O O O
Voltage
Fluid Level in Battery Trough C O O O O O O O
Battery Plugs - Firm Fit or Male Contact C O O O O O O O
Battery Cable - Damage C O O O O O O O
Battery Insulation Resistance C O O O O O O O
HOW TO DO
C CHECK
I INSPECTION
BPR20S-7_Mech
BPR20S-7_EPS
E REPLACE
BSL10S-7C
BSL13S-7C
BPM20S-7
BER30S-9
BER40S-9
BDL13S-7
BPL18S-7
BPL20S-7
BSL14S-7
BSL16S-7
A ADJUST
FREQUENCY
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE
Cha CHARGE
Transmission - Oil Level and Top up if necessary (once

C A O O O
after 300 hours)
Drive Gears - Noises and Leakages C O O O
Drive Slew Bearing L O O O
Driving T O O O O O
Wheels - Wear and Damage C O O O
Wheel Bearing and Securing Attachment C O O O
Hydraulic Oil - Level C A O O O
Hydraulic Hoses and Fittings - Tightness and Damage C O O O
Hydraulic Cylinder - Tightness, Damage and Securing
C O O O
Attachment
1000 Service Hours
or 6 Months Braking System - Function and Setting C O O O
Tiller Return Spring - Good Working Order C O O O O O O O
Mast Bearings, Sliding Surface and Limit Stops C O O O
Mast Fitting C O O O
Mast Lift Chains and Chain Guide - Wear C A L O O O
Attachment - Safety and Damage C O O O
Lifting Equipment Support Arms and Fork - Deformation
C O O O
and Cracks
Lifting Equipment Bearings, Sliding Surface and Limit
C O O O
Stops
Lifting Equipment - Function C O O O
Steering - Clearance C O O O
HOW TO DO
C CHECK
I INSPECTION
BPR20S-7_Mech
BPR20S-7_EPS
E REPLACE
BSL10S-7C
BSL13S-7C
BPM20S-7
BER30S-9
BER40S-9
BDL13S-7
BPL18S-7
BPL20S-7
BSL14S-7
BSL16S-7
A ADJUST
FREQUENCY
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE
Cha CHARGE
Hydraulic Oil E O O O O
Hydraulic Unit for Securing Attachment and Tightness C O O O O
Hydraulic Functioning of Pressure-Limiting Valve C O O O O
Fuses C O O O O O O O
Motor Mounting Bracket C O O
2000 Service Hours Motor Fittings C O O O O O O O
or Annual Electric Motors - Carbon Brush Wear C O O O O O
Electric Tiller - DGUV Regulation C O O O O O
Hydraulic Oil E O O O
Hydraulic Unit - Securing Attachment and Tightness C O O O
Pressure-Limiting Valve - Functioning C O O O
Mast Profiles - Lateral Clearance C O O O
CAUTION
Before performing any work, be sure to refer to and follow all recommended safety precautions set out in the applicable DOOSAN's Maintenance
Manual. In addition, DOOSAN recommend that all mechanics wear appropriate protective items, such as safety glasse.
HOW TO DO
C CHECK
I INSPECTION
BSR13/15NR
E REPLACE
BPM16/20N
LPM15/20N
BPR20/25N
BOF20/25N
BTR30/50N
BPM18NC
A ADJUST
FREQUENCY
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE
Cha CHARGE
Scratches, Deformation or Cracks C O O O O O O O

Cylinders - Leakage C O O O O O O
Vertical Creep of the Truck C O O O O O O O
Chain and Rollers - Damages or Corrosion O
Wheels - Smooth Operation C O O O O O O O
Emergency Button - Emergency Braking C O O O O O O O
Tiller Arm (Proximity) Switch - Braking Function C O O O O O O O
Lifting and Lowering Functions by Operating the Buttons C O O O O O O
Protective Screen - Damages and Correctly assembled C O
Daily Audio Warning Signal C O
All Bolts and Nuts - Tightened Firmly C O O O O O O O
Key Switch C O
Speed Limitation Switch O
Electric Hoses - Broken C O O
Electric Wires - Broken C O O O O O O O
Backrest Extension if supplier - Damages and Correct
C O O O
Assembling
C O O O
Assembling
Mast and Chain - Corrosion, Deformation or Damages L O
Grease Nipples L O O O O O O O
Guarding and/or Protective Screen C E O
Battery - Refill the Battery with Distillated Water C A O O O O
1st. Month in One Year
Horn C O O O O O O O
Audio Warning Signal C O
Electromagnetic Brake - Air Gap C O O O O O O O
Emergency Braking T O O O O O O O
HOW TO DO
C CHECK
I INSPECTION
BSR13/15NR
E REPLACE
BPM16/20N
LPM15/20N
BPR20/25N
BOF20/25N
BTR30/50N
BPM18NC
A ADJUST
FREQUENCY
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE
Cha CHARGE
Reverse and Regenerative Braking T O O O O O O

