‘SLNo, 10. Se > 1 2 8 4. Se & 16. e 16 ” 18. ed 0, 2. a. QUALITY CONTROL PROCEDURE FOR PIPING FIELD FABRICATION AND ERECTION ‘TABLE OF CONTENTS SCoPE PURPOSE DEFINITIONS [REFERENCES RESPONSIBILITI'S MATERIAL HANDLING MATERIAL RECEIVING INSPECTION MATERIAL STORAGE & PRESERVATION [MATERIAL IDENTIFICATION AND TRACEABILITY FIELD FABRICATION AND ERECTION PROCEDURE, INSTALLATION REQUIREMENTS FOR PIPING CONNECTED TO EQUIPMENT PAINTING AND COATING INSPECTIONS AND TEST PLAN PRE-TEST PUNCH LISTING FINAL INSPECTION AND RELEASE FOR TESTING ‘PRESSURE TESTING REINSTATMENT PIPING TOLERANCES INSULATION DOCUMENTATION ATTACHMENTS, Page 29 n 2s as ”QUALITY CONTROL PROCEDURE FOR PIPING FIELD FABRICATION AND ERECTION 1. score, AA Ti rocedue aden the vaous sigs of piping ereton and inspeston of metal ing in Fadi Sulfur Recovery Unit, 2. PURPOSE ‘This quality procedure dseibes the minimum quality requirements to ensure tat ppg ection stv ae pefoome in accordance with appieable Saud Aranco specifications and inertons onde 3. DEFINITIONS rRorct Fadl as Pat Suphr Recover Une Petage3 Company Sz Aa (SA) {CONTRACTOR Pete Sait Aria intenonl Lined (PSA) SUBCONTRACTOR Naser Aji Conon (8H) saes Sao Aamo Bags Spat sacr Stl Anco EnghoeingPoceue sanss Sad Anme> Matai Syten Specifeton i lect an Test Pen wes Welding ProcedueSpesiteaon Nor Non Deuce Tsing wart Post Well Hest Treatent Pa Positive Mari Leniaion 4. REFERENCES SAEsi-100 pte Cole Sti or Fe Phe SS SAESL-105 iia neal Spiieadon) PIPING, LE chee SAESL-I08 Selon Var SAESLI09 Seleconot Fags, St Ba and ts SAEs-100 nition fig Soins nd Conon sassicisa tel eeton fr Ppa Stes SABSLA36 Pipe Fig nd ing Mat Reuemets SAES-150 res Testing of Phat Piping and ples SAESL-310 Dosgn of Pat Pring SABS.-350 Conon of lit Ping SSABSI:200 ——_:Stomgs HndingIislaton nd of exer coned pipe SAESA2I6 Posie Mat Keon Page 20029QUALITY CONTROL PROCEDURE FOR PIPING FIELD FABRICATION AND ERECTION SABS-A.004 General Reguiement fo Prestre Testing SAES-A.007 Hy ostale Testing ul and Layap Procedires SAES-W-O11 Wetling Requirement fr On Plot ining SAES-W-6 Welling of Seca Resistance Materials O1-SAMSS-010 Fabrice Stel Piping O1-SAMSS.035—:APILine Pipe O1-SAMSS013 Carton Stes Pipe for On Pot Piping OI-SAMSSM6 ——:Stanes Ste Pipe ©2-SAMSS-005 But Welding Pipe Fitngs SABP-310 Piping en Pipeline Repair SAEPASI Bolted flange jit srembly SAEPAI60 Tracking and Reporting of Weldiag, NOT and Presse Testing fo Capital Projets SATIPW.OIL01 —: Welding of On Pot Piping SATIPL350.01 —_: On-Hot Metalic Piping ntlison SATIPAL350-08 _: Shop Fabrica - Piping & Miscelncous Sel Sct SATIPL-108.01 Valve Inspection, Testing & Instlaion SATIP-AGOEO1 — : Paeumatic Pree Testing SATIP-A04-02 ——:Hydostae Testing of On ot Ping DH4-A-RESWOI96 — :Pipemisking& color coding DE-ARE-SE5255 Piping Mati peliaton/ Applicable ITP Iapeton and Tet plan Schedule “Q” = Qualiy Requirements ASMESECII Par A :Ferout material speciftion ASMESEC.UPar'B :Nonferout matt specifction ASME'SECI PartC : Specifations fr welding os, lode, and filer mals ASMESECY + Nondestructive Examination ASMESECIX —_: Welding and Bang Qualicatons ASMEBSI3 Proce Png PRLES-43 ‘Stand er proseton of Aastenit Stiles Stel & Nik Aly Mates NSILPSAL-FSRU-FQP-QC-0001 = Project Quality Pin NSHLPSAL-FSRU-PRO.GE-O013: Merit Contol Procedure NSI-PSAL-FSRU-PRO.GE-OO14 —_: Vera Hindling, Storage & Precrvatin Procedare Page 0629QUALITY CONTROL PROCEDURE FOR PIPING FIELD FABRICATION AND ERECTION [NSIEPSAL-FSRULPRO-PL-OO03 _: Welderand WPS quien ani contol & Procedure NSI-PSAL-FSRU-PROI4006 _: Welding Consumables Handing and Storage Procedure NSH-PSAL-FSRU-PRO-PLODI6 Prostar for Weld Joint Repair and NDT ientcaton NSILPSAL-FSRU-PRO-PLOOI7 Bak Purge Poceie [NSTLPSAL-FSRUPRO-PLOOIS Gasket and Bolt Tightening Procedure NSHLPSAL-FSRU-PRO-TIG024 Socket Threaded Well Gap Contol Seal Welding Procedure Shop & Fiekt [NSHLPSAL-FSRU-PRO-PLOWS = NDT Contol Procedure NSHLPSAL-FSRUPRO-PLOGT Prete Testing of AG Piping NSH-PSAL-FSRU-PROPLAE28 Piping nem Clestiness Procedure NSHLPSAL-FSRUPRO-PA.OOL Procedure for lating, contig and pabting Chore Consrctin Aplisetione Stare (SUT Deis) RESPONSIBILITIES ‘SA. Project Manager shall be the respons rte vel implementation af the company sty & cualty pln and ensre efficient execution of wak la seonlance wth projet peiicaton and tis procetrs 52 QAQC Manager shall be responsible for enering all sctviics are cried out a8 per the Drojct quality pln, project specications, and this procedure. He shall ensue inspections, ‘etn, and examinations ae cal out ter the approved TP 53 Construction Manager shale the responsible fo al meckanisl en piping erection atvis evtsning tts project. 54 Piping Manager sal te esponstie fr easing al piping erosion stivies are caied ou as sti procedure shall ave cose cooing with pojes quality contol department. He Shall co-odite with pesomel at fell, plan work sebalule allsate job 10 piping soperinendens 5. Piping Superintendent shal pln the daily work sede; th job to concer Seprvors td controling piping works in the eld. ‘6 ping Superstar shal e the responsible to neue safe ad eiclen working eniroetnt '» monitor plant snd equipment equrements and to ensure that product and ua ae ‘msintained by ter subortnats, They are aso responsible for extring tt the prope mate {is being used in adston tthe coret welding consumable and he core welling paced ‘87 Planning Englner sil receive all he drawing fom document controle and sae wil be at updaing a per the lest revisions, Preparation of weekly, monthly asd overall schedale ‘willbe compiled an he sme wll be meitored on dally bis. le shall be the epansible for9 su su ‘QUALITY CONTROL PROCEDURE FOR PIPING FIELD FABRICATION AND ERECTION ‘work order appro of fd mater request and progess updating. The Planer wil issue {he S79 (Ste Teka! Quey) to PSAL ifany enginesing consis are repre “Material Manager sill be overall responsible forthe consrton material, He shall lease ll required material to Get after receiving of Held tril request rogue by pipig supervise and approved by plasng engines. Heal be reposibl fo evn inpeton otieaton quality deparient preservation of mts, “Material Controle is responsible foal materi reving& suing ofthe mle ofl es Per the eld materi request approved by materi manage, Records shal be made fo siting nd an updated stats of materials tock and transfor to fl wil dete tobe minsined dally at, (GC Supervisor shall range and supervise all QC sesvitesenerig that ll inspections are performed in timely