Professional Documents
Culture Documents
Grants for ERP: What you need A TELLTALE TWIN: LEARNING 4.0:
Sensing future innovations with
to know. p. 10 Racer Machinery uses a digital twin to shorten SICK Canada. p. 22
the critical path for implementing machinery. p. 18
COMPUTING
ON THE EDGE
The edge is helping companies leverage the
power of unlimited computing resources from
the cloud, on the shop floor. p.12
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DEPARTMENTS
8
The latest industry news,
deal makers, and movers
and shakers
Show preview
12
German Technology Day
COLUMNS
10 Money matters
CONTENTS
ERP grants: what you need
COVER STORY
15
to know
14 Word of law
A primer for integrating 12 Computing on the edge
automation technology Cloud computing provides companies access to unlimited
15 Industry watch computing resources, while operational technology (OT) edge
Leading for success: Best computing helps them leverage that power on the shop floor.
practices learned over a By Jacob Stoller
40-year career
22 Learning 4.0 16 From mould to method
Sensing future innovations A once-traditional mouldmaker goes all in on robotics and
with SICK Canada automation to diversify operations and embrace the future of
manufacturing.
NEW PRODUCTS
18
By Kristina Urquhart
Hi there!
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I
t is my pleasure to introduce myself as the platforms to have conversations about making Audience Development Manager
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Sukanya Ray Ghosh
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Hogendoorn, Maxime Lacouture, Karen Smock,
Canada being able to join in from the convenience are. You know more about the latest automation Jacob Stoller
and safety of their homes. With the hybrid format, technologies, the actual challenges the industry
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INVESTMENT Lifting
by up to 5 mm
ing industry – its membership (TwinCAT, PLC IEC 61131, Motion, Measurement, Machine Learning, Vision, Communication, HMI)
accounts for 90 percent of all For use across all industries: assembly, packaging, food/bev, pharma, laboratory, entertainment, …
independent automotive parts
manufacturers in Canada – to
bring together industry and Scan to
experience
academic partners in southern XPlanar in
action
Ontario to facilitate the project.
The partners will work
MANUFACTURING AUTOMATION · October 2021 AutomationMag.com 5
MA_Beckhoff_Oct21.indd 1 2021-09-15 2:59 PM
AUTOMATION UPFRONT
Contact us to growing demands and evolving change by selling Black & Veatch’s
find out more. customer needs. digital twin asset models in IBM’s
Mat Glen, past president of inventory.
Valley Mechanical, is staying on As assets and facilities continue
1-800-366-5412 | encoder.com
as general manager to lead the to evolve and the volume of data
company and its team in align- they generate grows, knowing how
ment with Ready Machinery. to effectively manage and use this
6 @AutomationMag October 2021 · MANUFACTURING AUTOMATION
MA_Encoder_Oct21.indd 1
20210915_MA_QuarterPage-vert_3.375x5.indd 1 2021-09-13
9/13/2021 3:22
9:37:19 AMPM
information is a major challenge MOVERS & SHAKERS SensoNODETM for Accumulators
for many organizations. As a result, Powered by Wainbee Expertise
the dashboards used for monitor- Attabotics has hired Cyra
ing data can be overwhelming and Richardson as its chief
have so many alerts that important technology officer and chief
ones may be ignored. AI and ma- product officer, and Julien
chine learning can help bridge that Seret as vice-president of the
gap and reduce this “alarm fatigue” company’s network supply
by sorting through the thousands chain. Coming into Attabotics
of incoming data points, so organ- with 30 years of experience,
izations can prioritize alerts and Richardson will lead the
decisively plan their actions. With company’s product strategy,
their solution, IBM and Black & commercialization, product
Veatch aim to reduce the number development and technical
of incoming data points to a hand- strategy in her new positions.
ful of actionable insights. In her various previous roles,
her work has focussed on
EVENTS IoT technology, AI, cloud
connectivity, robotics and
ATX Canada returns scaling technology products
in-person and organizations. She has
been involved in scaling up
Advanced Design & Manufac- businesses as well. She has
turing is returning in-person to held leadership positions in
Toronto with its five well-known Wind River, Microsoft and
event brands. ADM is taking this Amazon. Seret will be in Long-Range Wireless Sensors for
step with the support of key in- charge of Attabotics’ novel
dustry partners, including Annex supply chain approach in his Measuring Pre-Charge
Business Media. new role. He has previously
The 2021 edition will take place served in several leadership • Pressure-relieving thread that
from Nov. 9 to 11 at the Toronto positions at SoftBank improves safety by slowly
Congress Centre. Automation Robotics. He brings with
Technology Expo (ATX) is one him his expertise in micro- releasing trapped gas pressure
of the five event brands that will fulfillment and knowledge upon disassembly
occupy the show floor. of automation and robotics • Easy Bluetooth connection
Attendees will have the technologies.