Safety (Belly) Button Function T O O O O O O O
Steering Function C O O O O O O O
Lifting and Lowering Function C O O O O O
Stop Button Function C O
Tiller Arm (Proximity) Switch Function C O O O O O O
Key Switch - Damages and Function T O
Speed Limitation Switch (Lifting Height >~600mm) T O
All Decals (Stickers) - Legible (Clear) and Complete C O O O O O O O
Protective Screen and/or Guarding - Damage C O
Test Run T O O O O O O O
Hydraulic Cylinders - Abnnormal Noise, Leakage C O O O O O O
Hydraulic Joints - Damage and Leakage C O O O O O O
Hydraulic Oil - Level I A O O O O O O
Forks - Deformation and Cracks I O O O O O O
Chassis - Deformation and Cracks C O O O O O O O
All Screws - Tightness C O O O O O O O
Push Rods - Deformation and Damages C O O O O O
3rd. Month in One Year Gearbox - Noise and Leakage C O O O O O O O
Wheels - Deformation and Damages I O O O O O O O
Load Wheel Bearing L O
Pivot Points I L O O O O O O
Electric Wiring - Damage I O O O O O O O
Electric Connections and Terminals C O O O O O O O
Emergency Switch (Button) Function T O O O O O O O
Drive Motor - Noise and Damages C O O O O O O O
HOW TO DO
C CHECK
I INSPECTION
BSR13/15NR
E REPLACE
BPM16/20N
LPM15/20N
BPR20/25N
BOF20/25N
BTR30/50N
BPM18NC
A ADJUST
FREQUENCY
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE
Cha CHARGE
Sensor - Working Status O

Display T O O O O O O
Fuse - Correct Fuse C O O O O O O O
Warning Signal T O O O O O O O
Contactor(s) C O O O O O O O
Frame (Chassis) - Leakage (Insulation Test, Conductive) T O O O O O O O
Accelerator - Function and Mechanical Wear C O O O O O O
3rd. Month in One Year
Drive Controller - Functions and Mechanical Wear C O
Drive Motor - Electrical Check C O O O O O O O
Brake - Performance C A E O O O O O O O
Battery - Voltage C O O O O O O O
Battery Terminals - Corrosion, Damage and Lubrication C L O O O O O O O
Battery Housing - Damages C O O O O O O O
Castors I A E O O O O O O O
Charger Main Power Cable - Damages C O O O O O O O
6th. Month in One Year
Charger - Start-up Protection during Charging C O O O O O O O
Hydraulic Oil A O O O O O O
12th. Month in One Year Pressure (Hydraulic) Valve C A O O O O O
Steering Bearing I L O O O O O O
CAUTION
Before performing any work, be sure to refer to and follow all recommended safety precautions set out in the applicable DOOSAN's Maintenance
Manual. In addition, DOOSAN recommend that all mechanics wear appropriate protective items, such as safety glasse.
HOW TO DO
C CHECK
BSL10NML/10NLC
I INSPECTION
BSM12/16/18NL
BSR12/16/20N
E REPLACE
BSL12/16N
BSR14NP
LSM12N
A ADJUST
FREQUENCY
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE
Cha CHARGE
Scratches, Deformation or Cracks C O O O O O O

Cylinders - Leakage C O O O O O O
Vertical Creep of the Truck C O O O O O
Chain and Rollers - Damages or Corrosion O O O O O
Wheels - Smooth Operation C O O O O O O
Function of Driving in Both Directions C O
Emergency Button - Emergency Brake C O O O O O O
Functions of Braking by Activation of Tiller Arm Sensor,
Reversing of Driving Buttons, Release of Driving Buttons C O
and of Safety (Belly) button
Function of Driving with Tiller in its Vertical Position C O
Tiller Arm Switch - Braking Function C O O O O O
Lifting and Lowering Functions by Operating the Buttons C O O O O O O
Daily
Function of Steering by Turning the Tiller from One end
position to the Other one. The steering should be C O O
smooth, without jerks or abnormal sound.
Protective Screen - Damages and Correctly assembled C O O O O O
Audio Warning Signal C O O O O O
All Bolts and Nuts - Tightened Firmly C O O O O O O
Key Switch - Function C O O O O O
Speed Limitation Switch C O O O O O
Hoses - Broken C O O O O O
Electric Wires - Broken C O O O O O O
C O O O O O O
Assembling
Warning Stickers and Signs - Presence C O
HOW TO DO
C CHECK
BSL10NML/10NLC
I INSPECTION
BSM12/16/18NL
BSR12/16/20N
E REPLACE
BSL12/16N
BSR14NP
LSM12N
A ADJUST
FREQUENCY
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE
Cha CHARGE
Mast and Chain - Corrosion, Deformation or Damages L O O O O O O

