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IEEE STD 386 2016 Standard For Separable Insulated Connector Systems For Powe
IEEE STD 386 2016 Standard For Separable Insulated Connector Systems For Powe
Sponsored by the
Insulated Conductors Committee
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IEEE Std 386™-2016
(Revision of IEEE Std 386-2006)
Sponsor
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Errata
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Participants
At the time this draft standard was completed, the IEEE 386 Working Group (B16W) had the following
membership:
The following members of the individual balloting committee voted on this standard. Balloters may have
voted for approval, disapproval, or abstention.
6
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When the IEEE-SA Standards Board approved this standard on 30 June 2016, it had the following membership:
*Member Emeritus
7
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Introduction
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This standard was developed in response to a need created by the rapid expansion of underground distribution
systems. A key element that allowed this expansion to become a reality is the separable insulated connector.
This device provides for simple and inexpensive connection and switching to transformers and other equip-
ment used in underground distribution.
When separable insulated connectors became available, IEEE and the National Electrical Manufacturers As-
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conditions for the device. The success of that cooperative effort is apparent from both the vast number of these
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This cooperative effort continues due to the ongoing upgrading and changing nature of these underground
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WKH,(((:RUNLQJ*URXSRQ6HSDUDEOH&RQQHFWRUVXQGHUWKHDXVSLFHVRIWKH,QVXODWHG&RQGXFWRUV&RPPLWWHH
RIWKH,(((3RZHU(QJLQHHULQJ6RFLHW\
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— FKDQJHGWKHGRFXPHQWWLWOHWRVWDWHVSHFL¿FV\VWHPYROWDJHVFRYHUHG
— GH¿QHGFRQQHFWRUFRPSRQHQWV
— DGGHGFRORUFRGLQJIRU$ORDGEUHDNFRQQHFWRUV
— DGGHG$GHDGEUHDNFRQQHFWRUV
— DGGHG$ORDGEUHDNFRQQHFWRUV
— DGGHGDQGN9YROWDJHFODVVGHVLJQDWLRQV
— DGGHGVWUDLJKWDQGPXOWLSRLQW³,´³+´DQG³<´FRQQHFWRUV
— addressed handling of no-test samples during switching and fault-close testing
— expanded operating interface ac withstand test and made it normative
— added tee connector/cable adaptor interchangeability test
— UHGUHZDOO¿JXUHV
— GHOHWHGVZLWFKLQJWHVWFLUFXLWEIRUPHUO\LQ)LJXUHRI,(((QRZ)LJXUH in this revi-
sion of the standard
— UHPRYHGWKHUHTXLUHPHQWIRUWKHPLQGFZLWKVWDQGWHVWQRZLQIRUPDWLYHLQAnnex C)
— UHPRYHGWKHUHTXLUHPHQWIRUOLPLWHGLQWHUFKDQJHDELOLW\WKDWZDVIRUPHUO\LQ,(((
— changed the partial discharge sensitivity from 3 pC to 5 pC
— added that mechanical actuators shall not be used for fault close testing
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For information on references, see Clause 2.
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Contents
6. Construction ..............................................................................................................................................
,GHQWL¿FDWLRQ ......................................................................................................................................
6.2 Operating means ................................................................................................................................. 22
6.3 Shielding ............................................................................................................................................ 23
6.4 Interchangeability............................................................................................................................... 23
6.5 Test point ............................................................................................................................................ 23
6.6 Hold-down bails ................................................................................................................................. 24
%XVKLQJZHOOVWXGWRUTXHZLWKVWDQG .................................................................................................... 24
7KHUPDOF\FOHZLWKVWDQG ..................................................................................................................... 24
Annex A (informative) Trial use guide for testing of separable connector lubricants .....................................
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Annex C (informative) DC withstand test voltage reference ..........................................................................
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List of Figures
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)LJXUH²,QWHUIDFHDDQG$GLVFRQQHFWDEOHMRLQWDQGN9FODVV ................... 42
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VHSDUDEOHLQVXODWHGFRQQHFWRUVDQGDQGN9GLVFRQQHFWDEOHEXVHV ....................................... 43
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insulated connectors ....................................................................................................................................... 44
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)LJXUH²6KRUWWLPHFXUUHQWZDYHIRUP ...................................................................................................... 54
)LJXUH²&LUFXLWGLDJUDPVIRUVZLWFKLQJFXUUHQWWHVWV ................................................................................ 56
)LJXUH²&LUFXLWGLDJUDPVIRUIDXOWFORVXUHWHVWV .......................................................................................
)LJXUH²7KHUPDOF\FOHSUR¿OH .................................................................................................................. 66
)LJXUH%²,(&&(1(/(&FRQHVW\OHEXVKLQJ ..........................................................................................
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List of Tables
Table 13—Cable insulation thickness and conductor definition for 7.10, 7.11, and 7.12������������������������������� 60
Table B.3—Primary IEC and CENELEC screened (shielded) separable connector test sequence����������������� 75
Table C.1—Voltage ratings and reference dc test levels for separable insulated connectors�������������������������� 77
13
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IEEE Standard for Separable
Insulated Connector Systems
for Power Distribution Systems
Rated 2.5 kV through 35 kV
IMPORTANT NOTICE: This standard is not intended to ensure safety, security, health, or environmental
protection. Implementers of the standard are responsible for determining appropriate safety, security, envi-
ronmental, and health practices or regulatory requirements.
This IEEE document is made available for use subject to important notices and legal disclaimers. These
notices and disclaimers appear in all publications containing this document and may be found under the
heading “Important Notice” or “Important Notices and Disclaimers Concerning IEEE Documents.” They
can also be obtained on request from IEEE or viewed at http://standards.ieee.org/IPR/disclaimers.html.
1. Scope
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SRZHUGLVWULEXWLRQV\VWHPVUDWHGN9WKURXJKN9
2. Normative references
The following referenced documents are indispensable for the application of this document (i.e., they must
be understood and used, so each referenced document is cited in text and its relationship to this document is
explained). For dated references, only the edition cited applies. For undated references, the latest edition of the
referenced document (including any amendments or corrigenda) applies.
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2
ANSI publications are available from the American National Standards Institute, http://www.ansi.org/.
3
ASTM publications are available from the American Society for Testing and Materials, http://www.astm.org/.
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IEEE Std 386-2016
,(((6WDQGDUGIRU6HSDUDEOH,QVXODWHG&RQQHFWRU6\VWHPVIRU3RZHU'LVWULEXWLRQ6\VWHPV5DWHGN9WKURXJKN9
,(((6WG,(((6WDQGDUGIRU+LJK9ROWDJH7HVWLQJ7HFKQLTXHV4,5
,(((6WG,(((6WDQGDUGIRU([SRVHG6HPLFRQGXFWLQJ6KLHOGVRQ+LJK9ROWDJH&DEOH-RLQWVDQG6HS-
arable Connectors.
,(((6WG,(((*XLGHIRUWKH$SSOLFDWLRQRI6HSDUDEOH,QVXODWHG&RQQHFWRUV
,(((6WG&,(((6WDQGDUG7HVW3URFHGXUHIRU$&+LJK9ROWDJH&LUFXLW%UHDNHUV5DWHGRQD6\P-
metrical Current Basis.
,(((6WG&,(((,(&KLJKYROWDJHVZLWFKJHDUDQGFRQWUROJHDU²3DUW$XWRPDWLFFLUFXLW
UHFORVHUVDQGIDXOWLQWHUUXSWHUVIRUDOWHUQDWLQJFXUUHQWV\VWHPVXSWRN9
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OnlineVKRXOGEHFRQVXOWHGIRUWHUPVQRWGH¿QHGLQWKLVFODXVH6
7KHIROORZLQJGH¿QLWLRQVDUHWKHLQWHQGHGPHDQLQJVRIWHUPVXVHGLQWKLVVWDQGDUGRUDVVRFLDWHGZLWKVHSDUDEOH
insulated connector systems. )LJXUH, )LJXUH, )LJXUH, Figure 22, Figure 23, and Figure 24 show typical
components of separable insulated connectors. The term connector as used in this standard means separable
insulated connector.
access port: An interface on a separable connector that provides a path to the interior for the temporary inser-
WLRQRIDYROWDJHWHVWLQJGHYLFHRULQMHFWLRQRIFDEOHUHMXYHQDWLRQÀXLGV
access port cap: A semi-conductive shielded cover with an insulated probe for an access port.
arc quenching rod: An ablative material added to the end of a probe that serves to pressurize and cool the arc
and help deionize the arc by-products while approaching current zero, assisting in the arc interruption process.
arc ring: Material inserted between the metal contact area of a loadbreak probe and the arc quenching rod for
the purpose of limiting arc damage to the probe metal.
NOTE—See Figure 23
bushing insert: A connector component intended for insertion into a bushing well designed for use with an-
other connector component, such as an elbow.
4
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86$http://standards.ieee.org/).
5
The IEEE standards or products referred to in this clause are trademarks of the Institute of Electrical and Electronics Engineers, Inc.
6
IEEE Standards Dictionary Online subscription is available at: http://ieeexplore.ieee.org/xpls/dictionary.jsp.
1RWHVLQWH[WWDEOHVDQG¿JXUHVRIDVWDQGDUGDUHJLYHQIRULQIRUPDWLRQRQO\DQGGRQRWFRQWDLQUHTXLUHPHQWVQHHGHGWRLPSOHPHQWWKLV
standard.
