You are on page 1of 24

MONEY MATTERS:

Grants for ERP: What you need A TELLTALE TWIN: LEARNING 4.0:
Sensing future innovations with
to know. p. 10 Racer Machinery uses a digital twin to shorten SICK Canada. p. 22
the critical path for implementing machinery. p. 18

Your resource for Canada’s industrial automation news AutomationMag.com

COMPUTING
ON THE EDGE
The edge is helping companies leverage the
power of unlimited computing resources from
the cloud, on the shop floor. p.12
Motion in sync is easier than you think
with motion controllers from AutomationDirect

PS-AMC
Motion Controllers
starting at:
$284.00
(PS-AMC1)

2 1
The PS-AMC motion controllers are designed to work seamlessly
with select Productivity PLCs and provide accurate, coordinated,

3
plug-and-play motion control. Up to 16 independent axes of
motion control, or up to four groups of coordinated motion with
four axes each, is possible with these new controllers.
• Available in 1, 2, 3, or 4 axes models
• Maximum switching frequency of 1MHz
• Up to 24 general-purpose high-speed inputs
• Up to 12 general-purpose high-speed outputs
• Easy configuration of standard motion
profiles (flying cut-off, rotary table, etc.) PS-AMC compatible Flying cut-off
with the FREE Productivity Suite software Productivity PLCs The primary function of a flying cut-off system is to
and built-in motion instructions starting at:
synchronize the speed of a servo-driven carriage, on which
$203.00
ProductivitySeries (P1-550) a cutting mechanism is mounted, with the speed of a
continuously fed material to make a perpendicular cut
without stopping the feed. The flying cut-off shown above
employs four axes of motion, a rotating pipe cutter1, a
continuous pipe infeed system2, carriage positioning drive3,
and outbound conveyor4. With the PS-AMC4, all four of
these axes can be easily controlled and synchronized
within the same controller, and it's only $465.00!

Research, price, buy at:


www.automationdirect.com/motion-controller-productivity

Orders over $49 get FAST FREE SHIPPING


Our shipping policies make it easier than ever to order direct from the U.S.!

Fast free standard shipping* is available for most orders over $49 U.S.,
and that includes the brokerage fees (when using an AutomationDirect
nominated broker). Using our choice of carrier, we can reach most Canadian
destinations within 2 to 3 days.
*Free shipping does not apply to items requiring LTL transport, but those
shipments can take advantage of our negotiated super-low flat rates
(based on weight) that include brokerage fees.
See Web site for details and restrictions at: To see all products and prices, visit www.automationdirect.com
www.automationdirect.com/canada
All prices shown are U.S. Dollars

Order Today, Ships Fast!


* See our Web site for details and restrictions. © Copyright 2021 AutomationDirect, Cumming, GA USA. All rights reserved. 1-800-633-0405 the #1 value in automation
October 2021
Vol. 36, No.6

DEPARTMENTS

4 From the editor


5 Automation upfront

8
The latest industry news,
deal makers, and movers
and shakers
Show preview
12
German Technology Day

COLUMNS

10 Money matters
CONTENTS
ERP grants: what you need
COVER STORY

15
to know
14 Word of law
A primer for integrating 12 Computing on the edge
automation technology Cloud computing provides companies access to unlimited
15 Industry watch computing resources, while operational technology (OT) edge
Leading for success: Best computing helps them leverage that power on the shop floor.
practices learned over a By Jacob Stoller
40-year career
22 Learning 4.0 16 From mould to method
Sensing future innovations A once-traditional mouldmaker goes all in on robotics and
with SICK Canada automation to diversify operations and embrace the future of
manufacturing.
NEW PRODUCTS

18
By Kristina Urquhart

20 3D printing 18 A tell-tale twin


20 Hydraulics & Racer Machinery uses a digital twin to shorten the critical path
pneumatics for implementing complex machinery.
20 Machine vision & By Karen Smock
inspection
20 Motion control
21 Data acquisition
21 HMI & operator
interface
21 Sensors

ON THE COVER: JUST_SUPER / ISTOCK / GETTY IMAGES PLUS

MANUFACTURING AUTOMATION · October 2021 AutomationMag.com 3


MA_Murr_Oct21.indd 1 2021-09-21 9:40 AM
FROM THE EDITOR
BY SUKANYA RAY GHOSH
Your resource for Canada’s industrial
automation news
Reader Service

Hi there!
Print and digital subscription inquires
or changes, please contact:
Urszula Grzyb,

I
t is my pleasure to introduce myself as the platforms to have conversations about making Audience Development Manager
Tel: (416) 510-5180
new editor of Manufacturing AUTOMATION. the journey towards advanced manufacturing Fax: (416) 510-6875
I come from Annex Business Media’s Light and industry-wide digitalization. This is also Email: ugrzyb@annexbusinessmedia.com
Construction Group, where I had the oppor- a chance to build a stronger community in the Mail: 111 Gordon Baker Rd., Suite 400,
tunity to work on four different media brands. I manufacturing automation sector with a Canada Toronto, ON M2H 3R1
have also covered the automotive industry in a focus.
EDITOR
previous role. On a separate note, I recently had the oppor-
Sukanya Ray Ghosh
As I step into this new role, I believe this is an tunity to listen to a group of industry experts dis- SRayGhosh@annexbusinessmedia.com
interesting time to cover the manufacturing auto- cuss about the future of automation in Canada. Tel: 416-510-5225
mation industry. The global pandemic has forced Concerns were raised about a seeming gap in
ASSOCIATE PUBLISHER
people to innovate, evolve and pivot on a regular the knowledge base about practical applications
Kathryn Swan
basis. The manufacturing industry in Canada of high-level concepts like Industry 4.0. As a kswan@annexbusinessmedia.com
has seen plenty of disruptions and faced several community, this industry has to come together Tel: 647-339-4880
challenges over the past year, for example, supply to find solutions and break down such barriers.
chain issues and labour shortages. However, oppor- It is not possible, of course, to go from zero to GROUP PUBLISHER
Paul Grossinger
tunities have also opened up for begin- 100 in a single day, where all com-
pgrossinger@annexbusinessmedia.com
ning a journey towards a wider digital panies suddenly have fully integrated
transformation. And this seems like the optimized systems. The group agreed MEDIA DESIGNER
perfect time to begin the conversation I would love that there is education that needs to Graham Jeffrey
about automating for the future. to hear about happen about the practical business gjeffrey@annexbusinessmedia.com
This Fall, we are seeing a lot of all the exciting applications and business benefits of ACCOUNT COORDINATOR
popular industry events coming back things that are automation. Debbie Smith
in a mix of in-person, hybrid and vir- happening in It all comes down to having dsmith@annexbusinessmedia.com
tual formats. People and companies your company continuous conversations across all Tel: 416-442-5600 ext 3221
are ready to connect as a community. lately – what levels. And that is why I am here. In COO
2020 was ruled by virtual events and has worked for my role as editor of Manufacturing Scott Jamieson
online education dissemination, as you the best. AUTOMATION, it is my job to ensure sjamieson@annexbusinessmedia.com
the virtual space was able to offer tre- that all of you have this platform at CONTRIBUTING WRITERS
mendous possibilities, with attendees from across your disposal. I am not the expert here – you Alena Barreca, Jon DeSouza, Treena Hein, Paul
Hogendoorn, Maxime Lacouture, Karen Smock,
Canada being able to join in from the convenience are. You know more about the latest automation Jacob Stoller
and safety of their homes. With the hybrid format, technologies, the actual challenges the industry
Manufacturing AUTOMATION is published
people can connect face-to-face once again, and is facing and what are the best solutions to these seven times a year by:
have the choice to join virtually if that is what they challenges. My focus will always be on ensuring Annex Business Media
prefer. In-person events offer a chance to enter that you are heard and information is shared. 111 Gordon Baker Rd.,
into organic conversations and build relationships I would love to hear about all the exciting Suite 400, Toronto, ON, M2H 3R1
Tel: 416-442-5600
on a personal level. However, public health and things that are happening in your company lately. Fax: 416-442-2191
safety remains a priority. Event organizers every- I want to know what has worked well for you,
where are taking extra precautions and following what plans you have for the future and the lessons Printed in Canada ISSN 1480-2996
Publication Mail Agreement #40065710
government guidelines to ensure that the return learned along the way. Do you know people whose
SUBSCRIPTION RATES
to live events is a true success. Many have im- achievements and contributions to the industry Canada — $43 per year
posed limitations on the number of people who need to be celebrated? Tell me about them. What United States — $75.50 (US) per year
can attend. The virtual option is especially useful are the topics that have caught your interest the Foreign — $86 (US) per year
Students — $20.50 per year
in such cases as no one has to miss out on the most lately? Share your stories and ideas with me
information and education, even if they are not at srayghosh@annexbusinessmedia.com. I look ANNEX PRIVACY OFFICER
email: privacy@annexbusinessmedia.com
able to attend the live version. The key takeaway forward to meeting all of you soon sometime in Tel: 800-668-2374
here is that these events are offering excellent the near future. | MA Occasionally, Manufacturing AUTOMATION will mail
information on behalf of industry related groups whose
products and services we believe may be of interest to
you. If you prefer not to receive this information, please
contact our circulation department in any of the four
CONNECT ways listed above.

