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Especificaciones de Undiad AA
Especificaciones de Undiad AA
and Maintenance
S A F E T Y WA R N I N G
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and
air-conditioning equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered
equipment by an unqualified person could result in death or serious injury. When working on the equipment, observe all precautions in the
literature and on the tags, stickers, and labels that are attached to the equipment.
CAUTION
Indicates a potentially hazardous situation
which, if not avoided, could result in minor or
WA R N I N G
moderate injury. It could also be used to alert Pe r s o n a l P r o t e c t i v e E q u i p m e n t ( P P E )
against unsafe practices.
Required!
Indicates a situation that could result in
NOTICE Fa il u re to w ea r pro pe r PPE f or t he j ob b ei ng
equipment or property-damage only
accidents. u n d e rt a k e n c o u l d r e s u l t i n d e a t h o r s e r i o u s i n j u r y.
Te ch n i c i a n s , i n o r d e r t o p r o t e c t t h e m s e l v e s f r o m
p o t e n t i a l e l e c t r i c a l , m e c h a n i c a l , a n d ch e m i c a l
Important Environmental Concerns h azards, MUST follow pr ecaut io ns in th is man ual
Scientific research has shown that certain man-made a n d o n t h e t a g s , s t i ck e r s , a n d l a b e l s , a s w e l l a s t h e
chemicals can affect the earth’s naturally occurring instructions below:
stratospheric ozone layer when released to the
atmosphere. In particular, several of the identified • Before installing/servicing this unit,
chemicals that may affect the ozone layer are t e ch n i c i a n s M U S T p u t o n a l l P P E r e q u i r e d f o r
refrigerants that contain Chlorine, Fluorine and Carbon t h e w o r k b e i n g u n d e rt a k e n ( E x a m p l e s ; c u t
(CFCs) and those containing Hydrogen, Chlorine, r e s i s t a n t g l ov e s / s l e e v e s , b u t y l g l ov e s , s a f e t y
Fluorine and Carbon (HCFCs). Not all refrigerants glasses, hard hat/bump cap, fall protection,
containing these compounds have the same potential electrical PPE and arc flash clothing).
impact to the environment. Trane advocates the A LWAY S r e f e r t o a p p r o p r i a t e M a t e r i a l Sa f e t y
responsible handling of all refrigerants-including Dat a Sheets ( MSDS)/Saf et y Data Sh eets
industry replacements for CFCs such as HCFCs and (SDS) and OSHA guidelines for proper PPE.
HFCs. • Wh en wo rkin g with or arou nd hazardou s
ch e m i c a l s , A LWAY S r e f e r t o t h e a p p r o p r i a t e
Important Responsible Refrigerant MSDS/SDS and OSHA/GHS (Global
Practices H a r m o n i ze d Sy s t e m o f C l a s s i f i c a t i o n a n d
Labelling of Chemicals) guidelines for
Trane believes that responsible refrigerant practices are in for m at io n on a ll owa bl e pe r s ona l e x pos ur e
important to the environment, our customers, and the levels, proper respiratory protection and
air conditioning industry. All technicians who handle handling instructions.
refrigerants must be certified. The Federal Clean Air Act
(Section 608) sets forth the requirements for handling, • If there is a risk of energized electrical
reclaiming, recovering and recycling of certain c o n t a c t , a r c , o r f l a s h , t e ch n i c i a n s M U S T p u t
refrigerants and the equipment that is used in these o n a l l P P E i n a c c o r d a n c e w i t h O S H A , N F PA
service procedures. In addition, some states or 7 0 E , o r o t h e r c o u n t r y- s p e c i f i c r e q u i r e m e n t s
municipalities may have additional requirements that for arc flash protection, PRIOR to servicing
must also be adhered to for responsible management the unit. NEVER PERFORM ANY SWITCHING,
of refrigerants. Know the applicable laws and follow D I S C O N N E C T I N G , O R VO LTA G E T E ST I N G
them. WIT HOUT PROP ER ELECT RIC AL PPE AND
A R C F L A S H C LO T H I N G . E N S U R E
E L E C T R I C A L M E T E R S A N D E Q U I P M E NT A R E
P R O P E R LY R AT E D F O R I NT E N D E D VO LTA G E .
WA R N I N G Copyright
Re f r i g e r a n t u n de r H i g h Pr e s s u r e ! This document and the information in it are the
Fai l ure t o fol l ow i ns tr uc ti on s be l ow c ou ld re s ul t in property of Trane, and may not be used or reproduced
a n e x p l o s i o n w h i ch c o u l d r e s u l t i n d e a t h o r s e r i o u s in whole or in part without written permission. Trane
injury or equipment damage. reserves the right to revise this publication at any time,
and to make changes to its content without obligation
Sy s t e m c o n t a i n s o i l a n d r e f r i g e r a n t u n d e r h i g h
to notify any person of such revision or change.
pre ssu re . Recove r r ef ri ge ra nt to re li e ve pre ssu re
befor e op en in g t he system. See u nit namep late for
re fri ge ra nt ty pe . Do no t u se non -a pp rove d Trademarks
refrigerants, refrigerant substitutes, or refrigerant
additi ves. All trademarks referenced in this document are the
trademarks of their respective owners.
WA R N I N G Revision History
R - 4 10 A Re f r i g e r a n t u n d e r H i g h e r
• The heat pump condensers now use a Danfoss filter
Pr e s s u r e t h a n R - 2 2 ! drier.
Fai l ure t o us e pr ope r eq ui pm e nt o r c om p on en ts a s
de sc ri b ed be l ow, c ou ld re s ul t i n e qu i pm e nt fa i li ng • Updates have been made to general data, electrical
a n d p o s s i b l y e x p l o d i n g , w h i ch c o u l d r e s u l t i n data, weights and superheat values.
d e a t h , s e r i o u s i n j u r y, o r e q u i p m e n t d a m a g e . • The wiring matrix has been revised to reflect
T h e u n i t s d e s c r i b e d i n t h i s m a n u a l u s e R - 4 10 A updated and current drawing numbers.
r e f r i g e r a n t w h i ch o p e r a t e s a t h i g h e r p r e s s u r e s
t h a n R - 2 2 . U s e O N LY R - 4 10 A r a t e d s e r v i c e
eq ui pm e nt or c om p one nt s w it h the s e un it s. For
s p e c i f i c h a n d l i n g c o n c e r n s w i t h R - 4 10 A , p l e a s e
c o n t a c t y o u r l o c a l Tr a n e r e p r e s e n t a t i v e .
SSP-SVX14D-EN 3
Table of Contents
Model Number Description . . . . . . . . . . . . . . . . . 6 Pre-Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Heat Pump Condenser . . . . . . . . . . . . . . . . . . . . 6 Control Circuit Features . . . . . . . . . . . . . . . . . . 31
Discharge Temperature Limit
General Information . . . . . . . . . . . . . . . . . . . . . . . . 7 (DTL). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Unit Description . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Evaporator Defrost Control
(EDC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Pre-Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Low Pressure Cut-Out (LPCO) . . . . . . . . . 31
Unit Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 High Pressure Cut-Out (HPCO) . . . . . . . . 31
Inspection Checklist . . . . . . . . . . . . . . . . . . . 8 Internal Overload Protector
Testing for Leaks. . . . . . . . . . . . . . . . . . . . . . . . . . 8 (IOL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4 SSP-SVX14D-EN
Ta b l e o f C o n t e n t s
SSP-SVX14D-EN 5
Model Number Description
Heat Pump Condenser
TWA 2 40 E 3 0R * *
123 456 7 8 9 10 11 12
TWA 201 E D 0R * *
123 456 7 8 9 10 11 12
6 SSP-SVX14D-EN
General Information
This manual describes proper installation, operation, manual should remain weather-protected with the unit
and maintenance procedures for air-cooled systems. By until all installation procedures are complete.
carefully reviewing the information within this manual N o t e : It is not the intention of this manual to cover all
and following the instructions, the risk of improper possible variations in systems that may occur or
operation and/or component damage will be to provide comprehensive information
minimized. It is important that periodic maintenance be concerning every possible contingency that may
performed to help assure trouble free operation. be encountered during an installation. If
Should equipment failure occur, contact a qualified additional information is required or if specific
service organization with qualified, experienced HVAC problems arise that are not fully discussed in this
technicians to properly diagnose and repair this manual, contact your local sales office.
equipment.