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Authorized licensed use limited to: TUFTS UNIV. Downloaded on October 20,2016 at 18:03:50 UTC from IEEE Xplore. Restrictions apply.
IEEE Std 386-2016
IEEE Standard for Separable Insulated Connector Systems for Power Distribution Systems Rated 2.5 kV through 35 kV
bushing well: An apparatus bushing having a cavity for insertion of a connector component, such as a bushing
insert.
bushing well plug: An accessory device designed to electrically insulate, electrically shield, and mechanical-
ly seal a bushing well.
cable adaptor: A connector component that ¿ts over the insulation of the cable increasing its diameter to prop-
erly mate with the cable entrance interface.
cable entrance interface: The portion of the separable insulated connector where the shielded cable is in-
stalled, typically where the insulation shield cutback and electrical stress control occurs. There are two
interface types, with or without adaptor. Interfaces that do not require an adaptor can be either push-on or
shrinkable.
compression lug: The internal current carrying part of a separable insulated connector designed for the transi-
tion of the current path from the cable conductor to the connector.
continuous current rating: The designated rms alternating current that the connector can carry continuously
under speci¿ed conditions.
dead-end separable insulated connector: A device with a single interface, used to terminate, electrically
shield, electrically insulate and seal an interface. Typical devices include insulated caps, insulated parking
bushings, and insulated plugs.
NOTE—See Figure 1, Figure 21, Figure 22, Figure 23, and Figure 24.
dead-front separable insulated connector arrester: An insulated and shielded surge protective electrical
device. These devices have an arrester and one or more interfaces. Typical devices include bushing arresters,
bushing well arresters, elbow arresters, tee arresters, and parking stand arresters.
deadbreak connector: A separable insulated connector designed to be separated and engaged on de-ener-
gized circuits only. This includes disconnectable buses.
drain wire (grounding) tab: A projection on the outer surface of a connector component or accessory device
designed for placement of a wire to bond the outer shield of the device to ground. The tab and the wire are not
rated for carrying fault current.
elbow separable insulated connector: A device with two interconnected interfaces used to electrically insu-
late, electrically shield and seal the interfaces where the two interfaces are at a right angle to each other. One of
the interfaces is a cable interface and the other is a bushing interface. Typical devices include 200 A loadbreak
elbows and 200 A deadbreak elbows.
16
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IEEE Std 386-2016
IEEE Standard for Separable Insulated Connector Systems for Power Distribution Systems Rated 2.5 kV through 35 kV
feed-thru bushing insert: An accessory device with two electrically interconnected bushing interfaces that
can be installed into a bushing well.
feed-thru parking bushing: An accessory device with two electrically interconnected bushing interfaces that
can be installed into a parking stand.
grounding separable insulated connector: A device that grounds and seals a de-energized cable, cable sys-
tem or apparatus. All have short-time current ratings. Those for loadbreak systems also have a fault-closure
rating. Typical devices include grounding elbows, grounding bushings, and grounding caps.
NOTE—See Figure 21, Figure 22, Figure 23, and Figure 24.
insulated cap: An accessory device designed to electrically insulate, electrically shield, and mechanically seal
a bushing insert or integral bushing.
NOTE—See Figure 1, Figure 21, Figure 22, Figure 23, and Figure 24.
insulated parking bushing: An accessory device designed to electrically insulate, electrically shield, and
mechanically seal a power cable terminated with an elbow and to be installed into a parking stand.
insulated plug: An accessory device designed to electrically insulate, electrically shield, and mechanically
seal an elbow interface.
integral bushing: An apparatus bushing designed for use with another connector component, such as an
elbow.
live break connector: A separable insulated connector designed to be separated and engaged on energized
circuits under the condition of no-load. These connectors do not have a fault close rating.
loadbreak connector: A separable insulated connector designed to close and interrupt rated load current or
less on energized circuits under speci¿ed conditions. These connectors also have a fault close rating.
maximum voltage rating: The highest phase-to-ground voltage (rms) for single phase systems or phase-to-
ground and phase-to-phase voltage (rms) for three phase systems at which a connector is designed to operate.
multi-point separable insulated connector: A device with two or more interconnected interfaces that elec-
trically insulate, electrically shield and seal the interfaces where the interfaces are not in an elbow, straight,
nor tee con¿guration. Typical devices include multi-point junctions, portable feedthrus, feedthru inserts, load-
break link connectors, deadbreak link connectors, and “H” and “Y” disconnectable bus connectors.
NOTE—See Figure 21, Figure 22, Figure 23, and Figure 24.
17
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IEEE Std 386-2016
IEEE Standard for Separable Insulated Connector Systems for Power Distribution Systems Rated 2.5 kV through 35 kV
operating eye: An integral part of an elbow or other accessory device designed for the attachment of a live-
line tool used to handle or operate the device.
NOTE—See Figure 1, Figure 21, Figure 22, Figure 23, and Figure 24.
parking stand feed-thru well: A multi-way junction device consisting of interconnected bushing wells that
can be mounted in a parking stand.
probe: The internal, separable, current carrying part of an elbow or insulated cap (usually in the form of a met-
al rod or bolt) that connects the conductor compression lug to the bushing portion of the separable connector.
reducing tap plug: An accessory device designed for the transition of a 600-A or 900-A deadbreak system to a
200 A deadbreak or loadbreak system.
reducing tap well: A connector that provides a transition from a 600-A or 900-A elbow to a 200 A bushing
well.
separable insulated connector: A fully insulated and shielded component used to a) terminate and insulate a
power cable, b) terminate or insulate another electrical component, or c) connect an insulated power cable to
electrical apparatus, other power cables, or both. The electrical connection can be readily established or bro-
ken by engaging or separating at the operating interface.
NOTE—There are various types of separable connectors; see Figure 1, Figure 21, Figure 22, Figure 23, and Figure 24.
short-time current rating: The designated rms current that a connector can carry for a speci¿ed, limited peri-
od of time under speci¿ed conditions.
straight plug: An in-line connector that provides a transition from a cable to a bushing interface.
straight separable insulated connector: A device with two interconnected interfaces that electrically in-
sulate, electrically shield and seal the interfaces where the two interfaces are in-line with each other. Typical
devices include bushing inserts, tap wells, tap plugs, connecting plugs, bushing extenders, “I” disconnectable
bus connectors and straight connectors.
NOTE—See Figure 1, Figure 21, Figure 22, Figure 23, and Figure 24.
tee separable insulated connector: A device with three interconnected interfaces that electrically insulate,
electrically shield and seal the interfaces where two interfaces are in-line with each other and the third inter-
face is at a right angle to the ¿rst two. Typical devices include tees, tap plug tees, and tap well tees.
test point: A capacitively coupled terminal for use with voltage sensing devices.
NOTE—See Figure 1.
18
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IEEE Std 386-2016
IEEE Standard for Separable Insulated Connector Systems for Power Distribution Systems Rated 2.5 kV through 35 kV
test point cap: A shielded cover for the capacitive test point.
withstand voltage: The speci¿ed voltage that, under speci¿ed conditions, can be applied to insulation without
causing Àashover or puncture.
4. Service conditions
4.1 Usual service conditions
Connectors shall be suitable for use under the following service conditions:
19
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IEEE Std 386-2016
,(((6WDQGDUGIRU6HSDUDEOH,QVXODWHG&RQQHFWRU6\VWHPVIRU3RZHU'LVWULEXWLRQ6\VWHPV5DWHGN9WKURXJKN9
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IEEE Std 386-2016
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Consult the manufacturer for ratings that exceed those listed in Table 3.
a
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b
6. Construction
,GHQWL¿FDWLRQ
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ple: ink stamped, branded, or molded in) with the following information:
a) 0DQXIDFWXUHU
VLGHQWL¿FDWLRQ
Company name or logo
2) 3DUWLGHQWL¿FDWLRQ
3) Date of manufacture
b) Continuous current rating (when applicable)
c) Maximum voltage rating
200-A, 600-A, and 900-A deadbreak connectors: Identify with the maximum phase-to-ground
voltage rating
2) 200-A and 600-A loadbreak connectors:
i) Three-phase: Identify with the maximum phase-to-ground/phase-to-phase voltage rating
ii) Single-phase: Identify with the maximum phase-to-ground voltage rating
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22
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IEEE Std 386-2016
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6.3 Shielding
Connectors shall have an electrically conductive shield and, where required, shall have provision for con-
necting an external ground to the shield. Except for non-elastomeric components, connectors shall meet the
UHTXLUHPHQWVRI,(((6WG
6.4 Interchangeability
Interchangeability implies that parts from one manufacturer when mated with parts of another manufacturer
meet all the applicable requirements of this standard.
a) A part meets the design tests and the dimensional requirements, as illustrated in this standard, where
applicable.
b) ,QDGGLWLRQ$DQG$ORDGEUHDNFRQQHFWRUVVKDOOGHPRQVWUDWHFRQIRUPDQFHZLWKVZLWFKLQJ
DQGIDXOWFORVHWHVWUHTXLUHPHQWVZKHQWHVWHGZLWKLQWHUPL[HGEXVKLQJVDQGHOERZVRIGLI-
ferent manufacturers.
The dimensions of operating and bushing well interfaces shall be in accordance with Figure 2, Figure 3, Fig-
ure 4, Figure 5, Figure 6, )LJXUH, )LJXUH, )LJXUH, )LJXUH, )LJXUH, )LJXUH, )LJXUH, )LJXUH,
)LJXUH, and )LJXUH.