manner end documents. Before siting now acti tol fox shal be ‘conduc Piping Inspector shall be responsible fr inspection and esting of al piping atv uch ‘materi resin, ping itera lesing St alignment, dinensina check ‘Welding Foreman sal be remoribe fr arangng and checking al welding rested tol and ‘qupment for welder and welling activi. He shall give the practice training to welers whenever ruled. He dal be respoesible for welder passport (NSH wil isu weler passport ‘0 all quaifled welders for upting progress, weekly rope percentage, oberon ee.) pdating. ‘Welding Inspector shall be responsible for inpeton attesting. of al piping welding ‘ctvites. He shall be responsible for welding contmsble receiving inspection, ft up, wel ‘sul, welding consmsble sence, and NDT witness The welding report tal be prepared by welding inspector and submited to PSAL and Saul! Aramco Inspect, Bere string sty toot box sta be conducted. He shall moltor welder rejection rls, welder passport and ogresie examination weekly [NDT Coordinatr sal co-orfnste with welding inspectors and NDT service providers for ‘executing the NDT. He shall corey Hetty an very the NDT selected wel joints before offering to NDT service provider. He shall ent joints with warming tapes as pe the ‘Amachmest.2. RT oer fr rest joints hal be dove by same NDT servic provider. He shall ropa weekly welding reedon rate, Welder reecton ree. a8 fe the SAEP-IL@0NDT Coordinator shall ensure that spotperennge raligrapty Jolt are seleced by PSAL. Inspector.A QUALITY CONTROL PROCEDURE FOR PIPING FIELD FABRICATION AND ERECTION S15 PWHTT tnspecor shall be responsible for cowdiniing wth welding inspectors, PWHT ‘etnician and NDT Coordinator exerting PWT, He shal ides he jos and tag shall ‘putas pertheAtichment2, He stall monitor before, ding, dsr PWHT oats, He shall be responsible fori caliaton of PWHT machines, 5:16 PMI Taspector shall b responsible for cording with welding inspectors, PMI technician snd NDT Coordinator for exseting PM ‘547 RTT shll te resposibl ote interprtton of raograhi ns sd to erat th uaisy ‘of weld swells th im qty. He hall sponsible for he preperton of sessment report asc onthe raiogphi ln ter prope lateeaion with reference to applicable codes 6. MATERIAL HANDLING 6.1 Responsible persone for the wanspraton and handing fall knd of piping matt (pe, fitiag, ave, Aang, support marr, instrmens an pipe spl) ane ssid to eas ts salty and quality are assured during eciving, storage, suing, and vansortation to fell and ‘brian sho. {62 Alleria shal be handled wi care ring fiction and installation to prevent damage, 63 Stans set & hgh ally sta, ings and vais shal handled and sqrestod seprtely ln accordance with SAES-L-108 64 Stings fr iting pipe shall te nylon or snl mero pevet damage to the pie src, 6.5"" Mito sabe inpected pon delivery wit reurement of he Purchase Orde t ei he ‘tipping documento, cetcation record, material fest cette and delivery noes are ‘oreo. Noifeton tall be gven to Quality department fr reeivng inspection 66 Ping identieaton, color code, labels and making shall be cared out as pe the Piping marking od color coding speifcaion (DH1-A-RE-$89196) MATERIAL RECEIVING INSPECTION LA All otras shal be inspeced on receipt in secardace with procedure no. NSELPSAL-PSRU- PRO.GE-O013, 72 QCnspecor shal check mati with relevant sproved IP and aly econ 73 Theresponsible QC specter al hes aa verify te ieaifcation aga oa seis 7A tthe materi ar not conforming Yo the loran drawing or speciation, i sabe spurte om uodamaged mses and tagged with REJECTED matk so those mail can ely ent. 15 Damaged material shall be documented, photographed and report shall ncate the reson for he constant mailA A QUALITY CONTROL PROCEDURE FOR PIPING FIELD FABRICATION AND ERECTION 176 ‘The stivngispector sal record contin of materi onthe mail receiving 5 tthe ‘mates personal can tke necessary comet measure ‘17 Pipes tings, valves, instruments und bite spots shal be recived by piping supervisor st el 18 Each soo! sal be stamped or send with spool ication umber ad he responsible rsa in spool releasing fom shop and esiving at ell sal be verified forthe coeness spools wit the Inte approved IFC dang and related documents inhng NDT, 79 ‘The spool sal be clean snd dry, all oaeferegn materi and weld spt reinoved ftom ‘he inside ad tse of he po. 710 Flange ices are protected by sible Mange protectors 711 All spool shal te recived at ste shal be wi proper end covers for protecing the enrapment oF eign materi ‘MATERIAL STORAGE AND PRESERVATION 841, Alt piping mata shall be stored and preserved per th approved Mata Handing Storage ad Preservation Procedure (NSH-PSAL-FSRU-PRO-GE-0014, 52, Pipe shall not be stored drecty onthe sro. Pie shal be placed on mounds or sesper. Separate are sal salle wih proper ara Henin fr dient mater 83, Stocking of pipes shall be mde in manera avoid dag fo pipes x cating. 54, Fitngs and valves stall be stored in shipping rales or on rack, Stiles sel pipes and ‘ings must be sept from carbon sel to aol contamination, 483, Alleria hall be andes with care ding Sricton and istallation to grvent damage, 56, od protectors on pipes, anges, weld bevels, eds an socket end shall be fly atch, 1.7. Pipe stall not beled a dropped off ruck 28. Bnd Bevel protectors sal ain on pipes and ftings wl arnage inter o extral oting. 8.9, Plage face ant trends shal be protec foe rat by aplyng suitable ast prevents. 8.10, Lined and coated pipes and tings sal be ied with wie fare orubtercovered stings nd dng sal be sed to prevent damp toning o costing, Wire ope slings hl ot wad. B11, Shines stat mates shall be covered and proteced flom water splath and oer in storage, protectors stall not contamination dro shipment an storage, ‘MATERIAL IDENTIFICATION AND TRACEABILITY 8A, All pipe and fitings shall have tho material specication and grate stamped, seni, oF otherwise clearly marked with penanent marking metho, 92. Spools are stamped, sence or ley marked witha pemaneat making methodQUALITY CONTROL PROCEDURE FOR PIPING FIELD FABRICATION AND ERECTION 93, Paint marking sal be dove with watrisolble mail tht contains no subtnces that rfily act the meal at ambient or elevated tenpesturs, In parila, the marking ‘ail shall be reo ead, sulir, ie cadmium, mercury, borin, o abr halogens. 94. The entiation makings sal be tne to resin itera entiation when a pate Bs) The cole olin sytem er mae Hemeton senda oe preven ts 10. Cee > ‘sing incoret lloy material. The pineal pupae of coor coding is fr vse! Metco turing storage and fer the components has en ctf faction 95% Color coding may be done by the mati manufictrer ot materi suplie. Colo caing eed rote retained after pining. 