Professional Documents
Culture Documents
ZK 1330 en
ZK 1330 en
with
Maintenance
Information
Original Instructions
First Edition
Second Printing
Part No. 1290846GT
Operator's Manual First Edition • Second Printing
Front Matter
Contents
Introduction ........................................................... 1
Symbol and Hazard Pictorials Definitions ............. 6
General Safety ...................................................... 8
Personal Safety................................................... 13
Work Area Safety ................................................ 14
Legend ................................................................ 22
Controls ............................................................... 23
Inspections .......................................................... 26
Operating Instructions ......................................... 42
Transport and Lifting Instructions ....................... 52
Maintenance ....................................................... 57
Specifications ...................................................... 59
Introduction
Introduction
Introduction
Platform controls symbology and related Ground controls symbology and related
machine movement: machine movement:
Introduction
Bulletin Distribution and Compliance
Safety of product users is of paramount
importance to Genie. Various bulletins are used by
Genie to communicate important safety and
product information to dealers and machine
owners.
The information contained in the bulletins is tied to
specific machines using the machine model and
serial number.
Distribution of bulletins is based on the most
current owner on record along with their
associated dealer, so it is important to register your
machine and keep your contact information up to
date.
To ensure safety of personnel and the reliable
continued operation of your machine, be sure to
comply with the action indicated in a respective
bulletin.
To view any open bulletins for your machine, visit
us on the web at www.genielift.com.
Introduction
Danger
Failure to obey the instructions and
safety rules in this manual will result
in death or serious injury.
Introduction
Hazard Classification
Decals on this machine use symbols, color coding,
and signal words to identify the following:
Read the operator’s Read the service Crush hazard Crush hazard Collision hazard
manual manual
Tip-over hazard Tip-over hazard Tip-over hazard Tip-over hazard Electrocution hazard
Electrocution hazard Explosion hazard Fire hazard Burn hazard Skin injection hazard
Engage safety arm Keep away from Keep clear of Move machine to Close chassis tray
moving parts outriggers and tires level ground
Lower the platform. Do not set up where it Maintain required Access by trained Use a piece of
cannot be leveled clearance and authorized cardboard or paper to
with outriggers personnel only search for leaks
Batteries used as Chock the wheels Release brakes Grounded AC Replace damaged
counterweights 3-wire only wires and cords
Voltage rating for Pressure rating for air Manual force Engage brake Wind speed
power to platform line to platform
General Safety
General Safety
1294707
1293165 1294707
44736
1294635
28236
1293164
Maximum allowable Maximum Maximum capacity: Platform extended
wind speed: allowable 500 lbs / 227 kg
side force: Main deck:
0 mph / 0 m/sec
90 lbs / 400 N Occupants and 300 Ibs / 136 kg
equipment must not extension deck:
exceed 500 lbs / 227 kg 200 Ibs / 91 kg
Maximum
occupants: 2
0 m/sec
Tip-over Hazard
Tipping over the machine will
result in death or serious injury. 1293164 A
General Safety
1294707
1294707
1294707 A
82561
1292960
DANGER
1294681
1290659
1294685
General Safety
1294681
1290675
1294707
1294707
1290657
General Safety
1293166
114338
1293166 A
1294688
1293217
1292053
0 to 50KV 3.05 m 227 kg
50 to 200KV 4.60 m
91 kg 136 kg
200 to 350KV 6.10 m
350 to 500KV 7.62 m 400 N 227 kg GS-1330m
0 m/sec
500 to 750KV 10.67 m
750 to 1000KV 13.7 2m
1293217 A
1292053 B
82487
1293217
1290672
0 to 50KV 3.05 m
50 to 200KV 4.60 m
200 to 350KV 6.10 m
350 to 500KV 7.62 m
500 to 750KV 10.67 m
750 to 1000KV 13.7 2m
1293217 A
1290673 82474
1290673
82487
82495 1294686
1290672
General Safety
1293217
114337
0 to 50KV 3.05 m
50 to 200KV 4.60 m
200 to 350KV 6.10 m
350 to 500KV 7.62 m
500 to 750KV 10.67 m
750 to 1000KV 13.7 2m
1293217 A
82474
1294686
1290670
82481
=
62.5kg
1290670 A
Personal Safety
Personal Safety
Line Voltage Required Clearance GS-1330m 500 lbs 300 lbs 200 lbs 2
227 kg 136 kg 91 kg
0 to 50KV 10 ft 3.05 m
50 to 200KV 15 ft 4.60 m Platform retracted Platform extended
200 to 350KV 20 ft 6.10 m
350 to 500KV 25 ft 7.62 m
500 to 750KV 35 ft 10.67 m
750 to 1000KV 45 ft 13.72 m
Extension only Platform only
Allow for platform movement, electrical line sway
or sag, and beware of strong or gusty winds. The weight of options and accessories, such as
panel carriers, will reduce the rated platform
Keep away from the capacity and must be subtracted from the platform
machine if it contacts capacity. See the decals with the options and
energized power lines. accessories.
