CQ6280 For BJ-32120 Manual Torno

1
CQ6 280 Series Horizontal Lathe
Operator’s Manual
Baoji Machine Tool Works

Baoji Zhongcheng Machine Tool Co.,Ltd.
The People’s Republic of China
1
Operator’s Manual
Max. swing over bed φ800 mm
Max. workpiece length mm
Manufacturing No.

Baoji Zhongcheng Machine Tool Co.,Ltd.
The People’
s Republic of China
A Letter to Customers
Dear customers:
Thank you for your purchase of our products.
The machine should be set up correctly per the description given in OPERATOR’S
MANUAL.
We insist the principle of ”quality first, prestige first and customers above all ”.
Every machine is manufactured closely following the drawings and technical
requirements, inspected after each process. The complete machine is tested
immediately after being assembled and tested again before shipment from the factory.
It accords to the national standards of GB/T4020-1997 and JB/T2322-1993. Anyway,
there might be some problems with the machine. Would you kindly send your
comments to us for improvement of our products.
Thanks！
Add: 34# Dongfeng Road, Baoji, Shaanxi Post code: 721004 Tel:（0917）3415490
Machine model: Mfg. No.: Purchase date:
Your comments:
Your hope:
Seal of the user:

Date:
CAUTION
Be sure to read the manual carefully before operating this machine.
1. Do not operate without wearing safety glasses and safety shoes.

2. Always wear a safety hat, and keep the sleeves and edges of the work
uniform tight.
3. Keep hands out of moving parts of the machine.
4. Do not operate wearing gloves.
5. Provide adequate light around the machine, and keep the perimeter
around the machine dry, clean and in good order. In addition, do not
place anything near the machine, otherwise it becomes an obstacle
during operation.
6. Do not place tools, work pieces, or other items on the machine,
especially on the moving parts.
7. Be sure the workpiece or tool is completely gripped and the wrench is
removed from the chuck or turret before rotating the spindle.
8. Stop the machine before adjusting the position of the coolant nozzles.
9. During operation and maintenance, care should be taken so that the
caution plate is not dirtied or damaged.
10. Disconnect power before servicing.
11. Do not move the carriage longitudinally unless it is released.
12. For safe running of machine, periodically fill oil to headstock,

feeding case and apron and apply oil or grease to other oil sites like
rails and cups.
1
CQ6 280 Series Horizontal Lathe Instructions
1 Application of machine................................................... 1-1

2 Technical data........................................................... 2-1
3 Machine drive............................................................ 3-1
4 Machine operation........................................................ 4-1
4.1 Controls............................................................. 4-1
4.2 Method............................................................... 4-1
5 Electrical part of the machine........................................... 5-1
6 Lubrication.............................................................. 6-1
6.1 Headstock lubrication................................................ 6-1
6.2 Feeding case lubrication............................................. 6-2
6.3 Apron lubrication.................................................... 6-2
6.4 Guide ways lubrication............................................... 6-3
6.5 Other oil sites...................................................... 6-3
7 Coolant unit............................................................. 7-1
8 Lifting, installation and test operation................................. 8-1
8.1 Hoisting............................................................. 8-1
8.2 Unpacking............................................................ 8-1
8.3 Installation......................................................... 8-1
8.4 Cleaning............................................................. 8-1
8.5 Test operation....................................................... 8-2
9 Maintenance and care..................................................... 9-1
9.1 Lubrication.......................................................... 9-1
9.2 Operation............................................................ 9-1
9.3 Maintenance.......................................................... 9-2
10 Adjustment and structure................................................ 10-1
10.1 Machine bed........................................................ 10-1
10.2 Headstock.......................................................... 10-1
10.3 Tailstock.......................................................... 10-5
10.4 Apron.............................................................. 10-7
1
1
10.5 Feeding case....................................................... 10-8

10.6 Change gearbox..................................................... 10-8
10.7 Chuck, Driving plate and Spindle nose............................. 10-11
10.8 Chuck cover (for a chuck of φ315 )............................... 10-13
10.9 Motor of 11kW..................................................... 10-13
10.10 Double speed motor............................................... 10-13
11 Wear parts of the machine and their machining diagrams.................. 11-1
12 Foot brake.............................................................. 12-1
12.1 Application and function........................................... 12-1
12.2 Structure.......................................................... 12-1
12.3 Electric unit...................................................... 12-3
12.4 Setting up......................................................... 12-3
12.5 List of wear parts................................................. 12-4
13 Taper turning attachment................................................ 13-1
13.1 Application........................................................ 13-1
13.2 Main specifications................................................ 13-1
13.3 Structure.......................................................... 13-1
13.4 Setting up......................................................... 13-2
13.5 Caution............................................................ 13-3
14 Auto Feed Stop.......................................................... 14-1
15 Tailstock locking device................................................ 15-1
2
1
1 Application of machine
1.1 This machine in series, which includes CQ6180B, CQ6280B,CQ6180C and CQ6280C, is able
to take operations like internal and external cylindrical turning, facing and other sort of turnings;
and is able to cut Metric, Inch , Module and D.P threads; to drill, ream and broach grooves.
1.2 In addition to the above operations, gap-bed lathe is able to turn flat-type work-pieces and
irregular-shaped workpieces.
1.3 Work-pieces are turned on the machine to roundness within 0.01mm and cylindricity within
0.02mm over a measured length of 200mm, with high surface finish.
1.4 The spindle, with a thru-hole ofφ82mm（3 15/64"）on CQ6 1280B and of φ105mm（4″）on
CQ6 1280C allows large diameter bar to be held in it.
1.5 Two different measuring units, inch and metric systems are used on the machine. That ensures
simple operation for different measure areas.
1.6 The machine can be stopped with the hand brake or foot brake. Users can operate according to
their own habits.
1.7 The machine operates on voltages of 220V，380V, 400V-600V and frequencies of 50Hz and
60Hz.
1.8 A complete set of optional accessories permits users to select.
1-1
1
2 Technical data
Table2-1 Technical data of CQ6 1280B
Model
Data CQ6180B CQ6280B
Item
Max. swing dia.over bed φ800 （31.5"）
Max. swing dia.over cross slide φ560 （22"）
Max. turning dia. φ580 （23"）
Max. swing dia.and length in gap φ1000×240（40"×9.5"）
Max. workpiece length 1000/1500/2000/3000（40"/60"/80"/120"）
Max. turning length 950/1450/1950/2950（38"/58"/75"/118"）
Spindle thru-hole φ82 （3 15/64"）
Dia. and taper of spindle bore φ90 1:20 （3 35/64" 1:20）
Spindle nose ISO 702/Ⅱ No.8 short cam-lock type
Spindle speeds 24 step 8—1400r/min
Max. output torque of spindle 1400Nm（1032 lb.ft）
Number and Standard 65 kinds 0.063-2.52mm/r，（0.0023-0.0937in/r,65）

