INSPECTION AND TEST PLAN (ITP)

HDPE PIPES AND FITTINGS FOR UNDERGROUND PIPING (WATER SUPPLY )-ISO 4427

Unit V Water Transmission Scheme (Lot B)

O - Originator of document S - Operation Surveillance & Monitoring
SUPPLIER: SHIELD /NAFFCO PROJECT / ORDER NO.:N-17766 ITP NO.: SD7.1/DOC.01/TRANSCO- TECTON W - Witness Point R - Review of Documentation
WX - Witness Inspection , X % coverage H - Hold Point
NAME OF MANUFACTURER: SHIELD FIRE SAFETY &
LEVEL OF INSPECTION: 1 Ref :Tec/N-17766/SC/101
SECURITY LTD
Supplier/Manufacturer
Reference Characteristics to be
S/N Activity Desciption Acceptance Criteria Test Frequency W.I. Ref. No. Verifying Document SHIELD/ TECTON TRANSCO REMARKS
Document/Inspection method Verified TPI
TECHNOPRO

A Pre-Inspection Meeting

General - list and characteristics of products comprising of the

Purchase Order/ITP/FAT
1.1 order -packing and marking instructions -Applicable standards- - - - H R R R
PROCEDURES
comprehensive inspection and testing plan -quality system

acknowledgement of order,validity
of certificate,As per table 2 of ISO
Raw material grade listed from
4427-2,purchase oder ,PE100+ Every order
PE100+ Association
Pipe properties - pipe DN/OD(As per project approved TDS)-Pipe Association ,Table 11 -EN-12201-
ITP/ Project Approved 7
1.2 ovality (as per project approved TDS)- Pipe wall thickness (As Compliance - - H R R R
TDS/Purchase order
per project approived TDS)- Design pressure -quantity

Resin(Raw material)-Manufacturer-Type-Process verification

1.3 test(PVT)-Classification-Resistance to rapid crack propagation - TDS H R R R
Resistance to slow crack growth

B Raw Materials(inspection & test)

ISO 4427-1 Table 1,

1 Verification of Delivered/Receipt of Raw Material ISO 4427-2: Sec 5
ISO 4427-3

Compound density ISO 1183-2,ISO 4427-1 Sec.5

Review and random witness of
WS/EXT/HDPE/IRM/07, QCD/F-8/B/10/COA FROM R/W tests on DOE Affliate/Engineer
Carbon black content Certificate of Analysis (COA) Compliance ISO 6964,ISO 4427-1 Sec.5 EVERY BATCH WS/QC/HDPE/DENSITY/11, RAW MATERIAL H R/W R/W Request
WS/QC/HDPE/MFI/02 MANUFCATURER
Carbon black dispersion ISO 18553,ISO 4427-1,Sec.5

Volatile content EN 12099,ISO 4427-1,Sec.5

Water content ISO 15512,ISO4427-1 Sec.5

ISO 1133 Condition T,ISO 4427-

Melt mass-flow rate(MFR)
1,Sec.5

Oxidation Induction Time(OIT) ISO 11357-6,ISO 4427-1,Sec .5

 INSPECTION AND TEST PLAN (ITP)

HDPE PIPES AND FITTINGS FOR UNDERGROUND PIPING (WATER SUPPLY )-ISO 4427

Unit V Water Transmission Scheme (Lot B)

O - Originator of document S - Operation Surveillance & Monitoring
SUPPLIER: SHIELD /NAFFCO PROJECT / ORDER NO.:N-17766 ITP NO.: SD7.1/DOC.01/TRANSCO- TECTON W - Witness Point R - Review of Documentation
WX - Witness Inspection , X % coverage H - Hold Point
NAME OF MANUFACTURER: SHIELD FIRE SAFETY &
LEVEL OF INSPECTION: 1 Ref :Tec/N-17766/SC/101
SECURITY LTD
Supplier/Manufacturer
Reference Characteristics to be
S/N Activity Desciption Acceptance Criteria Test Frequency W.I. Ref. No. Verifying Document SHIELD/ TECTON TRANSCO REMARKS
Document/Inspection method Verified TPI
TECHNOPRO

Fabrication and Manufacturing - Pipes and

C
Fittings(inspection & test )

QCD/F-01/A/17,
ISO 4427-2:Sec. 6
EVERY LENGTH OF PIPE QCD/F-33/B/11,
1 Workmanship/Color Compliance ISO 4427-3 Sec. 6, Clause 6.1 & WS/QC/HDPE/DIM/10 H W W W
OR FITTING QCD/F-34/B/11,
6.3
QCD/F-35/B/11

