Pitstop Budget

PFKSB PIT STOP 2012
MECHANICAL WORK LIST

SUMMARY OF MECHANICAL STATIC WORK LIST
FOR AMMONIA PLANT
NO.
TAG NO.
EQPT. NAME
H-13-01
Primary Reformer
R-13-01
Secondary Reformer
E-14-02 C & D
BFW Preheater No.1
E-15-03
Process Gas/DFW Exchanger
E-15-01
LP Boiler
E-15-01
LP Boiler
C-15-02 & C-15-01
8
9
10
11
E-17-01A & B
H-18-01
E-18-02 A
E-18-02 B & C
CO2 Regenerator & CO2

Absorber
HP Methanator Exchanger
Start Up Heater
BFW Preheater A
BFW Preheater B & C
WORK LIST
CURRENT PROBLEMS/JUSTIFICATIONS
1) Hotspot at various location, temperature exceed limit at certain locations. Only can be rectified during
shutdown.
1) Check valve process air - frequent hissing sound. To replace bolt and nut. Only can be rectified during
shutdown.
1) Channel head is leaking - Sparger is on. Suggest to replace gasket. Only can be done during shutdown.
1) Rectify defect at gasket seat. Defect from last TA.

1) Channel head is leaking - Sparger is on. Suggest to replace gasket. Repair bottom nozzle.
1) Thick, hard deposit at internal shell based on history. Suggest to clean it.
1) To take opportunity inspect tray condition and repair any defect found.
1) Bottom manhole is leaking - Sparger is on. Suggest to replace gasket.
1) Replacement.
1) Replacement of E-18-02A leak. Bad actor registered by RIM.
1) Suggest to perform intrusive inspection by Inspection Section.
TAG NO.
EQPT. NAME
H-13-01
Primary Reformer
R-13-01
Secondary Reformer
E-14-02 C & D
BFW Preheater No.1
E-15-03
Process Gas/DFW Exchanger
E-15-01
LP Boiler
E-15-01
LP Boiler
C-15-02 & C-15-01 CO2 Regenerator & CO2 Absorber
E-17-01A & B
HP Methanator Exchanger
H-18-01
Start Up Heater
E-18-02 A
BFW Preheater A
E-18-02 B & C
BFW Preheater B & C
E-20-03
Stripper Feed Exchanger
MANPOWER COST
MATERIAL COST
EQPT. COST
LUMP SUMP
COST
1OOOOOO.00
TAG.NO
E-15-03
E-15-03
E-15-03
E-15-03
E-15-03
E-15-03
E-15-03
E-15-03
E-15-03
E-15-03
E-15-03
E-15-03
No
Activity Description
Int. insp./cleaning, Remove Chn Head, open shell nozzle-B1, air blow tube int, VI, Vide
HTW@ chn. head.
Erect external scaffolding @ both channel heads
1
Remove insulation @ both channel heads (For UTFD)
2
Prepare and install temporary lifting device
3
Remove both channel heads and open nozzle B1 for
3
videoscope
Pre Inspection and deposit sampling (BY PFK)
5
Preparation for machining defected nozzle
6
Machining defected nozzle
7
Preparation for machining defected nozzle
8
Machining defected tube sheet flange
9
Inspection (NDT)
10
Blow dry tube internal and clean/wipe cloth tubesheet
11
E-15-03
12
E-15-03
13
E-15-03
14
E-15-03
E-15-03
E-15-03
E-15-03
E-15-03
E-15-03
E-15-03
E-15-03
15
16
17
18
19
20
21
22
C-15-01
Channel head internal cleaning; power brush @ all internal

weldment areas and clear any nozzle blockage
Clean gasket seating surface @channel head, flangespower
brush & scrapper
Wire brush all bolts (full length) apply antiseize compound replace defective bolts
Post Inspection as per SOE (BY PFK)
DOSH Inspection (BY PFK)
Final inspection prior to box up ( by PFK)
Reinstall channel head and JIT ( witness BY PFK )
Hydraulic Torque@ channel head bolting
Refit Insulation
Remove external scaffolding
Housekeeping
Int. insp. Open MHs(7) & tray manways, erect int.scaffold @ bottom, vacuum demister, VI and UTTM, inspec
C-15-01
Erect external scaffolding @ bottom column drain nozzle- B5
C-15-01
Remove insulation @ manhole M1 to M7
C-15-01
Fit isolation as per EIS for C-15-01, remove pump suction

strainers @P-15-02A/B
C-15-01
Open all m/holes - M1~M7
C-15-01
Fit ventilator c/w plywood cover @ manhole M1, M3, M5 and

M7
C-15-01
Prepare for entry - cooling down (BY PFK)
C-15-01
Provide int. lighting @ m/holes and expandable ladder @ M2,

M4, M6 and M7
C-15-01
Pre inspection and deposit sampling (By PFK)
C-15-01
Erect int. scaffold for cleaning and insp @ M6 and M7
C-15-01
10
C-15-01
11
C-15-01
12
C-15-01
13
Demister measurement By PFK ENG
C-15-01
14
Demister cleaning; water jet/air blow and tie up any loose

demister with SS tie wire.
C-15-01
15
Internal Cleaning; wire brush/wipe cloth internal
Remove m/way of ballast tray # 1,2 and 3 @ M1

