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FASTON
Terminals and Connectors
TYCO ELECTRONICS TECHNOLOGY PORTFOLIO
1 All specifications subject to change. Consult Tyco Electronics for latest specifications.
FASTON Terminals and Connectors Catalogue 7-1773445-2
Revised 01-07
Contents
All specifications subject to change. Consult Tyco Electronics for latest specifications. 2
FASTON Terminals and Connectors Catalogue 7-1773445-2
Revised 01-07
Introduction
Introduction
The Tyco Electronics FASTON
Terminals product line includes
E-SPRING CONTACT Receptacles,
Positive Lock and FASTIN-FASTON
Receptacles and Tabs, specifically
designed for quick connections. For
information on PIDG FASTON,
Ultra-Fast, Ultra-Fast Plus and
Ultra-Pod fully insulated FASTON
terminals, please consult Tyco
Electronics Catalogue No. 82004 -
FASTON Terminals (insulated and
uninsulated) or visit our electronic
catalogue: www.tycoelectronics.com
Technical Features
Material and Finishes
Generally, the various materials and
finishes available for Tyco Electronics
FASTON products should be chosen FASTON Receptacles FASTON Printed Circuit Board Tabs
according to the operating tempera-
ture. The corrosion factor is also
important. Final contact selection
should consider the application and
the wire size range.
Brass, phosphor bronze and steel are
the normal materials for Tyco
Electronics FASTON Terminals.
Various finishes are available.*
Test Specifications
All Tyco Electronics FASTON
products are rigorously and
extensively tested in our testing
laboratories. The testing is done
under the hardest application
conditions and meet all the require-
ments set for each individual
product, in some cases even
exceeding these requirements.
Temperature Rise and Millivolt
Drop
The temperature rise and millivolt FASTIN-FASTON Product Line FASTIN-FASTON RAST 5 Connectors
drop characteristics are the lowest in
the industry. They exceed all safety
requirements and exhibit extreme
stability during extended time tests.
Resistance to Oxidation and
Corrosion
Intimate contact between the inner
barrel walls and conductor surfaces
become an almost homogeneous
mass when subjected to the control-
led dimensions of the matched
crimping tool, resulting in inhibition
of corrosion and oxidation. Long lift
operation with low temperature and
low millivolt drop is further assured
by the quality of plating used on the
terminal itself.
Tensile Strength
Normally the tensile strength is 70%
to 100% greater than the force
required to disconnect the tab from
the receptacles. Therefore this E-SPRING CONTACT Receptacles Positive Lock Receptacles
satisfies most safety requirements.
Vibration Resistance
The insulation support of Tyco
Electronics FASTON contacts fully
insures reliable vibration resistance * In this Catalogue, finishes are intended as pre-plated materials or post-plating finishing.
in the crimp area. See drawings for details
3 All specifications subject to change. Consult Tyco Electronics for latest specifications.
FASTON Terminals and Connectors Catalogue 7-1773445-2
Revised 01-07
At Tyco Electronics, we’re ready to support your RoHS requirements. We’ve assessed more than 1.5 million end items/components for
RoHS compliance, and issued new part numbers where any change was required to eliminate the restricted materials. Part numbers in this
catalogue are identified as:
RoHS Compliant
Part numbers in this catalogue are RoHS Compliant, unless marked otherwise.
These products comply with European Union Directive 2002/95/EC as amended 1 January 2006 that restricts the use of lead, mercury,
cadmium, hexavalent chromium, PBB, and PBDE in certain electrical and electronic products sold into the EU as of 1 July 2006.
Note: For purposes of this Catalogue, included within the definition of RoHS Compliant are products that are clearly “Out of Scope” of the
RoHS Directive such as hand tools and other non-electrical accessories.
Non-RoHS Compliant
These part numbers are identified with a “” symbol. These products do not comply with the material restrictions of the European Union
Directive 2002/95/EC.
5 of 6 Compliant
A “” symbol identifies these part numbers. These products do not fully comply with the European Union Directive 2002/95/EC because
they contain lead in solderable interfaces (they do not contain any of the other five restricted substances above allowable limits). However,
these products may be suitable for use in RoHS applications where there is an application-based exception for lead in solders, such as the
server, storage, or networking infrastructure exemption.
Note: Information regarding RoHS compliance is provided based on reasonable inquiry of our suppliers and represents our current actual
knowledge based on the information provided by our suppliers. This information is subject to change. For latest compliance status, refer to
our website referenced below.
So whatever your questions when it comes to RoHS, we’ve got the answers at www.tycoelectronics.com/leadfree
All specifications subject to change. Consult Tyco Electronics for latest specifications. 4
FASTON Terminals and Connectors Catalogue 7-1773445-2
FASTON Connection System Revised 01-07
Introduction
Product Facts
■ Straight, right-angle and
receptacle-tab combinations
available.
■ Receptacles available for
6.3 - 4.8 - 2.8 mm tab size
(.250- .187- .110 Series).
■ Receptacles mate with 0.5
and 0.8 mm thick tabs.
■ Low insertion force (LIF)
receptacles available.
■ IEC 60335-1, Glow Wire
750° NO FLAME Housings
available.
■ RoHS compliant.