range of long. Decreased 13 kinds 0.028-0.056mm/r, (0.0010-0.0021in/r,13)
feeds Increased 15 kinds 2.86-6.43mm/r，（0.1064-0.2392in/r,15）
Number and Standard 65 kinds 0.027-1.07mm/r，（0.0011-0.0404in/r,65）

range of cross Decreased 13 kinds 0.012-0.026mm/r，（0.0004-0.0010in/r,13）
feeds Increased 15 kinds 1.21-2.73mm/r， (0.0457-0.1032in/r,15)
Number and range of threading
Metric threads 0.5-224 48 kinds
Inch threads 72-1/8tpi 49 kinds
Module threads 0.5-112 42 kinds
D.P. threads 56-1/4DP 45 kinds
Longitudinal rapid traverse 4.5m/min(15ft/min)50Hz 5.4m/min(18ft/min)60Hz
Cross rapid traverse 1.9m/min(6.37ft/min)50Hz 2.3m/min(7.67ft/min)60Hz
Pitch of leadscrew 12 （2tpi）
Number and range of threading 28 （1 1/10"）
2-1
1
Model
Data CQ6180B CQ6280B
Item
Metric threads 25mm×25mm （1"×1"）
Inch threads ±90°
Module threads 145 （5 3/4"）
D.P. threads 320 （12 5/8"）
Longitudinal rapid traverse 12000N （2698 lb.ft）
Cross rapid traverse 3500N （787 lb.ft）
Max. permissible feeding
75 （2 61/64"）
force(Px)
Tailstock quill diameter Morse taper No.5
Taper of tailstock quill 150 （5 29/32"）
Max. travel of quill ±15 （±19/32"）
Cross move of tailstock Y132M ，7.5kW（10HP）.1450r/min，50Hz，
1750r/min，60Hz
Main motor type, power 2AOS，5632，370W（0.34HP），
and speed 1360r/min，50Hz, 1750r/min，60Hz
Rapid traverse motor type, power
AOB-25，60W（0.08HP），25L/min（5.5gal/min）
and speed
Coolant pump type, power
B2108 4 pieces B2489 4 pieces
and flow
Machine net weight
1000 （40"）
1500 （60"）
2000 （80"）
3000 （120"）
Machine dimensions（L×W×H）
1000 （40"） 2565×1340×1430 (101"×53"×56")
1500 （60"） 3065×1340×1430 (121"×53"×56")
2000 （80"） 3565×1340×1430 (141"×53"×56")
3000 （120"） 4565×1340×1430 (180"×53"×56")
2-2
1
Table2-2 Technical data of CQ6 1280C

