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IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 64, NO.

1, JANUARY 2017 347

Front-End Isolated Quasi-Z-Source DC–DC


Converter Modules in Series for High-Power
Photovoltaic Systems—Part I: Configuration,
Operation, and Evaluation
Yushan Liu, Member, IEEE, Haitham Abu-Rub, Senior Member, IEEE, and Baoming Ge, Member, IEEE

Abstract—A quasi-Z-source modular cascaded converter spurred growing attention in PV applications recently [4]–[9].
(qZS-MCC) is proposed for dc integration of high-power Xue et al. [4] presented the feasibility and evaluation of qZS-
photovoltaic (PV) systems. The qZS-MCC comprises CMI for MW-scale PV power systems; Zhou et al. [5] developed
series-connected front-end isolated qZS half-bridge (HB)
dc–dc converter submodules (SMs). With the front-end the design criterion of the qZS-CMI for module-integrated PV
isolation, the qZS-MCC achieves high-voltage dc capability, converter when using the wide bandgap power device; Liu et al.
while maintaining modularity and PV panel grounded. The [6]–[8] explored control methods of qZS-CMI-based PV power
post-stage qZS-HB handles the PV voltage and power system, fulfilling the distributed maximum power point track-
flows, dc-link voltage balance, and output-series power ing (MPPT), independent dc-link voltage balance, and grid-tie
integration. Whereas, the front-end isolation converters of
all SMs perform a constant duty cycle, lowing the control power injection; and the battery energy storage was modularly
complexity. There is no double-line-frequency power combined to compensate the PV power in [9]. In common, the
flowing through the dc-side PV panels, qZS inductors, and qZS-CMI accomplished features of:
qZS capacitors in the qZS-MCC, so small qZS impedance is 1) the single-stage qZS H-bridge inverter modules indepen-
possible compared to the existing qZS cascaded multilevel dently achieving dc-link voltage balance and dc–ac power
inverter. The configuration, operating principle, power loss
evaluation, and passive components design of the pro- conversion;
posed system are investigated in this part of the paper. The 2) the high reliability of power devices benefiting from the
system control, modeling, and corresponding verifications short-through feasibility;
are stated in Part II of this paper. 3) the direct connection of medium-voltage (MV) grid with-
Index Terms—DC–DC power conversion, galvanic isola- out the bulky, costly, and lossy line-frequency (LF) trans-
tion, photovoltaic power system, quasi-Z-source converter. former that the central inverter used;
4) the distributed MPPT and low harmonic spectra;
I. INTRODUCTION 5) one-third reduction of the module number and efficiency
enhancement with respect to the traditional CMI; and
OWADAYS, the ever-increasing installed capacity of
N large-scale photovoltaic (PV) power plants, ranging from
few hundreds of kilowatts (kWs) up to several hundreds of
6) the simple circuit and control compared to the two-stage
CMI, where a dc–dc converter was embedded into each
H-bridge module [10]–[12].
megawatts (MWs), has driven the research and development
However, the double-line-frequency (DLF) power oscillates
of utility PV converter topologies moving toward multilevel
at the dc link of each qZS-CMI module and causes DLF ripple
structure. Such structure is capable of delivering better har-
on qZS inductor currents and capacitor voltages [5], [6]. Con-
monic spectra, lower weight of filtering components, and higher
tributions have been dedicated to mitigate the undesired DLF
power capacity with low-voltage low-power devices [1]–[3].
ripple in the following categories:
The quasi-Z-source cascaded multilevel inverter (qZS-CMI) has
1) a passive way utilized qZS inductance and capacitance
to buffer the DLF voltage and current ripple within en-
Manuscript received August 19, 2015; revised December 18, 2015; gineering tolerant ranges [5], [6], [13], but large qZS
accepted February 2, 2016. Date of publication August 10, 2016; date
of current version December 9, 2016. This work was made possible impedance values were resulted despite of using wide
by NPRP-EP Grant no. X-033-2-007 from the Qatar National Research bandgap devices at an ultra-high switching frequency [5],
Fund (a member of Qatar Foundation). The statements made herein are which faced challenges with size, cost, power derating,
solely the responsibility of the authors.
Y. Liu and H. Abu-Rub are with the Department of Electrical and and reliability for high-power applications of qZS-CMI
Computer Engineering, Texas A&M University at Qatar, Qatar Founda- PV systems [13];
tion, Doha 23874, Qatar (e-mail: yushan.liu@qatar.tamu.edu; haitham. 2) a hybrid pulse width modulation (PWM) made the dc-
abu-rub@qatar.tamu.edu).
B. Ge is with the Department of Electrical and Computer Engineer- link voltage envelope cope with the ac voltage, thus to
ing, Texas A&M University, College Station, TX 77843 USA (e-mail: not limit the dc-link DLF voltage ripple while reducing
baomge@gmail.com). the qZS impedance [14], whereas, a large capacitor has
Color versions of one or more of the figures in this paper are available
online at http://ieeexplore.ieee.org. to be mounted at PV terminal to prevent the ripple power
Digital Object Identifier 10.1109/TIE.2016.2598673 from propagating to PV panels;
0278-0046 © 2016 IEEE. Translations and content mining are permitted for academic research only. Personal use is also permitted, but republication/redistribution
requires IEEE permission. See http://www.ieee.org/publications standards/publications/rights/index.html for more information.
348 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 64, NO. 1, JANUARY 2017