5 All specifications subject to change. Consult Tyco Electronics for latest specifications.
FASTON Terminals and Connectors Catalogue 7-1773445-2
Revised 01-07
Straight Receptacles
6.3 mm (.250 Series)
W E L
A - Standard Series
Dimensions
Wire Insulation Tab Material
(mm) Part
Style Range Diameter Thk and
(mm2 ) (mm) (mm) Finish Number
W L E
Brass 280000-7
Brass-Tin Plated 280000-6
0.3-0.8 2.3-3.3 0.8 Ph. Bronze 7.6 19.1 7.7 140760-4
Ph. Bronze-Tin Plated 140760-2
Steel-Nickel Plated 160389-3
Brass 5-160432-3
Brass-Tin Plated 5-160432-4
Brass-Silver Plated 5-160432-7
0.5-1.5 2.3-3.3 0.8 Ph. Bronze 7.6 19.1 7.7 6-160432-4
Ph. Bronze-Tin Plated 6-160432-0
Steel-Nickel Plated 6-160432-3
A Nickel Silver 160807-2
Brass 2-160256-1
Brass-Tin Plated 280001-9
Brass-Tin Plated 2-160256-2
Brass-Silver Plated 4-160256-7
1.0-2.5 3.0-4.3 0.8 Ph. Bronze 4-160256-5
Ph. Bronze-Tin Plated 3-160256-1
Ph. Bronze-Silver Plated 4-160256-6
Steel-Nickel Plated 4-160256-2
Nickel Silver 160808-2
Brass 180363-1
Brass-Tin Plated 180363-2
4.0-6.0 3.81-5.1 0.8
Ph. Bronze 2-160301-9
Ph. Bronze-Tin Plated 1-160301-9
Related to DIN 46247
Straight Receptacles
LIF - Low Insertion Force
6.3 mm (.250 Series)
Dimensions
Wire Insulation Tab Material
(mm) Part
Style Range Diameter Thk and
Number
(mm2 ) (mm) (mm) Finish W L E
Brass 336235-11
0.3-0.8 2.3-3.3 0.8 7.6 17.1 7.7
Brass-Tin Plated 336235-31
Brass 100495-1
0.5-1.5 2.3-3.3 0.8 Brass-Tin Plated 7.6 19.1 7.7 100495-2
B Ph. Bronze-Tin Plated 100495-4
Brass-Tin Plated 100570-2
Ph. Bronze-Tin Plated 7.6 19.1 7.7 100605-7
1.0-2.5 3.0-4.3 0.8 Steel-Nickel Plated 63674-1
Brass 336236-11
Brass-Tin Plated 336236-31
1
Alternate design features - see drawing for details
All specifications subject to change. Consult Tyco Electronics for latest specifications. 6
FASTON Terminals and Connectors Catalogue 7-1773445-2
Revised 01-07
Dimensions
Wire Insulation Tab Material
(mm) Part
Style Range Diameter Thickness and
(mm2 ) (mm) (mm) Finish Number
W L E
Brass 61988-1
0.3-0.8 1.5-2.8 0.8 7.6 19.6 7.7
Brass-Tin Plated 61988-2
Brass 160739-1
C
A
Brass-Tin Plated 160739-2
0.8-2.5 3.0-4.3 0.8 7.6 20.1 7.7
Ph. Bronze-Tin Plated 160739-4
Steel Nickel Plated 160739-6
Related to DIN 46345
L
Flag Receptacles
6.3 mm (.250 Series)
E L
W
W E
D E
Dimensions
Wire Insulation Tab Material
(mm) Part
Style Range Diameter Thickness and
(mm2 ) (mm) (mm) Finish Number
W L E
Brass 280050-1
Brass-Tin Plated 280050-2
0.5-1.5 2.3-3.3 0.8 Ph. Bronze 7.6 15.5 7.6 280050-4
Ph. Bronze-Tin Plated 280050-7
Steel-Nickel Plated 280050-3
D
Brass 180464-1
Brass-Tin Plated 180464-2
Brass-Silver Plated 180464-9
1.0-2.5 2.4-3.8 0.8 7.6 15.5 7.6
Ph. Bronze 2-180464-4
Ph. Bronze-Tin Plated 180464-5
Steel-Nickel Plated 63963-1
E Brass 151321-1
0.8-2.5 3.0-4.3 0.8 7.6 16.0 7.6
Brass-Tin Plated 151321-2
Related to DIN 46346 form A (D Style)
7 All specifications subject to change. Consult Tyco Electronics for latest specifications.
FASTON Terminals and Connectors Catalogue 7-1773445-2
Revised 01-07
Straight Receptacles
4.8 mm (.187 Series)
Dimensions
Wire Insulation Tab Material
(mm) Part
Style Range Diameter Thickness and
(mm2 ) (mm) (mm) Finish Number
W L E
Brass 6-160430-6
Brass-Tin Plated 5-160430-7
0.5-1.5 2.3-3.3 0.8 5.6 15.0 6.3
Ph. Bronze-Tin Plated 5-160430-6
Steel-Nickel Plated 5-160430-4
Brass 5-160429-1
Brass-Tin Plated 5-160429-2
1.0-2.5 3.0-4.3 0.8 5.6 15.0 6.3
Ph. Bronze-Tin Plated 5-160429-6
A
Steel-Nickel Plated 5-160429-4
Brass 5-160433-1
Brass-Tin Plated 5-160433-6
0.5-1.5 2.3-3.3 0.5 Ph. Bronze-Tin Plated 5.6 15.0 6.3 6-160433-5
Steel-Nickel Plated 5-160433-4
Brass-Tin Plated 170037-9
Brass-Tin Plated 5.6 15.0 6.3 5-160431-2
Brass 5.6 15.0 6.3 338011-1
Brass-Tin Plated 100494-2
B Brass-Tin Plated 100651-2
5.6 15.0 6.3
Brass 63475-1
0.5-1.3 3.0-4.3 0.8
Brass-Tin Plated 63475-2
Receptacle and
Tab Combinations
4.8 mm (.187 Series)
W E L
Dimensions
Wire Insulation Tab Material
(mm) Part
Style Range Diameter Thickness and
(mm2 ) (mm) (mm) Finish Number
W L E
Brass 63646-1
0.8
Brass-Tin Plated 63646-2
0.5-1.5 2.3-3.3 5.7 15.6 5.7
C Brass 62026-1
0.5
Brass-Tin Plated 62026-2
1.0-2.5 2.8-4.0 0.5 Brass-Tin Plated 5.7 15.6 5.7 1217151-1
Flag Receptacles
4.8 mm (.187 Series)
L E W
Dimensions
Wire Insulation Tab Material
(mm) Part
Style Range Diameter Thickness and
(mm2 ) (mm) (mm) Finish Number
W L E
D Brass 150699-1
0.5-1.5 2.8-4.3 0.8 5.6 13.5 6.3
Brass-Tin Plated 150699-2
