Single Use Threaded Fastener/Component Tightening Specifications

Note: All fasteners/components listed in this table MUST BE DISCARDED a

Application

Metric (English)

Automatic Transmission Flex Plate Bolt [8x]

First Pass:

Second Pass:

Final Pass:
Camshaft Position Actuator Bolt

First Pass:

Final Pass:
Clutch Pressure Plate Bolt [6x]

First Pass:

Final Pass:

Connecting Rod Bolt
First Pass:

Final Pass:
Crankshaft Balancer Bolt

First Pass:

Final Pass:
Cylinder Head Bolt [10x]
First Pass:

Final Pass:
Cylinder Head Core Hole Plug

Cylinder Head Core Hole Plug [5x]

Engine Flywheel Bolt [8x]
First Pass:

Second Pass:

Final Pass:
Engine Mount Bracket Bolt [3x]
 First Pass:

Final Pass:

Engine Mount Fastener
First Pass:

Final Pass:

Fuel Feed Intermediate Pipe

Fuel Injector Bolt [8x]

Fuel Pump Bolt [2x]

Lower Crankcase Bolt [10x]

First Pass:

Final Pass:
Oil Filter

Positive Crankcase Ventilation Valve Bolt

Turbocharger Nut [4x]

First Pass:

Second Pass:

Final Pass:
Turbocharger Coolant Return Pipe Fitting

Turbocharger Oil Feed Pipe Fitting

Turbocharger Stud [4x]

Reusable Threaded Fastener Tightening Specifications

Note: All fasteners listed in this table can be reused

Application

Metric (English)

Air Conditioning Compressor Bolt [2x]
Air Conditioning Compressor Nut

Air Conditioning Compressor Stud

Camshaft Bearing Cap Bolt [24x]

Camshaft Cover Bolt [18x]

Camshaft Cover Stud [2x]

Camshaft Cover Stud [2x]

Camshaft Position Actuator Solenoid Valve Bolt

Camshaft Position Sensor Bolt

Catalytic Converter Brace Bracket Bolt - Lower [2x]

Catalytic Converter Brace Bracket Nut - Lower [2x]

Catalytic Converter Brace Bracket Nut - Upper [2x]

Catalytic Converter Bracket Nut - Upper [4x]

Catalytic Converter Bracket Nut - Upper

Charge Air Bypass Valve Bolt

Crankshaft Oil Deflector Bolt [3x]

Crankshaft Position Sensor Bolt

Drive Belt Tensioner Bolt

Engine Block Oil Gallery Plug

Engine Coolant Heater Hole Plug

Engine Front Cover Bolt [11x]
Engine Front Cover Bolt [1x]

Engine Front Cover Bolt [1x]

Engine Front Cover Hole Plug

Engine Front Cover Stud [1x]

Engine Lift Front Bracket Bolt [2x]

Engine Lift Rear Bracket Bolt [4x]

Engine Oil Cooler Bolt [2x]

Engine Oil Cooler Bolt [2x]

Engine Oil Pressure Sensor

Engine Sight Shield Fastener

Engine Wiring Harness Bracket Bolt

Engine Wiring Harness Bracket Bolt

Engine Wiring Harness Bracket Nut

Exhaust Front Pipe Nut

Fuel Feed Intermediate Pipe Bolt

Fuel Injection Fuel Rail Bolt [8x]

Ignition Coil Bolt [4x]

Intake Air Pressure and Temperature Sensor Bolt

Intake Manifold Bolt [5x]

Knock Sensor Bolt

Lower Crankcase Bolt [13x]

First Pass:

Final Pass:

Lower Oil Pan Bolt [12x]

Oil Filter Fitting

Oil Pan Drain Plug

Oil Pump Bolt [4x]

Oil Pump Drive Chain Tensioner Bolt

Piston Oil Nozzle Bolt [4x]

Positive Crankcase Ventilation Hose Fitting Bolt

Positive Crankcase Ventilation Oil Separator Drain Pipe Bolt

Spark Plug [4x]

Thermostat Bypass Pipe Bolt [3x]

Throttle Body Bolt [4x]

Timing Chain Guide Bolt [2x]

Timing Chain Guide Bolt [3x]

Timing Chain Oil Nozzle

Timing Chain Tensioner Bolt [2x]

Timing Chain Tensioner Shoe Bolt

Transmission Bolt

Turbocharger Bypass Valve Solenoid Bolt [3x]

Turbocharger Coolant Feed Pipe Bolt

Turbocharger Coolant Return Pipe Bolt

Turbocharger Coolant Return Pipe Bracket Bolt

Turbocharger Heat Shield Bolt [5x]

Turbocharger Oil Feed Pipe Bolt

Turbocharger Oil Return Pipe Bolt [4x]

