Installation example

VMotion Be2 Gearless

450 / 1275 kg
FR

27SO010P00003EN 10-02-16
 Installation example – VMotion® – Be2 –
GEARLESS
VM-Be2

Aim of the following installation example :

The method defined in this document was developed for the VMotion®- Be2 400/630Kg and 800/1000/1275Kg taking the special characteristics of this lift into
account (without a machine room).
A safety manual is appended to the document. It reiterates the basic safety rules to be applied for installation operations as well as working conditions on site (PPE).

This method is not an obligation. It enables a professional installation contractor to have an overall view of the product and to draw up its own manual taking into
account its installation technique, handling equipment and personal protective equipment (PPE) of its structural fitters as risk prevention and in application of the
regulations and standards.

Following this method allows, in our standpoint, optimizing installation time, because the assembly operations are logically organized and the lift components are used
as handling means.

This method has been worked out so as to avoid using specific equipment during installation, except for the one supplied or which could be supplied with the product,
as indicated below and inserted in the following document in the corresponding headings.

Specific tools supplied with the product:

§ 1 electrical cord connecting the shaft controller and the inspection unit which enables motor-operated movement of the "platform".
§ Steel wire plumb line.
§ Drilling template.
§ 2 corner plates, to be placed between the lift car's central post and the low part of the frame to stiffen the corner in the installation phase transforming the
equipment into a "platform".
§ Brake unlocking clamp.

Specific tools :
§ Top decking with adjustable dimensions
§ Machine handling hoist gear (400kg), to be fastened to the ceiling of the temporary shaft.
§ Tensionmeter (for the POLY V belt)

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IMPORTANT POINTS TO BE ADHERED TO during installation of the

VMotion®-Be2-GEARLESS:

§ Shaft plumbing à See page 7

§ Positioning and anchoring the drive system in the shaft à See page 9
§ Drive Support brought up to standard à See page 12
§ Pre-setup motor wiring à See page 13
§ Positioning and anchoring of the Top wire divertor and anchor à See pages 10, 14 to 15
§ Positioning the controller à See pages 30 to 31
§ Installing the first guide rail rows à See page 11
§ Lift car and counterweight distance between guide rails adjustment à See page 21
§ Installing the Speed governor – Drilling of the guide rail for locking à See page 16
§ Temporary installation of the Speed governor wire divertor pulley à See page 17
§ Installing the Frame – Take care when positioning the bracket hand à See page 18
§ Installing the counterweight à See pages 23, 24, 25
§ Installing the belt à See pages 26, 27
§ Shaft plumbing à See page 28
§ Checking belt tautness using a tensionmeter or the MBT-1500 à See page 29
§ Final installation of the Speed governor wire divertor pulley à See page 22
§ Drilling the guide rail for locking:
o Drive Support à See page 13
o Top pulley à See page 22
o Top wire divertor à See page 22
o Speed governor wire divertor pulley à See page 22
§ Placing the ropes - Rope tautness à See pages 37, 38
§ Installing the power controller à See page 30
§ Temporary installation of the power controllerà See page 36.
§ Installing the power controller à See page 40
§ Mounting the doors à See page 39
§ Installation of the lift car roofs electrical equipment à See pages 42, 43
§ Shaft installation – See shaft installation manual à See pages 44, 45
§ Balancing the counterweight à See page 45
§ Cleaning the equipment and shaft à See page 46

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1.   VM-Be2-GEARLESS PLAN VIEW ....................................................................................................................................................................................................................................... 5  