opportunity to explore the latest • Customized module within
trends and technologies shaping The Shape Process SCOUTTM mobile app software
the future of advanced design Automation (SPA) group has • Consistent, accurate pressure
and manufacturing across auto- appointed Sargon Haddad
mation, robotics and more. as the vice-president of & temperature readings
“The power of face-to-face con- its Burlington division in • Connected mode for data
nection plays an undeniable role Ontario. Haddad will be collection & analysis
in the industry’s advancement and a part of the company’s
has been sorely missed over the past senior leadership team and • Broadcast mode for access to any
eighteen months,” said Jenny Mc- will report to Nino LaDuca, user within range
Call, group event director of ADM, global president of SPA. • No external power supply needed
Informa Markets. “This event is Haddad will be in charge of
strategically held in Toronto, as it is several key functions within • LED indicator for sensor status
home to a selection of the world’s the company, including
leading injection mould and tool- applications, engineering Protect Your System From
makers, additive manufacturing and operations. Sargon has Costly Downtime
metal powder suppliers, and emer- been an integral part of
ging R&D in machining technology. SPA’s Burlington leadership Experience Superior Productivity
Many of these innovators will walk and operations team since & Ease of Use
the halls of ADM in search of new June 2015. He has led
deals and peer-to-peer connection.” several key projects and WAINBEE.com
The event is geared up to also oversaw the recent
connect 250 brands with thou- operational transition in
1-888-WAINBEE (924-6233)
sands of buyers and reunite the the company’s Burlington Your Motion & Control, Filtration and Automation Solutions Partner
community in-person. facility.
MANUFACTURING AUTOMATION · October 2021 AutomationMag.com 7
E
nterprise resource planning
(ERP) software can help busi-
nesses streamline and manage
all core business activities,
processes and communications with
suppliers and other partners. This
can revolutionize key functions of
a business, including supply chain
operations, production, project
management, accounting, procure-
ment, finance, trade and more.
Implementing ERPs and embedding
the tool into employees’ day-to-day
workflows can be quite costly and
time-intensive given how complex
these systems need to be when man-
aging so many facets of a company. The
Canadian government has introduced
several non-repayable funding pro-
grams for the implementation, train-
ing and upgrading of ERP systems.
ERP implementation
The Canadian Agricultural Strategic
Priorities Program (CASPP) pro-
vides funding for projects that address
national or sector-wide priorities that
help the agricultural industry miti-
gate emerging issues and capitalize
on opportunities. CASPP provides up
to 50 percent of eligible project costs
to a maximum of $1 million in non-re-
payable funding. Eligible projects
include adopting new technologies,
such as ERP systems, to help improve on the funding stream that an appli- program administered by the Ontario
productivity, environmental sustain- cant applies under, including streams Centre of Innovation (OCI) and the
ability, strategic planning, capacity covering costs towards ERP imple- Automotive Parts Manufacturers’ As-
building and emerging issues. mentations, productivity improve- sociation (APMA). It helps automotive
Eligible businesses include not-for- ments, waste monitoring, and more. supply chain businesses improve
profit organizations and associations, The goal of Applicants for this funding stream their operational efficiency and global
cooperatives, marketing boards and the Canada must be Ontario-based manufac- competitiveness through the adoption
indigenous groups. This program is Job Grant turers that have a CRA number. of lean manufacturing processes and
accepting applicants until funding is program is They must have under 200 full- Industry 4.0-related technologies,
depleted. The projects cannot exceed to increase time equivalent employees, a valid including hardware and software im-
five years in duration. employability Premises Identification Number plementation and related training.
The Canadian Agricultural Part- and vendor quotes that demonstrate This program covers up to 50
of Canadian
nership (CAP) is a $3 billion invest- project costs. They must be directly percent of eligible project costs to a
ment from the federal, provincial, workers by involved in transforming agricultural maximum of $100,000 in Ontario gov-
PHOTO: YOH4NN / E+ / GETTY IMAGES
and territorial governments to grow teaching commodities, food, beverage or ernment grants. Businesses eligible for
the agri-food sector over the course them new agri-based bio-products. Application O-AMP funding must be an Ontario
of five years (2018 to 2023). One of skills that are intake periods for this program are automotive business with fewer
the streams within this program is desirable in announced on the program’s website than 500 employees and at least 50
the CAP Ontario: Agri-Processors their industry throughout the year for their various percent of revenue coming from the
Stream, which provides between 25 and role. project focus areas. automotive supply sector. The O-AMP
percent to 50 percent of eligible ex- The Ontario Automotive Mod- program is currently closed. Watch out
penses to a maximum of $20,000 to ernization Program (O-AMP) is an for information about future funding
$250,000 in grant funding depending Ontario provincial government funding rounds in fall 2021.
10 @AutomationMag October 2021 · MANUFACTURING AUTOMATION
Funding for ERP training manufacturing productivity and as it receives funding top-ups application is approved and a
The Canada Job Grant (CJG) is promote exports. from the government. contribution agreement is signed
a federal-provincial co-funded The applicant must be a before carrying out project ac-
program that launched in 2014 Southern Ontario manufacturer Applying for ERP grants tivities or expenses. If you need
with the purpose of upskilling that is financially stable, has ten One common element across help determining which pro-
new and existing employees. to1000 employees, has been in- all of these programs is the need gram is best for your business,
The goal of the program is to corporated for more than three to proactively submit a funding please call Mentor Works team
increase the employability of years and is currently exporting proposal to the funding agency at 1-888-599-3111 who can help
Canadian workers by teaching or intends to as a result of the before starting your project. Most you target the most suitable pro-
them new skills that are desir- training. This funding initiative government grants and repayable grams for your business’ unique
able in their industry and role. has been around for several years funding programs require appli- investments and streamline the
The CJG maintains a provincial and releases funding periodically cants to wait until their funding application process. | MA
stream for each province, except
for Quebec, and each provincial
stream has varying funding
amounts and eligibility criteria.