Use the “Installation Checklist,” p. 30 provided In this
I m p o rt a n t : All phases of this installation must comply manual to verify that all necessary installation
with the NATIONAL, STATE & LOCAL procedures have been completed. Do not use the
CODES. In addition to local codes, the checklist as a substitute for reading the information
installation must conform with National contained in the manual. Read the entire manual
Electric Code -ANSI/NFPA NO. 70 LATEST before beginning installation procedures.
REVISION.
Any individual installing, maintaining, or servicing this
equipment must be properly trained, licensed and
Unit Description
qualified. These condensers come with single and dual
I m p o rt a n t : Do not remove the VFD without first compressor options. Single compressor outdoor units
contacting technical support! For feature a single refrigeration circuitry, requiring only
performance-related questions and one set of refrigerant lines. Dual compressor/dual
diagnostic support in North America call 1- circuit models give true stand-by protection; if one
877-872-6363. Any return requires a claim compressor fails, the second will automatically start-
number FIRST. Removal of the VFD prior to up. Also, the first compressor can be serviced without
this step will void the unit’s warranties. shutting down the unit since the refrigerant circuits are
independent. During light load conditions, only one
Installation procedures should be performed in the compressor will operate to save energy.
sequence that they appear in this manual. Do not
destroy or remove the manual from the unit. The
SSP-SVX14D-EN 7
Pre-Installation
Unit Inspection Lifting Recommendations
Inspect material carefully for any shipping damage. If
damaged, it must be reported to, and claims made
WA R N I N G
against the transportation company. Compare the I m p r o p e r U n i t L i ft !
information that appears on the unit nameplate with F a i l u r e t o p r o p e r l y l i ft u n i t c o u l d r e s u l t i n u n i t
ordering and submittal data to ensure the proper unit dropping and possibly crushing operator/
was shipped. Available power supply must be t e ch n i c i a n w h i ch c o u l d r e s u l t i n d e a t h o r s e r i o u s
compatible with electrical characteristics specified on i n j u r y, a n d e q u i p m e n t o r p r o p e rt y- o n l y d a m a g e .
component nameplates. Replace damaged parts with Te s t l i ft u n i t a p p r o x i m a t e l y 2 4 i n ch e s t o v e r i f y
authorized parts only. p r o p e r c e n t e r o f g r a v i t y l i ft p o i n t . To a v o i d
d r o p p i n g o f u n i t , r e p o s i t i o n l i ft i n g p o i n t i f u n i t i s
Inspection Checklist not level.
To protect against loss due to damage incurred in
transit, complete the following checklist upon receipt of N OT I C E
the unit.
Equipment Damage!
Inspect individual pieces of the shipment before
Use spreader bar s to prevent straps from
accepting the unit. Check for obvious damage to the
d a m a g i n g t h e u n i t . I n s t a l l t h e b a r s b e t w e e n l i ft i n g
unit or packing material.
s t r a p s , b o t h u n d e r n e a t h t h e u n i t a n d a b ov e t h e
Inspect the unit for concealed damage before it is unit to prevent the straps from crushing the unit
stored and as soon as possible after delivery. cabinet or damaging the finish.
Concealed damage must be reported within 15
days. If concealed damage is discovered, stop Before preparing the unit for lifting, estimate the
unpacking the shipment. Do not remove damaged approximate center of gravity for lifting safety. Because
material from the receiving location. Take photos of of placement of internal components, the unit weight
the damage if possible. The owner must provide may be unevenly distributed. See “Weights,” p. 14 for
reasonable evidence that the damage did not occur approximate unit weights.
after delivery. The crated unit can be moved using a forklift of suitable
Notify the carrier’s terminal of damage immediately capacity. For lifting the unit, attach lifting straps or
by phone and by mail. Request an immediate joint slings securely to the lifting holes at each corner (see
inspection of the damage by the carrier and the unit drawings in “Weights,” p. 14). Use spreader bars
consignee. to protect the unit casing from damage. Test lift the unit
to determine proper balance and stability.
Notify the sales representative and arrange for
repair. Do not repair the unit until the damage is
inspected by the carrier’s representative. Clearances
Provide enough space around the unit to allow
Testing for Leaks unrestricted access to all service points. Refer to the
“Dimensional Data,” p. 10 for unit dimensions and
All units are shipped with a holding charge of nitrogen
minimum required service and free air clearances.
in each circuit and should be leak tested before
Observe the following points to ensure proper unit
installation.
operation.
1. Remove the access panel.
1. Do not install the unit under a low overhang.
2. Locate the liquid line or suction line access valve for Condenser discharge must not be restricted—refer
each circuit. to notes in “Dimensional Data drawings,” p. 10.
3. Install gauges to determine if the circuits are still I m p o rt a n t : Do not obstruct condenser discharge
pressurized. If not, the charge has escaped and air. This can result in warm air
should be repaired as required to obtain a leak-free recirculation through the coil.
circuit.
2. Do not locate the unit in a position where runoff
water can fall into the fan discharge openings.
3. Condenser intake air is supplied from three or four
sides of the unit. Adhere to the minimum required
clearances given in unit dimensional drawings (see
“Dimensional Data,” p. 10).
8 SSP-SVX14D-EN
Pre-Installation
Structural Preparation
Snow Belt Recommendations
N OT I C E In regions where deep snow is encountered, raise the
Ro o f D a m a g e ! unit a minimum distance of 8 to 12 inches above the
Sy s t e m c o n t a i n s o i l a n d r e f r i g e r a n t u n d e r h i g h mounting surface. This will reduce the risk of snow
pressu re. Roof s shou ld b e pr otected fro m blocking the coil and improves runoff of water
exposure to oils and refrigerant in the system. If produced during the defrost cycle. Avoid locating the
r o o ft o p i s n o t p r o t e c t e d , d a m a g e t o t h e r o o f m a y unit where snow tends to drift. Snow accumulations
o c c u r. must be removed from around the unit immediately to
prevent drastic efficiency reduction. A snow drift
I m p o rt a n t : Refer to local building codes for proper barrier may be constructed around the unit to prevent
installation. All installation must comply snow blockage. Clearance between the snow barrier
with local building codes. and the unit must comply with the clearances given in
“Dimensional Data drawings,” p. 10.
Rooftop Mounting
If the unit will be roof mounted, determine for certain
that the structure is strong enough to support the unit
and any required accessories, see “Weights,” p. 14. The
unit should be elevated on a level, field fabricated four-
inch steel or wood 4" x 4" mounting frame. Complete
the frame and secure it into position before lifting the
unit to the roof. The mounting frame must support a
minimum of three of the unit’s four sides and should
span roof supports to distribute the load on the roof.