2.   WORKING ENVIRONMENT: ............................................................................................................................................................................................................................................... 7  
3.   SHAFT PLUMBING .............................................................................................................................................................................................................................................................. 7  
4.   RECORD SHEET ................................................................................................................................................................................................................................................................. 7  
5.   INSTALLING TOP WORKING PLATFORM ......................................................................................................................................................................................................................... 8  
6.   BOLT DRILLING TEMPLATE : ............................................................................................................................................................................................................................................ 9  
7.   INSTALLING THE FIRST GUIDE RAIL ROW : ................................................................................................................................................................................................................. 11  
8.   INSTALLING THE DRIVE SYSTEM : ................................................................................................................................................................................................................................ 12  
9.   INSTALLING TOP WIRE DIVERTOR AND TOP PULLEY : .............................................................................................................................................................................................. 14  
10.   INSTALLING THE LIFT CAR SIDE ANCHOR ................................................................................................................................................................................................................... 15  
11.   INSTALLING THE PIT LADDER ........................................................................................................................................................................................................................................ 15  
12.   INSTALLATION OF SPEED GOVERNOR ........................................................................................................................................................................................................................ 16  
13.   TEMPORARY INSTALLATION OF THE SPEED GOVERNOR WIRE DIVERTOR PULLEY : .......................................................................................................................................... 17  
14.   INSTALLING THE WIRE : .................................................................................................................................................................................................................................................. 17  
15.   LIFT CAR FRAME ASSEMBLY ......................................................................................................................................................................................................................................... 18  
16.   ASSEMBLY OF THE WORKING PLATFORM .................................................................................................................................................................................................................. 19  
17.   INSTALLING THE REMOTE CONTROL : ........................................................................................................................................................................................................................ 20  
18.   INSTALLING THE LEG BRACE ........................................................................................................................................................................................................................................ 20  
19.   INSTALLING THE LIFT CAR GUIDE RAILS AND COUNTERWEIGHTS : ....................................................................................................................................................................... 21  
20.   INSTALLING THE COUNTERWEIGHT IN THE SHAFT ................................................................................................................................................................................................... 24  
21.   INSTALLING OF THE TRACTION BELT ........................................................................................................................................................................................................................... 26  
22.   TRACTION : BELT TENSION ............................................................................................................................................................................................................................................ 28  
23.   FINISH THE BELT INSTALLATION ................................................................................................................................................................................................................................... 29  
24.   INSTALLING LIFT CAR BUFFERS ................................................................................................................................................................................................................................... 30  
25.   INSTALLING THE POWER CONTROLLER ...................................................................................................................................................................................................................... 30  
26.   INSTALLATION AND WIRING OF THE ELECTRICAL COMPONENTS ......................................................................................................................................................................... 31  
27.   ASSEMBLY OF THE WIRING ON THE SHAFT (Q.I) : ...................................................................................................................................................................................................... 32  
28.   INSTALLING THE WIRING IN THE SHAFT FOR Q.I. ....................................................................................................................................................................................................... 36  
29.   INSTALLING COUNTERWEIGHT FILLERS : ................................................................................................................................................................................................................... 37  
30.   CONNECTING SUSPENSION ROPES : ........................................................................................................................................................................................................................... 37  
31.   INSTALLING THE DOORS : .............................................................................................................................................................................................................................................. 39  
32.   ELECTRICAL EQUIPMENT : ............................................................................................................................................................................................................................................. 39  
33.   INSTALLAING THE CONTROL CONTROLLER ............................................................................................................................................................................................................... 40  
34.   INSTALLING THE LIFT CAR FLOOR : .............................................................................................................................................................................................................................. 41  
35.   ASSEMBLING THE LIFT CAR : ......................................................................................................................................................................................................................................... 42  
36.   INSTALLING THE ELECTRICAL EQUIPMENT ON THE ROOF OF THE LIFT CAR : ..................................................................................................................................................... 42  
37.   WIRING RECOMMENDATION ON THE CAR ROOF FOR NG240 : ................................................................................................................................................................................ 43  
38.   INSTALLATION OF THE SHAFT SELECTION ON ROOF TOP VM-BE ........................................................................................................................................................................... 44  
39.   SHAFT INSTALLATION : ................................................................................................................................................................................................................................................... 45  
40.   CARRY OUT COUNTERWEIGHT BALANCING : ............................................................................................................................................................................................................. 45  
41.   CLEAN THE EQUIPMENT AND SHAFT : ......................................................................................................................................................................................................................... 46  
42.   TEST THE PLANNED OPTIONS: THE ELECTRICAL OPERATION ................................................................................................................................................................................ 46  
42.   SPECIFIC COMPONENT ADJUSTMENTS ....................................................................................................................................................................................................................... 47  
43.   CONDUCT TEST: .............................................................................................................................................................................................................................................................. 47  
44.   FILL OUT THE "PRE-FINAL INSPECTION" DOCUMENT : .............................................................................................................................................................................................. 48  

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1. VM-Be2-GEARLESS PLAN VIEW

1.1. At the last level:

Adjacent example:

VM-Be-630Kg-Drive system on the left

1 – Top wire divertor + Anchor.

2 – Top pulley.
3 – Speed governor wire divertor pulley + Speed governor
tension pulley.
4 – Counterweight.
5 – Lift car guide rail bracket.
6 – Counterweight guide rail bracket.

16 – Lift car guide rail bracket.

17 – Lift car side anchor + Load weighting.

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1.2. In the pit

Adjacent example :
VM-Be2-630Kg

QI controller

7 – Controller
8 – Reservation base in masonry. 10
9 – Raceway kit.
10 – Dissipation resistance.
11 – Documents/inverter support kit.
12 – Power controller. 11
13 – Speed governor + Speed
governor tension pulley. 14
14 – Drive support
15 – GEARLESS traction machine 12
18 – Car floor.
19 – Frame. 15
20 – Buffer 13
7 21 – Base plate 18

19
20

21

9
8

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2. WORKING ENVIRONMENT: 3. SHAFT PLUMBING 4. RECORD SHEET

§ The worksite must be water-tight and air- Levels A B C D E F G

tight.
§ The shaft condition should be examined.
11
§ Take stock of the site and contact the site
supervisor.
§ Determine the storage zone (~30m²). 10
§ Post the notice identifying the people
working on the site and their phone numbers. 9
§ Install a temporary distribution board.
§ Check landing protections.
§ Check ceiling hooks. 8
§ Provide for shaft lighting.
§ Take notice of the different manuals, 7
assembly drawings, diagrams, tests and final pre-
inspection file.
6
§ Note all the dimensions.
Taking delivery and inspecting the supplied § Check the conformity with the drawing.
equipment: § Define the minimum plumb of the shaft. 5
§ Make an inventory of the goods with the § Draw the settlement axes in the pit and at the
packing list. top of the shaft. 4
§ Store the goods in the chosen weathertight
area.
3

2
Plans / Manuals:
None.
Specific tools: 1
Plans / Manuals:
Truck rear tailgate. Installation drawing of the corresponding lift
Pallet truck (generally available in the truck).
EHS(Environment, Health and Safety): PPSPS
Record sheet opposite. 0
Specific tools:
(Specific Safety and Health Protection Plan), PGC Plumb-line, tape-measure.
(General Coordination Plan), PPE (Personal Protective EHS(Environment, Health and Safety): PPSPS -1
Equipment), Storage. (Specific Safety and Health Protection Plan), PGC (General
Coordination Plan), PPE (Personal Protective Equipment), -2
Storage.