@AutomationMag srayghosh@annexbusinessmedia.com /company/automation-mag The contents of Manufacturing AUTOMATION are


© 2021 by Annex Business Media and may not be
reproduced in whole or part without written consent.
Annex Business Media disclaims any warranty as to the
EDITORIAL ADVISORY BOARD accuracy, completeness or currency of the contents of
this publication and disclaims all liability in respect of the
AL DIGGINS, Chairman of the Board, Treasurer and General Manager, Excellence in Manufacturing Consortium results of any action taken or not taken in reliance upon
DAVID GREEN, Technology and Business-to-Business Consultant information in this publication.
SHELLEY FELLOWS, Chair, Automate Canada
KARIN LINDNER, Founder and Owner of Karico Performance Solutions
DAVID MCPHAIL, President and CEO, Memex Automation
Association Partner
NIGEL SOUTHWAY, Business Productivity Consultant and Author on Lean Thinking
BILL VALEDIS, Support Systems Developer, KINITO Support Systems

4 @AutomationMag October 2021 · MANUFACTURING AUTOMATION October 2021 · MANUFACTURING AUTOMATION


AUTOMATION UPFRONT

ROBOTICS together to design, engineer


and build a connected and
Formic Technologies autonomous zero-emissions
offering robots for hire vehicle (ZEV) concept car and its
digital twin, which will be used
Launched on Aug. 31, Formic as a virtual platform for testing
Technologies, a robotics-as-a-ser- and validating connected and
vice company, is offering manu- autonomous (CAV) technologies
facturers the option to hire before they are integrated into
robots to help them do more the physical car.
with automation without high FedDev Ontario’s investment
costs. Fully customized robots in this project will support 80 Formic Technologies is offering robots for hire on an hourly rate basis.
from top suppliers are available
on an hourly rate basis, at no
| AT11-19US |

upfront cost. Aimed at helping


small and medium-size manu-
facturers, Formic will take care
of every aspect of financing and
deployment, including scoping,
: Take flight with
engineering, purchasing, imple-
mentation and maintenance.
Formic’s customers will not have
flying motion technology!
to pay for system downtime. Flying 2D product transport with up to 6 degrees of freedom
Purchasing robots can be a
lengthy and expensive process.
With this service, Formic intends
to eliminate such barriers from
the path of small manufacturers
so they are able to embrace auto-
mation.
“We started Formic because
Levitating
we saw all that automation can planar movers
do and we wanted to provide
a way for any manufacturer to Scalable
kg payload
easily adopt automation in a
simple, risk-free and on-demand 360°
360°
rotation
way,” said Saman Farid, CEO and
co-founder. 5° Tilting
by up to 5°

INVESTMENT Lifting
by up to 5 mm

Feds invest $5M in Velocities


up to 2 m/s
APMA

The federal government is


investing $5 million in the Auto-
motive Parts Manufacturers’ XPlanar enables new dimensions of freedom in product and material handling: Levitating planar movers
fly over flexibly arranged planar tiles accommodating nearly any track layout and path planning.
Association (APMA) to support
Individual 2D transport at up to 2 m/s
Project Arrow, the automotive Processing with up to 6 degrees of freedom
industry’s first Canadian-made, Transport and processing in one system
zero-emission concept vehicle. Wear-free, hygienic and easy to clean
APMA will use its connections Free arrangement of planar tiles enabling totally customized machine and process layouts
Multi-mover control enables parallel and individual product handling
in the automotive manufactur-
Fully integrated into the powerful and standardized PC-based Beckhoff control system
PHOTO: FORMIC TECHNOLOGIES

ing industry – its membership (TwinCAT, PLC IEC 61131, Motion, Measurement, Machine Learning, Vision, Communication, HMI)
accounts for 90 percent of all For use across all industries: assembly, packaging, food/bev, pharma, laboratory, entertainment, …
independent automotive parts
manufacturers in Canada – to
bring together industry and Scan to
experience
academic partners in southern XPlanar in
action
Ontario to facilitate the project.
The partners will work
MANUFACTURING AUTOMATION · October 2021 AutomationMag.com 5
MA_Beckhoff_Oct21.indd 1 2021-09-15 2:59 PM
AUTOMATION UPFRONT

jobs, leverage over $6.6 million The Archimedes Drive system


in other funding, support at least is comprised of an assembly mod-
40 automotive suppliers and ule that uses frictional contact
technology firms, and generate instead of gear teeth to transmit
$50 million in additional invest- torque, resulting in a more effi-
ment. cient and precise gearbox – and
one that promises to be more
DEAL MAKERS scalable.
“This strategic partnership is
Linamar to another great step for us into the
manufacture drive opportunistic industrial robotics
transmission system market, given the growing global
trend of industrial automation
Linamar Corporation plans to and the ongoing demand for
manufacture a drive transmission better, more accurate robotic
system for industrial robotics systems,” says Linda Hasenfratz,
developed by Netherlands-based Linamar’s CEO. “IMSystems
Innovative Mechatronic Systems is truly a leader in this area,
(IMSystems). The companies disrupting a technology that has
entered into a global manufac- not seen significant innovation
turing agreement that will see or improvement in decades.”
the Guelph, Ont.-based Linamar IMSystems’ existing share-
bring the Archimedes Drive holders include ABB Tech- Valley Mechanical will function under the ReadyForce banner.
transmission system to market nology Ventures and Innova-
once the design has been proven tionQuarter (IQ), a regional Hague area in the Netherlands. IBM partners with Black
and production is at the point economic development agency This latest Series A Investment & Veatch
where it requires scale-up. for the greater Rotterdam – The brings Linamar and Finindus, a
Belgium-based early-stage and IBM is partnering with Black &
growth investment company, Veatch to build Asset Perform-
into the consortium. ance Management (APM) solu-
tions, such as remote monitoring
Reliable ReadyForce Holdco
acquires Valley
technologies that incorporate
data analytics and artificial intel-
Motion Feedback Mechanical ligence. The offering will combine
Black & Veatch Asset Manage-
Encoders designed for industrial automation ReadyForce Holdco, a division of ment Services (AMS) and digital
the Metro Group of Companies, analytics with IBM’s Maximo
has acquired Valley Mechanical. Application Suite.
The deal allows the companies Black & Veatch operates four
to offer comprehensive service, monitoring and diagnostics cen-
strengthens their position tres and conducts near real-time
within the industry and opens detection and analysis of emerging
avenues for future growth. problems by running thousands of
Valley Mechanical specializes models and scenarios to predict
in industrial, commercial and changes in asset performance.
process mechanical contracting. IBM Maximo Application
As per the agreement, Valley Suite’s Assist, Monitor, Health,
Mechanical will continue to Predict and Visual Inspection
function as an independent capabilities will integrate Black &
entity under the ReadyForce Veatch monitoring and diagnos-
banner. Valley Mechanical’s tics expertise and data analytics
complementary set of capabil- with maintenance management.
ities, expertise and services will The two companies also plan to
help the companies address expand the IBM Digital Twin Ex-
PHOTO:READYFORCE HOLDCO

Contact us to growing demands and evolving change by selling Black & Veatch’s
find out more. customer needs. digital twin asset models in IBM’s
Mat Glen, past president of inventory.
Valley Mechanical, is staying on As assets and facilities continue
1-800-366-5412 | encoder.com
as general manager to lead the to evolve and the volume of data
company and its team in align- they generate grows, knowing how
ment with Ready Machinery. to effectively manage and use this
6 @AutomationMag October 2021 · MANUFACTURING AUTOMATION

MA_Encoder_Oct21.indd 1
20210915_MA_QuarterPage-vert_3.375x5.indd 1 2021-09-13
9/13/2021 3:22
9:37:19 AMPM
information is a major challenge MOVERS & SHAKERS SensoNODETM for Accumulators
for many organizations. As a result, Powered by Wainbee Expertise
the dashboards used for monitor- Attabotics has hired Cyra
ing data can be overwhelming and Richardson as its chief
have so many alerts that important technology officer and chief
ones may be ignored. AI and ma- product officer, and Julien
chine learning can help bridge that Seret as vice-president of the
gap and reduce this “alarm fatigue” company’s network supply
by sorting through the thousands chain. Coming into Attabotics
of incoming data points, so organ- with 30 years of experience,
izations can prioritize alerts and Richardson will lead the
decisively plan their actions. With company’s product strategy,
their solution, IBM and Black & commercialization, product
Veatch aim to reduce the number development and technical
of incoming data points to a hand- strategy in her new positions.
ful of actionable insights. In her various previous roles,
her work has focussed on
EVENTS IoT technology, AI, cloud
connectivity, robotics and
ATX Canada returns scaling technology products
in-person and organizations. She has
been involved in scaling up
Advanced Design & Manufac- businesses as well. She has
turing is returning in-person to held leadership positions in
Toronto with its five well-known Wind River, Microsoft and
event brands. ADM is taking this Amazon. Seret will be in Long-Range Wireless Sensors for
step with the support of key in- charge of Attabotics’ novel
dustry partners, including Annex supply chain approach in his Measuring Pre-Charge
Business Media. new role. He has previously
The 2021 edition will take place served in several leadership • Pressure-relieving thread that
from Nov. 9 to 11 at the Toronto positions at SoftBank improves safety by slowly
Congress Centre. Automation Robotics. He brings with
Technology Expo (ATX) is one him his expertise in micro- releasing trapped gas pressure
of the five event brands that will fulfillment and knowledge upon disassembly
occupy the show floor. of automation and robotics • Easy Bluetooth connection
Attendees will have the technologies.
opportunity to explore the latest • Customized module within
trends and technologies shaping The Shape Process SCOUTTM mobile app software
the future of advanced design Automation (SPA) group has • Consistent, accurate pressure
and manufacturing across auto- appointed Sargon Haddad
mation, robotics and more. as the vice-president of & temperature readings
“The power of face-to-face con- its Burlington division in • Connected mode for data
nection plays an undeniable role Ontario. Haddad will be collection & analysis
in the industry’s advancement and a part of the company’s
has been sorely missed over the past senior leadership team and • Broadcast mode for access to any
eighteen months,” said Jenny Mc- will report to Nino LaDuca, user within range
Call, group event director of ADM, global president of SPA. • No external power supply needed
Informa Markets. “This event is Haddad will be in charge of
strategically held in Toronto, as it is several key functions within • LED indicator for sensor status
home to a selection of the world’s the company, including
leading injection mould and tool- applications, engineering Protect Your System From
makers, additive manufacturing and operations. Sargon has Costly Downtime
metal powder suppliers, and emer- been an integral part of
ging R&D in machining technology. SPA’s Burlington leadership Experience Superior Productivity
Many of these innovators will walk and operations team since & Ease of Use
the halls of ADM in search of new June 2015. He has led
deals and peer-to-peer connection.” several key projects and WAINBEE.com
The event is geared up to also oversaw the recent
connect 250 brands with thou- operational transition in
1-888-WAINBEE (924-6233)
sands of buyers and reunite the the company’s Burlington Your Motion & Control, Filtration and Automation Solutions Partner
community in-person. facility.
MANUFACTURING AUTOMATION · October 2021 AutomationMag.com 7