Each provincial variant of the
CJG program has unique eligi-
Looking for cost effective and
bility criteria and funding limits. energy efficient positioning?
Between 50 to 100 percent of eli-
gible training costs are covered
based on the type of training,
employer and trainee. Eligible
training costs typically include
third party training costs,
course fees, textbooks, materi-
als, supplies and examination
fees. Eligible training themes
vary by province. Many variants
allow training for post-second-
ary courses, technical skills
development and transferrable
skills development.
COMPUTING
ON THE EDGE
Cloud computing has given companies access
to unlimited computing resources. Operational
technology (OT) edge computing is helping them
leverage that power on the shop floor.
BY JACOB STOLLER
A
ssembly line cameras that discussed issue here is latency – the
can sense minute paint delay in sending and receiving data to
quality defects are, by to- and from the cloud. By bringing the
day’s standards, ordinary necessary computing power to the
devices. What’s difficult shop floor, edge computing lowers
is reducing the massive amounts of the latency significantly, enabling the
data they collect to timely information instantaneous response required in
for updating ERP systems, adjusting high-speed automation applications.
machines on the fly, alerting operators “I often illustrate this by pointing
or even shutting down production lines. out that you don’t want to have a system
Industrial edge computing, some- that’s sending an email off to find out
times called operational technology whether or not it needs to shut off a
(OT) edge computing, provides the machine when an employee’s hand is
computing brainpower that makes this caught inside it,” says Pearson.
possible. According to IDC research A related data transmission problem whether information gets transmitted,
data, annual growth for the segment in is one that manufacturing shares with stored or deleted.
Canada is 12.3 percent, with the annual mining and agriculture – limitation in “When I have a control tower, I want
total reaching $7.5 billion by 2024. bandwidth between the work facility summarization data,” says Vijay Pandi-
“If you’re looking at a very simple and the cloud. In many situations, the arajan, director of product management
high-definition webcam setup to track bandwidth is simply not available. In at IBM Sterling. “Later on, I might need
paint quality on cars, there’s a huge others, the cost of transporting high some other portion from the millions
amount of data it’s processing,” says volumes of data between the plant and millions of data bits that I’ve got,
Dave Pearson, research vice-president and cloud servers is prohibitive. This but I don’t know what portion I need.
of infrastructure at IDC Canada, “but is amplified by what IDC calls source So you want to keep and process that
only a tiny portion of that ever needs to density – the staggering number of IoT data on the edge.”
be acted on.” devices that are collecting data in the Edge computing also keeps sensitive
Edge computing is tough to define typical plant. data within the factory walls, reducing
because it’s a topology rather than a “You never want to send all the data According to IDC its exposure to potential hackers. “I
research data, annual
class of technology. “Edge computing is back,” says Pearson. “You want to pro- growth for industrial
think security is one element that’s driv-
really a networking philosophy, so it’s a cess it there, discard the non-essential edge computing in ing the adoption of cloud and connected
very broad umbrella,” says Mike Daly, information and deal with the outliers Canada is 12.3 edge computing, allowing customers to
percent, with the
vice-president of sales at St-Laurent- that you’re finding on the floor.” view and manage security holistically
PHOTO: BJDLZX / E+ / GETTY IMAGES
Implementation
As Daly points out, edge computing
couple of years,” says John Younnes, co-
founder and COO of edge platform pro-
vider Litmus. “With the high-powered
VPU
A vision processing
manufacturers have mastered the learn-
ing curve of installing and maintaining
an edge computing environment, auto-
adoption is being driven by particular servers and chip processors that are unit (VPU) is a mation is likely to accelerate.
use cases. Rotalec is seeing strong coming out, a lot more can be done on specialized micro- “As manufacturing gets more and
processor that
demand for predictive maintenance, the edge with AI and video processing.” accelerates macine
more connected and generates more
which uses artificial intelligence (AI) Graphics processing units (GPUs) vision, machine and more data, this will drive acceler-
to scan large amounts of IoT data for and vision processing units (VPUs), learning and artificial ated edge computing adoption,” says
intelligence
potential failure patterns. for example, are enabling use cases for technologies.
Gutle. | MA
Bringing technologies like AI and image processing and recognition.
Jacob Stoller is a journalist and author who
video processing to the shop floor has Implementing automation projects writes about Lean, information technology and
become increasingly viable with the that leverage edge computing, however, finance.