-3

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5. INSTALLING TOP WORKING PLATFORM

IMPORTANT NOTE

Install a safety life-line before accessing the shaft.

This is a guideline drawing, the floor can be inserted in masonry holes, when
these are provided for in the bottom of the shaft, to secure its installation.
Or appropriate scaffolding.
For a minimum HDN (level height) of 3,600mm, provide for a second decking in
order to work more easily at the top of the shaft.
The maximum allowable load must be indicated on the decking.

Plans / Manuals : None.

Specific tools : Floor / bolts.
EHS(Environment, Health and Safety): Guard rail (H: ).1.10 m
PPE if required.

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6. BOLT DRILLING TEMPLATE :

6.1. Fastening for drive support :

§ Using the drilling template, with the Ground and Lift car guide rail axis as a Reference, drill the holes to fasten the Drive system.
§ Install the bolts.

Bolting on the right of the car guide axis Bolting on the left of the car guide axis
Drive system on the left Drive system on the right

Drilling template :
400/630kg 800/1000/1275kg
MR / ML MR ML
01-02-137 01-02-105 01-02-106

Specific tools:
Electric drill / Ø12 drill bit for concrete.
EHS(Environment, Health and Safety):PPE if required.

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o Fastening for drive support :

§ Using the drilling template, drill the holes to fasten the Top Pulley, Anchor on lift car and Top wire divertor side.
§ Install the bolts.

Specific tools:
Decking / Electric drill / Ø12 or Ø16 drill bit for concrete.
EHS(Environment, Health
and Safety) : Platform.
PPE if required.

Drilling template:
400/630Kg 800/1000/1275Kg
MR/ML MR/ML MR/ML
HDN 2600 1m/s HDN 3200 1,6m/s HDN 2600 1m/s HDN 2800 1m/s HDN 3000 1m/s HDN 3200 1m/s HDN 3200 1,6m/s HDN 3600 1,6m/s
Top wire divertor 01-02-083 01-02-086 01-02-107 01-02-117 01-02-108 01-02-116 01-02-109 01-02-110
Top pulley 01-02-085 01-02-087 01-02-111 01-02-113 01-02-112 01-02-114

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7. INSTALLING THE FIRST GUIDE RAIL ROW :

§ Drill holes to fastening the Lift car guide rail attachments.

§ Installing the Lift car guide rails according to the shaft plumb.
§ Fix the guide rail starting plate.
§ Make final adjustments to the guide rails (Distance between guide rails, Layout dimension, etc.)

Installing lift car guide rail attachments Installing lift car guide rails

Drilling template :
400/630kg 800/1000/1275kg
Right shaft Left shaft Right shaft Left shaft
Drilling drawing 01-02-082 01-02-081 __-__-___ __-__-___
Specific tools :
Electric drill / Ø12 drill bit for concrete. Weight of a guide rail T75x62x10 (Lift car) Length 5 meters : 42Kg
EHS (Environment, Health and Safety) : PPE if required. Weight of a guide rail T89x62x16 (Lift car) Length 5 meters : 59Kg

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8. INSTALLING THE DRIVE SYSTEM : 8.2. Levelling the drive support

8.1. Installing the drive support : § Adjust the level using a spirit level.

§ Attach the drive support using 6 SPIT bolts.

N.B.:
Weight of the drive support (400/630Kg): 27Kg
Weight of the drive support (800/1000/1275Kg): 28Kg
Plans / Manuals :
02-00-089 (400/630Kg) / 02-00-___ (800/1000/1275kg).
Specific tools : Spirit level.
EHS (Environment, Health and Safety) :
No-one should work in the pit if someone is working overhead.

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8.3. Assembling of the machine 8.4. Installing the drive support

IMPORTANT NOTE : § Make level.

§ Adjust the drive support unit with the Reference (See Fig.1).
WIRE THE MOTOR BEFORE INSTALLATION § Attach the assembly to the drive support and guide rail with the clamps.

Machine weight (400/630Kg): 180Kg

Machine weight (800/1000/1275Kg): 320Kg

§ Assemble the GEARLESS traction machine to the rest of the

drive system (Cf. Fig.1).

Fig.1

Fig.1
Fig.1g.1

N.B.:
Weight of the Mechanical assembly + Machine (630Kg): 205Kg Plans / Manuals:
Plans / Manuals: 02-00-071 (400/630Kg)
02-00-071 (400/630Kg) 02-00-79 (800/1000/1275Kg) 02-00-079 (800/1000/1275Kg)
Specific tools:
Specific tools:
None.
None.

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9. INSTALLING TOP WIRE DIVERTOR AND TOP PULLEY :

Weight of Top wire divertor (400/630Kg) : 42Kg Weight of Top wire divertor (800/1000/1275Kg) : 62Kg
Weight of the Top pulley unit (400/630Kg): 13Kg Weight of the Top pulley unit (800/1000/1275Kg): 28Kg
9.1. Installing Top wire divertor 9.2. Installing the Top Pulley unit

§ Installing Top wire divertor.

§ Adjust the level using a spirit level.
§ Once level, tighten the bolts.

