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Spherical nano-sized hydroxyapatite particles were successfully synthesized through inverse microemulsion method.
A systematical study was performed to illustrate correlation between microemulsion stability and particle morphology.
A possible mechanism for the growth of HAp was proposed.
a r t i c l e i n f o a b s t r a c t
Article history: Spherical nanosized hydroxyapatite (HA) was successfully synthesized via a water-in-oil microemulsion
Received 6 March 2016 route at room temperature in short time. The effect of water-to-oil and water-to-surfactant ratios on the
Received in revised form stability of microemulsion system was investigated to establish a stable reaction system, with span-80,
1 July 2016
cyclohexane and Ca(NO3)2$4H2O((NH4)2HPO4) solution as surfactant, oil phase, and water phase,
Accepted 13 August 2016
Available online 18 August 2016
respectively. Size and morphology change of obtained HA under optimal microemulsion system were
further studied under various reaction time and temperature, and a possible growth mechanism was
proposed. A moderate reaction temperature of 25 C and reaction time of 5 h facilitated the formation of
Keywords:
Microemulsion
spherical HA particles in the dimension of 70 nm with good uniformity and regularity, which served as a
Hydroxyapatite great candidate in biomedical applications.
Spherical nano particle © 2016 Elsevier B.V. All rights reserved.
1. Introduction [13]. For example, Tang [12] reported that nano-sized hydroxyap-
atite could exhibit unique anti-tumor ability. In other studies, Zhou
Hydroxyapatite(Ca10(PO4)6(OH)2, HAp), as a main inorganic [1] proposed that HAp with microstructure might lead to magnif-
composition in bone tissue, has been widely used in various icent improvements in mechanical properties of resulting scaffolds.
biomedical fields such as bone tissue engineering [1e3], drug de- It is thus of significant importance to fabricate hydroxyapatite
livery [4e7] and cell imaging [8,9], due to its excellent biocom- nanoparticles, particularly with regular shape and uniform size to
patibility, bioactivity and biodegradability. Among different achieve desired properties.
hydroxyapatite structures, nano-sized ones have stimulated great At industrial scale, hydroxyapatite have been synthesized by
interests for its outperforming characteristics compared to corre- spray drying method [14], NETmix technique [15] and traditional
sponding counterparts with larger dimension. Studies revealed that wet chemistry method involving precipitation or hydrolysis [16].
a series of unique properties of hydroxyapatite are closely related to For example, a series of spherical HAp manufactured by NETmix
the size [10,11], shape [12], surface morphology and surface area technique [17e19] show great uniformity and regularity within the
Abbreviations: HA(p), hydroxyapatite(particle); W/0, water to oil ratio; O/SC, oil to surfactant ratio; DLS, dynamic light scattering; XRD, x-ray diffraction; LHME, hy-
droxyapatite by micro-emulsion at low temperature; HME, hydroxyapatite by micro-emulsion at optimal temperature; HHME, hydroxyapatite by micro-emulsion at high
temperature.
* Corresponding author. Engineering Research Center for Biomedical Materials of Ministry of Education, East China University of Science and Technology, Shanghai 200237,
PR China.
** Corresponding author. Engineering Research Center for Biomedical Materials of Ministry of Education, East China University of Science and Technology, Shanghai 200237,
PR China.
E-mail addresses: yyuan@ecust.edu.cn (Y. Yuan), liucs@ecust.edu.cn (C. Liu).
http://dx.doi.org/10.1016/j.matchemphys.2016.08.021
0254-0584/© 2016 Elsevier B.V. All rights reserved.
X. Ma et al. / Materials Chemistry and Physics 183 (2016) 220e229 221
micro-scale range. For other commercialized nano HAp under 117 g Span-80 were added to 500 g cyclohexane solution in
150 nm, they fail to maintain regular spherical shape due to the vigorous stirring to form the oil phase at room temperature. A total
heterogeneity when scaling up. As a result, works still have to be volume of 0.6 mL of 0.5 M Ca(NO3)2 solution and 0.3 M (NH4)2HPO4
done to achieve nano-sized HAp with uniform spherical shape. solution was added dropwise into 60 mL of the above oil e sur-
Meanwhile, diverse synthetic methods [20] have been devel- factant mixture under condition (ultrasound power 40%, ultrasonic
oped in the lab to prepare nano-HAps with precise control over time 2.5 s, interval time 0.5 s, and total ultrasonic time 7 min) to get
microstructure, including chemical precipitation [21,22], sol-gel Ca microemulsion and P microemulsion respectively. For the syn-
method [23,24], hydrothermal process [25,26] and so on. Howev- thesis of HAp nanoparticles, the above Ca and P microemulsions
er, due to the intrinsic crystal growth preference along c-axis, hy- were mixed at the volume ratio of 1:1 at room temperature over-
droxyapatite nano-particles often tend to generate elongated rod- night for different hours under agitation. After reaction, the pre-
like or sheet-like morphology with polydispersive distribution. cipitates were collected through filtration. The resulting product
Noteworthily, there were few studies focused on the fabrication of was further washed repeatedly with ethanol for at least three
spherical HAp particle in nano-scaled dimension, which might be a times, freeze dried for 24 h and grinded. After 5 h of sintering under
promising candidate in biomedical applications for its high surface 600 C to remove remaining organic molecules, pure HAp nano-
area and easiness to penetrate cytomembrane. Up to now, most particles were obtained. The preparation process of HAp nano-
chemical methods still cannot fulfill the precise control over particles was summarized as in Fig. 1.