Figure 1. Roof mounted unit
Ou td o o r Un it
Ga s (S u ctio n )
Lin e - In s u la te d
Liq u id Lin e
In s u la te d
6”
Un it Mo u n tin g Ra d iu s
Ch a n n e ls
Ele va tio n
(Mo u n tin g Fra m e )
Ro o f
Co n s tru ctio n
Ro o f Tru s s in g
Ce ilin g
SSP-SVX14D-EN 9
Dimensional Data
Figure 2. Height, width and depth measurements
H
W
D
D W
10 SSP-SVX14D-EN
Dimensional Data
NOTES :
1. ACCES S OP ENING IS FOR FIELD INS TALLED BAYLOAM ACCES S ORY.
2. MINIMUM CLEARANCE FOR P ROP ER OP ERATION IS 36" ( 914.4) FROM
WALLS , S HRUBBERY, P RIVACY FENCES ETC. MINIMUM CLEARANCE
B ETWEEN ADJ ACENT UNITS IS 72" (1828.8). RECOMMENDED S ERVICE
C LEARANCE 48" (1219.2)
SERVICE PANEL
3. TOP DIS CHARGE AREA S HOULD BE UNRES TRICTED FOR 100" (2540)
MINIMUM. UNIT S HOULD BE P LACED S O ROOF RUN-OFF WATER DOES
NOT P OUR DIRECTLY ON UNIT
4. OUTDOOR AIR TEMP ERATURE S ENS OR OP ENING (DO NOT BLOCK OP ENING)
HAIL GUARD
(OP TIONAL)
SEE NOTE 4
S ERVICE CLEARANCE
48" (1219.2) (S EE NOTE 2
FOR CLEARANCE)
35 15 /16"
HAIL GUARD (912.8 )
WITH HAIL GUARD S EE NOTE 1
(OP TIONAL) LINE VOLTAGE
33 15 /16"
(86 2) REFRIGERANT ACCES S
CONT ROL WIRING
36 3/8" 39 3/16"
(923.9) SER VICE P ANEL (995.4)
29 13/16" 26 15/16"
(757.2) (684.2)
14 3/8"
8 5/16" (365.1)
5 5/8"
(211.1)
(143)
1/16"
(1.6) 6" 3 1/16" (77.8)
6" (152 .4)
LIQUID LINE (152 .4)
2" (50.8)
21 11 /16"
SUCTION LINE (55 0.9) 41 1/16"
(1043)
33 13/1 6"
(858 .8) 42 1/8"
(1070)
WITH HAIL GUARD
SERVIC E P ANEL S IDE
34 3/4" BOTTOM
40 3/4" (882.7) OF UNIT
(1035)
4 3/16"
(106.4)
1 13/16" 27 11/ 16" 2 5/16"
(46) (703.3 ) (58.7)
SSP-SVX14D-EN 11
Dimensional Data
S ERVICE CLEARANCE
48" (1219.2) (S EE NOTE 2
FOR CLEARANCE
42 5/16" 44 3/4"
S ERVICE P ANEL
35 3/4" (1074.7) (1136.6)
5 9/16" (908) 32 7/8"
(141.3) (835)
14 5/16"
8 1/4" (363.5)
(209.5)
1/16" (1.6)
LIQUID LINE 6" (152. 4) 25 11 /16" 6" (152. 4) 1 13/16" (46)
(65 2.5)
4" (101. 6)
SUCTION LINE 37 11 /16" 2 7/8" (73)
4 3/8" (111.1) (95 7.3)
50 15/16"
(1293.8)
44 3/4" BOTTOM
50 3/4" (1136.6) OF UNIT
(1289)
3 13/16 "
(96.8)
2 3/16" 31 11 /16" 1 11/16"
(55.6) (80 5) (42.9)
12 SSP-SVX14D-EN
Dimensional Data
HAIL GUARD
(OP TIONAL)
SEE NOTE 3
S ERVICE CLEARANCE
48" (1219.2) (S EE NOTE 1
FOR CLEARANCE)
46"
DETAIL A (1168. 4)
SERVICE PANEL WITH HAIL GUARD
95 7/16" 44 3/16"
(2424.112) (1122.4)
WITH HAIL GUARD
HAIL GUARD
(OP TIONAL) HAIL GUARD
(OP TIONAL)
45 1/8"
(1146.2)
1/16"
SER VICE (1.6)
41 3/8"
P ANEL
(1051)
9" 25 11/16" 9"
93 5/16"
(228.6) (652.5) (228.6)
(2370.1)
9 1/4" (235)
6 13/16" (173)
7/16" (11.1) ( DIA. ISOLATOR MOUNTING
HOLES (OUTS IDE HOLES - 4 P LACES ) CONTROL WIRING 1 3/16" (30.2)
REFRIGERANT ACCES S
41 5/8"
39 7/8" (1057.3)
(1012.8)
LIQUID LINES
5 5/8" 4 1/4" 15/16" (23.8)
(143) (108)
SUCTI ON LINES 3 11/16" (94)
3" (76. 2) 2 3/16" 6 13/16"
87" (55.6) (173) 6 5/16" (160.3)
(2210)
93"
(2362.2)
FRO NT DETAIL A
DIMENS IONAL DETAIL
SSP-SVX14D-EN 13
Weights
Heat Pump Condenser
Table 1. TWA unit and corner weights — lbs (60 Hz)
Figure 6. TWA073, 090, 120, TWA061, 076, 101 Figure 7. TWA180, 240, TWA156, 201
#3 #4
#4 #1
#1
#3
#2
S ER
AC C VIC E
ES S #2
S ER
S ER AC C VIC E
AC C VIC E ES S
ES S
LIFTING HOLES
(BOTH S IDES )
14 SSP-SVX14D-EN
Installation
Refrigerant Piping Guidelines
Figure 8. Allowable elevation difference: Above indoor unit
N o t e : Route refrigerant piping for minimum linear length, minimum number of bends and fittings (no reducers) and
minimum amount of line exposed to outdoor ambients.
SSP-SVX14D-EN 15
Installation
N OT I C E
Syste m Component Dam age!
Install a regulating valve between the nitrogen
s o u r c e a n d t h e ga u g e m a n i f o l d . U n r e g u l a t e d
pressure can damage system components.
16 SSP-SVX14D-EN
Installation
1. Remove both seal caps from the indoor unit System Evacuation
connection stubs.
1. After completion of leak check, evacuate the
N OT I C E system.
Unit Damage! 2. Attach appropriate hoses from manifold gauge to
gas and liquid line pressure taps.
Do n ot re move the se a l cap s fr om r ef ri ge ra nt
connections, or open the service valves until N o t e : Unnecessary switching of hoses can be
prepared to braze refrigerant lines to the avoided and complete evacuation of all lines
c o n n e c t i o n s . D u e t o t h e h i g h hy g r o s c o p i c leading to sealed system can be
p r o p e rt i e s o f t h e R - 4 10 A o i l , e x c e s s i v e e x p o s u r e t o accomplished with manifold center hose and
atmosphere will allow moisture to contaminate connecting branch hose to a cylinder of R-
t h e s y s t e m , d a m a g i n g t h e c o m p r e s s o r. 410A and vacuum pump.
3. Attach center hose of manifold gauges to vacuum
2. Turn on nitrogen supply. Nitrogen enters through
pump.
the liquid line gauge port.
3. Braze the liquid line connections. N OT I C E
4. Open the gauge port on the suction line and then O p e r a t i n g U n d e r Va c u u m !
braze the suction line to the connection stub.
Fa il u re to f ol lo w the s e i ns tr uc ti ons wi l l re s ul t in
Nitrogen will bleed out the open gauge port on the
compressor failure.
suction line.
Do not operate or apply power to the compressor
5. Shut off nitrogen supply. while under a vacuum.
4. Evacuate the system to hold a 500 micron vacuum.
Leak Check
5. Close off valve to vacuum pump and observe the
WA R N I N G micron gauge. If gauge pressure rises above 500
microns in one minute, then evacuation is
Hazard of Explosion! incomplete or the system has a leak.
Fai l ure t o fol l ow t he se rec o m m en da ti ons c oul d
result in death or serious injury or equipment or 6. If vacuum gauge does not rise above 500 microns in
p r o p e rt y- o n l y d a m a g e . 10 minutes, the evacuation should be complete.
