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Installation, Operation,

and Maintenance

Split System Air Conditioners


Odyssey™ ™
Heat Pump Condenser — 5 to 20 Tons
(60 Hz) (50 Hz)
TWA073D***A TWA061D***A
TWA090D***A TWA076D***A
TWA120D***B TWA101D***B
TWA180E***A TWA156E***A
TWA240E***A TWA201E***A

S A F E T Y WA R N I N G
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and
air-conditioning equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered
equipment by an unqualified person could result in death or serious injury. When working on the equipment, observe all precautions in the
literature and on the tags, stickers, and labels that are attached to the equipment.

August 2015 SSP-SVX14D-EN


Introduction
Read this manual thoroughly before operating or WA R N I N G
servicing this unit.
Prope r Field Wiring a nd Grounding
Warnings, Cautions, and Notices Required!
Fa il u re to f ol lo w c ode c o ul d r es u lt i n de at h or
Safety advisories appear throughout this manual as s e r i o u s i n j u r y.
required. Your personal safety and the proper All field w ir in g MUST be p er for med b y qualif ied
operation of this machine depend upon the strict per sonnel. Improperly installed and grounded
observance of these precautions. field wiring poses FIRE and ELECTROCUTION
h a z a r d s . To a v o i d t h e s e h a z a r d s , y o u M U S T f o l l o w
The three types of advisories are defined as follows:
requirements for field wiring installation and
Indicates a potentially hazardous situation grounding as described in NEC and your local/
WARNING which, if not avoided, could result in death or state electrical codes.
serious injury.

CAUTION
Indicates a potentially hazardous situation
which, if not avoided, could result in minor or
WA R N I N G
moderate injury. It could also be used to alert Pe r s o n a l P r o t e c t i v e E q u i p m e n t ( P P E )
against unsafe practices.
Required!
Indicates a situation that could result in
NOTICE Fa il u re to w ea r pro pe r PPE f or t he j ob b ei ng
equipment or property-damage only
accidents. u n d e rt a k e n c o u l d r e s u l t i n d e a t h o r s e r i o u s i n j u r y.
Te ch n i c i a n s , i n o r d e r t o p r o t e c t t h e m s e l v e s f r o m
p o t e n t i a l e l e c t r i c a l , m e c h a n i c a l , a n d ch e m i c a l
Important Environmental Concerns h azards, MUST follow pr ecaut io ns in th is man ual
Scientific research has shown that certain man-made a n d o n t h e t a g s , s t i ck e r s , a n d l a b e l s , a s w e l l a s t h e
chemicals can affect the earth’s naturally occurring instructions below:
stratospheric ozone layer when released to the
atmosphere. In particular, several of the identified • Before installing/servicing this unit,
chemicals that may affect the ozone layer are t e ch n i c i a n s M U S T p u t o n a l l P P E r e q u i r e d f o r
refrigerants that contain Chlorine, Fluorine and Carbon t h e w o r k b e i n g u n d e rt a k e n ( E x a m p l e s ; c u t
(CFCs) and those containing Hydrogen, Chlorine, r e s i s t a n t g l ov e s / s l e e v e s , b u t y l g l ov e s , s a f e t y
Fluorine and Carbon (HCFCs). Not all refrigerants glasses, hard hat/bump cap, fall protection,
containing these compounds have the same potential electrical PPE and arc flash clothing).
impact to the environment. Trane advocates the A LWAY S r e f e r t o a p p r o p r i a t e M a t e r i a l Sa f e t y
responsible handling of all refrigerants-including Dat a Sheets ( MSDS)/Saf et y Data Sh eets
industry replacements for CFCs such as HCFCs and (SDS) and OSHA guidelines for proper PPE.
HFCs. • Wh en wo rkin g with or arou nd hazardou s
ch e m i c a l s , A LWAY S r e f e r t o t h e a p p r o p r i a t e
Important Responsible Refrigerant MSDS/SDS and OSHA/GHS (Global
Practices H a r m o n i ze d Sy s t e m o f C l a s s i f i c a t i o n a n d
Labelling of Chemicals) guidelines for
Trane believes that responsible refrigerant practices are in for m at io n on a ll owa bl e pe r s ona l e x pos ur e
important to the environment, our customers, and the levels, proper respiratory protection and
air conditioning industry. All technicians who handle handling instructions.
refrigerants must be certified. The Federal Clean Air Act
(Section 608) sets forth the requirements for handling, • If there is a risk of energized electrical
reclaiming, recovering and recycling of certain c o n t a c t , a r c , o r f l a s h , t e ch n i c i a n s M U S T p u t
refrigerants and the equipment that is used in these o n a l l P P E i n a c c o r d a n c e w i t h O S H A , N F PA
service procedures. In addition, some states or 7 0 E , o r o t h e r c o u n t r y- s p e c i f i c r e q u i r e m e n t s
municipalities may have additional requirements that for arc flash protection, PRIOR to servicing
must also be adhered to for responsible management the unit. NEVER PERFORM ANY SWITCHING,
of refrigerants. Know the applicable laws and follow D I S C O N N E C T I N G , O R VO LTA G E T E ST I N G
them. WIT HOUT PROP ER ELECT RIC AL PPE AND
A R C F L A S H C LO T H I N G . E N S U R E
E L E C T R I C A L M E T E R S A N D E Q U I P M E NT A R E
P R O P E R LY R AT E D F O R I NT E N D E D VO LTA G E .

©2015 Trane All rights reserved SSP-SVX14D-EN


Introduction

WA R N I N G Copyright
Re f r i g e r a n t u n de r H i g h Pr e s s u r e ! This document and the information in it are the
Fai l ure t o fol l ow i ns tr uc ti on s be l ow c ou ld re s ul t in property of Trane, and may not be used or reproduced
a n e x p l o s i o n w h i ch c o u l d r e s u l t i n d e a t h o r s e r i o u s in whole or in part without written permission. Trane
injury or equipment damage. reserves the right to revise this publication at any time,
and to make changes to its content without obligation
Sy s t e m c o n t a i n s o i l a n d r e f r i g e r a n t u n d e r h i g h
to notify any person of such revision or change.
pre ssu re . Recove r r ef ri ge ra nt to re li e ve pre ssu re
befor e op en in g t he system. See u nit namep late for
re fri ge ra nt ty pe . Do no t u se non -a pp rove d Trademarks
refrigerants, refrigerant substitutes, or refrigerant
additi ves. All trademarks referenced in this document are the
trademarks of their respective owners.

WA R N I N G Revision History
R - 4 10 A Re f r i g e r a n t u n d e r H i g h e r
• The heat pump condensers now use a Danfoss filter
Pr e s s u r e t h a n R - 2 2 ! drier.
Fai l ure t o us e pr ope r eq ui pm e nt o r c om p on en ts a s
de sc ri b ed be l ow, c ou ld re s ul t i n e qu i pm e nt fa i li ng • Updates have been made to general data, electrical
a n d p o s s i b l y e x p l o d i n g , w h i ch c o u l d r e s u l t i n data, weights and superheat values.
d e a t h , s e r i o u s i n j u r y, o r e q u i p m e n t d a m a g e . • The wiring matrix has been revised to reflect
T h e u n i t s d e s c r i b e d i n t h i s m a n u a l u s e R - 4 10 A updated and current drawing numbers.
r e f r i g e r a n t w h i ch o p e r a t e s a t h i g h e r p r e s s u r e s
t h a n R - 2 2 . U s e O N LY R - 4 10 A r a t e d s e r v i c e
eq ui pm e nt or c om p one nt s w it h the s e un it s. For
s p e c i f i c h a n d l i n g c o n c e r n s w i t h R - 4 10 A , p l e a s e
c o n t a c t y o u r l o c a l Tr a n e r e p r e s e n t a t i v e .

SSP-SVX14D-EN 3
Table of Contents
Model Number Description . . . . . . . . . . . . . . . . . 6 Pre-Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Heat Pump Condenser . . . . . . . . . . . . . . . . . . . . 6 Control Circuit Features . . . . . . . . . . . . . . . . . . 31
Discharge Temperature Limit
General Information . . . . . . . . . . . . . . . . . . . . . . . . 7 (DTL). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Unit Description . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Evaporator Defrost Control
(EDC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Pre-Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Low Pressure Cut-Out (LPCO) . . . . . . . . . 31
Unit Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 High Pressure Cut-Out (HPCO) . . . . . . . . 31
Inspection Checklist . . . . . . . . . . . . . . . . . . . 8 Internal Overload Protector
Testing for Leaks. . . . . . . . . . . . . . . . . . . . . . . . . . 8 (IOL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Lifting Recommendations . . . . . . . . . . . . . . . . . 8 Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32


Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 ReliaTel™ Controls . . . . . . . . . . . . . . . . . . . . . . 32
Unit Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Terminology . . . . . . . . . . . . . . . . . . . . . . . . . 32
Structural Preparation . . . . . . . . . . . . . . . . . 9 Functions and Features . . . . . . . . . . . . . . . 32
Rooftop Mounting . . . . . . . . . . . . . . . . . . . . 9 Service Test Modes for ReliaTel™
Ground Level Mounting . . . . . . . . . . . . . . . 9
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Snow Belt Recommendations . . . . . . . . . . . . . 9 Test Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Dimensional Data . . . . . . . . . . . . . . . . . . . . . . . . . 10 Step Test Mode . . . . . . . . . . . . . . . . . . . . . . 37
Resistance Test Mode . . . . . . . . . . . . . . . . 37
Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Auto Test Mode . . . . . . . . . . . . . . . . . . . . . . 37
Heat Pump Condenser . . . . . . . . . . . . . . . . . . . 14
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Troubleshooting ReliaTel™ Controls. . . . . . . 38
Refrigerant Piping Guidelines. . . . . . . . . . . . . 15 System Status Checkout Procedure . . . . . . . 38
Refrigerant Piping Procedures (Outdoor Method 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Units). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Method 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Refrigerant Piping Procedures (Indoor Temperature Tests . . . . . . . . . . . . . . . . . . . . . . . 39
Unit). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Test 1 - Zone Temperature
Thermistor (ZTEMP). . . . . . . . . . . . . . . . . . 39
Leak Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Test 2 - Cooling Set Point (CSP) and
System Evacuation. . . . . . . . . . . . . . . . . . . 17 Heating Set Point (HSP). . . . . . . . . . . . . . . 39
Insulating and Isolating Refrigerant Test 3 - System Mode and Fan
Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Refrigerant Charging Procedure . . . . . . . . . . 18 Test 4 - LED Indicator Test (SYS ON,
Charging Levels. . . . . . . . . . . . . . . . . . . . . . 19 HEAT, & COOL). . . . . . . . . . . . . . . . . . . . . . . 40

Liquid Charging . . . . . . . . . . . . . . . . . . . . . . . . . 19 Programmable & Digital Zone Sensor


Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . 20 Testing Serial Communication
Unit Power Supply . . . . . . . . . . . . . . . . . . . 20 Voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Low Voltage Wiring . . . . . . . . . . . . . . . . . . 20 RLCI Loss of Communications. . . . . . . . . 41
ReliaTel Controls . . . . . . . . . . . . . . . . . . . . . 20
Field Wiring . . . . . . . . . . . . . . . . . . . . . . . . . 21 Resetting Cooling and Heating
Refrigerant Circuit. . . . . . . . . . . . . . . . . . . . 23 Lockouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Method 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Method 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Charging Charts and Superheat . . . . . . . . . . . 26 Zone Temperature Sensor (ZTS) Service
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Installation Checklist. . . . . . . . . . . . . . . . . . . . . . . 30
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Refrigerant Piping . . . . . . . . . . . . . . . . . . . . . . . 30
Monthly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . 30
Annually (Cooling Season) . . . . . . . . . . . . . . . 42

4 SSP-SVX14D-EN
Ta b l e o f C o n t e n t s

Coil Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Wiring Diagram Matrix . . . . . . . . . . . . . . . . . . . . 45


Tube and Fin. . . . . . . . . . . . . . . . . . . . . . . . . 42
Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . . 44

SSP-SVX14D-EN 5
Model Number Description
Heat Pump Condenser
TWA 2 40 E 3 0R * *

123 456 7 8 9 10 11 12

TWA 201 E D 0R * *

123 456 7 8 9 10 11 12

N o t e : When ordering replacement parts or requesting 3 = 208–230/60/3


service, be sure to refer to the specific model 4 = 460/60/3
number, serial number, and DL number (if W = 575/60/3
applicable) stamped on the unit nameplate. D = 380-415/50/3
D I G I T S 1 - 3 : Pr o d u c t Ty p e K = 380/60/3
TWA = Split System Heat Pump D I G I T S 9 - 10 : F a c t o r y I n s t a l l e d O p t i o n s
DIGITS 4 - 6: No min al Gr oss Co olin g Capacity 0R = ReliaTel, no LCI Board
(MBh) 0T = ReliaTel, no LCI Board with Coated Coil
061 = 5 Tons (50Hz) 0U = ReliaTel, with LCI Board
073 = 6 Tons (60Hz) 0W = ReliaTel, with LCI Board and Coated Coil
076 = 6.25 Tons (50Hz) HR = Hail Guard with ReliaTel, no LCI Board
090 = 7.5 Tons (60Hz) HT = Hail Guard with ReliaTel, no LCI Board with
101 = 8.33 Tons (50Hz) Coated Coil
120 = 10 Tons (60Hz) HU = Hail Guard with ReliaTel, with LCI Board
156 = 13.0 Tons (50Hz) HW = Hail Guard with ReliaTel, with LCI Board and
180 = 15 Tons (60Hz) Coated Coil
201 = 16.7 Tons (50Hz) D I G I T S 11 : M i n o r D e s i g n S e q u e n c e
240 = 20 Tons (60Hz) * = Current Design Sequence1
DIGIT 7: Major Develo pment Seq uence D I GI TS 12 : Serv i c e D ig it
D = Single Compressor, Single Circuit, Tube and Fin * = Current Design Sequence1
E = Dual Compressor, Dual Circuit, Tube and Fin
DIGIT 8: E lectrical Characterist ics