All specifications subject to change. Consult Tyco Electronics for latest specifications. 8
FASTON Terminals and Connectors Catalogue 7-1773445-2
Revised 01-07
Straight Receptacles
2.8 mm (.110 Series)
E L
W
Dimensions
Wire Insulation Tab Material
(mm) Part
Style Range Diameter Thickness and
(mm2 ) (mm) (mm) Finish Number
W L E
Brass 160597-1
0.05-0.15 0.8-1.3 0.5
Brass-Tin Plated 160597-4
Brass-Tin Plated 160666-5
0.15-0.35 0.9-1.6 Brass 160772-1
Brass-Tin Plated 160772-3
Brass-Tin Plated 3.7 16.1 6.3 140716-2
Brass 150500-1
Brass-Tin Plated 150500-2
3.7 15.4 6.3
Brass 150545-1
Brass-Tin Plated 150545-2
Brass 5-160316-1
Brass-Tin Plated 5-160316-2
0.3-0.5 1.3-2.0 3.7 14.0 6.3
A Brass 5-160303-1
Brass-Tin Plated 5-160303-2
Brass 140717-1
0.3-0.8 1.5-2.5 0.5 3.7 16.1 6.3
Brass-Tin Plated 140717-2
Brass 140825-1
0.3-1.0 1.2-2.5 0.8 3.7 16.1 6.3
Brass-Tin Plated 140825-2
Brass 160484-1
Brass-Tin Plated 160484-4
0.5-1.0 2.0-3.0 3.7 14.0 6.3
Brass 5-160555-1
Brass-Tin Plated 5-160555-2
Brass 180437-1
Brass-Tin Plated 180437-2
0.5-1.5 1.5-2.8 3.7 14.0 6.3
Brass 180423-1
Brass-Tin Plated 180423-2
Related to DIN 46247
B C
Dimensions
Wire Insulation Tab Material
(mm) Part
Style Range Diameter Thickness and
(mm2 ) (mm) (mm) Finish Number
W L E
Brass 141352-1
0.5
B Brass-Tin Plated 141352-2
0.3-0.8 1.7-2.6 3.8 11.7 4.6
Brass 141352-3
0.8
Brass-Tin Plated 141352-4
Brass 62003-1
1.5-2.5 0.5
C Brass-Tin Plated 62003-2
0.3-0.8 3.8 16.0 6.3
Brass 63961-1
2.0-3.0 0.8
Brass-Tin Plated 1217145-1
9 All specifications subject to change. Consult Tyco Electronics for latest specifications.
FASTON Terminals and Connectors Catalogue 7-1773445-2
Revised 01-07
Dimensions
(mm) Part
Style Size Material Colour UL 94 Note
Number
W L H
All specifications subject to change. Consult Tyco Electronics for latest specifications. 10
FASTON Terminals and Connectors Catalogue 7-1773445-2
Revised 01-07
T
T T
B
E E L
B B
L
L L
A B C D
Dimensions
Stud Material
(mm) Part
Style Angle Diameter and
(mm) Finish Number
B L E T
N O P
Dimensions
Material
(mm) Part
Style and
Finish Number
W L E T
11 All specifications subject to change. Consult Tyco Electronics for latest specifications.
FASTON Terminals and Connectors Catalogue 7-1773445-2
Revised 01-07
L W
A B
Dimensions
Stud Material
(mm) Part
Style Diameter and
(mm) Finish Number
W L E T
C D
Dimensions
Tab Material
(mm) Part
Style Thickness and
(mm) Finish Number
W L T
All specifications subject to change. Consult Tyco Electronics for latest specifications. 12
FASTON Terminals and Connectors Catalogue 7-1773445-2
E-SPRING CONTACT Receptacles Revised 01-07
Introduction
Product Facts
■ For 6.35 x 0.8 mm tabs
Low insertion energy:
(1st insertion force 35N.
max.).
■ Robust design:
45N. min. (1st extraction)
25N. min. (8th extraction)
20N. min. (10th extraction)
■ Complies with CEI
760/EN61210 / DIN 46249
norms.
■ UL approved.
■ According to VDE 0613
Norm.
■ IEC 60335-1, Glow Wire
750° NO FLAME Housings
available.
■ RoHS Compliant.
Easy Insertion and great robustness Minimum effort for the operator Maximum current vs temperature
Functional features of the The energy to insert the E-SPRING CONTACT 1.5mm2, pre-tinned brass terminal.
E-SPRING CONTACT Receptacles Receptacle is 50% of that to insert a Test has been performed in ambiental temperature
FASTON Receptacle
13 All specifications subject to change. Consult Tyco Electronics for latest specifications.
FASTON Terminals and Connectors Catalogue 7-1773445-2
Revised 01-07
Straight Receptacles
6.3 mm (.250 Series)
3.2 16.8
7.8
Brass 336074-1
Brass-Tin Plated 336074-3
Brass 336075-1
Brass-Tin Plated 336075-3
Steel-Nickel Plated 336075-5
Brass 336076-1
Brass-Tin Plated 336076-3
Steel-Nickel Plated 336076-5
Straight Housing
6.3 mm (.250 Series)
Insulation
Diameter Material Colour Part
UL 94 Note
(mm) Number
Natural V2 - 336524-1
Black V2 - 336524-2
Natural V0 - 1-336524-1
Black V0 - 1-336524-2
Dark Grey V2 GWT 750° No Flame 2-336524-3
All specifications subject to change. Consult Tyco Electronics for latest specifications. 14
FASTON Terminals and Connectors Catalogue 7-1773445-2
FASTIN-FASTON Connection System Revised 01-07
Introduction
Product Facts
■ Used for single and multiple
connections.
■ Receptacles and tabs availa-
ble for 6.3, 4.8 and
2.8 mm size (.250 -.187
and .110 Series)
■ Receptacles mate with
0.5 and 0.8 thick tabs.
■ IEC 60335-1, Glow Wire
750° NO FLAME Housings
available.
■ RoHS Compliant.
Performance Data
Current Rating:
20A max with 2.5 mm2 wire size.