Use only dry nitrogen with a pressure regulator for
pre ssu ri zin g uni t. Do n ot use a ce ty le ne , ox yg en or N OT I C E
compressed air or mixtures containing them for Equipment Damage!
pressure testing. Do not use mixtures of a C h a r g e w i t h a c c e s s p o rt o n t h e l i q u i d l i n e s e r v i c e
hy d r o g e n c o n t a i n i n g r e f r i g e r a n t a n d a i r a b ov e v a l v e o n l y.
atmospheric pressure for pressure testing as they
may become flammable and could result in an 7. With vacuum pump and micron gauge blanked off,
e x p l o s i o n . Re f r i g e r a n t , w h e n u s e d a s a t r a c e ga s open valve on R-410A cylinder and allow refrigerant
should only be mixed with dry nitrogen for pressure to build up to about 80 psig.
pressurizing units.
8. Close valve on the R-410A supply cylinder. Close
valves on manifold gauge set and remove
SSP-SVX14D-EN 17
Installation
refrigerant charging hoses from liquid and gas Refrigerant Charging Procedure
gauge ports.
If charging by weight, refer to for starting change. If
9. Leak test the entire system. Using proper refrigerant adjustments are needed because of length
procedures and caution, as described in the of line, refer to “Charging Charts and Superheat,” p. 26.
previous section, repair any leaks found and repeat
the leak test. Charge by weight through the gauge port on the liquid
line. Once the charge enters the system, backseat
(open) the liquid line service valve and disconnect the
Insulating and Isolating charging line and replace the cap on the gauge port.
Refrigerant Lines Notes:
Insulate the entire suction line with refrigerant piping • R-410A should only be charged in the liquid
insulation. Also insulate any portion of the liquid line state.
exposed to temperature extremes. Insulate and isolate • When possible, always charge the
liquid and suction lines from each other. Isolate refrigerant into the liquid line of the unit.
refrigerant lines from the structure and any duct work.
• If the entire charge can’t be charged into the
I m p o rt a n t : liquid line, the balance of the unit charge can
1. To prevent possible noise or vibration be metered through a charging manifold set
problems, be certain to isolate as liquid — preferably through a schrader
refrigerant lines from the building. valve into the suction line to the compressor
— only while the compressor is running.
2. All suction and hot gas bypass piping (if
installed) should be insulated from the • Check and adjust superheat using Table 9, p.
termination in the air handler to the 29, then re-check charging charts to
condensing unit cabinet entry. Failure to determine if charge corrections are
do so can cause condensate drip off and necessary.
performance degradation.
3. Prior to starting a unit, it is advisable to
N OT I C E
have the approved oils available in the Equipment Damage!
event oil needs to be added to the N e v e r ch a r g e l i q u i d r e f r i g e r a n t i n t o t h e s u c t i o n
system. l i n e o f t h e u n i t w i t h t h e c o m p r e s s o r o ff.
18 SSP-SVX14D-EN
Installation
Charging Levels
Table 4. Estimated charge levels at ARI rated line lengths (25 feet)
SSP-SVX14D-EN 19
Installation
Electrical Wiring N OT I C E
WA R N I N G Use Copper Conductor s Only!
Fa il u re to u se co ppe r c ond uc to r s c oul d re s ul t in
Pr o p e r F i e l d W i r i n g a n d G r o u n d i n g equipment damage as unit terminals are not
Re q u i r e d! designed to accept other types of conductor s.
Fai l ure t o fol l ow c od e c oul d re s ul t in d ea th o r
s e r i o u s i n j u r y. Low Voltage Wiring
A l l f i e l d w i r i n g M U ST b e p e r f o r m e d b y q u a l i f i e d
per sonnel. Improperly installed and grounded Mount the indoor thermostat, zone sensor, or Night
field wiring poses FIRE and ELECTROCUTION Setback Panel (NSB) in accordance with the
h a z a r d s . To a v o i d t h e s e h a z a r d s , y o u M U ST f o l l o w corresponding thermostat installation instructions.
requirements for field wiring installation and Install color-coded, weather-proof, multi-wire cable
grounding as described in NEC and your local/ according to the field wiring schematics (see “Field
state electrical codes. Wiring,” p. 21).
WA R N I N G
Pr o p e r F i e l d W i r i n g a n d G r o u n d i n g
Re q u i r e d!
Fai l ure t o fol l ow c od e c oul d re s ul t in d ea th o r
s e r i o u s i n j u r y.
A l l f i e l d w i r i n g M U ST b e p e r f o r m e d b y q u a l i f i e d
per sonnel. Improperly installed and grounded
field wiring poses FIRE and ELECTROCUTION
h a z a r d s . To a v o i d t h e s e h a z a r d s , y o u M U ST f o l l o w
requirements for field wiring installation and
grounding as described in NEC and your local/
state electrical codes.
20 SSP-SVX14D-EN
Installation
SSP-SVX14D-EN 21
Installation
22 SSP-SVX14D-EN
Installation
Refrigerant Circuit
Figure 16. Typical split system heat pump - cooling - refrigerant circuit
HEAT PUMP CIRCUIT DIAGRAM
COOLING MODE
Note A
EQUALIZER
LINE FIELD SUPPLIED
INTER-CONNECTING
TUBING
4-WAY
SWITCHOVER
VALVE
EXPANSION EQUALIZER
SERVICE VALVE BULB TUBE Note A
VALVE
EXPANSION
TXV VALVE BULB
V
OUTDOOR COIL
FILTER DRIER
TXV
D
AIR
INDOOR COIL
GAUGE
CHECK CONNECTION
VALVES S
COMPRESSOR
Note A
LOW PRESSURE
DISCHARGE TEMPERATURE SWITCH (LPCO)
LIMIT(DTL)
Note A
V
SERVICE
VALVE
Figure 17. Typical split system heat pump - heating - refrigerant circuit
HEAT PUMP CIRCUIT DIAGRAM
HEATING MODE
FIELD SUPPLIED
INTER-CONNECTING
TUBING
NOTE A EQUALIZER
LINE NOTE A
EQUALIZER SERVICE
LINE 4-WAY VALVE
SWITCHOVER
VALVE
V
EXPANSION
VALVE BULB
TXV
OUTDOOR COIL
HIGH PRESSURE
SWITCH (HPCO)
TXV
AIR
FILTER DRIER
AIR HANDLER
INDOOR COIL
S
COMPRESSOR NOTE A
CHECK GAUGE
VALVES CONNECTIONS
DISCHARGE TEMPERATURE
LIMIT (DTL)
NOTE A
SERVICE
VALVE
DE-ICE LOOP
V
SSP-SVX14D-EN 23
Electrical Data
Table 5. Electrical characteristics — compressor and condenser fan motors — heat pumps — 60 Hz
Compressor Motor Condenser Fan Motor
Unit Amps Amps
Tons Model
Number No. Volts Phase RLA LRA No. Volts Phase FLA LRA
(Ea.) (Ea.) (Ea.) (Ea.)