9.7 ASTM A193, Grade BT stud boks do not rqute color coding ifthe rade of the mae stamped on on ent of ech bt. 98. Splratovound gaskets shall be color coded in accontnee with ASME B1620. Sheet ype shes do notruire alr coding. 9, Pipe and Fittings: Each gt of pipe and ing shall ave a $m or lgersrpe runing fl length One inc NPS and staller my ave 43 mi stipe rng fl enh 9:10, Valves: When require, sbpe ares te bad fom fang fo flanger en toca. 9.11, lange: When equi, stripe arse edge up to ub, 9.12. Boling: When rquted, stripe rend he midpoint ofeach bolt or sud 9213. Mat, Sheet, and Strip Stipe on src nes fo perpendicular ees Fr cai gh 9.4, Tuber and Bars: Strip ence eth 9.18. The materials received witout proper making shall be segrested, marked ad sored in ‘eve items to provet untried wage, }. FIELD FABRICATION AND ERECTION PROCEDURE, 101 Genera 10.1.1 Constrcton of plant piping shal be in aecorance with SAES-L-350. 10.12 Inspsion for shop fbision of Pipe Spols and miscellaneous Stee Struct sll be pevfomedas per SATIP-L350-06, 10.13. MetlicPping field estan inspection sal be perfrmed es per SATIPA-380-01 10.14 Pipe spook shal be checked agains ping spinon an dawings proto installation, 10.15 ach spools, pipes and fitngs shall be vill inspected for physical damage prior to instalation or erection, 10.16 Preise pipe spook shal be taken fo feld only after complation ad septa of a! Nor.QUALITY CONTROL PROCEDURE FOR PIPING FIELD FABRICATION AND ERECTION AN 101.27 pwr pig pot wh age instal bpm ete age ey. [[\ 1088 Wie PET ope ie ee cng We ata ih soe pert fr nla ns, drmy exes es ad we pd ae be ele be spool bere tes celevng 40.1.9 Prior to cretion al pipe spooks stall be checked and clean fom ay kind of dso frcgn material inside the pips. _A\ 12110 Pee p00 end shal be covered ater inspection to prevent unguried removal of end covers bere making succeding joins. 10.1 emai on ie crs, el wh be ero se a sings Det chs os pe cg roe Sra pee 10.12 Paling nei of pi a tated ale a pn Rg Se mi hb cet 0 wth pn md me et tam stew fm 101.18 Donates fom hd, 101.1 Vety wf hey sens of pues i eng te al ‘ing iin [[\ 1880 eto pi 7 tl eae et nin pens tinge etn, ls pes pr eon, pein ae i a che vit ea a (A, tea6T sete mero mie, ie tl oon sine ves ge he spr di no hs wel ane mane hc rey we es lm ee a eh oe ile pr comming cig ges sn pr 101.7 Mee © poe rig mye myo a ner De fl enh lets on ety ese at es 10248 psn tan wd a aes ane 10119 tg al beta od eho! in wre in pn ‘Ot nd alt “een Powe QUEPSAL AER PRO-019) A 101.20 Damaged or rejected spools and items are identified, segregated, controlled and tracked. Such toms eed RECTED vet Ain bn esis A a121 tert mets ee mnt il ml a see wi sags, A\ 212210 pgs twa OC don empente aiwenpt eie Page 90629QUALITY CONTROL PROCEDURE FOR PIPING FIELD FABRICATION AND ERECTION A\ 104128 Were Chay impact is specified on he WPS (aw Temp Serie), Heat input Ht of each 102 1022 1023, to2a, AY 0s 1032, 1033. 103. 035. 1036. 103.9, production weld is caused (sing formula below) to ont not to exes the het inpat lis ston the WPS. HI Giom) = Volt Amp X 6 Tavel Spend mi) Internal Cleaning All pipes and spools be neal cleaned 8 per the approved Piping Intl Clessiiness Procedure’ (NSH-PSAL-FSRU-PRO-I-028), All pipes and spook sal be inamaly clemed by ai blowing nation, for age dlanete pies rag cleaning sould be eondaced if food pret All petite pipe spol shal be val inspected fr cents, and tll ave frien ‘nati moved from the ine, Spool leminess checks pele to insallaon (best with mor aad nail sunlight) are enable “len Pipe Laying, Spoo! Erection & Assembly on Pipe racks and Sleeper ways Piping rcaon a fet istaaon shall te performed within he tolerance sped in ‘SAES-L-110 (Limitations on pie joint nd componets) Pipe rack nt sleeper way suppocs have ben completely eee or installed Cenecties of piping rns re lid out and Pips. ine numbers are marked oo the beam (cemetins) Minions ie spacing betwee piping suppored on sleepen or pipe racks i verified and confined wit Sui Aramco Standard Drawing for pipe spacing AB-36207. Insult lines & insustion hicks sented per Notes and dtl of Std Drawings AA- (036911 & AA096919 nd considerations allow proper clesrane betwee piping ta, ngs spacing consieatios (sagging of Manges may be equed) bee ben incomported and spocag is adequate In all cases, a minimum clearnce of 0 man i provided fr inspevon & frexdom of pipe ‘movement batveen stove ground piplag crossing with any sirctre inch pipe support strstr) This learns slo required fo sbove pound piping crossing with coher pe 00mm piping cleus above Rashed grat clovition i shown on approved dawings fo hvizntl piping runs and Pipe elevation of vera drsins (lowest pin) slows adezute clearance for sericea (hae en be atiaced to rn ine) lar ines and ote ammable and toxic services se lcated on pie ks and sleeper ways ‘These type lines arent routed below ground at ay loaton excep rough an acepabe pipe hse tat fies alnpeton a ninteance sees. Page 10029QUALITY CONTROL PROCEDURE FOR PIPING FIELD FABRICATION AND ERECTION 1n3.0Low ion ting 1) syns sal not sw snd oro dei cule on stg tice 103..P%ar asian he Pips ripe poo sab nelly ne by i: owing nd lanes is sag ed hen pose. 103.12Pping code mr covee trinpeson even unin removal onl eve etre alg reign 1013 allenpray felt isn eporry sponsor ope lime halle mgs on ripe as befor in tation 40314 pecans be kn cringing ad nstlition fie on pie ack Method of iting Singrod, methook epee) 104 Fitup AOA. Al op and wong sl eco on in ssn wi deawing WS. 1042, PreWeling & Weld Jot Fe Up lnpecton sal be permed apr SATIPAVO101, SAIC-W.205 math repre ope sed on SATIC.2006 1043. Coin sl be cariedouta bw; + Cabonstctripes 1s Cating and Ging : + Alloy Stet Pipes: Fant Conga prndag A> + Stine! : ining ad Pa Catng + Nonfat: fining ad Psa Cating 1044, All mate emo! adctingtlfor inks sa and ick alos sal be sinless stl tnt pv dn ter mata 1045, Mati resi sl ante aie tg pes 1048. Thema oor ge sen forall matting carbon seal be pover ed or wand pre belting 1047. Thema ut sre of sins sl an mone stl be gous to ght (a din ster oro welding 1048. A ina fm dp sale eno ty ging or machining om heal a oe suger ofa dna ati 104 Bevel prepare and hale done mor proved WPS. Ftd bevel ale heck fer teninton. 