3) ripple reduction methods have been explored to minimize


the qZS impedance values [15], [16], leading to compli-
cated control design;
4) an active power filter (APF) integrated single-phase qZSI
stored the dc-side DLF power to APF’s LC branch [17],
but which will inevitably increase complexity and com-
ponent counts in building the qZS-CMI.
In view of PV’s natural dc and distributed characteristics,
the modular multilevel converter (MMC) was developed for dc
collection of high-power PV systems, expecting to minimize the
power conversion stages, reduce the power loss on transmission
lines, and improve the efficiency [18]–[20]. Whereas, due to the
PV-panel insulation demand that is within one kilovolt (kV),
the PV panels in series forming the dc link of dc–ac part of the
MMC has restricted dc-bus voltage that is far from the utility grid
voltage level [21]. A dc–dc MMC overcomes such limitation by
coupling the high-frequency (HF) isolated converter into the
front end of each half-bridge (HB) PV SM in [22]. However,
both isolation and output-stage converters require independent
control methods and gating signals, which will significantly
increase the burdens of control, hardware resources, and costs
with the rise of dc-bus voltage level.
This paper proposes a qZS modular cascaded converter (qZS-
MCC) for high-power PV systems to overcome the above de-
fects. The qZS-MCC is a series connection of front-end isolated Fig. 1. Configuration of the qZS-MCC PV power system integrated into
qZS-HB dc–dc converter SMs. The front-end isolation ensures dc collection grid. (a) SM topology of the front-end isolated qZS-HB dc–
dc converter, (b) system configuration with a dc–ac MMC interfacing with
the PV panel isolating from the grid and safely grounded. In utility grid.
comparison with the qZS-CMI, there is no DLF ripple power
flowing through the dc-side PV panels, qZS inductors, and qZS
capacitors in the qZS-MCC, so low impedance values are pos- The front-end isolation converter of each SM insulates the
sible. The qZS-HB distributes shoot-through events into the PV array from the series output, so that an HV is achieved.
HB dc–dc converter, while no longer demanding for the shoot- Here, the HB isolation converter is performed due to the less
through combination as the qZS inverter or back-end isolated power devices and high-power applicability [27]–[29]; the H-
qZS dc–dc converter [6], [23]–[26]. In addition, a unified duty bridge isolation converter could also be an option [11], [12]. As
cycle is executable for all front-end isolation converters, so low Fig. 1 (a) shows, the front-end isolation comprises an HB con-
complexity of control is achieved with respect to the existing verter, an HF transformer TH , and a voltage doubler. The primary
dc–dc MMC while maintaining the high voltage (HV). of TH connects between center tapes of the HB switches Sf k 1
The qZS-MCC demonstrates free of DLF ripple, dc distri- and Sf k 2 , and capacitors CH 1 and CH 2 ; the secondary of TH
bution/transmission of PV power, and HV output with unified links with the voltage doubler, comprising two diodes DH 1 and
front-end galvanic isolation, which has not yet been disclosed. DH 2 , and two capacitors CH 3 and CH 4 . The two inductors L1
This paper (Part I) is organized as follows. Section II addresses and L2 , two capacitors C1 and C2 , and one diode D1 constituted
the system configuration and operation; Sections III and IV impedance network is coupled between the voltage doubler and
present the major passive components design and the power the output-side HB, with switches Sbk 1 and Sbk 2 , forming the
loss evaluation, respectively; Section V discusses definition of post-stage qZS-HB converter. The suffix f and b denote the front-
SM specifications; Section VI illustrates simulation and exper- end and post-stage HB, respectively; k ∈ {1, . . . , n} stands for
imental results; and finally, Section VII draws conclusion. the kth SM, with n for the number of total SMs.

II. QZS-MCC-BASED DC-INTEGRATED PV POWER SYSTEM B. Operating Principle of qZS-MCC

A. System Configuration Due to the voltage handling capability of qZS concept that
is sufficient for the 1–2 times PV voltage variation [4], a 1:1
Fig. 1 shows the proposed qZS-MCC for dc collection of turn ratio is applied to the transformer TH , so as to small size.
high-power PV system. Fig. 1 (a) shows the front-end isolated A unified duty cycle of D0 = 0.5 for upper switches Sf k 1 and
qZS-HB dc–dc converter SM. Fig. 1(b) shows the system con- 1 − D0 for lower ones Sf k 2 , k ∈ {1, . . . , n}, is performed to
figuration, where series connection of those qZS-HB SMs con- the front-end HB of all SMs. Then, the qZS-HB input voltage
stitutes the qZS-MCC PV system. Several qZS-MCC-based PV and current are [27]
systems can be simply integrated at the HV dc terminal and
further interface with the utility grid through a dc–ac MMC. vink = vPV k /D0 = 2vPV k , iink = D0 iPV k = iPV k /2 (1)
LIU et al.: FRONT-END ISOLATED QUASI-Z-SOURCE DC–DC CONVERTER MODULES IN SERIES FOR HIGH-POWER PHOTOVOLTAIC 349

Fig. 3. qZS-HB SM1 in the (a) ACT, (b) ZERO, and (c) ST states.

Fig. 3(a)–(c), respectively, by using SM1 . The carrier vC ar r 1


of SM1 lower than its modulation index M1 determines the
ACT, during which the upper switch Sb11 is ON while the lower
one Sb12 is OFF; the output voltage vo1 is high with the value of
dc-link peak voltage, as Figs. 2(b) and 3(a) show. There are
vDC1 = vo1 = v̂DC1 = vC 1 + vC 2 , iDC1 = io ,
Fig. 2. Operating illustration by using two SMs formed qZS-MCC.
(a) Simplified topology, (b) typical waveforms. iD 1 = iin1 + iL 2 − io ,