Turbocharger Wastegate Actuator Nut [2x]

Upper Oil Pan Bolt [12x]

Upper Oil Pan Bolt [2x]

Upper Oil Pan Bolt [2x]

Vacuum Pump Bolt [3x]
First Pass:

Final Pass:

Water Outlet Bolt [2x]

Water Pump Bolt [2x]

Wiring Harness Connector Bolt

1. Single Use Non-Threaded Fasteners/Components

Application
Note: All fasteners/components listed in this table MUST BE DISCARDED and
replaced with NEW after removal.
Camshaft Cover Gasket
Combustion Fuel Injector Seal
Connecting Rod Bearing
Crankshaft Front Oil Seal
Cylinder Head Core Hole Plug
Cylinder Head Gasket
Engine Oil Cooler Gasket
Engine Oil Manifold Check Valve
Exhaust Front Pipe Gasket
Fuel Injector
Fuel Pump Housing Seal
Intake Manifold Gasket
Lower Oil Pan
Oil Pan Drain Plug Seal
Oil Pump Seal
Positive Crankcase Ventilation Tube
Positive Crankcase Ventilation Valve
Throttle Body Gasket
Turbocharger Coolant Feed and Return Pipe Gasket
Turbocharger Gasket
Turbocharger Oil Feed Pipe Gasket
Turbocharger Oil Feed Pipe Washer
Turbocharger Oil Return Pipe Gasket
Vacuum Pump Gasket
Vacuum Pump Seal
Valve Stem Oil Seal
Water Outlet Gasket
Water Pump Housing Gasket

Engine Mechanical Specifications
Application
Metric
General Data
Engine Type
Displacement
RPO
Valves
Bore
Stroke
Compression Ratio
Spark Plug Gap

Firing Order
Block
Crankshaft Main Bearing Bore Diameter

Cylinder Bore Diameter

Cylinder Bore Out-of-Round – Maximum

Cylinder Head Deck Surface Flatness – over 25 mm length
Cylinder Head Deck Surface Flatness – over 150 mm length
Engine Block to Bedplate Flatness — overall
Engine Block to Bedplate Flatness — straightness

Engine Block — Cylinder Head Deck Height

Piston Deck Height — Below Deck

Camshaft
Camshaft End Play

Camshaft Journal Clearance

Camshaft Journal Diameter – Journal 1

Camshaft Journal Diameter – Journal 2–6

Camshaft Thrust Width – Camshaft with Phaser installed

Camshaft Thrust Width – Cylinder Head

Connecting Rod
 Connecting Rod Bearing to Crankpin Clearance

Connecting Rod Bore Diameter – Bearing End

Connecting Rod Bore Diameter – Pin End w/Bushing

Connecting Rod Side Clearance

Connecting Rod Straightness – Bend – Maximum

Connecting Rod Straightness – Twist – Maximum
Crankshaft
Connecting Rod Journal Diameter

Connecting Rod Journal Out-of-Round

Crankshaft End Play

Crankshaft Main Bearing Clearance #1 Bearing

Crankshaft Main Bearing Clearance # 2, 3, 4 and 5 Bearings

Crankshaft Main Journal Diameter

Crankshaft Main Journal Out-of-Round

Cylinder Head
Camshaft Cap Bore #1

Camshaft Cap Bore #2–6

Deck Height

Surface Flatness – Block Deck – in 25 mm

Surface Flatness – Block Deck – in 150 mm
Surface Flatness – Block Deck – between bolts
Surface Flatness – Block Deck – Overall
Valve Guide Bore – Exhaust

Valve Guide Bore – Intake

Valve Lifter Bore Diameter – Stationary Lash Adjusters

Valve Seat Angle – Relief Surface

Valve Seat Angle – Seating Surface
Valve Seat Angle – Undercut Surface
Valve Seat Runout – Maximum
Lubrication System
Oil Pressure – @1500 RPM 100°C
Piston Rings
Piston Ring End Gap – Top

Piston Ring End Gap – Second

Piston Ring End Gap – Oil Control

Piston Ring to Groove Clearance – Top

Piston Ring to Groove Clearance – Second

Piston Ring to Groove Clearance – Oil Control

 Piston Ring Thickness – Top

Piston Ring Thickness – Second

Piston Ring Thickness – Oil Control – Rail

Piston Ring Thickness – Oil Control – Spacer

Pistons and Pins
Pin – Piston Pin Clearance to Connecting Rod Bore

Pin – Piston Pin Clearance to Piston Pin Bore

Pin – Piston Pin Diameter

Pin – Piston Pin End Play

Piston – Piston Diameter – @38 mm up from crown

Piston – Piston Pin Bore Diameter

Piston – Piston Ring Groove Width – Top

Piston – Piston Ring Groove Width – Second

Piston – Piston Ring Groove Width – Oil Control

Piston – Piston to Bore Clearance – w/Polymer

Valve System
Valves – Valve Face Angle
Valves – Valve Face Runout – Maximum
Valves – Valve Seat Runout – Maximum
Valves – Valve Seat Gauge Ball Height – Exhaust