TWA073D3 1 208-230 3 22.4 149 1 208-230 1 3.1 8.1
TWA073D4 1 460 3 10.6 75 1 460 1 1.6 3.8
6
TWA073DK 1 380 3 11.3 88 1 380 1 1.9 4.9
TWA073DW 1 575 3 8.3 54 1 575 1 1.2 3
TWA090D3 1 208-230 3 25 164 1 208-230 1 3.1 8.1
TWA090D4 1 460 3 13 100 1 460 1 1.6 3.8
7.5
TWA090DK 1 380 3 13.9 94.3 1 380 1 1.9 4.9
TWA090DW 1 575 3 10.8 78 1 575 1 1.2 3
TWA120D3 1 208-230 3 33 267 1 208-230 1 5 14.4
TWA120D4 1 460 3 17.8 142 1 460 1 2.5 5.8
10
TWA120DK 1 380 3 25.1 160 1 380 1 3.4 7.8
TWA120DW 1 575 3 15.8 103 1 575 1 2 5.1
TWA180E3 2 208-230 3 25 164 2 208-230 1 5 14.4
TWA180E4 2 460 3 12.6 100 2 460 1 2.5 5.8
15
TWA180EK 2 380 3 14.3 94.3 2 380 1 3.4 7.8
TWA180EW 2 575 3 10.4 78 2 575 1 2 5.1
TWA240E3 2 208-230 3 33.8 239 2 208-230 1 5 14.4
TWA240E4 2 460 3 18 125 2 460 1 2.5 5.8
20
TWA240EK 2 380 3 24.4 145 2 380 1 3.4 7.8
TWA240EW 2 575 3 13.7 80 2 575 1 2 5.1
24 SSP-SVX14D-EN
Electrical Data
SSP-SVX14D-EN 25
Charging Charts and Superheat
Figure 18. TWA061D Cooling Figure 21. TWA073D Heating
650 450
625
425
600 75°F Return Air
Re m o v e
575 400
c h a rg e
550 375 65°F Return Air
525
Dis c h a rg e P re s s u re , p s ig
Dis c h a rg e P re s s u re , p s ig
Re m o ve 350
500
c h a rg e 55°F Return Air
475 325
450
300
425
400 275
375
Ad d 250
350
c h a rg e Ad d
325 225
c h a rg e
300
200
275
250 175
225
150
200 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80
55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 140
Amb ie n t Te mp e ra tu re , °F
Liq u id Te mp e ra tu re Le a vin g OD Co il, °F
Re m o ve
Dis c h a rg e P re s s u re , p s ig
500
350 c h a rg e
475
55°F Return Air
325 450
425
300
400
275 375
350
Ad d
250
c h a rg e
325
225 Ad d
c h a rg e 300
200 275
250
175
225
150 200
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 140
Amb ie n t Te mp e ra tu re , °F Liq u id Te mp e ra tu re Le a vin g OD Co il, °F
650 400
625 75°F Return Air
600 375
575 Re m o v e
550 350 c h a rg e
65°F Return Air
525
Dis c h a rg e P re s s u re , p s ig
Dis c h a rg e P re s s u re , p s ig
Re m o ve 325
500
c h a rg e
475
300 55°F Return Air
450
425
275
400
375
Ad d 250
350
c h a rg e
325
225 Ad d
300
c h a rg e
275
200
250
225
175
200 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80
55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 140
Amb ie n t Te mp e ra tu re , °F
Liq u id Te mp e ra tu re Le a vin g OD Co il, °F
26 SSP-SVX14D-EN
C h a r g i n g C h a rt s a n d S u p e r h e a t
Dis c h a rg e P re s s u re , p s ig
600 350 65F Re turn Air
575
Re m o ve c h a rg e
325
550
55F Re turn Air
525 300
Dis c h a rg e P re s s u re , p s ig
Re m o ve
500
c h a rg e 275
475
450 250
425
225 Ad d c h a rg e
400
375 200
350
Ad d
175
c h a rg e
325
300
150
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80
275
250 Am b ie n t Te m p e ra tu re , °F
225
200
55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 140
Liq u id Te mp e ra tu re Le a vin g OD Co il, °F
Figure 28. TWA120D Cooling
Dis c h a rg e P re s s u re , p s ig
575
550
400 525
500
75°F Return Air 475 Re m o ve c h a rg e
375 450
Re m o v e 425
400
c h a rg e 375
350 65°F Return Air 350
Ad d c h a rg e
Dis c h a rg e P re s s u re , p s ig
325
325 300
275
55°F Return Air 250
300
225
200
175
275
150
55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 140
200
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80
Figure 29. TWA120D Heating
Amb ie n t Te mp e ra tu re , °F
TWA120 D Ch a rg in g Cu rve - He a tin g Mo d e
450
575 300
550
525 275
500
475 Re m o ve c h a rg e 250
450
Ad d c h a rg e
225
425
400 200
375
350 175
325 Ad d c h a rg e
150
300
275 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80
250
225 Am b ie n t Te m p e ra tu re , °F
200
175
150
55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 140
SSP-SVX14D-EN 27
C h a r g i n g C h a rt s a n d S u p e r h e a t
TWA156E Ch a rg in g Cu rve - Co o lin g Mo d e (Ea c h Circ u it) b oth compres s ors running TWA180E Ch a rg in g Cu rv e - He a tin g Mo d e (Ea c h Circ u it)
both compre s s ors running
650 500
625 475
600 Re m o v e
450
c h a rg e
575 425 75°F Return Air
550 400
525
Dis c h a rg e P re s s u re , p s ig
65°F Return Air
375
Dis c h a rg e P re s s u re , p s ig
Re m o ve
500
c h a rg e 350 55°F Return Air
475
325
450
300
425
400 275
375 250
350
Ad d 225
c h a rg e
325 200
300 Ad d
175
c h a rg e
275 150
250 125
225
100
200 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80
55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 140
Amb ie n t Te mp e ra tu re , °F
Liq u id Te mp e ra tu re Le a vin g OD Co il, °F
650
500
625
475 600
Re m o v e
450 575
c h a rg e
425 75°F Return Air 550
400 525
Dis c h a rg e P re s s u re , p s ig
Re m o ve
Dis c h a rg e P re s s u re , p s ig
650 500
625 475
600
450
575 Re m o v e 75°F Re tu rn Air
425
550 c h a rg e
525 400 65°F Re tu rn Air
Dis c h a rg e P re s s u re , p s ig
Dis c h a rg e P re s s u re , p s ig
Re m o ve
500 375
c h a rg e 55°F Re tu rn Air
475
350
450
325
425
400 300
375 275
350
Ad d
c h a rg e 250
325 Ad d
225
300 c h a rg e
275 200
250 175
225
150
200 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80
55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 140
Amb ie n t Te mp e ra tu re , °F
Liq u id Te mp e ra tu re Le a vin g OD Co il, °F
28 SSP-SVX14D-EN
C h a r g i n g C h a rt s a n d S u p e r h e a t
650 500
625 475
600 75°F Re tu rn Air
450
575 Re m o v e
425
550 c h a rg e 65°F Re tu rn Air
525 400
Dis c h a rg e P re s s u re , p s ig
Dis c h a rg e P re s s u re , p s ig
Re m o ve
500 375 55°F Re tu rn Air
c h a rg e
475
350
450
325
425
400 300
375 275
350
Ad d
c h a rg e 250
325 Ad d
225
300 c h a rg e
275 200
250 175
225
150
200 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80
55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 140
Amb ie n t Te mp e ra tu re , °F
Liq u id Te mp e ra tu re Le a vin g OD Co il, °F
Notes:
1. An adjustable TXV is provided for each circuit in the TWE and TWA models. If the application causes the superheat to deviate from the values shown
above by more than 1 degree - after the system has achieved steady state - the TXV should be adjusted to provide the values shown as measured at
the compressor.
2. The values given above have been tested and are approved for the matched sets shown. If an alternate combination is used, an expansion device
should be used that provides 16-20°F degrees of superheat measured at the compressor.
3. Check and adjust superheat using this table, then compare with charging chart to determine if charge corrections are necessary.
SSP-SVX14D-EN 29
Installation Checklist
Complete this checklist once the unit is installed to Insulated portions of liquid line exposed to
verify that all recommended procedures have been extremes in temperature?
accomplished before starting the system. Do not Performed initial leak test?
operate the system until all items covered by this
checklist are complete. Evacuated each refrigerant circuit to 500 microns?
Inspect unit location for proper required service Charged each circuit with proper amount of R-
clearances. 410A?
Inspect unit location for proper free air clearances.
Inspect unit location for secure, level mounting
Electrical Wiring
position. Provided unit power wiring (with disconnect) to
proper terminals in the unit control section?
Refrigerant Piping Installed system indoor thermostat?