Upon request, each manufacturer shall supply the dimensions in )LJXUH, Figure 22, and Figure 23. The
stacking, “S,” dimensions enable users to determine the dimensional effect of stacking components. The
mounting, “M,” dimensions enable users to determine the depth that a bushing well or integral bushing proj-
ects into the apparatus on which it is mounted. A mounting, “M,” dimension is also provided for multi-way
junction brackets.
6.5.1 Capacitance
Test points shall be capacitively coupled to the conductor system and shield of the connector.
23
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pacitance between test point and shield to the capacitance between test point and conductor system shall not
H[FHHG7KHVHYDOXHVVKDOOEHYHUL¿HGE\WHVWVZKHQFRQGXFWHGLQDFFRUGDQFHZLWK.
7. Testing
7.1 Production tests
The following production tests shall be performed by the manufacturer on all connector components except
grounding devices:
a) 3DUWLDOGLVFKDUJHWHVWVHH)
b) AC withstand or full-wave impulse withstand voltage (see and )
c) Test-point voltage test if applicable (see )
&RQQHFWRUVVKDOOEHSURSHUO\DVVHPEOHGZLWKDFWXDORUVLPXODWHGFRPSRQHQWVWKDWGXSOLFDWHWKH¿WDQGYROWDJH
stress distribution of the actual components.
24
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25
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26
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class (previously Figure 3 in IEEE Std 386-2006)
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)LJXUH²,QWHUIDFHD$GHDGEUHDNLQWHUIDFHDQGN9FODVVSUHYLRXVO\
Figure 4 in IEEE Std 386-2006)
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Std 386-2006)
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in IEEE Std 386-2006)
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Figure 8 in IEEE Std 386-2006)
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32
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Figure 7 in IEEE Std 386-2006)
33
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IEEE Std 386-2006)
34
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35
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class
36
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(previously Figure 11 in IEEE Std 386-2006)
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(previously Figure 12 in IEEE Std 386-2006)
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42
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buses
43
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Figure 20—Interface 18: a cable adapter for use with 600- and 900-A 35-kV deadbreak
separable insulated connectors
44
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45
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46
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IEEE Std 386-2016
,(((6WDQGDUGIRU6HSDUDEOH,QVXODWHG&RQQHFWRU6\VWHPVIRU3RZHU'LVWULEXWLRQ6\VWHPV5DWHGN9WKURXJKN9
Figure 23—Stacking dimensions for a 600- and 900-A deadbreak separable insulated
FRQQHFWRUV\VWHPDQGN9FODVVSUHYLRXVO\)LJXUHLQ,(((6WG
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IEEE Std 386-2016
,(((6WDQGDUGIRU6HSDUDEOH,QVXODWHG&RQQHFWRU6\VWHPVIRU3RZHU'LVWULEXWLRQ6\VWHPV5DWHGN9WKURXJKN9
)LJXUH²7\SLFDOFRPSRQHQWVDQG$DQGN9GHDGEUHDN
disconnectable buses
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IEEE Std 386-2016
,(((6WDQGDUGIRU6HSDUDEOH,QVXODWHG&RQQHFWRU6\VWHPVIRU3RZHU'LVWULEXWLRQ6\VWHPV5DWHGN9WKURXJKN9
)LJXUH²7\SLFDOFRQQHFWLRQFRQ¿JXUDWLRQGLVFRQQHFWDEOHEXVHV
a) All parts that are normally grounded shall be connected to the ground of the test circuit
b) $PELHQWWHPSHUDWXUHVKDOOEHLQWKHUDQJHRI&WR&
c) $OODFYROWDJHVVKDOOKDYHDIUHTXHQF\RI+]WR+]QRPLQDODQGVLQHZDYHVKDSHRIDFFHSWDEOH
FRPPHUFLDOVWDQGDUGVDVGH¿QHGLQ,(((6WG
d) 9ROWDJHVVKDOOEHPHDVXUHGLQDFFRUGDQFHZLWK,(((6WG
e) All connector components included in a test shall meet the requirements of this standard.
7KHWHVWYROWDJHVKDOOEHUDLVHGWRDERYHWKHSDUWLDOGLVFKDUJHPLQLPXPH[WLQFWLRQYROWDJHVSHFL¿HGLQ
7DEOH or Table 2. If the partial discharge peak value exceeds 5 pC, the test voltage shall be lowered to the
SDUWLDOGLVFKDUJHPLQLPXPH[WLQFWLRQYROWDJHVSHFL¿HGLQ7DEOH or Table 2 and shall be maintained at this
OHYHOIRUDWOHDVWVEXWQRWPRUHWKDQV3DUWLDOGLVFKDUJHUHDGLQJVWDNHQGXULQJWKHLQWHUYDOVWRVVKDOO
not exceed 5 pC peak.
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IEEE Std 386-2016
,(((6WDQGDUGIRU6HSDUDEOH,QVXODWHG&RQQHFWRU6\VWHPVIRU3RZHU'LVWULEXWLRQ6\VWHPV5DWHGN9WKURXJKN9
The test voltage shall be applied to the parts of the connector that are energized in service.
7KLVWHVWLVLQDGGLWLRQWRDOORWKHUUHTXLUHPHQWVRIWKLVVWDQGDUG,WLVDSSOLFDEOHWRDQ\RUN9
connector or device that is designed to have the capability of being separated while energized, including but
not limited to:
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IEEE Std 386-2016
,(((6WDQGDUGIRU6HSDUDEOH,QVXODWHG&RQQHFWRU6\VWHPVIRU3RZHU'LVWULEXWLRQ6\VWHPV5DWHGN9WKURXJKN9
— $ORDGEUHDNGHYLFHV
— $FFHVVSRUWVPROGHGLQWRFRQQHFWRUVVHHGH¿QLWLRQDQGDQ\LQVXODWLYHRUWHVWDFFHVVRU\GHYLFHXVHG
with such ports;
— $OLYHEUHDNRUORDGEUHDNFRQQHFWRUV
The purpose of this test is to demonstrate that loadbreak and livebreak separable connectors or devices are
FDSDEOHRISHUIRUPLQJDQRSHQLQJRSHUDWLRQXQGHUH[SHFWHG¿HOGFRQGLWLRQVZLWKRXWDÀDVKRYHUWRJURXQG
All separable connectors or devices, designed to be operated while energized shall pass the requirements of
WKLVWHVW7KHFRQQHFWRUFRPSRQHQWGHVLJQHGWRSUHYHQWSDUWLDOYDFXXPÀDVKRYHUVVKDOODOVRGHPRQVWUDWHWKH
ability to meet the requirements of this test when tested with mating components from other manufacturers
where applicable.
If necessary, operating interfaces under test can be cleaned with a laboratory grade of isopropyl alcohol (2-pro-
SDQRO$IWHUFOHDQLQJWKHVDPSOHVVKDOOGU\IRUDPLQLPXPRIPLQEHIRUHDVVHPEO\WRDOORZWKHFOHDQLQJ
solvent to evaporate from the interface.
$IWHU2SWLRQ$RU2SWLRQ%FKLOOWKHFRQQHFWRUDVVHPEOLHVLQDFROGFKDPEHUDWí&WRí&IRUDPLQ-
LPXPRIK5HPRYHRQHFRQQHFWRUDVVHPEO\DWDWLPHIURPWKHFROGFKDPEHUDQGPRXQWWKHDVVHPEO\WR
a grounded test stand. Attach ground leads to the external shields of the connector. Adjacent grounds are not
UHTXLUHG7KLVFRQGLWLRQLQJPD\EHSHUIRUPHGDWí&WR&IRUDQ\FRQQHFWRURUGHYLFHWKDWLVWREHPDWHG
IRUOHVVWKDQKLQDQ\¿HOGDSSOLFDWLRQVVXFKDVGLUHFWWHVWSUREHV
The test circuit parameters shall be in accordance with Figure 26 using a test voltage as stated in .
6HSDUDWHWKHFRQQHFWRURUGHYLFHDVVHPEO\IURPWKHEXVKLQJZLWKLQPLQDIWHUUHPRYDOIURPWKHFROGFKDP-
ber. The opening operation shall be performed with a positive continuous motion applied manually or by a
PHFKDQLFDODFWXDWRUZLWKDQDYHUDJHRSHUDWLQJVSHHGGXULQJWKHLQLWLDOFPLQRIWUDYHORIFPV
FPVLQVLQV7KHIRUFHVKDOOEHDSSOLHGWRWKHRSHUDWLQJH\HRIWKHFRQQHFWRUXVLQJDVXLWDEOHOLYH
line tool or equivalent device.
(DFKRIWKHFRQVHFXWLYHDVVHPEOLHVVKDOOZLWKVWDQGRQHRSHQLQJRSHUDWLRQXQGHUWKHVSHFL¿HGFRQGLWLRQV
ZLWKRXWÀDVKRYHUWRJURXQGRULPSDLUPHQWRIWKHFRQQHFWRU¶VDELOLW\WRPHHWWKHRWKHUUHTXLUHPHQWVRIWKLV
standard.
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IEEE Std 386-2016
,(((6WDQGDUGIRU6HSDUDEOH,QVXODWHG&RQQHFWRU6\VWHPVIRU3RZHU'LVWULEXWLRQ6\VWHPV5DWHGN9WKURXJKN9
OIACW Level 2 Combination: a pair of mating loadbreak or livebreak separable insulated connectors
from at least one manufacturer that meet the test requirements of XVLQJDWHVWYROWDJHRI
times rated phase-to-ground voltage shown in 7DEOH.