where vPV k and iPV k denote the PV voltage and current of the iC 1 = iin1 − io , iC 2 = iL 2 − io , vL 1 = vin1 − vC 1 ,
kth SM. vL 2 = −vC 2 (2)
The front-end isolation converter works at the constant 0.5
duty cycle independent of the post-stage qZS-HB. With the volt- where vDC1 and iDC1 denote the dc-link voltage and current of
age doubler, the HB isolation converter boosts the PV voltage SM1 ; iD 1 denotes the qZS diode current of SM1 ; iin1 denotes
and operates as a dc voltage source supplying the post-stage the qZS-network input current, i.e., qZS inductor-L1 current
qZS-HB, as (1) shows. The HB isolated dc–dc converter has of SM1 ; iL 2 denotes the qZS inductor-L2 current; vL 1 and vL 2
been widely studied in literatures, such as [27]–[29]. Therefore, denote the voltages of qZS inductors L1 and L2 of SM1 ; vC 1 and
the principle, analysis, and design of the front-end HB isolation iC 1 denote the qZS capacitor-C1 voltage and current of SM1 ;
converter are not addressed in this paper. A two-SMs qZS-MCC vC 2 and iC 2 denote the qZS capacitor-C2 voltage and current
is simplified into Fig. 2(a) by equivalizing PV voltages and cur- of SM1 .
rents to the secondary of TH , to illustrate the operation and In the ZERO state, when vC ar r 1 is higher than M1 , the an-
power loss estimation of the post-stage qZS-HB. tiparallel diode of Sb12 freewheels, as Fig. 3(b) shows. The
Fig. 2(b) shows typical waveforms of the two qZS-HB SMs in voltages and currents are as follows:
cascade. A 2π/n phase shift between carriers aims at interleaving vDC1 = v̂DC1 = vC 1 + vC 2 , vo1 = 0, iDC1 = 0,
of adjacent SMs. The sawtooth carrier is performed to avoid
additional switching introduced by shoot-through events [5]. It iD 1 = iin1 + iL 2 ,
also introduces soft switching to the lower switches Sbk 2 , which iC 1 = iin1 , iC 2 = iL 2 , vL 1 = vin1 −vC 1 , vL 2 = −vC 2 . (3)
is analyzed in Section IV.
In one control period Ts , each qZS-HB SM possesses the In addition, once vC ar r 1 is higher than 1–D1 , where D1
active state, traditional zero state, and shoot-through state. denotes the ST duty cycle of SM1 , the ST occurs; both Sb11 and
They are termed as ACT, ZERO, and ST, and shown in Sb12 turn ON; the dc-link voltage is zero, as Figs. 2(b) and 3(c)
350 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 64, NO. 1, JANUARY 2017

show. The voltages and currents are as follows: dc-link peak voltage of all SMs will be
vDC1 = vo1 = 0, iDC1 = iin1 +iL 2 , iD 1 = 0, iC 1 = −iL 2 ,
Vdc  n  vinkn

iC 2 = −iin1 , vL 1 = vin1 + vC 2 , vL 2 = vC 1 . (4) VDC =


Mt
, Mt = Mk =
Vok
. (10)
k =1 k =1
The qZS-HB does not contribute the output voltage in
the ZERO and ST. Hence, the qZS-MCC’s output voltage is In the qZS inverter SMs of the qZS-CMI [6] and the back-end
summarized as isolated qZS dc–dc converter, where an H-bridge isolation con-
n n verter following the qZS network [23]–[26], modulation signal
vo = vok = Sk v̂DCk (5) comparing with the carrier obtains the gating signals for ACT;
k =1 k =1 while the carrier comparing with 1 − Dk and Dk − 1 imple-
with its average dc value of ments the ST. Then, one extra register of the microcontroller or
comparator chip is demanded for each converter bridge to com-

n 
n
Vdc = Vok = Mk v̂DCk (6) bine the gating signals from the ACT and ST [24]. Whereas,
k =1 k =1 for the qZS-HB of qZS-MCC, from Fig. 2 (b), the 1 − Dk and
Mk configured to one register is able to produce the combined
where Sk denotes the switching function of the kth SM, Vok
gating signal with ACT and ST, avoiding the ST combination.
denotes the average dc output voltage of the kth SM, and Mk
In addition, with the constant and unified duty cycle of all
denotes the ACT duty cycle and is named as the modulation
front-end isolation converters, one PWM register comparing
index of the kth SM, k ∈ {1, . . . , n}.
with D0 = 0.5 is sufficient to all switches Sf k 1 and Sf k 2 ,
The dc-link peak voltage, and the average voltages of capac-
k ∈ {1, . . . , n}. In this way, n + 1 registers are able to op-
itors C1 and C2 of the kth SM are, respectively [6],
erate the proposed qZS-MCC with n SMs in cascade. Com-
1 paring with the dc–dc MMC formed by the two-stage dc–dc
v̂DCk = vink ,
1 − 2Dk converter SMs without a qZS network [22], 3 × n registers
1 − Dk are required because of independent control of the front-end
VC 1k = vink , isolation converter and the output-stage HB converter for each
1 − 2Dk
SM. It is obvious that the qZS-MCC decreases the control com-
Dk putation and reduces almost two-third gating signals of exist-
VC 2k = vink (7)
1 − 2Dk ing dc–dc MMC, demonstrating the low complexity of control
where Dk denotes the ST duty cycle of the kth SM. and realization.
From (5) and Fig. 2 (b), the qZS-MCC’s output voltage vo in- In summary, the most important features of the proposed
cludes pulses in the amplitude of one SM’s dc-link peak voltage, qZS-MCC PV system compared to the qZS-CMI [4]–[9] and
producing charging-discharging events to the output current io the dc–dc MMC [22] based PV counterparts are as follows.
through the filter inductor LF . The qZS inductors charge in the 1) The qZS-MCC PV system inherits the two counterparts
ST and discharge in the non-ST of each qZS-HB, as the inductor in terms of modularity, distributed MPPT, flexibility, as
voltages vL 1 and vL 2 in (2)–(4) as well as typical waveforms of well as HV capability without bulky LF transformer.
iin1 and iin2 in Fig. 2 (b) show. 2) Different from the qZS-CMI, there is no DLF pulsating
According to the power balance, the kth qZS-HB has power flowing through dc-side qZS network in the qZS-
MCC. Hence, the qZS-MCC can achieve low values and
vink Iink = Vok Io = Mk v̂DCk Io (8) small size of qZS inductance and capacitance especially
where Iink denotes the average current of iink ; Io denotes the with silicon carbide (SiC) power devices.
average value of qZS-MCC’s output current io . From (6) to (8), 3) Unlike the existing dc–dc MMC, no closed-loop control
the qZS-HB input current of the kth SM has the relationship is demanded for the front-end isolation converters of the
with the output current of qZS-MCC. The shoot-through duty cycles and modula-
tion indexes of post-stage qZS-HB are able to control
Mk the PV power and voltage, balance dc-link voltages, and
Iink = Io . (9)
1 − 2Dk achieve HV-side dc integration, with low complexity in
control and realization.
C. Analysis of Control Complexity and Features
Even though Part II of the paper details the system closed-
loop control, it is worth noticing that the modulation index Mk III. PARAMETERS DESIGN OF MAJOR PASSIVE COMPONENTS
and the ST duty cycle Dk of the kth SM’s post-stage qZS-HB The qZS inductance, qZS capacitance, and output filter induc-
are two control variables to adjust the SM’s PV-array voltage tance should be designed in the qZS-MCC. From (2)–(4) and
and power flows as well as the total power of the qZS-MCC PV Fig. 3, the two qZS inductors charge in the ST at the capacitor-
system. In the open-loop analysis, the PV-array current is kept C1 voltage vC 1 and discharge in the ACT and ZERO at the
at its maximum power point (MPP) value at the rated power, capacitor-C2 voltage vC 2 .
which is a common approach because the PV features behave The equal inductances L1 and L2 and the equal capacitances
likewise to a current source [25]. Hence, from (6), the balanced C1 and C2 are selected due to the reasons that:
LIU et al.: FRONT-END ISOLATED QUASI-Z-SOURCE DC–DC CONVERTER MODULES IN SERIES FOR HIGH-POWER PHOTOVOLTAIC 351