Properly sized/constructed liquid and suction lines Installed system low voltage interconnecting wiring
connected to stubs at both the indoor and outdoor to proper terminals of outdoor unit, indoor unit and
units? system thermostat?
Insulated the entire suction line?
30 SSP-SVX14D-EN
Pre-Start
Control Circuit Features High Pressure Cut-Out (HPCO)
N o t e : Not all of these features may be required for your This control’s sensor is located in the discharge line.
unit, check electrical schematic. This device will shut off the compressor and the
outdoor fan(s) if the discharge pressure exceeds the
Discharge Temperature Limit (DTL) High Pressure Cut-Out’s setting. Once the discharge
pressure has returned to normal, the compressor will
The control’s sensor is located on the discharge line. cycle back on.
This device will shut off the compressor and the
outdoor fan(s) if the discharge temperature exceeds the
DTL setting. Once the discharge temperature has WA R N I N G
returned to normal, the compressor will cycle back on. Prevent Injury!
D u e t o a g e n c y s a f e t y r e q u i r e m e n t s , n o s ch r a d e r
Evaporator Defrost Control (EDC) c o r e i s t o b e i n s t a l l e d b e n e a t h t h e H P C O. R e m o v a l
This control is located in the Air Handler. The control’s o f t h e H P C O w i t h o u t e v a c u a t i n g t h e s y s t e m ch a r g e
sensing tube is embedded vertically in the evaporator could cause injury and release of refrigerant.
coil, near the center. This device will stop the
compressor if the indoor coil temperature drops below Internal Overload Protector (IOL)
its setting. The indoor air will still circulate across the
coil bringing the temperature of the coil back up to the This device is embedded in the compressor. It will shut
cut-in temperature of the evaporator defrost control. off the compressor if the discharge temperature of the
compressor exceeds its design trip temperature.
Low Pressure Cut-Out (LPCO) N o t e : The IOL will put the compressor back in
This control’s sensor is located in the suction (gas) line, operation once the compressor motor heat has
near the compressor. This control will stop the dropped below the trip setting; however, a check
compressor and the outdoor fans if suction pressure of the refrigerant and electrical systems should
drops below the Low Pressure Cut-Out setting. Once be made to determine the cause and be
the suction pressure has returned to normal, the corrected.
compressor and outdoor fans will cycle back on.
SSP-SVX14D-EN 31
Start-Up
ReliaTel™
™ Controls COMM Communication Interface Module
32 SSP-SVX14D-EN
S t a rt - U p
1. Current is supplied to the compressor crankcase heater(s) (CCH) through the normally closed contacts
of the crankcase heater relay (CHR) when the compressor is not running.
3. The phase monitor (PM) looks at the incoming power to verify that there is no reversed phase, no
phase imbalance, and no loss of phase. If the phase monitor detects any of these three conditions, it
will shut off control voltage.
6. The ReliaTel ™ control board (RTRM) checks the configuration parameters against the components
connected to the system.
7. The system LED located on the RTRM module is turned ON within one second after power-up if all
internal operations are correct.
SSP-SVX14D-EN 33
S t a rt - U p
cooling applications. If the unit is configured with a Single and Dual Circuits
zone sensor, switchover valve 1 (SOV1) and switchover When a circuit enters Defrost mode, the compressor
valve 2 (SOV2) are energized for the duration of the will remain energized, the associated outdoor fan
Cooling mode and do not change states until the unit (ODF) will de-energize, the associated switchover valve
either enters O F F mode or transitions to Heat mode. If (SOV) output will energize, and the first stage of
the unit is controlled with a thermostat, SOV1 and Auxiliary Heat energizes.
SOV2 are energized while the thermostat W1/O signal
output to the RTRM is active. On dual circuit units, the opposite circuit's state will
remain unchanged if a defrost cycle has not been
The outdoor fans (ODF) will turn O N and O F F with the initiated on that circuit. Each circuit will enter defrost
compressors. Circuit 1 fan cycles with compressor 1 independently based on its associated Outdoor Coil
and circuit 2 fan will cycle with compressor. If a Temperature Sensor (CTS), the Outdoor Air
compressor is turned O F F, the anti-short cycle timer Temperature Sensor (OAS), and its total accumulated
(ASC) will hold the compressor O F F for 3 minutes. See run time.
Table 10, p. 34, Table 11, p. 35, Table 12, p. 35, and
Table 13, p. 35 for the staging, sequence, and control. Termination of the Defrost Cycle
Demand Defrost A circuit will leave defrost, during normal conditions,
once the outdoor coil temperature reaches the outdoor
When power is first applied to the unit, the first air temperature + 47°F which must be above 57°F and
demand-defrost cycle will be initiated based on a not greater than 72°F. Termination of the defrost cycle
cumulative run time of exactly 30 minutes only at the includes a "Soft Start" delay of 5 seconds for the
required conditions. The cumulative run time at the switchover valve (SOV) where the outdoor fans (ODF)
required conditions is tracked separately for each are turned on 5 seconds before the switchover valve
compressor. (SOV) is returned to the heating position to help
Shortly after completion of the first defrost cycle, the smooth the transition.
system control calculates the temperature difference
between the outdoor coil and outdoor air, using the
Behavior of Switchover Valves
result as an indicator of unit performance at dry coil The switchover valves (SOV) will both be energized
conditions. during cooling mode and will be de-energized during
Heat or O F F mode. However, during a defrost cycle,
Conditions Triggering the Defrost Cycle only the circuit that requires a defrost cycle will
Over time, as moisture and frost accumulate on the energize its switchover valve (SOV). For thermostat
coil, the coil temperature will drop, increasing the control, if a thermostat is requesting for the switchover
temperature difference. When the temperature (SOV) to be energized or de-energized, both switchover
difference is large enough, a defrost cycle is initiated. valve (SOV) outputs will follow the thermostat request
Demand Defrost is initiated when the outdoor air (unless a circuit is in a defrost cycle).
temperature (OAS) is below 52°F and the outdoor coil
temperature (CTS) is below 33°F.
Defrost Configuration Facts
Units are configured from the factory to have
Independent Circuit defrost (RTRM input J9-3 tied to
ground with RTRM input J1-5 OPEN).
Inputs Outputs
Don't Don't
ON OFF OFF HEAT OFF OFF Stage 1 ON
Care Care
Don't Don't
OFF ON OFF HEAT OFF OFF Stage 2 ON
Care Care
Stage 1 +
Don't Don't
ON ON ON HEAT OFF OFF Stage 2 + ON
Care Care
Auxiliary
34 SSP-SVX14D-EN
S t a rt - U p
Inputs Outputs
Table 11. Heat pump operation with a zone sensor Table 11. Heat pump operation with a zone sensor
with lead/lag enabled with lead/lag enabled (continued)
Both
Heat Stage 1 On Off Off Off Off
Compressors
Both
Heat Auxiliary 1 On On Off Off Off
Compressors
Both
Heat Auxiliary 2 On On On Off Off
Compressors
Emergency
Stage 1 On Off On Off Off Off
Heat
Emergency
Stage 2 On Off On On Off Off
Heat
Both
Heat Defrost On On Off On(b) On(b)
Compressors
Both
Heat Stage 2 On Off Off Off Off
Compressors
Both
Heat Auxiliary 1 On On Off Off Off
Compressors
Both
Heat Auxiliary 2 On On On Off Off
Compressors
SSP-SVX14D-EN 35
S t a rt - U p
Emergency
Stage 1 On Off On Off Off Off
Heat
Emergency
Stage 2 On Off On On Off Off
Heat
Both
Heat Defrost On On Off On(b) On(b)
Compressors
36 SSP-SVX14D-EN
Service Test Modes for ReliaTel™
™ Controls
Test Modes Step Test Mode
Upon power initialization, the RTRM performs self- This method initiates the different components of the
diagnostic checks to ensure that all internal controls are unit, one at a time, by temporarily shorting across the
functional. It also checks the configuration parameters two test terminals for 2 to 3 seconds.