Model
Data CQ6180C CQ6280C
Item
Max. swing dia.over bed φ800 （31.5"）
Max. swing dia.over cross slide φ560 （22"）
Max. turning dia. φ580 （23"）
Max. swing dia.and length in gap φ1000×240（40"×9.5"）
Max. workpiece length 1000/1500/2000/3000（40"/60"/80"/120"）
Max. turning length 950/1450/1950/2950（38"/58"/75"/118"）
Spindle thru-hole φ105 （4"）
Dia. and taper of spindle bore φ113 1:20 （4 1/2" 1:20）
Spindle nose ISO 702/Ⅱ No.8 short cam-lock type
Spindle speeds 12 step 30—1400r/min
Max. output torque of spindle 1400Nm（1032 lb.ft）
Number and range of long. feeds 65 kinds 0.063-2.52mm/r（0.0023-0.0937in/r）
Number and range of cross feeds 65 kinds 0.027-1.07mm/r（0.0011-0.0404in/r）
Number and range of threading
Metric threads 1-14 22 kinds
Inch threads 20-2 tpi 25 kinds
Module threads 0.5-7 18 kinds
D.P. threads 56-4 DP 24 kinds
Longitudinal rapid traverse 4.5m/min(15ft/min)50Hz 5.4m/min(18ft/min)60Hz
Cross rapid traverse 1.9m/min(6.37ft/min)50Hz 2.3m/min(7.67ft/min)60Hz
Lead screw pitch 12 （2tpi）
Height of spindle axis to bearing
28 （1 1/10"）
surface of tool
Tool section 25mm×25mm （1"×1"）
Swivel angle of fourway tool post ±90°
Max. travel of compound rest 145 （5 3/4"）
Max. travel of cross slide 320 （12 5/8"）
Max. permissible cutting force(Pz) 12000N （2698 lb）
Max. permissible feeding force(Px) 3500N （787 lb）
Tailstock quill diameter 75 （2 61/64"）
Taper of tailstock quill Morse taper No.5
Max. travel of quill 150 （5 29/32"）
Swivel angle of fourway tool post ±15 （±19/32"）
2-3
1
Model
Data CQ6180C CQ6280C
Item
Max. travel of compound rest Y132M ，7.5kW（10HP）1450r/min，50Hz，
1750r/min，60Hz
Max. travel of cross slide 2AOS，5632，370W（0.34HP），
1360r/min，50Hz, 1750r/min，60Hz
Max. permissible cutting force(Pz) AOB-25，60W（0.08HP），25L/min（5.5gal/min）
Max. permissible feeding force(Px) B2616 4 pieces
Machine net weight
1000 （40"）
1500 （60"）
2000 （80"）
3000 （120"）
Machine dimensions（L×W×H）
1000 （40"） 2565×1340×1490 (101"×53"×59")
1500 （60"） 3065×1340×1490 (121"×53"×59")
2000 （80"） 3565×1340×1490 (141"×53"×59")
3000 （120"） 4565×1340×1490 (180"×53"×59")
2-4
1
CQ6 2 80 Series Horizontal Lathe Instruction
3 Machine drive
3.1 Drive system of machine is showed in Fig.3-1 and 3-2. Parts of drive system are listed in
Table 3-1 and 3-2 that are applicable to Metric unit and Table 3-3 and 3-4 that are applicable to
Inch unit. Fig.3-3 and 3-4 show the location of rolling bearings. Names of bearings are listed in
Table 3-5 and 3-6.
3-1
1
3 4 1 5 6 28 27 2 11 12 19 13 15 20
● 16
98
17
10
18
8
21 94 93 88 89 ● ●
9 96 95
22
7
91
●
23
14
26 ■ ●
92
■ 24
29 25 ■
61
30 32 ●
62 70
31 101 ●
63
☆ 34
102 ● 71
64
☆ 35
33 ●
72
☆ 36
☆ 37
74
38
56 87
67
39
60
52 90
68
66
40
59 86
41 69
42 58 84
77
43 97 53 54 46 47 48 44 45 49 50 51 57 55 80 76
Note£ º
78 79 85
Symbol ¡ ø represents intercangeable part 81 82 83 75 73
from lathe CS6240.

Symbol ¡ö is from lathe CS6140B. Fig.3-1 Diagram 1 of drive unit of CQ6180B anc CQ6280B
Symbol ¡ñ is from lathe CQ6280B.
Symbol ¡ î from lathe CS6266B.
Those without any mark are from lathe
CS6140.
3-2
1
71 70 72
67
78
● 91
68
● 92
79
88
▲ 89 69
74
80
87
77
90
83
86
82
84 76 85 83
73 75
Fig.3-1 Diagram 2 of drive unit of CQ6180B anc CQ6280B
3-3
17 16 15 14 13 11 10 12 9 8 6
48 7
18
5
19 94 93 96 95
4
20
3
21
22 2
33 1
1
91 ●
○/★ 34 61 62 63 64
92 ●
■/ 32
○/ 35 70 71 72
88
○/★ 36
89
○/ 37
65 74
3-4
38
66
39 87
67
60
40
90
56 68
52
59 86
41 69
58
42 77 84
Instructions
97 43 53 54 46 47 48 44 45 49 50 51 57 55 80 81 82 83 78 79 75 85 73 76
Note:
①Symbol ▲ represents interchangeable parts from machine tool CS6240.
Symbol ■ represents interchangeable parts from machine tool CQ6280C.
Symbol ● represents interchangeable parts from machine tool CQ6280B.
Symbol ○ represents interchangeable parts from machine tool CS6150.
Symbol ★　represents interchangeable parts from machine toolCS6 1 266C.
②Change gears are represented with a dash. Metric gear is put on the left and inch
gear on the right.
③Those without any mark are interchangeable parts from machine tool CS6140
except that parts of headstock are interchangeable parts from CS6 1 250C.
Fig.3-2 Diagram 1 of drive unit of CQ6180C and CQ628C

1
● 91 67
72 71 70
● 92 68
88
69
▲89
74 79
87 78
90 77
86
80
84
73 76 85 75 83 82 83
Fig.3-2 Diagram 2 of drive unit of CQ6180C and CQ6280C
3-5
1
Table 3-1 List of drive parts(Metric) on CQ6 1280B

No.of Helix / Heat
Part Module Position change
Name No. teeth or profile Material treat-
No. or pitch ratio or start dir.
starts angle ment
1 02081 45
45 G48
2 02082 45
3 02083 40
4 02084 36
40Cr G52
5 02085 28
6 02086 32
7 02106 48
8 02087 32 45 G48
2.5
9 02089 36
10 02091 44 20°
11 02088 40
40Cr G52
12 02092 36
13 02092 20
14 02105 32 +0.525 45 G48
15 02093 45
40Cr G52
Head- 16 02094 61
stock 17 02095 30
18 02095 17
19 02096 48
45 G48
20 02056 16 3 Left
21 02097 17 20°/13ｏ
22 02098 60 Right 10"
23 02099 20 left+0.5868 40Cr G52
24 B02104 48 2.5 20°
25 B02102 40 Left 20°/13ｏ
3
26 B02101 80 right-0.5868 10" 45 G48
101 31
102 31
27 02114 32
2.5 20°
28 02103 26 40Cr G52
29 02107 48
30 02108 31 45 G48
3-6
1
Continued from Table 3-1