spherical morphology or the uniform size distribution, mainly due
to complicated process used in the synthesis, uncontrolled long- 2.3. Establishment of microemulsion phase diagram
term aging before sintering and severe aggregation and agglom-
eration in the particle formation. Consequently, it is in urgent need Firstly, the phase stability of microemulsion system of different
to find a specific way to meet the above demands. span-80/cyclohexane/Ca(NO3)2aqueous solution ratio was tested. In
Among the existing synthetic routes, microemulsion [27,28] detail, span-80 with various mass was dissolved in a certain amount
could serve as the method of choice in controllable synthesis of of cyclohexane. Ca(NO3)2 aqueous solution was slowly injected into
spherical hydroxyapatite nanoparticles. Microemulsions are ther- the oil-surfactant mixture under ultrasonic emulsification to
modynamically stable and optically transparent dispersions of two observe the transparency variation of microemulsion system. The
immiscible liquids (water and oil usually), stabilized and coexisted amount of Ca(NO3)2 aqueous solution added was recorded at the
in the presence of surfactants. By varying primary parameters such moment when microemulsion system become turbid. Upon the data
as water to oil ratio and surfactant concentration, the method could obtained, local phase diagram of span-80/cyclohexane/Ca(NO3)2
offer precise control over size and shape. In the preparation of aqueous solution three-phase system was established.
nano-hydroxyapatite, microemulsion method provides mono-
dispersive yet stable droplets, working as small reactor to confine 2.4. Characterization
the HAp nuclei growth and hinder inter-grain agglomeration, so as
to achieve spherical shape in nano dimensions. Zetasizer Nano ZS (Malvern Instruments Ltd, UK) was applied to
In this paper, an inverse microemulsion system was established determine the size and size distribution of microemulsion droplets
to prepare spherical hydroxyapatite nanoparticles with good uni- and synthesized hydroxyapatite nano particles in microemulsion
formity and regularity. The effect of water to oil ratio and the sur- system. The microemulsion was directly used in the test without
factant concentration on the stability of microemulsion system was any dilution. The microstructure of synthesized hydroxyapatite
discussed. A clear and transparent microemulsion with good sta- nanoparticles was observed through transmission electron micro-
bility and no phase separation for over 24 h was prepared under scope (JEM-2100, Japan) and information of surface morphology
water-oil ratio of 1/100 and O/SC of 7 with ultrasonic emulsifica- was obtained via transmission electron microscope (JEM-1400,
tion. Furthermore, the influence of reaction time and temperature Japan). Freeze-dried HAps were used during the TEM observation.
were also investigated in the study. It is observed that a relatively The accelerating voltage was kept at 200 kV during the process. X-
short reaction time and moderate reaction temperature (5 h and ray diffraction (Rigaku D/max2550 VB/PC, Japan) was utilized to
25 C) were beneficial to the stability of microemulsion system, analyze the phase composition and inner atomic structure of the
thus facilitating the shape and size control of resulting particles prepared nano particles under 40kV/100 mA and 3500CPS for Cu
(spherical HA with diameter of 70 nm). target.