MA_Wainbee_Oct21.indd 1 2021-09-14 11:47 AM


SHOW PREVIEW

The four founding members of German Technology Day –


ANDREAS SOBOTTA, CEO and general manager at Pilz Automation
Safety Canada; ANDRE BOUSETTE, president of Rittal Canada;
JULIANO MATIAS, president of Wago Canada; and ROLAND
YOUNK, president of Eplan Canada – share their story of the
show’s journey.
MA: Andreas, this is the third MA: The 2020 GTD was a virtual
year for German Technology event. How did that go?
Day. How did it all begin? AS: This was an even greater
AS: Whoever has had a success. We had over 350
chance to visit the Hanover participants! One reason
trade show has probably seen was that Murrelektronik and
the huge number of German Bosch-Rexroth joined the
technology companies, group. Another reason probably
especially in automation halls was the chance to win up to
nine and 11. When I was at the $1,000 cash. The German
show in April 2018, I started ambassador provided a welcome
thinking about showcasing video, while the presidents
German technology here of the six companies gave an
in Canada. Many mid-sized introductory presentation. The
German companies (mid-size seminars were conducted live in
could mean anything from $50 30-minute slots.
million to $3 billion in sales) RY: Eplan has several years of
are globally successful, but are experience with virtual trade
not very well known in North shows. We used the Eplan
America. A special event like platform for the 2020 GTD. The
the German Technology Day feedback from the attendees was
(GTD) benefits these companies the beginning and thought that other companies, but they weren’t amazing.
as well as their Canadian this was a great opportunity prepared at that time. So, the first
customers. to showcase that Rittal offers event had Eplan, Pilz, Rittal and MA: What have you planned for
more than just enclosures. Wago – the “fab four”. We had two this year’s event?
MA: What were the next steps A part of the Rittal solution venues, one in Mississauga, and AS: With Festo joining us, we
that you took to make this is the Eplan software. So, we one in Kitchener. All marketing have seven companies this year.
show a reality? contacted Roland and shared departments worked closely We have planned two face-to-
AS: I contacted the Canadian this idea. together to promote the events. face events, one in Toronto on
German Chamber of Industry RY: It took me a split second The IT teams from Wago and Oct. 26, and one in Montreal on
and Commerce to get its to say yes. This was the perfect Eplan did a great job creating a Nov. 2. We also have a virtual
feedback. Thomas Beck opportunity to show the website. event parallel to the Toronto
(former president) and Yvonne Canadian market that the Eplan AB: The turnout was great. event. We will live-stream all
Denz (the new president) software works with a lot of The attendance in Mississauga presentations and keep the
liked the idea. They offered products, and that these products exceeded 130, and in Kitchener virtual booths open. If people
their support and connections can be in one panel, working as we had over 30 people. I think cannot make it in person,
to have even the German one solution. what made it so successful was they still have the option to
ambassador and the German JM: When Andreas shared this the mixture of educational attend virtually. The German
consulate involved. With this idea with me and said that I had seminars and a trade show. The ambassador and the consul will
backup, it was easy to convince the first shot, I did not hesitate at attendees had the chance to join us for the opening sessions.
the first companies to join. all to join. Each of our companies speak to various people at the
individually can address a certain booths, as well as attend the MA: What do you have in mind
MA: Andre, how did Rittal part of the Canadian market, seminar sessions. for future events?
become a founding member but all four together can attract RY: Most of the attendees were JM: So far, we have only non-
of GTD? much more customers to an there for several hours, starting competing German companies
AB: After Andreas contacted event like this. with breakfast and staying back as members. For 2022, we plan
our former president Tim even after lunch. By the way, the to include direct competitors
Rourke, Tim approached MA: The first GTD had four entire event is free of charge. It of our seven current members
me to support the event. He participating companies. How includes the seminars, parking, in the event. We hope to get
believed it would be a game did the event pan out? food and beverages, plus some a total of 15 participating
changer. I was all over it from AS: We approached a couple of giveaways. companies. | MA
8 @AutomationMag October 2021 · MANUFACTURING AUTOMATION
Safely.
So you’re searching for a partner to safely automate your
machines? Look no further!

Get to know us – Pilz is your global partner for


innovative products, systems and services covering all as-
pects of automation, safety and security.

Find out more: www.pilz.ca/we-automate-safely

- October 26 - Toronto (In-Person and Virtual)


- November 2 - Montreal (In-Person)
Pilz Automation Safety Canada L.P.
Visit www.germantechnologyday.com
Mississauga, ON
Website: www.pilz.ca
Email: info@pilz.ca
Phone: +1 905 821-7459
MONEY MATTERS Matthew Mongeon is a marketing coordinator at Mentor Works. He
helps business owners by creating educational content on what
BY MATTHEW MONGEON government funding opportunities are available to Canadian business-
es. To find out your business’s eligibility for grants and tax credits, visit
mentorworks.ca.

Grants for ERP: What you need to know

E
nterprise resource planning
(ERP) software can help busi-
nesses streamline and manage
all core business activities,
processes and communications with
suppliers and other partners. This
can revolutionize key functions of
a business, including supply chain
operations, production, project
management, accounting, procure-
ment, finance, trade and more.
Implementing ERPs and embedding
the tool into employees’ day-to-day
workflows can be quite costly and
time-intensive given how complex
these systems need to be when man-
aging so many facets of a company. The
Canadian government has introduced
several non-repayable funding pro-
grams for the implementation, train-
ing and upgrading of ERP systems.

ERP implementation
The Canadian Agricultural Strategic
Priorities Program (CASPP) pro-
vides funding for projects that address
national or sector-wide priorities that
help the agricultural industry miti-
gate emerging issues and capitalize
on opportunities. CASPP provides up
to 50 percent of eligible project costs
to a maximum of $1 million in non-re-
payable funding. Eligible projects
include adopting new technologies,
such as ERP systems, to help improve on the funding stream that an appli- program administered by the Ontario
productivity, environmental sustain- cant applies under, including streams Centre of Innovation (OCI) and the
ability, strategic planning, capacity covering costs towards ERP imple- Automotive Parts Manufacturers’ As-
building and emerging issues. mentations, productivity improve- sociation (APMA). It helps automotive
Eligible businesses include not-for- ments, waste monitoring, and more. supply chain businesses improve
profit organizations and associations, The goal of Applicants for this funding stream their operational efficiency and global
cooperatives, marketing boards and the Canada must be Ontario-based manufac- competitiveness through the adoption
indigenous groups. This program is Job Grant turers that have a CRA number. of lean manufacturing processes and
accepting applicants until funding is program is They must have under 200 full- Industry 4.0-related technologies,
depleted. The projects cannot exceed to increase time equivalent employees, a valid including hardware and software im-
five years in duration. employability Premises Identification Number plementation and related training.
The Canadian Agricultural Part- and vendor quotes that demonstrate This program covers up to 50
of Canadian
nership (CAP) is a $3 billion invest- project costs. They must be directly percent of eligible project costs to a
ment from the federal, provincial, workers by involved in transforming agricultural maximum of $100,000 in Ontario gov-
PHOTO: YOH4NN / E+ / GETTY IMAGES