No.of Helix / Heat
Part Module Position change
Name No. teeth or profile Material treat-
No. or pitch ratio or start dir.
starts angle ment
31 02108 31
Head-
32 020013 18 40Cr G52
stock
33 020018 31 45 G48
34 08042 60
Change 35 08043 69
2.75 20° 45
gears 36 08041 56
37 08044 57
38 07061 28 2.25 +0.6
39 07061 30 1.75
40 07062 27 2.25 -0.1323
41 07063 41 1.75 +0.5254
42 07064 30 2.25 -0.3323
43 07064 29 1.75 +0.5731
44 07066 21 3 +0.50
45 07066 28 2 +0.30
46 07073 20 +0.04256
47 07072 118 3 +01.352
48 07071 21 -0.50
49 07069 36 +0.7687
50 07068 32 2 +1.444
51 07067 33 +0.8117
Feed-
52 07095 30 1.75 20° 45 G42
ing case
53 07086 21 3 +0.50
54 07066 28 2 +0.30
55 07032 14
+0.40
56 07032 22
57 07078 42 -0.40
58 07077 33 2.25 +0.1323
59 07078 15 +0.5324
60 07079 24
61 07074 22 +0.40
62 07074 40
63 07074 32
2
64 07075 21
+0.25
65 07034 21
66 07038 42 -0.25
3-7
1

No.of Modu Position Helix / Heat
Part
Name No. teeth or le or change ratio profile Material treat-
No.
starts pitch or start dir. angle ment
67 06061 36 40Cr
68 06062 32 1.5 20° 45
69 06063 56 GCr15
70 06057 2 6ｏ20′25" 45
2.5
71 06021 26 6ｏ20′25" ZcuSn10Pb1
Left
72 06064 32 45
1.75 20° G48
73 06065 36 45
74 06065 36 45
75 06066 45
1.75 Left 40Cr
76 06066 45
77 06069 87
Apron 78 06052 12 +0.249
2.5
79 01024 Rack
80 06071 18 1.75 45
G48
81 06072 28
20°
82 06073 20 1.5
83 06074 89
84 06066 40Cr
45
85 06066
1.75 45
86 06067 35
87 06068 58
ZcuSn10Pb1
88 06022
1 12
89 01021 Y40Mn
79 01024A 2.5 45
20°
RH 89 01021A 12 Y40Mn
apron 70 06057A 2 Left 6ｏ20′25"
2.5 45 G48
78 06052A 12 +0.049
20°
90 05031 18 1.75 Left 40Cr
91 05009 Y40Mn
Tool
92 05010
post ZcuSn10Pb1
93 04011
1 5
94 04031
Y40Mn
Tail- 95 030022
stock 96 030005 HT150
15002 φ115
97 15002 B
Pulley φ93 HT150
/60Hz type
98 020003 φ175
3-8
1
1
Table 3-2 List of drive parts (Metric) on CQ6 2 80C
Heat
Part No.of teeth or Module Position change Helix / profile
Name No. Material treat-
No. starts or pitch ratio or start dir. angle
ment
1 02006 80 Right
G48
2 02009 51
3.5 Left 20°/10°
3 02062 36 40Cr
4 02060 65 Right G52
5 02045 56 -0.5
6 02055 20 20Cr S0.8-G55
+0.5
7 02046 20 3
G52
8 02047 20 40Cr
-0.5
9 02054 56 G50
10 02051 45
45 G48
Head- 11 02036 28
stock 12 02050 45
40Cr G52
13 02049 38
20°
14 02034 49 45 G48
15 02048 53 40Cr G52
16 02025 38 2.5
17 02024 53 45 G48
18 02023 46
19 02022 62
G50
20 02022 62 40
21 02016 30 G52
22 02014 62 45 G48
32 08003 74
Change 34 08002A 60
gears 35 08043A 69 2.25
box 36 08041A 56
37 08044A 57
38 07061 28 2.25 +0.6 20° 45
39 07061 30 1.75
Feed-
40 07062 27 2.25 -0.1325
ing G42
41 07063 41 1.75 +0.5254
case
42 07064 30 2.25 -0.3323
43 07064 29 1.75 +0.5731
3-9
1

Heat
Part No. of teeth Module Position change Helix / profile
No. or starts or pitch ratio or start dir. angle
ment
44 07066 21 3 +0.50
45 07066 28 2 +0.30
46 07073 20 +0.04256
47 07072 18 3 +1.352
48 07071 21 -0.50
49 07069 36 -0.7687
50 07068 32 2 +1.444
51 07067 33 +0.8117 45
52 07095 30 1.75
53 07086 21 3 +0.50
Feed- 54 07066 28 2 +0.30
ing 55 07032 14 20° G42
case 56 07032 22 +0.40
57 07078 42
58 07077 33 2.25 +0.1323
59 07078 15 +0.5324 40Cr
60 07079 24
61 07074 22 +0.40
62 07074 40
63 07074 32 45
2
64 07075 21
+0.25
65 07034 21
66 07038 42 -0.25
67 06061 36 40Cr G48
68 06062 32 1.5 20° 45 G48
69 06063 56 GCr15 C60
70 06057 2 6°20′25″ 45
2.5
71 06021 26 6°20′25″ ZcuSn10Pb1
72 06064 32
Apron 73 06065 36 45
Left
74 06065 36
1.75
75 06066 45
20° 40Cr G48
76 06066 45
77 06069 87
78 06052 12 +0.249 45
2.5
79 01024 Rack
3-10
1