T
he manufacturing technology poses cybersecurity
technology landscape risks. Malicious actors frequently
has evolved drastically take advantage of vulnerabilities
over recent decades. in operational technology (OT)
As we enter the fourth industrial ecosystems, the networks of
revolution, assessing the various hardware and software that
technologies available and iden- enable manufacturing equip-
tifying those best suited for your ment and processes to operate
business can be a daunting task. efficiently. As these actors de-
In recent years, innovation in velop more sophisticated attack
automation technology (AT) has strategies, OT networks are often
burgeoned and, with a healthy slow to or fail to adopt corres-
push from changes caused by ponding defences. Traditional
the COVID-19 pandemic, has information technology defence
resulted in a significant acceler- strategies and regulatory re-
ation in AT adoption. sponses to cyber-threats are often
Thoughtfully integrating unsuitable for OT networks. For
technology can help streamline competitive industry positioning. business plan. For instance, if instance, OT devices may lack
operations, improve output Demand for sustainability and your affiliate companies need to the programming sophistication
quality and cut costs, all of which energy efficiency throughout the use your AT, you must ensure the to enact precautionary measures
can lead to competitive industry manufacturing supply chain is license does not impose signifi- such as encryption as a first
positioning and profit maximiz- another important AT integration cant additional costs or blanket line of defence. Moreover, OT
ation. Conversely, rushed or consideration. Environmentally prohibitions on such use. Relat- ecosystems that rely on multiple
ill-conceived integration can lead unsustainable and inefficient edly, it is prudent to understand AT vendors have heightened
to inefficiencies, material cost in- energy practices can both derail all applicable licensing fees (per cybersecurity risks because of the
creases and operational headaches any material cost-savings arising user, monthly, per transaction, increased scope of infrastructure
for management. from AT investments and con- etc.) and how changes in vendor exposure to malicious actors.
tribute to negative consumer fee structures can affect your Each AT product must have its
Articulating your current perceptions of your business. bottom line. own cybersecurity protocols
goals and needs Climate-focused initiatives and It is also crucial to understand while working cohesively within
The first step in integrating increased consumer pressures to whether the license grants the ecosystem. Simply assuming
manufacturing technology is to incorporate sustainable practices ownership of any copyright, pat- that various technologies are
determine what motivates your are compelling manufacturing ent or other intellectual property secure and can securely interact
pursuit of automation. AT can companies to adopt environ- rights associated with production is a dangerous game.
help your business by improv- mentally sustainable automation outputs to the technology vendor. There are abundant opportun-
ing quality control, enhancing processes. Early adoption of For example, if by using AT you ities for manufacturing business-
scalability, improving speed to sustainable and environmentally are able to develop a more effect- es to leverage AT for improved
market, lowering operational sensitive AT can yield competitive ive means for manufacturing or operational efficiency and profit
costs, improving safety, or some advantages by reinforcing con- delivering your products and ser- maximization. However, it is easy
combination of each. Clearly ar- sumer loyalty, decreasing operat- vices, you will want to preserve to fall into the trap of licensing
ticulating your goals and needs for ing costs and minimizing future commercialization and use rights or acquiring AT simply because
automating early in your analysis regulatory compliance costs. under license terms that reflect others are taking that approach.
will enable you to focus your pur- those requirements adequately. AT specifically tailored to your
suit towards AT that maximizes Negotiating a licensing Accordingly, it is important to business needs can certainly
efficiency and profitability within agreement verify that such developments do help you achieve your business
PHOTO: ROBERT DALY / OJO IMAGES / GETTY IMAGES
your business systems. Before committing to an AT not immediately become vendor goals when you have thoughtful-
vendor, it is paramount that your property requiring an additional ly and carefully considered and
Considering your future licensing agreement accurately fee to use them. Neglecting to identified your short-, medium-
needs authorizes your intended use consider ownership terms at and long-term goals, surveyed
In the automation space, data of the technology. Licenses will the outset of an AT licensing available AT options and nego-
analytics is indispensable and often contain limitations on the relationship may result in costly tiated appropriate AT licensing
leveraging data-driven solutions duration or scope of the license, litigation, inability to profit from terms. Like any technology, AT
is imperative. Proactive identifi- number of licensed users and lo- innovation and missed mar- has the potential to grow your
cation of process improvement cations for permitted use. Some ket-penetration opportunities. business and yield efficiencies,
opportunities as well as scalable limitations may be agreeable, but AT cannot overcome a lack
data analytic tools and their but it is critical to ensure that Understanding of preparation or analysis with
respective license offerings are in- prescribed limitations do not cybersecurity risks respect to your business needs
tegral to securing and maintaining impede the execution of your Adopting any form of modern and requirements. | MA
14 @AutomationMag October 2021 · MANUFACTURING AUTOMATION
Paul Hogendoorn co-founded FreePoint Technologies with the goal
INDUSTRY WATCH of giving manufacturers the benefit of information technologies that
BY PAUL HOGENDOORN inform, empower and motivate their most critical asset – their people.
He can be reached at hogendoorn.paul@gmail.com or linkedin.com/in/
paulhogendoorn.
I
’m continuing the series of sharing
tips I’ve learned from manufacturing
companies and leaders I had the
privilege of working with that were
clearly succeeding and thriving, rather
than just surviving. The tips are the
best things I gleaned from them. The
idea behind this series is to share all so
everyone can do even better.