Technical Documents
Product Specifications:
108-20020 FASTIN-FASTON
Product Line
Application Specifications: Tyco Electronics FASTIN-FASTON Locking Contacts
114-20021 FASTIN-FASTON connectors offer the advantage Receptacles and tabs in
Product Line
of the FASTON Receptacles tech- this version comply fully with
114-20011 FASTIN-FASTON
nology in multiple applications. the FASTON Receptacles
Product Line 4.8 mm
In wiring harnesses, they are mainly product technology. The only
(.187 Series)
used as multiposition and coupling difference is the addition of
connectors. a locking lance, which ensures
Up to 8 position connectors can be firm retention of contacts when
mated in one operation with a snapped into housings.
maximum of 20 leads terminated. Wiring harnesses prefabricated
with male or female connectors
can be easily connected to
mating counterparts, even if
manufacturing occurred at a
different site.
Any application of this techno-
logy leads to essential time
savings in final assembly.
15 All specifications subject to change. Consult Tyco Electronics for latest specifications.
FASTON Terminals and Connectors Catalogue 7-1773445-2
Revised 01-07
Dimensions
Tab Wire Insulation Material
(mm) Part
Style Thickness Range Diameter and
(mm) (mm2 ) (mm) Finish Number
W L E
Brass 280095-1
0.3-0.8 2.2-3.2
Brass-Tin Plated 280095-2
Brass-Tin Plated 160928-2
0.5-1.0 1.4-2.3 Ph. Bronze 160928-3
Ph. Bronze-Tin Plated 160928-4
Brass 5-160526-6
Brass-Tin Plated 5-160526-7
Brass-Silver Plated 6-160526-1
Ph. Bronze-Tin Plated 5-160526-9
Brass 42100-1
Brass-Tin Plated 42100-2
Brass 6-160448-0
A 0.8 Brass-Tin Plated 7.4 19.2 7.8 6-160448-5
Brass-Silver Plated 6-160448-6
Ph. Bronze 6-160448-1
Ph. Bronze-Tin Plated 6-160448-2
Ph. Bronze-Silver Plated 6-160448-3
Brass-Tin Plated 160927-2
Ph. Bronze 160927-3
Ph. Bronze-Tin Plated 160927-4
Brass 180351-1
Brass-Tin Plated 180351-2
Brass-Silver Plated 180351-6
Ph. Bronze 180351-3
Ph. Bronze-Tin Plated 180351-5
Brass-Tin Plated 160860-2
0.5-1.0 1.4-2.3 Ph. Bronze 160860-3
Ph. Bronze-Tin Plated 160860-4
Brass 160870-1
Ph. Bronze 160870-3
Brass 5-160558-1
Brass-Tin Plated 5-160558-2
Ph. Bronze-Tin Plated 5-160558-9
Ph. Bronze-Silver Plated 6-160558-0
Brass 42281-1
Brass-Tin Plated 42281-2
B 0.8 Brass-Tin Plated 7.4 19.2 7.8 5-160446-5
Brass-Silver Plated 5-160446-6
1.0-2.5 3.1-4.1 Ph. Bronze 5-160446-1
Ph. Bronze-Tin Plated 5-160446-2
Ph. Bronze-Silver Plated 5-160446-8
Brass-Tin Plated 160917-2
1.0-2.5 2.1-3.1 Ph. Bronze 160917-3
Ph. Bronze-Tin Plated 160917-4
Ph. Bronze 160913-3
2.5-4.0 3.3-4.5
Ph. Bronze-Tin Plated 160913-4
Brass-Tin Plated 160914-2
4.0-6.0 4.0-5.2 Ph. Bronze 160914-3
Ph. Bronze-Tin Plated 160914-4
Related to DIN 46340
Type B suggested for connections with less than 4 contacts
All specifications subject to change. Consult Tyco Electronics for latest specifications. 16
FASTON Terminals and Connectors Catalogue 7-1773445-2
Revised 01-07
E
L
Dimensions
Tab Wire Insulation Material
(mm) Part
Style Thickness Range Diameter and
(mm) (mm2 ) (mm) Finish Number
W L E
17 All specifications subject to change. Consult Tyco Electronics for latest specifications.
FASTON Terminals and Connectors Catalogue 7-1773445-2
Revised 01-07
Dimensions
Wire Insulation Tab Material
(mm) Part
Style Range Diameter Thickness and
(mm2 ) (mm) (mm) Finish Number
W L E
Brass 1-282186-3
0.3-0.8 1.2-1.8 0.8
Brass-Tin Plated 1-282186-1
Brass 1-293041-1
0.3-1.0 2.3 max 0.8 6.3 27.0 15.8
Brass-Tin Plated 1-293041-2
Brass 42098-1
Brass-Tin Plated 42098-2
A 0.8-2.5 3.0-4.0 0.8 Ph. Bronze 6.3 28.0 15.8 160450-1
Ph. Bronze-Tin Plated 160450-2
Ph. Bronze-Silver Plated 160450-3
Brass 180352-1
Brass-Tin Plated 180352-2
4.0-6.0 3.4-5.1 0.8 Brass-Silver Plated 6.3 28.0 15.8 180352-6
Ph. Bronze 180352-3
Ph. Bronze-Tin Plated 180352-5
Ph. Bronze-Tin Plated 160691-4
0.3-0.8 2.2-3.2 0.8 6.3 28.0 15.8
Brass-Silver Plated 160691-5
Brass 293041-1
0.3-1.0 2.3 max 0.8 6.3 27.0 15.8
Brass-Tin Plated 293041-2
Ph. Bronze 160859-6
Ph. Bronze-Tin Plated 6.3 28.0 15.8 160859-4
Ph. Bronze-Silver Plated 160859-5
Brass 1-280081-1
Brass-Tin Plated 1-280081-2
B 0.8-2.5 4.0 max 0.8 Brass-Silver Plated 6.3 28.0 15.8 1-280081-0
Ph. Bronze 280081-3
Ph. Bronze-Tin Plated 280081-7
Brass-Tin Plated 444152-2
1.0-2.5 2.2-3.0 0.8 Ph. Bronze 6.3 28.0 15.8 928962-3
Ph. Bronze-Tin Plated 928962-4
Brass 280080-1
Brass-Tin Plated 280080-2
4.0-6.0 3.4-5.1 0.8 Brass-Silver Plated 6.3 28.0 15.8 280080-5
Ph. Bronze 280080-6
Ph. Bronze-Tin Plated 280080-4
Related to DIN 46343
Dimensions
Wire Insulation Tab Material
(mm) Part
Style Range Diameter Thickness and
(mm2 ) (mm) (mm) Finish Number
W L E
B 0.1 - 0.6 1.4-2.1 0.8 Brass-Tin Plated 6.3 28.8 15.8 141051-2
B 0.7 - 2.0 2.2-3.3 0.8 Brass 6.3 28.8 15.8 1814988-1
All specifications subject to change. Consult Tyco Electronics for latest specifications. 18