In the synthesis of hydroxyapatite nanoparticles, Ca(N- Before synthesis of hydroxyapatite nanoparticles, it is top pri-
O3)2$4H2O (purity: 99.0%), (NH4)2HPO4 (purity: 99.0%), ethanol ority to establish a microemulsion environment with adequate
(purity: 99.7%), Span-80 were all bought from Sinopharm stability. According to previous reports [29e31]and considering the
Chemical Reagent Co., Ltd., (Shanghai, China). n-amyl alcohol HLB value of common surfactants, span-80, cyclohexane and Ca(P)
(purity:99.0%), cyclohexane (purity: 99.5%) and ammonium aqueous solution were chosen as surfactant, oil phase, and water
hydroxide (purity: 25.0%e28.0%) were purchased from Shanghai phase respectively in the current system. A ternary phase diagram
Lingfeng Chemical Reagent Co., Ltd., (Shanghai, China). All the of the above three phases was presented in Fig. 2(a). It can be seen
materials were used directly without further purification. that stable microemulsion area only existed on the right of the
curve with a narrow range, which indicated a low water bearing
2.2. Preparation of HAp nanoparticles capacity below 10% in the system. However, after the addition of n-
amyl alcohol as a co-surfactant, the maximum water content in
HAp nanoparticles are synthesized via microemulsion process microemulsion was increased to about 20%, as illustrated in
according to a previous report [27], with a slight modification. For Fig. 2(b). It was confirmed by the phase diagrams that the addition
the preparation of microemulsions, briefly, 58.5 g n-amyl alcohol, of co-surfactant into microemulsion system could greatly enhance
222 X. Ma et al. / Materials Chemistry and Physics 183 (2016) 220e229
Fig. 3. Ca-microemulsion particle size distribution curves with different water-oil ra-
tio: (a) 1/250, (b) 1/200, (c) 1/167, (d) 1/125, (e)1/100, (f) 1/80.
Fig. 2. Ternary phase diagram of the microemulsion system: (a) span-80/cyclohexane/Ca(NO3)2$4H2O solution system; (b) n-amyl alcohol/span-80/cyclohexane/Ca(NO3)2$4H2O
solution system.
X. Ma et al. / Materials Chemistry and Physics 183 (2016) 220e229 223
state. At the W/O ratio of 1/125 and 1/100, the size slightly
increased from 1 nm to 2 nm after 20 h. However, for other W/O
ratios (1/250, 1/200 and 1/167 illustrated in a, b, c), droplet size
significantly expanded from 1 mm to 3 mm in a similar way,
revealing the unstable nature of microemulsion system at a lower
W/O condition. Particularly, for W/O ratio of 1/80 in Fig. 5(f), the
size grew from 1 mm to 5 mm, indicating that the overload of water
imposed adverse effect on the stability of microemulsion. The re-
sults were in good agreement with what we concluded in 3.2,
namely, 1/100 water/oil proportion served as the optimal condition
for current microemulsion system since there's no obvious change
in size compared to others. Apart from the certain W/O ratio,
inadequate water would impede the interaction between water and
oil phase while too much water could not maintain the stability of
the microemulsion environment.
To directly observe the stability of microemulsion, optical pho-
tographs were taken at different time intervals (right after emul-
sification and 20 h later) on various W/O ratios (1/200, 1/100 and 1/
Fig. 4. Ca-microemulsion particle size distribution curves with different O/SC: (a) 10,
(b) 9, (c) 8, (d) 7, (e) 6. 70) (see Fig. 6). After the end of emulsification, it was shown that
the microemulsion was slightly turbid and translucent for 1/200
and 1/70 group while the 1/100 group was totally clear. A micro-
leading to the breakage of droplets that subsequently collide with emulsion is an emulsion where the volume of water in oil is small,
surrounding droplets through an unpredictable approach. The thus the emulsion remains transparent. After 20 h, an obvious
result was also consistent with previous report for nanosized silica phase separation was identified for 1/70 group. Nonetheless,
synthesized through microemulsion [34]. Confirmed by the above there's no significant change on 1/200 and 1/100 group, suggesting
experiments, an O/SC ratio of 7 was set as the optimal condition in excellent stability of microemulsion and the ultrafine droplets
the HAp synthesis. achieved in certain condition, which was well accorded to the re-
sults gained by DLS in Fig. 5.
So far, for Ca microemulsion, an optimal proportion of n-amyl
3.3. Long-term stability of the microemulsion system alcohol/span-80/cyclohexane/Ca(NO3)2 aqueous solution was fixed
(W/O ¼ 1/100, O/SC ¼ 7). Here, Ca microemulsion was selected as a
After the initial selection of W/O and O/SC proportion, the sta- model system for the stability test of the reaction system. We further
bility of Ca-microemulsion system was further investigated by DLS verified the proportion on P microemulsion (n-amyl alcohol/span-
characterization on size change at various standing time. In 80/cyclohexane/(NH4)2HPO4 aqueous solution). As illustrated in
Fig. 5aed represented size distribution at initial state of micro- Fig. 7 and 24 h later after emulsification, the microemulsion was still
emulsion and after 5, 10 and 20 h. As shown in Fig. 5, with the pass clear and transparent, proving that the optimal proportion was also
of time, the size of droplets became larger than that of the initial
Fig. 5. Comparison diagram of Ca-microemulsion stability with different water-oil ratio: (a) 1/250, (b) 1/200, (c) 1/167, (d) 1/125, (e) 1/100, (f) 1/80.