7.5.2.2 Exclusions
7.5.2.3 Report
)RUHDFK2,$&:/HYHODQGFRPELQDWLRQWKHPDQXIDFWXUHUVKDOOUHSRUW
a) 3DUWQXPEHUPDQXIDFWXUHUDQGYLQWDJHRIERWKPDWLQJORDGEUHDNRUOLYHEUHDNVHSDUDEOHLQVXODWHG
connectors
b) The preparation and aging option used: Option A or Option B
52
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IEEE Std 386-2016
,(((6WDQGDUGIRU6HSDUDEOH,QVXODWHG&RQQHFWRU6\VWHPVIRU3RZHU'LVWULEXWLRQ6\VWHPV5DWHGN9WKURXJKN9
3ULRUWRDSSOLFDWLRQRIWKH¿UVWIXOOZDYHLPSXOVHSUHFRQGLWLRQLQJSXOVHVDWDQGWKHQDWRIWKH%,/
and full-wave value shown in 7DEOH or Table 2 may be applied to the closed connector. During a change of
polarity, the preconditioning pulse sequence may again be applied.
7KHFORVHGFRQQHFWRUVKDOOZLWKVWDQGWKUHHSRVLWLYHDQGWKUHHQHJDWLYHIXOOZDYHLPSXOVHVZLWKRXWÀDVKRYHU
or puncture. When the impulse withstand test is used as a production test, the connector shall withstand one
full-wave impulse of each polarity without the application of preconditioning pulses.
The connector shall be mounted in a manner approximating service conditions. Hold-down bails shall be used
ZLWK$GHDGEUHDNHOERZV
Short-time current tests may be made at any voltage up to the rated voltage of the connector.
NOTE—)RUDGHVFULSWLRQRIWKH;55DWLRVVHH,(((6WG&±$QQH[$)RUWKHVWDQGDUGPHWKRGVIRUGHWHUPLQ-
LQJWKHYDOXHVRIDVLQXVRLGDOFXUUHQWZDYHVHH,(((6WG&±$QQH[-
Connectors shall withstand the current without separation of interfaces or impairing the ability to meet the
other requirements of the standard.
53
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IEEE Std 386-2016
,(((6WDQGDUGIRU6HSDUDEOH,QVXODWHG&RQQHFWRU6\VWHPVIRU3RZHU'LVWULEXWLRQ6\VWHPV5DWHGN9WKURXJKN9
The connector shall withstand the rated number of switching operations per Table 3 under the conditions list-
ed in )LJXUH and 7DEOH without arcing to ground or impairing its ability to meet the other requirements
of this standard. A complete switching operation shall consist of connecting and disconnecting. Appropriate
ground-fault detection equipment shall be used for all tests. The last switching operation shall be recorded by
an oscillogram.
The connector shall be mounted with all normally grounded parts grounded in a manner closely approximat-
ing normal service conditions. Adjacent grounds, in the form of connector systems of the same type as the one
being tested, shall be mounted and appropriately grounded on each side of the connector under test at the dis-
tance shown in 7DEOH. If hold-down bails are used, these shall be installed as in normal service.
54
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IEEE Std 386-2016
,(((6WDQGDUGIRU6HSDUDEOH,QVXODWHG&RQQHFWRU6\VWHPVIRU3RZHU'LVWULEXWLRQ6\VWHPV5DWHGN9WKURXJKN9
The loadbreak connector under test shall be operated manually using a suitable live-line tool or an equivalent
mechanical actuator. The operator shall maintain a minimum dwell time of 5 s after the probe is positioned in
the arc extinguishing area of its mating part. The operator shall perform the closing and opening operations
using a positive, continuous motion so as not to tease the contacts. Mechanical actuators shall be designed to
perform switching operations at velocities typical of human operators. The recommended average switching
VSHHGLVPVWRPVLQVWRLQV
The test samples shall be operated using the series or parallel method of switching. The test samples are con-
nected in series for the series method with two operators performing the switching. One operator closes one
of the samples while the other operator opens the other test sample. For the parallel method of switching, one
operator is used and a rapid make/break operation is performed on one or more samples connected in parallel.
All manufacturers shall state in their test reports the method of switching used.
Time between closing and opening of the test connector shall allow steady-state voltage and current conditions
to be achieved prior to opening. Successive switching operations of the same test connector shall be performed
DWDWLPHLQWHUYDORIQRWOHVVWKDQPLQ
For recommended operating practices that should be observed during these tests reference 6.3 in
,(((6WG
For purposes of this subclause, a no-test is a connector that is excluded from the results without affecting
WKH¿QGLQJVDQGGRHVQRWFRXQWDJDLQVWWKHVDPSOHORWRI$FRQQHFWRULVFRQVLGHUHGWREHDQHOERZLQVHUW
combination.
A connector may be declared a no-test as a result of permanent damage to the connector or other test anoma-
lies. Examples of reasons to replace a test sample include the following:
a) The elbow probe misses the throat of the bushing insert during the close operation causing a direct
JURXQGIDXOWDQGIDLOXUHRIWKHFRQQHFWRU9ROWDJHDQGFXUUHQWWUDFHVVKDOOLQGLFDWHWKDWWKHUHZDVQR
load current prior to the ground fault.
b) A test equipment failure during the switching operation results in damage to the test sample. If the
connector is undamaged it shall continue to be tested.
55
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IEEE Std 386-2016
,(((6WDQGDUGIRU6HSDUDEOH,QVXODWHG&RQQHFWRU6\VWHPVIRU3RZHU'LVWULEXWLRQ6\VWHPV5DWHGN9WKURXJKN9
127(²&DUHVKDOOEHH[HUFLVHGLQWKHVHOHFWLRQDQGFRQQHFWLRQRILQVWUXPHQWWUDQVIRUPHUVWRDYRLGVLJQL¿FDQWO\DOWHU-
ing the wave shape, magnitude, or duration of transient voltages or current normally associated with the test circuit.
NOTE 2—The switching rating may be achieved with the test circuit.
NOTE 3—Series impedance, which may include source impedance, may appear on either side of the loadbreak connector.
c) The operator, for some reason unrelated to the test sample, is unable to complete the open or close op-
eration in one continuous motion resulting in excessive arcing time or a ground fault.
d) 7KHORDGFXUUHQWGXULQJRQHRIWKHVZLWFKLQJRSHUDWLRQVH[FHHGVWKHVSHFL¿HGOHYHOE\PRUHWKDQ
e) ,IWKHORDGFXUUHQWGXULQJRQHRIWKHVZLWFKLQJRSHUDWLRQVLVOHVVWKDQWKHVSHFL¿HGOHYHOWKHVDP-
ple can be declared a no-test or an additional operation can be performed on the connector.
f) $WHVWVDPSOHDGMDFHQWWRDFRQQHFWRUEHLQJVZLWFKHGLVGDPDJHGE\DÀDVKRYHUIURPWKHFRQQHFWRU
being switched. For example: Connector A is mounted adjacent to Connector B. Connector A, while
56
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IEEE Std 386-2016
,(((6WDQGDUGIRU6HSDUDEOH,QVXODWHG&RQQHFWRU6\VWHPVIRU3RZHU'LVWULEXWLRQ6\VWHPV5DWHGN9WKURXJKN9
EHLQJRSHUDWHGÀDVKHVRYHUWKXVGDPDJLQJ&RQQHFWRU%'DPDJHG&RQQHFWRU%PD\EHGHFODUHGD
no-test.
g) :KHQUHFRUGLQJHTXLSPHQWIDLOVWRUHFRUGDWUDFHRQWKHWKVZLWFKLQJRSHUDWLRQDQGWKHUHLVQRHYL-
dence that a ground fault occurred.
When a connector is declared a no-test, a new connector may be added to the end of the test lot. The test
VHTXHQFHRIWKHFRQQHFWRUVVKDOOQRWEHFKDQJHG)RUH[DPSOH&RQQHFWRUVWKURXJKSDVV&RQQHFWRULV
GHFODUHGDQRWHVWDQG&RQQHFWRUVWKURXJKSDVV,QWKLVH[DPSOHDFRQQHFWRUPD\EHDGGHGDWWKHHQG
DV&RQQHFWRUZLWKRXWFKDQJLQJWKHVHTXHQFH,QWKLVH[DPSOHWKHFRQQHFWRUFRPELQDWLRQKDVDFKLHYHG
passes in a row.
A connector shall not be declared a no-test if the breaker interrupts the current without a fault prior to the con-
nector under test interrupting the current provided there is no permanent damage to the connector. For such an
occurrence, the test cycle on the connector shall be repeated.