In the first column, the two tips were:
1) “Don’t make a big production of it”,
and 2) “Your people are the smartest
people in the room”. The first dealt with
introducing new ideas and technology
to the floor, and the second was to make
sure you listened to the smart people
involved in your day-to-day operation
before relying on outside advice or
influence. (You can find that column
in the September 2021 edition).
between machining processes was a puts another he ended up placing great champions for your company. Giving credit where
more pertinent objective than mini- potentially to lead them from that point on, it it’s due adds to your currency in the
mizing time under the spindle. The impactful would become a recurring win with an organization as well as puts another
net result of measuring and improv- contributor exponential result. Plus, he’d be free potentially impactful contributor on
ing that more relevant metric was a on the to quarterback another project. One the corporate radar. True winning
near 100 percent capacity increase in corporate of his most successful endeavours was team players are never afraid of having
their facility, eliminating all overtime radar.” the formation of the London Region another high performer on the team.
and outsourced operations as well as Manufacturing Council. He initiated ‘Credit’ is an important currency and
winning more business and taking on it and then placed it in the hands of a needs to be invested back into the
more work. The second catch is that to series of people (myself included) that business wisely.
engage everyone in the improvement received a lot of the credit for what the Feel free to send me a note at hogen-
effort, the measurement must be organization accomplished. Twenty doorn.paul@gmail.com if you have tips
shared in real time and be meaningful years later, his initiative continues to to share. We are in this together! | MA
MANUFACTURING AUTOMATION · October 2021 AutomationMag.com 15
OPERATIONS
FROM MOULD
TO METHOD
A once-traditional mouldmaker
goes all in on robotics and
automation to diversify
operations and embrace the
future of manufacturing
BY KRISTINA URQUHART
A
quick turnover for a its scope beyond traditional
Tesla order prompt- mould manufacturing over the
ed Windsor, Ont., past decade.
tooling company The company was founded in
LAVAL to purchase 1975 as Laval Tool & Mould by
its first two robots five years Jonathon’s dad, Larry Azzopardi.
ago. When the electric vehicle In the years after its inception,
maker asked LAVAL to deliver Laval Tool & Mould designed and
1,000 parts for the Model X in a built injection moulds for the
month’s time, president Jonathon automotive industry. But by the Jonathon Azzopardi, president, LAVAL
Azzopardi says he knew there was early 1990s, the company had lost
no other way to get the work done. a significant chunk of business to grown longer, too – instead of longevity, and production docu-
“Since then, our robots haven’t lower-cost countries, Jonathon solely manufacturing moulds, mentation, customization and
shut down,” he says. “They’ve Azzopardi says. the company (still formally assembly. LAVAL will also sample
been on 24/7 doing client work.” “This transition, although slow, called Laval Tool & Mould but products at volumes on a long-
Not only have the robots not has had a huge impact on the Can- now operating as LAVAL) takes er-term basis – for example, the
stopped operating, they’ve been adian mouldmaking industry,” he responsibility for the entire part company produced and shipped
joined by two others, as well as a says. “It has forced mould makers by performing the processes that parts directly to an automotive
host of other automated solutions, to think in different ways, and to occur before and after the mould. manufacturer for two years be-
such as a hot air oven, a portable come up with ways to stay relevant And that’s what has pushed fore LAVAL’s actual client, Magna
measurement arm, and seven and still retain market share. the company to install technol- International, was ready to bring
presses ranging from 250 to 2,000 “The route we took was to come ogy more commonly used by the part production in house.
tons of power. off of the crack cocaine we call the engineering firms and Tier 1 “When you’re responsible for
“Robots have allowed us to automotive industry,” he laughs. manufacturers, not mouldmakers the parts themselves, not the
do the things that human beings “That is only about 30 percent of – the benefit to clients being that piece of equipment, your scope of
are incapable of doing,” explains our business now.” outsourcing these processes can risk and your scope of influence
Azzopardi. “You can’t design for The youngest Azzopardi took save costs and reduce disruption is much larger,” Azzopardi says.
human error. You can somewhat over the family business in 2009, on their own shop floors. “In the engineering phase, I now
predict it, but human error exists and now employs 80 people at two “I create processes in a box,” have to go through a full failure
no matter what. Robots allow us locations in Canada. The company says Azzopardi. “My primary role, and mode analysis, and actually
to be able to move past that.” still offers injection moulding as a company, is to de-risk the make sure it’s strong enough or
for specialized projects, but fo- composite solution journey for my that it looks nice enough, or that
Diversifying into cuses primarily on compression clients. That means I must be able it can actually go through the
development moulding with a thermoplastic to do everything that they would process without any obstacles. I
If robotics and automation setups and thermoset process using trad- normally do.” have to make sure it’s mouldable,
in a mouldmaking company seem itional materials as well as new This includes product proto- so I have to look at that part totally
novel, that’s because they are. options such as biocomposites, typing that moves a part from en- differently.”