1) the L1 = L2 and C1 = C2 will lead to the same steady-


state capacitor currents iC 1 and iC 2 , and the same steady-
state inductor currents iin1 and iL 2 ;
2) the L1 = L2 and the same behavior of iin1 and iL 2 benefit
to reducing the size and weight of inductors in a high-
power SM by building one coupled inductor;
3) it will enable easier design in terms of reducing the sys-
tem order of control design and simplifying the control
parameters design; and
4) the C1 = C2 will have the maximum total capacitance
during the ST since C1 and C2 are in series to support
the dc-link voltage in the ST. Resultantly, at the steady
state, there are iin1 = iL 2 and iC 1 = iC 2 at L1 = L2 and
C1 = C2 .
The charging-discharging behavior of the inductors alternates
one time in each control cycle. Thus, from (7), the qZS induc-
tance and capacitance to limit the switching-frequency ripple of
inductor current and dc-link voltage are, respectively
vC 1 ΔT vC 1 Ts Dm ax
L1 = L2 = =
ΔiL (Pm /vin,m in )riL
Dm ax (1 − Dm ax )vin,m
2
in
Fig. 4. Typical voltage and current waveforms of qZS-HB power
= (11) devices.
fs Pm riL (1 − 2Dm ax )
2Iink ΔT 2(Pm /vin,m in )Ts Dm ax the collector-emitter voltages of the upper and lower switches,
C1 = C2 = =
Δv̂DC rv dc VDC,m ax respectively; iT1 and iT2 represent the IGBT currents of the
2Pm Dm ax (1 − 2Dm ax ) upper and lower switches; iSD2 represents the free-wheeling
= 2 (12) current of antiparallel diode in the lower switch; and iD1 repre-
fs vin,m in rv dc
sents the current flowing through the qZS diode D1 . There is no
where riL denotes the peak-to-peak ripple ratio of inductor current through the antiparallel diode of the upper switch. Note
current, and rv dc denotes that of dc-link voltage; vin,m in = that suffix of the kth SM is excluded in the following to make
2vPV ,m in denotes the minimum input voltage of qZS network. power loss equations legible, and there is iin = iL 2 in (2)–(4),
As Fig. 2(b) shows, the ST duty cycle is distributed in the as addressed in Section III.
ZERO of each qZS-HB, hence, the Dk is limited to 1 − Mk . In the ACT, as Figs. 3(a) and 4, and (2) show, the Sb11 is ON
Besides (7) and (10), the minimum modulation index Mm in , the and Sb12 is OFF; the current iT1 equals to the qZS-MCC’s output
maximum dc-link peak voltage VDC,m ax , and the maximum ST current io ; the qZS diode is ON with the current iD1 of 2 iin − io .
duty cycle Dm ax are given as, respectively, In the ZERO, the antiparallel diode of Sb12 is freewheeling for
the qZS-MCC’s output current io , and the qZS-diode current
vin,m in Vdc
Mm in = , VDC,m ax = , Dm ax = 1 − Mm in . iD1 equals to 2iin , as Fig. 3(b) and (3) as well as iSD1 and iD1 in
Vok nMm in Fig. 4 show. In the ST, as Fig. 3(c) and (4) show, the qZS diode
(13)
is blocked due to negative voltage; Sb11 and Sb12 are ON, with
The output filter inductor has voltage drop of nVDC − Vo .
currents 2iin and 2iin − io , respectively.
Thus, the required inductance to filter the switching-frequency
From Fig. 4, the switching event of the qZS-HB power devices
ripple of output current io should meet
is summarized as follows:
(nVDC − Vo ) 1) Sb11 turns ON and OFF one time in each control cycle,
LF ≥ (14)
2nfs rio Io where the switching current are io and 2iin , respectively,
and the switching voltage is the dc-link peak voltage VDC ;
where rio denotes the peak-to-peak current ripple ratio.
2) the ON and OFF events of Sb12 are at the same voltage
of VDC , but with zero-current switching (ZCS) at the
IV. POWER LOSS EVALUATION turn-ON event and the current of 2iin − io at the turn-OFF
The qZS-HB introduces shoot-through behavior to the post- event;
stage HB. The power loss includes the HB switching loss, HB 3) the antiparallel diode of Sb12 holds zero-voltage switch-
conduction loss, qZS diode loss, and qZS inductors and ca- ing (ZVS) at the reverse recovery event;
pacitors loss. Here, the popular insulated-gate bipolar transistor 4) the reverse recovery loss of qZS diode D1 occurs at
(IGBT) is used as example to illustrate the power loss analysis. the current of 2iin and voltage of VDC . It is noticeable
Fig. 4 shows typical voltage and current waveforms of power that there is no extra switching when performing ST;
devices for one qZS-HB. The Sb11 and Sb12 denote the ON–OFF moreover, the ZCS for transistor and ZVS for its antipar-
state of the upper and lower IGBTs; uCE1 and uCE2 represent allel diode in the lower switch are obtained.
352 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 64, NO. 1, JANUARY 2017