Plans / Manuals:
11-00-033 (400/630Kg) 11-00-041 (800/1000/1275Kg)
Specific tools:
Spirit level.
EHS (Environment, Health and Safety): Plans / Manuals:
No-one should work in the pit if someone is working overhead. 12-00-037 ; 12-00-052 (400/630Kg)
Platform. 12-00-063 ; 12-00-065 (800/1000/1275Kg)
PPE if required. Specific tools:
None.

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10. INSTALLING THE LIFT CAR SIDE ANCHOR 11. INSTALLING THE PIT LADDER

§ Install the 2 Anchor bolts. § Note:

o The ladder (2) in the pit is always compulsory.

1 = Maintaining swan neck

if Pit > 1600

2 = Pit ladder.

Option: Rope slack

N.B.:
Weight of the Anchor assembly: From 21Kg
Plans / Manuals:
400/630/800kg 1000kg 1275kg
Fixed point bracket 11-01-087 11-01-087 11-01-087
Anchor 11-01-092 11-01-093 11-01-123 Plans / Manuals :
Rope anchorage 11-01-158 11-01-158 11-01-158 90-01-001.
Rope slack (option) 11-01-117 11-01-117 11-01-117 Specific tools :
Specific tools : None. Electric drill / Ø8 drill bit for concrete.
EHS (Environment, Health and Safety) : Platform. EHS (Environment, Health and Safety) :
PPE if required. No-one should work in the pit if someone is working overhead.

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12. INSTALLATION OF SPEED GOVERNOR 12.1. Operation of the speed governor

switch thrower (1)
12.1. Install the speed governor
§ Depending on the direction of travel due
§ Attach the speed governor unit to the guide rail with the 4 clamps at height A = 40mm / first level floor. to the load in the lift car, the speed governor
Take care to assemble the correct way between the right and left side triggers the safety gear in the upward or
downward direction.
§ The fitter is safe.
§ The speed governor and safety gear
are EC components.

1 = Speed governor switch thrower.

2 = Electric safety switch.
N.B.:
Weight of the speed governor unit (without counterweight fillers) : 20Kg
Weight of the counterweight fillers 7x10Kg
Plans / Manuals : 12-01-179
Specific tools : None.
EHS (Environment, Health and Safety) : No-one should work in the pit if someone is working overhead.

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13. TEMPORARY INSTALLATION OF THE SPEED 14. INSTALLING THE WIRE :

GOVERNOR WIRE DIVERTOR PULLEY :
§ Install the speed governor wire in the
§ In the absence of the lift car guide rail pulley groove (1) and wire divertor pulley
§ Temporarily fasten the speed governor's wire divertor groove of the speed governor.
pulley to the high pulley with the two M12x35 screws. § Connect the lift car safety gear remote
control to the speed governor rope.
§

1 = Speed
governor wire
divertor pulley.
2 = Safety gear
remote control.
3 = Speed
governor.

Plans / Manuals:
12-01-183
Specific tools:
None EHS (Environment, Health and Safety) :
EHS (Environment, Health and Safety): PPE, test that the speed controller is correctly
PPE (helmets, etc.) connected as soon as possible
No-one should work in the pit if someone is working overhead.

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15. LIFT CAR FRAME ASSEMBLY Speed governor bracket hand position – Drive system to the Left

§ Insert the frame between the two lift car guide rails.
Put the frame on the 2 rubber stops at the buffers

Speed governor bracket hand position – Drive system to the RiGHT

A = 4.5 mm
B = 1 mm
C = 1 mm
N.B.:
Weight of the Frame assembly: 90Kg
Plans / Manuals : A = Guide rail tip / Safety gear base
10-00-120 / 10-00-122 B = Safety gear clearance
Specific tools : C = Guide rail tip / Guide shoe base
Hoist gear / Slings.
EHS (Environment, Health and Safety) : PPE (helmet, etc.)

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16. ASSEMBLY OF THE WORKING PLATFORM

Operation to be carried out at low level

16.1. Install the lift car's central posts with guide shoe high guidance.
16.2. Stiffen the low corner using corner plates.
16.3. Fasten the lift car floor on the base corner plates.
16.4. Fasten these base corner plates on the lift car posts.
16.5. Make and install an assembly guard rail (M26 manual attached).
16.6. Couple the assembly to the hoist gear previously fastened to the top of the
shaft.
16.7. Carry out a load and safety gear test during downward travel (200kg of
counterweight fillers placed on the lift car floor).
16.8. Note the results in the document provided, and have it validated by the safety
manager.

N.B:
These tests shall be conducted every time the worksite is resumed.

MAXIMUM LOAD ON THE LIFT CAR FLOOR: 200 Kg

i.e.
1 Person () + Tools and Equipment ()75 Kg125 Kg

Plans / Manuals: None.

Specific tools: Hoist gear / slings.
EHS: PPE (helmet, etc.)
Install a vertical lifeline to hook up the safety harness (manual M27).

REMINDER:
1 = Lift car central posts.
Working on a ladder (in compliance with standard EN110) is prohibited. It should only be used to 2 = Temporary guard rail Height 1100mm.
move from one point to another. 3 = Lift car floor.
4 = Life line

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17. INSTALLING THE REMOTE CONTROL : 18. INSTALLING THE LEG BRACE

• lFasten the remote control guide rail to the lift car post to the right or left

Installation to the right

Note:
No bolt in the pit

Installation to the left

Plans / Manuals : 10-01-180 Plans / Manuals:

Specific tools : None. 10-01-186
EHS (Environment, Health and Safety) : PPE (helmet, etc.) Specific tools:
None.