1. * = sequential alpha character

6 SSP-SVX14D-EN
General Information
This manual describes proper installation, operation, manual should remain weather-protected with the unit
and maintenance procedures for air-cooled systems. By until all installation procedures are complete.
carefully reviewing the information within this manual N o t e : It is not the intention of this manual to cover all
and following the instructions, the risk of improper possible variations in systems that may occur or
operation and/or component damage will be to provide comprehensive information
minimized. It is important that periodic maintenance be concerning every possible contingency that may
performed to help assure trouble free operation. be encountered during an installation. If
Should equipment failure occur, contact a qualified additional information is required or if specific
service organization with qualified, experienced HVAC problems arise that are not fully discussed in this
technicians to properly diagnose and repair this manual, contact your local sales office.
equipment.
Use the “Installation Checklist,” p. 30 provided In this
I m p o rt a n t : All phases of this installation must comply manual to verify that all necessary installation
with the NATIONAL, STATE & LOCAL procedures have been completed. Do not use the
CODES. In addition to local codes, the checklist as a substitute for reading the information
installation must conform with National contained in the manual. Read the entire manual
Electric Code -ANSI/NFPA NO. 70 LATEST before beginning installation procedures.
REVISION.
Any individual installing, maintaining, or servicing this
equipment must be properly trained, licensed and
Unit Description
qualified. These condensers come with single and dual
I m p o rt a n t : Do not remove the VFD without first compressor options. Single compressor outdoor units
contacting technical support! For feature a single refrigeration circuitry, requiring only
performance-related questions and one set of refrigerant lines. Dual compressor/dual
diagnostic support in North America call 1- circuit models give true stand-by protection; if one
877-872-6363. Any return requires a claim compressor fails, the second will automatically start-
number FIRST. Removal of the VFD prior to up. Also, the first compressor can be serviced without
this step will void the unit’s warranties. shutting down the unit since the refrigerant circuits are
independent. During light load conditions, only one
Installation procedures should be performed in the compressor will operate to save energy.
sequence that they appear in this manual. Do not
destroy or remove the manual from the unit. The

SSP-SVX14D-EN 7
Pre-Installation
Unit Inspection Lifting Recommendations
Inspect material carefully for any shipping damage. If
damaged, it must be reported to, and claims made
WA R N I N G
against the transportation company. Compare the I m p r o p e r U n i t L i ft !
information that appears on the unit nameplate with F a i l u r e t o p r o p e r l y l i ft u n i t c o u l d r e s u l t i n u n i t
ordering and submittal data to ensure the proper unit dropping and possibly crushing operator/
was shipped. Available power supply must be t e ch n i c i a n w h i ch c o u l d r e s u l t i n d e a t h o r s e r i o u s
compatible with electrical characteristics specified on i n j u r y, a n d e q u i p m e n t o r p r o p e rt y- o n l y d a m a g e .
component nameplates. Replace damaged parts with Te s t l i ft u n i t a p p r o x i m a t e l y 2 4 i n ch e s t o v e r i f y
authorized parts only. p r o p e r c e n t e r o f g r a v i t y l i ft p o i n t . To a v o i d
d r o p p i n g o f u n i t , r e p o s i t i o n l i ft i n g p o i n t i f u n i t i s
Inspection Checklist not level.
To protect against loss due to damage incurred in
transit, complete the following checklist upon receipt of N OT I C E
the unit.
Equipment Damage!
Inspect individual pieces of the shipment before
Use spreader bar s to prevent straps from
accepting the unit. Check for obvious damage to the
d a m a g i n g t h e u n i t . I n s t a l l t h e b a r s b e t w e e n l i ft i n g
unit or packing material.
s t r a p s , b o t h u n d e r n e a t h t h e u n i t a n d a b ov e t h e
Inspect the unit for concealed damage before it is unit to prevent the straps from crushing the unit
stored and as soon as possible after delivery. cabinet or damaging the finish.
Concealed damage must be reported within 15
days. If concealed damage is discovered, stop Before preparing the unit for lifting, estimate the
unpacking the shipment. Do not remove damaged approximate center of gravity for lifting safety. Because
material from the receiving location. Take photos of of placement of internal components, the unit weight
the damage if possible. The owner must provide may be unevenly distributed. See “Weights,” p. 14 for
reasonable evidence that the damage did not occur approximate unit weights.
after delivery. The crated unit can be moved using a forklift of suitable
Notify the carrier’s terminal of damage immediately capacity. For lifting the unit, attach lifting straps or
by phone and by mail. Request an immediate joint slings securely to the lifting holes at each corner (see
inspection of the damage by the carrier and the unit drawings in “Weights,” p. 14). Use spreader bars
consignee. to protect the unit casing from damage. Test lift the unit
to determine proper balance and stability.
Notify the sales representative and arrange for
repair. Do not repair the unit until the damage is
inspected by the carrier’s representative. Clearances
Provide enough space around the unit to allow
Testing for Leaks unrestricted access to all service points. Refer to the
“Dimensional Data,” p. 10 for unit dimensions and
All units are shipped with a holding charge of nitrogen
minimum required service and free air clearances.
in each circuit and should be leak tested before
Observe the following points to ensure proper unit
installation.
operation.
1. Remove the access panel.
1. Do not install the unit under a low overhang.
2. Locate the liquid line or suction line access valve for Condenser discharge must not be restricted—refer
each circuit. to notes in “Dimensional Data drawings,” p. 10.
3. Install gauges to determine if the circuits are still I m p o rt a n t : Do not obstruct condenser discharge
pressurized. If not, the charge has escaped and air. This can result in warm air
should be repaired as required to obtain a leak-free recirculation through the coil.
circuit.
2. Do not locate the unit in a position where runoff
water can fall into the fan discharge openings.
3. Condenser intake air is supplied from three or four
sides of the unit. Adhere to the minimum required
clearances given in unit dimensional drawings (see
“Dimensional Data,” p. 10).

8 SSP-SVX14D-EN
Pre-Installation

Unit Mounting Ground Level Mounting


For ground level installation, the unit base should be
WA R N I N G adequately supported and hold the unit near level. The
Mounting Integrity! installation must meet the guidelines set forth in local
Fai l ure t o fol l ow i ns tr uc ti on be l ow c ou ld r es ul t i n codes. The support should extend two inches beyond
death or serious injury or possible equipment or the unit base channels at all points. The unit and
p r o p e rt y- o n l y d a m a g e . support must be isolated from any adjacent structure to
E n s u r e t h e r o o f s t r u c t u r e s u p p o rt s a r e s t r o n g prevent possible noise or vibration problems. Any
e n o u g h t o s u p p o rt t h e w e i g h t o f t h e u n i t a n d a n y ground level location must comply with required
accessories. clearances given in the unit dimensional drawings (see
“Dimensional Data,” p. 10).

Structural Preparation
Snow Belt Recommendations
N OT I C E In regions where deep snow is encountered, raise the
Ro o f D a m a g e ! unit a minimum distance of 8 to 12 inches above the
Sy s t e m c o n t a i n s o i l a n d r e f r i g e r a n t u n d e r h i g h mounting surface. This will reduce the risk of snow
pressu re. Roof s shou ld b e pr otected fro m blocking the coil and improves runoff of water
exposure to oils and refrigerant in the system. If produced during the defrost cycle. Avoid locating the
r o o ft o p i s n o t p r o t e c t e d , d a m a g e t o t h e r o o f m a y unit where snow tends to drift. Snow accumulations
o c c u r. must be removed from around the unit immediately to
prevent drastic efficiency reduction. A snow drift
I m p o rt a n t : Refer to local building codes for proper barrier may be constructed around the unit to prevent
installation. All installation must comply snow blockage. Clearance between the snow barrier
with local building codes. and the unit must comply with the clearances given in
“Dimensional Data drawings,” p. 10.
Rooftop Mounting
If the unit will be roof mounted, determine for certain
that the structure is strong enough to support the unit
and any required accessories, see “Weights,” p. 14. The
unit should be elevated on a level, field fabricated four-
inch steel or wood 4" x 4" mounting frame. Complete
the frame and secure it into position before lifting the
unit to the roof. The mounting frame must support a
minimum of three of the unit’s four sides and should
span roof supports to distribute the load on the roof.
Figure 1. Roof mounted unit

Ou td o o r Un it
Ga s (S u ctio n )
Lin e - In s u la te d

Liq u id Lin e
In s u la te d
6”
Un it Mo u n tin g Ra d iu s
Ch a n n e ls

Ele va tio n
(Mo u n tin g Fra m e )

Ro o f
Co n s tru ctio n

Ro o f Tru s s in g

Ce ilin g

SSP-SVX14D-EN 9
Dimensional Data
Figure 2. Height, width and depth measurements

H
W
D
D W

H - in. (mm) W - in. (mm) D - in. (mm)

TWA061, 073, 076, 090 39.125 (993.8) 42.125 (1070) 36 (914.4)

TWA101, 120 39.125 (993.8) 52.125 (1324) 40 (1016)

TWA156, 180, 201, 240 45.125 (1146.1) 52.125 (1324) 40 (1016)

10 SSP-SVX14D-EN
Dimensional Data

Figure 3. 5, 6, 6.25, 7.5 ton heat pump, single compressor


SEE NOTE 3

NOTES :
1. ACCES S OP ENING IS FOR FIELD INS TALLED BAYLOAM ACCES S ORY.
2. MINIMUM CLEARANCE FOR P ROP ER OP ERATION IS 36" ( 914.4) FROM
WALLS , S HRUBBERY, P RIVACY FENCES ETC. MINIMUM CLEARANCE
B ETWEEN ADJ ACENT UNITS IS 72" (1828.8). RECOMMENDED S ERVICE
C LEARANCE 48" (1219.2)
SERVICE PANEL
3. TOP DIS CHARGE AREA S HOULD BE UNRES TRICTED FOR 100" (2540)
MINIMUM. UNIT S HOULD BE P LACED S O ROOF RUN-OFF WATER DOES
NOT P OUR DIRECTLY ON UNIT
4. OUTDOOR AIR TEMP ERATURE S ENS OR OP ENING (DO NOT BLOCK OP ENING)

HAIL GUARD
(OP TIONAL)
SEE NOTE 4

S ERVICE CLEARANCE
48" (1219.2) (S EE NOTE 2
FOR CLEARANCE)
35 15 /16"
HAIL GUARD (912.8 )
WITH HAIL GUARD S EE NOTE 1
(OP TIONAL) LINE VOLTAGE
33 15 /16"
(86 2) REFRIGERANT ACCES S
CONT ROL WIRING

36 3/8" 39 3/16"
(923.9) SER VICE P ANEL (995.4)
29 13/16" 26 15/16"
(757.2) (684.2)
14 3/8"
8 5/16" (365.1)
5 5/8"
(211.1)
(143)
1/16"
(1.6) 6" 3 1/16" (77.8)
6" (152 .4)
LIQUID LINE (152 .4)
2" (50.8)
21 11 /16"
SUCTION LINE (55 0.9) 41 1/16"
(1043)
33 13/1 6"
(858 .8) 42 1/8"
(1070)
WITH HAIL GUARD
SERVIC E P ANEL S IDE

3" (76. 2) 7/16" (11.1) DIA. IS OLATOR MOUNTING


HOLES (OUTS IDE HOLES - 4 P LACES )

34 3/4" BOTTOM
40 3/4" (882.7) OF UNIT
(1035)

4 3/16"
(106.4)
1 13/16" 27 11/ 16" 2 5/16"
(46) (703.3 ) (58.7)

SSP-SVX14D-EN 11
Dimensional Data

Figure 4. 8.33, 10 ton heat pump, single compressor


SEE NOTE 3
NOTES :
1. ACCES S OP ENING IS FOR FIELD INS TALLED BAYLOAM ACCES S ORY.
2. MINIMUM CLEARANCE FOR P ROP ER OP ERATION IS 36" (914.4) FROM
WALLS , S HRUBBERY, P RIVACY FENCES ETC. MINIMUM CLEARANCE
BETWEEN ADJ ACENT UNITS IS 72" (1828.8). RECOMMENDED S ERVICE
SERVICE PANEL CLEARANCE 48" (1219.2)
3. TOP DIS CHARGE AREA S HOULD BE UNRES TRICTED FOR 100" (2540)
MINIMUM. UNIT S HOULD BE P LACED S O ROOF RUN-OFF WATER DOES
NOT P OUR DIRECTLY ON UNIT
4. OUTDOOR AIR TEMP ERATURE S ENS OR OP ENING (DO NOT BLOCK OP ENING)

SEE NOTE 4 HAIL GUARD


(OP TIONAL)

S ERVICE CLEARANCE
48" (1219.2) (S EE NOTE 2
FOR CLEARANCE

4 1/4" (108) 39 15/16"


(1014.4) S EE NOTE 1
HAIL GUARD 1 1/4" ( 31.7) WITH HAIL GUARD
(OP TIONAL) LINE VOLTAGE
37 15 /16" REFRIGERANT ACCES S
CONTROL WIRING (96 3.6)

42 5/16" 44 3/4"
S ERVICE P ANEL
35 3/4" (1074.7) (1136.6)
5 9/16" (908) 32 7/8"
(141.3) (835)
14 5/16"
8 1/4" (363.5)
(209.5)
1/16" (1.6)
LIQUID LINE 6" (152. 4) 25 11 /16" 6" (152. 4) 1 13/16" (46)
(65 2.5)
4" (101. 6)
SUCTION LINE 37 11 /16" 2 7/8" (73)
4 3/8" (111.1) (95 7.3)
50 15/16"
(1293.8)

SERVI CE P ANEL S IDE 51 15/16"


(1319.2)
WITH HAIL GUARD
3" (76. 2)

7/16" (11.1) DIA. IS OLATOR MOUNTING


HOLES (OUTS IDE HOLES - 4 P LACES )

44 3/4" BOTTOM
50 3/4" (1136.6) OF UNIT
(1289)

3 13/16 "
(96.8)
2 3/16" 31 11 /16" 1 11/16"
(55.6) (80 5) (42.9)

12 SSP-SVX14D-EN
Dimensional Data

Figure 5. 13, 15, 16.7, 20 ton heat pump, dual compressor

SEE NOTE 2 NOTES :


1. MINIMUM CLEARANCE FOR P ROP ER OP ERATION IS 36" (914.4) FROM
WALLS , S HRUBBERY, P RIVACY FENCES ETC. MINIMUM CLEARANCE
B ETWEEN ADJ ACENT UNITS IS 72" (1829). RECOMMENDED S ERVICE
C LEARANCE 48" (1219.2)
2. TOP DIS CHARGE AREA S HOULD BE UNRES TRICTED FOR 100" (2540)
MINIMUM. UNIT S HOULD BE P LACED S O ROOF RUN-OFF WATER DOES
NOT P OUR DIRECTLY ON UNIT
3. OUTDOOR AIR TEMP ERATURE S ENS OR OP ENING (DO NOT BLOCK OP ENING).