A. HB Switching Loss where ED REC denotes the reverse recovery energy of D1 ; Vref z ,
and Iref z denote the reference of switching voltage and current.
From the above summary, the qZS-HB switching loss is com-
puted by From the conducted current of qZS diode D1

 Ts 2iin − io , d(t) = M
1 fs VDC iD 1 (t) = (19)
PSW = [io EOFF + 2iin EON + (2iin − io ) 2iin , d(t) = 1 − M − D
Ts 0 Vref Iref
we can obtain the conduction loss of qZS diode D1 as follows:
EOFF ] dt
2Iin fs VDC PCON,D 1 = [2Iin (1 − D) − M Io ] VF O
= (EON + EOFF ) (15)  
Vref Iref + (2Iin − Io )2 + 4Iin2
rF (20)
where fs denotes the switching frequency; EON and EOFF
denote the turn-ON and turn-OFF energy, respectively; Vref and where VF O denotes the forward voltage drop of the qZS diode
Iref denote the reference of switching voltage and current. and rF denotes the conduction resistance.

B. HB Conduction Loss D. Power Loss of qZS Inductors and Capacitors


The conduction loss of a switch is generally expressed by The power loss of qZS inductors includes core loss and copper
loss. The core loss depends on the magnetic core. The magnetic
2
PCON = IAVE VON + IRM S RON , components can be selected according to that of a traditional
 Ts dc–dc converter [30], once the qZS inductance value is deter-
1
IAVE = iCON (t)d(t)dt, mined by (11). The copper loss of the two qZS inductors can be
Ts 0
calculated by
 Ts
2 1 2
IRM S = i2CON (t)d(t)dt (16) PLcopp er = 2Iin rL (21)
Ts 0
where rL denotes the parasitic resistance of each qZS inductor.
where VON denotes the threshold voltage of an IGBT or antipar-
The qZS-HB capacitor current will be iin − io in the ACT,
allel diode; RON denotes the conduction resistance of an IGBT
–iin in the ST, and iin in the ZERO, as Fig. 3 shows. Thus, the
or diode; IAVE and IRM S denote the average and RMS current
RMS current of each qZS capacitor is computed by (22), shown
through the IGBT or diode; iCON (t) denotes the conduction
at the bottom of the page.
current of the IGBT or antiparallel diode; d(t) denotes the duty
Then, the power loss of the two qZS capacitors is
cycle function.
From the aforementioned analysis, the conducted current 2
PCZ = 2ICZ resr (23)
iCON (t) and duty cycle for the IGBT and its anti-parallel diode
of the upper and lower switches are written as where resr denotes the equivalent series resistance of each qZS
 capacitor.
i d(t) = M  
iT 1 (t) = o , iT 2 (t) = 2iin − io d(t) = D ,
2iin d(t) = D V. SM SPECIFICATIONS DEFINITION
 
iS D 2 (t) = io d(t) = 1 − M − D . (17) The power devices’ switching frequency is of critical impor-
tance for passive component values, as (11)–(14) show. The
Therefore, the HB conduction loss can be calculated through
1.2-kV/193-A all SiC HB power module CAS120M12BM2,
(16) and (17).
which is appropriate for high switching frequency and high
temperature, is therefore adopted as a design example. Accord-
C. qZS Diode Power Loss ingly, the 600-V/60-kW qZS-HB SM is defined in consideration
According to the analysis, the reverse recovery power loss of of the voltage and current stresses.
qZS diode D1 is Fig. 5 shows the HB conduction loss, HB switching loss, qZS
 Ts diode loss, and total loss of power devices versus input volt-
1 fs VDC age vin and switching frequency fs , computed by power loss
PREC,D 1 = [2iin ED REC ] dt
Ts 0 Vref z Iref z analysis of (15)–(20). From datasheets of CAS120M12BM2,
2Iin ED REC fs VDC the electrical parameters for evaluating the power loss are:
= (18) EON = 1.7 mJ and EOFF = 0.4 mJ at Vref = 600 V and
Vref z Iref z


 Ts  
1
ICZ = (iin − io )2 · M + (−iin )2 · D + (iin )2 · (1 − M − D) dt
Ts 0

= (Iin )2 − 2Iin Io M + (Io )2 M (22)