Heat
Part No. of teeth Module Position change Helix / profile
No. or starts or pitch ratio or start dir. angle
ment
80 06071 18 1.75 G48
81 06072 28
82 06073 20 1.5 45
83 06074 89
84 06066 45
Apron 85 06066 45 20° 40Cr G48
86 06067 35 1.75 45
ZcuSn10Pb
87 06068 58
1
88 06022 1
12 Y40Mn
89 01021 1
79 01024A 2.5 45
20°
RH 89 01021A 12 Y40Mn
apron 70 06057A 2 2.5 Left 6ｏ20′25"
45 G48
78 06052A 12 2.5 +0.049
90 05031 18 1.75 20° 40Cr
91 050009 Left Y40Mn
ZcuSn10Pb
Tool 92 050010
1
post 1 5
ZcuSn10Pb
93 04011
1
94 04031 Y40Mn
Tailsto 95 030022 Y40Mn
1 5
ck 96 030005 HT150
15002 φ115
97 15002/
Pulley φ93 B type HT150
60Hz
48 020003 φ175
3-11
1
1
Table 3-3 List of drive parts(Inch) on CQ6 2 80B
Position Helix / Heat
Part No.of teeth or Module
Name No. change ratio profile Material treat-
No. starts or pitch
or start dir. angle ment
34 08042Y 82
Change 35 08043Y 57
1.5/2.25 20° 45
gears 36 08041Y 81
37 08044Y 69
81 06072Y 30
82 06073Y 28 1.5 45
Apron 83 06074Y 97 20°
88 06022Y ZcuSn10Pb1
12.7
91 05009Y Y40Mn
1
Tool 92 05010Y Y40Mn
5.08
post 93 04011Y ZcuSn10Pb1
94 04031Y Y40Mn
04007A
A-type 93
（公制）
tool 1 5
post 04008A
93
（公制）
1
Table 3-4 List of drive parts (Inch) on CQ6 2 80C
Position Helix / Heat
Part No.of teeth or Module
Name No. change ratio profile Material treat-
No. starts or pitch
or start dir. angle ment
32 08042Y 69
34 08043 82
Change
35 08043 69 2 20° 45
gears
36 08044Y 81
37 08044 57
81 06072Y 30
82 06073Y 28 1.5 45
Apron 83 06074Y 97 20°
12.7
89 05021Y Y40Mn
91 050009Y Y40Mn
1
Tool 92 050010Y
5.08 ZcuSn10Pb1
post 93 04011Y
94 04031Y Y40Mn
3-12
1
18 14 15 12 13 11 10 9 8
5
19
20
6
21
4
22 3
16
2
23
47 48 51 50 49
24
17
24
17
24
17
24
17
26
30
27
28
31
1 37 34 36 35 38 39 46 41 40 45 42 43 44
Fig. 3-2 Layout of bearings on CQ6180B and CQ6280B
3-13
1
1
Table 3-5 List of bearings on CQ6 2 80B
Type Specification Qty. Number on diagram

7000106 35×55×9 2 44，45
105 25×47×12 10 1，8，14，15，16，17，31，37，40，41
106 30×55×13 1 25
203 17×40×12 9 29，30，33，34，35，36，38，39，46
205 25×52×15 3 13，24，32
208 40×80×18 3 12，18，19
303 17×47×14 1 27
304 20×52×15 1 28
305 25×62×17 3 26，20，10
306 30×72×19 2 21，11
307 35×80×21 2 9，5
308 40×90×23 1 22
D119 95×145×24 1 23
1D3182120 100×150×37 1 6
1D3182124K 120×180×46 1 2
7205E 25×52×16.5 2 47，48
7209E 45×85×21 1 7
7608E 40×90×35.5 1 4
D8106 30×47×11 2 42，43
5D2268124 120×150×25 1 3
8205 25×47×15 1 49
17 7×19×6 4 50，51
3-14
1
15 14 13 12 11 10 9 8
16
17 7
19
6
18 5
20 47 48 51 50 49
32
3
29
2
33
26
30
27
28
31
1 37 34 36 35 38 39 46 41 40 45 42 43 44
Fig. 3-2 Layout of bearings on CQ6180C and CQ6280C
3-15
1
1
Table 3-6 List of bearings on CQ6 2 80C
Type Specification Qty. Number on diagram

7000106 35×55×9 2 44，45
105 25×47×12 10 1，7，13，18，31，37，40，41
106 30×55×13 1 20
203 17×40×12 9 29，30，33，34，35，36，38，39，46
205 25×52×15 2 19，32
206 30×62×16 1 8
207 35×72×17 1 10
208 40×80×18 4 9，12，14
303 17×47×14 1 27
304 20×52×19 1 28
305 25×62×17 1 26
306 30×72×19 3 11,15,16
7205 25×52×16.5 2 47,48
7508 40×80×25 1 6
7608 40×90×35.5 1 5
D8106 30×47×11 2 42,43
D2268930 150×110×70 1 4
B205 25×47×15 1 49
17 7×19×6 4 50,51
D7000124 120×180×19 1 17
D3182126 130×200×52 1 2
D3182130K 150×225×56 1 3
3-16
1
4 Machine operation
4.1 Controls
Fig.4-1 shows the location and function of controls of the machine.
4.2 Method
4.2.1 Drive system
Different spindle speeds are available by setting spindle speed shifting levers (2) and (3).
24-step or 12-step spindle speeds of clockwise or counter-clockwise are gotten if Lever (2) is
set to one of its 8 or 4 positions and Lever (3) to a position with the same color with that of Lever
1 1
(2). See Table 4-1 for speeds on CQ6 2 80B and Table 4-2 for speeds on CQ6 2 80C.
When Lever (3) is set to the neutral (white) position the spindle will disengage from other
driving shafts and stop rotating. Feed motion also stop at the same time but it can be activated by
using the increased pitch mechanism.
4.2.2 Feed system
4.2.2.1 Setting the pitch and feed: Different pitches and feeds are available by setting feed
selector lever (1) on headstock, thread selector (5), pitch and feed control knob (6) and (7) on
1
feeding case. See Table 4-3 for pitches and feeds on CQ6 2 80B and Table 4-4 for pitches and
1
feeds on CQ6 2 80C.
a) Feed selector lever (1) is used to change pitch of threads and helix direction, or to change
feeds. Because of a single-direction overrunning clutch fixed in the apron feed motion is
impossible unless lever (1) is set to RIGHT-HAND position.
4-1
1
Right-hand thread with normal pitch. Feed is available.