HAIL GUARD
(OP TIONAL)
SEE NOTE 3

S ERVICE CLEARANCE
48" (1219.2) (S EE NOTE 1
FOR CLEARANCE)

46"
DETAIL A (1168. 4)
SERVICE PANEL WITH HAIL GUARD

95 7/16" 44 3/16"
(2424.112) (1122.4)
WITH HAIL GUARD

HAIL GUARD
(OP TIONAL) HAIL GUARD
(OP TIONAL)

45 1/8"
(1146.2)

1/16"
SER VICE (1.6)
41 3/8"
P ANEL
(1051)
9" 25 11/16" 9"
93 5/16"
(228.6) (652.5) (228.6)
(2370.1)

9 1/4" (235)

6 13/16" (173)
7/16" (11.1) ( DIA. ISOLATOR MOUNTING
HOLES (OUTS IDE HOLES - 4 P LACES ) CONTROL WIRING 1 3/16" (30.2)

SERVICE PANEL SIDE LINE VOLTAGE

REFRIGERANT ACCES S
41 5/8"
39 7/8" (1057.3)
(1012.8)

BOTTOM OF UNIT 36 7/8" 14 1/2" 14 5/8" 12 5/8"


(936.6) 41 1/ 2" (368.3) (371.5) (320.7)
(1054 .1)

LIQUID LINES
5 5/8" 4 1/4" 15/16" (23.8)
(143) (108)
SUCTI ON LINES 3 11/16" (94)
3" (76. 2) 2 3/16" 6 13/16"
87" (55.6) (173) 6 5/16" (160.3)
(2210)
93"
(2362.2)
FRO NT DETAIL A
DIMENS IONAL DETAIL

SSP-SVX14D-EN 13
Weights
Heat Pump Condenser
Table 1. TWA unit and corner weights — lbs (60 Hz)

Shipping Net Max Corner Weights


Tons Model No.
Max (lbs) (lbs) 1 2 3 4
6 TWA073D 386 328 113 83 56 76

7.5 TWA090D 398 340 117 86 58 79

10 TWA120D 524 467 166 109 116 76

15 TWA180E 923 765 202 192 181 190

20 TWA240E 1006 848 254 266 147 181

Table 2. TWA unit and corner weights — lbs (50 Hz)


Shipping Net Max Corner Weights
Tons Model No.
Max (kg) (lbs) 1 2 3 4
5 TWA061D 175 149 51 38 25 34
6.25 TWA076D 181 154 53 39 26 36
8.33 TWA101D 238 212 75 49 53 34
13 TWA156E 419 347 92 87 82 86
16.7 TWA201E 456 385 115 121 67 82

Figure 6. TWA073, 090, 120, TWA061, 076, 101 Figure 7. TWA180, 240, TWA156, 201

#3 #4

#4 #1

#1
#3
#2

S ER
AC C VIC E
ES S #2

S ER
S ER AC C VIC E
AC C VIC E ES S
ES S

LIFTING HOLES
(BOTH S IDES )

LIFTING HOLES (BOTH S IDES )

14 SSP-SVX14D-EN
Installation
Refrigerant Piping Guidelines
Figure 8. Allowable elevation difference: Above indoor unit

TTA/ TWA Contact manufacturer fo r review

Acceptable suction-riser height


indoor based on total suction-lin e length
unit (above indoor unit)

Figure 9. Allowable elevation difference: Below indoor unit

Contact m anufacturer for review

Accep tab le liq uid -riser heig ht


b ased on total liq uid -line len g th
(b elow ind oor unit)

N o t e : Route refrigerant piping for minimum linear length, minimum number of bends and fittings (no reducers) and
minimum amount of line exposed to outdoor ambients.

SSP-SVX14D-EN 15
Installation

Refrigerant Piping Procedures N OT I C E


(Outdoor Units) Syste m Component Dam age!
Do no t remov e th e sea l ca ps f rom re fr ig era nt
WA R N I N G connections, or open the service valves until
R - 4 10 A Re f r i g e r a n t u n d e r H i g h e r p r ep ar ed t o b r a ze r e f r ig er an t li n e s t o t h e
connections. Excessi ve exposure to atmosphere (>
Pr e s s u r e t h a n R - 2 2 ! 5 m i n . ) m a y a l l o w m o i s t u r e o r d i rt t o c o n t a m i n a t e
Fai l ure t o us e pr ope r eq ui pm e nt o r c om p on en ts a s the system, damaging valve seals and causing ice
de sc ri b ed be l ow, c ou ld re s ul t i n e qu i pm e nt fa i li ng formation in system components.
a n d p o s s i b l y e x p l o d i n g , w h i ch c o u l d r e s u l t i n
d e a t h , s e r i o u s i n j u r y, o r e q u i p m e n t d a m a g e .
T h e u n i t s d e s c r i b e d i n t h i s m a n u a l u s e R - 4 10 A WA R N I N G
r e f r i g e r a n t w h i ch o p e r a t e s a t h i g h e r p r e s s u r e s Hazard of Explosion and Deadly
t h a n R - 2 2 . U s e O N LY R - 4 10 A r a t e d s e r v i c e Gases!
eq ui pm e nt or c om p one nt s w it h the s e un it s. For
Fa il u re to f ol lo w a ll pro pe r s af e re fr ig era nt
s p e c i f i c h a n d l i n g c o n c e r n s w i t h R - 4 10 A , p l e a s e
c o n t a c t y o u r l o c a l Tr a n e r e p r e s e n t a t i v e . handling practices could result in death or serious
i n j u r y.
Each unit ships with a holding charge of dry nitrogen. N e v e r s o l d e r, b r a ze o r w e l d o n r e f r i g e r a n t l i n e s o r
The nitrogen should be removed and the entire system a ny uni t comp one nt s th at a re a bov e a tmosp he ric
evacuated (at the proper time) to avoid possible pressure or where refrigerant may be present.
contamination. A l way s re m ove re fri ge ra nt by fol l ow in g t he
g u i d e l i n e s e s t a b l i s h e d b y t h e E PA F e d e r a l C l e a n
1. Remove the compressor service access panel. Air Act o r o ther st at e or local codes as app rop riate.
2. Locate the liquid and suction line service valves. A ft e r r e f r i g e r a n t r e m o v a l , u s e d r y n i t r o g e n t o
Check that the piping connection stubs on the b r i n g s y s t e m b a ck t o a t m o s p h e r i c p r e s s u r e b e f o r e
valves (Figure 10, p. 16) line up properly with the opening system for repair s. Mixtures of
holes in the unit cabinet. refrigerants and air under pressure may become
combustible in the presence of an ignition source
Figure 10. Outdoor units - refrigerant piping (with dry leading to an explosion. Excessi ve heat from
nitrogen) soldering, brazing or welding with refrigerant
v a p o r s p r e s e n t c a n f o r m h i g h l y t ox i c ga s e s a n d
e x t r e m e l y c o rr o s i v e a c i d s .

4. Cut, fit and braze tubing, starting at the outdoor unit


and work toward the indoor unit. See
recommended tube sizes, .
N o t e : Use long radius ells for all 90° bends.
All brazing should be done using a 2 to 3 psig dry
nitrogen purge flowing through the pipe being
brazed, see Figure 10, p. 16.

N OT I C E
Syste m Component Dam age!
Install a regulating valve between the nitrogen
s o u r c e a n d t h e ga u g e m a n i f o l d . U n r e g u l a t e d
pressure can damage system components.

3. Remove the refrigerant connection seal caps and N OT I C E


open the service valve slowly to release the Syste m Component Dam age!
nitrogen from the unit. We t - w r a p a l l v a l v e s a n d p r o t e c t p a i n t e d s u r f a c e s
from excessi ve heat. Heat can damage system
components and the unit finish.

5. Shut off nitrogen supply. Shut off the manifold


valve for the line that is connected to the suction
line service valve. Disconnect the line from the
gauge port on the valve.

16 SSP-SVX14D-EN
Installation

Refrigerant Piping Procedures WA R N I N G


(Indoor Unit) Hazard of Explosion!
Once liquid and suction lines are complete to the Fa il u re to f ol lo w re co m m en de d s af e le a k te s t
refrigerant connections on the indoor unit, remove the procedures could result in death or serious injury
gauge port core(s) on the indoor unit connection stubs o r e q u i p m e n t o r p r o p e rt y- o n l y - d a m a g e .
to release the dry nitrogen charge. N e v e r u s e a n o p e n f l a m e t o d e t e c t ga s l e a k s . U s e a
leak test solution for leak testing.
N OT I C E After the brazing operation of refrigerant lines to both
Unit Damage! the outdoor and indoor unit is completed, the field
Do n ot a ppl y h ea t to re move se al ca ps un ti l th e brazed connections must be checked for leaks.
ga u g e p o rt c o r e s h a v e b e e n r e m o v e d . I f s e a l c a p s Pressurize the system through the service valve with
are intact, application of heat may generate dry nitrogen to 200 psi. Use soap bubbles or other leak-
excessi ve pressure in the unit and result in checking methods to ensure that all field joints are leak
damage to the coil or expansion valve. free. If not, release pressure, repair and repeat leak test.

1. Remove both seal caps from the indoor unit System Evacuation
connection stubs.
1. After completion of leak check, evacuate the
N OT I C E system.
Unit Damage! 2. Attach appropriate hoses from manifold gauge to
gas and liquid line pressure taps.
Do n ot re move the se a l cap s fr om r ef ri ge ra nt
connections, or open the service valves until N o t e : Unnecessary switching of hoses can be
prepared to braze refrigerant lines to the avoided and complete evacuation of all lines
c o n n e c t i o n s . D u e t o t h e h i g h hy g r o s c o p i c leading to sealed system can be
p r o p e rt i e s o f t h e R - 4 10 A o i l , e x c e s s i v e e x p o s u r e t o accomplished with manifold center hose and
atmosphere will allow moisture to contaminate connecting branch hose to a cylinder of R-
t h e s y s t e m , d a m a g i n g t h e c o m p r e s s o r. 410A and vacuum pump.
3. Attach center hose of manifold gauges to vacuum
2. Turn on nitrogen supply. Nitrogen enters through
pump.
the liquid line gauge port.
3. Braze the liquid line connections. N OT I C E
4. Open the gauge port on the suction line and then O p e r a t i n g U n d e r Va c u u m !
braze the suction line to the connection stub.
Fa il u re to f ol lo w the s e i ns tr uc ti ons wi l l re s ul t in
Nitrogen will bleed out the open gauge port on the
compressor failure.
suction line.
Do not operate or apply power to the compressor
5. Shut off nitrogen supply. while under a vacuum.
4. Evacuate the system to hold a 500 micron vacuum.
Leak Check
5. Close off valve to vacuum pump and observe the
WA R N I N G micron gauge. If gauge pressure rises above 500
microns in one minute, then evacuation is
Hazard of Explosion! incomplete or the system has a leak.
Fai l ure t o fol l ow t he se rec o m m en da ti ons c oul d
result in death or serious injury or equipment or 6. If vacuum gauge does not rise above 500 microns in
p r o p e rt y- o n l y d a m a g e . 10 minutes, the evacuation should be complete.
Use only dry nitrogen with a pressure regulator for
pre ssu ri zin g uni t. Do n ot use a ce ty le ne , ox yg en or N OT I C E
compressed air or mixtures containing them for Equipment Damage!
pressure testing. Do not use mixtures of a C h a r g e w i t h a c c e s s p o rt o n t h e l i q u i d l i n e s e r v i c e
hy d r o g e n c o n t a i n i n g r e f r i g e r a n t a n d a i r a b ov e v a l v e o n l y.
atmospheric pressure for pressure testing as they
may become flammable and could result in an 7. With vacuum pump and micron gauge blanked off,
e x p l o s i o n . Re f r i g e r a n t , w h e n u s e d a s a t r a c e ga s open valve on R-410A cylinder and allow refrigerant
should only be mixed with dry nitrogen for pressure to build up to about 80 psig.
pressurizing units.
8. Close valve on the R-410A supply cylinder. Close
valves on manifold gauge set and remove

SSP-SVX14D-EN 17
Installation

refrigerant charging hoses from liquid and gas Refrigerant Charging Procedure
gauge ports.
If charging by weight, refer to for starting change. If
9. Leak test the entire system. Using proper refrigerant adjustments are needed because of length
procedures and caution, as described in the of line, refer to “Charging Charts and Superheat,” p. 26.
previous section, repair any leaks found and repeat
the leak test. Charge by weight through the gauge port on the liquid
line. Once the charge enters the system, backseat
(open) the liquid line service valve and disconnect the
Insulating and Isolating charging line and replace the cap on the gauge port.
Refrigerant Lines Notes:
Insulate the entire suction line with refrigerant piping • R-410A should only be charged in the liquid
insulation. Also insulate any portion of the liquid line state.
exposed to temperature extremes. Insulate and isolate • When possible, always charge the
liquid and suction lines from each other. Isolate refrigerant into the liquid line of the unit.
refrigerant lines from the structure and any duct work.
• If the entire charge can’t be charged into the
I m p o rt a n t : liquid line, the balance of the unit charge can
1. To prevent possible noise or vibration be metered through a charging manifold set
problems, be certain to isolate as liquid — preferably through a schrader
refrigerant lines from the building. valve into the suction line to the compressor
— only while the compressor is running.
2. All suction and hot gas bypass piping (if
installed) should be insulated from the • Check and adjust superheat using Table 9, p.
termination in the air handler to the 29, then re-check charging charts to
condensing unit cabinet entry. Failure to determine if charge corrections are
do so can cause condensate drip off and necessary.
performance degradation.
3. Prior to starting a unit, it is advisable to
N OT I C E
have the approved oils available in the Equipment Damage!
event oil needs to be added to the N e v e r ch a r g e l i q u i d r e f r i g e r a n t i n t o t h e s u c t i o n
system. l i n e o f t h e u n i t w i t h t h e c o m p r e s s o r o ff.