When a connector is excluded as a no-test and a connector is added at the end of the lot, the total number of
FRQQHFWRUVLQWKHORWLVOLPLWHGWR7KHQXPEHULQJRIWKHFRQQHFWRUVVKDOOQRWEHFKDQJHGH[FHSWWRLQGLFDWH
the addition of the connector at the end of the lot. For successful completion of the tests, no failures are permit-
WHGLQDJURXSRIFRQVHFXWLYHFRQQHFWRUVLQWKHWHVWORW
7KHUHTXLUHPHQWWRVXFFHVVIXOO\VZLWFKFRQVHFXWLYHFRQQHFWRUVVKDOOEHPHWE\KDYLQJQRIDLOXUHVLQD
JURXSRIFRQVHFXWLYHVDPSOHVH[FHSWWKDWDFRQQHFWRUH[FOXGHGDVQRWHVWGRHVQRWLQWHUUXSWWKHFRQVHFXWLYH
JURXSLQJ7KHJURXSRIFRQVHFXWLYHVDPSOHVVKDOOQRWEHPDGHE\DVVRFLDWLQJOLQNLQJWKHODVWFRQQHFWRULQ
WKHORWWRWKH¿UVWFRQQHFWRULQWKHORW
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IEEE Std 386-2016
,(((6WDQGDUGIRU6HSDUDEOH,QVXODWHG&RQQHFWRU6\VWHPVIRU3RZHU'LVWULEXWLRQ6\VWHPV5DWHGN9WKURXJKN9
7KHVDPSOHORWVXFFHVVIXOO\SDVVHVWKHIDXOWFORVXUHWHVWLIFRQVHFXWLYHVDPSOHVPHHWWKHIROORZLQJFULWHULD
Connectors need not be operable after this test. Mounting preparation of the loadbreak connector shall be the
VDPHDVVSHFL¿HGLQ.
NOTE—Any circuit that duplicates the voltages V and V2 and the conditions in Table 3 are acceptable for conducting the
fault-closure test.
VLVWKHUHTXLUHGYROWDJHDFURVVFRQWDFWVSULRUWRÀRZRIIDXOWFXUUHQW
V2LVWKHUHTXLUHGYROWDJHIURPHDFKFRQWDFWWRDOOQRUPDOO\JURXQGHGVXUIDFHVGXULQJÀRZRIIDXOWFXUUHQW
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IEEE Std 386-2016
,(((6WDQGDUGIRU6HSDUDEOH,QVXODWHG&RQQHFWRU6\VWHPVIRU3RZHU'LVWULEXWLRQ6\VWHPV5DWHGN9WKURXJKN9
For purposes of this section, a no-test is a connector that is excluded from the results without affecting the
¿QGLQJV
A connector pair may be declared a no-test as a result of permanent damage to the connector. The following are
some examples of reasons to replace a test sample:
a) &DEOHIDLOXUHVZKHUHLWLVYHUL¿HGE\FXUUHQWDQGYROWDJHWUDFHVDQGRUSK\VLFDOHYLGHQFHWKDWDJURXQG
fault was the result of the cable failure.
b) (TXLSPHQWPDOIXQFWLRQVLQFOXGLQJEUHDNHUWLPLQJHUURUVZKHUHLWLVYHUL¿HGE\FXUUHQWDQGYROWDJH
WUDFHVDQGRUSK\VLFDOHYLGHQFHWKDWJURXQGFXUUHQWZDVQRWÀRZLQJSULRUWRWKHPDOIXQFWLRQLQFOXG-
LQJWLPLQJHUURUVWKDWGRQRWPHHWWKHF\FOHPLQLPXPUHTXLUHPHQWDQGWKHIDXOWFXUUHQWGXULQJRQH
RIWKHRSHUDWLRQVLVOHVVWKDQWKHVSHFL¿HGOHYHO
c) 2SHUDWRUHUURUGXULQJWKHFORVHRSHUDWLRQFDXVLQJDGLUHFWJURXQGIDXOWZKHUHLWLVYHUL¿HGE\YROWDJH
and current traces that there was no current through the connector prior to the ground fault.
d) The elbow probe misses the throat of the bushing during the close operation causing a direct ground
IDXOWDQGIDLOXUHRIWKHFRQQHFWRU9ROWDJHDQGFXUUHQWWUDFHVVKDOOLQGLFDWHWKDWWKHUHZDVQRWHVWFXU-
rent prior to the ground fault.
e) The operator, for some reason unrelated to the test sample, is unable to complete the close operation in
one continuous motion resulting in a ground fault.
&RQQHFWRUVWKDWIDLODIWHUWKHF\FOHWHVWSHULRGEHFDXVHRIEUHDNHUWLPLQJHUURUVWKDWDOORZWKHFXUUHQWWR
ÀRZIRUPRUHWKDQF\FOHVDUHFRQVLGHUHGWRKDYHSDVVHG
:KHUHRSHUDWRUHUURUVRUHTXLSPHQWPDOIXQFWLRQVGRQRWLQYROYHWKHFRQQHFWRUVDQGQRFXUUHQWKDVÀRZHG
WKURXJKWKHWHVWVDPSOHDVYHUL¿HGE\WKHYROWDJHDQGFXUUHQWWUDFHVWKHIDXOWFORVHVKDOOEHUHSHDWHGRQWKH
connector.
When a connector is declared a no-test, a connector that passed the previous switching test may be added to the
HQGRIWKHWHVWORW7KHWHVWVHTXHQFHRIWKHFRQQHFWRUVVKDOOQRWEHFKDQJHG)RUH[DPSOH6DPSOHVWKURXJK
SDVVWKHWKLVGHFODUHGDQRWHVWDQGWKHWKWKURXJKWKHWKSDVV,QWKLVH[DPSOHDFRQQHFWRUWKDWSDVVHG
SUHYLRXVVZLWFKLQJWHVWVPD\EHDGGHGDWWKHHQGDV&RQQHFWRUZLWKRXWGLVWXUELQJWKHVHTXHQFH,QWKLVH[-
ample, the connector combination has achieved eight in a row for fault close thus far.
7KHLQWHUSUHWDWLRQRIFRQVHFXWLYHVXFFHVVIXOIDXOWFORVHFRQQHFWRUVVKDOOEHLQWHUSUHWHGDVGHVFULEHGLQ
.
7HVWVVKDOOEHFRQGXFWHGLQDFFRUGDQFHZLWK$16,&$NFPLODOXPLQXPFRQGXFWRUVKDOOEHXVHGIRU
$FRQQHFWRUV$NFPLOFRSSHUFRQGXFWRUVKDOOEHXVHGIRU$FRQQHFWRUV
The test shall be made without insulation on the conductor or current-carrying parts of the connector to avoid
any deterioration of the insulation that may otherwise occur at the maximum temperature of this test.
&RS\ULJKW,((($OOULJKWVUHVHUYHG
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IEEE Std 386-2016
IEEE Standard for Separable Insulated Connector Systems for Power Distribution Systems Rated 2.5 kV through 35 kV
The conductor system shall meet the requirements given for Class A connectors in ANSI C119.4.
The purpose of this accelerated test is to demonstrate that 200-A insulated connectors can carry rated current
under usual service conditions. Successful completion of this test shall be considered as evidence that the con-
nector meets its rating.
A control cable, used for the purpose of obtaining conductor temperature, shall be installed in the heat cycle
loop between two equalizers. Its length shall be 183 cm (72 in). The control cable shall be the same type and
size as the cable used to join the connectors under test.
Four connectors shall be assembled in series on No. 1/0 AWG insulated aluminum conductors having a length
of 91 cm (36 in). The cable insulation thickness shall be selected according to its voltage class (see Table 13).
The cable used shall be unjacketed without metallic shield.
Table 13—Cable insulation thickness and conductor de¿nition for 7.10, 7.11, and 7.12
Voltage rating Cable nominal Conductor size and material
(kVL-L rms) insulation 200-A rated 600-A rated 900-A rated
thickness (mils) connectors connectors connectors
15 175 to 220
25 260 to 280 1/0 750-kcmil 750-kcmil
28 260 to 280 aluminum aluminum cooper
35 345
The bushing bus shall be a Àat, rectangular, bus bar 356-mm (14-in) long, 102-mm (4-in) wide, and 10-mm
(3/8-in) thick. The bushing wells shall be mounted 31-cm (12-in) apart centered along the midline of the bus
bar. The bushing well studs shall be tightened to the bus bar using an installation torque of 9 N•m ±1 N•m (80
lbf•in ±10 lbf•in).
Unless otherwise speci¿ed by the manufacturers, the elbow male contact probe shall be threaded into the el-
bow compression lug using an installation torque of 13.56 N•m ±0.5 N•m (120 lbf•in ±5 lbf•in).
The current-cycle amperes shall be adjusted during the current-on period of the ¿rst ¿ve cycles to result in
a steady-state temperature rise of 100 °C to 105 °C on the control conductor. This current shall then be used
during the remainder of the test current-on periods, regardless of the temperature of the control conductor.
The test shall consist of 50 current cycles, with the current on 4 h and off 2 h for each cycle. At the end of each
current-on cycle, the assembly shall be de-energized and within 3 min be submerged in water at 5 °C ±5 °C
for the remainder of the current-off cycle. At the end of the 10th, 25th and 40th cycles (± 2 cycles), after the
samples have returned to room temperature, a short-time ac current of 3500 A ±300 A rms shall be applied to
each sample for a minimum of 3 s.
The temperature of at least the following current transfer points shall be measured at the end of each cycle with
the current on the following:
60
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IEEE Std 386-2016
,(((6WDQGDUGIRU6HSDUDEOH,QVXODWHG&RQQHFWRU6\VWHPVIRU3RZHU'LVWULEXWLRQ6\VWHPV5DWHGN9WKURXJKN9
a) 3UREHWRFRPSUHVVLRQOXJ
b) 3UREHWRIHPDOHFRQWDFW
c) Female contact structure to metallic housing (piston contact)
d) Between bushing insert and bushing well
These temperatures shall not exceed the temperature of the control conductor.