Left-hand thread with normal pitch. No feed.
Right-hand thread with increased pitch. Reduced or increased feed.
Left-hand threads with increased pitch. No feed.
b) Thread selector (5) is designed to select type of threads and also can be used to change
feeds.
t Metric thread
n Inch thread
m Inch thread
DP Diametral pitch thread
Neutral
c) Pitch and feed control knob (6) is used to change pitch and feed in an order form 1 to 15 as
indicated on the data plate.
d) Pitch and feed control knob (7) is used to multiply the pitch and feed by means of lead screw and feed
rod.
Ⅰ、Ⅱ、Ⅲ、Ⅳ： Lead screw is engaged to cut a thread.
A、B、C、D：Feed rod is engaged to give a feed motion.
Ratio：Ⅰ:Ⅱ:Ⅲ:Ⅳ=A:B:C:D=1:2:4:8
By setting the above levers and knobs accordingly different feeds listed in Table 5 are
obtained. To ensure good operating of machine setting levers and knobs should be based upon the
principle that a higher spindle speed matches a finer feed, and vice versa.
The leadscrew can be driven directly by shaft Ⅰthrough change gears in stead of externally
engaged gears in feeding case in order to cut threads excluded in Table 5. To do so, thread selector
(5) must be set to NEUTRAL position and feed knob (7) to Ⅳ position.
4.2.2.2 Carriage operation
a) Feed axis selector and rapid traverse button (13) is used to move the carriage or rapidly
traverse it in the direction it is set. To rapidly traverse the button on head of the lever should be
pressed and held till the carriage moves to the desired position.
b) Half nut knob (8) is used to move the carriage back and forth along the bed when cutting
threads. The half nut is closed when knob (8) is turned clockwise and separated when knob (8) is
turned counter-clockwise.
4-2
1
c) Apron hand-wheel (11), cross slide handle (9) and compound rest handle (19) are all
manual controls. Each of them has a dial on its base to indicate distance moved.
4.2.2.2 For other controls, see the operation diagram. When spindle control lever (12) is put to
the upper position, the spindle starts to run forward; when it is put to the lower position the
spindle starts to run backward; when it is put to the middle position the spindle stops.
4-3
CQ6280 Series Horizontal Lathe Instructions
1 24 23 22 21 20 19 18 17 16 15
8 9 10 11 12 13 14
（1）Fee selection lever （13）Feed axis selector and rapid traverse button
（2）Spindle speed shifting lever （14）Mechanical feed stop selection lever
（3）Spindle speed shifting lever （15）Tailstock handwheel
（4）End cover lever （16）Tailstock clamping lever
（5）Thread selector （17）Tailstock quill speed control knob
（6）Pitch and feed control knob （18）Tailstock quill lock lever
（7）Pitch and feed knob （19）Compound rest handle
（8）Half nut lever （20）Tool post lever
（9）Cross slide handle （21）Power switch
（10）Lube pump （22）Emergency stop button
（11）Apron handwheel （23）Coolant supply ON button
（12）Spindle control lever （24）Coolant supply OFF button
Fig. 4-1 Location and function of controls
4-4
1
1
Table 4-1 Spindle speeds on CQ6 2 80B
Lever Permissible
Spindle speeds r/min Time
position Drive load
N Weak s
Calculated efficien Output Max.
o Norm point enlar
10 8 cy power torque
al CW CCW ged
kW N・m
1 1 8 8.1 8.3
2 2 10 10.2 10.4
3 3 13 12.8 12.9
4 4 16 16.0 16.3 gear 13

0.773 5.8 1400 16:1
5 5 20 19.9 20.1 （Fig.1）
6 6 25 25.0 25.4
7 （Blue 7 （Blue 30 31.2 31.6
8 ） 8 ） 40 39.0 39.7
9 1 50 48.9 49.6 1146
10 2 60 61.4 62.4 955
11 3 75 76.8 77.9 764
12 4 95 96.0 97.1 603

8:3
13 5 120 119.2 121.1 478
14 6 150 149.9 152.2 382
15 （Yello 7 （Yello 190 187.3 190.3 302
16 w） 8 w） 230 234.2 237.1 249 Friction

0.797 6.0
17 1 290 293.1 297.1 197 clutch
18 2 370 368.6 374.4 155
19 3 460 460.7 467.9 125
20 4 580 575.9 584.9 98

4:9
21 5 720 715.4 726.6 80
22 6 900 899.3 913.4 64
23 7 1100 1124.1 1141.7 52
24 （Red） 8 （Red） 1400 1405.2 1427.1 41
4-5
1
1
Table 4-2 Spindle speeds on CQ6 2 80C
Lever position Spindle speeds r/min