1040 er ss with infringe oe stichnet wel sale comple an peed proved TFC omatre‘QUALITY CONTROL PROCEDURE FOR PIPING FIELD FABRICATION AND ERECTION 104.11 iting tht are rector r-Seoled sal ave he et sie exited for laminations before ‘welding. The NDT method tobe ued shal be determine by Saul Ara Inspector, 104.12.4neral misalignment of tut jolts shall ot excel Sm. later tpeing in accordance with ASME 31.3 by machining, back welding of «combination may be wed cme the risallnmest, 4104.13.01, moisture, ran see, snd, pin(excpt welable pines fer approved eppiaons) ‘metalic costings. ne) or other foreign mater shal be removed fom the weld surfice and st east 25mm of aacont base metal pie to weld, nctiding any sch coating on temposry tachment or sport. 10.414 we ints shall be marked for ientieston maim floms 104.151Use sulle permancar weather proof makes, and mates fr Jen max Kstifeaton Cerf ow chlorite 0 pp) markers hall be wed forsee tesa eal alo el 104.16 material moval & ening tos hl be sinks se! it shall a eviowy used on CS materials for SS and N los and ae market emit hat they ate o be ween attic {nick ally mates only. Markings sible wil ato isin ute, (Yeo lor cose) TOA.ITANI WPS6, PORS, snd Weld and line description tbl shall be aval a the work sit or ‘esifleaton t anytime forte auhosaed Saud Ara Ieper. 1O4.18All tack weds shall be made by qulifed weldes, All tacks or teporacy wells shal be formed with he sane ue, materi lestroes, minim preheat and prose tht re ed for permanent welds 104.19-tack wels sall be sulicent size to msn joint alignment. The recomended tack thickness is 3.2~4.8 mm a length i 125254 sm ‘The minimum number of ack welds are: Pipe damster of 016mm orless: Three epullyspsed ats Pipe dameer above 101.6mm : minimim of foer eqully spaced tacks, The designated inspector should determine if more aks se noaded 104.20A8S-W-016 Corrosion resistance alloy sal be tsked with minimum equally spaced fur tacks. 104.21.Brdge tts (oct above the root area) are acceptable bt such tacks mutt be completly removed pie to completion ofthe weldPee Pee QUALITY CONTROL PROCEDURE FOR PIPING FIELD FABRICATION AND ERECTION 105 Welding 10.3.1 The wind velocity inthe sea for GTAW, MAW, oF gs shield FCAW shall ot exceed pt (2-2. Necessary shielding snd wind protection shall be asl if wind velocity exceeds 8iph, 105.2 Welding shall not be dove when sures area wet dap or expt fo anor sow oF when ‘the welders ane expose to inclement contons 10.33. All WPSs, PQRS sal e avaible th work sto alte, WPSs shal be played ats 10.54, Welding inspection (Btore welling, ring welig and fer woking shall be performed as px SATPAW.O1L, 10.55. Contamination rom the environment, ssh 8 win st som and noise hal be prevented by nae of adequt shielding or pret, 105.6, Welding shal ot commence before lesranse fom NSH & PSAL Quality aspen. Welds all have qulieaon spate in ASME SEC IX o cover te typeof mati cone in the piping work, and the welder quails test in scordance with ‘Welder and WPS (Quuiscaon and Control Prod’ (NSIPSAL-FSRU-PRO-PL-0003) 10.5.7. All welding sal be aed oly by quale welders with valid Job Cltrancs Card JCC) and 2s pr eprored Welding Procedure Speifiation (WPS), 1053, All pressre containing welds shall be mde wit maple passes 10159, Adjacent bends ofa weld shallbe stagere and ot stated the same location. 10.5.10.i1 nozales, ranch, and ee enncctions shale made wih il peeation groove welds only sod spec approved PMS, 105.1 1.Preeatng shal be card outs per he approved WPS a the ceptable methods are Oxy fel gas toch with eating ti. 1. Aieful gator Fle cera mats (For low allo tl) 10.5.12Post weld heat estment sal be cared ou per the approved WPS and he soceptble methods ae: ‘Flori esistance este. 1b, ndtin eter. 105.13.Preeat temperature sal be exalted over amin tance of nun on each sie ofthe Weld. If wal thickness exceeds 25 mm and preheating Lo be dooe fom the sme side as welding then the heat source shall be removed for I minute t allow fer temperture ‘qualiato prior measuring the temperate,QUALITY CONTROL PROCEDURE FOR PIPING FIELD FABRICATION AND ERECTION 105.14Temperaur inficating crayons shall not be used or deposed weld meal o onthe joint surfs to be covered by weld metal 10.5.5. socket and seal welding shal be cared ot in aecrdance with rocsture‘Socke/Treaded Wild Gap Coro! & Seal Welding Procetire-Shop & Field’ (NSILPSAL-FSRU-PRO-PL 02s) 105.16For FNo.S and high maneas, Sack purging shall be mnie val test nim ‘0mm of the weld depos thickness has been completed. Bak pring sal be dane as per “Back Purge procedure’ (NSH-PSAL-FSRU-PRO-PI-O017). 105.171 Welding Consumable storage and handing shall be accordance withthe “Welding consomablehniling and sorage procedure (NSH-PSAL-FSRU-PRO-PI0006 105.18.Are sites, gous, and oer actions of celess workmanship (uch a surface porosity, uneven weld proies and andre sal be eave by ering el etd by MPT, 105.19Any temporry welled sticheals or ternporry tack shall be goin off. Atackments may bbecutoffno close tha iim the rem surie, print the required grinding 10.5:20.terng of Weld Joint 1. Butering or wed bul-upon the prepared sures shi ot exceed he st of 19 of {he bas sta tikes or 10 rum without th approval of CSD. Ifthe buster bil up excess, then he following requires sal apply, ‘+ Specie ppovalis required fom PSAL- QC. If at approved te spool pipe shal be ele to length ape by PSAL. QC. ‘+ Thebutting operation shall be wimessod ty Saudi Anco Inspection + ‘Thebuting shall te inspected by RTLPT or MT afer completion of te bik put before fal wel of joint 1, Buterng oot heawen ania metal jin sure ir approval by CSD. 105:21,For all mates, inspection by MPT metiods of ae shal be performed wire temporary ‘welds ave been removed or weld repair to ground ares ofthe base mail hove ben made orate sik afer epi by grinding 105.22.cep for ASME Pod though PNo.SA/SB/SC base teria ll anual GTAW sal se ‘high equeny start and post pure gs low fr the torch. 10.5.23.Bach weld pass stall be throughly leaned aad slag ree faregn mater removed bef the next pass depesited. 