and territorial governments to grow teaching commodities, food, beverage or ernment grants. Businesses eligible for
the agri-food sector over the course them new agri-based bio-products. Application O-AMP funding must be an Ontario
of five years (2018 to 2023). One of skills that are intake periods for this program are automotive business with fewer
the streams within this program is desirable in announced on the program’s website than 500 employees and at least 50
the CAP Ontario: Agri-Processors their industry throughout the year for their various percent of revenue coming from the
Stream, which provides between 25 and role. project focus areas. automotive supply sector. The O-AMP
percent to 50 percent of eligible ex- The Ontario Automotive Mod- program is currently closed. Watch out
penses to a maximum of $20,000 to ernization Program (O-AMP) is an for information about future funding
$250,000 in grant funding depending Ontario provincial government funding rounds in fall 2021.
10 @AutomationMag October 2021 · MANUFACTURING AUTOMATION
Funding for ERP training manufacturing productivity and as it receives funding top-ups application is approved and a
The Canada Job Grant (CJG) is promote exports. from the government. contribution agreement is signed
a federal-provincial co-funded The applicant must be a before carrying out project ac-
program that launched in 2014 Southern Ontario manufacturer Applying for ERP grants tivities or expenses. If you need
with the purpose of upskilling that is financially stable, has ten One common element across help determining which pro-
new and existing employees. to1000 employees, has been in- all of these programs is the need gram is best for your business,
The goal of the program is to corporated for more than three to proactively submit a funding please call Mentor Works team
increase the employability of years and is currently exporting proposal to the funding agency at 1-888-599-3111 who can help
Canadian workers by teaching or intends to as a result of the before starting your project. Most you target the most suitable pro-
them new skills that are desir- training. This funding initiative government grants and repayable grams for your business’ unique
able in their industry and role. has been around for several years funding programs require appli- investments and streamline the
The CJG maintains a provincial and releases funding periodically cants to wait until their funding application process. | MA
stream for each province, except
for Quebec, and each provincial
stream has varying funding
amounts and eligibility criteria.
Each provincial variant of the
CJG program has unique eligi-
Looking for cost effective and
bility criteria and funding limits. energy efficient positioning?
Between 50 to 100 percent of eli-
gible training costs are covered
based on the type of training,
employer and trainee. Eligible
training costs typically include
third party training costs,
course fees, textbooks, materi-
als, supplies and examination
fees. Eligible training themes
vary by province. Many variants
allow training for post-second-
ary courses, technical skills
development and transferrable
skills development.

Implementing ERPs and


embedding the tools into
employees’ day-to-day
workflows can be quite
costly and time-intensive.

The program is generally


open to the majority of small
and medium-sized enterprises
Easy Integration
to train Canadian employees
and new hires and can be used
towards ERP training.
The Ontario Manufacturing
Training Program (OMTP) The simplicity of pneumatics combined with the advantages of electric automation
provides up to $100,000 in grant The Simplified Motion Series axes are ideal for simple positioning and pressing/clamping
funding or 25 to 50 percent of movements.
eligible trainer costs (third party
or in-house) and 25 to 50 percent • Quick and easy commissioning using the integrated buttons on the motor or via IO-Link
of trainees’ internal labour costs • Connection via IO-Link for enhanced functionality including diagnostics
for time spent being trained. The • Simple control with 2 digital inputs for basic functions or enhanced control with
training projects that are eligible IO-Link for additional functions
for funding must be related to
software (for example, ERP,
CRM or CAD software), equip- festo.com
ment and processes to improve
MANUFACTURING AUTOMATION · October 2021 EA-SMS-MA-Oct-5.875x7.875.indd 1 9/16/2021 12:23:56 PM 11
AutomationMag.com
MA_Festo_Oct21.indd 1 2021-09-20 2:12 PM
COVER STORY

COMPUTING
ON THE EDGE
Cloud computing has given companies access
to unlimited computing resources. Operational
technology (OT) edge computing is helping them
leverage that power on the shop floor.
BY JACOB STOLLER

A
ssembly line cameras that discussed issue here is latency – the
can sense minute paint delay in sending and receiving data to
quality defects are, by to- and from the cloud. By bringing the
day’s standards, ordinary necessary computing power to the
devices. What’s difficult shop floor, edge computing lowers
is reducing the massive amounts of the latency significantly, enabling the
data they collect to timely information instantaneous response required in
for updating ERP systems, adjusting high-speed automation applications.
machines on the fly, alerting operators “I often illustrate this by pointing
or even shutting down production lines. out that you don’t want to have a system
Industrial edge computing, some- that’s sending an email off to find out
times called operational technology whether or not it needs to shut off a
(OT) edge computing, provides the machine when an employee’s hand is
computing brainpower that makes this caught inside it,” says Pearson.
possible. According to IDC research A related data transmission problem whether information gets transmitted,
data, annual growth for the segment in is one that manufacturing shares with stored or deleted.
Canada is 12.3 percent, with the annual mining and agriculture – limitation in “When I have a control tower, I want
total reaching $7.5 billion by 2024. bandwidth between the work facility summarization data,” says Vijay Pandi-
“If you’re looking at a very simple and the cloud. In many situations, the arajan, director of product management
high-definition webcam setup to track bandwidth is simply not available. In at IBM Sterling. “Later on, I might need
paint quality on cars, there’s a huge others, the cost of transporting high some other portion from the millions
amount of data it’s processing,” says volumes of data between the plant and millions of data bits that I’ve got,
Dave Pearson, research vice-president and cloud servers is prohibitive. This but I don’t know what portion I need.
of infrastructure at IDC Canada, “but is amplified by what IDC calls source So you want to keep and process that
only a tiny portion of that ever needs to density – the staggering number of IoT data on the edge.”
be acted on.” devices that are collecting data in the Edge computing also keeps sensitive
Edge computing is tough to define typical plant. data within the factory walls, reducing
because it’s a topology rather than a “You never want to send all the data According to IDC its exposure to potential hackers. “I
research data, annual
class of technology. “Edge computing is back,” says Pearson. “You want to pro- growth for industrial
think security is one element that’s driv-
really a networking philosophy, so it’s a cess it there, discard the non-essential edge computing in ing the adoption of cloud and connected
very broad umbrella,” says Mike Daly, information and deal with the outliers Canada is 12.3 edge computing, allowing customers to
percent, with the
vice-president of sales at St-Laurent- that you’re finding on the floor.” view and manage security holistically
PHOTO: BJDLZX / E+ / GETTY IMAGES

annual total reaching


based automation provider Rotalec. “It Edge computing not only makes $7.5 billion by 2024. across their IT infrastructure,” says Hen-
brings computing together to simplify local decisions for automated processes rik Gutle, general manager, Microsoft
it and it works across many different but provides real-time information for Azure, Microsoft Canada.
platforms. So, it’s defined by what you enterprise apps hosted in the cloud. As A common issue, Gutle says, is
are using it for.” such, it acts as an intelligent grid that compliance with security standards
What the approach does is fill in gaps understands the apps that it is com- such as ISA 95. “This has specific re-
where cloud computing and storage are municating with – for example, a sup- quirements around network isolation
not viable options. The most commonly ply chain control tower – and decides that can be really tricky to deal with,”
12 @AutomationMag October 2021 · MANUFACTURING AUTOMATION
involves some serious hurdles from
an IT perspective. The primary one is
integration with legacy equipment that
might be thirty years old.
“I think probably the hardest thing
for manufacturers to do right now is to
integrate this technology into existing
legacy systems,” says Pearson. “A lot of
those systems are proprietary and don’t
communicate well with each other. So,
if we say we’re suddenly going to make
our processes machine-learning cen-
tric, that becomes a very difficult task.”
As Younnes explains, the Litmus
edge computing platform functions
as a smart data broker that processes
and transmits data from diverse legacy
devices. “Our core competency is really
solving that first piece, which is dealing
with data collection from control sys-
tems and legacy devices,” says Younnes.
“We’ve developed hundreds of different
drivers, so we can connect to all the data
sources, collect that data and then we
normalize it into a common structure
and format. And then we have different
tools where you can do things like KPI
calculations, or run different AI models
on top of the data with closed loop con-
trol back to the control systems.”
The challenge, however, is not just
technical – there is often a significant
culture gap between the engineers that
plan automation projects and the IT
people who support edge computing.
By bringing the necessary computing “Generally, it’s the IT people who control
power to the shop floor, edge the budgets,” says Younnes, “but people
who fully understand how they should
computing lowers latency significantly, be grasping the benefits of these technol-
enabling the instantaneous response ogies are not always easy to find.”

required in high-speed automation Moving forward


applications. The future of edge computing is tied
to the use cases it enables. Predictive
maintenance, quality control, aug-
mented reality, safety and robotics are
he says. Another is data residency – release of ultra-fast server technology frequently-discussed examples, but
keeping sensitive data from crossing from the likes of Xeon and NVidia. the possibilities span the entire field
international boundaries. “Hardware has changed a lot in the last of manufacturing automation. Once

Implementation
As Daly points out, edge computing
couple of years,” says John Younnes, co-
founder and COO of edge platform pro-
vider Litmus. “With the high-powered
VPU
A vision processing
manufacturers have mastered the learn-
ing curve of installing and maintaining
an edge computing environment, auto-
adoption is being driven by particular servers and chip processors that are unit (VPU) is a mation is likely to accelerate.
use cases. Rotalec is seeing strong coming out, a lot more can be done on specialized micro- “As manufacturing gets more and
processor that
demand for predictive maintenance, the edge with AI and video processing.” accelerates macine
more connected and generates more
which uses artificial intelligence (AI) Graphics processing units (GPUs) vision, machine and more data, this will drive acceler-
to scan large amounts of IoT data for and vision processing units (VPUs), learning and artificial ated edge computing adoption,” says
intelligence
potential failure patterns. for example, are enabling use cases for technologies.
Gutle. |  MA
Bringing technologies like AI and image processing and recognition.
Jacob Stoller is a journalist and author who
video processing to the shop floor has Implementing automation projects writes about Lean, information technology and
become increasingly viable with the that leverage edge computing, however, finance.