N OT I C E Figure 11. Outdoor units - refrigerant piping


Equipment Damage!
T h i s i s P O E o i l , w h i ch r e a d i l y a b s o r b s m o i s t u r e .
A lwa ys us e ne w oi l a nd n ev e r l e av e c on ta in er s
open to atmosphere while not in use.

Table 3. TWA approved oils

Unit Model Number Approved Oils

TWA061, TWA073, TWA076,


TWA090, TWA101, TWA120, Trane Oil Part Number OIL00094
TWA156, TWA180, TWA201, (1 quart container)
TWA240

For units equipped with compressors containing site


glasses, the oil level must be visible through the sight
glass when the compressor is running under stabilized
conditions and a few minutes after the compressor has
stopped.

18 SSP-SVX14D-EN
Installation

Charging Levels
Table 4. Estimated charge levels at ARI rated line lengths (25 feet)

Refrigerant Charge Per Circuit

Liquid Line Vapor Line


Matched Set Circuit 1 Circuit 2 Diameter Diameter

TWA061D w/TWE076D(a) 20.4 NA 0.5 (1/2”) 1.125 (1 1/8”)

TWA073D w/TWE090D 20.4 NA 0.5 (1/2”) 1.125 (1 1/8”)

TWA076D w/TWE076D 20.6 NA 0.625 (5/8”) 1.375 (1 3/8”)

TWA090D w/TWE090D 20.6 NA 0.625 (5/8”) 1.375 (1 3/8”)

TWA101D w/TWE101D 28.0 NA 0.5 (1/2”) 1.375 (1 3/8”)

TWA120D w/TWE120D 28.0 NA 0.5 (1/2”) 1.375 (1 3/8”)

TWA156E w/TWE156E 22.9 24.2 0.5 (1/2”) 1.375 (1 3/8”)

TWA180E w/TWE180E 22.9 24.2 0.5 (1/2”) 1.375 (1 3/8”)

TWA201E w/TWE201E 23.5 23.5 0.625 (5/8”) 1.375 (1 3/8”)

TWA240E w/TWE240E 23.5 23.5 0.625 (5/8”) 1.375 (1 3/8”)


(a) TWA061D and TWA073D need a reducer for vapor line. (1.375 to 1.125) (1 3/8” to 1 1/8”)

Liquid Charging 4. Disconnect all power to the unit.


This procedure is accomplished with the unit I m p o rt a n t : If the unit is charged and left without
operating. Electrical connections must be complete. Do power until a later date, the crankcase
not proceed until the system is ready to operate. heater should be energized for a
minimum of 8 hours prior to powering
N o t e : The compressor access panel must be installed the compressor(s).
when the unit is running and being charged.
Manifold hoses must be routed through
refrigerant gauge access hole(s). See
WA R N I N G
“Dimensional Data,” p. 10 for specific locations. H a z a r d o u s Vo l t a g e w / C a p a c i t o r s !
F a i l u r e t o d i s c o n n e c t p o w e r a n d d i s ch a r g e
WA R N I N G capacitor s before servicing could result in death or
Li ve Electrical Components! s e r i o u s i n j u r y.
D i s c o n n e c t a l l e l e c t r i c p o w e r, i n c l u d i n g r e m o t e
Fai l ure t o fol l ow al l e le c tr ic a l s af et y pr ec a uti on s
d i s c o n n e c t s a n d d i s ch a r g e a l l m o t o r s t a rt / r u n
when exposed to li ve electrical components could
c a p a c i t o r s b e f o r e s e r v i c i n g . F o l l o w p r o p e r l o ck o u t /
r e s u l t i n d e a t h o r s e r i o u s i n j u r y.
tagout procedures to ensure the power cannot be
When it is necessary to work with li ve electrical i n a d v e rt e n t l y e n e r g i z e d . F o r v a r i a b l e f r e q u e n c y
components, have a qualified licensed electrician dri ves or other energy storing components
or other indi vidual who has been properly trained p r ov i d e d b y Tr a n e o r o t h e r s , r e f e r t o t h e
in handling li ve electrical components perform a p p r o p r i a t e m a n u f a c t u r e r ’s l i t e r a t u r e f o r
these tasks. a l l o w a b l e w a i t i n g p e r i o d s f o r d i s ch a r g e o f
c a p a c i t o r s . Ve r i f y w i t h a n a p p r o p r i a t e v o l t m e t e r
1. Turn on power to the unit. Allow the system to run
t h a t a l l c a p a c i t o r s h a v e d i s ch a r g e d .
for 15 minutes to stabilize operating conditions.
Fo r a dd it io na l i nfo rm a ti on re gar di ng th e s af e
2. Measure airflow across the indoor coil. Compare d i s ch a r g e o f c a p a c i t o r s , s e e P R O D - S V B 0 6 A - E N .
the measurements with the fan performance data in
the Data/Submittal or Service Facts. Once proper 5. Remove the charging system from the unit.
airflow is established, compare discharge pressure
and liquid temperature to the “Charging Charts,” p. 6. Replace all panels.
26. Add or remove refrigerant (liquid only) as
required to obtain correct discharge pressure and
liquid temperature.
3. Check suction line superheat and condenser sub-
cooling to ensure the unit is operating properly.

SSP-SVX14D-EN 19
Installation

Electrical Wiring N OT I C E
WA R N I N G Use Copper Conductor s Only!
Fa il u re to u se co ppe r c ond uc to r s c oul d re s ul t in
Pr o p e r F i e l d W i r i n g a n d G r o u n d i n g equipment damage as unit terminals are not
Re q u i r e d! designed to accept other types of conductor s.
Fai l ure t o fol l ow c od e c oul d re s ul t in d ea th o r
s e r i o u s i n j u r y. Low Voltage Wiring
A l l f i e l d w i r i n g M U ST b e p e r f o r m e d b y q u a l i f i e d
per sonnel. Improperly installed and grounded Mount the indoor thermostat, zone sensor, or Night
field wiring poses FIRE and ELECTROCUTION Setback Panel (NSB) in accordance with the
h a z a r d s . To a v o i d t h e s e h a z a r d s , y o u M U ST f o l l o w corresponding thermostat installation instructions.
requirements for field wiring installation and Install color-coded, weather-proof, multi-wire cable
grounding as described in NEC and your local/ according to the field wiring schematics (see “Field
state electrical codes. Wiring,” p. 21).

Field wiring consists of providing power supply to the ReliaTel Controls


unit, installing the system indoor thermostat and Wiring shown with dashed lines is to be furnished and
providing low voltage system interconnecting wiring. installed by the customer. All customer supplied wiring
Access to electrical connection locations is shown in must be copper only and must conform to NEC and
“Dimensional Data,” p. 10. Determine proper wire sizes local electrical codes. Codes may require line of sight
and unit protective fusing requirements by referring to between disconnect switch and unit.
the unit nameplate and/or the unit Service Facts. Field
wiring diagrams for accessories are shipped with the Notes:
accessory. 1. When electric heater accessory is used,
single point power entry or dual point power
Unit Power Supply entry is field optional. Single point power
entry option is through electric heater only.
The installer must provide line voltage circuit(s) to the
unit main power terminals as shown by the unit wiring 2. ***Choose only one of the following;
diagrams (available through e-Library or by contacting Thermostat, Zone Sensor, or NSB Panel.
a local sales office) or field wiring. Power supply must I m p o rt a n t : For the EDC switch to be functional and
include a disconnect switch in a location convenient to thereby facilitate reliable unit operation,
the unit. Ground the unit according to local codes and make the EDC connections from the indoor
provide flexible conduit if codes require and/or if to the outdoor control boxes.
vibration transmission may cause noise problems.
I m p o rt a n t : All wiring must comply with applicable
local and national (NEC) codes. Type and
location of disconnect switches must
comply with all applicable codes.

WA R N I N G
Pr o p e r F i e l d W i r i n g a n d G r o u n d i n g
Re q u i r e d!
Fai l ure t o fol l ow c od e c oul d re s ul t in d ea th o r
s e r i o u s i n j u r y.
A l l f i e l d w i r i n g M U ST b e p e r f o r m e d b y q u a l i f i e d
per sonnel. Improperly installed and grounded
field wiring poses FIRE and ELECTROCUTION
h a z a r d s . To a v o i d t h e s e h a z a r d s , y o u M U ST f o l l o w
requirements for field wiring installation and
grounding as described in NEC and your local/
state electrical codes.

20 SSP-SVX14D-EN
Installation

A. 3 power wires, line voltage for 3 phase, (2 power wires for


Figure 12. ReliaTel jobsite connections single phase)
Disconnect S witch B. 3 power wires, line voltage for 3 phase, (2 power wires for
(By Others) single phase)
Note 2 C. Heat Pump thermostat: 5 to 8 wires depending on stages of
electric heat
D. 3 to 7 wires depending on type of outdoor unit(s)
B Air Handler E. Zone Sensor: 4 to 10 wires depending on zone sensor model(a)

Electric F. Night Setback Panel: 7 wires


Heat Accessory
(a) For SZVAV air handlers: 4 additional wires are required (2 of which
require twisted pair or shielded wire) in order to make connections
between ReliaTel boards in the condenser and air handler.
B
D Disconnect S witch
(By Others) Note 2
Field Wiring
A Disconnect S witch
(By Others)
C E F

T’s t a t Zo n e NSB P anel


Sensor

Figure 13. Night setback panel field wiring

SSP-SVX14D-EN 21
Installation

Figure 14. Zone sensor field wiring

Figure 15. Thermostat field wiring


X

22 SSP-SVX14D-EN
Installation

Refrigerant Circuit
Figure 16. Typical split system heat pump - cooling - refrigerant circuit
HEAT PUMP CIRCUIT DIAGRAM
COOLING MODE

Note A
EQUALIZER
LINE FIELD SUPPLIED
INTER-CONNECTING
TUBING
4-WAY
SWITCHOVER
VALVE
EXPANSION EQUALIZER
SERVICE VALVE BULB TUBE Note A
VALVE
EXPANSION
TXV VALVE BULB

V
OUTDOOR COIL

FILTER DRIER

AIR HIGH PRESSURE


SWITCH (HPCO)

TXV

D
AIR

INDOOR COIL
GAUGE
CHECK CONNECTION
VALVES S
COMPRESSOR
Note A
LOW PRESSURE
DISCHARGE TEMPERATURE SWITCH (LPCO)
LIMIT(DTL)

Note A
V
SERVICE
VALVE

INDICATES DIRECTION OF NOTE A: ONLY ONE OUTDOOR AND INDOOR


REFRIGERANT FLOW COIL REFRIGERANT ENTRY AND
EXIT CIRCUIT IS SHOWN. ALL
MODELS HAVE MULTIPLE ENTRY
AND EXIT CIRCUITS.
NOTE B: DUAL CIRCUIT MODELS HAVE 2
REFRIGERATION CIRCUITS.

Figure 17. Typical split system heat pump - heating - refrigerant circuit
HEAT PUMP CIRCUIT DIAGRAM
HEATING MODE
FIELD SUPPLIED
INTER-CONNECTING
TUBING

NOTE A EQUALIZER
LINE NOTE A
EQUALIZER SERVICE
LINE 4-WAY VALVE
SWITCHOVER
VALVE
V

EXPANSION
VALVE BULB

TXV
OUTDOOR COIL

HIGH PRESSURE
SWITCH (HPCO)

TXV
AIR
FILTER DRIER
AIR HANDLER
INDOOR COIL

LOW PRESSURE SWITCH


AIR
(LPCO)
D

S
COMPRESSOR NOTE A
CHECK GAUGE
VALVES CONNECTIONS
DISCHARGE TEMPERATURE
LIMIT (DTL)
NOTE A

SERVICE
VALVE

DE-ICE LOOP
V

NOTE A: ONLY ONE OUTDOOR AND INDOOR


COIL REFRIGERANT ENTRY AND
INDICATES DIRECTION OF
EXIT CIRCUIT IS SHOWN. ALL
REFRIGERANT FLOW
MODELS HAVE MULTIPLE ENTRY
AND EXIT CIRCUITS.
NOTE B: DUAL CIRCUIT MODELS HAVE 2
REFRIGERATION CIRCUITS.