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19. INSTALLING THE LIFT CAR GUIDE RAILS AND COUNTERWEIGHTS :

Joining guide rails
19.1. Installing lift car guide rails :

The motor is placed on the lift car floor to carry out the following operations:
The operation takes place progressively up to the top of the shaft without ever exceeding the non-adjusted
guide rail bracket so as to keep the safety gear fitted in the guide rails.
Installation operations:
§ Fix the guide rail brackets.
§ Fasten the splice plates between each guide rail bar.
§ Fasten the guide rails with guide rail clips.
§ Adjust the plumb, distance, and lift car guide rail inclined position.
The level bays are protected from the accidental fall of objects (water, dust, rubble, etc.)

Lift car guide rail bracket

N.B.:
Weight of a guide rail T75x62x10 (Lift car) Length 5 meters: 42Kg (400/630Kg)
Weight of a guide rail T89x62x16 (Lift car) Length 5 meters: 59Kg (800/1000/1275Kg)

Plans / Manuals:
None.
Specific tools:
Hoist gear / Slings / Lifting lugs
EHS(Environment, Health and Safety): After a displacement, trigger the safety gear system to be in
direct contact with the safety gear as often as possible.
PPE, The operator is equipped with his personal protective equipment.
In particular:
§ Harness on the life line
Plans / Manuals:
§ Helmet, Goggles, etc.
06-01-007 / 06-01-008 / 06-01-011 / 06-01-012 /
06-01-014 / 06-01-015 / 06-01-051 / 06-01-063 /
Leave the landing guard rails until the doors are installed.
06-01-064
Specific tools:
No-one should be under the lift car when it is moving.
Electric drill
EHS (Environment, Health and Safety):
Platform with guard rail (height ). 1,10 metre
PPE (gloves, goggles, helmet, etc.)
No-one working above.
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19.2. Installing the last lift car guide rail bars :

Anchor side
Drive system side § Add a guide rail attachment under the anchor (4).
§ Fasten the lift car guide rail to the top pulley and top wire divertor (See § Fasten the lift car guide rail to the anchor and guide rail attachment (4).
Fig1).
§ Fasten the Speed governor wire divertor pulley permanently to the lift IMPORTANT NOTE:
car guide rail under the top pulley (See Fig.2). For guide rail clamping:

IMPORTANT NOTE: § Drilling the lift car guide rail to add 2 H M12x35 screws (3).
For guide rail clamping:
§ Drilling the lift car guide rail to add 2 H M12x35 screws (1).
§ Drilling the lift car guide rail to add 1 H M12x35 screws (2).
§ Drilling the lift car guide rail to add 2 H M12x35 screws (3).

Fig.1

Fig. 2

N.B.:
Weight of a guide rail T75x62x10 (Lift car) Length 5 meters : 42Kg Plans / Manuals: None
Weight of a guide rail T89x62x16 (Lift car) Length 5 meters : 59Kg Specific tools: Hoist gear / Slings / Electric drill / Ø9 Drill bit for steel.
Plans / Manuals :11-00-033 (400/630kg) 11-00-041 (800/1000/1275kg) EHS(Environment, Health and Safety): PPE (gloves, goggles, helmet,
Specific tools : Hoist gear / Slings / Electric drill / Ø13 Drill bit for steel. etc.)
EHS (Environment, Health and Safety) : PPE (gloves, goggles, helmet, etc.) No-one working above.
No-one working above.

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19.3. Installing counterweight guide rails :

Counterweight guide rail attachment
The motor is placed on the lift car floor to carry out the following operations:
Installation operations:
§ Fix the guide rail attachments.
§ Fasten the guide rails with guide rail clips.
§ Fasten the splice plates between each guide rail bar.
§ Adjust the plumb, distance, and counterweight guide rail inclined position.

N.B. :
Weight of a guide rail T50x50x5 (Counterweight) Length 5 metres: 19Kg
Plans / Manuals:
None.
Specific tools:
Hoist gear / Slings / Lifting lugs
EHS(Environment, Health and Safety): After a displacement, trigger the safety gear system to be in direct contact
with the safety gear as often as possible.
PPE, The operator is equipped with his personal protective equipment.
In particular:
§ Harness on the life line
§ Helmet, Goggles, etc. Plans / Manuals:
06-01-006
Leave the landing guard rails until the doors are installed. Specific tools:
Electric drill
No-one should be under the lift car when it is moving. EHS(Environment, Health and Safety):
PPE (gloves, goggles, helmet, etc.)
Platform with guard rail (height ).1,10 metre No-one working above.

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20. INSTALLING THE COUNTERWEIGHT IN THE 20.1. Re-installing the guide shoes and 20.2. Installing a rubber stop to assemble
SHAFT oilers the belt

Before hoisting the counterweight, make sure the top
and bottom guide shoes have been removed as well as
the oilers (one side is enough).
§ Install the counterweight between the § Install a batten to install the belt.
guide rails
§ Re-install the guide shoes and oilers on
both sides of the counterweight while checking
the guide shoe clearance to prevent any
jamming of the counterweight in the guide
rails.