The temperature differences between the control conductor and the connector shall show a condition of stabil-
LW\IURPWKH¿IWKF\FOHWRWKHHQGRIWKHWHVW6WDELOLW\LVLQGLFDWHGZKHQWKHFKDQJHLQWKHLQGLYLGXDOGLIIHUHQFHV
LVQRWPRUHWKDQ&IURPWKHDYHUDJHRIWKHPHDVXUHGGLIIHUHQFHVLQWKLVLQWHUYDOIRUWKLVFRQQHFWRU
7KHGFUHVLVWDQFHRIWKHFRQQHFWRUV\VWHPVKDOOEHPHDVXUHGDWWKHHQGRIF\FOHVDQGF\-
cles). The dc resistance measurements shall be made between the elbow cable equalizer and the bushing stud
after the connector system has stabilized at ambient temperature. Ambient temperature shall be measured by
GHYLFHVORFDWHGZLWKLQFPIWRIWKHWHVWORRSEXWLQDORFDWLRQWKDWPLQLPL]HVWKHHIIHFWRIWKHUPDOFRQ-
vection. The ambient temperature shall be recorded at the same time as each set of resistance measurements,
DQGWKHUHVLVWDQFHVKDOOEHFRUUHFWHGWR&7KHGFUHVLVWDQFHVKDOOEHVWDEOHRYHUWKHSHULRGRIPHDVXUHPHQW
Stability is achieved when any resistance measurement, including allowance for instrument accuracy, does not
YDU\PRUHWKDQIURPWKHDYHUDJHRIDOOWKHPHDVXUHPHQWVLQWKLVLQWHUYDO
7KHSXUSRVHRIWKLVWHVWLVWRGHPRQVWUDWHWKDWORDGEUHDNDQGGHDGEUHDN$FRQQHFWRUVFDQFDUU\UDWHGORDG
current after being subjected to an off-axis operating force. Successful completion of these tests shall be con-
sidered as evidence that the connector meets its rating.
(DFKFRQQHFWRUVKDOOEHVXEMHFWHGWRVL[F\FOHVHDFKFRQVLVWLQJRIDPHFKDQLFDORSHUDWLRQDVVSHFL¿HGLQ
DQGFXUUHQWF\FOLQJDVVSHFL¿HGLQ.
)RXUFRQQHFWRUVVKDOOEHDVVHPEOHGLQVHULHVRQ1R$:*LQVXODWHGDOXPLQXPFRQGXFWRUVKDYLQJDOHQJWK
RIFPLQ7KHFDEOHLQVXODWLRQWKLFNQHVVVKDOOEHVHOHFWHGDFFRUGLQJWRLWVYROWDJHFODVVVHH7DEOH).
7KHHOERZVKDOOEHURWDWHGDERXWWKHSUREHD[LVDPLQLPXPRILQERWKWKHFORFNZLVHDQGFRXQWHUFORFNZLVH
directions by means of a suitable live-line tool. The tool shall be approximately parallel with the axis of the
probe.
7KHFRQQHFWRUVKDOOWKHQEHRSHQHG¿YHWLPHVZLWKWKHIRUFHDSSOLHGWRWKHSXOOLQJEDQGDQGFORVHG¿YHWLPHV
with the force applied to the operating eye. The force required to open or close the elbow shall be parallel to the
D[LVRIWKHSUREH7KHDSSOLHGIRUFHVKDOOEHVXI¿FLHQWWRFRPSOHWHO\FORVHWKHFRQQHFWRU
A control cable, used for the purpose of obtaining conductor temperature, shall be installed in the current-cy-
FOLQJORRSEHWZHHQWZRHTXDOL]HUV,WVOHQJWKVKDOOEHFPLQ7KHFRQWUROFDEOHVKDOOEHWKHVDPHW\SH
and size as the cable used to join the connectors under test.
&RS\ULJKW,((($OOULJKWVUHVHUYHG
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IEEE Std 386-2016
,(((6WDQGDUGIRU6HSDUDEOH,QVXODWHG&RQQHFWRU6\VWHPVIRU3RZHU'LVWULEXWLRQ6\VWHPV5DWHGN9WKURXJKN9
7KHFXUUHQWVKDOOEHDGMXVWHGVRWKDWWKHWHPSHUDWXUHRQWKHFRQGXFWRURIWKHFRQWUROFDEOHLV&&7KH
current shall be applied for eight continuous cycles, each cycle consisting of 3 h on and 3 h off.
(TXDOL]HUVXVHGVKDOOEHLQDFFRUGDQFHZLWK$16,&
&XUUHQWF\FOLQJWHVWVVKDOOEHFRQGXFWHGDWDQDPELHQWWHPSHUDWXUHRI&WR&LQDVSDFHIUHHRIH[WHUQDO
or forced drafts.
The temperature at location a) and location b) shall not exceed the temperature of the conductor of the cable at
ORFDWLRQFZKHQPHDVXUHGGXULQJWKH¿QDOF\FOHRIHDFKF\FOHVHW
A control cable, used for the purpose of obtaining conductor temperature, shall be installed in the current- cy-
FOLQJORRSEHWZHHQWZRHTXDOL]HUV,WVOHQJWKVKDOOEHFPLQ7KHFRQWUROFDEOHVKDOOEHWKHVDPHW\SH
as the cable used to join the connectors under test.
62
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IEEE Std 386-2016
,(((6WDQGDUGIRU6HSDUDEOH,QVXODWHG&RQQHFWRU6\VWHPVIRU3RZHU'LVWULEXWLRQ6\VWHPV5DWHGN9WKURXJKN9
)RXUFRQQHFWRUVVKDOOEHDVVHPEOHGLQVHULHVRQNFPLOLQVXODWHGFRQGXFWRUVKDYLQJDOHQJWKRIFP
in). The cable insulation thickness shall be selected according to its voltage class (see 7DEOH)RU$
FRQQHFWRUVWKHFDEOHFRQGXFWRUPDWHULDOVKDOOEHDOXPLQXPDQGIRU$FRQQHFWRUVWKHFDEOHFRQGXFWRU
material shall be copper.
(TXDOL]HUVXVHGVKDOOEHLQDFFRUGDQFHZLWK$16,&
&XUUHQWF\FOLQJWHVWVVKDOOEHFRQGXFWHGDWDQDPELHQWWHPSHUDWXUHRI&WR&LQDVSDFHIUHHRIH[WHUQDO
or forced drafts.
7KHFXUUHQWF\FOHDPSHUHVVKDOOEHDGMXVWHGWRUHVXOWLQDVWHDG\VWDWHWHPSHUDWXUHRI&&RQWKHVXU-
face of the conductor of the control cable. The temperature shall be measured at the approximate center of the
control cable.
7KHWHVWVKDOOFRQVLVWRIFXUUHQWF\FOHVZLWKWKHFXUUHQWRQKDQGRIIKIRUHDFKF\FOH7KHWHPSHUDWXUHRI
WKHKRWWHVWVSRWRIWKHFRQQHFWRUVKDOOEHPHDVXUHGHYHU\F\FOHVDQGVKDOOQRWH[FHHGWKHWHPSHUDWXUHRIWKH
conductor of the control cable.
,IWKHFRQQHFWRULVGHVLJQHGIRUXVHRQFDEOHIRXUVDPSOHVVKDOOEHDVVHPEOHGRQ1R$:*DOXPLQXP
FDEOHZLWKMDFNHWUHPRYHGIRU$FRQQHFWRUVNFPLODOXPLQXPFDEOHZLWKMDFNHWUHPRYHGIRU$
FRQQHFWRUVDQGNFPLOFRSSHUFDEOHZLWKMDFNHWUHPRYHGIRU$FRQQHFWRUV7KHFDEOHLQVXODWLRQWKLFN-
ness shall be selected according to its voltage class (see 7DEOH).
The cable shall be compatible with the thermal conditions of this test. For connectors designed for use on ca-
ble, a mandrel simulating the test cable may be substituted during the oven aging portion of this test.
7KHIRXUFRQQHFWRUVRUFRQQHFWRUDQGFDEOHDVVHPEOLHVVKDOOEHSODFHGLQDQRYHQKDYLQJ&&WHP-
perature and remain there for three weeks. After this time has elapsed, the four samples shall be removed from
the oven and each operated once by using the operating eye or an appropriate location on the axis of the sepa-
rable interface.
For connectors designed for use on cable, the test cables shall be reassembled into the four connectors. The
IRXUFRQQHFWRUVRUFRQQHFWRUDQGFDEOHDVVHPEOLHVVKDOOWKHQEHVXEMHFWHGWRF\FOHVRIWKHIROORZLQJVH-
quence of operations:
a) 7KHFRQQHFWRUVRUFRQQHFWRUDQGFDEOHDVVHPEOLHVVKDOOEHKHDWHGLQDLUXVLQJVXI¿FLHQWFXUUHQWWRUDLVH
WKHWHPSHUDWXUHRIWKHFRQGXFWRURIWKHFRQWUROFDEOHWR&&IRUWKHIROORZLQJWLPHSHULRG
$FRQQHFWRUVK
2) $DQG$FRQQHFWRUVK
b) The connectors or connector and cable assemblies shall be de-energized and within 3 min, submerged
LQ&&FRQGXFWLYHZDWHUFPPD[LPXPWRDGHSWKRIFPIWIRUWKHIROORZLQJ
time periods:
$FRQQHFWRUVK
2) $DQG$FRQQHFWRUVK
7KHWHVWSRLQWLISURYLGHGVKDOOEHFDSDEOHRISDVVLQJWKHYROWDJHWHVWVSHFL¿HGLQ.