SSP-SVX14D-EN 23
Electrical Data
Table 5. Electrical characteristics — compressor and condenser fan motors — heat pumps — 60 Hz
Compressor Motor Condenser Fan Motor
Unit Amps Amps
Tons Model
Number No. Volts Phase RLA LRA No. Volts Phase FLA LRA
(Ea.) (Ea.) (Ea.) (Ea.)
TWA073D3 1 208-230 3 22.4 149 1 208-230 1 3.1 8.1
TWA073D4 1 460 3 10.6 75 1 460 1 1.6 3.8
6
TWA073DK 1 380 3 11.3 88 1 380 1 1.9 4.9
TWA073DW 1 575 3 8.3 54 1 575 1 1.2 3
TWA090D3 1 208-230 3 25 164 1 208-230 1 3.1 8.1
TWA090D4 1 460 3 13 100 1 460 1 1.6 3.8
7.5
TWA090DK 1 380 3 13.9 94.3 1 380 1 1.9 4.9
TWA090DW 1 575 3 10.8 78 1 575 1 1.2 3
TWA120D3 1 208-230 3 33 267 1 208-230 1 5 14.4
TWA120D4 1 460 3 17.8 142 1 460 1 2.5 5.8
10
TWA120DK 1 380 3 25.1 160 1 380 1 3.4 7.8
TWA120DW 1 575 3 15.8 103 1 575 1 2 5.1
TWA180E3 2 208-230 3 25 164 2 208-230 1 5 14.4
TWA180E4 2 460 3 12.6 100 2 460 1 2.5 5.8
15
TWA180EK 2 380 3 14.3 94.3 2 380 1 3.4 7.8
TWA180EW 2 575 3 10.4 78 2 575 1 2 5.1
TWA240E3 2 208-230 3 33.8 239 2 208-230 1 5 14.4
TWA240E4 2 460 3 18 125 2 460 1 2.5 5.8
20
TWA240EK 2 380 3 24.4 145 2 380 1 3.4 7.8
TWA240EW 2 575 3 13.7 80 2 575 1 2 5.1

Table 6. Unit wiring — heat pumps — 60 Hz


Maximum Fuse or
Unit Operating Minimum Circuit
Tons Unit Model Number HACR Circuit
Voltage Range Ampacity
Breaker Size
TWA073D3 187-253 31.1 40
TWA073D4 414-506 14.9 20
6
TWA073DK 342-418 17.0 25
TWA073DW 518-632 11.6 15
TWA090D3 187-253 34.4 45
TWA090D4 414-506 17.9 25
7.5
TWA090DK 342-418 20.0 30
TWA090DW 518-632 14.7 20
TWA120D3 187-253 47.0 70
TWA120D4 414-506 25.0 40
10
TWA120DK 342-418 35.0 50
TWA120DW 518-632 22.0 35
TWA180E3 187-253 66.3 80
TWA180E4 414-506 33.4 40
15
TWA180EK 342-418 39.0 45
TWA180EW 518-632 27.4 30

24 SSP-SVX14D-EN
Electrical Data

Table 6. Unit wiring — heat pumps — 60 Hz (continued)


Maximum Fuse or
Unit Operating Minimum Circuit
Tons Unit Model Number HACR Circuit
Voltage Range Ampacity
Breaker Size
TWA240E3 187-253 86.1 100
TWA240E4 414-506 45.5 50
20
TWA240EK 342-418 61.8 70
TWA240EW 518-632 34.8 40

Note: HACR type circuit breaker per NEC.

Table 7. Electrical characteristics — motors — heat pumps — 50 Hz


Compressor Motor Condenser Fan Motor

Unit Model Amps Amps


Number No. Volts Phase RLA LRA No. Volts Phase RLA LRA
(Ea.) (Ea.) (Ea.) (Ea.)

TWA061DD 1 380/415 3 10.9 74 1 380/415 1 1.6 3.8


TWA076DD 1 380/415 3 12.5 101 1 380/415 1 1.6 3.8
TWA101DD 1 380/415 3 17.8 145 1 380/415 1 1.9 5.8
TWA156ED 2 380/415 3 12.5 100 2 380/415 1 1.9 5.8
TWA201ED 2 380/415 3 18.5 118 2 380/415 1 1.9 5.8

Table 8. Unit wiring — heat pumps — 50 Hz


Maximum Fuse
Unit Model Unit Operating Maximum Circuit
Tons Size or Maximum
Number Voltage Range Ampacity
Circuit Breaker
5 TWA061DD 380/415 15.2 20
6.25 TWA076DD 380/415 17.3 25
8.33 TWA101DD 380/415 25.0 40
13 TWA156ED 380/415 32.0 40
16.7 TWA201ED 380/415 45.4 60

Note: HACR type circuit breaker per NEC.

SSP-SVX14D-EN 25
Charging Charts and Superheat
Figure 18. TWA061D Cooling Figure 21. TWA073D Heating

TWA061D Ch a rg in g Cu rve - Co o lin g Mo d e TWA073D Ch a rg in g Cu rv e - He a tin g Mo d e

650 450
625
425
600 75°F Return Air
Re m o v e
575 400
c h a rg e
550 375 65°F Return Air
525

Dis c h a rg e P re s s u re , p s ig
Dis c h a rg e P re s s u re , p s ig

Re m o ve 350
500
c h a rg e 55°F Return Air
475 325
450
300
425
400 275
375
Ad d 250
350
c h a rg e Ad d
325 225
c h a rg e
300
200
275
250 175
225
150
200 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80
55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 140
Amb ie n t Te mp e ra tu re , °F
Liq u id Te mp e ra tu re Le a vin g OD Co il, °F

Figure 19. TWA061D Heating Figure 22. TWA076D Cooling

TWA076D Ch a rg in g Cu rve - Co o lin g Mo d e


TWA061D Ch a rg in g Cu rv e - He a tin g Mo d e
650
450
625
425 600
Re m o v e 75°F Return Air 575
400
c h a rg e 550
375 65°F Return Air 525
Dis c h a rg e P re s s u re , p s ig

Re m o ve
Dis c h a rg e P re s s u re , p s ig

500
350 c h a rg e
475
55°F Return Air
325 450
425
300
400
275 375
350
Ad d
250
c h a rg e
325
225 Ad d
c h a rg e 300
200 275
250
175
225
150 200
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 140
Amb ie n t Te mp e ra tu re , °F Liq u id Te mp e ra tu re Le a vin g OD Co il, °F

Figure 20. TWA073D Cooling Figure 23. TWA076D Heating

TWA073D Ch a rg in g Cu rve - Co o lin g Mo d e TWA076D Ch a rg in g Cu rv e - He a tin g Mo d e

650 400
625 75°F Return Air

600 375
575 Re m o v e
550 350 c h a rg e
65°F Return Air
525
Dis c h a rg e P re s s u re , p s ig
Dis c h a rg e P re s s u re , p s ig

Re m o ve 325
500
c h a rg e
475
300 55°F Return Air
450
425
275
400
375
Ad d 250
350
c h a rg e
325
225 Ad d
300
c h a rg e
275
200
250
225
175
200 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80
55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 140
Amb ie n t Te mp e ra tu re , °F
Liq u id Te mp e ra tu re Le a vin g OD Co il, °F

26 SSP-SVX14D-EN
C h a r g i n g C h a rt s a n d S u p e r h e a t

Figure 24. TWA090D Cooling Figure 27. TWA101D Heating

TWA090D Ch a rg in g Cu rve - Co o lin g Mo d e TWA101 D Ch a rg in g Cu rve - He a tin g Mo d e


400
650 75F Re turn Air
625 375

Dis c h a rg e P re s s u re , p s ig
600 350 65F Re turn Air
575
Re m o ve c h a rg e
325
550
55F Re turn Air
525 300
Dis c h a rg e P re s s u re , p s ig

Re m o ve
500
c h a rg e 275
475
450 250
425
225 Ad d c h a rg e
400
375 200
350
Ad d
175
c h a rg e
325
300
150
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80
275
250 Am b ie n t Te m p e ra tu re , °F
225
200
55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 140
Liq u id Te mp e ra tu re Le a vin g OD Co il, °F
Figure 28. TWA120D Cooling

Figure 25. TWA090D Heating TWA120D Ch a rg in g Cu rve


650
625
600
TWA090D Ch a rg in g Cu rv e - He a tin g Mo d e

Dis c h a rg e P re s s u re , p s ig
575
550
400 525
500
75°F Return Air 475 Re m o ve c h a rg e
375 450
Re m o v e 425
400
c h a rg e 375
350 65°F Return Air 350
Ad d c h a rg e
Dis c h a rg e P re s s u re , p s ig

325
325 300
275
55°F Return Air 250
300
225
200
175
275
150
55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 140

250 Liq u id Te m p e ra tu re Le a vin g OD Co il, °F


Ad d
c h a rg e
225

200
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80
Figure 29. TWA120D Heating
Amb ie n t Te mp e ra tu re , °F
TWA120 D Ch a rg in g Cu rve - He a tin g Mo d e
450

Figure 26. TWA101D Cooling 425


Dis c h a rg e P re s s u re , p s ig

400 75F Re turn Air

TWA101D Ch a rg in g Cu rve 375 Re m o ve c h a rg e


65F Re turn Air
650 350
625
600 325 55F Re turn Air
Dis c h a rg e P re s s u re , p s ig

575 300
550
525 275
500
475 Re m o ve c h a rg e 250
450
Ad d c h a rg e
225
425
400 200
375
350 175
325 Ad d c h a rg e
150
300
275 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80
250
225 Am b ie n t Te m p e ra tu re , °F
200
175
150
55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 140

Liq u id Te m p e ra tu re Le a vin g OD Co il, °F

SSP-SVX14D-EN 27
C h a r g i n g C h a rt s a n d S u p e r h e a t

Figure 30. TWA156E Cooling Figure 33. TWA180E Heating

TWA156E Ch a rg in g Cu rve - Co o lin g Mo d e (Ea c h Circ u it) b oth compres s ors running TWA180E Ch a rg in g Cu rv e - He a tin g Mo d e (Ea c h Circ u it)
both compre s s ors running

650 500
625 475
600 Re m o v e
450
c h a rg e
575 425 75°F Return Air
550 400
525

Dis c h a rg e P re s s u re , p s ig
65°F Return Air
375
Dis c h a rg e P re s s u re , p s ig

Re m o ve
500
c h a rg e 350 55°F Return Air
475
325
450
300
425
400 275

375 250
350
Ad d 225
c h a rg e
325 200
300 Ad d
175
c h a rg e
275 150
250 125
225
100
200 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80
55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 140
Amb ie n t Te mp e ra tu re , °F
Liq u id Te mp e ra tu re Le a vin g OD Co il, °F

Figure 31. TWA156E Heating Figure 34. TWA201E Cooling

b oth compres s ors running


TWA201E Ch a rg in g Cu rve - Co o lin g Mo d e (Ea c h Circ u it)
TWA156E Ch a rg in g Cu rv e - He a tin g Mo d e (Ea c h Circ u it) both compre s s ors running

650
500
625
475 600
Re m o v e
450 575
c h a rg e
425 75°F Return Air 550
400 525
Dis c h a rg e P re s s u re , p s ig

Re m o ve
Dis c h a rg e P re s s u re , p s ig

65°F Return Air


375 500
c h a rg e
350 55°F Return Air 475
325 450
425
300
400
275
375
250 Ad d
350
225 c h a rg e
325
200
300
Ad d
175 275
c h a rg e
150 250
125 225
100 200
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 140
Amb ie n t Te mp e ra tu re , °F Liq u id Te mp e ra tu re Le a vin g OD Co il, °F

Figure 32. TWA180E Cooling Figure 35. TWA201E Heating


b oth compres s ors running
TWA180E Ch a rg in g Cu rve - Co o lin g Mo d e (Ea c h Circ u it) TWA201E Ch a rg in g Cu rv e s - He a tin g Mo d e (Ea c h Circ u it)
both compre s s ors running

650 500
625 475
600
450
575 Re m o v e 75°F Re tu rn Air
425
550 c h a rg e
525 400 65°F Re tu rn Air
Dis c h a rg e P re s s u re , p s ig
Dis c h a rg e P re s s u re , p s ig

Re m o ve
500 375
c h a rg e 55°F Re tu rn Air
475
350
450
325
425
400 300
375 275
350
Ad d
c h a rg e 250
325 Ad d
225
300 c h a rg e
275 200
250 175
225
150
200 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80
55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 140
Amb ie n t Te mp e ra tu re , °F
Liq u id Te mp e ra tu re Le a vin g OD Co il, °F

28 SSP-SVX14D-EN
C h a r g i n g C h a rt s a n d S u p e r h e a t

Figure 36. TWA240E Cooling Figure 37. TWA240E Heating


b oth compres s ors running
TWA240E Ch a rg in g Cu rve - Co o lin g Mo d e (Ea c h Circ u it) TWA240E Ch a rg in g Cu rv e s - He a tin g Mo d e (Ea c h Circ u it)
both compre s s ors running

650 500
625 475
600 75°F Re tu rn Air
450
575 Re m o v e
425
550 c h a rg e 65°F Re tu rn Air
525 400

Dis c h a rg e P re s s u re , p s ig
Dis c h a rg e P re s s u re , p s ig

Re m o ve
500 375 55°F Re tu rn Air
c h a rg e
475
350
450
325
425
400 300
375 275
350
Ad d
c h a rg e 250
325 Ad d
225
300 c h a rg e
275 200
250 175
225
150
200 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80
55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 140
Amb ie n t Te mp e ra tu re , °F
Liq u id Te mp e ra tu re Le a vin g OD Co il, °F

Table 9. TWA superheat with matched TWE air handler

Cooling Superheat Heating Superheat

Condenser Air Handler Circuit 1 Circuit 2 Circuit 1 Circuit 2

TWA061D TWE076D 14.9 — 12.7 —

TWA073D TWE090D 14.9 — 12.7 —

TWA076D TWE076D 16.0 — 15.7 —

TWA090D TWE090D 16.0 — 15.7 —

TWA101D TWE101D 10.1 — 9.4 —

TWA120D TWE120D 10.1 — 9.4 —

TWA156E TWE156E 15.5 15.5 12.2 12.2

TWA180E TWE180E 15.5 15.5 12.2 12.2

TWA201E TWE201E 14.7 14.7 11.4 11.4

TWA240E TWE240E 14.7 14.7 11.4 11.4

Notes:
1. An adjustable TXV is provided for each circuit in the TWE and TWA models. If the application causes the superheat to deviate from the values shown
above by more than 1 degree - after the system has achieved steady state - the TXV should be adjusted to provide the values shown as measured at
the compressor.
2. The values given above have been tested and are approved for the matched sets shown. If an alternate combination is used, an expansion device
should be used that provides 16-20°F degrees of superheat measured at the compressor.
3. Check and adjust superheat using this table, then compare with charging chart to determine if charge corrections are necessary.