N.B.:
Weight of the empty counterweight assembly
(400/630Kg): 70Kg
(800/1000Kg): 103Kg N.B.:
(1275Kg): 109Kg Batten height : H = 410mm
Plans / Manuals :
Counterweight assembly 400/630 Kg : 10-00-118
Counterweight assembly 800/1000 Kg : 10-00-166
Counterweight assembly 1275Kg : 10-00-167
Specific tools: Hoist gear / Slings.
EHS (Environment, Health and Safety) :
PPE (gloves, helmet, etc.)
No-one working above.

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If safety gear counterweight option

20.3. Positioning of the supplementary equipment for a safety gear counterweight
DRIVE DRIVE
LEFT RIGHT
1 - Fit the additional governor return pulley at the top of the
counterweight guide rail opposite the overspeed governor
linked to the sling.

2 - Fit the speed governor tension pulley in the race in

alignment with the counterweight governor.
(1)
Ø Refer to the installation diagram for the part
positioning dimensions.

Rope
Safety gear
balance
weight
3- - Ensure alignment between:
• The governor (1)
• The clip arm (3)
• The speed governor tension pulley (2)

(3)
Note:
Weight together of safety gear and counterweight 400/630 kg: 16.5 kg
Weight together of safety gear and counterweight 800/1,000 kg: 19.5 kg
Weight together of safety gear and counterweight 1,275 kg: 19.5Kg
Drawings/Manuals:
Weight together of safety gear and counterweight 400/630 kg: 800/1,000 kg and 1,275 kg (PL 10-00-176)
Special tools:
Hoist / Slings. (2)
EHS: PPE (gloves, hard hat, etc.)
No-one working overhead.

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21. INSTALLING OF THE TRACTION BELT 21.1. Installing the belt - top wire divertor : 21.2. Installing the belt - Drive system :

§ Remove the belt roller (1) in the bottom of
the pit on a tripod (2 not supplied) to make
unrolling the belt easier.
§ Raise the belt up to the top wire divertor § Then put the other end of the belt around the
using hoist gear. drive system's pulley.
IMPORTANT NOTE:
Smooth surface of the belt shaft side.

§ Put the belt around the pulley and back down

to the counterweight.

Plans / Manuals : None IMPORTANT NOTE:

Specific tools : Hoist gear / Slings. Unroll the rest of the belt
Tripod for unrolling the belt. Plans / Manuals : None
using the tripod. Specific tools : Hoist gear / Slings.
EHS (Environment, Health and Safety) : PPE
(helmet, etc.) EHS(Environment, Health and Safety) :
IMPORTANT NOTE : PPE (helmet, etc.)
if work with the person in the pit and a person
overhead, take specific measures of coordination.

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21.3. Installing the belt - low belt bracket – counterweight : 21.4. Installing the belt - belt tensor – counterweight :

§ Before final installation of the corner with the belt, be sure to pull the belt taut by § Before final installation of the corner with the belt, let about
hand as indicated in the following figure. 200 to 250mm of belt extend beyond the bracket unit
§ Lift the carriage to its maximum

Plans / Manuals:
Plans / Manuals: None.
None Specific tools:
Specific tools: None.
None. EHS (Environment, Health and Safety) :
EHS (Environment, Health and Safety): PPE (helmet, etc.)

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22. TRACTION : BELT TENSION

22.1. Belt tension method. TEMPORARY TO INSTALLATION PURPOSES

§ Ensure the belt has the right tension then remove the battens.
§ Tighten the 2 H M16 nuts (1-2) on the tensioner until the height of each spring is obtained (Phase 1 / Phase 2).
§ Unlock the brake to spread the tension.
B = 125 mm (400/630Kg)
B = 135 mm (800/1000/1275Kg)

Phase 1 Phase 2 Phase 3

§ Once the tension obtained, tighten the nuts and counter nuts (4) to a value (Phase 3) :
A = 1 mm (400/630/800/1000/1275Kg)
22.2. Checking belt tension: BEFORE STARTING

§ Once the belt is taut, run a few cycles to check the position of the belt in the various pulleys and corners.
§ Then check the tension again using a tensionmeter NO LONGER TAKE THE HEIGHT OF THE SPRINGS INTO ACCOUNT.

Plans / Manuals : 10-01-146

Specific tools : Flat wrench / Tensionmeter.
EHS (Environment, Health and Safety) : PPE (helmet, etc.)

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MEASURE THE BELT TENSION 23. FINISH THE BELT INSTALLATION

§ With the MBT-1500 tool : § Once finished, cut the belt surplus
Position the MBT-1500 belt tension controller as indicated in leaving about 200 to 250mm of belt extending
user instruction 27 300 003. beyond the bracket unit.
Refer to document 27 100 400 in the event of an error message or § Also attach this surplus using straps.
bad calibration of the device.

§ With the TENSIT tension meter

Place the tensionmeter on the strand measuring 600mm, between the bottom wire divertor pulley and the
counterweight belt bracket.

- Frequency : § Do the same with the other end of the

64 Hz ± 4 Hz (450/630Kg) belt.

1=Position of the tensiometer.

2 = Wedge block
3= Drive pulley
4= Dead strand.

During the tension measurement:

TAKE THE DEAD STRAND (4)
AWAY FROM THE STRAND

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24. INSTALLING LIFT CAR BUFFERS 25. INSTALLING THE POWER CONTROLLER

§ Install the 2 lift car buffer assemblies by fastening § Install the power controller on the wall where the machinery is fixed using the drilling template
them to the lift car guide rails by counter drilling the (example >> drive on the left).
guide rails.
Installation of the wall fixing Installation of the power controller Fit ("re-fit") the frequency
If Pit > 860 bracket (1) (2) the resistor (3) and the inverter (5) and hang the
Buffers fastened to the guide rails documents / inverter holder (4) inverter (6).