FASTON Terminals and Connectors Catalogue 7-1773445-2
Revised 01-07
L
W
Dimensions
Wire Insulation Tab Material
(mm) Part
Style Range Diameter Thickness and
(mm2 ) (mm) (mm) Finish Number
W L E
L
W
Dimensions
Wire Insulation Tab Material
(mm) Part
Style Range Diameter Thickness and
(mm2 ) (mm) (mm) Finish Number
W L E
19 All specifications subject to change. Consult Tyco Electronics for latest specifications.
FASTON Terminals and Connectors Catalogue 7-1773445-2
Revised 01-07
Dimensions
Wire Insulation Tab Material
(mm) Part
Style Range Diameter Thickness and
(mm2 ) (mm) (mm) Finish Number
W L E
Brass 160366-1
0.3-0.6 1.3-2.0
Brass-Tin Plated 160366-2
0.5 Brass-Tin Plated 160684-4
0.5-1.0 2.0-3.1 Ph. Bronze 3.7 14.0 6.3 160684-1
Ph. Bronze-Tin Plated 160684-2
0.05-0.14 0.8-1.3 Brass-Tin Plated 3.7 14.0 6.3 160409-2
Brass-Tin Plated 160922-2
0.2-2.5 1.0-1.6 3.7 14.0 6.3
Ph. Bronze 160922-3
A 0.2-0.5 1.5-2.0 Brass-Tin Plated 3.7 15.4 6.3 150571-2
Brass 160173-1
0.3-0.6 1.3-2.0 Brass-Tin Plated 3.7 14.0 6.3 160173-2
0.8
Ph. Bronze-Tin Plated 160173-7
1.4-2.3 Brass-Tin Plated 3.7 14.0 6.3 160864-2
0.5-1.0
3.3 max Brass-Tin Plated 3.7 14.0 6.3 737255-5
Brass-Tin Plated 160655-2
0.5-1.5 2.0-3.1 Ph. Bronze 3.7 14.0 6.3 160655-3
Ph. Bronze-Tin Plated 160655-4
Related to DIN 46340
A B C
Dimensions
Wire Insulation Tab Material
(mm) Part
Style Range Diameter Thickness and
(mm2 ) (mm) (mm) Finish Number
W L E
All specifications subject to change. Consult Tyco Electronics for latest specifications. 20
FASTON Terminals and Connectors Catalogue 7-1773445-2
Revised 01-07
Dimensions
(mm) Part
Style Material Colour UL 94 Note
Number
W L H
Natural V2 - 180905-0
Black V2 - 9.9 22.9 6.5 180905-5
A Polyamide Natural V2 GWT 750° No Flame 1-180905-0
Natural V2 - 925324-2
9.9 24.1 6.5
Black V2 - 925324-1
Natural V2 - 180916-0
B Polyamide Black V2 - 12.5 31.0 9.4 180916-5
Natural V2 GWT 750° No Flame 3-180916-0
Dimensions
(mm) Part
Style Material Colour UL 94 Note
Number
W L H
Natural V2 - 180907-0
C Polyamide Black V2 - 10.2 22.9 16.6 180907-5
Natural V0 GWT 750° No Flame 1-180907-0
Natural V2 - 180908-0
D Polyamide Black V2 - 12.7 31.1 20.1 180908-5
Natural V0 GWT 750° No Flame 880310-8
Dimensions
(mm) Part
Style Material Colour UL 94 Note
Number
W L H
Natural V2 - 180923-0
E Polyamide Black V2 - 12.5 22.9 10.0 180923-5
Natural V0 - 4-180923-0
Natural V2 - 180924-0
F Polyamide Black V2 - 15.2 31.5 13.2 180924-5
Natural V0 - 4-180924-0
21 All specifications subject to change. Consult Tyco Electronics for latest specifications.
FASTON Terminals and Connectors Catalogue 7-1773445-2
Revised 01-07
Receptacle Housings W
L
2 Positions
6.3 mm (.250 Series) H
7.2
I - Receptacle Housing
Dimensions
(mm) Part
Style Material Colour UL 94 Note
Number
W L H
Dimensions
(mm) Part
Style Material Colour UL 94 Note
Number
W L H
Natural V2 - 180941-0
G Polyamide Black V2 - 15.2 22.9 17.9 180941-5
Natural V2 GWT 750° No Flame 2-180941-0
Natural V2 - 180940-0
H Polyamide Black V2 - 15.2 31.8 19.9 180940-5
Natural V2 GWT 750° No Flame 2-180940-0
W W
L
L
Dimensions
(mm) Part
Style Material Colour UL 94 Note
Number
W L H
Natural V2 - 180900-0
L Polyamide Black V2 - 23.1 24.1 15.4 180900-5
Natural V0 GWT 750° No Flame 2-880110-0
LA Polyamide Natural V2 - 163120-0
Natural V2 - 180901-0
M Polyamide Black V2 - 26.2 31.5 16.5 180901-5
Natural V0 GWT 750° No Flame 2-626541-0
All specifications subject to change. Consult Tyco Electronics for latest specifications. 22
FASTON Terminals and Connectors Catalogue 7-1773445-2
Revised 01-07
Dimensions
(mm) Part
Style Material Colour UL 94 Note
Number
W L H
Natural V2 - 925276-0
28.5 24.3 16.8
Black V2 - 925276-1
M Polyamide Natural V2 - 280314-0
Black V2 - 28.5 24.3 15.4 280314-5
Natural V0 GWT 750° No Flame 2-880297-0
Natural V2 - 180906-0
N Polyamide Black V2 - 31.4 32.4 18.0 180906-5
Natural V0 GWT 750° No Flame 2-180906-0
W
Receptacle and Tab Housings
6 Positions, Panel Mount
6.3 mm (.250 Series)