10.5.24.A slg, ax and pute sal be removed fiom he completed wel and surrounding reQUALITY CONTROL PROCEDURE FOR PIPING FIELD FABRICATION AND ERECTION 105.25.The heat iput (HI ofeach prodstion weld must b elo if noch foughoes est ae ‘pei and then confined not exceed th est pt is ted inthe welding procedure specications, Heat inp sal Ye calculate with format ‘Hest apt clelton see” PSAL-PSRU-AM-PL0) 10526:The minimum distance between parallel fut welds sal be 20m ce tes fines the wa thickness ofthe joint, whichever rete 10.5.27.Pressare conning Wels (eg, nozles and otberatachmects) sal be spared rom other prestre conning welds by no les han 20mm thre tines th joint thks, whichever is excoer. Contactor aproval it required if the miniman separation snot mt. Radiography of the butt weds requ or sitions in Which th nium parton ent aciove, For Joints other than bat welts, ote appropri inspection methods ble se, depending the geometry ad materia The flowing ar exenton: I, Simctraeomponets and enfrcing pads T, Hotta spite end weds which cou the pipe longiinal seam, 105.28.dentifeaton tg shall be followed as per ‘Waring tape Color ode fo spl & ints ind Abtacment2) 105.29,When a circu weld with an intersecting longticinn weld) i examined, tes the sdjacent 38 mmo (112 ino each intersecting wld shal be examine 105.304 any grinding educs the base metal thickness to les than the design minimum, he ground axea shal be reweldd snd ground fash withthe oil bse etl sere followed by [PUIMPT or the compeneat shal be replied, Rewelding sll be done only wih the pear approval of PSALIaudl Aramco, 106 Nondestructive Testing 106.1. All welds shal be visually Inspected and acepe prior to performing NDT. 1062. NDT sal wines ty proved welding inspesior. 106.3. All NDT shal be could in scardnes with NDT contl procedure (NSEL-PSAL-PSRU- PRO-PL-0025) 106.4. NDT shall be performed ss required by SAES-W-01|, ASME D313 & Approved tomers drawing. After NDT clearance, spol shall eles for lating & pining a eid, 106.5. Joint repair wll be dove ined an aon! penalty shots spud wiki SAES- W-011 shal be aiographe. 106.6, Rejected welds sal Ye reared in accordance with pprovd epi procedure (NSHE-PSAL- [FSRU-PRO-PI-0016) and WPS by qualified welders and inepeed s a minim wing the orginal test metod of he join.Can QUALITY CONTROL PROCEDURE FOR, PIPING FIELD FABRICATION AND ERECTION A\ 1967. Pi to st of post weld heat acatneat work, NSH stall prepare a table Hsing etch Joinispoolequiing eat treatment nd bal be submited to contactor &commay for eview. ‘The table shal include joint no. / location spool no, drawing no, diameter, wall ines, mate heing rt, cooing a, soaking temperate, soaking time A\ 1068. Harassing sal be whore apt, sal e peremned by tne and aprved etonnal pe approved tid pry hares ttn procedure {\ 106% Pst Mast Keeton (PMD, se apples be peromed by tind and ‘proved pesonel sper approved Thin party PMI procete A\ 105:10.Ferit west where apliabi, tll be performed by tine and approved persone and per snproved hid party Fete est procedure. 107 Austonltie/Duplex Stantess Steels 10.7.1, Abrasive teting ano rinsing ie shal nt be wed on eter carbon tel or other ead of tines sel materi. The seletion of ginding and ceanag tos shal be appropriate forthe ‘se atrial Es, carbn tel rashes sal not be ted on anes tel mater. 107.2, Al lee materiale should be invidly and ely stamped, aged or senile wo ee treba comet sage onsite 10.7.3. The GTAW process sl be used forall psses for wall ike lt ban 9S fr duplex sinless ofr wall hikes less than 68 men fr ther comorion rita lloys (CRA) (0.74, Allman CTAW sal se abigh requney tarts pope as lw forthe toch, 10.75 The maximum trys enperatare for dopo tassel shall no exceed 100°C 1026. Unless speed oteis, the maxim interpas tempera shill be 177°C for PN. & teri 10.7. The ange sal achieve atl oxygen lees inside or exing the oi (va the vent) 0 gree rior oan daring welding, 10.7.8. Feo messarmens bl be performed a accordance with AWS AS2 10.7.9. For production weds, the fertite content sal be checks in the ae Welded coniton, The Aerie number sal be twee 3a 10FN, 10.7.102uge dam instalistion and removal shal be controled by acardance with prose for back paring of pie welding (NSHLPSAL-FSRU-PRO-PO017) 107.11 Special equbemons or duplex stiles tes 8) GUAW proces mast be sed forthe root and ht pstes ifthe wal tines f eget ‘oor greterthan 9mm, 1) Repair of tecive wads regu separate epi welding procedure gulifcaions i poe tins stl was wed fer coreion reiseee ‘QUALITY CONTROL PROCEDURE FOR PIPING FIELD FABRICATION AND ERECTION ©) Theft conta of competed wel sl be checked in sccordance with AWS 2 1 shall be within range 0f 30 to 60 % frit sing the appropriate fete number tase onthe corto estibished byte PQR messiremet 4) The welding prams stall be mond in ore to cafarm compliance to the ‘minum and maximim het input estos ©) Hardness testing sal be conducted on 820% random supling of all production weds Both he wel mot nd HAZ sal betes 108 Orifice Plate & Restriction Orifice Installation 10.81. Orifie plates shall ba afin ish Gone, lapped, pols or bf. Orifice plats shal be feof sic fe and bore edges are m0 10.82.0Fic plates toes shal be in center of plate ad th pl ain at, 10.83.0rice Paes shllbe ee fom mechs damage end eligi 10.84, Welded bane stall be paral ote plates wih welds ground Fash 10.85.Phtes are fie om echnical damage and weling diorton. 108.6 Oriie anges ae to be wel-neck with an internal bore to mish the iter dametr of the ie. Any distortion resuing from he bat wo bl be removed and ground Mish wth the Inside imate of te pipe 108.7.Psort instalation Orifice Plat Oietation shal be confimed with the SASD AD-036004, 1088.The inspection of Ventul, Flow Orifice Pte & Resco orifice installation shall be performed spor SAIC-L-2046 103 Installation of Pipe Supports 109.1.A11sapors, anchors, guides and other suport stachments hall be vce in accordance ith details indo in the pipe suppor drawing, approved some reins and contrac specication requirements et 10.9.2.tnspestion of pipe supports ad anchor italien sal be performed a er SAIC-L 2018, 1093.Reinfrcing pad material shall be ofthe same pipe materia per suport standard ules ‘otbernt spprovedin writing bythe SAPMT, 109.4.Fi-up and welding shal be done as pe th approved WP' and approved dawing, 10.95. All welds of pipe supers th ip wll sal be continous with smoot fish 109.6. tntaling additional dammy supports ar than those in the design eawings sal ot be installed without prior review an approval om the chirmas of pig stars commit of is representative‘QUALITY CONTROL PROCEDURE FOR PIPING FIELD FABRICATION AND ERECTION, 10.97. Goum weep he shall be elo forall dary support. The weep hole ssl be ost neat ‘he bse pte oral veea dun supports, aed ner there pipe a6 lock posto fo all horizontal dummy supe. 10.9.8, Separate sage fry sal be made to sore fabricated sports in are wise and trial 1099, Fabricated CS, LCS, $8 & Nenferous supports shall be paced sepately with proper ‘entiean ike pe of supp, sequence nanter ets with legible marking. 