4 6

1
2
5

(6) use the csk.

skt. hd. cap
screws to suspend
Drawings/Manuals: the inverter.
Plans / Manuals:
14-01-106
12-01-109
Special tools:
Specific tools:
Electric drill / Ø13 Drill bit for steel. Electric drill / 12 mm dia. drill bit for steel.

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26. INSTALLATION AND WIRING OF THE ELECTRICAL COMPONENTS

Fit the electrical trunking as recommended in Dissipation

the electrical layout drawings, pages 31 to 34. resistance

Load weigher /
Gauge spring
When installing the lift, ensure that you do not tension
wire the load weighing contact and those up
to the end of the provisional run.
Inverter

Safety gear contact

VVVF

Drawings/Manuals:
M2 manual
Special tools:
None. Motor encoder
- EHS: PPE (hard hat, etc.) and CAN
- IMPORTANT NOTE: if working with one
person in the pit and one person
overhead, take specific measures and Thermostat Camera Governor contact
coordinate actions.

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27. ASSEMBLY OF THE WIRING ON THE SHAFT (Q.I) :

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28. INSTALLING THE WIRING IN THE SHAFT FOR Q.I.

1 – Position the reservation base : 2 – Installing the wiring :

Fix the base around
the reservation for the
raceway, on the bare
finish slab.
Run all the electrical and
mechanical cable in the
trunking in the kit provided
for running cables.
Leave at least 1 m of
additional cable for the
temporary installation.

3 – Inspection of the installation:

It is important to comply with the depth
positioning (1)
The lateral position (2) of the base depends
on the location, but must not be less than
105 mm.
The base is planned to overrun the
"FINISHED FLOOR" by 6.5 mm
The wiring must be squeezed into a
thickness of 25 mm MAX in the shaft.
.

(1)
1 M mini
(provisional)

(2)

Drawings/Manuals : None
Special tools : None.
- EHS : PPE (hard hat, etc.)
- IMPORTANT NOTE : if working with one person in the pit and one person overhead, take specific measures and coordinate actions.
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29. INSTALLING COUNTERWEIGHT FILLERS : 30. CONNECTING SUSPENSION ROPES :

Before raising the counterweight to the high position to connect the ropes 30.1. Preparing to install suspension ropes :
to the lift car frame :
§ Take care to assemble the right way round for 400/630Kg. § Raise the counterweight electrically by hoisting it with the previously
§ raised belt.
Left Drive System 630Kg Right Drive System 630Kg
30.2. Installing rope anchorage at the drive system side anchor (See
Fig.1):

Left/right drive system 800/1000/1275Kg :

Fig.1

§ Install 15 Counterweight fillers

(400/630Kg) (to temporary operation).
§ The counterweight fillers may be broken 30.3. Installing rope anchorage at the lift car side anchor :
in two to finish filling the counterweight.

N.B.:
Weight of the empty counterweight assembly (400/630Kg): 70Kg
Weight of the empty counterweight assembly (800/1000Kg): 103Kg
Weight of the empty counterweight assembly (1275Kg): 109Kg
N.B.: Specific tools:
A counterweight weighs 400/630Kg : 24.2Kg None.
800/1000/1275Kg : 28.8Kg EHS(Environment, Health and Safety): PPE (helmets)
Specific tools : None. No-one should work in the pit if someone is working overhead.
EHS (Environment, Health and Safety) : PPE (helmets).

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30.4. Ropes running through the frame's top pulleys :

IMPORTANT NOTE:

BEFORE FULLY ATTACHING THE ROPES:

§ Place the counterweight with a value A / Last level.

A = From the last level / Under the counterweight.

(Position the counterweight with the lift car on its buffers).

1 - Drive system side anchor

2 - Counterweight pulley
(2 pulleys for 800/100/1275 Kg)
3 – Top pulley.
4 - Frame pulley
5 - Lift car side anchor / Load cell

IMPORTANT NOTE: IMPORTANT NOTE:

PLAN STOPPING WHEN ROTATING THE TAKE ROPE ELONGATION INTO ACCOUNT
BRACKETS
A = 535 For à 400/630Kg at 1 m/s
A = 790 For à 400/630Kg at 1,6 m/s
A = 630 For à 800/1000/1275Kg at 1 m/s
A = 885 For à 800/1000/1275Kg at 1,6 m/s

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31. INSTALLING THE DOORS : 32. ELECTRICAL EQUIPMENT :

§ See door installation documents in the door accessories package. § Install the trunking, cellular metal floor raceway, stranded cables, shaft electric
equipment as per the connector manual in the "Shaft connectors" package.

1 = Landing door

Plans / Manuals :
In shaft connectors package.
Electrical diagram (in the shaft controller).
Electrical diagram:
Diagram and connector folder delivered with the equipment.

Specific tools :
Visual of the VF configuration supplied.
Controller configuration pocket.
EHS (Environment, Health and Safety) : Equipment must be de-energised for all
work on electrical connections.
Mark out the work area on the landings.
Do not remove a guard rail without first having secured the landing door.

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33. INSTALLAING THE CONTROL CONTROLLER

STANDARD CONTROL CONTROLLER INSTALLATION

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34. INSTALLING THE LIFT CAR FLOOR :

§ Install and fasten the lift car floor without the surfacing.