Chimney tray leak test @ M4 and M5 - drop level rate =
0.5cm/min (witness By PFK)
Identify/Marking, and remove internal demister and put to the
ground level
Internal Cleaning; power brush circ. weld., long weld seams,

nozzle to shell weldment where feasible as per SOE. Power
brush weldment at reinforcement pad of last defect @bottominternal.
Dismantle column internals@ bed limiter, distributor, internal
piping at locations as instructed by PFK OPS
Clean gasket seating surface @ m/holes, flanges - power
brush, & scrapper
Wire brush all stud bolt (full length) and apply antiseize
compound - replace defective stud bolt
Contigency: Repair Work @ redistributor pipe, chimney
trays@M4, trays. Replace chimney tray gasket after chimney
tray leak test.
C-15-01
16
C-15-01
17
C-15-01
18
C-15-01
19
C-15-01
20
C-15-01
21
C-15-01
22
Post Inspection as per SOE (By PFK)
C-15-01
23
DOSH Inspection (By PFK)
C-15-01
24
Packing Inspection By PFK OPS - Top up new SS packings(as

instructed by OPR )
C-15-01
25
Refit column internals and tighten all boltings
C-15-01
26
Lift up and refit demister - Tighten all demister boltings
C-15-01
27
Refit ballast tray m/way #1,2 and 3 and retigthen tray clamps
where accessable, replace missing bolt & nuts for all
trays(bolts tightening inspection BY PFK;ENG,OPR)
C-15-01
28
Remove internal scaffold
C-15-01
29
Remove int. ventilator, lighting and expandable ladder
C-15-01
30
Final Inspection prior to Box-up (By PFK)
C-15-01
31
Close all m/holes & JIT (Witness By PFK)
C-15-01
32
Remove isolation/reinstatement & JIT
C-15-01
33
Clean and re-instate suction strainer @ P-15-02A/B
C-15-01
34
Refit insulation
C-15-01
35
C-15-01
36
Housekeeping
TOTAL
C-15-02
Int. inspection: Open MHs(6) & tray manways, erect internal scaffold, vacuum demister,VI and UTTM, insp. V
C-15-02
Remove insulation @ m/hole M1 to M6
C-15-02
Fit isolation as per EIS for C-15-02
C-15-02
Remove suction strainer of pump P-15-01A/B and full open

suction line drain valve
C-15-02
Remove all manholes. M1~M6
C-15-02
Fit ventilator c/w plywood cover @ m/hole M1,M3 and M5
C-15-02
Prepare for entry - cooling down (By PFK)
C-15-02
Provide int. lighting @ m/hole M2,M4 AND M6
C-15-02
Pre Inspection and deposit sampling (By PFK)
C-15-02
Remove m/way of ballast tray # 1,2 AND 3 @ M1
C-15-02
10
Erect int. scaffold @ btm part of column, M6
C-15-02
11
Identify/Marking, and remove internal demister and put to the

ground level
C-15-02
12
Demister measurement By PFK ENG
C-15-02
13
Demister cleaning- water jet/air blow and tie up any loose

demister with SS tie wire.
C-15-02
14
Internal Cleaning; wire brush/wipe cloth internal
C-15-02
15
C-15-02
16
C-15-02
17
Contigency:Repair and replace tray distributor collector @

nozzle A2, A3
Clean gasket seating surface @ m/holes, flanges - power
brush, scrapper
Wire brush all stud bolt (full length) and apply antiseize
C-15-02
18
Post inspection as per SOE (BY PFK)
C-15-02
19
Dosh inspection (BY PFK)
C-15-02
20
Lift up and refit demister - Tighten all demister boltings
C-15-02
21
Refit ballast tray m/way #1,2 and 3 and retighten tray clamps
where accessible(bolt tightening inspection By PFK;ENG,OPR)
C-15-02
22
Remove int. scaffold
C-15-02
23
Remove int. ventilator, lighting AND expandable ladder
C-15-02
24
Final inspection prior to Box-up (By PFK)
C-15-02
25
Close all m/holes & JIT (Witness By PFK)
C-15-02
26
Remove isolation/reinstatement & JIT
C-15-02
27
Clean and re-instate suction strainer @ P-15-01A/B
C-15-02
28
Refit insulation
C-15-02
29
Housekeeping
TOTAL
E-14-03
Remove OLS clamps,open manhole,machinig gasket surface
E-14-03
Erect scaffolding @ manhole
E-14-03
Fit isolation as per EIS E-14-03
E-14-03
Remove OLS clamp
E-14-03
Remove manhole cover
E-14-03
Remove Stud bolt for manhole.