MANUFACTURING AUTOMATION · October 2021 AutomationMag.com 13


Robert Piasentin is a partner in McMillan LLP’s technology group. He offers practical
WORD OF LAW legal advice that drives the success of his clients’ leadership, governance and strategic
BY ROBERT PIASENTIN AND negotiation initiatives. His commercial practice encompasses technology outsourcing
transactions; software development and licensing solutions; strategic IP and technology
ANIKA KLASSEN commercialization arrangements; and privacy and cybersecurity issues.
Anika Klassen is an articling student at McMillan. For more information about the
authors, please visit mcmillan.ca.

A primer for integrating automation technology

T
he manufacturing technology poses cybersecurity
technology landscape risks. Malicious actors frequently
has evolved drastically take advantage of vulnerabilities
over recent decades. in operational technology (OT)
As we enter the fourth industrial ecosystems, the networks of
revolution, assessing the various hardware and software that
technologies available and iden- enable manufacturing equip-
tifying those best suited for your ment and processes to operate
business can be a daunting task. efficiently. As these actors de-
In recent years, innovation in velop more sophisticated attack
automation technology (AT) has strategies, OT networks are often
burgeoned and, with a healthy slow to or fail to adopt corres-
push from changes caused by ponding defences. Traditional
the COVID-19 pandemic, has information technology defence
resulted in a significant acceler- strategies and regulatory re-
ation in AT adoption. sponses to cyber-threats are often
Thoughtfully integrating unsuitable for OT networks. For
technology can help streamline competitive industry positioning. business plan. For instance, if instance, OT devices may lack
operations, improve output Demand for sustainability and your affiliate companies need to the programming sophistication
quality and cut costs, all of which energy efficiency throughout the use your AT, you must ensure the to enact precautionary measures
can lead to competitive industry manufacturing supply chain is license does not impose signifi- such as encryption as a first
positioning and profit maximiz- another important AT integration cant additional costs or blanket line of defence. Moreover, OT
ation. Conversely, rushed or consideration. Environmentally prohibitions on such use. Relat- ecosystems that rely on multiple
ill-conceived integration can lead unsustainable and inefficient edly, it is prudent to understand AT vendors have heightened
to inefficiencies, material cost in- energy practices can both derail all applicable licensing fees (per cybersecurity risks because of the
creases and operational headaches any material cost-savings arising user, monthly, per transaction, increased scope of infrastructure
for management. from AT investments and con- etc.) and how changes in vendor exposure to malicious actors.
tribute to negative consumer fee structures can affect your Each AT product must have its
Articulating your current perceptions of your business. bottom line. own cybersecurity protocols
goals and needs Climate-focused initiatives and It is also crucial to understand while working cohesively within
The first step in integrating increased consumer pressures to whether the license grants the ecosystem. Simply assuming
manufacturing technology is to incorporate sustainable practices ownership of any copyright, pat- that various technologies are
determine what motivates your are compelling manufacturing ent or other intellectual property secure and can securely interact
pursuit of automation. AT can companies to adopt environ- rights associated with production is a dangerous game.
help your business by improv- mentally sustainable automation outputs to the technology vendor. There are abundant opportun-
ing quality control, enhancing processes. Early adoption of For example, if by using AT you ities for manufacturing business-
scalability, improving speed to sustainable and environmentally are able to develop a more effect- es to leverage AT for improved
market, lowering operational sensitive AT can yield competitive ive means for manufacturing or operational efficiency and profit
costs, improving safety, or some advantages by reinforcing con- delivering your products and ser- maximization. However, it is easy
combination of each. Clearly ar- sumer loyalty, decreasing operat- vices, you will want to preserve to fall into the trap of licensing
ticulating your goals and needs for ing costs and minimizing future commercialization and use rights or acquiring AT simply because
automating early in your analysis regulatory compliance costs. under license terms that reflect others are taking that approach.
will enable you to focus your pur- those requirements adequately. AT specifically tailored to your
suit towards AT that maximizes Negotiating a licensing Accordingly, it is important to business needs can certainly
efficiency and profitability within agreement verify that such developments do help you achieve your business
PHOTO: ROBERT DALY / OJO IMAGES / GETTY IMAGES

your business systems. Before committing to an AT not immediately become vendor goals when you have thoughtful-
vendor, it is paramount that your property requiring an additional ly and carefully considered and
Considering your future licensing agreement accurately fee to use them. Neglecting to identified your short-, medium-
needs authorizes your intended use consider ownership terms at and long-term goals, surveyed
In the automation space, data of the technology. Licenses will the outset of an AT licensing available AT options and nego-
analytics is indispensable and often contain limitations on the relationship may result in costly tiated appropriate AT licensing
leveraging data-driven solutions duration or scope of the license, litigation, inability to profit from terms. Like any technology, AT
is imperative. Proactive identifi- number of licensed users and lo- innovation and missed mar- has the potential to grow your
cation of process improvement cations for permitted use. Some ket-penetration opportunities. business and yield efficiencies,
opportunities as well as scalable limitations may be agreeable, but AT cannot overcome a lack
data analytic tools and their but it is critical to ensure that Understanding of preparation or analysis with
respective license offerings are in- prescribed limitations do not cybersecurity risks respect to your business needs
tegral to securing and maintaining impede the execution of your Adopting any form of modern and requirements. | MA
14 @AutomationMag October 2021 · MANUFACTURING AUTOMATION
Paul Hogendoorn co-founded FreePoint Technologies with the goal
INDUSTRY WATCH of giving manufacturers the benefit of information technologies that
BY PAUL HOGENDOORN inform, empower and motivate their most critical asset – their people.
He can be reached at hogendoorn.paul@gmail.com or linkedin.com/in/
paulhogendoorn.

Leading for success: Tips to help you make your


company great

I
’m continuing the series of sharing
tips I’ve learned from manufacturing
companies and leaders I had the
privilege of working with that were
clearly succeeding and thriving, rather
than just surviving. The tips are the
best things I gleaned from them. The
idea behind this series is to share all so
everyone can do even better.
In the first column, the two tips were:
1) “Don’t make a big production of it”,
and 2) “Your people are the smartest
people in the room”. The first dealt with
introducing new ideas and technology
to the floor, and the second was to make
sure you listened to the smart people
involved in your day-to-day operation
before relying on outside advice or
influence. (You can find that column
in the September 2021 edition).

Tip #3: “What gets measured


gets improved.”
You might’ve heard this before, but
there’s a catch – two actually. The first
is “what” you measure is very import- for the people actually involved. be a strong advocate for manufacturers
ant. If you measure the wrong thing, the Sharing reports at the end of a month in the region.
improvements you make won’t make may be good for plant managers and But there is a catch to this tip too.
much difference – if any at all – to your executives to review in their meetings, Be careful that the right people get
operation. The best example I saw was a but that has little motivational or be- the credit. There are ‘credit takers’ in
large tool and die company undertaking havioural change value. every organization who will quickly fill
a major project to measure the OEE of every credit void. Even worse, there
their critical machines to improve that Tip #4: “You can get a lot more are ‘credit destroyers’, people sensitive
number. Several years into the project done when you don’t care who to the perception that when someone
and their second attempt at doing it, “Giving credit gets the credit.” else looks good, it’s not good for them.
one very astute manager concluded where it’s I learned this one early on, from one of To counter this, praise and credit
that they were focusing on the wrong due adds my mentors at the London Economic should be shared publicly and evenly
thing. He observed that the time “under to your Development Corporation (LEDC). sprinkled over a larger group. The
spindle” was relatively short compared currency He quarterbacked all sorts of small and primary praise and credit should be
to all the time that the pieces of work in the large initiatives, deferring the credit shared more specifically and shared up
sat on skids at the end of aisles waiting to others. He was making investments the ladder a couple of rungs so that the
organization
for the next process to be run on them. into the people that he knew could individual may receive more oppor-
He also found that minimizing the time as well as leverage the projects’ successes, and if tunities to do even more great things
PHOTO: SHIRONOSOV / ISTOCK / GETTY IMAGES PLUS

between machining processes was a puts another he ended up placing great champions for your company. Giving credit where
more pertinent objective than mini- potentially to lead them from that point on, it it’s due adds to your currency in the
mizing time under the spindle. The impactful would become a recurring win with an organization as well as puts another
net result of measuring and improv- contributor exponential result. Plus, he’d be free potentially impactful contributor on
ing that more relevant metric was a on the to quarterback another project. One the corporate radar. True winning
near 100 percent capacity increase in corporate of his most successful endeavours was team players are never afraid of having
their facility, eliminating all overtime radar.” the formation of the London Region another high performer on the team.
and outsourced operations as well as Manufacturing Council. He initiated ‘Credit’ is an important currency and
winning more business and taking on it and then placed it in the hands of a needs to be invested back into the
more work. The second catch is that to series of people (myself included) that business wisely.
engage everyone in the improvement received a lot of the credit for what the Feel free to send me a note at hogen-
effort, the measurement must be organization accomplished. Twenty doorn.paul@gmail.com if you have tips
shared in real time and be meaningful years later, his initiative continues to to share. We are in this together! | MA
MANUFACTURING AUTOMATION · October 2021 AutomationMag.com 15
OPERATIONS

FROM MOULD
TO METHOD
A once-traditional mouldmaker
goes all in on robotics and
automation to diversify
operations and embrace the
future of manufacturing
BY KRISTINA URQUHART

A
quick turnover for a its scope beyond traditional
Tesla order prompt- mould manufacturing over the
ed Windsor, Ont., past decade.
tooling company The company was founded in
LAVAL to purchase 1975 as Laval Tool & Mould by
its first two robots five years Jonathon’s dad, Larry Azzopardi.
ago. When the electric vehicle In the years after its inception,
maker asked LAVAL to deliver Laval Tool & Mould designed and
1,000 parts for the Model X in a built injection moulds for the
month’s time, president Jonathon automotive industry. But by the Jonathon Azzopardi, president, LAVAL
Azzopardi says he knew there was early 1990s, the company had lost
no other way to get the work done. a significant chunk of business to grown longer, too – instead of longevity, and production docu-
“Since then, our robots haven’t lower-cost countries, Jonathon solely manufacturing moulds, mentation, customization and
shut down,” he says. “They’ve Azzopardi says. the company (still formally assembly. LAVAL will also sample
been on 24/7 doing client work.” “This transition, although slow, called Laval Tool & Mould but products at volumes on a long-
Not only have the robots not has had a huge impact on the Can- now operating as LAVAL) takes er-term basis – for example, the
stopped operating, they’ve been adian mouldmaking industry,” he responsibility for the entire part company produced and shipped
joined by two others, as well as a says. “It has forced mould makers by performing the processes that parts directly to an automotive
host of other automated solutions, to think in different ways, and to occur before and after the mould. manufacturer for two years be-
such as a hot air oven, a portable come up with ways to stay relevant And that’s what has pushed fore LAVAL’s actual client, Magna
measurement arm, and seven and still retain market share. the company to install technol- International, was ready to bring
presses ranging from 250 to 2,000 “The route we took was to come ogy more commonly used by the part production in house.
tons of power. off of the crack cocaine we call the engineering firms and Tier 1 “When you’re responsible for
“Robots have allowed us to automotive industry,” he laughs. manufacturers, not mouldmakers the parts themselves, not the
do the things that human beings “That is only about 30 percent of – the benefit to clients being that piece of equipment, your scope of
are incapable of doing,” explains our business now.” outsourcing these processes can risk and your scope of influence
Azzopardi. “You can’t design for The youngest Azzopardi took save costs and reduce disruption is much larger,” Azzopardi says.
human error. You can somewhat over the family business in 2009, on their own shop floors. “In the engineering phase, I now
predict it, but human error exists and now employs 80 people at two “I create processes in a box,” have to go through a full failure
no matter what. Robots allow us locations in Canada. The company says Azzopardi. “My primary role, and mode analysis, and actually
to be able to move past that.” still offers injection moulding as a company, is to de-risk the make sure it’s strong enough or
for specialized projects, but fo- composite solution journey for my that it looks nice enough, or that
Diversifying into cuses primarily on compression clients. That means I must be able it can actually go through the
development moulding with a thermoplastic to do everything that they would process without any obstacles. I
If robotics and automation setups and thermoset process using trad- normally do.” have to make sure it’s mouldable,
in a mouldmaking company seem itional materials as well as new This includes product proto- so I have to look at that part totally
novel, that’s because they are. options such as biocomposites, typing that moves a part from en- differently.”
PHOTO: LAVAL

They’ve also been essential to the renewable polymers and carbon gineering and moulding through LAVAL embarks on an en-
company’s survival. LAVAL has fibre. to assembly, using simulators gineering review at the start of
been laser-focused on broadening The tail of the company has to predict a product’s quality or every project, redesigning and
16 @AutomationMag October 2021 · MANUFACTURING AUTOMATION
reengineering along the way until designing LAVAL that way, too. multiple stakeholders on digital any fixture in there and as long
they have a working sample for “Say the GM Oshawa plant commissioning, or a digital as it’s been programmed off site
the customer. could make cars, but it could also twin, that will provide the level and [the machine] knows what it
“Now I need to build the make industrial air conditioners of flexibility the team needs. is, it’ll go ahead and run.”
whole process – so that not only – sounds totally crazy, right? But Getting to a stage where they
requires moulds, but also it re- we do it every day at LAVAL,” can plan the entire engineering Canada’s path forward
quires press, it requires material Azzopardi says. “We’re not doing and production process virtually Flexible manufacturing is the
verification and selection. It full assemblies like they would first means that they won’t waste way forward not just for LAVAL,
requires all of the fixtures that be – we’re doing a small fraction time and money proving out but for companies across the
part depends on,” Azzopardi of that – but it shows that you physical prototypes, and that country, Azzopardi says. He
says. “If a part warps, if it needs can actually do it. You can have a they’ll be ready to go when the sees it as Canada’s ticket to
holes, if it’s discoloured, if it gets product mix in the same space at project hits the shop floor. competitiveness in the global
scratched, if it has any deforma- the same time if you set yourself LAVAL is working with St. marketplace, since it demands
tions or imperfections – we’re up for it.” Clair College, NGen Canada, high quality but also carries rela-
responsible for all of that now.” Azzopardi admits that building the National Research Council tively high risk since it involves
Developing a more nose-to-tail out flexibility comes with chal- (NRC), Siemens and InCycle investment and low volumes.
process for composite solutions lenges because the technology Automation Services on the In order to achieve flexibility,
is why LAVAL has had to bring hasn’t quite caught up with the digital commissioning research Canada – individual companies,
in more automation. “When vision. “Simple things like cables project, which involves the use industry and the supply chain, all
you start to invest in technology, hanging down from a robot – if of simulation software, RFIDs, levels of government – will have
you have to continue to invest in you’re doing the same part all the vision and other automation to think differently about how it
technology. And you have to con- time, you can put those cables in technologies to evaluate process- leverages its facilities, technolo-
tinue to invest in the replacement one location and they’re safe,” he es, parts and fixtures. gies and geographic location.
technology,” says Azzopardi. says. “But as soon as you stick a “It will look for problems and “And they are – there are a
different part in there, now the make adjustments on the fly select few who are doing a great
Flexible setups cables are in the way because without a human being actually job of that,” Azzopardi says. “But
This has been a key ingredient in you didn’t predict all possible having to be part of the solution,” there is another group that is just
LAVAL’s secret sauce: state-of- outcomes. Now, we have to figure says Azzopardi. “The computer doing the same thing they were
the-art technology is propelling out the technology to get these and the robots do it all.” doing 50 years ago, over and over
the company toward a more wires out of the way. We’re still The goal is to have production again. And those are the ones that
flexible future. working through it.” cells that can immediately recog- are going to disappear.
Azzopardi sees the market The company has had to nize fixtures and parts and adjust “We have a rule here at
trending toward regional flexible source robots that are universal themselves automatically. “Today LAVAL – if you’re not moving
manufacturing, where production enough for a variety of pro- it costs us $5,000 every time we forward, you might as well be
is localized and the processes and cesses, and, consequently, that put a fixture in, because it has to going backwards.” |  MA
products vary within one facility, they have enough facility space be all recalibrated and re-set up,”
all using the same machines and to accommodate the setups. Azzopardi says. “We want to be Kristina Urquhart is the former editor of
tooling. As such, he’s purposefully LAVAL is also collaborating with at the point where you can drop Manufacturing AUTOMATION.

You create - We build - You install

Discover the new generation of our safety relays. Experience


the limitless potential combinations, clever product features
and innovative myPNOZ Creator for yourself.
Create your safety – individual, tailor-made, easy.

myPNOZ.com

myPNOZ.
Pilz Automation Safety Canada L.P. - Mississauga, ON
Your new safety relay. www.pilz.ca - info@pilz.ca - +1 905 821-7459

MANUFACTURING AUTOMATION · October 2021 AutomationMag.com 17


MA_PilzThird_Oct21.indd 1 2021-09-20 1:54 PM
DIGITAL TRANSFORMATION STRATEGIES

Key CNC visual using Sinumerik One

A TELLTALE TWIN
At that time, neither Racer nor Racer’s
Racer Machinery uses a digital twin to shorten the customer were thinking about this kind
critical path for implementing complex machinery. of digital twin.”
Vojinovich explains, “We were not
BY KAREN SMOCK familiar with digital twin technology;
however, we knew that we could trust