QCD/F-01/A/17,
QCD/F-33/B/11,
WS/QC/HDPE/DIM/10, QCD/F-34/B/11,
AT STARTUP AND ONCE
WS/FAB/FITTINGS/03, QCD/F-35/B/11,
ISO 4427-2 Sec. 7 PER HOUR OR EACH
2 Dimensions & Tolerances Compliance WS/FAB/FITTINGS/SF, QCD/F-40/A/16, H W W W 100%Review and random witness
ISO 4427-3 Annex B LENGTH,
WS/FAB/FITTINGS/CR, QCD/F-41/A/16, of tests on DOE Affliate/Engineer
EACH FITTING
Visual WS/IM/FITTINGS/DIM/01 QCD/F-42/A/16, Request.For fittings Review and
QCD/F-43/A/16, random witness of tests on DOE
QCD/F-44/A/16 Affliate/Engineer Request
QCD/F-01/A/17,
AT STARTUP AND ONCE
QCD/F-33/B/11,
3 Wall Thickness Compliance ISO 4427-2 Sec. 7 PER HOUR OR EACH WS/QC/HDPE/DIM/10 H w w W
QCD/F-34/B/11,
LENGTH
QCD/F-35/B/11
AT STARTUP AND ONCE
Ovality Compliance ISO 4427-2 Sec. 7 PER HOUR OR EACH WS/QC/HDPE/DIM/10 QCD/F-01/A/17 H W W W
LENGTH
4 Coiled Pipe Compliance ISO 4427-2 Sec. 7 ALL PIPES WS/QC/HDPE/DIM/10 QCD/F-01/A/17 H W W W
5 Lengths Compliance ISO 4427-2 Sec. 7 ALL PIPES WS/QC/HDPE/DIM/10 QCD/F-01/A/17 H W W W
D Pipe Testing (Refer Note 1)

Hydrostatic Strength at:

1 SAMPLE PER Review and random witness of
1 - 20deg C ISO 1167-1 Table 4,
1 Compliance ISO 4427-2 /ISO 1167 PRODUCTION RUN WS/QC/HDPE/HYDTEST/04 QCD/F-27/B/10 H R/W R/W R/W tests on DOE Affliate/Engineer
2 - 80deg C ISO 4427-2 Table 3
Request
3 - 80deg C

ISO 4427-2 Table 5,

1 SAMPLE PER
2 Elongation at Break ISO 6259-1, Compliance ISO 4427-2 Table 5(≥ 350%) - QCD/F-23/A/10 H W W W
PRODUCTION RUN
ISO 6259-3

1 SAMPLE PER
3 Tensile Strength at yield ISO 6259 Compliance ≥22 Mpa QCD/F-23/A/10 H W W W
PRODUCTION RUN

100% Review and random witness

ISO 4427-2 Table 5, 1 SAMPLE PER of tests on DOE Affliate/Engineer
4 Longitudinal Reversion Compliance ISO 4427-2 Table 5 - QCD/F-12/B/13 H W W W
ISO 2505 PRODUCTION RUN Request

ISO 4427-2 Table 5, 1 SAMPLE PER

5 Melt Mass-Flow Rate Compliance ISO 4427-2 Table 5 - QCD/F-29/B/13 H W W W
ISO 1133:2005 Condition T PRODUCTION RUN

ISO 4427-2 Table 5,

6 Oxidation Induction Time Compliance ISO 4427-2 Table 5 EACH BATCH - QCD/F-8/B/10 H W W W
ISO 11357-6

WRAS APPROVED CERTIFICATE

As per Customer
7 Effect on Water Quality National Regulations Compliance As per Customer Requirements - - H R R R FOR MATERIAL AS WELL AS
Requirements
PRODUCT

E Fitting Testing(molded fittngs)

Hydrostatic Strength at:

ISO 4427, 1 SAMPLE PER
1 1 - 20deg C Compliance ISO 4427-3 Table B.1 WS/QC/HDPE/HYDTEST/04 QCD/F-27/A/10 H R/W R/W R/W
ISO 4427-3 Table B.1 PRODUCTION RUN
2 - 80deg C

Review and random witness of

ISO 4427-3: Table 7, tests on DOE Affliate/Engineer
3 Melt Mass-Flow Rate Compliance ISO 4427-3 Table 7 Each Raw material batch - QCD/F-29/B/13 H R R R
ISO 1133Condition T Request

ISO 4427-3:Table 7,
4 Oxidation Induction Time Compliance ISO 4427-3 Table 7 Each Raw material batch - QCD/F-8/B/10 H R R R
ISO 11357-6:

F MARKING (Refer Note 2)