Valves – Valve Seat Gauge Ball Height – Intake

Valves – Valve Stem Diameter – Exhaust

Valves – Valve Stem Diameter – Intake

Valves – Valve Stem Installed Height

Valves – Valve Stem to Guide Clearance – Exhaust

Valves – Valve Stem to Guide Clearance – Intake

Valve Lash Adjusters – Valve Lash Adjuster Diameter – Stationary Lash

Adjuster
Valve Lash Adjusters – Valve Lash-Adjuster-to-Bore Clearance – Stationary
Lash Adjuster
Valve Springs – Valve Spring Installed Height

Valve Springs – Valve Spring Load – Closed – @35 mm

Valve Springs – Valve Spring Load – Open – @26.5 mm
ening Specifications

nts listed in this table MUST BE DISCARDED and replaced with NEW after removal.

Specification

20 N-m  (15 lb ft)

30 N-m  (22 lb ft)

70 degrees

20 N-m  (15 lb ft)

90 degrees

20 N-m  (15 lb ft)

25 N-m  (18 lb ft)

25 N-m  (18 lb ft)

75 degrees

100 N-m  (74 lb ft)

180 degrees

30 N-m  (22 lb ft)

240 degrees
75 N-m  (55 lb ft)

25 N-m  (18 lb ft)

20 N-m  (15 lb ft)

30 N-m  (22 lb ft)

70 degrees
 58 N-m  (43 lb ft)

60-75 degrees

100 N-m  (74 lb ft)

60-75 degrees

30 N-m  (22 lb ft)

5 N-m  (44 lb in)

25 N-m  (18 lb ft)

15 N-m  (11 lb ft)

180 degrees
3/4 to 1 full turn after gasket makes contact with the sealing surface on the filter mounting flange

10 N-m  (89 lb in)

15 N-m  (11 lb ft)

20 N-m  (15 lb ft)

60 degrees
35 N-m  (26 lb ft)

35 N-m  (26 lb ft)

10 N-m  (89 lb in)

ll fasteners listed in this table can be reused after removal.