63
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IEEE Std 386-2016
,(((6WDQGDUGIRU6HSDUDEOH,QVXODWHG&RQQHFWRU6\VWHPVIRU3RZHU'LVWULEXWLRQ6\VWHPV5DWHGN9WKURXJKN9
$IWHUWKHWKF\FOHDQGZLWKLQKRIUHPRYDOIURPWKHZDWHUWKHFRQQHFWRUDQGFDEOHDVVHPEO\¶VH[WHUQDO
surfaces shall be fully dried.
The connectors or connector and cable assemblies shall withstand a design impulse test (see ) at least 4 h
DIWHUWKHFRPSOHWLRQRIWKHWKF\FOH
The compression lug shall be held in a manner that does not affect the strength of the connection. The tensile
force shall be applied to the cable conductor.
7KHFRQQHFWLRQVKDOOZLWKVWDQGWKHDSSOLHGIRUFHIRUPLQZLWKRXWLPSDLULQJWKHFRQQHFWRU
VDELOLW\WRPHHW
the other requirements of this standard.
The elbow shall be assembled with a probe and compression lug and the connector system shall be lubricated
in accordance with the manufacturer's instructions.
7KHIRUFHVUHTXLUHGWRRSHQRUFORVHWKHFRQQHFWRUVKDOOEHZLWKLQWKHUDQJHVVSHFL¿HGLQ6.2.
A tensile force shall be gradually applied to the operating eye in the direction of normal operation. The operat-
LQJH\HVKDOOZLWKVWDQGWKHIRUFHIRUPLQ
A rotational force shall be applied with a suitable live-line tool to the operating eye in a clockwise direction
and in a counter-clockwise direction.
Some distortion of the operating eye is acceptable provided the connector is serviceable after the test and
PHHWVWKHSDUWLDOGLVFKDUJHUHTXLUHPHQWVSHFL¿HGLQ7DEOH or Table 2.
64
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IEEE Std 386-2016
,(((6WDQGDUGIRU6HSDUDEOH,QVXODWHG&RQQHFWRU6\VWHPVIRU3RZHU'LVWULEXWLRQ6\VWHPV5DWHGN9WKURXJKN9
A tensile force shall be gradually applied to the test point cap in the direction parallel with the probe axis at
í&±&&&&DQG&±&&
7KHIRUFHUHTXLUHGWRUHPRYHWKHWHVWSRLQWFDSVKDOOEHZLWKLQWKHUDQJHVSHFL¿HGLQ6.5.2.
Some distortion of the operating eye is acceptable provided the test point cap is serviceable after the test.
The purpose of this test is to verify that the capacitance values of the test point meet the requirements of .
The connector shall be installed on a cable of the type for which it is designed to operate, and the shielding
shall be grounded in the normal manner. The capacitances from test point to cable and test point to ground
shall be measured with suitable instruments and proper shielding techniques.
7KHPHDVXUHGYDOXHVVKDOOEHZLWKLQWKHWROHUDQFHVVSHFL¿HGLQ.
The purpose of this test is to verify proper operation of the test point.
A test voltage shall be applied to the conductor system of the connector. The response of a suitable sensing
device on the test point shall indicate an energized condition.
65
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IEEE Std 386-2016
,(((6WDQGDUGIRU6HSDUDEOH,QVXODWHG&RQQHFWRU6\VWHPVIRU3RZHU'LVWULEXWLRQ6\VWHPV5DWHGN9WKURXJKN9
Bushing well and reducing tap well samples shall be thermal cycled with mating parts installed.
Ten thermal cycles shall be conducted in air. The temperature cycles shall comply with the thermal cycle pro-
¿OHVKRZQLQ)LJXUH7KHWHPSHUDWXUHH[WUHPHVVKDOOKDYHDWROHUDQFHRI&
The internal temperature of an extra sample shall be measured and the ramp time adjusted so that the parts
achieve the desired temperature.
)LJXUH²7KHUPDOF\FOHSUR¿OH
After completion of the thermal cycles the non-elastomeric components shall be tested to the applicable di-
electric withstand test levels for the following:
— 3DUWLDOGLVFKDUJHWHVW
— AC withstand voltage
— Impulse withstand voltage
The aged mating parts may be replaced with new mating parts for the dielectric tests.
Ten samples shall withstand the thermal cycle test without cracking or breaking and shall meet the require-
ments of the partial discharge, ac withstand voltage, and impulse withstand voltage tests.
66
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IEEE Std 386-2016
,(((6WDQGDUGIRU6HSDUDEOH,QVXODWHG&RQQHFWRU6\VWHPVIRU3RZHU'LVWULEXWLRQ6\VWHPV5DWHGN9WKURXJKN9
Ten tee connector assemblies shall be design tested per 7DEOH Sequence A (dielectrics test sequence) as spec-
L¿HGLQ, and 9ROWDJHOHYHOVVKDOOEHSHUTable 2. Five of the assemblies shall use one of the three
ODUJHVWVL]HGFDEOHDGDSWHUVLQWKHIDPLO\7KHRWKHU¿YHDVVHPEOLHVVKDOOXVHRQHRIWKHWKUHHVPDOOHVWVL]HG
cable adapters in the family.
7KHRXWVLGHGLDPHWHURIWKHWHVWFDEOHLQVXODWLRQVKDOOIDOOZLWKLQWKHERWWRPRIWKHSXEOLVKHGUDQJHRIWKH
FDEOHDGDSWRUWREHWHVWHG7KHWHVWFDEOHLQVXODWLRQWKLFNQHVVVKDOOEHPLOWRPLOIRUN9DQGN9
FODVVWHHFRQQHFWRUDVVHPEOLHV7KHWHVWFDEOHLQVXODWLRQWKLFNQHVVVKDOOEHPLOIRUWHHFRQQHFWRUDVVHP-
EOLHVOLPLWHGWRN9FODVV7KHWHVWFDEOHLQVXODWLRQWKLFNQHVVVKDOOEHPLOIRUN9FODVVWHHFRQQHFWRU
assemblies.
Tee connector designs that successfully complete the design tests in shall be considered interchangeable
ZLWKDQ\RWKHUFDEOHDGDSWRUGHVLJQWKDWDOVRFRQIRUPVWRWKHGLPHQVLRQDOUHTXLUHPHQWVVSHFL¿HGLQHLWKHU
)LJXUH or )LJXUH.
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IEEE Std 386-2016
,(((6WDQGDUGIRU6HSDUDEOH,QVXODWHG&RQQHFWRU6\VWHPVIRU3RZHU'LVWULEXWLRQ6\VWHPV5DWHGN9WKURXJKN9
Annex A
LQIRUPDWLYH
7KHOXEULFDQWVKDOOEHDSSOLHGWRWKHPDWLQJLQWHUIDFHVRIIRXUN9UDWHGORDGEUHDNHOERZDQGEXVKLQJ
insert (Figure 6DVVHPEOLHV7KHDPRXQWRIOXEULFDQWDSSOLHGVKDOOEHDVVSHFL¿HGE\WKHVHSDUDEOHFRQQHFWRU
manufacturer.
2SHUDWLQJIRUFHWHVWVVKDOOEHSHUIRUPHGRQWKHIRXUFRQQHFWRUDVVHPEOLHVSHUWKHVSHFL¿HGSURFHGXUHVLQ.
7KHIRUFHVUHTXLUHGWRRSHQDQGFORVHWKHFRQQHFWRUVKDOOEHZLWKLQWKHUDQJHIRUORDGEUHDNHOERZVVSHFL¿HG
in item a) of 6.2.
7KHOXEULFDQWVKDOOEHDSSOLHGWRWKHPDWLQJLQWHUIDFHVRIIRXUN9UDWHGORDGEUHDNHOERZDQGEXVKLQJ
insert (Figure 6DVVHPEOLHV7KHDPRXQWRIOXEULFDQWDSSOLHGVKDOOEHDVVSHFL¿HGE\WKHVHSDUDEOHFRQQHFWRU
manufacturer.
The four elbow and bushing insert assemblies shall be reassembled and then placed in an oven having a tem-
SHUDWXUHRI&&DQGUHPDLQWKHUHIRUZHHNV7KHIRXUVDPSOHVVKDOOWKHQEHUHPRYHGIURPWKHRYHQ
DQGDOORZHGWRFRROXQWLOWKH\VWDELOL]HDW&&$QRSHUDWLQJIRUFHWHVWVKDOOWKHQEHFRQGXFWHGSHUWKH
SURFHGXUHVVSHFL¿HGLQ to determine the opening force value for each assembly.
7KHIRXUVDPSOHDYHUDJHRIWKHRSHQLQJIRUFHDW&&VKDOOQRWH[FHHG1OEI
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IEEE Std 386-2016
,(((6WDQGDUGIRU6HSDUDEOH,QVXODWHG&RQQHFWRU6\VWHPVIRU3RZHU'LVWULEXWLRQ6\VWHPV5DWHGN9WKURXJKN9
7KHOXEULFDQWVKDOOEHDSSOLHGWRWKHPDWLQJLQWHUIDFHVRIN9UDWHGORDGEUHDNHOERZDQGEXVKLQJ
insert (Figure 6DVVHPEOLHV7KHDPRXQWRIOXEULFDQWDSSOLHGVKDOOEHDVVSHFL¿HGE\WKHVHSDUDEOHFRQQHFWRU
manufacturer.