IMPORTANT NOTE:

THE FLOOR POSITION IN RELATION TO THE SHAFT IS GIVEN IN THE LAYPOUT DRAWING FOR EACH PROJECT

N.B.:
Weight of the floor to be handled: 80Kg (for a 1100x1400 deck).
Plans / Manuals:
Lift car installation manual N°VM-1-009-FR/GB
Specific tools:
Hoist gear / Slings.
EHS (Environment, Health and Safety): PPE (helmet, etc.)

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35. ASSEMBLING THE LIFT CAR : 36. INSTALLING THE ELECTRICAL EQUIPMENT ON THE ROOF OF THE LIFT CAR :

35.1. Assembly as per the manual in the 36.1. Assemble the

"lift car" package : electrical equipment on
the roof :
§ Operation to be carried out at low level.

35.2. Install the lift car door :

§ See manual: "Compact operator".

§ Balance the counterweight regularly by

putting it at the bottom of the pit.
§ Provide for the quantity matching the
weight of the equipment set up in the lift car.

IMPORTANT NOTE:

AVOID ANY UNBALANCE OF MORE THAN 150Kg

36.2. Install the headguard :

N.B.:
A counterweight weights 400/630Kg: 24.2Kg
A counterweight weights 800/1000/1275: 28.8Kg
Plans / Manuals:
Lift car installation manual N°VM-1-009-FR/GB Plans / Manuals:
"Lift car and accessories assembly" supplied with the None.
lift car package. Electrical diagram:
Connectors and diagram supplied with the equipment.

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37. WIRING RECOMMENDATION ON THE CAR ROOF FOR NG240 :

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38. INSTALLATION OF THE SHAFT SELECTION

ON ROOF TOP VM-BE

As shown on drawing, the shaft selection is installed

opposite the machine and on front of the car.

Drawing / Manual :
Manual of the installation of the QUICK INSTALL
shaft selection. DM 14-00-112
EHS : EPI

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39. SHAFT INSTALLATION : 40. CARRY OUT COUNTERWEIGHT BALANCING :

§ See shaft Installation Manual IMPORTANT NOTE:

The balancing must be very accurate.

IMPORTANT NOTE:

Counterweight balancing:

at 35% of the rated load à For 400/630Kgat 1 m/s

at 50% of the rated load à For 400/630Kg at 1.6m/s
at 50% of the rated load à For 800/1000/1275Kg at 1 m/s
at 50% of the rated load à For 800/1000/1275Kg at 1.6 m/s

§ After filling the counterweight, install the clamps against the

counterweight fillers for locking.

EHS(Environment, Health and Safety):

PPE (Handling gloves).
Manual handling.

Plans / Notices :
Notice de montage de la sélection QUICK INSTALL
DM 14-00-112
EHS : EPI

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41. CLEAN THE EQUIPMENT AND SHAFT : 42. TEST THE PLANNED OPTIONS: THE ELECTRICAL OPERATION

§ Oil the guide rails. Install the main switch lock in the landing box.

EHS (Environment, Health and Safety) : Electrical diagram:

Take care to discard dirty products and cloths in the right place (worksite Connectors and diagram supplied with the equipment.
container). Specific tools:
Use appropriate PPEs for the products used. None.
Read the manufacturer's instructions before use.

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42. SPECIFIC COMPONENT ADJUSTMENTS : 43. CONDUCT TEST:

42.1. Drive belt Manual M1 (Instruction manual) 43.1. In compliance with Standard EN 81-1, Appendix D by using
specific manuals :
42.2. Displaying posters : Manual M19 (Owner folder).
§ Up / down safety gear: Manual M6 & M7 (Instruction manual).
42.3. Making manuals and diagrams available : In the shaft controller. § Speed governor: Manual M1 (Instruction manual).
§ Rope grip: Manual M9 (Instruction manual).
§ Buffers: Manual M11 (Instruction manual).
§ Braking test : Manual M5

§ Specific tools required to perform the tests:

Load counterweight fillers.

a. Additional tests related to the lift specification:

§ Return operation.
§ Controller gate.
§ Trap door locks.
§ Inspection operation.
§ Speed governor starter, the safety gear must operate going up
(if lift car empty) or going down.
§ Brake release.
§ Braking distance.
§ Flashing light operation on the lift car roof.
§ Checking belts are there.
§ Drive system rope tension contact in the pit.
§ Main switch remote circuit breaker.
§ Car entrance safety or safety edge.
§ Car door, Open/Closing contact impact and speed.

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44. FILL OUT THE "PRE-FINAL INSPECTION" DOCUMENT :

§ To be forwarded to the notified body or to the acceptance manager.

§ Apply markings (After having received final compliance from the qualified body or specific in-house department).

In the lift car with certification from the qualified body.

§ Indicate and document the inspections carried out in the owner notebook.

§ Hand over the "owner folder" to the client.

§ Show and explain to the client (building safety manager or caretaker):

o The use of the unlocking key.
o Brake handle.
o Return operation.
o Door sill cleaning.
o Cleaning lift car, accessories, keys and signage.

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 Création SODIMAS - Photos et illustrations non contractuelles - Sous réserve de modifications
Siège social / Head office
11 rue Ampère
26600 Pont de l’Isère
FRANCE
+33(0)4 75 84 86 00
+33(0)4 75 84 67 30
e-mails : accueil@sodimas.fr