H
L
Dimensions
(mm) Part
Style Material Colour UL 94 Note
Number
W L H
Natural V2 - 180904-0
O Polyamide Natural V2 - 37.2 24.3 16.8 163006-0
Natural V2 GWT 750° No Flame 1-163006-0
Natural V2 - 180948-0
P Polyamide Natural V2 GWT 750° No Flame 40.5 32.4 18.0 180948-8
Black V2 GWT 750° No Flame 180948-9
Dimensions
(mm) Part
Style Material Colour UL 94 Note
Number
W L H
23 All specifications subject to change. Consult Tyco Electronics for latest specifications.
FASTON Terminals and Connectors Catalogue 7-1773445-2
Revised 01-07
Dimensions
(mm) Part
Style Material Colour UL 94 Note
Number
W L H
Dimensions
(mm) Part
Style Material Colour UL 94 Note
Number
W L H
C Natural - - 626064-0
Polyamide 6.3 18.0 11.2
Natural V0 GWT 750° No Flame 1-626064-2
D Natural - - 626065-0
Polyamide 8.1 25.4 12.9
Natural V0 GWT 750° No Flame 1-626065-2
W
W
H
Receptacle and Tab Housings
3 Positions
2.8 mm (.110 Series) H
L
L
Dimensions
(mm) Part
Style Material Colour UL 94 Note
Number
W L H
Dimensions
(mm) Part
Style Material Colour UL 94 Note
Number
W L H
All specifications subject to change. Consult Tyco Electronics for latest specifications. 24
FASTON Terminals and Connectors Catalogue 7-1773445-2
FASTIN-FASTON Connection System - Tab Housings RAST 5 Revised 01-07
Introduction
Product Facts
■ Meets IEC 60335-1,
Glow Wire 750° NO FLAME
■ Accepts Tyco Electronics
FASTIN-FASTON Tabs
6.3 x 0.8 mm size
■ Mating Tyco Electronics
connector families include
AMP MONO-SHAPE, AMP
multifitting, AMP Standard
Timer and Positive Lock
RAST 5 Connector System.
■ Available in different keying
and locking versions, from
2 to 10 positions.
■ Available for panel and
motor mounting
■ Provided with secondary
locking.
■ RoHS Compliant.
25 All specifications subject to change. Consult Tyco Electronics for latest specifications.
FASTON Terminals and Connectors Catalogue 7-1773445-2
Revised 01-07
Technical Features
3 Keying groove
4 2
4 Polarisation Groove
1
6
6 Panel Locking
A B
Panel Cut-Outs
A B
All specifications subject to change. Consult Tyco Electronics for latest specifications. 26
FASTON Terminals and Connectors Catalogue 7-1773445-2
Revised 01-07
C V2 - 927742-2
A
V0 - 5-927742-2
2
D V2 - 5-293035-2
V2 - 964492-2
B C
V0 - 5-964492-2
A C
Green V2 - 927742-3
Blue V0 - 5-927742-3
- 1241857-5
B C V2
- 293161-1
27 All specifications subject to change. Consult Tyco Electronics for latest specifications.
FASTON Terminals and Connectors Catalogue 7-1773445-2
Revised 01-07
A C V2 - 927742-6
A C
V0 - 5-927742-6
6
2
A C V2 GWT 750° No Flame 293034-1
All specifications subject to change. Consult Tyco Electronics for latest specifications. 28
FASTON Terminals and Connectors Catalogue 7-1773445-2
Revised 01-07
2
- E V2 GWT 750° No Flame 1-293015-1
29 All specifications subject to change. Consult Tyco Electronics for latest specifications.
FASTON Terminals and Connectors Catalogue 7-1773445-2
FASTIN-FASTON Connection System - High Temperature Connector Revised 01-07
Introduction
Product Facts
■ Housing for High Temperatu-
re: 290°C max.
■ Meets IEC 60335-1
Glow Wire 750° NO FLAME
■ Designed to interconnect
with tabs 6.3 x 0.8 mm
DIN 46244.
■ Certificate No. 40017093
Reg. No. B650
■ RoHS Compliant.
Technical Documents
The connector is designed to Housing is made of high
Product Specifications: interconnect with tabs 6.3 mm temperature resistant material
108-20259 x 0.8 mm according to DIN (290°C max), according to IEC
Application Specifications: Specification 46244. Housing 60335-1 safety requirements.
114-20021 has a terminal spacing of 8.0 Receptacle contacts are
mm and is suitable to mate made of steel, nickel plated
with interconnections of material, and can be used
stoves and electric kitchen with standard wire from 0.8
hobs (Household Appliance mm to 2.5 mm2.
Industry, cooking applications).
All specifications subject to change. Consult Tyco Electronics for latest specifications. 30
FASTON Terminals and Connectors Catalogue 7-1773445-2
Revised 01-07
31 All specifications subject to change. Consult Tyco Electronics for latest specifications.
FASTON Terminals and Connectors Catalogue 7-1773445-2
Positive Lock Connection System Revised 01-07
Introduction
Product Facts
■ Connects onto tabs
containing holes.
■ Reduced insertion force.
■ Housing insulates and
serves as removal tool.
■ Mechanical "Snap" when
receptacles are mated pro-
perly.
■ Receptacles mate with
0.8 mm thick tabs.
■ RoHS Compliant.
■ ® Recognised under the
Component Program of
Underwriters Lab. Inc.,
File E28476 (M).