cut and drill stud bolt
E-14-03
Pre inspection
E-14-03
Preparation for machining
E-14-03
Machining on gasket surface area
E-14-03
NDT
E-14-03
10
Final inspection prior to box-up
E-14-03
11
Install new stud bolt
E-14-03
12
install new gasket
E-14-03
13
Install manhole cover
E-14-03
14
HBT & JIT
E-14-03
15
Remove isolation as per EIS E-14-03
E-14-03
16
Remove scaffolding
E-14-03
17
Housekeeping
E-14-03
30
E-14-03
31
E-17-01A
Open top & bottom cover,machining , inspection
E-17-01A
Erect scaffolding
E-17-01A
Remove insulation @ Nozzles
E-17-01A
Fit isolation as per EIS E-17-01A
E-17-01A
Open bottom and top cover(HTW)
E-17-01A
Drop bottom and top cover
E-17-01A
remove stud bolt at bottom & top cover
E-17-01A
Clean all stud bolt
E-17-01A
Pre inspection
E-17-01A
E-17-01A
10
machining both cover
contigency : to
E-17-01A
11
Post inspection (NDT)
E-17-01A
12
Install stud bolt for bottom and top cover
E-17-01A
13
Final Inspection prior to Box up (By PFK)
E-17-01A
14
Install bottom and top cover
E-17-01A
15
HTW & JIT
E-17-01A
16
Remove isolation as per EIS E-17-01A
E-17-01A
17
Fit insulation
E-17-01A
18
Remove scaffolding
E-17-01A
19
Housekeeping
E-17-01B
Open top & bottom cover,machining , inspection
E-17-01B
Erect scaffolding
E-17-01B
Remove insulation @ Nozzles
E-17-01B
Fit isolation as per EIS E-17-01A
E-17-01B
Open bottom and top cover(HTW)
E-17-01B
Drop bottom and top cover
E-17-01B
remove stud bolt at bottom & top cover
E-17-01B
Clean all stud bolt
E-17-01B
Pre inspection
E-17-01B
E-17-01B
10
machining both cover
E-17-01B
11
Post inspection (NDT)
E-17-01B
12
Install stud bolt for bottom and top cover
E-17-01B
13
Final inspection
E-17-01B
14
Install bottom and top cover
E-17-01B
15
HTW & JIT
E-17-01B
16
Remove isolation as per EIS E-17-01A
E-17-01B
17
Fit insulation
E-17-01B
18
Remove scaffolding
E-17-01B
19
Housekeeping
E-17-01B
20
E-17-01B
21
E-15-01
E-15-01
Int. insp./cleaning thru manhole,remove channel head, air blow int. tubes, open shell manhole,remove hard
@ nozzle B3. 4) Remove and service gate valve.
1
Erect scaffold @ channel head & m/hole M
E-15-01
Remove Insulation @ Channel Head & Nozzle A1 pipe spool
E-15-01
Fit isolation as per EIS E-15-01
E-15-01
Support tube sheet with wooden block,jack and level block to

prevent tube sheet movement and preparation for remove
channel head.
E-15-01
Remove channel head/ pipe spool
E-15-01
Open m/hole M
E-15-01
Reinstall boltings (tubesheet to shell) to prevent tubesheet

movement
E-15-01
Fit ventilator c/w plywood @ manhole M
E-15-01
Prepare for entry (BY PFK)
E-15-01
10
Provide internal lighting & expandable ladder
E-15-01
11
Pre-inspection & deposit sampling (BY PFK)
E-15-01
12
E-15-01
13
E-15-01
14
E-15-01
Blow dry tube internal and clean/wipe cloth tubesheet

Shell internal cleaning; remove sludge/hard deposit where
accessible ( may required jack hammer)
Channel head internal cleaning; power brush @ all internal
weldment areas and clear any nozzle blockage
Defect: 1)To service 15 LG 04 2) To service 16" gate valve
@NB3
Clean gasket seating surface @channel head, flangespower
brush & scrapper
Wire brush all bolts (full length) apply antiseize compound replace defective bolts
E-15-01
15
E-15-01
16
E-15-01
17
E-15-01
18
DOSH Inspection (By PFK)
E-15-01
19
Remove internal lighting & expandable ladder
E-15-01
20
Final inspection prior to box-up ( By PFK)
E-15-01
21
Close Manhole M and JIT (witness By PFK)
E-15-01
22
Reinstall channel head (new set of boltings) and pipe

spool,remove level block,jack & wooden block ( Witness By
PFK)
E-15-01
23
Hydraulic Bolt Tensioning @ channel head boltings
E-15-01
24
Remove isolation/reinstatemant & JIT
E-15-01
25
Refit Insulation
E-15-01
26
E-15-01
27
Remove lifting part and Housekeeping
R-13-01
R-13-01
Int. insp., remove top cover c/w burner & insp. tip, insp. air inlet check valve,catalyst change out, VI and UTT
paint, HBT@ top cover, repair any damage internal refractory, catalyst change out (by PFK vendor), Refract
erect ext.scaff. for UTFD. Body test Service 12" check valve, replace bolt & nuts.
Erect external scaffolding @ top cover,manhole M, inlet check
1
valve and reactor surrounding for painting work
R-13-01
Remove insulation @inlet pipe spool and check valve
R-13-01
Mobilized top cover support structure to the site (crane & low
loader required), position it opposite the reactor (next to the
road)
R-13-01
Fit isolation as per EIS for H-13-01 (Refer to H-13-01 EIS)
R-13-01
Remove top pipe spool and send check valve to w/shop for
service
R-13-01
Unbolt top cover boltings and open manhole M
R-13-01
Remove top cover c/w mixer & spool (crane & chain block
required) and properly place it on the support structure
R-13-01
Erect scaffolding @mixer for inspection
R-13-01
Erect scaffolding shade with canvas above reactor opening and

platform
R-13-01
10
Fit ventilator c/w plywood @ M
R-13-01
11
Prepare for entry (By PFK)
R-13-01
12
Prepare internal lighting and exandable/rope laddder
R-13-01
13
Pre inspection and deposit sampling (By PFK)
R-13-01
14
Catalyst unloading By PFK Vendor
R-13-01
15
Internal cleaning; industrial vacuum clean
R-13-01
Contigency: Erect internal scaffolding for refractory repair
R-13-01
Contigency: Repair damaged internal refractory and manhole

plug M
R-13-01
16
Cover all blasting area with canvas
R-13-01
17
R-13-01
18
R-13-01
19
Replace check valve
R-13-01
20
Post inspection as per SOE (By PFK)
Surface preparation/inspection on shell external for painting:

sweep blast
Painting thermosensitive paint @ reactor shell external
(Material By PFK)
R-13-01
21
Dosh inspection (By PFK)
R-13-01
22
Catalyst loading By PFK Vendor
R-13-01
23
Remove shade above reactor opening
R-13-01
24
Remove internal ventilator, lighting and ladder
R-13-01
25
Final inspection prior to box-up (By PFK;ENG,OPR)
R-13-01
26
Reinstall top cover [including mixer] - crane and chain block

required
R-13-01
27
Hydrolic torque @ top cover boltings
R-13-01
28
Reinstall top spool and check valve
R-13-01
29
Hydrolic torque @ at nozzle A2
R-13-01
30
Closed manhole M and JIT
R-13-01
31
Remove isolation (Info only; refer to H-13-01 JMS AND EIS for
details)
R-13-01
32
Remove scaffolding
R-13-01
33
Transport top cover support structure back to Mechanical

workshop
R-13-01
34
Housekeeping
E-18-02A
Install new exchanger

1
Erect scaffolding
Remove insulation
Installation of lifting lug at SG pipe spool
Preparation of welding jigs for fit up, backing gas, etc
Mobilize new equipment to site
Removal of control valve 18-TV-24 for isolation purpose
Venting out remaining process gas at 18-TV-24 and make

water trap at bottom E-18-02C SG line
Install jack at temporary pipe support (18-SG-18007)
Crane setup and secure SG pipe to the crane
10
Mark location to be cut (top and bottom of equipment, SG and

BFW line)
11
Installation of cold cutting machine (SG line)
12
Cold cutting works (SG line) - Cut and bevel
13
Installation of cold cutting machine (BFW line)(8-BFW-18001)
14
Cold cutting works (BFW line) - Cut and bevel
15
Jack the SG pipe (18-SG-18007) to give space for lifting
16
Remove the SG pipe spool from site
17
Remove the BFW pipe from site
18
Cut the new E-18-02A to the same length of the removed pipe,
and prepare the welding jigs for fit up
19
NDT at 18-SG-18007 pipe bevel to find crack at bevel surface
20
21
Preparation for hydrogen relieving at existing pipe 18-SG18007 and Top E-18-02B nozzle channel head
Hydrogen relieving works at both 18-SG-18007 and top E-1802B nozzle
22
Cooling down SG pipe
23
NDT at pipe and nozzle bevel after hydrogen relieving
24
Secure the new E-18-02A equipment to the crane boom

Heavy lifting work. Lifting the equipment to the required
location
Initial fit up activities, jacking works, aligning works, welding
root gap, instalation of shim plate etc
Tack weld the equipment to the pipes (SG and BFW) and
nozzles (SG).
25
26
27
28
Root welding at the 18-SG-18007 and nozzles
29
NDT at root welding
30
Full welding and complete weld capping
31
Preparation for PWHT at SG line and nozzle
32
PWHT works
33
Cooling down SG pipe
34
NDT at SG piping weldment and nozzle weldment
35
Root weld at BFW line (3 joints)
36
Full weld at BFW line (3 joints)
37
NDT at BFW line weldments
38
Install the bolting at equipment support/saddle
39
Reinstallation of control valve 18-TV-24, Removal of water trap

at E-18-02C
40
Housekeeping
41
42
43
44
E-18-02B
Intrusive inspection
1
Manhole cover opening
Grinding diaphragm gasket
Pre inspection
Partition plate removal
Install balloon
Internal inspection
Partition plate reinstall
Weld diaphragm gasket
Manhole cover closing
10
E-18-02C
Intrusive inspection
E-18-02C
Manhole cover opening
E-18-02C
Grinding diaphragm gasket
E-18-02C
Pre inspection
E-18-02C
Partition plate removal
E-18-02C
Install balloon
E-18-02C
Internal inspection
E-18-02C
Partition plate reinstall
E-18-02C
Weld diaphragm gasket
E-18-02C
Manhole cover closing
E-18-02C
10
E-20-03
E-20-03
Int. insp./cleaning: remove Chn Head, pull bundle, hydrojet tubes, VI, Videoscope (5%), UTFD and UTTM, le
insulation at nozzle for UTFD.
1
CW system LT by opr.(By PFK)
E-20-03
Fit isolation as per EIS E-20-03 (for press. test)
E-20-03
Remove channel head
E-20-03
Pre inspection & deposit sampling (By PFK)
E-20-03
E-20-03
E-20-03
Install test-ring and all boltings for pressure test
E-20-03
Hydrojet and blow dry tube internal
E-20-03
Power brush tube sheet
E-20-03
11
Leak test (air at 4.0 barg) (Witness By PFK;Insp)
E-20-03
12
Contigency repair
E-20-03
13
E-20-03
14
E-20-03
15
E-20-03
16
E-20-03
17
E-20-03
18
E-20-03
19
Mobilize Channel Head from blasting yard
E-20-03
20
E-20-03
21
DOSH Inspection - By PFK
E-20-03
22
Final Inspection prior to Box-up (witness by PFK)
E-20-03
23
Reinstall tube bundle (Witness by PFK)
E-20-03
24
Reinstall channel head (Witness by PFK)
E-20-03
25
Remove isolation and JIT
E-20-03
26
Housekeeping
Transport channel head to designated blasting yard for

blasting / painting work
Channel head internal blasting, coating with Tar free modified
epoxy. Inspection by PFK
Hydrotest (1.25 x MAWP) subject to repair work (Witness By