109.101 west the pipe shall be continuous with smooth nish spot weting i nat accept, 109.11. Minima ilet weld siz i shal be 31 nc (Sra) for strstr Wels. 10.9.12Pipe suport sl be ul contc wit seppors bat cry the oad. 109.13Low fivton sippere sling surfices shall be protected dorng all consrtion stvites ncn plang ed sandblsting. 109.14. Speag support | Thespring sng shal be verted tht they are matting the design requlements, The spring suport sabe fal engagement wit pipe. [LA ping shal bein compression, so that ilu wl not rsa de complete reese of toad 10.9.5. Hanger rods 1 Rod hanger sal nt be wed fr ines fw. 1, All hangers sallbe proved wid mean for veel aust I, Sutble locking devices shall bo wed tall threaded connections of hanger sstembly (ovbie mis). 1V, Rod innges hl be sbjoted ttn lon only. 10,10. Threaded Connection Requirements 10.10. Allred joins shal be taper pipe head (NPT) canon o ASME B12. 10.102, All headed comcions shall be performed as pe NSILPSAL-FSRU-PRO-F-OI24 (GockeTizeaded Weld Gep Control & Sel Welding Procedure) 10.103, Sit tueadng option se monitared in process for cde quay per ASME B120.1 se fallow: b> "NPS and lager in iid serie mslphase 4) Pipe eds are rexmed clean ate threading +) Oi nd residual shavings are removed fom nse pping ©) OD threats are chased and cleaned of devs and dba,10.104. ro105. 10106. A tom A wna A ous. A coma oats. ots oats, ‘oun A ons A one, A vos A one A wns (\ wns ‘QUALITY CONTROL PROCEDURE FOR PIPING FIELD FABRICATION AND ERECTION 4 Staring heads and runout trois sre chamfred and rounded ) Tends ae fe of burs, at pos, chat, eas eu 6) 1 Dis rein good coadkian and produce smooth quality heads. The engaged ppe thread shal be vr ove «minimum thea engagements flows Noinalsinesie: Number oftieads saad waw 6 trough 112" 7 2 rough 3” 8 In harrdous svies, maximum sie of treed connestions sal be inc for standard {iting & valves In on-bzardvs services, maximum snes" PTFE (Teflon tape sal not be ued for seve tape restr han 204°C on read ta Ensure tht al valves ae hyo tte snd test eports are alba, ‘Valve lepton, Testing & lntalaton shal be perfoed wer SATIP.L 108-0 ion of Valves ‘Valves re completely dine of et fd & Borouhly eed ar the completo of etng, Machined sures are costed with light fim of high scsty rast db ol hat wil not become Hid & rm oat temps below 30°C. ‘Valves shall be purchased from manaecures approved in accordance with SAES-102, rot insalition esue that valve eal opeingand closing il oko Valve dsction shall be checked and conte for diretonal valve like check valves, lobe ‘lve te. and valve handle rientaton sal be sper approve isometric dang ‘Valve ideation shal be checked a perth approved isonet drawing. ‘Valve shall be cheska fer any mage and Mage aig shal be check Before instalation, (Cain wheel operation sal ot be povided for emergency oon valves or vals tang treed ody connection Amospvsic dain al vent valves stall be povided ith pig or bint onthe charge site ‘Chek valves in snes NPS 3 iach ond above shall not installed in vertical tines, unless spproved by company. ‘Conrol valves shall ot used as emergecy shutdown vals. Valve had whee shal be uly esse fo peatin All valves in serves below 45 shal be fll asteniS.QUALITY CONTROL PROCEDURE FOR PIPING FIELD FABRICATION AND ERECTION re be & e 10.115. All bolting tn tow temperntue sevice valves shall be ASTM A320, Grade L7. The crsponig nuts shall be ASTM A194, Grae 4. 10.1.6. For cock valves sass NPS 4 loch & above, a turbulence minimum distance of 5 pipe dames wpstean & 2 pipe diameters downstream of vey check vale shal to malatulned, 1No pine fines er devices tat rent ow (elbows edier, tees, orcs, and conta ‘ave hl be inte in deve zone, Noe: Exempted are chock valves i intermitert service & valves in skint yes 10.1117. Swing Chests (aids) ae install with fw arow pointing downs. Verity Flow direction and core insiallson 10.1.8, Cont vale are nse in the direction of flow cased or stelstamped on he valve body tod shal be neta in horiont ins 10.41.19, Contok ves and heir acting systems ae mounted such that all adjments ae accesible and all insoles are real) from ead, permanent plato, walkay x xed ndier, 10.11.20, Rett vale lt & out piping main lane aeament i within tolerance: 5) Rottion of flanges, meaared atthe ff betwen elevatlons of Blt hols 0a opposite sides ofa flange centering, sl not exceed 2.4 mam. 1) Thetitofa ange messed at the periphery soos ny diame hall not exceed L.6 ‘nm fom the square postion 10.11.21, Flange vives shal be tightened in accordance wth procafure ‘Gasket snd Bolt Tghening Procedure’ (NSHLPSAL-FSRU-PRO-PL-OOIS) 10.12, Flange Joint Antembiy and Bolt Tightening 10.2.1, All angeditens shal installed and ightned in accordance with SAEP-381 and procedue “Gasket and Bolt Tightening Procure’ (NSH.PSAL-FSRU-PRO-PL-O13). 10.22, Inspection oblige assembly sal be perfume as pr SAICAL2014, 1012.3. Flange bol oes sal be orient follows, ule ethers indicated onthe constuction ings > Thetit o2flange measured tthe periphery serost any diameter sal ot exceed 1.6 ‘nm fom the gure poston andthe flange face parallel sal not excel 0.8 mam. > Theflane fc cee line tolerance sal nt exceod 1S mm ‘The emp between ming Manges aball be minima“? (Gaskee tiknes) and maximum to ties the ake hlcness. > Thebolthole ational oft shal ot exceed 3mm,QUALITY CONTROL PROCEDURE FOR PIPING FIELD FABRICATION AND ERECTION 10124, Gusset beste arte etre ad compete wi the fan ing. ng — 10125, Gust al ote dana or srl ale ofl oon ares he sive pte shall beret 10126, Theol maz tal select in aca with SAES-109,See-13 10127, Bot, au and wate sal bev cic or rope, gee dneson sn for sey paple anag ch scores, st an as Ao th subi of sd ois se ats mel rh ec emg ecm with th ans mata sha be chct. 10128, Boks anda stall bee! wien reassembling xsi mes 10129, Thenustal vel eel ngage aster anges. 