Packing Required as below -

1 . Each box required proper Identification Tag.

2 . Each box qty 100 or 150 as per your convenient.
3 . 25 Pcs bundled with tape or rubber band in each box – as
shown in below pic.
4 . Heating film position Horizontal or Vertical – as per your
convenient but need to ensure no damage film found at
Faber end after transportation.

1 © Franke, www.franke.com
1 . Each box required proper Identification Tag.
Done:

2 . Each box qty 100 or 150 as per your convenient.

Each box having 125 qty.
3 . 25 Pcs bundled with tape or rubber band in each box – as shown in
below pic.
Done:

4 . Heating film position Horizontal or Vertical – as per your convenient but

need to ensure no damage film found at Faber end after transportation.
Vertical:

2 © Franke, www.franke.com
Dimensions required as per Drawing. -

1 . Hole position observed not as per Drawing , uneven cutting

observed.
2 . All issues already highlighted in FPA and R&D observation
mail also.

3 © Franke, www.franke.com
1 . Hole position observed not as per Drawing , uneven cutting observed.

2 . All issues already highlighted in FPA and R&D observation mail also.

This issue are due to manual cutting, we are in process of finalizing

the die cutting machine, hopefully order will placed next week and
from the 1st week of may this issue will resolved.

4 © Franke, www.franke.com
Box damage found -

1 . Please improve standard packing of box in next lot.

2 . Use High GSM boxes – to avoid transportation damage.
3 . In this lot 25-30 Pcs found damage – required action plan with
replacement pcs in next lot .

5 © Franke, www.franke.com
1 . Please improve standard packing of box in next lot.
2 . Use High GSM boxes – to avoid transportation damage.
This happened due to oversize box, box size are corrected to actual
size.

3 . In this lot 25-30 Pcs found damage – required action plan with
replacement pcs in next lot .
25 pcs was added in lot that dispatched on13-02-2023.

6 © Franke, www.franke.com
Connector missing & wire interchange -

White Connector missing Wire interchange issue

Requirement –
1 . 8D in attached format.
2 . Action plan to avoid this issue
in future lot.
3 .100% marking on connector.

7 © Franke, www.franke.com
Requirement –
1 . 8D in attached format.
Attached (Slide no. 14)

2 . Action plan to avoid this issue in future lot.

A dedicated person has been placed to check all these issues
(connector missing, wire interchange, wire backout and hole missing)
before dispatch.

3 .100% marking on connector.

Implemented.
(As suggested by Mr. Gopal during the visit, a marking is done with
permanent marker after checking all the points).

8 © Franke, www.franke.com
Foam thickness uneven -

1 . Please maintain Foam LxWxH same in all Parts

including position.

Requirement –
1 . Need action plan on above issue.
2 . We will not accept next lot for uneven foam LxWxH.
please confirm in advance.

9 © Franke, www.franke.com
 Please maintain Foam LxWxH same in all Parts including position.
Requirement –
1 . Need action plan on above issue.
2 . We will not accept next lot for uneven foam LxWxH.
please confirm in advance.

All dimensions of foam are freeze now:

Length: 40mm
Width: 40mm
Height: 6mm

10 © Franke, www.franke.com
Hole missing & Wire backout -

Hole missing & Uneven cut out. Wire Backout & Connector missing

11 © Franke, www.franke.com
Hole missing & Wire backout -

Hole missing & Uneven cut out.

Hole Missing:
A dedicated person has been placed to check hole missing before
dispatch.

Uneven Cut-out:
This issue are due to manual cutting, we are in process of
finalizing the die cutting machine, hopefully order will placed next
week and from the 1st week of may this issue will resolved.

Wire Backout & Connector missing

A dedicated person has been placed to check wire backout and

connector missing before dispatch.

12 © Franke, www.franke.com
Requirements with every lot –
1 . PDIR every lot with all test reports – attached with
invoice copy.
Implemented
2 . Parts should be free from all defects.
Ok
3 .100% marking on connector to avoid connector missing
& wire back out issue.
Implemented.
4 .Hole position as per given drawing.
Ok
5 .avoid hole missing & uneven hole cutting.
Ok
6 .Packing as per standard.
Done
7. 8D with evidence in attached format.
13
Attached (Slide no. 14) © Franke, www.franke.com
8D-

14 © Franke, www.franke.com