PFK;Insp)
Pull tube bundle (Support bundle with wooden block if on the
ground)
Pre inspection & deposit sampling @ tube bundle and shell
internal (By PFK)
Hydrojet and blow dry @ tube bundle and shell internal (wedge
open nozzle SO)
Clean all gasket seating surface@ channel head, flangespower brush and scrapper
Wire brush all stud bolts (full length) and apply antiseize
Mech
Pipe Fitter Semi skill
Hlpr
Rigg
Trade
Fitter
1, air blow tube int, VI, Videoscope, UTFD and UTTM, cleaning @ internal Chn Head,
Scaffolder
Insulator
Rigger
Mech Fitter
Inspection
helper
helper
helper
helper
Inspection
2
2
1
1
1
Hydro
Jetter
Welder
1
1
1
1
2
1
1
2
1
1
Mech Fitter
Mech Fitter
Semi Skill
Inspection
DOSH
Mech Fitter
Mech Fitter
HTW
Insulator
2
1
1
1
1
1
2
10
1
1
1
2
2
19
um demister, VI and UTTM, inspect weld repair at reinforcement pad of last defect. Repair and replace tray distributor collector @ nozzle A2, A3
Scaffolder
Insulator
Mech Filter
Mech Fitter
Semi skill
OPR
Semi Skill
Inspection
Scaffolder
Mech Fitter
Mech Fitter
Mech Fitter
ENG
Mech Fitter
Mech Fitter
Mech Fitter
Mech Fitter
Hlpr
Helper
Inspection
DOSH
Semi skill
Mech Fitter
Mech Fitter
Mech Fitter
Scaffolder
Helper
ENG/OPR
Mech Fitter
Mech Fitter
Mech Fitter
1
2
Insulator
Scaffolder
Helper
2
22
24
33
uum demister,VI and UTTM, insp. Vortex breaker