10.2.0 Wie esembngthoge ot, al ndcatons of te pevons gkt nso sal be revere, 10,21, Laem sant be went pth gs sein a. 1012.12 Hammon fase mat permite ire tong or teen 10.2.1. Maal org wees hl tbe td fr lsd ar. 10.214, Tieening tos sa be cated fr aay, permanent alten, The oe song shoul nts 2% 101215 Tgexng sal ave a mina of four pases 4-6 100%100%) techie he sequin 101216 Afr complain of Sage seably inesion fans jit ening ngecion Report (ATIC 2001 stale prepared and document 11.0 Installation Requirements fr Piping Connected to Equipment a8 P2X A°7696 Chosen 206 111A ping sal erste nd prt alow cso maize fr oan pion tod ner, nt made lon Hck vex sind mackie sl be able fom glen mtn. 1.2, taton Wok ves a ee inte it and ut oes ing 6 and tow al roca A chek vale tal bens fe the char ieof al pumps. Teck rae ‘hl be ote Bete he machin dcr ge andthe dcr blk vate 115, Pamp sion pn be araged ch tht Be ow isnot sd no rae step etn pz 114, Recor ton Recital on ne hl be exente wih eft sion Bsn ‘acer wi eft ide on op sal be tie for ova ping in a op ston pomp. Conese desta be wed nthe ei in in redQUALITY CONTROL PROCEDURE FOR PIPING FIELD FABRICATION AND ERECTION 113, Suction a dchareppng or veri ise pepe sl be adjustable spp 116, Suction ping to wet compress shal be it ced nd inst 1.7 The fot ined on tthe equipment ol ef a mislgament fe ppe wi eglpnect son. an conti fe lowing: ovina exten oft Flange fic vert et Ags misligest ween wo lange hes Inaqate svpos Wrong pir ports seid (sed stably) andlor nt emus separ used. "1A, Ping shal not be atch unl rotting esipmen is bon gout ad nal algamt fas een compe nd scope 11.3, Allipn ote equipment coms sil eds a ino ser ha sanufatue neomnendtons, AS PP APT C96 CHAPTER 6B 2110 Fog sl nt bese wilco pment Apek APL 6 jchnglen 206 11. All spring suport sal e securely chock in poston and any tempor spas eg yo testing shal bent prio he st. 1.12 Peo gong» realign: check lb condeted ty ensure prin linen canbe tied 3 7X APL OES, Clangler OF Change srt 21 ter aa a po i af pet ees 11.6, Feld inated auxiay pig eestor Seco Wal 8 ool para foe eqipmet, hse ites dont ner with he renova istaton of pnt ot seco fr noma open sd manta, 11.15, Checkand ens the couplet and proper intlation ofthe olin ping end somes scape approved drawings nd pce 11.16, nr comectg piping shal oly be stich the supe! er anchor bls eine, {leh eigenen compte fil welling an ng inner have ben compe 1.17. Al oss ping shal ot be cme he quent unl secs eng adspporing seve ae comple a cet. A\ 29 vawnncicoatine 121, Sutiepeprton halt dane ri apy he pat on te oe 122, Plaga coving ahold be rope overt 123, orto coming, ang fs vate ems sigh ies same pas machines surest 9e— teed y mag 124, Ava ocoing opeaton sale ety maa ta Ame Meceskory to akinen piping fo macs goR 18 ned MT et wating ahr ete GS acd guns aig | Puspole Be ape in of a % pigeon, Wacktrony Balko utlabd gone Pe gone Pies gO gull Oidla Simm MICK “ Comphtior “Gaakets as pA rene oF| fe distance tom the ober Woks,13.4 ‘QUALITY CONTROL PROCEDURE FOR PIPING FIELD FABRICATION AND ERECTION 125. All paltnglaating sal be peor in accordance with procedure fer blasting, costing and punting (NSILPSAL-FSRU-PRO-PA-001) 126, Repair Procedure for Atmospheric Coatings - Follow te surfice preparation and aplication requremecsin the applicable APCS andthe manufacture?’ echnical dita shot INSPECTION AND TEST PLAN 13. General 13.1..No aia spot al be released fim fieston shop o aye yr, pining ot site efor fly inspected and released by QuallyContol depres ofboth NSH & PSAL. 13.4.2.Saudi Aramco representative shall have fe ccs othe work tal ime 13.1.3. Piior to star, NSH shall ensue that ll eguied Welding Procedure Spsificton (WES) ae spprved and have evidence of approval a eck pages of WPS 13.14, Ensue th al weber have valid JCC qualified forthe welding proses, thine ngs, inmeter range and welders having valé CC for parc welding 18.15. Inpestin & Tes fre Pping stallion shall be cared spr the approved IT, 13.16, NSH Consrction representative shall aise request for inpston (RE) a per the approved ITP to NSH Quality taser "NSH Qualiy Inspector shal forward inspect and acozped te RF to PSAL/Sa Aram, Allqalyeportstcords sal be writen as pe th approved ITP and tached wth RFT [FT shall cord and contol on taba App [NSH shal cord an contr! al piping rested activi on database App’ [SH shall imely record al quality contol reports on database “Apps ike ft wp, welding NDT repueset 15.112. CApps is softare package designed and developed for NSH to mect Hs complet reuiement for project executoe. CApp it developed as ps the SAEPCI60 “Ticking ad reporting of welding. NDT a presse tating for xpi projt 152, Poste Matera entiation (PMT) 13.2.1. PMI testing shall be caved ou st per SAES-A-206 for vs he stunless eel and alloy mate 13.22. PMI Testing of welding consumables sill be perfemad in aecordance with SAES-A206, 13.23. PMI Testing shal be performed by thd paty NDT service provider with approved procedus. 13.24. Inspection fr PMI of Ally Piping & Alloy Components (All Appisaons) sll be a per SAICL-2000 Page 25029‘QUALITY CONTROL PROCEDURE FOR PIPING FIELD FABRICATION AND ERECTION (228, Mt ded ln mpl a tie pi nyo ee eee 1326, Catan men te PA one re ct eid by eee 1827, Puttwingot we btn me nde defo ei re, eersecaercren 1331, Poti rams WE st a ee i AMEE 1332, FW te pte pps NSPOAL RPO ME 1353, Pte sf enc al pre al rn Th thle tx ave nema ences ermageese anes en eae ee caer 1235, ePaper 16h ate Ce 1338, Thomann Petron al haw Neg es 34, Pl es tw iid rely ASME. 1342, Hes sng le et ep NSEEAL FSR RO 1343, Pee ein cre ns PN eel tepetenl Wireman age Tn tn tre sae as 1344 tay aig exe ln om OR he sae tre Gates nts ae mee ex petite alto Gone sm eve sete! ni ent at oie oy ft ma ede oo eee eee ornenest runeausing 14, Rotating been pe AIO md SATA 142. Al pment gs sal pce putt mal i ete & ppt met Ue, Atop ened pp oi 144 Yen eat ne bt map tone ls nme pg ea oe MAS pent ae i ange i prs pel wih ge career gre oe cera Page 029QUALITY CONTROL PROCEDURE FOR PIPING FIELD FABRICATION AND ERECTION 146, Are ses and ote incutons of caves worknatship (uch a ors, uneven wel profiles tnd undead) shall be removed by grinding and inspected by magostic pale oF Tiga ponewant method 14.7. Temporary welded tachment ote ppe shal be round off and ingested by tanec particle oF Bqud peneran metho. 