LIU et al.: FRONT-END ISOLATED QUASI-Z-SOURCE DC–DC CONVERTER MODULES IN SERIES FOR HIGH-POWER PHOTOVOLTAIC 353

Fig. 6. HB conduction loss, HB switching loss, and qZS diode loss


versus the input voltage of the qZS-HB at the defined specifications.
is obtained as 300 V from (1). It is known that the PV-array
voltage has a 1∼2 variation range. Whereas, the lowest MPP
voltage, denoted as Vlow , is normally not exact half of the Vh .
Usually Vlow = (0.525 ∼ 0.64) × Vh from commercial high-
power PV inverters. Hence, Vlow = 0.58 × 300 V = 175 V is
performed, so as to a 175∼300 V MPP voltage range, which
requires 350∼600 V qZS-HB input voltage when the H-bridge
isolation converter is used. According to Vh and 60-kW rated
power, the PV array is configured based on the MPP voltage
Fig. 5. Power losses of qZS-HB devices versus input voltage v in and
switching frequency fs . (a) HB conduction loss, (b) HB switching loss, and current of the PV panel model in our study. In summary, the
(c) qZS diode loss, and (d) total loss of power devices. PV panel model, the PV array configuration, the highest MPP
voltage, the type of isolation converter, and the power devices
TABLE I should be taken into account to determine the rated voltage of
SPECIFICATIONS OF DEFINED 60-KW SM
front-end and post-stage converters in practical design.
With vin,m in = 350 V and Vok = 600 V, then Dm ax = 0.33
Parameters Values
from (13). At inductor current and dc-link voltage ripple limits
Solar panel MSX-60 of riL = 20% and rvdc = 1%, with fs = 80 kHz, the resultant
Maximum power point power 60 W qZS capacitance and inductance are 137 μF and 83 μH, respec-
Maximum power point voltage 17.1 V
Maximum power point current 3.5 A tively. Coupling the two qZS inductors will achieve the compact
PV array per qZS SM 18 × 57
size with 42 μH inductance. The low qZS capacitance value also
Maximum power, P m 60 kW
demonstrates the justification of performing film capacitors,
Solar panels in series per string 18 panels resulting in higher reliability and longer life time than elec-
PV strings in parallel per array 57 strings trolytic capacitor banks. Whereas, large qZS impedance values
MPPT voltage range of the PV array, v P V k 175∼300 V
are obliged to mitigate the dc-side DLF ripple of single-phase
HB isolation converter qZS inverter modules in the qZS-CMI, if without special control
Filter inductance, L H 20 μH or extra compensation circuits [6], [13]. For instance, the 4.7-
Turn ratio of transformer T H 1:1
Capacitance C H 1 , C H 2 , C H 3 , and C H 4 25 μF
mF qZS capacitance and 3.3-mH qZS inductance are needed for
Switching frequency of front-end HB 80 kHz a 21-kW single-phase qZS inverter to restrict the dc-link DLF
qZS network ripple within 5% [13], inevitably leading to low power density.
qZS-HB input voltage range, v i n k 350∼600 V Fig. 6 shows the estimated power loss of the defined
Average dc output voltage of one SM, V o k 600 V 60-kW qZS-HB SM, which presents a 98.5% efficiency at the
Switching frequency of post-stage HB 80 kHz full power. Through soft switching to alleviate the power loss of
qZS inductance, L 1 and L 2 42 μH coupling
qZS capacitance, C 1 and C 2 150 μF front-end HB isolation converter, a highly efficient qZS-MCC
Filter inductance, L F 300 μH system is achievable.

VI. SIMULATION AND EXPERIMENTAL INVESTIGATIONS


Iref = 120 A. Associated SiC qZS diode has ERECZ = 0.5 mJ
A qZS-MCC PV system in series of four 60-kW front-end iso-
at Vref z = 1200 V and Iref z = 120 A. From Fig. 5, it can be
lated qZS SMs is simulated in PSIM software, which presents a
seen that the switching frequency fs is lower, the HB switch-
2.4-kV/240-kW system. A resistive load RL , as Fig. 2(a) shows,
ing loss and qZS diode loss are smaller; on the contrary, the 2
is adjusted by RL = Vdc /Po to keep a constant series-output
lower fs is, the value, size, and cost of passive components will
dc-bus voltage Vdc = 2.4 kV when the system total power Po
be higher. Taking tradeoffs of power devices’ loss and passive
changes.
components’ values, an 80-kHz switching frequency is selected.
Table I lists system specifications according to the design.
Note that at the 600-V average dc output voltage of the qZS-HB
A. Simulation Results
SM, the maximum qZS-HB input voltage from the front-end First, all four qZS-HB SMs work at the same condi-
converter is also defined as 600 V to maximize the voltage tion of PV-array voltage vPV k = 175 V and PV-array current
utilization. Then, the highest PV MPP voltage, denoted as Vh , iPV k = 200 A, with D0 = 0.5 for the front-end HB. Then,
354 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 64, NO. 1, JANUARY 2017

Fig. 7. Simulation results of qZS-MCC-based PV power system at the Fig. 8. Results in two control cycles when all SMs are at the same
175-V PV-array voltages: SM1 ’s PV-array current iP V 1 and qZS-HB input 175-V PV-array voltages: SM1 and SM2 ’s qZS-HB input currents iin 1
current iin 1 ; SM1 ’s PV-array voltage v P V 1 , qZS-HB input voltage v in 1 , and iin 2 ; SM1 ’s dc-link voltage v D C 1 and output voltage v o 1 ; SM2 ’s dc-
and dc-link voltage v D C 1 ; SM1 ’s qZS capacitor voltages v C 1 and v C 2 ; link voltage v D C 2 and output voltage v o 2 ; qZS-MCC’s output voltage v o
qZS-MCC’s output voltage v o and dc-bus voltage V d c ; and load current and dc-bus voltage V d c ; and load current io .
io .

frequency fs , as a result of the 4fs -times charging-discharging


the kth qZS-HB modulation index Mk = 0.583, input voltage event to the output current io . The average values of qZS-HB
vink = 350 V, input current Iink = 100 A, dc-link peak voltage input currents, qZS-MCC’s output current, and dc-bus voltage
VDC = 1029 V, ST duty cycle Dk = 0.33, and the qZS-MCC’s in simulation results are in accordance with the calculation.
output current Io = 58.3 A, calculated from (7) to (10). Further test is carried out by setting the SM1 with PV-
Fig. 7 shows simulation results of the SM1 ’s PV-array current array voltage of vPV1 = 230 V, while all the other SMs are at
iPV1 and qZS-HB input current iin1 ; SM1 ’s PV-array voltage vPV k = 240 V. Then, from (7) to (10), the SM1 ’s qZS-HB input
vPV1 , qZS-HB input voltage vin1 , and dc-link voltage vDC1 ; voltage vin1 = 460 V and modulation index M1 = 0.767; and
SM1 ’s qZS capacitor voltages vC 1 and vC 2 ; qZS-MCC’s output the others are vink = 480 V and Mk = 0.8, k∈ {2, 3, 4}. In this
voltage vo and dc-bus voltage Vdc ;as well as load current io . case, the balanced dc-link peak voltage becomes VDC = 758 V
Fig. 8 shows the SM1 and SM2 ’s qZS-HB input currents iin1 from (10); thereby, the shoot-through duty cycle of SM1 is
and iin2 , SM1 ’s dc-link voltage vDC1 and output voltage vo1 , D1 = 0.1965 and Dk = 0.1833 for the other three SMs; the
SM2 ’s dc-link voltage vDC2 and output voltage vo2 , qZS-MCC’s qZS-MCC’s output current Io = 79 A.
output voltage vo and dc-bus voltage Vdc , as well as qZS-MCC’s Fig. 9 shows SM1 ’s vPV1 and vin1 , SM2 ’s vPV2 and vin2 ,
output current io in two control cycles. qZS-MCC’s output voltage vo and dc-bus voltage Vdc , as well
From Fig. 7, it can be seen that a 2.4-kV series-output voltage as load current io . It can be seen that the qZS-HB input voltage
is achieved, even though all SMs work at the 175-V low PV-array doubles the PV voltage, respectively, at the constant 0.5 duty
voltage. This demonstrates that the proposed system can have a cycle of front-end HB.
constant HV output (over the one kV limit) while handling wide Fig. 10 shows simulation results in two control cycles for iin1
PV voltage variations. In addition, the SM’s PV-array voltage, and iin2 , vDC1 and vo1 , vDC2 and vo2 , vo and Vdc , as well as
qZS inductor current, and qZS capacitor voltage are constant io , respectively. From Figs. 9 and 10, it can be seen that even
without low-frequency ripple that is presented in the qZS-CMI; though the input voltage vin1 of SM1 ’s post-stage qZS-HB is
while low qZS inductance and capacitance are applied to only lower than the others, the smaller duty cycle of the ACT and
filter the switching frequency ripple. larger duty cycle of the ST in the SM1 than those in the SM2
From Fig. 8, it can be seen that each qZS-HB operates at its produce a same dc-link peak voltage between the SMs. Thus, the
own states independently. The qZS inductors are charging in pulse amplitude of qZS-MCC’s output voltage vo are balanced
the ST and discharging in the non-ST, with the peak-to-peak and a low peak-to-peak current ripple of io is obtained, as vo
current ripple within 20%. In addition, the qZS-MCC’s output and io show in the two figures.
voltage vo has pulses in the amplitude of single-module dc-link In summary, Figs. 7–10 demonstrate that the qZS-MCC is
peak voltage VDC and with frequency of four-times switching not like the qZS-CMI and there is no DLF power ripple flowing
LIU et al.: FRONT-END ISOLATED QUASI-Z-SOURCE DC–DC CONVERTER MODULES IN SERIES FOR HIGH-POWER PHOTOVOLTAIC 355

Fig. 9. SM1 ’s PV-array voltage v P V 1 and qZS-HB input voltage v in 1 ;


and SM2 ’s v P V 2 and v in 2 ; qZS-MCC’s output voltage v o and dc-bus
voltage V d c ; and load current io when SM1 has different condition from
the others.
TABLE II
PROTOTYPE SPECIFICATIONS
Fig. 10. Results in two control cycles when SM1 has different condition
from the others: SM1 and SM2 ’s currents iin 1 and iin 2 ; SM1 ’s dc-link
Parameters Values voltage v D C 1 and output voltage v o 1 ; SM2 ’s dc-link voltage v D C 2 and
output voltage v o 2 ; qZS-MCC’s output voltage v o and dc-bus voltage
Rated power of one SM, P m 1 kW V d c ; and load current io .
qZS-HB input voltage range, v i n k 55∼100 V
Average dc output voltage of one SM, V o k 100 V
Total dc output voltage, V d c 200 V
Switching frequency of front-end HB 80 kHz
Switching frequency of post-stage HB 10 kHz
qZS inductance, L 1 and L 2 550 μH coupling
qZS capacitance, C 1 and C 2 680 μF
Filter inductance of qZS-MCC, L F 4.5 m H
Semiconductors Specifications
Diodes of D H 1 , D H 2 , and D 1 SiC diode, SCS230AE2, 650 V/30 A
Switches of S f k 1 and S f k 2 SiC MOSFET, CMF20120D, 1200 V/42 A
Switches of S b k 1 and S b k 2 Si-IGBT/SiC-diode co-pack,
GB100XCP12-227, 1200 V/100 A

through the dc-side qZS network and PV array of the qZS-MCC-


based high-power PV system, so that the low qZS impedance
is enough to handle the switching frequency ripple. In addition,
a high and scalable dc output voltage is fulfilled for the PV
system, with a constant duty cycle for all front-end isolation Fig. 11. Downscaled prototype.
converters.
power devices in Table II are employed to build the prototype.
B. Experimental Results Limited by the laboratory condition, Si-IGBT/SiC-diode
A 2-kW downscaled qZS-MCC prototype, consisted of co-pack is employed in the post-stage qZS-HB, which causes
two front-end isolated qZS-HB SMs, is built as the proof-of- a low switching frequency of 10 kHz rather than 80 kHz. The
concept, as shown in Fig. 11. Table II lists the specifications TMS320F28335-based DSP control board performs gating
of the prototype. The qZS inductance and capacitance values signals. The front-end HB of SM1 and SM2 share one PWM
are attained from (11) to (14). Each SM’s qZS network register of the DSP, with 0.5 duty cycle. Each post-stage
contains the coupled inductor built on the AMCC-250 core. qZS-HB utilizes one register, as illustrated in Fig. 2(b).
The transformer of the front-end isolation converter is also a The qZS-MCC is tested in two cases, two SMs have the
coupled inductor, benefiting from the 1:1 turn ratio. The SiC same operating condition, and two SMs operate in the different
356 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 64, NO. 1, JANUARY 2017

Fig. 12. Steady-state experimental results of the two SMs at the same
Fig. 13. Steady-state experimental results of the two SMs at differ-
condition. (a) The iP V 1 , iin 1 , v P V 1 , and v in 1 ; and (b) V d c , io , v o ,
ent conditions. (a) The iP V 1 , iin 1 , v in 1 , and v in 2 ; and (b) V d c , io , v o ,
and v o 1 .
and v o 1 .

conditions. The two separate dc voltage sources feed two SMs. the amplitude of one SM’s dc-link peak voltage and with the
From (10), each SM’s power becomes proportional to its mod- frequency of two-times switching frequency of qZS-HB. That
ulation index during the open-loop test, with the maximum cur- pulse voltage introduces a charging-discharging behavior of the
rent. An adjustable resistive load is used to maintain the 200-V filter inductor, and the output current io is smoothed. The iin1
dc output voltage when the total power varies. Figs. 12 and 13 and vin1 , as well as qZS-MCC’s output current io and dc-bus
show experimental results. voltage Vdc match the theoretical values.
First, the two SMs of qZS-MCC work at vPV k = 30 V, Further test is carried out by using different voltages of the
k ∈ {1, 2}. Then from (1) and (7)–(10), theoretically, the qZS- two SMs, i.e., vPV1 = 37.5 V and vPV2 = 30 V. From (1), (7),
HB input voltage vink = 60 V, input current Iink = 10 A, mod- and (10), the SM1 and SM2 ’s qZS-HB input voltages are vin1 =
ulation index Mk = 0.6, dc-link peak voltage VDC = 167 V, 75 V and vin2 = 60 V, modulation indexes are M1 = 0.75 and
shoot-through duty cycle Dk = 0.32, output power Pok = M2 = 0.6, shoot-through duty cycles are D1 = 0.247 and D2 =
600 W, and the qZS-MCC’s output current Io = 6 A. The 33-Ω 0.298, respectively. Thereby, both of the two SMs’ dc-link peak
load resistance and the 200-V dc-bus voltage are performed. voltage become VDC = 148 V. Besides, the operating power of
Fig. 12(a) shows steady-state results of SM1 ’s front-end input the two SMs are Po1 = 750 W and Po2 = 600 W. Thus, the
current iPV1 , qZS-HB input current iin1 , front-end input voltage qZS-MCC’s average current is Io = 6.75 A at the 200-V dc-
vPV1 , and qZS-HB input voltage vin1 , which are identical to bus voltage, with the load resistance of 30 Ω. Fig. 13(a) shows
SM2 in this case. Fig. 12(b) shows the qZS-MCC’s dc-bus SM1 ’s front-end input current iPV1 , qZS-HB input current iin1 ,
voltage Vdc , output current io , output voltage vo , and SM1 ’s qZS-HB input voltage vin1 , and SM2 ’s qZS-HB input voltage
output voltage vo1 . vin2 . Fig. 13(b) shows the Vdc , io , vo , and vo1 in this case. From
From Fig. 12(a), it can be seen that the iin1 is half of the iPV1 , Fig. 13(a), it can be seen that the qZS-HB input voltages vin1
while the vin1 doubles the vPV1 , matching (1) at the constant 0.5 and vin2 double the dc source voltages of their own SMs.
duty cycle of the front-end isolation converter. From Fig. 12(b), From the two SMs’ ACT intervals, ACT1 and ACT2 in
the qZS-MCC’s output voltage vo holds pulsed waveform with Fig. 13(b), it can be seen that the SM1 performs larger ACT
LIU et al.: FRONT-END ISOLATED QUASI-Z-SOURCE DC–DC CONVERTER MODULES IN SERIES FOR HIGH-POWER PHOTOVOLTAIC 357

In addition to the properties of HV dc integration, gal-


vanic isolation, free of DLF ripple, and modular structure, the
qZS-MCC provided a competitive candidate for dc distribu-
tion/transmission of large-scale PV power systems.

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[29] V. Fernão Pires, E. Romero-Cadaval, D. Vinnikov, I. Roasto, and J. F.
Martins, “Power converter interfaces for electrochemical energy storage
systems—A review,” Energy Convers. Manage., vol. 86, pp. 453–475,
2014. Baoming Ge (M’11) received the Ph.D. degree
[30] S. Dusmez, A. Hasanzadeh, and A. Khaligh, “Comparative analysis of in electrical engineering from Zhejiang Univer-
bidirectional three-level dc-dc converter for automotive applications,” sity, Hangzhou, China, in 2000.
IEEE Trans. Ind. Electron., vol. 62, no. 5, pp. 3305–3315, May 2015. He was with the Department of Electrical En-
gineering, Tsinghua University, Beijing, China,
from 2000 to 2002. In 2002, he joined the School
of Electrical Engineering, Beijing Jiaotong Uni-
versity, Beijing, China, where, in 2006, he was
Yushan Liu (S’12–M’15) received the B.Sc. de- promoted as a Professor. He worked with the
gree in automation from Beijing Institute of Tech- University of Coimbra, Coimbra, Portugal, from
nology, Beijing, China, in 2008, and the Ph.D. 2004 to 2005, and with Michigan State Univer-
degree in electrical engineering from the School sity, East Lansing, MI, USA, from 2007 to 2008 and 2010 to 2014. He
of Electrical Engineering, Beijing Jiaotong Uni- is currently with the Renewable Energy and Advanced Power Electron-
versity, Beijing, China, in 2014. ics Research Laboratory in the Department of Electrical and Computer
She is currently an Assistant Research Scien- Engineering, Texas A&M University, College Station, TX, USA. He has
tist in the Department of Electrical and Computer authored more than 200 journal and conference papers, two books, two
Engineering, Texas A&M University at Qatar, book chapters, and holds seven patents. His main research interests in-
Doha, Qatar, where she was a Research As- clude renewable energy generation, electrical machine drives, and power
sistant from 2011 to 2014 and a Postdoctoral electronics.
Research Associate from 2014 to 2016. She has published more than
50 journal and conference papers, one book, and one book chapter in
the area of expertise. Her research interests include impedance source
inverters, cascade multilevel converters, photovoltaic power integration,
renewable energy systems, and pulse width modulation techniques.
Dr. Liu received the “Research Fellow Excellence Award” from Texas
A&M University at Qatar, one of “Excellent Ten Doctoral Dissertations”
from Beijing Jiaotong University, and many other prestigious research
awards.

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