Grease Nipples L O O O O O O
Guarding and/or Protective Screen C E O O O O O O
Audio Warning Signal T O O O O O
Electromagnetic Brake - Air Gap C O O O O O
Emergency Braking T O O O O O
Reverse and Regenerative Braking T O O O O O
Safety (Belly) Button Function T O O O O O
Steering Function C O O O O O
Lifting and Lowering Function C O O O O O
Tiller Arm Switch Function C O O O O O
Key Switch - Damages and Function T O O O O O
Speed Limitation Switch (Lifting Height >~300mm) T O O O O O
All Decals - Legible and Complete C O O O O O
Protective Screen and/or Guarding - Damage C O O O O O
Test Run T O O O O O
Hydraulic Cylinders - Abnnormal Noise, Leakage C O O O O O O
Hydraulic Joints - Damage and Leakage C O O O O O O
Hydraulic Oil - Level I A O O O O O O
Forks - Deformation and Cracks I O O O O O O
Chassis - Deformation and Cracks C O O O O O O
All Screws - Tightness C O O O O O O
Gearbox - Noise and Leakage C O O O O O O
Wheels - Deformation and Damages I O O O O O O
Steering Bearing L O
Load Wheel Bearing L O O
HOW TO DO
C CHECK
BSL10NML/10NLC
I INSPECTION
BSM12/16/18NL
BSR12/16/20N
E REPLACE
BSL12/16N
BSR14NP
LSM12N
A ADJUST
FREQUENCY
P Priming
N CLEAN
D DRAIN
T TEST
R REASSEMBLE
Dis DISCHARGE
Cha CHARGE
Pivot Points I L O O O O O O
Electric Wiring - Damage I O O O O O O
Electric Connections and Terminals C O O O O O O
Emergency Switch Function T O O O O O O
Drive Motor - Noise and Damages C O O O O O O
Sensor - Working Status O
Display T O O O O O
Fuse - Correct Fuse C O O O O O O
Audio Warning Signal T O O O O O O
Contactor C O O O O O O
Frame - Leakage (Insulation Test) T O O O O O O
Accelerator - Function and Mechanical Wear C O O O O O O
Drive Motor - Electrical Check C O O O O O O
Brake - Performance C A E O O O O O
Battery - Voltage C O O O O O
Battery Terminals - Corrosion, Damage and Lubrication C L O O O O O
Battery Housing - Damages C O O O O O
Castors I A E O O O O O
Charger Main Power Cable - Damages C O O O O O
6th. Month in One Year
Charger - Start-up Protection during Charging C O O O O O
Hydraulic Oil A O O O O O O
12th. Month in One Year Pressure Valve C A O O O O O
Steering Bearing I L O O O O
CAUTION
Maintenance Manual. In addition, DOOSAN recommend that all mechanics wear appropriate protective items, such as safety glasse.
Warehouse Equipments - ENTRY Product - Scissors Lift
(X10NH, X12NH, X14NH, X16NH, X10NE, X12NE, X14NE, X16NE, X10NHN)
Daily or Quarterly or Semi-annually or Annually or Two-years or

Group WHAT TO DO
every 8 hours every 250 hours every 500 hours every 1000 hours every 2000 hours
Inspect the manuals and decals O O O O O
Pre-operation inspection O O O O O
Inspect the batteries O O O O O
Checklist A Inspect the hydraulic oil level O O O O O
Function tests O O O O O
30-day service after 40 hours O O O O O
Grease steer yokes after 100 hours O O O O O
Batteries O O O O
Electrical wiring O O O O
Tires and wheels O O O O
Emergency stop O O O O
Key switch O O O O
Horn O O O O
Drive brakes O O O O
Checklist B Drive speed-stowed O O O O
Drive speed-raised O O O O
Drive speed-slow O O O O
Hydraulic oil analysis O O O O
Tank venting system O O O O
Chassis tray components O O O O
Test down limit switch and pothole protection switches O O O O
Test up limit switch O O O O
Platform overload system O O O
Checklist C
Replace hydraulic oil tank vent pipe O O O
Check scissor arm wear resistant slide block O O
Checklist D
Replace hydraulic oil return filter O O
Checklist E Hydraulic oil O
CAUTION
Before performing any work, be sure to refer to and follow all recommended safety precautions set out in the applicable DOOSAN's Maintenance Manual. In addition, DOOSAN recommend that all
mechanics wear appropriate protective items, such as safety glasse.