224 X. Ma et al. / Materials Chemistry and Physics 183 (2016) 220e229
applicable to P microemulsion in maintaining stability. 3.5. Study on growth process of hydroxyapatite nanoparticle
Table 1
Synthesis parameters of HAPN-ME.
Concentration of Ca and P
Fig. 8. Microemulsion phase diagram and TEM images of HAP: (a) HME, (b)HE.
226 X. Ma et al. / Materials Chemistry and Physics 183 (2016) 220e229
Fig. 10. TEM images of HAP at different reaction times: (a) 0.5 h, (b)5 h, (c)15 h, (d)24 h.
diffraction peaks indicated high crystallinity of the obtained OH stretching from hydroxyapatite and absorbed water. It was
products. The crystallinity of the particles achieved at 24 h was worth noting that additional bands at 1450 cm1 were attributed to
slightly higher than those obtained at shorter reaction time. It could carbonates which might have substituted certain phosphate or
be inferred from the XRD patterns that different reaction time only hydroxyl positions in the lattice of HAps.
led to change of morphology, but did not change the phase
composition of the obtained products. On the other hand, as shown
3.6. Effect of reaction temperature on the morphology of HAp
in (b), characteristic bands for phosphate stretching and phosphate
bending appeared in the regions 950e1250 cm1 and
The HAp prepared above was under the optimal condition under
500e600 cm1. Broad peaks around 3300e3500 cm1 came from
room temperature (25 C). However, to investigate the effect of
Fig. 11. (a). XRD patterns for particles obtained from microemulsion system 0.5, 5, 15 and 24 h after initiation of reaction (b). FT-IR spectra for particles obtained from micro-
emulsion system 0.5, 5, 15 and 24 h after initiation of reaction.
X. Ma et al. / Materials Chemistry and Physics 183 (2016) 220e229 227
Table 2 morphology with a size distribution between 100 and 150 nm with
Synthesis parameters of LHME, HME and HHME. much better dispersibility and uniformity.
Concentration of Ca and P It could be inferred from the above results that an either high or
Ca(NO3)2$4H2O (NH4)2HPO4 W/O O/SC Temperature
low temperature would inhibit the precise control over particle
morphology via microemulsion method. With the change of reac-
(a) LHME 0.5 M 0.3 M 3 7 5 C
tion temperature, the viscosity of both oil phase and surfactants
(b) HME 0.5 M 0.3 M 3 7 25 C
(c) HHME 0.5 M 0.3 M 3 7 60 C would also change, thus altering the surface tension of water-oil
interface and undermining the thermodynamic stability of micro-
emulsion system. For instance in higher temperature of 60 C, the
reaction temperature on the morphology of HAps, two additional
hydrophobicity of surfactant molecules was increased. After the
reaction temperature, 5 and 60 25 C, was adopted. The detailed
addition of Ca2þ, the microemulsion droplets could no longer serve
reaction parameters were concluded in Table 2.
as a stable micro-reactor to confine the HAp formation. Meanwhile,
The morphological difference among the three types of HAp was
due to the increased temperature, the crystal growth of HAp would
illustrated in Fig. 12. It was revealed in (a) that at a relatively low
be faster [38], thus leading to the overgrowth of particles into
reaction temperature, the obtained HAp presented irregular shapes
irregular shape and larger size.
including small granules below 100 nm and plate-like particles
within 500e800 nm. Similarly, no uniformity in size and
morphology was observed at a specific reaction temperature of 3.7. Growth mechanism of spherical HA nanoparticle
60 C. The HHME particles suffered from significant agglomeration
and turned into bulk structure. Only under optimal reaction tem- A possible mechanism of HAp formation could be identified as
perature at 25 C, the resulted HME particles exhibited spherical illustrated in Fig. 13. In the beginning of the reaction, micro-
emulsion system could successfully control the morphology of
particles by maintaining the integrity of droplets. The lower su- mesoporous carbonated hydroxyapatite microspheres for drug delivery sys-
tems with high drug-loading capacity, RSC Adv. 3 (2013) 24169.
persaturation we selected in the system led to moderate provision
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