against the components connected to the system. The For the initial start-up of the unit, this method allows
system LED located on the RTRM module is turned the technician to cycle a component “O n” and have up
“O n ” within one second of power-up if internal to one hour to complete the check. Service Test Mode
operation is okay. will be ignored if a short is present across Test 1 and
Use one of the following “ Te s t ” procedures to bypass Test 2 at start-up.
some time delays and to start the unit at the control
panel. Each step of unit operation can be activated Resistance Test Mode
individually by temporarily shorting across the “ Te s t ”
This method can be used for start-up when a decade
terminals for 2 to 3 seconds. The system LED located
box for variable resistance outputs is available. This
on the RTRM module will blink when the test mode has
method initiates the different components of the unit,
been initiated. The unit can be left in any “ Te s t ” step
one at a time, when a specific resistance value is placed
for up to one hour before it will automatically
across the two test terminals. The unit will remain in
terminate, or it can be terminated by opening the main
the specific test mode for approximately one hour even
power disconnect switch. Once the test mode has been
though the resistance is left on the test terminals.
terminated, the system LED will glow continuously and
the unit will revert to the “ S y s t e m ” control.
There are three methods in which the “ Se r v i c e Te s t ”
can be cycled at LTB-Test 1(T1) and LTB-Test 2 (T2).
Table 14. Test mode states for SZVAV independent circuit heat pump units with auxiliary electric heat
1 FAN ON ON 58% (0 - 2.8 VDC) OFF OFF OFF OFF OFF OFF 2.2K
4 HEAT 1 ON 100% (5.6 - 10 VDC) ON OFF OFF OFF OFF OFF 10K
9 Emergency Heat ON 100% (5.6 - 10 VDC) OFF OFF ON ON OFF OFF 47K
Auto Test Mode The unit will start the first test step and change to the
next step every 30 seconds. At the end of the test
This method is not recommended for start-up due to
mode, control of the unit will automatically revert to the
the short timing between individual component steps.
applied “ Sy s t e m ” control method. For unit test steps,
This method initiates the different components of the
test modes, and step resistance values to cycle the
unit, one at a time, when a fixed jumper is installed
various components, refer to Table 14, p. 37.
across the test terminals.
SSP-SVX14D-EN 37
Troubleshooting
Troubleshooting ReliaTel™ outputs, and all of the external controls (relays,
contactors, etc.) that the RTRM outputs energize, for
Controls each respective mode. Proceed to Step 6.
WA R N I N G 6. Step the system through all of the available modes,
and verify operation of all outputs, controls, and
Li ve Electrical Components! modes. If a problem in operation is noted in any
Fai l ure t o fol l ow al l e le c tr ic a l s af et y pr ec a uti on s mode, you may leave the system in that mode for
when exposed to li ve electrical components could up to one hour while troubleshooting. Refer to the
r e s u l t i n d e a t h o r s e r i o u s i n j u r y. sequence of operations for each mode, to assist in
When it is necessary to work with li ve electrical verifying proper operation. Make the necessary
components, have a qualified licensed electrician repairs and proceed to Step 7 and Step 8.
or other indi vidual who has been properly trained
7. If no abnormal operating conditions appear in the
in handling li ve electrical components perform
test mode, exit the test mode by turning the power
these tasks.
“O ff” at the main power disconnect switch.
The RTRM has the ability to provide the service 8. Refer to the individual component test procedures if
personnel with some unit diagnostics and system other microelectronic components are suspect.
status information.
Before turning the main power disconnect switch “O ff,” System Status Checkout
follow the steps below to check the ReliaTel™
Refrigeration Module (RTRM). All diagnostics & system Procedure
status information stored in the RTRM will be lost when “ Sy s t e m S t a t u s ” is checked by using one of the
the main power is turned “O ff”. following two methods:
To prevent injury or death from electrocution, it is the
responsibility of the technician to recognize this hazard Method 1
and use extreme care when performing service
If the Zone Sensor Module (ZSM) is equipped with a
procedures with the electrical power energized.
remote panel with LED status indication, you can check
N o t e : The J6 & J7 screw terminals must be tightened the unit within the space. If the ZSM does not have
in order to accurately measure voltage in the LED’s, use “Method 2,” p. 39. BAYSENS010B,
required steps. BAYSENS011B, BAYSENS119A, BAYSENS020A,
1. Verify that the system LED on the RTRM is burning BAYSENS021A, BAYSENS023A, BAYSENS109 and
continuously. If the LED is lit, go to Step 3. BAYSENS110 all have the remote panel indication
feature. The LED descriptions are listed below.
2. If the LED is not lit, verify that 24 VAC is present
between J1-1 and J1-2. If 24 VAC is present, • L E D 1 ( Sy s t e m )
proceed to Step 3. If 24 VAC is not present, check – “O n ” during normal operation.
the unit main power supply, check transformer
– “O ff” if a system failure occurs or the LED fails.
(TNS1). Proceed to Step 3 if necessary.
– “ F l a s h i n g ” indicates test mode
3. Utilizing “Method 1,” p. 38 or “Method 2,” p. 39 in
the System Status Checkout Procedure section, • LED 2 (Heat)
check the following: – “O n ” when the heat cycle is operating.
• System status – “O ff” when the heat cycle terminates or the LED
• Heating status fails.
• Cooling status – “ F l a s h i n g ” indicates a heating failure.
N o t e : If a System failure is indicated, proceed to • LED 3 (Cool)
Step 4. If no failures are indicated, proceed to
Step 5. – “O n ” when the cooling cycle is operating.
4. If a System failure is indicated, recheck Step 1 and – “O ff” when the cooling cycle terminates or the
Step 2. If the LED is not lit in Step 1, and 24 VAC is LED fails.
present in Step 2, then the RTRM has failed. – “ F l a s h i n g ” indicates a cooling failure.
Replace the RTRM.
The following information describes the complete
5. If no failures are indicated, use one of the TEST listing of failure indication causes.
mode procedures described in the “Service Test
Modes chapter,” p. 37 to start the unit. This
procedure will allow you to check all of the RTRM
38 SSP-SVX14D-EN
Tr o u b l e s h o o t i n g
SSP-SVX14D-EN 39
Tr o u b l e s h o o t i n g
Range = 100 to 900 Ohms approximate Test 3 - System Mode and Fan Selection
H e a t S P = Terminals 2 and 5 The combined resistance of the M O D E selection switch
Range = 100 to 900 Ohms approximate and the FA N selection switch can be measured
between terminals 2 and 4 on the Zone Sensor. The
possible switch combinations are listed in Table 16, p.
40 with their corresponding resistance values.
Test 4 - LED Indicator Test (SYS ON, high resistance in both directions, LED is open. If low in
HEAT, & COOL) both directions, LED is shorted.
WA R N I N G Method 3
To test LED’s with ZSM connected to unit, test voltages
Li ve Electrical Components! at LED terminals on ZSM. A measurement of 32 VDC,
Fai l ure t o fol l ow al l e le c tr ic a l s af et y pr ec a uti on s across an unlit LED, means the LED has failed.
when exposed to li ve electrical components could
r e s u l t i n d e a t h o r s e r i o u s i n j u r y. I m p o rt a n t : Measurements should be made from LED
common (ZSM terminal 6 to respective LED
When it is necessary to work with li ve electrical
terminal).
components, have a qualified licensed electrician
or other indi vidual who has been properly trained
in handling li ve electrical components perform Programmable & Digital Zone
these tasks.
Sensor Test
Method 1 Testing Serial Communication Voltage
Testing the LED using a meter with diode test function.