No.
10 8 Normal Calculated
1 30 32
2 White White 45 44
3 60 62
4 90 91
5 Blue Blue 125 124
6 175 181
7 245 248
8 Yellow Yellow 350 343
9 490 489
10 700 724
11 Red Red 985 971
12 1400 1384
4-6
1
1
Table 4-3 Feeds and pitches(Metric) on CQ6 2 80B
p n/1" n/1"
mm mm 60 mπ DP/1"π
69
56
n t m t n t m t t m DP n n
A A A B C D D B A A A B C D D B Ⅰ Ⅰ Ⅱ Ⅲ Ⅳ Ⅰ Ⅱ Ⅲ Ⅳ Ⅰ Ⅱ Ⅲ Ⅳ Ⅰ Ⅱ Ⅲ Ⅳ Ⅰ Ⅱ Ⅲ Ⅳ Ⅰ Ⅱ Ⅲ Ⅳ Ⅰ Ⅰ Ⅱ Ⅲ Ⅳ Ⅰ Ⅱ Ⅲ Ⅳ Ⅰ Ⅱ
0.028 0.063 0.09 0.18 0.36 0.71 2.86 0.012 0.027 0.040 0.076 0.15 0.30 1.21 1 1 2 4 8 16 32 64 128 0.5 1 2 4 8 16 32 64 1
0.031 0.071 0.10 0.20 0.40 0.80 3.21 0.013 0.030 0.043 0.085 0.17 0.34 1.36 2 0.5 2.25 4.5 9 18 36 144 72 2.25 4.5 9 18 36 72 72 2
0.033 0.073 0.83 3.33 60
0.21 0.42 0.014 0.031 0.089 0.18 0.35 1.42 3 3
60
0.035 0.079 0.11 0.22 0.44 0.89 3.57 0.015 0.033 0.047 0.095 0.19 0.38 1.52 4 1.25 2.5 5 10 20 40 80 160 1.25 2.5 5 10 20 40 80 4
0.081 0.23 0.46 0.92 3.67 0.034 0.39 1.56 5 56 28 14 7 3 1/2 1 3/4 7/8 7/16 28 14 7 3 1/2 1 3/4 7/8 7/16 5
69 56
0.037 0.084 0.12 0.24 0.48 0.95 3.80 0.016 0.036 0.050 0.101 0.20 0.40 1.62 6 27 6
0.038 0.087 0.25 0.49 0.98 3.92 0.017 0.037 0.052 0.104 0.21 0.42 1.67 7 2.75 5.5 11 22 44 88 176 2.75 5.5 11 22 44 88 7 69
57
0.042 0.13 0.27 0.53 1.07 1.68 4.28 0.018 0.057 0.114 0.23 0.46 0.72 1.82 8 1.5 3 6 12 24 48 96 192 1.5 3 6 12 24 48 96 48 24 12 6 3 1 1/2 3/4 3/8 24 12 6 3 1 1/2 3/4 3/8 3/16 8
0.046 0.14 0.29 0.58 1.17 1.84 4.67 0.019 0.062 0.124 0.24 0.49 0.78 1.99 9 44 22 11 5 1/2 2 3/4 1 1/16 22 11 5 1/2 2 3/4 11/16 9
0.047 0.15 0.30 0.60 1.21 1.89 4.82 0.020 0.064 0.128 0.25 0.51 0.80 2.05 10 0.75 48 10
0.049 0.31 0.62 1.25 1.96 5.00 0.066 0.133 0.26 0.53 0.83 2.12 11 1.75 3.5 7 14 28 56 112 224 0.75 1.75 3.5 7 14 28 56 112 20 10 5 2 1/2 1 1/4 5/8 5/16 11
0.050 0.16 0.32 0.64 1.29 2.02 5.16 0.021 0.068 0.137 0.27 0.55 0.86 2.19 12 40 20 10 5 2 1/2 1 1/4 5/8 5/16 12
0.054 0.17 0.34 0.68 1.38 2.16 5.51 0.023 0.073 0.146 0.29 0.58 0.92 2.34 13 42 13 19 11 1/2
0.056 1.43 2.24 5.71 0.024 0.60 0.95 2.43 14 36 18 9 4 1/2 2 1/4 1 1/8 9/16 18 9 4 1/2 2 1/4 1 1/8 9/16 14
1.61 2.52 6.43 0.026 0.68 1.07 2.73 15 32 16 8 4 2 1 1/2 1/4 36 16 8 4 2 1 1/2 1/4 1/8 15
1
Table 4-3 Feeds and pitches(Inch) on CQ6 2 80B
p n/1"
0.1in 0.1in 82 mπ DP/1"π n/1"
69
81
0.010 0.023 0.033 0.067 0.134 0.264 1.064 0.004 0.015 0.029 0.037 0.113 0.457 1 1 2 4 8 16 32 64 128 0.5 1 2 4 8 16 32 64 1
0.011 0.026 0.037 0.074 0.149 0.298 1.194 0.005 0.011 0.016 0.032 0.064 0.128 0.514 2 0.5 2.25 4.5 9 18 36 144 72 2.25 4.5 9 18 36 72 72 2
0.012 0.012 0.034 0.068 0.132 82
0.027 0.078 0.156 0.309 1.239 0.537 3 3 82
0.013 0.029 0.041 0.082 0.164 0.331 1.326 0.018 0.036 0.072 0.143 0.575 4 1.25 2.5 5 10 20 40 80 160 1.25 2.5 5 10 20 40 80 4
0.030 0.086 0.171 0.342 1.365 0.013 0.147 0.590 5 56 28 14 7 3 1/2 1 3/4 7/8 7/16 28 14 7 3 1/2 1 3/4 7/8 7/16 5
81 81
0.014 0.031 0.045 0.089 0.179 0.353 1.414 0.006 0.019 0.038 0.076 0.151 0.612 6 27 6