Personnel on the ground
or in the platform must not If using accessories, read, understand and obey
touch or operate the the decals, instructions and manuals with the
machine until energized accessory.
power lines are shut off.
Do not depend on the tilt alarm as a level indicator. Do not drive the machine on or near uneven terrain,
The tilt alarm sounds on the chassis only when the unstable surfaces or other hazardous conditions
machine is on a severe slope. with the platform raised.
If the tilt alarm sounds: Do not use the machine as a crane.
Lower the platform. Move the machine to a firm,
level surface. If the tilt alarm sounds when the Do not push the machine or other objects with the
platform is raised, use extreme caution to lower the platform.
platform.
Do not contact adjacent structures with the
Do not drive over 0.5 mph / 0.8 km/h with the platform.
platform raised.
Do not tie the platform to adjacent structures.
Indoor Use: When raising the platform, follow
ratings for allowable side force and number of Do not place loads outside the platform perimeter.
occupants on the next page. Do not operate the machine with the chassis trays
open.
Legend
Legend
6
13
18
6
17
7
16
15 8
7 7 12 11 10 9 14
Controls
Controls
The ground control station is to be used as a means to raise the platform for function tests and for
storagepurposes. The ground control station can be used in the event of an emergency to rescue an
incapacitated person in the platform.
Controls
7
=-
4
+
3 137636 8
STOP
Push this button to activate the lift Press this button to activate the
function. slow drive function. The indicator
light will be on when slow drive is
selected.
Controls
5 Proportional control handle and function 6 Thumb rocker switch for steer function
enable switch for drive, steer, and lift functions
Press the left side of the thumb
Lift function: Press and hold the function rocker and the machine will turn in
enable switch to enable the lift function on the the direction the blue triangle
platform control handle. Move the control points on the platform control
handle in the direction indicated by the blue panel.
arrow and the platform will raise. Move the
control handle in the direction indicated by the Press the right side of the thumb
yellow arrow and the platform will lower. The rocker and the machine will turn in
descent alarm should sound while the platform the direction the yellow triangle
is lowering. points on the platform control
panel.
Drive function: Press and hold the function
enable switch to enable the drive function on 7 LED diagnostic readout, battery charge
the platform control handle. Move the control indicator and lift/drive mode indicator
handle in the direction indicated by the blue
arrow on the control panel and the machine 8 Drive function button
will move in the direction that the blue arrow
points. Move the control handle in the direction Push this button to activate the
indicated by the yellow arrow on the control drive function.
panel and the machine will move in the
direction that the yellow arrow points.
Inspections
Inspections
Pre-operation Inspection
Fundamentals
It is the responsibility of the operator to perform a
pre-operation inspection and routine maintenance.
The pre-operation inspection is a visual inspection
performed by the operator prior to each work shift.
Do Not Operate Unless: The inspection is designed to discover if anything
is apparently wrong with a machine before the
You learn and practice the principles of safe operator performs the function tests.
machine operation contained in this operator’s
manual. The pre-operation inspection also serves to
determine if routine maintenance procedures are
1 Avoid hazardous situations.
required. Only routine maintenance items specified
2 Always perform a pre-operation in this manual may be performed by the operator.
inspection.