SSP-SVX14D-EN 29
Installation Checklist
Complete this checklist once the unit is installed to Insulated portions of liquid line exposed to
verify that all recommended procedures have been extremes in temperature?
accomplished before starting the system. Do not Performed initial leak test?
operate the system until all items covered by this
checklist are complete. Evacuated each refrigerant circuit to 500 microns?
Inspect unit location for proper required service Charged each circuit with proper amount of R-
clearances. 410A?
Inspect unit location for proper free air clearances.
Inspect unit location for secure, level mounting
Electrical Wiring
position. Provided unit power wiring (with disconnect) to
proper terminals in the unit control section?
Refrigerant Piping Installed system indoor thermostat?
Properly sized/constructed liquid and suction lines Installed system low voltage interconnecting wiring
connected to stubs at both the indoor and outdoor to proper terminals of outdoor unit, indoor unit and
units? system thermostat?
Insulated the entire suction line?

30 SSP-SVX14D-EN
Pre-Start
Control Circuit Features High Pressure Cut-Out (HPCO)
N o t e : Not all of these features may be required for your This control’s sensor is located in the discharge line.
unit, check electrical schematic. This device will shut off the compressor and the
outdoor fan(s) if the discharge pressure exceeds the
Discharge Temperature Limit (DTL) High Pressure Cut-Out’s setting. Once the discharge
pressure has returned to normal, the compressor will
The control’s sensor is located on the discharge line. cycle back on.
This device will shut off the compressor and the
outdoor fan(s) if the discharge temperature exceeds the
DTL setting. Once the discharge temperature has WA R N I N G
returned to normal, the compressor will cycle back on. Prevent Injury!
D u e t o a g e n c y s a f e t y r e q u i r e m e n t s , n o s ch r a d e r
Evaporator Defrost Control (EDC) c o r e i s t o b e i n s t a l l e d b e n e a t h t h e H P C O. R e m o v a l
This control is located in the Air Handler. The control’s o f t h e H P C O w i t h o u t e v a c u a t i n g t h e s y s t e m ch a r g e
sensing tube is embedded vertically in the evaporator could cause injury and release of refrigerant.
coil, near the center. This device will stop the
compressor if the indoor coil temperature drops below Internal Overload Protector (IOL)
its setting. The indoor air will still circulate across the
coil bringing the temperature of the coil back up to the This device is embedded in the compressor. It will shut
cut-in temperature of the evaporator defrost control. off the compressor if the discharge temperature of the
compressor exceeds its design trip temperature.
Low Pressure Cut-Out (LPCO) N o t e : The IOL will put the compressor back in
This control’s sensor is located in the suction (gas) line, operation once the compressor motor heat has
near the compressor. This control will stop the dropped below the trip setting; however, a check
compressor and the outdoor fans if suction pressure of the refrigerant and electrical systems should
drops below the Low Pressure Cut-Out setting. Once be made to determine the cause and be
the suction pressure has returned to normal, the corrected.
compressor and outdoor fans will cycle back on.

SSP-SVX14D-EN 31
Start-Up
ReliaTel™
™ Controls COMM Communication Interface Module

The ReliaTel™ Control is a microelectronic control CPR Compressor


feature, which provides operating functions that are CTS Coil Temperature Sensor
significantly different than conventional
Electromechanical units. The ReliaTel™ Refrigeration DTL Discharge Temperature Limit Switch
Module (RTRM) uses proportional/integral control
EDC Evaporator Defrost Control Switch
algorithms to perform specific unit functions that
govern the unit operation in response to application FTB Outdoor Fan Terminal Block
conditions.
HPC High Pressure Cutout Switch
The RTRM provides compressor anti-short cycle (ASC)
HTB High Voltage Terminal Block
timing functions through minimum“ “O ff” and “O n ”
timing to increase reliability, performance and to LPC Low Pressure Cutout Switch
maximize unit efficiency. Upon power initialization, the
LTB Low Voltage Terminal Board
RTRM performs self-diagnostic checks to insure that all
internal controls are functioning. It also checks the OAS Outdoor Air Temperature Sensor
configuration parameters against the components
connected to the system. The system LED located on ODF Outdoor Fan Relay
the RTRM module is turned “O n ” within one second ODM Outdoor Fan Motor
after power-up if all internal operations are correct.
PM Phase Monitor
The heating and cooling cycles of the heat pump are
automatic for Heat and Cool functions when using an RTRM ReliaTel ™ Refrigeration Module
optional automatic changeover thermostat (TS). SOV Switchover Valve
The fan switch on the optional automatic changeover TNS Transformer
thermostat can be placed in either the O N position,
causing continuous evaporator (indoor) fan operation,
or the AU TO position causing fan operation to coincide Functions and Features
with heating or cooling run cycles. (In A U TO position,
the fan switch automatically changes to Heat or Cool in These subsections describe the following key heat
response to sufficient room temperature change.) pump functions and features:
• Processing Activated When the Disconnect Switch
Terminology is in O N Position
• Mechanical Heat
The following terms and acronyms may be used in this
section. • Auxiliary Heat
• Emergency Heat
ASC Anti-Short Cycle Timer • Cooling
CC Compressor Contactor • Demand Defrost

CCH Crankcase Heater Processing Activated When the Disconnect


CF Outdoor Fan Capacitor Switch is in the ON Position
Crankcase Heater Relay
The following table lists the processing that occurs
CHR
given the stated condition.

32 SSP-SVX14D-EN
S t a rt - U p

Condition Resulting Operations

1. Current is supplied to the compressor crankcase heater(s) (CCH) through the normally closed contacts
of the crankcase heater relay (CHR) when the compressor is not running.

2. The phase monitor (PM) is powered.

3. The phase monitor (PM) looks at the incoming power to verify that there is no reversed phase, no
phase imbalance, and no loss of phase. If the phase monitor detects any of these three conditions, it
will shut off control voltage.

4. The control transformer (TNS) is powered.

If the disconnect switch is in the


ON position… 5. The ReliaTel ™ control board (RTRM) is powered and performs self-diagnostic checks to insure that all
internal controls are functioning.

6. The ReliaTel ™ control board (RTRM) checks the configuration parameters against the components
connected to the system.

7. The system LED located on the RTRM module is turned ON within one second after power-up if all
internal operations are correct.

8. The communications board (COMM) is powered if installed.

9. The indoor thermostat (TS) is powered.

Mechanical Heat Smart Recovery


In Heat mode the switchover valve (SOV) is turned O F F. Smart Recovery dictates that if the Active Zone
When a request for heating occurs, the control system Temperature is making a recovery using only
turns O N the mechanical heat (compressors) to mechanical heating toward the setpoint at a rate of at
perform heating. Dual circuit heat pumps are factory least 6°F/hour (0.1°F/minute), the electric heat is
configured to have 2-step mechanical heating enabled disabled. If Smart Recovery is not disabling electric
(RTRM J4-3 tied to ground). heat, an approximate 9 minute stage-up delay (plus or
The staging sequence depends on the type of minus a few minutes) is provided for each stage to
mechanical heating that is enabled. allow time for recovery to begin. Stages of electric heat
are enabled and energized as necessary to meet
• If 1-Step mechanical heating is enabled (RTRM J4-3 heating demand. When the request for Auxiliary Heat is
not tied to ground), the unit will stage according to removed, the Indoor Fan request is turned O F F at the
Table 12, p. 35, as a result of the proportional/ same time as the Electric Heat Stages. See Table 10, p.
integral control algorithms. 34, Table 11, p. 35, Table 12, p. 35, and Table 13, p. 35
• Units with 2-step mechanical heating will stage for the staging, sequence, and control.
according to Table 13, p. 35, as a result of the All split system units are also configured from the
proportional/integral control algorithms. factory for only 1-Stage of Electric Heat (Jumper placed
With mechanical heating, when a heat request is turned between J1-3 and J1-6 RTRM inputs). To enable two
O N , the Indoor Fan request is turned O N . When the stages of Electric Heat, cut or remove the jumper
heat request is turned O F F, the Indoor Fan request is between J1-3 and J1-6 RTRM inputs.
turned O F F after a specified delay (60 seconds on all
dual-compressor units and 80 seconds on all single Emergency Heat
compressor units). See Table 10, p. 34, Table 11, p. 35, When Emergency Heat mode is requested and
Table 12, p. 35, and Table 13, p. 35 in this document for Auxiliary Electric Heat is configured and installed, only
the staging, sequence, and control. the Auxiliary Electric Heat will be turned O N to satisfy
the Heat request. Mechanical heat will be held O F F.
Auxiliary Heat When the request for Emergency Heat is initiated, the
Auxiliary Heat is factory disabled on all Odyssey units Indoor Fan request is turned O N 1 second before the
(Jumper placed between J2-1 and J2-2 RTRM inputs). If electric heat stages are activated. See Table 10, p. 34,
configured (Jumper wire cut or removed between J2-1 Table 11, p. 35, Table 12, p. 35, and Table 13, p. 35for
and J2-2 on RTRM) and installed, Auxiliary Heat is the staging, sequence, and control.
enabled or disabled by Smart Recovery.
Cooling
With a request for Cooling, the RTRM stages the
circuits and control normally for single and dual stage

SSP-SVX14D-EN 33
S t a rt - U p

cooling applications. If the unit is configured with a Single and Dual Circuits
zone sensor, switchover valve 1 (SOV1) and switchover When a circuit enters Defrost mode, the compressor
valve 2 (SOV2) are energized for the duration of the will remain energized, the associated outdoor fan
Cooling mode and do not change states until the unit (ODF) will de-energize, the associated switchover valve
either enters O F F mode or transitions to Heat mode. If (SOV) output will energize, and the first stage of
the unit is controlled with a thermostat, SOV1 and Auxiliary Heat energizes.
SOV2 are energized while the thermostat W1/O signal
output to the RTRM is active. On dual circuit units, the opposite circuit's state will
remain unchanged if a defrost cycle has not been
The outdoor fans (ODF) will turn O N and O F F with the initiated on that circuit. Each circuit will enter defrost
compressors. Circuit 1 fan cycles with compressor 1 independently based on its associated Outdoor Coil
and circuit 2 fan will cycle with compressor. If a Temperature Sensor (CTS), the Outdoor Air
compressor is turned O F F, the anti-short cycle timer Temperature Sensor (OAS), and its total accumulated
(ASC) will hold the compressor O F F for 3 minutes. See run time.
Table 10, p. 34, Table 11, p. 35, Table 12, p. 35, and
Table 13, p. 35 for the staging, sequence, and control. Termination of the Defrost Cycle
Demand Defrost A circuit will leave defrost, during normal conditions,
once the outdoor coil temperature reaches the outdoor
When power is first applied to the unit, the first air temperature + 47°F which must be above 57°F and
demand-defrost cycle will be initiated based on a not greater than 72°F. Termination of the defrost cycle
cumulative run time of exactly 30 minutes only at the includes a "Soft Start" delay of 5 seconds for the
required conditions. The cumulative run time at the switchover valve (SOV) where the outdoor fans (ODF)
required conditions is tracked separately for each are turned on 5 seconds before the switchover valve
compressor. (SOV) is returned to the heating position to help
Shortly after completion of the first defrost cycle, the smooth the transition.
system control calculates the temperature difference
between the outdoor coil and outdoor air, using the
Behavior of Switchover Valves
result as an indicator of unit performance at dry coil The switchover valves (SOV) will both be energized
conditions. during cooling mode and will be de-energized during
Heat or O F F mode. However, during a defrost cycle,
Conditions Triggering the Defrost Cycle only the circuit that requires a defrost cycle will
Over time, as moisture and frost accumulate on the energize its switchover valve (SOV). For thermostat
coil, the coil temperature will drop, increasing the control, if a thermostat is requesting for the switchover
temperature difference. When the temperature (SOV) to be energized or de-energized, both switchover
difference is large enough, a defrost cycle is initiated. valve (SOV) outputs will follow the thermostat request
Demand Defrost is initiated when the outdoor air (unless a circuit is in a defrost cycle).
temperature (OAS) is below 52°F and the outdoor coil
temperature (CTS) is below 33°F.
Defrost Configuration Facts
Units are configured from the factory to have
Independent Circuit defrost (RTRM input J9-3 tied to
ground with RTRM input J1-5 OPEN).