WS/EXT/HDPE/MARKING/16,
1 Pipes Visual Compliance ISO 4427-2 Sec. 12,table 6 ALL PIPES QCD/F-01/A/17 H W W W
WS/QC/HDPE/DIM/10

QCD/F-33/B/11,
QCD/F-34/B/11, Review and random witness of
QCD/F-35/B/11, tests on DOE Affliate/Engineer
QCD/F-40/A/16, Request
2 Fittings (Injection Molded) Visual Compliance ISO 4427-3 Sec. 12,table 8 EVERY FITTING WS/EXT/HDPE/LABELLING/17 H W W W
QCD/F-41/A/16,
QCD/F-42/A/16,
QCD/F-43/A/16,
QCD/F-44/A/16
 INSPECTION AND TEST PLAN (ITP)

HDPE PIPES AND FITTINGS FOR UNDERGROUND PIPING (WATER SUPPLY )-ISO 4427

Unit V Water Transmission Scheme (Lot B)

O - Originator of document S - Operation Surveillance & Monitoring
SUPPLIER: SHIELD /NAFFCO PROJECT / ORDER NO.:N-17766 ITP NO.: SD7.1/DOC.01/TRANSCO- TECTON W - Witness Point R - Review of Documentation
WX - Witness Inspection , X % coverage H - Hold Point
NAME OF MANUFACTURER: SHIELD FIRE SAFETY &
LEVEL OF INSPECTION: 1 Ref :Tec/N-17766/SC/101
SECURITY LTD
Supplier/Manufacturer
Reference Characteristics to be
S/N Activity Desciption Acceptance Criteria Test Frequency W.I. Ref. No. Verifying Document SHIELD/ TECTON TRANSCO REMARKS
Document/Inspection method Verified TPI
TECHNOPRO

The pipe or coil number shall be

PACKAGING :Boxed or pipe bundles,marking on the Pipes and clearly marked on the outside QCD/F-01/A/17,QCD/F-
3 Visual Compliance
Fiitings edge of the box or silo,ISO 4427-3 22/B/13,
Sec.11
invoices and packing lists shall
each bundle /Each box include the date of manufacture
WS/QC/HDPE/H&S/13 H W W W
The fittings number shall be clearly randomly and coil/length numbers for all
marked on the outside edge of the material in the shipment
box.Invoices and packing lists shall
include the date of manufacture and
numbers for all fittings in the shipment.

G FINAL INSPECTION/DOCUMENTATION

QCD/F-22/B/13,
Purchase Order, Specification, Size, Test WS/QC/HDPE/FINALINSPECTIO
1 Final Inspection Compliance EVERY ORDER QCD/F-37/B/13, H R R R
Certificates Values N/18
QCD/F-45/A/16

Test/inspection summary reporting- pipe DN/OD-Ovality & Tests mentioned are the minimum
Each test /inspection is recorded
wall thickness-compound density-carbon black content-carbon requirement .All test/inspection
H according to sampling and test
black dispersion-oxidation induction time -water content -melt records/outcomes may be included
report
mass flow rate-volatile content in the report

FRC attachments ;1-certificate of

cont./TPIA cerify nad endorse the
complaince delivered by
FRC based on relevant inspection
manufacturer2-checklist of
Factory release certificate -The factory release certificate records obtained through out the
delivery (description & quantity)3- This complaince certificate states
(FRC)is initiated and signed by the manufacturer offering the manufcaturing process in
certificates with material EVERY PRODUCT that the delivered products have
I products for release -The FRC is then signed by cont./TPIA-Once accordance with this QCP.Client H H H H
characteristics and results of RELEASE been manufactured and inspected
signed by Cont./TPIA,the FRC along with all supporting TPIA Verifies and endorses the
hydraulic tests.4-sampling and in confirmity with contract and QCP
documentation shall then be offered to client TPIA. FRC based on the acceptable
measurement report (sent by
sampling and measurements
client/TPIA directly to DOE
resulis as Per the SQCP
Affliate)

J NOTES
1. CONDITIONING: Unless otherwise specified in the applicable test method, the test pieces shall be condiitoned at (23 +/- 2) deg C prior to testing.
2. All pipes shall be permanently and legibly marked in such a way that the marking does not initiate craks or other types of failure and such that normal storage, weathering, handling, installation and use does not affect the legibility of the marking. If printing is used, the colour of the printed information shall differ from the basic colour of the product. The marking shall
be such that it is legible without magnification.

3. Reference Test Standard:-ISO 4427 :2019

SHIELD REPRESENTATIVE: TECTON /TPI REPRESENTATIVE: CONSULTANT /TRANSCO

SCO ENGINEER/REPRESENTATIVE: