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Formato Removal & Installation Convertidor 994H
Formato Removal & Installation Convertidor 994H
Caterpillar Wheel Loader and Wheel Dozer (834 - 854, 992 - 994) Technician Checklist Torque Converter (TC) Removal and
2017/09/20
Installation {0372, 0374, 3101, 3101} (REHS9031-02)
Introduction
These checks are required for component removal and installation. Initial check after completion.
Note: Service literature procedures, specific to the model and serial number, must be used in this process. The checklist does not substitute
procedures for the procedures given in the service literature.
Customer Name/ Location Machine Unit Number Machine Serial Number Machine Service Meter Hours Work Order Number
/
Table 1
Table 2
(1)
(2) CID (Component Identification) is the number assigned to the component by the user/dealer.
Suorce/Rebuilder is either NEW, REMAN, DLR (Dealer Rebuilt), or CUST (Customer Rebuilt).
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26/9/22, 21:08 SIS 2.0
Checklist
Record
1. Complaint:
2. Pre-repair contamination control.
A. High-pressure wash the rear half of the wheel loader to remove all dirt debris.
B. Keep the work area clean and the floor dry – contain all fluid spills.
C. Cover components with plastic or keep in containers until installation to keep clean.
D. Verify new parts cleanliness. Assure they are cleaned & capped/protected against dirt.
3. Investigate torque converter history or failure cause, if appropriate.
A. Question the operator on application, operating conditions, and history. Review SOS history.
B. Review VIDS for detected fault information - record the work order folder.
Take SOS Sample refer to: Contamination Control Guidelines , SEBF8482, "Obtaining Oil Sample for Analysis". Drain
C.
the torque converter oil reservoirs visually and check oil for water, coolant, or debris contaminants.
D. Remove/inspect system filters/screens and save any contamination evidence.
If the torque converter failed generating metal/debris, remove, clean, and inspect/repair the transmission and transfer gears.
Clean all vulnerable oil system screens/components (reference the System Operations manual). Use the Caterpillar R & I
4. checklists as needed.
5. High-pressure wash the machine area around the torque converter, before and after removal.
Cover and cap all cleaned and reused components/lines until installed to prevent dirt entry.
6. Cover all removed component cores with plastic sheets until shipping covers are available.
Inspect drive shaft splines and U-joints for wear/damage. Refer to Reuse And Salvage Guidelines, SEBF8126, "Universal
7. Joints and Drive Shafts". Spline tooth wear limit is 0.2 mm (0.008 inch).
Inspect torque converter mounts, mounting areas, and machine frame for wear, stripped threads, cracks, or deformation.
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26/9/22, 21:08 SIS 2.0
Use new bolts/u-joints to install the drive shafts. Existing bolts cannot be reused. Torque bolts twice. Refer to Service
17. Magazine, SEPD0572, "Correction to the Torque Procedure for the Drive Shaft Bolts ".
Bolt Torque Specification Actual
Lower Shaft U-joint
18. Fill torque converter reservoir with oil meeting ISO --/16/13 cleanliness level.
19. Check engine and torque converter speeds and pressures. Refer to procedures detailed in the Testing and Adjusting manuals.
Engine Speed Torque Converter Transmission Fan
High
Pressure
Low High Single Double Outlet Relief Impeller Clutch Max. Pump Lube Cut Off
Idle Idle Stall Stall Pressure Pressure Pressure Pressure Pressure
Spec.
Test
4000
Hr
Check
20. Before releasing machine, test TC, hydraulic and steering system (if opened) oil. Kidney- TC results:
loop filtration may be required to achieve ISO cleanliness level of --/18/15 (reference
Steering results :
SEBF8452, SEBF8458, and SEBF8494).
After one running shift and within 24 clock hours of installation, take a power
train system oil Hydraulic filter part # :
sample and send to the Cat dealer, with this checklist, completed and signed.
Steering filter part # :
At 4,000 operating hours, perform tests in Step 19 and report the results to the Cat dealer.
Technician
Name: Signature: Date:
Table 3
PPS-0007A92B
2022/09/26
17:07:37-03:00
i05360007
Caterpillar:
Confidential Green
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