Maintenance Quick Guide - SB4312E07

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Maintenance Quick Guide - SB4312E07

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Index

INTERNAL COMBUSTION POWERED LIFT TRUCKS

ELECTRIC POWERED LIFT TRUCKS

BRAKE SYSTEM HYDRAULIC OIL ISO VG 32 ISO 6743/4 HM 0.6

BRAKE SYSTEM HYDRAULIC OIL ISO VG 32 ISO 6743/4 HM 0.6

API CJ-4, ACEA E7/9 (Every 500 hours)

API CJ-4, ACEA E7/9 (Every 500 hours)

BRAKE SYSTEM HYDRAULIC OIL ISO VG 32 ISO 6743/4 HM 0.6

BRAKE SYSTEM HYDRAULIC OIL ISO VG 32 ISO 6743/4 HM 0.6

TRANSMISSION TRANSMISSION OIL SAE 10W API CD/TO-2 10.0

BRAKE SYSTEM (OCDB) HYDRAULIC OIL ISO VG 32 ISO 6743/4 HM 0.6

BRAKE SYSTEM (OCDB) HYDRAULIC OIL ISO VG 32 ISO 6743/4 HM 0.6

BRAKE SYSTEM (OCDB) HYDRAULIC OIL ISO VG 32 ISO 6743/4 HM 0.6

TRANSMISSION TRANSMISSION OIL - GM DEXRON III, FORD MERCON V 13.0

BRAKE SYSTEM (OCDB) HYDRAULIC OIL ISO VG 32 ISO 6743/4 HM 0.6

API CJ-4, ACEA E7/9 (Every 500 hours)

API CJ-4, ACEA E7/9 (Every 500 hours)

BRAKE SYSTEM (OCDB) HYDRAULIC OIL ISO VG 32 ISO 6743/4 HM 0.6

BRAKE SYSTEM (OCDB) HYDRAULIC OIL ISO VG 32 ISO 6743/4 HM 0.6

- GM DEXRON III, FORD MERCON V 11 (2 Speed)

TRANSMISSION TRANSMISSION OIL - ZF TE-ML 03 21.0

(STAGE-V API CJ-4, ACEA E7/9 (Every 500 hours)

(STAGE-V API CJ-4, ACEA E7/9 (Every 500 hours)

15 (for D60/70S-9 81 kW)

G50/60/70S-5 TRANSMISSION TRANSMISSION OIL - GM DEXRON III, FORD MERCON V 11 (2 Speed)

HYDRAULIC OIL ISO VG32 ISO 6743/4 HM 20.0

TRANSMISSION TRANSMISSION OIL - GM DEXRON III, FORD MERCON V 33.0

240 (for DV180S-9)

TRANSMISSION TRANSMISSION OIL - GM DEXRON III, FORD MERCON V 25.0

< DV180S-9 >

Air Cleaner Element

Air Cleaner Element

Fuel Cartridge - Engine A323029 • • • • •

Engine Oil Filter A383718 400404-00036 A403646 400404-00036 400405-00167 400404-00122

Suction Filter - Hydraulic D501397 D501397 A155222 A155222 A155222 A155222

Return Filter - Hydraulic D516976 D516976 D516976 D516976 D516976 D516976

Transmission Oil Filter A383013 A383013 A383013 A383013 400405-00262 400405-00262

Fuel Filter - LPG D141186 D141186 D141186

Timing Belt • • A403831 • 130204-00226 •

NOTE: Please check out the parts book.

Air Cleaner Element

Air Cleaner Element

Pre-Fuel Filter Element -

Transmission Oil Filter

NOTE: Please check out the parts book.

Model D20/25/30/33/35NX, D35/38NX,

Air Cleaner Element

Air Cleaner Element

Pre-Fuel Filter Element -

Fuel Cartridge - Engine 400406-01441 400504-00392 400404-00125 400403-00745 400403-00745

Engine Oil Filter 400508-00157 400508-00109 400404-00164 400403-00750 400403-00750

Suction Filter - Hydraulic A371153 A651254 A371153 • A651254

Return Filter - Hydraulic A651254 D516975 A651254 A371153 A371153

Transmission Oil Filter

NOTE: Please check out the parts book.

Air Cleaner Element

Air Cleaner Element

Timing Belt A413674 130204-00225 130204-00225 • • • • A403831 •

NOTE: Please check out the parts book.

Air Cleaner Element

Air Cleaner Element

Engine Oil Filter A413511 400405-00167 400508-00155 400404-00036

Suction Filter - Hydraulic A371153 A651254 A651254 A651254