Refer to the list on the next page and check each
Know and understand the pre-operation of the items.
inspection before going on to the next
section. If damage or any unauthorized variation from
factory delivered condition is discovered, the
3 Always perform function tests prior to use. machine must be tagged and removed from
4 Inspect the workplace. service.
5 Only use the machine as it was intended. Repairs to the machine may only be made by a
qualified service technician, according to the
manufacturer’s specifications. After repairs are
completed, the operator must perform a
pre-operation inspection again before going on to
the function tests.
Scheduled maintenance inspections shall be
performed by qualified service technicians,
according to the manufacturer’s specifications and
the requirements listed in the responsibilities
manual.
Inspections
Inspections
Inspections
Inspections
Inspections
Test Emergency Lowering Test the Function Enable Switch and the
15 Activate the up function by pressing the lift Up/Down Functions
enable button and platform up button, and 22 Do not hold the function enable switch on the
raise the platform approximately 2 ft. / 60 cm. control handle.
16 Pull the emergency lowering knob located 23 Slowly move the control handle in the direction
behind the entry ladder. indicated by the blue arrow, then in the
Result: The platform should lower. The direction indicated by the yellow arrow.
descent alarm will not sound. Result: No functions should operate.
24 Press the lift function button.
Test the Tilt Sensor Operation
25 Wait seven seconds for the lift function to time
17 Press the ground control enter button. out.
26 Slowly move the control handle in the direction
indicated by the blue arrow, then in the
Result: The ground control LCD screen will direction indicated by the yellow arrow.
display the tilt sensor X, Y values and the
alarm will sound. The tilt sensor is functioning Result: The lift function should not operate.
properly. 27 Press the lift function button.
18 Turn the key switch to platform control. 28 Press and hold the function enable switch on
the control handle. Slowly move the control
At the Platform Controls handle in the direction indicated by the blue
arrow.
Test Emergency Stop Machines equipped with foot switch: Press and
hold the foot switch and press and hold the
19 Push in the platform red Emergency Stop function enable switch on the control handle at the
button to the off position. same time.
Result: No functions should operate. Result: The platform should raise. The pothole
guards should deploy.
Test the Horn
29 Release the control handle.
20 Pull out the red Emergency Stop button to the
on position. Result: The platform should stop raising.
21 Press the horn button.
Result: The horn should sound.
Inspections
30 Press and hold the function enable switch on 36 Press the thumb rocker switch on top of the
the control handle. Slowly move the control control handle in the direction indicated by the
handle in the direction indicated by the yellow yellow triangle, on the control panel.
arrow.
Result: The steer wheels should turn in the
Result: The platform should lower. The direction indicated by the yellow triangle.
descent alarm should sound while the platform
is lowering. Test Drive and Braking
Test the Drive Function Button 37 Press the drive function button.
Inspections
Test Drive Tilt Cutout 49 Return to level ground and raise the platform
in excess of approximately 7 ft / 2.13 m.
Note: Perform this test from the ground with the
platform controller. Do not stand in the platform. 50 Drive the machine onto a slope where the
pitch angle is greater than 1.5° side to side.
41 Fully lower the platform.
Result: The machine should stop once the
42 Drive the machine onto a slope where the machine reaches 1.5° of chassis tilt and the tilt
chassis angle is greater than 1.5° side to side. alarm will sound at 180 beeps per minute. The
43 Raise the platform to approximately 7 ft / platform controls LED readout should display
2.13 m. LL and the ground controls LCD should display
LL: Machine Tilted
Result: The platform should stop and the tilt
alarm will sound at 180 beeps per minute. The 51 Return to level ground and fully lower the
platform controls LED readout should display platform.
LL and the ground controls LCD should display 52 Drive the machine onto a slope where the
LL: Machine Tilted. chassis angle is greater than 2.5° front to
44 Press the drive function button. back.
45 Press and hold the function enable switch on 53 Raise the platform approximately 7 ft / 2.13 m.
the control handle. Result: The platform should stop and the tilt
46 Move the control handle in the direction alarm will sound at 180 beeps per minute. The
indicated by the blue arrow, then move the platform controls LED readout should display
control handle in the direction indicated by the LL and the ground controls LCD should display
yellow arrow. LL: Machine Tilted.