PHOTO: LAVAL
They’ve also been essential to the renewable polymers and carbon gineering and moulding through LAVAL embarks on an en-
company’s survival. LAVAL has fibre. to assembly, using simulators gineering review at the start of
been laser-focused on broadening The tail of the company has to predict a product’s quality or every project, redesigning and
16 @AutomationMag October 2021 · MANUFACTURING AUTOMATION
reengineering along the way until designing LAVAL that way, too. multiple stakeholders on digital any fixture in there and as long
they have a working sample for “Say the GM Oshawa plant commissioning, or a digital as it’s been programmed off site
the customer. could make cars, but it could also twin, that will provide the level and [the machine] knows what it
“Now I need to build the make industrial air conditioners of flexibility the team needs. is, it’ll go ahead and run.”
whole process – so that not only – sounds totally crazy, right? But Getting to a stage where they
requires moulds, but also it re- we do it every day at LAVAL,” can plan the entire engineering Canada’s path forward
quires press, it requires material Azzopardi says. “We’re not doing and production process virtually Flexible manufacturing is the
verification and selection. It full assemblies like they would first means that they won’t waste way forward not just for LAVAL,
requires all of the fixtures that be – we’re doing a small fraction time and money proving out but for companies across the
part depends on,” Azzopardi of that – but it shows that you physical prototypes, and that country, Azzopardi says. He
says. “If a part warps, if it needs can actually do it. You can have a they’ll be ready to go when the sees it as Canada’s ticket to
holes, if it’s discoloured, if it gets product mix in the same space at project hits the shop floor. competitiveness in the global
scratched, if it has any deforma- the same time if you set yourself LAVAL is working with St. marketplace, since it demands
tions or imperfections – we’re up for it.” Clair College, NGen Canada, high quality but also carries rela-
responsible for all of that now.” Azzopardi admits that building the National Research Council tively high risk since it involves
Developing a more nose-to-tail out flexibility comes with chal- (NRC), Siemens and InCycle investment and low volumes.
process for composite solutions lenges because the technology Automation Services on the In order to achieve flexibility,
is why LAVAL has had to bring hasn’t quite caught up with the digital commissioning research Canada – individual companies,
in more automation. “When vision. “Simple things like cables project, which involves the use industry and the supply chain, all
you start to invest in technology, hanging down from a robot – if of simulation software, RFIDs, levels of government – will have
you have to continue to invest in you’re doing the same part all the vision and other automation to think differently about how it
technology. And you have to con- time, you can put those cables in technologies to evaluate process- leverages its facilities, technolo-
tinue to invest in the replacement one location and they’re safe,” he es, parts and fixtures. gies and geographic location.
technology,” says Azzopardi. says. “But as soon as you stick a “It will look for problems and “And they are – there are a
different part in there, now the make adjustments on the fly select few who are doing a great
Flexible setups cables are in the way because without a human being actually job of that,” Azzopardi says. “But
This has been a key ingredient in you didn’t predict all possible having to be part of the solution,” there is another group that is just
LAVAL’s secret sauce: state-of- outcomes. Now, we have to figure says Azzopardi. “The computer doing the same thing they were
the-art technology is propelling out the technology to get these and the robots do it all.” doing 50 years ago, over and over
the company toward a more wires out of the way. We’re still The goal is to have production again. And those are the ones that
flexible future. working through it.” cells that can immediately recog- are going to disappear.
Azzopardi sees the market The company has had to nize fixtures and parts and adjust “We have a rule here at
trending toward regional flexible source robots that are universal themselves automatically. “Today LAVAL – if you’re not moving
manufacturing, where production enough for a variety of pro- it costs us $5,000 every time we forward, you might as well be
is localized and the processes and cesses, and, consequently, that put a fixture in, because it has to going backwards.” | MA
products vary within one facility, they have enough facility space be all recalibrated and re-set up,”
all using the same machines and to accommodate the setups. Azzopardi says. “We want to be Kristina Urquhart is the former editor of
tooling. As such, he’s purposefully LAVAL is also collaborating with at the point where you can drop Manufacturing AUTOMATION.
myPNOZ.com
myPNOZ.
Pilz Automation Safety Canada L.P. - Mississauga, ON
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A TELLTALE TWIN
At that time, neither Racer nor Racer’s
Racer Machinery uses a digital twin to shorten the customer were thinking about this kind
critical path for implementing complex machinery. of digital twin.”
Vojinovich explains, “We were not
BY KAREN SMOCK familiar with digital twin technology;
however, we knew that we could trust
A
in Siemens and its product’s quality.
lex Vojinovich, chief essential tool for designing, optimizing, The fact that Sinumerik One allows us
operating officer at troubleshooting and even providing to have an acceleration in the develop-
Ontario-based auto- machinery training. ment time of our machines and test
mation and custom For a project involving a complex them before being launched, encour-
machinery builder piece of machinery, Racer engineers aged us to use the digital twin.”
Racer Machinery were working with Siemens to use Having the digital twin available
International was impressed by the
results from using the digital twin of
the new Sinumerik One controller
33
Even during the
the Sinumerik One digital-native
CNC. Tiansu Jing, product manager
at Siemens says, “For this project,
became extremely important once the
pandemic restricted cross-border travel.