14.8. Process instramens and equipment tat may be das by the stength presse st shall be Axcontectet "49. Daring pre-test punch listing he punch tems to be clare resid before pesue esting ant fer pressure testing shal be erty identi, 15.0. FINAL INSPECTION AND RELEASE FOR TESTING A\ 1S! Preston and welding complet piping packages sll be veifed by NSH conscton eparnent art noi (ough RED QC deparnent comple piping est packans, 152. NSH Construction accepted piping tet packages pre-test punch listing sal bo eared out by as 153, MOT Contech Iganga ey i yt pone fj 1se Atoms peg nin PEL Ae peg 7 ‘package and release for testing. A155. poset enh tty SH Cm FEAL Reh at lpr 184. Along pec al coe! og pate [A's Pig pts tae ry al ne sree wth poi rr Tig Pn tA Pe AL RU mora A\160.rnessune teste 1S Are pS ni a es er comeing yp ag one 162A ppd cea 16, ny od ila apt ee ni segues pte rst ret omen pene 14 Str sing ma tt a A pce ab ces poe et pas ype! dled Tg ps hl rd te Neverfail et eet ra oo ‘be viswaly inspects for damages tht may have oscred duringQUALITY CONTROL PROCEDURE FOR PIPING FIELD FABRICATION AND ERECTION 165. Aine te mae ups (Cad id ete On pe paso ha de eon a Toe ‘tn. Sofoww We le pen apse ol er tet ein gs 166 Allan a oh ue em Who tee 15). Alin et att uot eae oppo 168 Tees ntfpesn al eppee epee one 159. rtm ak igh nl pe li aj eno smicme Se fest. Ist Teepe bmn! rs fin hh nto 0 i 161 ey lore opm dt! ene oy won 1st Poprtre ay te al row rita! eye 16 Ateneo tp alpen oes 170. REINSTATEMENT V2, Pete tg opt ping tt pag ale ltt os wh rocoe rv Tein Por AG Pig SHOAL FORO ey 112 Kao i det coin aot 173 Almelo poe tg alerted er ptf vn 174 A pt ts line ine ene wih pe Ga The Peet (PEA aR ERO O1) (A, 1, Aten pent tenet Hk ce na wn a te FAD nt tigi, ow mre, Poe ne, Tepe trp pb) 196 Clot pig ween a {idea eon ‘i etn ety i cha pein 17, Nein cl nm oe of PEIN sh ett a (ian al so xt enti mb ete al) 1 Hen tr min Sommer «Poem nee 4 Cra Varo © Movs3, QUALITY CONTROL PROCEDURE FOR PIPING FIELD FABRICATION AND ERECTION f Rete Valves Installed le aves shal be alate and reports signed as per SAEP-I9 ‘Prese Relit Devices-Testing and inspeton Requirement? Pressure gauss & temperature gxups installed are of the same range a shawn nthe PD, 1710, low dietion of Contol valves, cack vahes aad globe valves follow the proces: ow Astin ‘TAL. Pips are in fl conte wt the suppor. (Ply Resin) 17.12, Weld etachnent ote pipe asl welded, 1713 Jack crew bls installed in ages with spots plats. 1744. A mm weep hole shall edie al dummy suppt a sal be ose near he pte for ll versal dummy supports, and rea the run pipe at 6 oock poston fr al rion oy spp 1715, All vents and dans are povided with bar sac plugs or in, 1716, All usand bls of ange coonetons ar fly engaged. 1717, A minimum clearance ot 50mm shall provided fo iepecton and sda of pipe movement ‘beewees above grn piping crossing with any ttre Gncig pipe suppor strstr). This clearance sal equ for sbove ground piping eosin With enter pp. 1718, Pipe guides are nse estos shown athe approved eometre drawings. 1719, Dts ofthe insted pipe support conform othe Pipe Suppot Deal per project specication, 1720, Travel stops of sing suppor are removed afer press tt 1721, The pipe shal ot be seo support ker pipes and srs, 1722, All oustanding B-Caegory punch ns hl be completed before reise PIPING TOLERANCES i, 3. Ws. 185, All fbricaton and erection shall be performel within the tole specified in he approved [WPS andthe project equemens, ‘Where intel misligumentexeeds Si, intraltrinminglloping sil bein scondance ih ANSUASME B33 Fig: 328.43 ater sprecng with PSAL QC, ‘The maximum tolerance for axial dimeasions, faootoice,censto-ice and Ipetion of| tachment shal be +3 mn maxima, ‘ater renstion of branches and connections fom center of i shal et exceed 1.5mm lage bolt hos shall be oriented as follows, unless otherwise indicated onthe seasmtion devings 2) Fangs ice ver bot hols to sradle vertical centins, 1) Flange fice orzo bolt ols to seaddle rion eateries,‘QUALITY CONTROL PROCEDURE FOR PIPING FIELD FABRICATION AND ERECTION ©) Rotation of flange, measured asthe oft twoun elevations of bal leon opposite sides of Dane enti sal nt exc #24 ra ) The tt ofa ge measured atthe periphery aos any diameter shall not exceed 16am fom he spoon, 186, For Socket welds, to voi cracking of the let wel, the pipe shall sep atleast 1.5mm fo ‘te botom of he socket fee welding 187. Forpiping ove 3” NPS and comected to machinryloqulpment, lange alignment shal be witha ‘he following is 2) Vera bolle office 424mm 1) Horizontal blthoe oft 224mm ©) Rotational Offet 240m 4) Flange fice spration gute tisk 160m vinta and otal oft 320m 18.8. lange face tt across diame: 0.025 man per 25 mm of fang ouside daneter upto a oxi of 0.672 mm, and 0.24 mm forall anges with nousde diameter est than 10". 189. In case whee as spectacle pe i inutlled etwsen two flanges thee folernces can be ‘eereased 30% except for tolerance fr flange fice i sree ameter and fangs seperation, 18.10. Ifthe slope is species in the tet IFC drawing, the slope shall be verified with reference to spe survey report, ©) Combination of erica ) INSULATION 19,1, Industral insulation for piping and equipment shall be as per SAES-N-001 192. Insulation shall not be installed in pumps, aisooled equipment, compressors, steam ‘naps, nameplates, expansion joints, rotating joins and other applications where the Intended use would be compromised 193. Carbon steel in contact with insulation shall be coated according to SAES-H-ODI, SAES- 1002 and SABS-H-101 19.4. Fireproofing shall be in accordance with SAES-B-006 or SAES-B-009, es appropriate, 19. All equipment, vesiols, and piping shall have been tested, Painted and inspected as required by the relevant specitiation pio othe istlition of insulation 19.6, Manufsctureré instructions and recommendations of insulation and vapor bariet rmanufictrers shall be followed, 193. Inspection for Cold Service inslaton shall be as per SATIP-N-001-O1 198. Inspection for Hot Service Insulation stall be as per SATIP-N-001-02QUALITY CONTROL PROCEDURE FOR PIPING FIELD FABRICATION AND. ERECTION 20.0, DOCUMENTATION 20.1 bration ant erection of piping record book shall consi the folowing minima records for ach lpg et packages, 2) Mari Receiving Inspestion Report ») tap Inspection Report ©) Daly Welding Inspection Report 4) tana Cesing Report ©) NDTRepers Pail epors (© Hides reperts ioe 3 Png Bo Tang eet © ont aoe 0 lovee 1) Pee Tee 2 Fg Big Do Rape ©) Rahnsoeraet A 2 ts © nei! pn me A 9 varewsngepe aia. arTactitenrs ‘tachment #1: Ppng Boston Flow Chart ‘Aachen: Waring tape Color code for spats & joins ‘Atachment!3 = Heat input elution shetis/Components Erection Flow Paring Project] ‘NSH Feorcaten| [_ conte Oeeamert ["Spcaormrgea—“} ‘rk Oraere sued ‘eproves cir 180 Drawn fom {or Ferication [ry & 32 2 a HW ely ie Hol B pry i a SS ee ecton Request NSH Condon Ds coon Cameo] [Cisreiom monnrron] eee > > SSArmcnment. 2 ‘Wamning tape Color code for spools& joints Description ‘Warning tape Color code Remarks RT joint Yellow &Black tag RT repair joint Red tag PWHT Joint Blue tag ‘Spool released for Painting Red &white tag Rejected Material Yellow tog.ATTACHMENT 2, 1 Fe Ft ie ee jen ome