Performance Data
Current Carrying Capacity:
Up to 25A 1
1 Actuating Ramp
2
2 Latch Release
Technical Documents
3 Direction of Pull
Product Specifications: 3
108-20054 Positive Lock
108-5252 Positive Lock (2.8 mm)
Positive Lock receptacles are terminal from the tab is perfor- product. Unless the depressor
108-5126 Positive Lock (4.8 mm) specifically designed to provi- med by simply applying is deliberately deflected, either
de ease of assembly and withdrawal force to the hou- manually or by withdrawal
108-5127 Positive Lock (6.3 mm)
secure retention to mating sing. In addition to providing a force applied directly to the
Application Specifications: tabs. These unique features means of disconnecting the optional housing, a terminal
114-2153 Positive Lock are attainable by the reduced terminal, the housing performs will not easily come off of the
114-20083 Positive Lock insertion force of the product its traditional function. tab. Thus, the potential of
Flag Type and the locking dimple. The exposed live parts or disrupti-
Aside from reduced insertion
receptacle locks onto mating on of critical circuitry due to
114-5120 Positive Lock (2.8 mm) forces, Positive Lock recept-
tabs containing holes and is improperly seated or acciden-
acles give the assembler a
114-5041 Positive Lock (4.8 mm) removable only by deflecting tally removed terminals is
definite mechanical "snap"
an integrally designed depres- greatly reduced.
114-5042 Positive Lock (6.3 mm) when the terminal is correctly
sor prior to withdrawal. The
seated over the mating tab.
depressor can be deflected
This facilitates correct assem-
manually by thumb pressure,
bly in hard-to-reach areas
or automatically by a cam
such as under dashboards,
inside a specially designed
recessed switch tabs, etc.
nylon housing. If the housing
is employed, removal of the Safety is enhanced by the
locking capability of the
All specifications subject to change. Consult Tyco Electronics for latest specifications. 32
FASTON Terminals and Connectors Catalogue 7-1773445-2
Revised 01-07
22.3
7.4
33 All specifications subject to change. Consult Tyco Electronics for latest specifications.
FASTON Terminals and Connectors Catalogue 7-1773445-2
Revised 01-07
Material UL 94 Part
Colour Style
Number
Black 154719-0
V2
Natural A 154719-1
V0 Natural 1-154719-0
Polyamide Natural 281991-1
Black 281991-2
Black B 926521-2
Black 926522-1
C
Natural 926522-2
1
To be used with anti-overstress contact 281827 - 281828 - 281829
See drawing for dimensions.
22.0 15.0
90° Housing (Flag Type) Mark I 5.8
6.3 mm (.250 Series)
8.1
9.4
Material UL 94 Part
Colour Notes
Number
All specifications subject to change. Consult Tyco Electronics for latest specifications. 34
FASTON Terminals and Connectors Catalogue 7-1773445-2
Revised 01-07
10.0 11.4
8.3 10.7
Straight Housings Mark II 7.9
7.2
6.3 mm (.250 Series)
8.0
27.8 27.8
9.0
9.0 1.6
A B
Natural 172076-1
Black 172076-2
Yellow 172076-4
Green 172076-5
Blue 172076-6
A Red 172076-7
Polyamide
Natural 2-172076-1
Black 2-172076-2
Yellow 2-172076-4
Green 2-172076-5
Blue 2-172076-6
Red 2-172076-7
Natural 177627-1
Black 177627-9
B Yellow 177627-4
Polyamide
Green 177627-5
Blue 177627-6
Red 177627-7
Further versions available on Catalogue 124962
35 All specifications subject to change. Consult Tyco Electronics for latest specifications.
FASTON Terminals and Connectors Catalogue 7-1773445-2
Revised 01-07
8.4
Natural 172074-1
Black 172074-2
V2 Yellow 172074-4
Green 172074-5
Blue 172074-6
Red 172074-7
Natural 173974-1
Black 173974-2
Yellow 173974-4
V2
Green 173974-5
Blue 173974-6
Red 173974-7
Further versions available on Catalogue 124962
All specifications subject to change. Consult Tyco Electronics for latest specifications. 36
FASTON Terminals and Connectors Catalogue 7-1773445-2
Revised 01-07
17.2
3.75
0.5
0.6
Straight Housings Mark II 5.0
19.0
2.8 mm (.110 Series)
20.0
5.95 Max
37 All specifications subject to change. Consult Tyco Electronics for latest specifications.
FASTON Terminals and Connectors Catalogue 7-1773445-2
Revised 01-07
19.6
7.6
Brass 1380087-1
0.2-0.5 1.15-2.3 0.8
Brass-Tin Plated 1380087-2
Brass 1380088-1
0.5-1.0 2.0-2.7 0.8
Brass-Tin Plated 1380088-2
Brass 1380089-1
1.0-2.5 2.7-3.7 0.8
Brass-Tin Plated 1380089-2
Material Part
UL 94 Colour
Number
Natural 521120-1
Polyamide Black 521120-6
V0 Natural 1-521120-3
All specifications subject to change. Consult Tyco Electronics for latest specifications. 38
FASTON Terminals and Connectors Catalogue 7-1773445-2
Revised 01-07
Application Tooling
The Komax Alpha 433 models are unsurpassed in their flexibility. Seal
loading on one or both wire ends, various terminals and double crimp
connections of different lengths and the same wires can be processed
without difficulty. Teamed up with mci peripheral devices, the Komax
Alpha 433 is a very compact system offering optimum accessibility and
ultra short conversion times. The highly dynamic servo drives assure the
gentle handling of wires even when large quantities are produced. With
the TopWin user software, the gripper pressure can be adjusted to match
the specific wire being processed. The unique gripper design allows the
entire wire cross section range to be processed without having to change
the gripper jaws.
For further information see catalogue 3-1773439-9
39 All specifications subject to change. Consult Tyco Electronics for latest specifications.
FASTON Terminals and Connectors Catalogue 7-1773445-2
Revised 01-07
Application Tooling
Based on the field proven AMP-O-LECTRIC Model "G" Terminator, the AMP
3K/40 and AMP 5K/40 Terminators are the latest in a series of machines
for wire termination using reeled terminals. The AMP 3K/40 Terminator
provides 13 kN (3,000 lb) crimp force and is capable of crimping approx.
2.5 mm2 (14 AWG) wire size. The AMP 5K/40 Terminator provides 22 kN
(5,000 lb) crimp force and is capable of crimping approx 6.0 mm2 (10
AWG) wire size. As value oriented Terminators, the AMP 3K/40 and AMP
5K/40 are designed for customers that require the increased output and
quality of a semi-automatic machine at a competitive price. A wide range
of optional equipment is available to meet your specific application
requirements.
For further information see catalogue 3-1773439-8
Stripping Module
The stripping module is compatible with AMP 3K/40 and 5K/40 termina-
tors as well as ELT. A quick and flexible working process is supported by
good accessibility to module adjustment and wire positioning. Constant
and optimum quality also under permanent operation of the device is the
result of a stable and easy-to-handle construction. Following features
characterise the stripping module:
■ Pre-selection Crimp only / Strip only / Strip and Crimp
■ Jog Mode
■ Pneumatical removal of insulation scraps
For further information see catalogue 3-1773439-8
All specifications subject to change. Consult Tyco Electronics for latest specifications. 40
FASTON Terminals and Connectors Catalogue 7-1773445-2
Revised 01-07
Application Tooling
HD-I Applicator
with/without Fine Adjustment
41 All specifications subject to change. Consult Tyco Electronics for latest specifications.
FASTON Terminals and Connectors Catalogue 7-1773445-2
Revised 01-07
Application Tooling
HD-I Applicator
with Pneumatic Feed
Following requests from our customers, we are now able to offer our
popular HD-I Applicators in a version featuring a pneumatic terminal feed
mechanism. This offers advantages, whenever the terminal feed is to be
accomplished independent of the press stroke, for example in conjunction
with very high speed automatic machines or for very fragile contacts.
For further information see catalogue 3-1773439-8
The application of nickel plated stainless steel terminals has always been
a problem with regard to the uptime of the crimp tooling. we have develo-
ped crimpers and anvils, using special base materials and surface treat-
ments in the crimp area. These have enabled us to significantly increase
the tool life and thus reduce the applied cost of these products. If you are
experiencing specific wear problems in your production, please contact
your Tyco service representative.
For further information see catalogue 3-1773439-8
All specifications subject to change. Consult Tyco Electronics for latest specifications. 42
FASTON Terminals and Connectors Catalogue 7-1773445-2
Revised 01-07
Application Tooling
These Hand Tools are ideal for low volume production, prototyping and
repair and can help to keep initial investment costs to a minimum. The
hand tools are able to crimp a broad spectrum of contacts with wire sizes
from 28 to 8 AWG making them most suitable to the service industry.
Attractively packaged, the Tool Kit is equipped with one base Hand Tool
and four interchangeable die sets. An integrated, releasable ratchet
mechanism ensures a complete crimp cycle which ensures high quality
crimp connections. The diesets are compatible with the following contac-
ts:.
FASTON & FASTIN-FASTON Receptacles
Non-Insulated Open Barrel F-Crimp
PIDG FASTON & PLASTI-GRIP
Insulated closed terminals and splices - Red, Blue, Yellow
For further information see catalogue 1654650
Mini CERTI-LOK
43 All specifications subject to change. Consult Tyco Electronics for latest specifications.
FASTON Terminals and Connectors Catalogue 7-1773445-2
Revised 01-07
Numerical Index
Part Page Part Page Part Page Part Page Part Page
Number Number Number Number Number Number Number Number Number Number
All specifications subject to change. Consult Tyco Electronics for latest specifications. 44
FASTON Terminals and Connectors Catalogue 7-1773445-2
Revised 01-07
Numerical Index
Part Page Part Page Part Page Part Page Part Page
Number Number Number Number Number Number Number Number Number Number
45 All specifications subject to change. Consult Tyco Electronics for latest specifications.
FASTON Terminals and Connectors Catalogue 7-1773445-2
Revised 01-07
Global Contacts
Americas
Argentina – Buenos Aires Chile – Santiago United States Venezuela – Caracas
Phone: +54-1-733-2000 Phone: +56-2-739-1230 Harrisburg, PA Phone: +58-2-986-7774
Fax: +54-1-717-0988 Fax: +56-2-739-1227 Phone: +1-717-564-0100 Fax: +58-2-986-9739
Fax: +1-717-986-7575
Brasil – São Paulo Colombia – Bogota For Latin/South American
Phone: +55-11-2103-6000 Phone: +57-1-231-9398 Troy, MI Countries not shown
Fax: +55-11-2103-6200 Fax: +57-1-240-3769 Phone: +1-248-273-3359 Phone: +54-11-4733-2015
Fax: +1-248-273-3322 Fax: +54-11-4733-2083
Canada – Toronto Mexico – Mexico City
Phone: +905-475-6222 Phone: +52-5-729-0400 Customer Service:
Fax: +905-474-5520 Fax: +52-5-361-8545 Phone: +1-800-522-6752
Asia/Pacific
Australia – Sydney Korea – Seoul People’s Republic of China Singapore – Singapore
Phone: +61-2-9554-2600 Phone: +82-2-3415-4500 Hong Kong Phone: +65-480-4525
Fax: +61-2-9502-2556 Fax: +82-2-3486-3810 Phone: +852-2735-1628 Fax: +65-482-1012
Fax: +852-2735-0243
India – Bangalore Malaysia – Selangor Taiwan – Taipei
Phone: +91-80-2854-0800 Phone: +60-3-7805-3055 Shanghai Phone: +886-2-2664-9977
Fax: +91-80-2854-0820 Fax: +60-3-7805-3066 Phone: +86-21-2407-1588 Fax: +886-2-2664-9900
Fax: +86-21-2407-1599
Indonesia – Jakarta New Zealand – Auckland Thailand – Bangkok
Phone: +62-21-526-7852 Phone: +64-9-634-4580 Phone: +66-2-955-0500
Fax: +62-21-526-7856 Fax: +64-9-634-4586 Fax: +66-2-955-0505
Japan – Kawasaki, Kanagawa Philippines – Makati City Vietnam – Ho Chi Minh City
Phone: +81-44-844-8111 Phone: +632-867-8641 Phone: +84-8-930-4547
Fax: +81-44-812-3207 Fax: +632-867-8661 Fax: +84-8-930-3443
All specifications subject to change. Consult Tyco Electronics for latest specifications. 46
Tyco Electronics AMP GmBH
AMPèrestr. 12-14 • 64625 Bensheim
Phone: +49-6251-133-0
Fax: +49-6251-133-1600
www.tycoelectronics.com