1. Verify 24 VAC is present between terminals J6-14 &
Test both forward and reverse bias. Forward bias
J6-11.
should measure a voltage drop of 1.5 to 2.5 volts,
depending on your meter. Reverse bias will show an
Over Load, or open circuit indication if LED is
functional.
Method 2
Testing the LED with an analog Ohmmeter. Connect
Ohmmeter across LED in one direction, then reverse
the leads for the opposite direction. The LED should
have at least 100 times more resistance in reverse
direction, as compared with the forward direction. If
40 SSP-SVX14D-EN
Tr o u b l e s h o o t i n g
SSP-SVX14D-EN 41
Maintenance
WA R N I N G Remove any accumulation of dust and/or dirt from
the unit casing.
H a z a r d o u s Vo l t a g e w / C a p a c i t o r s !
Remove corrosion from any surface and repaint.
F a i l u r e t o d i s c o n n e c t p o w e r a n d d i s ch a r g e
Check the gasket around the control panel door to
capacitor s before servicing could result in death or
ensure it fits correctly and is in good condition to
s e r i o u s i n j u r y. prevent water leakage.
D i s c o n n e c t a l l e l e c t r i c p o w e r, i n c l u d i n g r e m o t e
d i s c o n n e c t s a n d d i s ch a r g e a l l m o t o r s t a rt / r u n Inspect the control panel wiring to ensure that all
c a p a c i t o r s b e f o r e s e r v i c i n g . F o l l o w p r o p e r l o ck o u t / connections are tight and that the insulation is
tagout procedures to ensure the power cannot be intact.
i n a d v e rt e n t l y e n e r g i z e d . F o r v a r i a b l e f r e q u e n c y N o t e : Condenser fan motors are permanently
dri ves or other energy storing components lubricated.
p r o v i d e d b y Tr a n e o r o t h e r s , r e f e r t o t h e
Check refrigerant piping and fittings for leaks
a p p r o p r i a t e m a n u f a c t u r e r ’s l i t e r a t u r e f o r
a l l o w a b l e w a i t i n g p e r i o d s f o r d i s ch a r g e o f Inspect the condenser coils for dirt and debris. If the
c a p a c i t o r s . Ve r i f y w i t h a n a p p r o p r i a t e v o l t m e t e r coils appear dirty, clean them.
t h a t a l l c a p a c i t o r s h a v e d i s ch a r g e d .
For ad di ti on al i n for m at io n rega rdi ng t he s a fe Coil Cleaning
d i s ch a r g e o f c a p a c i t o r s , s e e P R O D - S V B 0 6 A - E N .
Regular coil maintenance, including annual cleaning-
enhances the unit's operating efficiency by minimizing:
N OT I C E • compressor head pressure and amperage draw
O p e r a t i n g U n d e r Va c u u m ! • water carryover
Fai l ure t o fol l ow t he se in st ruc t io ns w il l r es ul t i n • fan brake horsepower
compressor failure. • static pressure losses
Do not operate or apply power to the compressor At least once each year — or more often if the unit is
while under a vacuum. located in a “dirty” environment — clean the coil using
Perform all of the indicated maintenance procedures at the instructions outlined below. Be sure to follow these
the intervals scheduled. This will prolong the life of the instructions as closely as possible to avoid damaging
unit and reduce the possibility of costly equipment the coils.
failure.
Tube and Fin
Monthly N o t e : To clean refrigerant coils, use a soft brush and a
sprayer. Contact your local Parts Center for
Conduct the following maintenance inspections once appropriate detergents.
per month.
1. Remove enough panels from the unit to gain safe
Check unit wiring to ensure all connections are tight access to coil.
and that the wiring insulation is intact.
2. Straighten any bent coil fins with a fin comb.
Inspect the condenser coils for dirt and debris. If the
3. Remove loose dirt and debris from both sides of the
coils appear dirty, clean them.
coil with a soft brush.
With the unit operating in the cooling mode, check
4. Mix the detergent with water according to the
the suction and discharge pressures and compare
manufacturer's instructions. If desired, heat the
them with Pressure Curve values in unit Service
solution to 150° F maximum to improve its
Facts. Record these readings on the “Maintenance
cleansing capability.
Log,” p. 44.
5. Pour the cleaning solution into the sprayer.
Annually (Cooling Season) 6. Spray the leaving-airflow side of the coil first; then
spray the opposite side of the coil. Allow the
The following maintenance procedures must be cleaning solution to stand on the coil for five
performed at the beginning of each cooling season to minutes.
ensure efficient unit operation.
7. Rinse both sides of the coil with cool, clean water.
Perform all of the monthly maintenance
8. Inspect both sides of the coil; if it still appears to be
inspections.
dirty, repeat Step 7 and 8.
With the unit operating, check unit superheat and
9. Reinstall all of the components and panels removed
record the reading in the “Maintenance Log,” p. 44.
42 SSP-SVX14D-EN
Maintenance
in Step 1; then restore power to the unit. inadvertently bent during the cleaning process.
10. Using a fin comb, straighten any coil fins that were
SSP-SVX14D-EN 43
44
Superheat (°F) Subcooling (°F)
Evaporator Entering Air Compressor (at compressor) (at service valve)
Maintenance Log
Note: Perform each inspection once per month (during cooling season) while unit is operating
SSP-SVX14D-EN
Wiring Diagram Matrix
Table 17. Wiring schematics R-410A heat pump
Connection
Model Refrigerant Schematics
Ton Voltage Hz Ph Diagrams
Number Circuit
ReliaTel ReliaTel
TWA061DD 5 Single 380-415 50 3 23130406 23130419
TWA073D3 6 Single 208-230 60 3 23130406 23130419
TWA073D4 6 Single 460 60 3 23130406 23130419
TWA073DW 6 Single 575 60 3 23130406 23130419
TWA073DK 6 Single 380 60 3 23130406 23130419
TWA076DD 6.25 Single 380-415 50 3 23130406 23130419
TWA090D3 7.5 Single 208-230 60 3 23130406 23130419
TWA090D4 7.5 Single 460 60 3 23130406 23130419
TWA090DW 7.5 Single 575 60 3 23130406 23130419
TWA090DK 7.5 Single 380 60 3 23130406 23130419
TWA101DD 8.33 Single 380-415 50 3 23130406 23130419
TWA120D3 10 Single 208-230 60 3 12131689 23130420DRW
TWA120D4 10 Single 460 60 3 23130406 23130419
TWA120DW 10 Single 575 60 3 23130406 23130419
TWA120DK 10 Single 380 60 3 23130406 23130419
TWA156ED 13 Dual 380-415 50 3 23130406 23130429
TWA180E3 15 Dual 208-230 60 3 23130406 23130429
TWA180E4 15 Dual 460 60 3 23130406 23130429
TWA180EW 15 Dual 575 60 3 23130406 23130429
TWA180EK 15 Dual 380 60 3 23130406 23130429
TWA201ED 16.7 Dual 380-415 50 3 23130406 23130429
TWA240E3 20 Dual 208-230 60 3 12131689 12131702
TWA240E4 20 Dual 460 60 3 23130406 23130429
TWA240EW 20 Dual 575 60 3 23130406 23130429
TWA240EK 20 Dual 380 60 3 23130406 23130429
SSP-SVX14D-EN 45
Notes
46 SSP-SVX14D-EN
Notes
SSP-SVX14D-EN 47
Notes
The manufacturer optimizes the performance of homes and buildings around the world. A business of Ingersoll Rand,
the leader in creating and sustaining safe, comfortable and energy efficient environments, the manufacturer offers a
broad portfolio of advanced controls and HVAC systems, comprehensive building services, and parts. For more
information, visit www.IRCO.com.
The manufacturer has a policy of continuous product and product data improvements and reserves the right to change design and specifications without notice.
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SSP-SVX14D-EN 14 Aug 2015 We are committed to using environmentally
Supersedes SSP-SVX14C-EN (January 2014) conscious print practices that reduce waste.