Table 10. Heat pump operation with thermostat

Inputs Outputs

Y1 Y2 G W1 W2 O X2 Cool Heat1 Indoor Fan

Don't Don't
ON OFF OFF HEAT OFF OFF Stage 1 ON
Care Care

Don't Don't
OFF ON OFF HEAT OFF OFF Stage 2 ON
Care Care

Don't Don't Stage 1 +


ON ON OFF HEAT OFF OFF ON
Care Care Stage 2

Don't Don't Stage 1 +


ON OFF ON HEAT OFF OFF ON
Care Care Auxiliary

Don't Don't Stage 2 +


OFF ON ON HEAT OFF OFF ON
Care Care Auxiliary

Stage 1 +
Don't Don't
ON ON ON HEAT OFF OFF Stage 2 + ON
Care Care
Auxiliary

34 SSP-SVX14D-EN
S t a rt - U p

Table 10. Heat pump operation with thermostat (continued)

Inputs Outputs

Y1 Y2 G W1 W2 O X2 Cool Heat1 Indoor Fan

Don't Don't Don't Don't Don't Don't


ON OFF Em Heat ON
Care Care Care Care Care Care

Note: Stage 1 = Circuit 1 and Stage 2 = Circuit 2

Table 11. Heat pump operation with a zone sensor Table 11. Heat pump operation with a zone sensor
with lead/lag enabled with lead/lag enabled (continued)

Heating Request Circuit Output Heating Request Circuit Output

0 (None) All Off 0 (None) All Off

1 Circuit 1 1 Circuit 2 + Circuit 1

2 Circuit 2 + Circuit 1 2 Circuit 1 + Circuit 2

3 Auxiliary Heat 1 3 Auxiliary Heat 1

4 Auxiliary Heat 2 4 Auxiliary Heat 2

Table 12. Heat pump control (1-step mechanical heating)

Active Unit Auxiliary Auxiliary Switchover Switchover


Mode Stage Indoor Fan Compressor Heat 1 Heat 2 Valve 1 Valve 2(a)

Heat/Off Off Off Off Off Off Off Off

Both
Heat Stage 1 On Off Off Off Off
Compressors

Both
Heat Auxiliary 1 On On Off Off Off
Compressors

Both
Heat Auxiliary 2 On On On Off Off
Compressors

Emergency
Stage 1 On Off On Off Off Off
Heat

Emergency
Stage 2 On Off On On Off Off
Heat

Both
Heat Defrost On On Off On(b) On(b)
Compressors

Cool Don’t Care Off Off Off Off On On


(a) Only units configured as an independent circuit heat pump will control the switchover valve 2 output.
(b) On units with independent circuits, only the circuit whose conditions are correct for defrost will enter defrost mode and energize the switchover valve. The
other circuit's switchover valve will remain in its previous state until it has a defrost request or until the unit mode changes.

Table 13. Heat pump control (2-step mechanical heating)

Active Unit Auxiliary Auxiliary Switchover Switchover


Mode Stage Indoor Fan Compressor Heat 1 Heat 2 Valve 1 Valve 2(a)

Heat/Off Off Off Off Off Off Off Off

Heat Stage 1 On Compressor 1 Off Off Off Off

Both
Heat Stage 2 On Off Off Off Off
Compressors

Both
Heat Auxiliary 1 On On Off Off Off
Compressors

Both
Heat Auxiliary 2 On On On Off Off
Compressors

SSP-SVX14D-EN 35
S t a rt - U p

Table 13. Heat pump control (2-step mechanical heating) (continued)

Active Unit Auxiliary Auxiliary Switchover Switchover


Mode Stage Indoor Fan Compressor Heat 1 Heat 2 Valve 1 Valve 2(a)

Emergency
Stage 1 On Off On Off Off Off
Heat

Emergency
Stage 2 On Off On On Off Off
Heat

Both
Heat Defrost On On Off On(b) On(b)
Compressors

Cool Don’t Care Off Off Off Off On On


(a) Only units configured as an independent circuit heat pump will control the switchover valve 2 output.
(b) On units with independent circuits, only the circuit whose conditions are correct for defrost will enter defrost mode and energize the switchover valve. The
other circuit's switchover valve will remain in its previous state until it has a defrost request or until the unit mode changes.

36 SSP-SVX14D-EN
Service Test Modes for ReliaTel™
™ Controls
Test Modes Step Test Mode
Upon power initialization, the RTRM performs self- This method initiates the different components of the
diagnostic checks to ensure that all internal controls are unit, one at a time, by temporarily shorting across the
functional. It also checks the configuration parameters two test terminals for 2 to 3 seconds.
against the components connected to the system. The For the initial start-up of the unit, this method allows
system LED located on the RTRM module is turned the technician to cycle a component “O n” and have up
“O n ” within one second of power-up if internal to one hour to complete the check. Service Test Mode
operation is okay. will be ignored if a short is present across Test 1 and
Use one of the following “ Te s t ” procedures to bypass Test 2 at start-up.
some time delays and to start the unit at the control
panel. Each step of unit operation can be activated Resistance Test Mode
individually by temporarily shorting across the “ Te s t ”
This method can be used for start-up when a decade
terminals for 2 to 3 seconds. The system LED located
box for variable resistance outputs is available. This
on the RTRM module will blink when the test mode has
method initiates the different components of the unit,
been initiated. The unit can be left in any “ Te s t ” step
one at a time, when a specific resistance value is placed
for up to one hour before it will automatically
across the two test terminals. The unit will remain in
terminate, or it can be terminated by opening the main
the specific test mode for approximately one hour even
power disconnect switch. Once the test mode has been
though the resistance is left on the test terminals.
terminated, the system LED will glow continuously and
the unit will revert to the “ S y s t e m ” control.
There are three methods in which the “ Se r v i c e Te s t ”
can be cycled at LTB-Test 1(T1) and LTB-Test 2 (T2).

Table 14. Test mode states for SZVAV independent circuit heat pump units with auxiliary electric heat

FA- SO- SO-


TEST STEP MODE N VFD COMMAND COMP 1 COMP 2 HEAT 1 HEAT 2 V1 V2 OHMS

1 FAN ON ON 58% (0 - 2.8 VDC) OFF OFF OFF OFF OFF OFF 2.2K

2 COOL 1 ON 86% (3.8 - 7.7 VDC) ON OFF OFF OFF ON ON 4.7K

3 COOL 2 ON 100% (5.6 - 10 VDC) ON ON OFF OFF ON ON 6.8K

4 HEAT 1 ON 100% (5.6 - 10 VDC) ON OFF OFF OFF OFF OFF 10K

5 HEAT 2 ON 100% (5.6 - 10 VDC) ON ON OFF OFF OFF OFF 15K

6 Heat 3 ON 100% (5.6 - 10 VDC) ON ON ON OFF OFF OFF 22K

7 Heat 4 ON 100% (5.6 - 10 VDC) ON ON ON ON OFF OFF 27K

8 Defrost ON 100% (5.6 - 10 VDC) ON ON ON OFF ON ON 33K

9 Emergency Heat ON 100% (5.6 - 10 VDC) OFF OFF ON ON OFF OFF 47K

Auto Test Mode The unit will start the first test step and change to the
next step every 30 seconds. At the end of the test
This method is not recommended for start-up due to
mode, control of the unit will automatically revert to the
the short timing between individual component steps.
applied “ Sy s t e m ” control method. For unit test steps,
This method initiates the different components of the
test modes, and step resistance values to cycle the
unit, one at a time, when a fixed jumper is installed
various components, refer to Table 14, p. 37.
across the test terminals.

SSP-SVX14D-EN 37
Troubleshooting
Troubleshooting ReliaTel™ outputs, and all of the external controls (relays,
contactors, etc.) that the RTRM outputs energize, for
Controls each respective mode. Proceed to Step 6.
WA R N I N G 6. Step the system through all of the available modes,
and verify operation of all outputs, controls, and
Li ve Electrical Components! modes. If a problem in operation is noted in any
Fai l ure t o fol l ow al l e le c tr ic a l s af et y pr ec a uti on s mode, you may leave the system in that mode for
when exposed to li ve electrical components could up to one hour while troubleshooting. Refer to the
r e s u l t i n d e a t h o r s e r i o u s i n j u r y. sequence of operations for each mode, to assist in
When it is necessary to work with li ve electrical verifying proper operation. Make the necessary
components, have a qualified licensed electrician repairs and proceed to Step 7 and Step 8.
or other indi vidual who has been properly trained
7. If no abnormal operating conditions appear in the
in handling li ve electrical components perform
test mode, exit the test mode by turning the power
these tasks.
“O ff” at the main power disconnect switch.
The RTRM has the ability to provide the service 8. Refer to the individual component test procedures if
personnel with some unit diagnostics and system other microelectronic components are suspect.
status information.
Before turning the main power disconnect switch “O ff,” System Status Checkout
follow the steps below to check the ReliaTel™
Refrigeration Module (RTRM). All diagnostics & system Procedure
status information stored in the RTRM will be lost when “ Sy s t e m S t a t u s ” is checked by using one of the
the main power is turned “O ff”. following two methods:
To prevent injury or death from electrocution, it is the
responsibility of the technician to recognize this hazard Method 1
and use extreme care when performing service
If the Zone Sensor Module (ZSM) is equipped with a
procedures with the electrical power energized.
remote panel with LED status indication, you can check
N o t e : The J6 & J7 screw terminals must be tightened the unit within the space. If the ZSM does not have
in order to accurately measure voltage in the LED’s, use “Method 2,” p. 39. BAYSENS010B,
required steps. BAYSENS011B, BAYSENS119A, BAYSENS020A,
1. Verify that the system LED on the RTRM is burning BAYSENS021A, BAYSENS023A, BAYSENS109 and
continuously. If the LED is lit, go to Step 3. BAYSENS110 all have the remote panel indication
feature. The LED descriptions are listed below.
2. If the LED is not lit, verify that 24 VAC is present
between J1-1 and J1-2. If 24 VAC is present, • L E D 1 ( Sy s t e m )
proceed to Step 3. If 24 VAC is not present, check – “O n ” during normal operation.
the unit main power supply, check transformer
– “O ff” if a system failure occurs or the LED fails.
(TNS1). Proceed to Step 3 if necessary.
– “ F l a s h i n g ” indicates test mode
3. Utilizing “Method 1,” p. 38 or “Method 2,” p. 39 in
the System Status Checkout Procedure section, • LED 2 (Heat)
check the following: – “O n ” when the heat cycle is operating.
• System status – “O ff” when the heat cycle terminates or the LED
• Heating status fails.
• Cooling status – “ F l a s h i n g ” indicates a heating failure.
N o t e : If a System failure is indicated, proceed to • LED 3 (Cool)
Step 4. If no failures are indicated, proceed to
Step 5. – “O n ” when the cooling cycle is operating.
4. If a System failure is indicated, recheck Step 1 and – “O ff” when the cooling cycle terminates or the
Step 2. If the LED is not lit in Step 1, and 24 VAC is LED fails.
present in Step 2, then the RTRM has failed. – “ F l a s h i n g ” indicates a cooling failure.
Replace the RTRM.
The following information describes the complete
5. If no failures are indicated, use one of the TEST listing of failure indication causes.
mode procedures described in the “Service Test
Modes chapter,” p. 37 to start the unit. This
procedure will allow you to check all of the RTRM

38 SSP-SVX14D-EN
Tr o u b l e s h o o t i n g

System Failure • H e a t O p e r a t i n g = approximately 32 VDC


Check the voltage between terminals 6 and 9 on J6, it • H e a t O ff = less than 1 VDC, approximately 0.75 VDC
should read approximately 32 VDC. If no voltage is • H e a t i n g F a i l u r e = voltage alternates between 32
present, a System failure has occurred. Refer to Step 4 VDC & 0.75 VDC
in the previous section for the recommended
troubleshooting procedure. Cool Failure
Cooling Failure Measure the voltage between terminals J6-8 & J6-6.
1. Cooling and heating set point (slide pot) on the • C o o l O p e r a t i n g = approximately 32 VDC
zone sensor has failed. Refer to the “Programmable • C o o l O ff = less than 1 VDC, approximately 0.75 VDC
& Digital Zone Sensor Test,” p. 40.
• C o o l i n g F a i l u r e = voltage alternates between 32
2. Zone temperature thermistor ZTEMP on ZTS failed. VDC & 0.75 VDC
Refer to the “Programmable & Digital Zone Sensor
To use LED’s for quick status information at the unit,
Test,” p. 40.
purchase a BAYSENS010B ZSM and connect wires with
3. CC1 or CC2 24 VAC control circuit has opened, alligator clamps to terminals 6 through 10. Connected
check CC1 & CC2 coils, and any of the controls each respective terminal wire (6 through 10) from the
below that apply to the unit (HPC1, HPC2, DTL1, Zone Sensor to the unit J6 terminals 6 through 10.
DTL2).
N o t e : If the system is equipped with a programmable
4. LPC1 has opened during the 3 minute minimum “on zone sensor, (BAYSENS119A, or BAYSENS023A),
time” during 4 consecutive compressor starts, the LED indicators will not function while the
check LPC1 or LPC2 by testing voltage between the BAYSENS010A is connected.
J1-8 & J3-2 terminals on the RTRM and ground. If
24 VAC is present, the LPCs have not tripped. If no
voltage is present, LPCs have tripped. Temperature Tests
N o t e : These procedures are not for programmable or
Simultaneous Heat and Cool Failure digital models and are conducted with the Zone
WA R N I N G Sensor Module electrically removed from the
system.
Li ve Electrical Components!
Fai l ure t o fol l ow al l e le c tr ic a l s af et y pr ec a uti on s Test 1 - Zone Temperature Thermistor
when exposed to li ve electrical components could (ZTEMP)
r e s u l t i n d e a t h o r s e r i o u s i n j u r y.
When it is necessary to work with li ve electrical This component can be tested by measuring the
components, have a qualified licensed electrician resistance between terminals 1 and 2 on the Zone
or other indi vidual who has been properly trained Temperature Sensor. See Table 15, p. 39 for typical
in handling li ve electrical components perform indoor temperatures, and corresponding resistive
these tasks. values.
Table 15. Typical indoor temperatures and values
• Emergency Stop is activated.
Zone Temperature Nominal Resistance
Method 2
50°F or 10.0°C 19.9 Kohms
The second method for determining system status is
55°F or 12.8°C 17.47 Kohms
done by checking voltage readings at the RTRM (J6).
The system indication descriptions and the 60°F or 15.6°C 15.3 Kohms
approximate voltages are listed below.
65°F or 18.3°C 13.49 Kohms
System Failure 70°F or 21.1°C 11.9 Kohms
Measure the voltage between terminals J6-9 & J6-6. 75°F or 23.9°C 10.50 Kohms
• N o r m a l O p e r a t i o n = approximately 32 VDC 80°F or 26.7°C 9.3 Kohms
• S y s t e m F a i l u r e = less than 1 VDC, approximately 85°F or 29.4°C 8.25 Kohms
0.75 VDC
90°F or 32.2°C 7.3 Kohms
• Te s t M o d e = voltage alternates between 32 VDC &
0.75 VDC
Test 2 - Cooling Set Point (CSP) and
Heat Failure
Heating Set Point (HSP)
Measure the voltage between terminals J6-7 & J6-6.
C o o l S P = Terminals 2 and 3

SSP-SVX14D-EN 39
Tr o u b l e s h o o t i n g

Range = 100 to 900 Ohms approximate Test 3 - System Mode and Fan Selection
H e a t S P = Terminals 2 and 5 The combined resistance of the M O D E selection switch
Range = 100 to 900 Ohms approximate and the FA N selection switch can be measured
between terminals 2 and 4 on the Zone Sensor. The
possible switch combinations are listed in Table 16, p.
40 with their corresponding resistance values.