Specification

22 N-m  (16 lb ft)
22 N-m  (16 lb ft)

9 N-m  (80 lb in)

12 N-m  (106 lb in)

15 N-m  (11 lb ft)

15 N-m  (11 lb ft)

10 N-m  (89 lb in)

10 N-m  (89 lb in)

10 N-m  (89 lb in)

22 N-m  (16 lb ft)

22 N-m  (16 lb ft)

22 N-m  (16 lb ft)

22 N-m  (16 lb ft)

58 N-m  (43 lb ft)

8 N-m  (71 lb in)

10 N-m  (89 lb in)

10 N-m  (89 lb in)

58 N-m  (43 lb ft)

65 N-m  (48 lb ft)

60 N-m  (44 lb ft)

15 N-m  (133 lb in)
15 N-m  (133 lb in)

58 N-m  (43 lb ft)

50 N-m  (37 lb ft)

15 N-m  (133 lb in)

25 N-m  (18 lb ft)

25 N-m  (18 lb ft)

10 N-m  (89 lb in)

25 N-m  (18 lb ft)

35 N-m  (26 lb ft)

9 N-m  (80 lb in)

9 N-m  (80 lb in)

22 N-m  (16 lb ft)

9 N-m  (80 lb in)

22 N-m  (16 lb ft)

10 N-m  (89 lb in)

10 N-m  (89 lb in)

10 N-m  (89 lb in)

5 N-m  (44 lb in)

12 N-m  (106 lb in)

25 N-m  (18 lb ft)

5 N-m  (44 lb in)

10 N-m  (89 lb in)

10 N-m  (89 lb in)

55 N-m  (41 lb ft)

25 N-m  (18 lb ft)
10 N-m  (89 lb in)

10 N-m  (89 lb in)

10 N-m  (89 lb in)

10 N-m  (89 lb in)

10 N-m  (89 lb in)

17 N-m  (13 lb ft)

10 N-m  (89 lb in)

10 N-m  (89 lb in)

10 N-m  (89 lb in)

10 N-m  (89 lb in)

15 N-m  (11 lb ft)

25 N-m  (18 lb ft)

25 N-m  (18 lb ft)

58 N-m  (43 lb ft)

10 N-m  (89 lb in)

35 N-m  (26 lb ft)

35 N-m  (26 lb ft)

10 N-m  (89 lb in)

9 N-m  (80 lb in)
32 N-m  (24 lb ft)

10 N-m  (89 lb in)

10 N-m  (89 lb in)

10 N-m  (89 lb in)

10 N-m  (89 lb in)

10 N-m  (89 lb in)

15 N-m  (11 lb ft)

25 N-m  (18 lb ft)

10 N-m  (89 lb in)

25 N-m  (18 lb ft)

10 N-m  (89 lb in)
 Specification
English

4-Cylinder Inline
1.4L
LE2, LEX, LFE
16
74 mm
81.3 mm
10.0:1
0.60–0.70 mm

1–3–4–2

51.868–51.882

73.992–74.008 mm

0.013 mm
0.025 mm
0.050 mm
0.1 mm
0.050–0.100 mm

198.115-198.365 mm

0.74–0.94 mm

0.040–0.660 mm

0.040–0.085 mm

30.935–30.960 mm

23.935–23.960 mm

33.175–33.525 mm

32.865–33.135 mm
 0.013–0.068 mm

47.186–47.202 mm

18.007–18.017 mm

0.090–0.350 mm

0.017 mm
0.040 mm

43.992–44.008 mm

0.005 mm
0.15–0.38

0.011–0.070

0.012–0.067

46.992–47.008

0.005 mm

31.00–31.02 mm

24.00–24.02 mm

10.58–10.98 mm

0.025 mm
0.050 mm
0.030 mm
0.100 mm
5.000–5.020 mm

5.000–5.020 mm

12.008–12.030 mm

50 Degrees
90 Degrees
120 Degrees
0.080 mm

200–250 kPa

0.25–0.40 mm

0.40–0.60 mm

0.25–0.75 mm

0.03–0.08 mm

0.03–0.07 mm

0.050 –0.190 mm
 1.17–1.19 mm

1.17–1.19 mm

0.045–0.47 mm

1.67–1.79 mm

0.007–0.020 mm

0.002–0.010 mm

17.997–18.000 mm

0.18–0.79 mm

73.957–73.971 mm

18.002–18.010 mm

1.23–1.25 mm

1.23–1.25 mm

2.03–2.05 mm

−0.017 mm to +0.029 mm

90 Degrees
0.050 mm
0.080 mm
8.85–9.09 mm

9.47–9.71 mm

4.945–4.965 mm

4.955–4.975 mm

Check and Record

0.035–0.075 mm

0.025–0.065 mm

11.986–12.000 mm

0.008–0.044 mm

34.50–35.50 mm

225–245 N
405–445 N
 85 CID

2.91 in
3.200 in

0.024–0.028 
in

2.0420–
2.0426 in
2.913–2.914 
in
0.0005 in
0.0010 in
0.0020 in
0.004 in
0.0020–
0.0040 in
7.7998–
7.8096 in
0.029–0.037 
in

0.0016–
0.0260 in
0.0016–
0.0033 in
1.2179–
1.2189 in
0.9423–
0.9433 in
1.3061–
1.3199 in
1.2939–
1.3045 in
 0.0005–
0.0027 in
1.8577–
1.8583 in
0.7089–
0.7093 in
0.0035–
0.0138 in
0.0007 in
0.0016 in

1.7320–
1.7326 in
0.0002 in
0.0059–
0.0150 in
0.0004–
0.0028
0.0005–
0.0026
1.8501–
1.8507 in
0.0002 in

1.220–1.221 
in
0.945–0.946 
in
0.417–0.432 
in
0.0010 in
0.0020 in
0.0012 in
0.0039 in
0.1968–
0.1976 in
0.1968–
0.1976 in
0.4728–
0.4736 in

0.0031 in

29–36 psi

0.010–0.016 
in
0.016–0.024 
in
0.010–0.030 
in
0.001–0.003 
in
0.001–0.003 
in
0.0020–
0.0075 in
0.046–0.047 
in
0.046–0.047 
in
0.0018–
0.0019 in
0.066–0.071 
in

0.0003–
0.0008 in
0.0001–
0.0004 in
0.7085–
0.7087 in
0.0071–
0.0311 in
2.9117–
2.9122 in
0.7087–
0.7091 in
0.0484–
0.0492 in
0.0484–
0.0492 in
0.0799–
0.0807 in
−0.0007 in to
+0.0011 in

0.0020 in
0.0031 in
0.3484–
0.3579 in
0.3728–
0.3823 in
0.1947–
0.1955 in
0.1951–
0.1959 in

0.0014–
0.0030 in
0.0010–
0.0026 in
0.4719–
0.4724 in
0.0003–
0.0017 in
1.358–1.398 
in
51–55 lb
91–100 lb