Result: The drive function should not work in 54 Press the drive function button.
either direction. 55 Press and hold the drive/steer function enable
47 Fully lower the platform. switch on the control handle.
48 Drive the machine. 56 Move the control handle in the direction
indicated by the blue arrow, then move the
Result: The machine should drive. control handle in the direction indicated by the
yellow arrow.
Result: The drive function should not work in
either direction.
Inspections
57 Fully lower the platform. Test the Pothole Guards
58 Drive the machine. Note: The pothole guards should automatically
Result: The machine should drive. deploy when the platform is raised. The pothole
guards activate limit switches that allow the
59 Return to level ground and raise the platform machine to continue to function. If the pothole
in excess of approximately 7 ft / 2.13 m. guards do not deploy, an alarm sounds and the
60 Drive the machine onto a slope where the machine will not drive or steer.
pitch angle is greater than 2.5° front to back. 64 Raise the platform.
Result: The machine should stop once the Result: When the platform is raised 4 ft / 1.2 m
machine reaches 2.5° of chassis tilt and the tilt from the ground, the pothole guards should
alarm will sound at 180 beeps per minute. The deploy.
platform controls LED readout should display
LL and the ground controls LCD should display 65 Press on the pothole guards on one side, and
LL: Machine Tilted. then the other.
Fully lower the platform and return to level Result: The pothole guards should not move.
ground. 66 Lower the platform.
Result: The pothole guards should return to
Test Elevated Drive Speed the stowed position.
61 Raise the platform approximately 4 ft / 1.2 m 67 Place a 2x4 or similar piece of wood under a
from the ground. pothole guard.
Inspections
Inspections
Workplace Inspection
Fundamentals
The workplace inspection helps the operator
determine if the workplace is suitable for safe
machine operation. It should be performed by the
operator prior to moving the machine to the
workplace.
It is the operator’s responsibility to read and
remember the workplace hazards, then watch for
and avoid them while moving, setting up, and
operating the machine.
Inspections
Inspections
Inspection for Decals with Words Part No. Decal Description Qty
Determine whether the decals on your machine 1290662 Label – Chevron Rando 1
have words or symbols. Use the appropriate 1290663 Instructions – Annual Inspection 1
inspection to verify that all decals are legible and in
1290664 Instructions – Operation, Ground Control 1
place.
1290668 Instructions – Battery Charger Operation 1
Part No. Decal Description Qty 1290669 Label – Wheel Load, GS-1330m 4
28236 Warning – Improper Operation 1 1290675 Danger – Explosion/Burn Hazard 1
31060 Danger – Tip-over Hazard, Limit Switch 1 1290699 Label – Transport Diagram 2
43618 Label – Directional Arrows 2 1290845 Cosmetic – Genie GS-1330 2
43619 Label – Safety Arm 1 1292047 Label – Power to Platform, 115V 2
44736 Danger – Tip-over Hazard, Tilt Alarm 1 1292048 Label – Power to Platform, 230V 2
44981 Label – Air Line to Platform 2 1292049 Label – Power to Charger, 115V, UK 2
52475 Label – Transport Tie-down 5 1292050 Label – Power to Charger, 230V, EU 2
72086 Label – Lifting Point 4 1292051 Label – Emergency Lowering 1
72143 Label – Emergency Stop 1 1292275 Label – Electric Drive, E-Drive 2
82557 Label – Platform Controls Location 1 1292960 Label – Brake Release Safety and 1
82561 Danger – Crushing Hazard 2 Operating Instructions
137605 Label – Emergency Stop, Platform 1 1292990 Label – Release Brake 1
Control 1293164 Danger – Tip-over, Capacity, GS-1330m 1
137656 Label – Drive/Steer Direction, 1 1293165 Danger – Tip-over, Crush Hazard 1
Platform Control 1294635 Label – Platform Overload LED Indicator 1
1256702 Overlay – Platform Control Panel 1 Light
1257923 Label – Smartlink 2 1294681 Warning – Improper Operation, Micro 1
1272242 Label – Machine Registration/Owner 1 1294682 Label – Ground Control Panel, GS-1330m 1
Transfer 1294685 Instructions – Annual Inspection 1
1278704 Label – Battery Charger Indicator 1 1294706 Label – Fault Codes 1
1280819 Label – Warning, Prop 65 1 1294707 Danger – Electrocution Hazard 3
1281175 Label – Lanyard Anchorage Point, Fall 3
Restrained Shading indicates decal is hidden from
view, i.e. under covers
1283878 Label – Tech Pro Link 1
1290656 Label – Tire Specification 4 * These decals are model, option or
1290657 Danger – Tip-over Hazard, Batteries 1 configuration specific.
Inspections
1281175
*1292047
*1292048
1281175
1290845
1290845
44981
1257923
43618
52475 72086
1290669 52475
1290699
43619
1290656 72086
82561 1290699
114385
1290664 31060
1292960 82561
1292275 1294707
1294681
1272242
1292051 1292275
1292047
*1292048
*1292049
*1292050
1290656
72086
52475
1290661
1290659 44981 1290669 1290662 72143 1294682 1294685 1292990 52475 52475 1290656 1290668 1290657
1278704 1290659 1290656 1290663 1283878 1280819 1294681 72086 1290669 1290675
Inspections
Inspections
82487
1281175 1293217 1292053 1293166
1294688
1281175
1292047 1290845
1292048
1292961
1290845
82495 1290669
1293217
1292275
1292052
1294686
1292961
1290669
1290673 1290669
1294686
1292962 1293217
1278704
1290669 82487 1283878 1290699
1292275 1292990 1294682 1290670
Operating Instructions
Operating Instructions
Fundamentals
The Operating Instructions section provides
instructions for each aspect of machine operation.
It is the operator’s responsibility to follow all the
safety rules and instructions in the operator’s,
safety, and responsibilities manuals.
Do Not Operate Unless: Using the machine for anything other than lifting
personnel, along with their tools and materials, to
You learn and practice the principles of safe an aerial work site is unsafe and dangerous.
machine operation contained in this operator’s
manual. Only trained and authorized personnel should be
permitted to operate a machine. If more than one
1 Avoid hazardous situations. operator is expected to use a machine at different
2 Always perform a pre-operation inspection. times in the same work shift, they must all be
qualified operators and are all expected to follow
3 Always perform function tests prior to use. all safety rules and instructions in the operator’s,
safety, and responsibilities manuals. That means
4 Inspect the workplace.
every new operator should perform a pre-operation
5 Only use the machine as it was inspection, function tests, and a workplace
intended. inspection before using the machine.
Operating Instructions
Operating Instructions
To Steer 3 Increase speed: Slowly move the control
handle off center.
1 Press the drive function button. On the LCD
screen, a circle below the drive function Decrease speed: Slowly move the control
symbol will turn on. handle toward center.
If the control handle is not moved within seven Stop: Return the control handle to center or
seconds of pushing the drive function button, the release the function enable switch.
circle below the drive function symbol will turn off Use the color-coded direction arrows on the
and drive function will not operate. Press the drive platform controls and on the platform to identify the
function button again. direction the machine will travel.
2 Press and hold the foot switch (if equipped). Machine travel speed is restricted when the
3 Turn the steer wheels with the platform is raised.
thumb rocker switch located on Battery condition will affect machine performance.
the top of the control handle. Machine drive speed and function speed will drop
when the battery level indicator is flashing.
Operating Instructions
Driving on a slope Lay the piece of wood on the slope.
Determine the slope and side slope ratings for the At the downhill end, lay the level on the top edge of
machine and determine the slope grade. the piece of wood and lift the end until the piece of
wood is level.
Maximum slope rating, stowed position:
While holding the piece of wood level, measure the
vertical distance from the bottom of the piece of
GS-1330m 25% 14° wood to the ground.
Maximum side slope rating, stowed position: Divide the tape measure distance (rise) by the
GS-1330m 25% 14° length of the piece of wood (run) and multiply by
100.
Example:
Note: Slope rating is subject to ground conditions
with one person in the platform and adequate
traction. Additional platform weight may reduce
slope rating.
Operating Instructions
Operational indicator codes Platform Overload
If the platform controls LED or ground controls If the platform controls LED diagnostic readout
LCD diagnostic readout displays an operational displays a flashing OL and the ground controls
indicator code such as LL, the fault condition must LCD diagnostic readout displays OL: Platform
repaired or removed before resuming machine Overloaded, the platform is overloaded and no
operation. Push in and pull out the red Emergency functions will operate. An alarm will sound.
Stop button to reset the system.
1 Push in the red Emergency Stop button to the
off position.
2 Remove weight from the platform.
3 Pull out the red Emergency Stop button to the
on position.
LED Readout
LED Readout
LCD Readout
Operating Instructions
Operating Instructions
7 Connect entry swing frame with left main rail How to Raise the Guardrails
by the pin.
Follow the fold down instructions but in reverse
Keep hands free of pinch points. order, ensuring all lock pins are in place and
installed properly.
8 Carefully open the gate and exit the platform.
9 Remove the two pins from one side of the
main rails.
Keep hands free of pinch points.
10 Fold the side main rail towards the inside of
the unit.
11 Remove the other two pins from the other side
of the main rails.
Keep hands free of pinch points.
12 Fold the other side main rail towards the inside
of the unit.
Note: To assist in the removal and replacement of
the wire lock pins, pull or push back on the railing
to compress the rubber bumpers.
Operating Instructions
Operating Instructions
Standard Batteries
1 Remove the battery vent caps and check the
battery acid level. If necessary, add only
enough distilled water to cover the plates. Do
not overfill prior to the charge cycle.
2 Replace the battery vent caps.
Battery and Charger Instructions 3 Connect the battery charger to a grounded AC
circuit.
Observe and Obey: 4 The charger will indicate when the battery is
fully charged.
Do not use an external charger or booster
battery. 5 Check the battery acid level when the charging
cycle is complete. Replenish with distilled
Charge the battery in a well-ventilated area. water to the bottom of the fill tube. Do not
Use proper AC input voltage for charging as overfill.
indicated on the charger.
Use only a Genie authorized battery and Dry Battery Filling and Charging
charger. Instructions
1 Remove the battery vent caps and
To Charge Battery permanently remove the plastic seal from the
battery vent openings.
1 Be sure the batteries are connected before
charging the batteries. 2 Fill each cell with battery acid (electrolyte) until
the level is sufficient to cover the plates.
2 Open the battery compartment. The
compartment should remain open for the entire Do not fill to maximum level until the battery
charging cycle. charge cycle is complete. Overfilling can cause the
battery acid to overflow during charging. Neutralize
Maintenance-free batteries battery acid spills with baking soda and water.
1 Connect the battery charger to a grounded AC 3 Install the battery vent caps.
circuit. 4 Charge the battery.
2 The charger will indicate when the battery is 5 Check the battery acid level when the charging
fully charged. cycle is complete. Replenish with distilled
water to the bottom of the fill tube. Do not
overfill.
Operating Instructions
Securing to Truck or Trailer for Inspect the entire machine for loose or unsecured
items.
Transit
Use chains or straps of ample load capacity.
Always use the extension deck lock when the
machine is transported. Use a minimum of 2 chains or straps.
Turn the key switch to the off position and remove Adjust the rigging to prevent damage to the chains.
the key before transporting.
Lifting Instructions
Fully lower the platform. Be sure the extension
deck, controls and component trays are secure.
Remove all loose items on the machine.
Determine the center of gravity of your machine
using the table and the picture on this page.
Attach the rigging only to the designated lifting
points on the machine. There are two
1 inch/2.5 cm holes on the front of the machine
and two holes in the ladder for lifting.
Adjust the rigging to prevent damage to the
machine and to keep the machine level.
Center of Gravity Table
1 X Axis
2 Y Axis
Maintenance
Maintenance
Maintenance
Specifications
Specifications