A
in Siemens and its product’s quality.
lex Vojinovich, chief essential tool for designing, optimizing, The fact that Sinumerik One allows us
operating officer at troubleshooting and even providing to have an acceleration in the develop-
Ontario-based auto- machinery training. ment time of our machines and test
mation and custom For a project involving a complex them before being launched, encour-
machinery builder piece of machinery, Racer engineers aged us to use the digital twin.”
Racer Machinery were working with Siemens to use Having the digital twin available
International was impressed by the
results from using the digital twin of
the new Sinumerik One controller
33
Even during the
the Sinumerik One digital-native
CNC. Tiansu Jing, product manager
at Siemens says, “For this project,
became extremely important once the
pandemic restricted cross-border travel.
Jing explains that normally they would
pandemic, Racer
from Siemens. “Even during the global Machinery saw an
Racer had a customer request for a do in-person training for a new piece of
pandemic, we saw an acceleration in acceleration in its solution to drive a multi-axis machine equipment. Since the Sinumerik One
our development and process time by development and that used complex technology. When had a native digital twin, Siemens and
process time by 33
up to 33 percent.” percent.
Racer came to us, we introduced the Racer engineers each had a virtual ma-
A digital twin is a virtual representa- newly-released Sinumerik One control- chine on their computers. They were
tion of a product – in this case, a ma- ler, which covered all the requirements able to use online conferencing tools
chine – that is used to simulate a pro- and performance needed for Racer’s for training and troubleshooting.
PHOTOS: SIEMENS

cess. Evolved well beyond mock-ups, customer’s machine. And, when we


these digital simulations have earned introduced the new Sinumerik One, No waiting necessary
the label “twin.” The accuracy and re- we also introduced the native digital Not only did the digital twin save
liability of a digital twin is making it an twin, which is unique in the market. time that would have been lost due to
18 @AutomationMag October 2021 · MANUFACTURING AUTOMATION
“The accuracy and
reliability of a digital
twin is making it
an essential tool
for designing,
optimizing,
troubleshooting
and even providing
machinery training.”
training delays, it also allowed
the engineers to work on the
solution without waiting out the
two-to-three-month lead time to
receive a physical controller. Jing
explains, “Because they have the
digital twin, Racer’s engineers did Creating a virtual machine
not need to wait for the real con-
troller. They could start working
on the digital twin to build the engineers were able to simply The training benefits include real machine control panel so
controller for that machine and send their digital twin project for not only saved time, but saved that instead of using a mouse, the
start designing.” the Siemens engineers to load raw materials and reducing the operator does everything exactly
In addition to normal lead and troubleshoot. The digital exposure of the actual machine the same way as they would do on
time for the controller and other twin saved the time it would have to operator errors. With a digital a real machine.
equipment, the pandemic caused taken to configure a physical test twin, production doesn’t have to Using the digital twin in
delivery delays. However, since environment. Instead, the solu- stop to allow a new operator to be academic settings also has Vojin-
the engineers had the digital twin, tion was found right away using trained. ovich’s support, “We are working
they could continue to build the the digital twin. with universities and colleges to
3D model of the machine and Academic develop and use academic plat-
configure the controller without Training on virtual opportunities forms with Sinumerik One for
waiting for delivery. machines Jing sees the digital twin as operator training such as CNC
Vojinovich says, “With the The time-saving benefits of the beneficial to vocational training machining, maintenance and
virtualization feature, we can see digital twin aren’t limited to programs as well as manufactur- repair.”
how the machine will perform and the design phase. Jing says, “If ers. Schools that teach students Vojinovich is impressed with
make adjustments to our designs everything including training how to design parts and operate the results. “With the digital
before proceeding through the and testing is done on the real machines, don’t have to be limited twin, customers from education
building process, benefiting both machine, then all these tasks are to the physical equipment in the to manufacturing can learn,
the customer and the production on the critical path of the overall labs. They can use digital twins to develop and experiment before
process.” project. But, with the digital twin, provide additional training. New they produce components on the
they can move the training to the students can make mistakes on machine. This brings us more
Faster troubleshooting virtual machine. With the 3D the digital twin without damaging integrated automation, the next
When designing a new solution model Racer built, you can see a physical machine or risking an level of Industry 4.0, the online
for complex machinery, challen- the movement of each axis on the accident. Using a digital twin will and connectivity aspects and
ges come up. Jing explains that machine, and also see the material reduce raw material costs and greater levels of productivity.”
normally, to help with trouble- removed by the different tools. It wear on the tool. First cuts can The digital twin proved itself
shooting, Siemens would send can also simulate or detect if there be dangerous, but by having them during the challenges brought on
someone to the machine builder is any potential collision.” verified virtually, problems can by the pandemic, but the benefits
or have them send an archive of Jing explains the importance of be identified and resolved with apply to normal business as well.
the machine that would allow taking the material removed into virtual simulations. Says Vojinovich, “Racer is always
Siemens engineers to replicate account, “At the beginning, the Jing explains how real the vir- looking for advanced technology
the issue on a test rack. To build raw material is very big, but for tual machine can be for training to address our customers’ needs
the right test environment, the example, after hours of cutting, purposes, “With the Sinumerik and help them address the grow-
Siemens engineers have to make the material is much smaller. One digital twin, we offer soft- ing complexities and changes to
sure they have the same system So, when the machine is moving ware which is exactly the same manufacturing today. The digital
software and setup and make the where there used to be raw ma- as the real machine, as well as twin helps not just to fulfill this
necessary PLC changes to create terial, there’s no collision alarm programming and a 3D model goal, but also represents an
the same configuration as the because the software knows that that’s the same as the real CNC improvement in our quality, pro-
customer. But, in this case, Racer part is cut out.” controller. We can even add a ductivity and performance.” | MA
MANUFACTURING AUTOMATION · October 2021 AutomationMag.com 19
NEW PRODUCTS

MACHINE VISION & INSPECTION


offers the connection of up to and sub-microsecond exposures.
four GigE and USB3 cameras Part of the T-Series platform, the
each for a total of eight. To Phantom T3610 achieves high
upgrade an existing SmartVision frame rates of 38,040 frames
controller, users have to purchase per second (fps) at 1280 x 800
the expansion license through resolution and up to 875,000
the Balluff WebShop. frames per second at reduced
balluff.com resolution. T-Series benefits
include a compact form factor
Cameras with back side and low power requirements. The
illumination TMX 5010 joins the TMX 6410
and 7510 cameras as the entry
point to the TMX family. Features
Vision system software measurements or reading codes. include a RAM capacity of up to
expansion package The SmartVision controller runs 512 gigabytes, a partition offering
Balluff has released a new vision these tasks without the need of 511 segments, standard 10
system software expansion for additional software. The gigabytes ethernet with a rugged
package that allows users to add Cockpit graphical user interface RJ45 port and the ability to
up to four additional cameras is accessible from a web browser. Vision Research has added two upgrade to higher throughput
to the SmartVision controller. The Cockpit software, which is models to its line of Phantom models at a later date. Both the
This brings the total camera licensed for up to four cameras, cameras. Featuring a CMOS T3610 and TMX 5010 camera
count to eight. Each camera comes preinstalled on the sensor with back side illumination models include a two-by-two
operates independently using SmartVision controller. The new (BSI), the new T3610 and TMX binned mode for high vertical
its own instance of the Balluff expansion package provides 5010 cameras sustain their image resolution at the camera’s top
Cockpit software. Cockpit, licensing for an additional four throughput with optimized light frame rates.
Balluff’s camera interface and cameras. The expansion takes sensitivity for high frame rates phantomhighspeed.com
programming tool, allows users advantage of the existing power
to set up tasks like verifying of the controller. The controller
HYDRAULICS & PNEUMATICS

MOTION CONTROL Pneumatic vacuum


grippers
Compact medium- connection of high-voltage AutomationDirect is offering a
voltage drive feeds from the main distribution new range of pneumatic vacuum
line without an additional grippers and related parts from
step-down transformer or Schmalz. The product lineup
substation equipment. The includes suction cups in a flat
A-Frame PowerFlex 6000T drive style up to 60 millimetres in
also features adaptive control, an diameter made of Elastodur; min. The company is also
economizer mode and predictive bellowed style cups up to 78 offering replacement cups,
maintenance. It is designed for millimetres made of Elastodur, vacuum couplers and mounting
managing motor control for silicone or nitrile rubber; and accessories. The products come
heavy applications in industries. vacuum ejectors that support with a one-year warranty.
rockwellautomation.com a suction rate of up to 860 I/ automationdirect.com

3D PRINTING
Rockwell Automation has
released its new PowerFlex 3D printer with heated and composites such as PEEK,
6000T medium-voltage drive chamber Carbon PEEK and ULTEM
in a compact design. The drive Roboze, a manufacturer of AM9085F. The company’s
accepts up to 13.8 kilovolts of industrial 3D printing technology, industrial automation system
primary voltage in a footprint has developed a 3D printer with and proprietary gear-based
that is 2,310 to 3,010 millimetres a heated chamber designed to (beltless) technology allow the
(7.58 to 9.87 feet) wide. The produce large-scale parts with up to one cubic metre (nearly production of parts that are six
product’s compact design is super polymers and composites 40 inches by 40 inches by 40 times more precise than those
targeted at new and retrofit for industrial applications. The inches). The printer is intended made with belt-driven printers.
industrial applications in IEC ARGO 1000 printer can now for use in the aerospace, energy, The ARGO 1000 will be available
markets, especially those with offer customizable, industrial transportation, MedTech and for commercial distribution in
space constraints. The PowerFlex parts and on-demand production automotive industries, and uses 2022.
6000T drive allows the direct at scale, and produce parts sustainable super polymers roboze.com
20 @AutomationMag October 2021 · MANUFACTURING AUTOMATION
SENSORS DATA ACQUISITION

Contactless inductive
linear position sensors Certified for hazardous
environments
The new version of the
Chesterton Connect sensor is
certified for use in hazardous
environments dealing with high
pressures, high temperatures and
flammable liquids. The sensor
is rated for Class 1/Division 1
(gas and vapour environments)
Harold G. Schaevitz Industries’ and Class 2/Division 1 (dust
ILPS-19 series of inductive environments) and IP66 for
linear position sensors uses LVIT outdoor use.The Connect sensor
technology. The contactless communicates with a mobile
devices are designed for factory application via Bluetooth. The
automation, as well as industrial app supports multiple sensors
and commercial applications. The to provide a Condition monitoring All functions are available as
ILPS-19 sensors are suitable for comprehensive without programming standard PLC function blocks.
both industrial testing laboratories view of requirements The condition monitoring
and OEM applications. Their a plant’s Beckoff’s TwinCAT Analytics now functions integrate directly into
contactless operation prevents equipment includes condition monitoring the machine controller.
wear out from dither or cycling. health. It alerts functions without programming All condition monitoring
The series is available in six the user when requirements. They use a simple algorithms are available in the
ranges, from one to eight inches equipment configuration. This addition analytics toolbox. They can be
(25 to 200 millimetres). The series pre-set optimizes both the standard dragged to the Analytics editor
features 0.75-inch (19-millimetre) operating limits are exceeded. workflow and spontaneous and configured. After using
diameter anodized aluminum The collected data from multiple measurements, such as during the “Start Record” function,
housing sealed to IP-67. The sensors can be exported to the machine commissioning or the results are available at the
radial cable exit version comes Chesterton Connect Cloud service. The TwinCAT Condition output of the algorithms. They
with swivel rod eye ends. Axial platform to spot trends and Monitoring library includes can be displayed clearly and
termination versions are available compare data. The new version numerous algorithms that graphically in the charting tool
with either M-12 connector or also allows remote monitoring in support moment coefficients, based on the interaction between
cable. hazardous areas. discrete classification and TwinCAT Analytics and TwinCAT
hgsind.com chesterton.com vibration assessment according Scope View. The TwinCAT HMI
to the ISO standard, in addition visualization solution rounds
to functions such as magnitude out the Analytics workflow by
HMI & OPERATOR INTERFACE spectrum, envelope spectrum, automatically creating analytics
zoom FFT, power Spectrum dashboards.
more. Designed for demanding and multiple RMS calculations. beckhoff.com
industrial environments and
applications, the monitor is
suitable for manufacturing ADVERTISER INDEX
facilities, metal-working plants
Advanced Design & Manufacturing Expo 23
and other dirty environments.
Features include 1920 x 1080 Automation Direct 2
full high definition resolution; Beckhoff Automation 5
Monitor with a waterproof, sealed cable entry
Encoder Products Company 6
stainless-steel port; VGA, HDMI and DisplayPort
waterproof enclosure video inputs; 300 Nits brightness; Festo Inc. 11
TRU-Vu Monitors has introduced auto restart after power loss; and Murr Canada 3
a new 27-inch industrial-grade TRU-Tuff Treatment for shock
Pilz Automation Safety Canada 9
LCD monitor – the VMW- and vibration resistance. The
27R-SS. The monitor features operating temperature range is Pilz Automation Safety Canada 17
a NEMA 4X waterproof and between 32 degrees Fahrenheit Wago 24
corrosion-resistant stainless-steel and 122 degrees Fahrenheit.
Wainbee Ltd 7
enclosure. The monitor can The monitor can be modified
be used in environments with or customized as per the user’s
high humidity, condensation, specific needs. It comes with a TO ADVERTISE Contact Kathryn Swan, associate publisher,
splashing or sprayed liquids, dirt, full three-year warranty. at kswan@annexbusinessmedia.com or 647-339-4880.
dust, airborne particulates and tru-vumonitors.com
MANUFACTURING AUTOMATION · October 2021 AutomationMag.com 21
LEARNING 4.0 Des Carter leads marketing and communications for SICK Sensor
Intelligence. SICK is an industrial automation company that provides
BY DES CARTER sensor applications and solutions that efficiently process, secure
and protect individuals from accidents and prevent damage to the
environment.

Sensing future
innovations with
SICK Canada

A
dvanced manufacturing is con-
stantly changing the way we live
and work. It’s not only about install-
ing digital interfaces in traditional
infrastructure or streamlining operations, it
also uses technology and data purposefully to
make better decisions and improve everyone’s
quality of life. Using sustainable methods and
materials means building a great career and a
better future for all.
Achieving a leading position in the future
requires ongoing investment in research and
development. SICK Canada (SICK) partnered
with Humber College not only to invest in
research and development but to co-create a
SICK Sensor Lab in Humber’s Barrett Centre technology in a (POC) Humber drone. SICK transformation environment. Feedback from
for Technology Innovation (Barrett CTI). This is also working with Humber staff and stu- their built-in sensors allows them to navigate
investment reaffirmed SICK’s commitment to dents to enhance the robotic labs throughout intelligently, establish boundaries of sensory
research and development while supporting the Barrett CTI facility. technology and lay the foundations for future
leaders of the future. In 2018, SICK made a A key purpose of the SICK Sensor Lab is to solutions.
commitment to Humber College’s Barrett showcase how digital transformation is gain- SICK AppSpace offers users, system inte-
CTI to develop a state-of-the-art technology ing traction among Canadian companies. Typ- grators and original equipment manufacturers
lab that incorporates sensor intelligence for ically, companies invest for a few reasons: to the “freedom and flexibility” to independently
connecting systems and technology. improve business processes, create additional develop application solutions that are tailored
value for customers and foster innovation. to the specific needs and requirements of any
A key purpose of the Prior to the lockdown, SICK technology ex- task. Whether it’s designing the ideal online
SICK Sensor Lab is perts hosted solutions training at the Barrett
CTI to introduce “SICK AppSpace: Intelligent
user interface, selecting the most suitable
programming technology, or distributing the
to showcase how solutions” for identification, positioning, sensor app on various SICK sensors, SICK
digital transformation detection, inspection and quality assurance.
SICK technology experts have created a wide
AppSpace gives users the power to develop
their own customized solutions. Users experi-
is gaining traction range of scalable portfolios of 2D and 3D ence a simple graphical user interface on the
among Canadian vision sensors and have equipped the Barrett
CTI with AppSpace and vision technology
front end while the software does all the heavy
lifting behind the scenes.
companies. to create automation architecture that will SICK is extremely proud to work together
adapt in the wake of Industry 4.0. With the with students, staff and businesses at the Barrett
Through SICK’s close cooperation with advances in research and technology over the CTI. This is a tremendous opportunity to dem-
post-secondary institutions in its headquar- past year, the AppSpace software can now be onstrate that sensor intelligence is a promise to
ters in Germany, SICK leveraged opportun- used on sensors in addition to computers. the present and the future. Digital transform-
ities to advance the skills of our students here The software is able to communicate with ation offers endless career choices. With the
in Canada. Leveraging Humber’s technical the cloud – either directly or via a Sensor continued advancement of sensor technology as
expertise, we have invested as a key partner Integration Machine (SIM). the data supplier for intelligent manufacturing,
to create proof of concepts (POC) and enable With computing capacity for individual pro- those career opportunities are infinite.
innovation with Humber’s third-year Electro- grammable remotely, cross-technology sensor From October 6 to 7, SICK is doing a
mechanical Engineering Technology students integration and sensor data fusion, it uses these physical tradeshow in Germany, as well as
to design and implement new applications for components to make technology ready for the an international online conference. Titled
future projects. Two student-driven projects, future. AppSpace provides a complete digital SICK Solution World, the event will discuss
the Humber “Hawk Automated Guided object transformation for data detection and and showcase practical digital transformation
Vehicle” and the “Brick Sleeve” use SICK’s archiving, quality assurance, process analysis solutions for all industries.
PHOTO: SICK CANADA

vision and detection sensors, as well as LiDAR and predictive maintenance within the digital Now that’s intelligent. | MA

Have company news, case studies, events or story ideas to share? Send to srayghosh@annexbusinessmedia.com and you could be
featured in Manufacturing AUTOMATION!

22 @AutomationMag October 2021 · MANUFACTURING AUTOMATION


November 9-11, 2021
Toronto, Canada
Toronto Congress Centre

Canada’s most comprehensive


Advanced Manufacturing Event
is BACK!

4,000 20+ Hours 250


Attendees of Education Exhibitors

1 Floor. 5 Shows. Countless Opportunities.


Explore the latest trends and technologies shaping the future in advanced
design and manufacturing across automation, robotics, energy efficiency,
packaging, plastics, processing, and more.

Presented by Presented by Presented by

" ADM Expo is an excellent networking and


Official Canadian Media Partner and technology forum across a diverse range of
Exclusive Show Guide Publishers. industries "
2019 D & M Attendee

FOR EXHIBITING INQUIRIES TO REGISTER FOR SPEAKER INQUIRIES


Lonnie.Gonzales1@informa.com admtoronto.com Kayle.Kvinge@informa.com
S THE
THING
PREROSUP2PLY
POW
N N OT DO:
CA

DOESN’T SING
KARAOKE –
BUT SPEAKS
MODBUS, IO-LINK
OR EtherNet/IP!
Discover how an intelligent and communicative power supply can
maximize factory up-time.

www.wago.com/ca-en/communication-pro2

You might also like