Jing explains that normally they would
pandemic, Racer
from Siemens. “Even during the global Machinery saw an
Racer had a customer request for a do in-person training for a new piece of
pandemic, we saw an acceleration in acceleration in its solution to drive a multi-axis machine equipment. Since the Sinumerik One
our development and process time by development and that used complex technology. When had a native digital twin, Siemens and
process time by 33
up to 33 percent.” percent.
Racer came to us, we introduced the Racer engineers each had a virtual ma-
A digital twin is a virtual representa- newly-released Sinumerik One control- chine on their computers. They were
tion of a product – in this case, a ma- ler, which covered all the requirements able to use online conferencing tools
chine – that is used to simulate a pro- and performance needed for Racer’s for training and troubleshooting.
PHOTOS: SIEMENS
3D PRINTING
Rockwell Automation has
released its new PowerFlex 3D printer with heated and composites such as PEEK,
6000T medium-voltage drive chamber Carbon PEEK and ULTEM
in a compact design. The drive Roboze, a manufacturer of AM9085F. The company’s
accepts up to 13.8 kilovolts of industrial 3D printing technology, industrial automation system
primary voltage in a footprint has developed a 3D printer with and proprietary gear-based
that is 2,310 to 3,010 millimetres a heated chamber designed to (beltless) technology allow the
(7.58 to 9.87 feet) wide. The produce large-scale parts with up to one cubic metre (nearly production of parts that are six
product’s compact design is super polymers and composites 40 inches by 40 inches by 40 times more precise than those
targeted at new and retrofit for industrial applications. The inches). The printer is intended made with belt-driven printers.
industrial applications in IEC ARGO 1000 printer can now for use in the aerospace, energy, The ARGO 1000 will be available
markets, especially those with offer customizable, industrial transportation, MedTech and for commercial distribution in
space constraints. The PowerFlex parts and on-demand production automotive industries, and uses 2022.
6000T drive allows the direct at scale, and produce parts sustainable super polymers roboze.com
20 @AutomationMag October 2021 · MANUFACTURING AUTOMATION
SENSORS DATA ACQUISITION
Contactless inductive
linear position sensors Certified for hazardous
environments
The new version of the
Chesterton Connect sensor is
certified for use in hazardous
environments dealing with high
pressures, high temperatures and
flammable liquids. The sensor
is rated for Class 1/Division 1
(gas and vapour environments)
Harold G. Schaevitz Industries’ and Class 2/Division 1 (dust
ILPS-19 series of inductive environments) and IP66 for
linear position sensors uses LVIT outdoor use.The Connect sensor
technology. The contactless communicates with a mobile
devices are designed for factory application via Bluetooth. The
automation, as well as industrial app supports multiple sensors
and commercial applications. The to provide a Condition monitoring All functions are available as
ILPS-19 sensors are suitable for comprehensive without programming standard PLC function blocks.
both industrial testing laboratories view of requirements The condition monitoring
and OEM applications. Their a plant’s Beckoff’s TwinCAT Analytics now functions integrate directly into
contactless operation prevents equipment includes condition monitoring the machine controller.
wear out from dither or cycling. health. It alerts functions without programming All condition monitoring
The series is available in six the user when requirements. They use a simple algorithms are available in the
ranges, from one to eight inches equipment configuration. This addition analytics toolbox. They can be
(25 to 200 millimetres). The series pre-set optimizes both the standard dragged to the Analytics editor
features 0.75-inch (19-millimetre) operating limits are exceeded. workflow and spontaneous and configured. After using
diameter anodized aluminum The collected data from multiple measurements, such as during the “Start Record” function,
housing sealed to IP-67. The sensors can be exported to the machine commissioning or the results are available at the
radial cable exit version comes Chesterton Connect Cloud service. The TwinCAT Condition output of the algorithms. They
with swivel rod eye ends. Axial platform to spot trends and Monitoring library includes can be displayed clearly and
termination versions are available compare data. The new version numerous algorithms that graphically in the charting tool
with either M-12 connector or also allows remote monitoring in support moment coefficients, based on the interaction between
cable. hazardous areas. discrete classification and TwinCAT Analytics and TwinCAT
hgsind.com chesterton.com vibration assessment according Scope View. The TwinCAT HMI
to the ISO standard, in addition visualization solution rounds
to functions such as magnitude out the Analytics workflow by
HMI & OPERATOR INTERFACE spectrum, envelope spectrum, automatically creating analytics
zoom FFT, power Spectrum dashboards.
more. Designed for demanding and multiple RMS calculations. beckhoff.com
industrial environments and
applications, the monitor is
suitable for manufacturing ADVERTISER INDEX
facilities, metal-working plants
Advanced Design & Manufacturing Expo 23
and other dirty environments.