Table 16. Test 3 - system mode and fan selection

Zone Sensor Unit/Fan


Resistance Valves(Ohms) Mode Local Unit Mode Local Fan Mode

2.32K Off/Auto Off Auto

4.87K Cool/Auto Cool Auto

7.68K Auto/Auto Auto Auto

10.77K Off/On Off On

13.32K Cool/On Cool On

16.13K Auto/On Auto On

19.48K Heat/Auto Heat Auto

27.93K Heat/On Heat On

35.0K Emergency Heat/Auto Emergency Heat Auto

43.45K Emergency Heat/On Emergency Heat On

Out of Range (Short) INVALID/Short Invalid (CV), Auto (VAV) Invalid

Out of Range (Open) INVALID/Open Invalid (CV), Off (VAV) Invalid

Test 4 - LED Indicator Test (SYS ON, high resistance in both directions, LED is open. If low in
HEAT, & COOL) both directions, LED is shorted.

WA R N I N G Method 3
To test LED’s with ZSM connected to unit, test voltages
Li ve Electrical Components! at LED terminals on ZSM. A measurement of 32 VDC,
Fai l ure t o fol l ow al l e le c tr ic a l s af et y pr ec a uti on s across an unlit LED, means the LED has failed.
when exposed to li ve electrical components could
r e s u l t i n d e a t h o r s e r i o u s i n j u r y. I m p o rt a n t : Measurements should be made from LED
common (ZSM terminal 6 to respective LED
When it is necessary to work with li ve electrical
terminal).
components, have a qualified licensed electrician
or other indi vidual who has been properly trained
in handling li ve electrical components perform Programmable & Digital Zone
these tasks.
Sensor Test
Method 1 Testing Serial Communication Voltage
Testing the LED using a meter with diode test function.
1. Verify 24 VAC is present between terminals J6-14 &
Test both forward and reverse bias. Forward bias
J6-11.
should measure a voltage drop of 1.5 to 2.5 volts,
depending on your meter. Reverse bias will show an
Over Load, or open circuit indication if LED is
functional.

Method 2
Testing the LED with an analog Ohmmeter. Connect
Ohmmeter across LED in one direction, then reverse
the leads for the opposite direction. The LED should
have at least 100 times more resistance in reverse
direction, as compared with the forward direction. If

40 SSP-SVX14D-EN
Tr o u b l e s h o o t i n g

WA R N I N G Resetting Cooling and Heating


Li ve Electrical Components! Lockouts
Fai l ure t o fol l ow al l e le c tr ic a l s af et y pr ec a uti on s Cooling Failures and Heating Lockouts are reset in an
when exposed to li ve electrical components could identical manner.“Method 1,” p. 41 explains resetting
r e s u l t i n d e a t h o r s e r i o u s i n j u r y. the system from the space; “Method 2,” p. 41 explains
When it is necessary to work with li ve electrical resetting the system at the unit.
components, have a qualified licensed electrician
N o t e : Before resetting Cooling Failures and Heating
or other indi vidual who has been properly trained
Lockouts check the Failure Status Diagnostics by
in handling li ve electrical components perform
the methods previously explained. Diagnostics
these tasks.
will be lost when the power to the unit is
2. Disconnect wires from J6-11 and J6-12. Measure disconnected.
the voltage between J6-11 and J6-12, should be
about 32 VDC. Method 1
3. Reconnect wires to terminals J6-11 and J6-12. To reset the system from the space, turn the M O D E
Measure voltage again between J6-11 and J6-12, selection switch at the zone sensor to the O F F position.
voltage should flash high and low every 0.5 After approximately 30 seconds, turn the M O D E
seconds. The voltage on the low end will measure selection switch to the desired mode, i.e. H E AT, C O O L ,
about 19 VDC, while the voltage on the high end or AU TO.
will measure from approximately 24 to 38 VDC.
Method 2
4. Verify all modes of operation, by running the unit
through all of the steps in “Service Test Modes for To reset the system at the unit, cycle the unit power by
ReliaTel Controls,” p. 37. turning the disconnect switch O F F and then O N
5. After verifying proper unit operation, exit the test Lockouts can be cleared through the building
mode. Turn the fan on continuously at the ZSM, by management system. Refer to the building
pressing the button with the fan symbol. If the fan management system instructions for more
comes on and runs continuously, the ZSM is good. information.
If you are not able to turn the fan on, the ZSM is
defective.
Zone Temperature Sensor (ZTS)
RLCI Loss of Communications Service Indicator
If the RLCI loses input from the building management The ZSM SERVICE LED is a generic indicator that will
system, the RTRM will control in the default mode after signal the closing of a Normally Open switch at any
approximately 15 minutes. If the RTRM loses the time, providing the Indoor Motor (IDM) is operating.
Heating and Cooling setpoint input, the RTRM will This indicator is usually used to indicate an airside fan
control in the default mode instantaneously. The failure.
temperature sensing thermistor in the Zone Sensor
The RTRM will ignore the closing of this Normally
Module is the only component required for the
Open switch for 2 (±1) minutes. This helps prevent
“ D e f a u l t M o d e” to operate.
nuisance SERVICE LED indications.

SSP-SVX14D-EN 41
Maintenance
WA R N I N G Remove any accumulation of dust and/or dirt from
the unit casing.
H a z a r d o u s Vo l t a g e w / C a p a c i t o r s !
Remove corrosion from any surface and repaint.
F a i l u r e t o d i s c o n n e c t p o w e r a n d d i s ch a r g e
Check the gasket around the control panel door to
capacitor s before servicing could result in death or
ensure it fits correctly and is in good condition to
s e r i o u s i n j u r y. prevent water leakage.
D i s c o n n e c t a l l e l e c t r i c p o w e r, i n c l u d i n g r e m o t e
d i s c o n n e c t s a n d d i s ch a r g e a l l m o t o r s t a rt / r u n Inspect the control panel wiring to ensure that all
c a p a c i t o r s b e f o r e s e r v i c i n g . F o l l o w p r o p e r l o ck o u t / connections are tight and that the insulation is
tagout procedures to ensure the power cannot be intact.
i n a d v e rt e n t l y e n e r g i z e d . F o r v a r i a b l e f r e q u e n c y N o t e : Condenser fan motors are permanently
dri ves or other energy storing components lubricated.
p r o v i d e d b y Tr a n e o r o t h e r s , r e f e r t o t h e
Check refrigerant piping and fittings for leaks
a p p r o p r i a t e m a n u f a c t u r e r ’s l i t e r a t u r e f o r
a l l o w a b l e w a i t i n g p e r i o d s f o r d i s ch a r g e o f Inspect the condenser coils for dirt and debris. If the
c a p a c i t o r s . Ve r i f y w i t h a n a p p r o p r i a t e v o l t m e t e r coils appear dirty, clean them.
t h a t a l l c a p a c i t o r s h a v e d i s ch a r g e d .
For ad di ti on al i n for m at io n rega rdi ng t he s a fe Coil Cleaning
d i s ch a r g e o f c a p a c i t o r s , s e e P R O D - S V B 0 6 A - E N .
Regular coil maintenance, including annual cleaning-
enhances the unit's operating efficiency by minimizing:
N OT I C E • compressor head pressure and amperage draw
O p e r a t i n g U n d e r Va c u u m ! • water carryover
Fai l ure t o fol l ow t he se in st ruc t io ns w il l r es ul t i n • fan brake horsepower
compressor failure. • static pressure losses
Do not operate or apply power to the compressor At least once each year — or more often if the unit is
while under a vacuum. located in a “dirty” environment — clean the coil using
Perform all of the indicated maintenance procedures at the instructions outlined below. Be sure to follow these
the intervals scheduled. This will prolong the life of the instructions as closely as possible to avoid damaging
unit and reduce the possibility of costly equipment the coils.
failure.
Tube and Fin
Monthly N o t e : To clean refrigerant coils, use a soft brush and a
sprayer. Contact your local Parts Center for
Conduct the following maintenance inspections once appropriate detergents.
per month.
1. Remove enough panels from the unit to gain safe
Check unit wiring to ensure all connections are tight access to coil.
and that the wiring insulation is intact.
2. Straighten any bent coil fins with a fin comb.
Inspect the condenser coils for dirt and debris. If the
3. Remove loose dirt and debris from both sides of the
coils appear dirty, clean them.
coil with a soft brush.
With the unit operating in the cooling mode, check
4. Mix the detergent with water according to the
the suction and discharge pressures and compare
manufacturer's instructions. If desired, heat the
them with Pressure Curve values in unit Service
solution to 150° F maximum to improve its
Facts. Record these readings on the “Maintenance
cleansing capability.
Log,” p. 44.
5. Pour the cleaning solution into the sprayer.
Annually (Cooling Season) 6. Spray the leaving-airflow side of the coil first; then
spray the opposite side of the coil. Allow the
The following maintenance procedures must be cleaning solution to stand on the coil for five
performed at the beginning of each cooling season to minutes.
ensure efficient unit operation.
7. Rinse both sides of the coil with cool, clean water.
Perform all of the monthly maintenance
8. Inspect both sides of the coil; if it still appears to be
inspections.
dirty, repeat Step 7 and 8.
With the unit operating, check unit superheat and
9. Reinstall all of the components and panels removed
record the reading in the “Maintenance Log,” p. 44.

42 SSP-SVX14D-EN
Maintenance

in Step 1; then restore power to the unit. inadvertently bent during the cleaning process.
10. Using a fin comb, straighten any coil fins that were

SSP-SVX14D-EN 43
44
Superheat (°F) Subcooling (°F)
Evaporator Entering Air Compressor (at compressor) (at service valve)

Ambient Suction Pressure Discharge Pressure


Temp. Dry Wet
Date (°F) Bulb Bulb (C1) (C2) (C1) (C2) Circuit #1 Circuit #2 Circuit #1 Circuit #2
Maintenance

Maintenance Log

Note: Perform each inspection once per month (during cooling season) while unit is operating

SSP-SVX14D-EN
Wiring Diagram Matrix
Table 17. Wiring schematics R-410A heat pump
Connection
Model Refrigerant Schematics
Ton Voltage Hz Ph Diagrams
Number Circuit
ReliaTel ReliaTel
TWA061DD 5 Single 380-415 50 3 23130406 23130419
TWA073D3 6 Single 208-230 60 3 23130406 23130419
TWA073D4 6 Single 460 60 3 23130406 23130419
TWA073DW 6 Single 575 60 3 23130406 23130419
TWA073DK 6 Single 380 60 3 23130406 23130419
TWA076DD 6.25 Single 380-415 50 3 23130406 23130419
TWA090D3 7.5 Single 208-230 60 3 23130406 23130419
TWA090D4 7.5 Single 460 60 3 23130406 23130419
TWA090DW 7.5 Single 575 60 3 23130406 23130419
TWA090DK 7.5 Single 380 60 3 23130406 23130419
TWA101DD 8.33 Single 380-415 50 3 23130406 23130419
TWA120D3 10 Single 208-230 60 3 12131689 23130420DRW
TWA120D4 10 Single 460 60 3 23130406 23130419
TWA120DW 10 Single 575 60 3 23130406 23130419
TWA120DK 10 Single 380 60 3 23130406 23130419
TWA156ED 13 Dual 380-415 50 3 23130406 23130429
TWA180E3 15 Dual 208-230 60 3 23130406 23130429
TWA180E4 15 Dual 460 60 3 23130406 23130429
TWA180EW 15 Dual 575 60 3 23130406 23130429
TWA180EK 15 Dual 380 60 3 23130406 23130429
TWA201ED 16.7 Dual 380-415 50 3 23130406 23130429
TWA240E3 20 Dual 208-230 60 3 12131689 12131702
TWA240E4 20 Dual 460 60 3 23130406 23130429
TWA240EW 20 Dual 575 60 3 23130406 23130429
TWA240EK 20 Dual 380 60 3 23130406 23130429

SSP-SVX14D-EN 45
Notes

46 SSP-SVX14D-EN
Notes

SSP-SVX14D-EN 47
Notes

The manufacturer optimizes the performance of homes and buildings around the world. A business of Ingersoll Rand,
the leader in creating and sustaining safe, comfortable and energy efficient environments, the manufacturer offers a
broad portfolio of advanced controls and HVAC systems, comprehensive building services, and parts. For more
information, visit www.IRCO.com.
The manufacturer has a policy of continuous product and product data improvements and reserves the right to change design and specifications without notice.
©2015 Trane All rights reserved
SSP-SVX14D-EN 14 Aug 2015 We are committed to using environmentally
Supersedes SSP-SVX14C-EN (January 2014) conscious print practices that reduce waste.

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