Insulator
Mech Fitter
Mech Fitter
Mech Fitter
Semi Skill
Operation
Semi skill
Inspection
Mech Fitter
Mech Fitter
ENG
Scaffolder
Mech Fitter
Mech Fitter
Mech Fitter
Helper
Inspection
DOSH
Mech Fitter
Mech Fitter
Scaffolder
Semi Skill
OPR/ENG
Mech Fitter
Mech Fitter
Mech Fitter
Insulator
Helper
2
30
33
26
Scaffolder
Mech Fitter
Mech Fitter
Mech Fitter
Mech Fitter
Inspection
machinist
machinist
Inspection
Opr/Mech
Mech Fitter
Mech Fitter
Mech Fitter
HBT
Mech Fitter
1
2
Scaffolder
Helper
16
13
Scaffolder
Insulator
Mech Fitter
Mech Fitter
Mech Fitter
Mech Fitter
Helper
Inspection
Machinist
Machinist
Inspection
Mech Fitter
Inspection
Mech Fitter
HTW
Mech Fitter
2
2
Insulator
Scaffolder
Helper
2
14
18
Scaffolder
Insulator
Mech Fitter
Mech Fitter
Mech Fitter
Mech Fitter
Helper
Inspection
Machinist
Machinist
Inspection
Mech Fitter
Inspection
Mech Fitter
HTW
Mech Fitter
2
2
Insulator
Scaffolder
Helper
14
0
18
4
2
0
0
open shell manhole,remove hard deposite, VI, Videoscope and UTTM. DEFECT: 1) To service 15 LG 04. 2) To repair piping header. 3) To service globe valve
Scaffolder
Insulator
Mech Fitter
Mech Fitter
1
1
Mech Fitter
Mech Fitter
Mech Fitter
Semi Skill
Opr
Semi Skill
Inspection
Semi Skill
Mech Fitter
Semi Skill
Mech Fitter
Semi Skill
Inspection
DOSH
1
1
Semi Skill
ENG/OPR
Mech Fitter
Mech Fitter
1
2
2
HBT
Mech Fitter
2
1
Insulator
Scaffolder
Helper
12
0
ve,catalyst change out, VI and UTTM, repainting with thermo sens.
ange out (by PFK vendor), Refractory repair work (by PFK vendor),
& nuts.
Scaffolder
20
19
Insulator
Rigger
Mech fitter
Mech fitter
Rigger
Scaffolder
Scaffolder
PFK Vendor
OPR
PFK Vendor
Inspector
PFK Vendor
PFK Vendor
Semi skill
Mech fitter
2
1
2
1
Painter
Semi skill
Inspector
DOSH
PFK Vendor
Scaffolder
Semi skill
ENG,OPR
Mech fitter
HTW
Mech fitter
HTW
Mech fitter
1
2
Scaffolder
Rigger
Helper
4
14
19
26
Scaffolder
Insulator
1
1
2
1
2
Operation
2
Inspection
2
1
1
1
2
1
RAWNA
Inspection
1
1
2
1
1
1
2
20
Mech Fitter
Pipe Fitter
10
12
1
1
Mech Fitter
Mech Fitter
Inspection
1
2
Welder
Mech Fitter
Inspection
Mech Fitter
33
2
1
1
2
2
10
Mech Fitter
Pipe Fitter
11
1
1
Mech Fitter
Mech Fitter
Inspection
1
2
Welder
Mech Fitter
Inspection
Mech Fitter
2
1
1
2
10
2
11
eoscope (5%), UTFD and UTTM, leak test, Chn Head internal painting, open
Opr
Mech Fitter
Mech Fitter
Inspection
Semi Skill
Blaster/ painter
Mech Fitter
Hydrojetter
Mech Fitter
Mech Fitter
Mech Fitter
Inspection
Hydrojetter
Mech Fitter
Semi Skill
Semi Skill
Inspection
DOSH
OPN/ENG
Mech Fitter
1
1
Mech Fitter
Mech Fitter
Helper
2
12
17
12
Painter
Hour
Mhr(P)
Mech
Fitter
0
0
4
5
1
1
1
2
1
0
2
2
7.5
1
1
2
2
4
6
0
0
8
37.5
1
1
2
4
4
0
12
0.00
0.00
0.00
7.50
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
7.50
0.00
0.00
0.00
0.00
0.00
0.00
0.00
12
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
2
2
1
1
2
5
2
0
38
1.7
2
1.3
1
1.5
7.8
3
3.4
4
1.3
1
3
39
6
0
149.2
0.00
0.00
0.00
1.00
1.50
15.60
0.00
0.00
25.6
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0
0.00
0.00
0.00
0.00
1.50
31.20
0.00
0.00
40.2
Total Qty
53.8
Pipe Fitter Semi skill
Hlpr
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
2.50
10.00
5.00
0.00
5.00
0.00
7.60
30.40
15.20
0.00
15.20
0.00
1.50
3.00
0.00
0.00
1.50
1.50
0.00
0.00
0.00
0.00
0.00
0
2
2.00
4.00
0.00
0.00
2.00
2.00
1.00
2.00
1.00
0.00
0.00
1.00
0.00
0.00
0.00
0.00
0.00
1
3
1.20
3.60
1.20
0.00
1.20
1.20
6.00
18.00
6.00
0.00
6.00
6.00
2.00
8.00
2.00
0.00
2.00
4.00
0.50
1.00
0.50
0.00
0.00
0.50
6.00
18.00
0.00
0.00
6.00
12.00
61.90
371.40
0.00
0.00
123.80
247.60
1.00
2.00
1.00
0.00
0.00
1.00
3.00
12.00
3.00
0.00
3.00
6.00
3.50
14.00
0.00
0.00
7.00
7.00
2.50
5.00
0.00
0.00
0.00
5.00
0.00
0.00
0.00
0.00
0.00
1.70
3.40
1.70
0.00
0.00
1.70
1.00
1.00
1.00
0.00
0.00
0.00
6.00
24.00
0.00
0.00
6.00
12.00
3.00
12.00
3.00
0.00
3.00
6.00
4.00
20.00
8.00
0.00
4.00
4.00
1.50
3.00
1.50
0.00
1.50
0.00
0.00
0.00
0.00
0.00
0.00
2.00
4.00
0.00
0.00
2.00
2.00
2.00
6.00
2.00
0.00
0.00
4.00
9.30
37.20
18.60
0.00
18.60
0.00
2.60
5.20
2.60
0.00
2.60
0.00
1.10
2.20
1.10
0.00
1.10
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
1.00
2.00
0.00
0.00
0.00
2.00
81
137.40
622.40
74.40
0.00
211.50
326.50
0.00
0.00
0.00
0.00
0.00
0
8
2.15
17.20
8.60
0.00
8.60
0.00
3.00
12.00
6.00
0.00
6.00
0.00
4.50
36.00
18.00
0.00
18.00
0.00
1.50
3.00
0.00
0.00
1.50
1.50
0.00
0.00
0.00
0.00
0.00
1.50
3.00
0.00
0.00
1.50
1.50
1.00
2.00
1.00
0.00
0.00
1.00
1.20
3.60
1.20
0.00
1.20
1.20
0.00
0.00
0.00
0.00
0.00
0
5
4.00
20.00
4.00
0.00
4.00
8.00
1.00
2.00
1.00
0.00
0.00
1.00
6.00
18.00
0.00
0.00
6.00
12.00
39.50
237.00
0.00
0.00
79.00
158.00
0.00
0.00
0.00
0.00
0.00
3.00
12.00
0.00
0.00
6.00
6.00
2.50
5.00
0.00
0.00
0.00
5.00
1.70
3.40
1.70
0.00
0.00
1.70
1.00
1.00
1.00
0.00
0.00
0.00
4.00
20.00
8.00
0.00
4.00
4.00
1.50
4.50
1.50
0.00
1.50
1.50
0.00
0.00
0.00
0.00
0.00
0
4
1.50
6.00
0.00
0.00
3.00
3.00
1.70
5.10
1.70
0.00
0.00
3.40
5.00
40.00
20.00
0.00
20.00
0.00
2.50
20.00
10.00
0.00
10.00
0.00
3.30
13.20
6.60
0.00
6.60
0.00
0.00
0.00
0.00
0.00
0.00
1.00
2.00
0.00
0.00
0.00
2.00
91
94.05
486.00
90.30
0.00
176.90
210.80
0.00
0.00
0.00
0.00
0
4
16
8.00
0.00
8.00
0.00
16
8.00
0.00
8.00
0.00
4.00
0.00
2.00
0.00
24
16.00
0.00
8.00
0.00
0.00
0.00
0.00
0.00
0
1
0.00
0.00
2.00
0.00
0.00
0.00
4.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
4.00
0.00
2.00
0.00
2.00
0.00
1.00
0.00
4.00
0.00
2.00
0.00
0.00
0.00
0.00
2.00
16
8.00
0.00
8.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
4.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
100
54.00
0.00
45.00
6.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0
2
29
37
16
8.00
0.00
8.00
0.00
32
16.00
0.00
16.00
0.00
30
12.00
0.00
12.00
0.00
32
16.00
0.00
16.00
0.00
0.00
0.00
0.00
4.00
0.00
0.00
0.00
0.00
12
0.00
0.00
0.00
12.00
0.00
0.00
0.00
0.00
0
2
0
0
4
0
er. 3) To service globe valve
0.00
0.00
0.00
0.00
32
16.00
0.00
16.00
0.00
0.00
0.00
0.00
0.00
30
12.00
0.00
12.00
0.00
16
0.00
0.00
16.00
0.00
16
8.00
0.00
8.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
2.00
0.00
38
61
222
88.00
0.00
106.00
16.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
16
8.00
0.00
8.00
0.00
32
16.00
0.00
16.00
0.00
30
12.00
0.00
12.00
0.00
32
16.00
0.00
16.00
0.00
0.00
0.00
0.00
4.00
0.00
0.00
0.00
0.00
12
0.00
0.00
0.00
12.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
32
16.00
0.00
16.00
0.00
0.00
0.00
0.00
0.00
30
12.00
0.00
12.00
0.00
16
0.00
0.00
16.00
0.00
16
8.00
0.00
8.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
2.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
222
88.00
0.00
106.00
16.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0
38
61
0.8
1.6
0.80
0.00
0.80
0.00
0.00
0.00
3.00
3.00
8.3
41.5
8.30
0.00
16.60
8.30
2.00
0.00
2.00
0.00
12
3.00
0.00
3.00
6.00
0.00
0.00
1.00
1.00
0.00
0.00
1.00
0.00
0.00
0.00
1.00
1.00
0.00
0.00
1.00
0.00
0.00
0.00
0.00
0.00
18
54
0.00
0.00
18.00
36.00
0.00
0.00
2.00
2.00
0.00
0.00
0.00
0.00
1.7
3.4
0.00
0.00
1.70
1.70
1.5
0.00
0.00
1.50
1.50
0.00
0.00
2.00
0.00
1.2
1.2
1.20
0.00
0.00
0.00
0.00
0.00
1.00
1.00
1.7
3.4
1.70
0.00
0.00
1.70
1.25
2.50
0.00
2.50
0.00
8.6
43
17.20
0.00
0.00
17.20
0.00
0.00
0.00
8.00
1.00
0.00
1.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
2.00
54
65.05
207.1
37.70
0.00
59.10
90.40
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
1.50
3.00
0.00
0.00
0.00
0.00
1.5
0
5
1.8
3.60
0.00
3.60
0.00
48
16.00
0.00
16.00
16.00
30
10.00
0.00
10.00
5.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.50
0.50
0.00
0.00
0.00
0.00
0.5
0
2
0.00
0.00
1.00
1.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
32
0.00
0.00
16.00
16.00
2.00
0.00
0.00
2.00
0.00
0.00
0.00
0.00
0
4
16
4.00
0.00
4.00
4.00
1.3
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
1.00
1.00
1.2
3.6
1.20
0.00
0.00
2.40
36
12.00
0.00
12.00
6.00
10
0.00
0.00
0.00
10.00
2.00
0.00
2.00
0.00
0.00
0.00
0.00
2.00
1.25
2.50
0.00
2.50
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
1.5
0.00
0.00
1.50
3.00
12
0.00
0.00
0.00
12.00
66
56.05
230.6
53.3
71.6
83.9
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
2.00
0.00
2.00
0.00
2.00
0.00
2.00
2.00
0.00
0.00
2.00
16
8.00
0.00
8.00
0.00
0.00
0.00
0.00
0.00
0
3
4.00
0.00
0.00
2.00
10
4.00
0.00
0.00
4.00
0.00
0.00
0.00
0.00
0
2
0.00
0.00
0.00
4.00
12
12
0.00
0.00
0.00
12.00
0.00
0.00
0.00
1.00
0.00
0.00
0.00
4.00
4.00
0.00
0.00
0.00
0.00
0.00
2.00
0.00
0.00
0.00
1.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
2.00
12
12
0.00
0.00
0.00
12.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
15
6.00
0.00
0.00
6.00
20
8.00
0.00
0.00
8.00
42
12.00
0.00
12.00
12.00
2.00
0.00
0.00
2.00
0.00
3.00
0.00
0.00
0.00
144
0.00
0.00
0.00
48.00
0.00
0.00
0.00
2.00
12
12
0.00
0.00
0.00
12.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
1.00
12
0.00
0.00
0.00
4.00
0.00
0.00
0.00
0.00
16
8.00
0.00
8.00
0.00
16
8.00
0.00
8.00
0.00
16
0.00
0.00
0.00
16.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
83
125
404
66
39
161
12
6.00
0.00
6.00
0.00
0.00
3.00
0.00
3.00
0.00
0.00
1.00
0.00
16
8.00
0.00
8.00
0.00
4.00
0.00
2.00
0.00
0.00
0.00
4.00
0.00
16
8.00
0.00
8.00
0.00
0.00
3.00
0.00
0.00
12
6.00
0.00
6.00
0.00
0.00
0.00
0.00
0.00
27
27
79
32.00
6.00
35.00
3.00
12
6.00
0.00
6.00
0.00
0.00
3.00
0.00
3.00
0.00
0.00
1.00
0.00
16
8.00
0.00
8.00
0.00
4.00
0.00
2.00
0.00
0.00
0.00
4.00
0.00
16
8.00
0.00
8.00
0.00
0.00
3.00
0.00
0.00
12
6.00
0.00
6.00
0.00
0.00
0.00
0.00
0.00
27
79
32.00
6.00
35.00
3.00
0.00
0.00
0.00
0.00
1.25
2.5
1.25
0.00
1.25
0.00
0.8
2.4
0.80
0.00
0.80
0.80
0
0
0.00
0.00
24
2
0
0.00
25
0.5
0.5
0.00
0.00
0.50
0.00
0.8
1.6
0.00
0.00
0.80
0.80
0.00
0.00
0.00
0.00
1.00
0.00
1.00
1.00
0.00
0.00
0.00
2.00
0.75
1.5
0.00
0.00
0.75
0.75
12
4.00
0.00
8.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
2.00
0.00
1.00
0.00
0.5
0.5
0.00
0.00
0.50
0.00
0.00
0.00
0.00
2.00
0.8
1.6
0.00
0.00
0.80
0.80
0.00
0.00
1.00
1.00
0.8
1.6
0.00
0.00
0.80
0.80
0.8
0.8
0.00
0.00
0.80
0.00
0.5
0.5
0.50
0.00
0.00
0.00
0.8
1.6
0.80
0.00
0.00
0.80
2.00
0.00
1.00
0.00
1.00
0.00
1.00
0.00
1.5
1.50
0.00
1.50
0.00
0.5
0.00
0.00
0.00
1.00
46
23.3
55.1
14.85
0.00
21.50
11.75
Rigg
Hydro
Jetter
Welder
Painter
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
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0
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0.00
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0.00
0.00
0
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0
0.00
0.00
0.00
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0.00
0.00
0.00
0.00
6.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
4.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
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0.00
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10.00
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0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
4.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
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0.00
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0.00
0.00
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0.00
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0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
4.00
0.00
0.00
0.00
0.00
0.00
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0.00
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0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
8.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
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0.00
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0.00
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0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
6.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
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0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
6.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
12.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
6.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
6.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
12.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
3.00
0.00
0.00
0.00
8.30
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
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0.00
0.00
0.00
0.00
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0.00
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0.00
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0.00
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0.00
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0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
8.60
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
19.90
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
1.50
0.00
0.00
0.00
0.00
0.00
0.00
0.00
1.80
0.00
0.00
0.00
0.00
0.00
0.00
0.00
5.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
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0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
4.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
6.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
2.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
1.50
0.00
0.00
0.00
0.00
0.00
0.00
0.00
21.8
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
2.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
2.00
0.00
0.00
0.00
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0.00
0.00
0.00
2.00
0.00
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0.00
1.00
0.00
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0.00
0.00
0.00
0.00
0.00
0.00
0.00
3.00
0.00
0.00
0.00
4.00
0.00
0.00
0.00
6.00
0.00
0.00
0.00
0.00
0.00
2.00
0.00
0.00
0.00
6.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
96.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
2.00
0.00
0.00
0.00
8.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
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0.00
0.00
0.00
0.00
0.00
0.00
18
116
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
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0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
3.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
3.00
0.00
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3.00
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3.00
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1.00
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3.00
4.00
0.00
0.00

Pitstop Budget

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Pitstop Budget

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PFKSB PIT STOP 2012

MECHANICAL WORK LIST

BFW Preheater No.1

Process Gas/DFW Exchanger

C-15-02 & C-15-01

CO2 Regenerator & CO2

1) Rectify defect at gasket seat. Defect from last TA.

Channel head internal cleaning; power brush @ all internal

Erect external scaffolding @ bottom column drain nozzle- B5

Remove insulation @ manhole M1 to M7

Fit isolation as per EIS for C-15-01, remove pump suction

Open all m/holes - M1~M7

Fit ventilator c/w plywood cover @ manhole M1, M3, M5 and

Prepare for entry - cooling down (BY PFK)

Provide int. lighting @ m/holes and expandable ladder @ M2,

Pre inspection and deposit sampling (By PFK)

Erect int. scaffold for cleaning and insp @ M6 and M7

Demister measurement By PFK ENG

Demister cleaning; water jet/air blow and tie up any loose

Internal Cleaning; wire brush/wipe cloth internal

Remove m/way of ballast tray # 1,2 and 3 @ M1

Internal Cleaning; power brush circ. weld., long weld seams,

Post Inspection as per SOE (By PFK)

DOSH Inspection (By PFK)

Packing Inspection By PFK OPS - Top up new SS packings(as

Refit column internals and tighten all boltings

Lift up and refit demister - Tighten all demister boltings

Remove internal scaffold

Remove int. ventilator, lighting and expandable ladder

Final Inspection prior to Box-up (By PFK)

Close all m/holes & JIT (Witness By PFK)

Remove isolation/reinstatement & JIT

Clean and re-instate suction strainer @ P-15-02A/B

Remove external scaffolding

Remove insulation @ m/hole M1 to M6

Fit isolation as per EIS for C-15-02

Remove suction strainer of pump P-15-01A/B and full open

Remove all manholes. M1~M6

Fit ventilator c/w plywood cover @ m/hole M1,M3 and M5

Prepare for entry - cooling down (By PFK)

Provide int. lighting @ m/hole M2,M4 AND M6

Pre Inspection and deposit sampling (By PFK)

Remove m/way of ballast tray # 1,2 AND 3 @ M1

Erect int. scaffold @ btm part of column, M6

Identify/Marking, and remove internal demister and put to the

Demister measurement By PFK ENG

Demister cleaning- water jet/air blow and tie up any loose

Internal Cleaning; wire brush/wipe cloth internal

Contigency:Repair and replace tray distributor collector @

Post inspection as per SOE (BY PFK)

Dosh inspection (BY PFK)

Lift up and refit demister - Tighten all demister boltings

Remove int. scaffold

Remove int. ventilator, lighting AND expandable ladder

Final inspection prior to Box-up (By PFK)

Close all m/holes & JIT (Witness By PFK)

Remove isolation/reinstatement & JIT

Clean and re-instate suction strainer @ P-15-01A/B

Remove OLS clamps,open manhole,machinig gasket surface

Erect scaffolding @ manhole

Fit isolation as per EIS E-14-03

Remove OLS clamp

Remove manhole cover