7KHFRQQHFWRUDVVHPEOLHVVKDOOEHWHVWHGWRWKHDSSOLFDEOHGLHOHFWULFZLWKVWDQGOHYHOVIRUWKHIROORZLQJ
— 3DUWLDOGLVFKDUJHWHVW
— AC withstand voltage
— DC withstand voltage
— Impulse withstand voltage
$OODVVHPEOLHVVKDOOPHHWWKHHOHFWULFDOUHTXLUHPHQWVIRUDN9FRQQHFWRUV\VWHPDVVSHFL¿HGLQ
7DEOH or Table 2.
7KHOXEULFDQWVKDOOEHDSSOLHGWRWKHPDWLQJLQWHUIDFHVRIN9UDWHGORDGEUHDNHOERZDQGEXVKLQJ
insert (Figure 6DVVHPEOLHV7KHDPRXQWRIOXEULFDQWDSSOLHGVKDOOEHDVVSHFL¿HGE\WKHVHSDUDEOHFRQQHFWRU
manufacturer.
7KHFRQQHFWRUDVVHPEOLHVVKDOOEHVZLWFKHGSHUWKHVSHFL¿HGSURFHGXUHVRI.
7HQFRQVHFXWLYHFRQQHFWRUDVVHPEOLHVRXWRIDPD[LPXPRIVDPSOHVVKDOOPHHWWKHVZLWFKLQJUHTXLUHPHQWV
DVVSHFL¿HGLQ when closing and interrupting the rated switching current given in Table 3.
A.6 Compatibility
The manufacturer shall demonstrate that the lubricant is compatible with the separable connector and cable
materials. The dielectric strength, dielectric constant, dissipation factor, volume resistivity, and elongation
properties shall be considered.
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IEEE Std 386-2016
,(((6WDQGDUGIRU6HSDUDEOH,QVXODWHG&RQQHFWRU6\VWHPVIRU3RZHU'LVWULEXWLRQ6\VWHPV5DWHGN9WKURXJKN9
7KHQXPEHUVLQEUDFNHWVFRUUHVSRQGWRWKRVHRIWKHELEOLRJUDSK\LQAnnex D.
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IEEE Std 386-2016
,(((6WDQGDUGIRU6HSDUDEOH,QVXODWHG&RQQHFWRU6\VWHPVIRU3RZHU'LVWULEXWLRQ6\VWHPV5DWHGN9WKURXJKN9
Annex B
LQIRUPDWLYH
The cable accessories referred to in this annex are screened (shielded) deadfront separable insulated connec-
tors used for terminating shielded power cables with extruded insulation. This annex covers resin-molded
bushings that are designed to be applied on oil, air, and SF-6 insulated electrical equipment and to be mated
with screened deadfront separable insulated connectors (see )LJXUH%). The ratings listed in the tables are for
the screened connector and mating bushing cable termination systems.
The tables are a comparison of the analogous standards allowing the reader to compare the major similarities
DQGGLIIHUHQFHVLQUDWLQJVDQGLQWHUIDFHVEHWZHHQ,(((6WGDQGWKH,(&DQG&(1(/(&VWDQGDUGV7KHWHVW
UHTXLUHPHQWVDUHDSSOLFDEOHIRUERWKDQG+]V\VWHPV)RUFRPSOHWHGHWDLOVRIWKH,(&DQG&(1(/(&
requirements refer to the standards documents listed Clause 2.
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Table B.1—IEEE versus IEC voltage ratings
Screened (shielded) separable connectors rated voltages (kV)
IEC 60502-4 (Table 8) [B10]
IEEE Std 386
CENELEC HD 629.1 S2 (Table 7) [B7]
Rated voltages Partial Current AC withstand Impulse Rated Partial Current AC withstand Impulse
ULG / ULL discharge cycle voltage withstand voltages discharge cycle voltage withstand voltage
(Class) voltage voltage (1 min) voltage UO / U (Um) voltage voltage 4.5 UO (10 shots)
5 pC max (3 shots) 1.73 UO 2.5 UO (5 min.)
10 pC max
— — — — —
— — — — —
34 23
54
45 22 32
26 45
— — — — — 33
— — — — — 36 52
IEEE Std 386-2016
&RS\ULJKW,((($OOULJKWVUHVHUYHG
,(((6WDQGDUGIRU6HSDUDEOH,QVXODWHG&RQQHFWRU6\VWHPVIRU3RZHU'LVWULEXWLRQ6\VWHPV5DWHGN9WKURXJKN9
Authorized licensed use limited to: TUFTS UNIV. Downloaded on October 20,2016 at 18:03:50 UTC from IEEE Xplore. Restrictions apply.
Table B.2—IEEE 386 versus IEC bushing interface
Screened separable connector bushing interfaces and current ratings
IEEE Std 386 CENELEC: EN 50180 (dimensions) [B6]
(dimensions and test requirements) IEC: 60137 (test requirements) [B9]
Type Interchangeable
Class Current Conductor Um Current Conductor
Interface Type Interface Type
kV A material kV A material
3OXJLQ 3OXJLQ <HV
4 CU A $ CU
25 elbow elbow (probes are identical)
24
% CU 3OXJLQ
— — — — — B Not applicable
24 % CU elbow
36
Bolted
& CU tee:
— — — — — C 24 Not applicable
& CU 0
36
threads
42
Dead- Bolted Bolted-
break No
AL tee: ' CU or AL Tee:
D (interfaces are identical
25 CU ´ ' CU 0
24 but threads are different)
threads threads
IEEE Std 386-2016
Bolted Bolted
No
AL tee: ( CU or AL tee:
35 E 36 (interfaces are identical
CU ´ ( CU 0
but threads are different)
&RS\ULJKW,((($OOULJKWVUHVHUYHG
threads threads
Bolted
)í CU
24 Tee:
— — — — — F ) CU Not applicable
36 0
)í CU
42 threads
52
Table continues
,(((6WDQGDUGIRU6HSDUDEOH,QVXODWHG&RQQHFWRU6\VWHPVIRU3RZHU'LVWULEXWLRQ6\VWHPV5DWHGN9WKURXJKN9
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Table B.2—IEEE 386 versus IEC bushing interface (continued)
Screened separable connector bushing interfaces and current ratings
IEEE Std 386 CENELEC: EN 50180 (dimensions) [B6]
(dimensions and test requirements) IEC: 60137 (test requirements) [B9]
Type Interchangeable
Class Current Conductor Um Current Conductor
Interface Type Interface Type
kV A material kV A material
3OXJLQ
5 CU — — — — — Not applicable
elbow
Load- 25 and 3OXJLQ
$ CU — — — — — Not applicable
break elbow
3OXJLQ
%DQG 35 CU — — — — — Not applicable
elbow
NOTE—IEC/CENELEC style bushings are equipped with screens inside the molded resin insulation.
IEEE Std 386-2016
&RS\ULJKW,((($OOULJKWVUHVHUYHG
,(((6WDQGDUGIRU6HSDUDEOH,QVXODWHG&RQQHFWRU6\VWHPVIRU3RZHU'LVWULEXWLRQ6\VWHPV5DWHGN9WKURXJKN9
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Table B.3—Primary IEC and CENELEC screened (shielded) separable connector test sequence
Test requirements IEC 60502-4 [B10] CENELEC HD629.1 S2 [B7]
Test procedures IEC 61442 [B11] IEC 61442 [B11]
Table 8 7
Test sequence 4.1 D1
Number of samples 4 4
Test Requirements
15 min @ 6 UO
DC withstand X X
No breakdown
5 min @ 4.5 UO
AC withstand X X
No breakdown
Partial discharge @ ambient temperature X X 10 pC max @ 1.73 UO
10 shots @ each polarity
Impulse @ 5–10 °C above ݇t X X
No breakdown
@ 2.5 UO
Heating cycles in air 30 cycles 63 cycles
No breakdown
75
@ 2.5 UO
Heating cycles in water 30 cycles 63 cycles
No breakdown
5 times
Disconnect/connect X X
IEEE Std 386-2016
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IEEE Std 386-2016
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IEEE Std 386-2016
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Annex C
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Table C.1—Voltage ratings and reference dc test levels for separable insulated connectors
Maximum voltage rating (kV rms) a DC withstand voltage 15 min (kV)
b
53
c 53
b
c
b
c
a
The highest steady-state voltage across the open contacts that a loadbreak connector is rated to switch is the maximum
phase-to-ground rms voltage for phase-to-ground rated devices or the maximum phase-to-phase rms voltage for phase-to-
ground/phase-to-phase rated devices.
b
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c
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Annex D
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Bibliography
Bibliographical references are resources that provide additional or helpful material but do not need to be un-
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ter and One-Half Scale Cone Equipment.
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transformers.
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ASTM publications are available from the American Society for Testing and Materials, http://www.astm.org/.
CENELEC publications are available at http://standards.globalspec.com/
IEC publications are available from the International Electrotechnical Commission, http://www.iec.ch/. IEC publications are also
available in the United States from the American National Standards Institute, http://www.ansi.org.
The IEEE standards or products referred to in this clause are trademarks of The Institute of Electrical and Electronics Engineers, Inc.
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