Features include 1920 x 1080 Automation Direct 2
full high definition resolution; Beckhoff Automation 5
Monitor with a waterproof, sealed cable entry
Encoder Products Company 6
stainless-steel port; VGA, HDMI and DisplayPort
waterproof enclosure video inputs; 300 Nits brightness; Festo Inc. 11
TRU-Vu Monitors has introduced auto restart after power loss; and Murr Canada 3
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LCD monitor – the VMW- and vibration resistance. The
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a NEMA 4X waterproof and between 32 degrees Fahrenheit Wago 24
corrosion-resistant stainless-steel and 122 degrees Fahrenheit.
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enclosure. The monitor can The monitor can be modified
be used in environments with or customized as per the user’s
high humidity, condensation, specific needs. It comes with a TO ADVERTISE Contact Kathryn Swan, associate publisher,
splashing or sprayed liquids, dirt, full three-year warranty. at kswan@annexbusinessmedia.com or 647-339-4880.
dust, airborne particulates and tru-vumonitors.com
MANUFACTURING AUTOMATION · October 2021 AutomationMag.com 21
LEARNING 4.0 Des Carter leads marketing and communications for SICK Sensor
Intelligence. SICK is an industrial automation company that provides
BY DES CARTER sensor applications and solutions that efficiently process, secure
and protect individuals from accidents and prevent damage to the
environment.
Sensing future
innovations with
SICK Canada
A
dvanced manufacturing is con-
stantly changing the way we live
and work. It’s not only about install-
ing digital interfaces in traditional
infrastructure or streamlining operations, it
also uses technology and data purposefully to
make better decisions and improve everyone’s
quality of life. Using sustainable methods and
materials means building a great career and a
better future for all.
Achieving a leading position in the future
requires ongoing investment in research and
development. SICK Canada (SICK) partnered
with Humber College not only to invest in
research and development but to co-create a
SICK Sensor Lab in Humber’s Barrett Centre technology in a (POC) Humber drone. SICK transformation environment. Feedback from
for Technology Innovation (Barrett CTI). This is also working with Humber staff and stu- their built-in sensors allows them to navigate
investment reaffirmed SICK’s commitment to dents to enhance the robotic labs throughout intelligently, establish boundaries of sensory
research and development while supporting the Barrett CTI facility. technology and lay the foundations for future
leaders of the future. In 2018, SICK made a A key purpose of the SICK Sensor Lab is to solutions.
commitment to Humber College’s Barrett showcase how digital transformation is gain- SICK AppSpace offers users, system inte-
CTI to develop a state-of-the-art technology ing traction among Canadian companies. Typ- grators and original equipment manufacturers
lab that incorporates sensor intelligence for ically, companies invest for a few reasons: to the “freedom and flexibility” to independently
connecting systems and technology. improve business processes, create additional develop application solutions that are tailored
value for customers and foster innovation. to the specific needs and requirements of any
A key purpose of the Prior to the lockdown, SICK technology ex- task. Whether it’s designing the ideal online
SICK Sensor Lab is perts hosted solutions training at the Barrett
CTI to introduce “SICK AppSpace: Intelligent
user interface, selecting the most suitable
programming technology, or distributing the
to showcase how solutions” for identification, positioning, sensor app on various SICK sensors, SICK
digital transformation detection, inspection and quality assurance.
SICK technology experts have created a wide
AppSpace gives users the power to develop
their own customized solutions. Users experi-
is gaining traction range of scalable portfolios of 2D and 3D ence a simple graphical user interface on the
among Canadian vision sensors and have equipped the Barrett
CTI with AppSpace and vision technology
front end while the software does all the heavy
lifting behind the scenes.
companies. to create automation architecture that will SICK is extremely proud to work together
adapt in the wake of Industry 4.0. With the with students, staff and businesses at the Barrett
Through SICK’s close cooperation with advances in research and technology over the CTI. This is a tremendous opportunity to dem-
post-secondary institutions in its headquar- past year, the AppSpace software can now be onstrate that sensor intelligence is a promise to
ters in Germany, SICK leveraged opportun- used on sensors in addition to computers. the present and the future. Digital transform-
ities to advance the skills of our students here The software is able to communicate with ation offers endless career choices. With the
in Canada. Leveraging Humber’s technical the cloud – either directly or via a Sensor continued advancement of sensor technology as
expertise, we have invested as a key partner Integration Machine (SIM). the data supplier for intelligent manufacturing,
to create proof of concepts (POC) and enable With computing capacity for individual pro- those career opportunities are infinite.
innovation with Humber’s third-year Electro- grammable remotely, cross-technology sensor From October 6 to 7, SICK is doing a
mechanical Engineering Technology students integration and sensor data fusion, it uses these physical tradeshow in Germany, as well as
to design and implement new applications for components to make technology ready for the an international online conference. Titled
future projects. Two student-driven projects, future. AppSpace provides a complete digital SICK Solution World, the event will discuss
the Humber “Hawk Automated Guided object transformation for data detection and and showcase practical digital transformation
Vehicle” and the “Brick Sleeve” use SICK’s archiving, quality assurance, process analysis solutions for all industries.
PHOTO: SICK CANADA
vision and detection sensors, as well as LiDAR and predictive maintenance within the digital Now that’s intelligent. | MA
Have company news, case studies, events or story ideas to share? Send to srayghosh@annexbusinessmedia.com and you could be
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