0.032 0.093 0.183 0.365 1.458 0.014 0.020 0.039 0.079 0.159 0.631 7 2.75 5.5 11 22 44 88 176 2.75 5.5 11 22 44 88 7 69
0.043 57
0.016 0.048 0.100 0.197 0.398 0.625 1.592 0.022 0.087 0.174 0.272 0.688 8 1.5 3 6 12 24 48 96 192 1.5 3 6 12 24 48 96 48 24 12 6 3 1 1/2 3/4 3/8 24 12 6 3 1 1/2 3/4 3/8 3/16 8
0.017 0.052 0.108 0.215 0.435 0.684 1.737 0.007 0.023 0.047 0.091 0.185 0.295 0.752 9 44 22 11 5 1/2 2 3/4 1 1/16 22 11 5 1/2 2 3/4 11/16 9
0.056 0.112 0.223 0.450 0.703 1.793 0.024 0.048 0.095 0.192 0.302 0.775 10 0.75 48 10
0.018 0.115 0.230 0.465 0.729 1.860 0.025 0.050 0.098 0.200 0.314 0.801 11 1.75 3.5 7 14 28 56 112 224 0.75 1.75 3.5 7 14 28 56 112 20 10 5 2 1/2 1 1/4 5/8 5/16 11
0.019 0.060 0.119 0.238 0.480 0.751 1.920 0.008 0.026 0.052 0.102 0.208 0.325 0.828 12 40 20 10 5 2 1/2 1 1/4 5/8 5/16 12
0.020 0.063 0.126 0.252 0.513 0.804 2.050 0.028 0.055 0.109 0.219 0.348 0.885 13 42 13 19 11 1/2
0.021 0.531 0.833 2.124 0.009 0.227 0.359 0.919 14 36 18 9 4 1/2 2 1/4 1 1/8 9/16 18 9 4 1/2 2 1/4 1 1/8 9/16 14
0.599 0.937 2.392 0.010 0.257 0.404 1.032 15 32 16 8 4 2 1 1/2 1/4 36 16 8 4 2 1 1/2 1/4 1/8 15
4-7
1
1
Table 4-3 Feeds and pitches(Inch) on CQ6 2 80B(Applicable to machine equipped with Inch lead screw and Metric cross slide and using Metric feedrate)
p n/1" n/1"
mm mm 60 mπ DP/1"π
69
56
0.025 0.058 0.08 0.17 0.34 0.67 2.70 0.011 0.025 0.038 0.072 0.14 0.28 1.14 1 1 2 4 8 16 32 64 128 0.5 1 2 4 8 16 32 64 1
0.028 0.066 0.09 0.19 0.38 0.76 3.03 0.012 0.028 0.040 0.080 0.16 0.32 1.28 2 0.5 2.25 4.5 9 18 36 144 72 2.25 4.5 9 18 36 72 72 2
0.030 0.069 0.20 0.40 0.80 3.15 0.013 0.029 0.042 0.084 0.17 0.33 1.34 3 3
0.033 0.074 0.10 0.21 0.42 0.84 3.37 0.014 0.031 0.044 0.090 0.18 0.36 1.43 4 1.25 2.5 5 10 20 40 80 160 1.25 2.5 5 10 20 40 80 4
0.034 0.076 0.22 0.43 0.88 3.47 0.032 0.046 0.092 0.37 1.47 5 56 28 14 7 3 1/2 1 3/4 7/8 7/16 28 14 7 3 1/2 1 3/4 7/8 7/16 5
0.036 0.079 0.11 0.23 0.45 0.90 3.59 0.015 0.034 0.047 0.095 0.19 0.38 1.53 6 27 6 19 11 1/2
0.037 0.081 0.24 0.46 0.93 3.70 0.016 0.035 0.049 0.098 0.20 0.40 1.58 7 2.75 5.5 11 22 44 88 176 2.75 5.5 11 22 44 88 7
0.040 0.12 0.25 0.50 1.01 1.60 4.04 0.017 0.037 0.054 0.108 0.22 0.43 0.68 1.72 8 1.5 3 6 12 24 48 96 192 1.5 3 6 12 24 48 96 48 24 12 6 3 1 1/2 3/4 3/8 24 12 6 3 1 1/2 3/4 3/8 3/16 8
82 82
0.043 0.13 0.27 0.55 1.10 1.74 4.41 0.018 0.058 0.117 0.23 0.46 0.74 1.88 9 44 22 11 5 1/2 2 3/4 1 1/16 22 11 5 1/2 2 3/4 11/16 9
0.046 0.14 0.28 0.57 1.14 1.79 4.55 0.019 0.060 0.121 0.24 0.48 0.76 1.94 10 0.75 48 10 81
81
0.29 0.58 1.18 1.85 4.72 0.062 0.126 0.25 0.50 0.78 2.00 11 1.75 3.5 7 14 28 56 112 224 0.75 1.75 3.5 7 14 28 56 112 20 10 5 2 1/2 1 1/4 5/8 5/16 11
0.048 0.15 0.30 0.60 1.22 1.91 4.88 0.020 0.064 0.127 0.26 0.52 0.81 2.07 12 40 20 10 5 2 1/2 1 1/4 5/8 5/16 12 69
0.051 0.64 1.30 2.21 57
0.16 0.32 2.04 5.21 0.022 0.069 0.138 0.27 0.55 0.87 13 42 13
0.053 1.35 2.11 5.39 0.023 0.57 0.90 2.30 14 36 18 9 4 1/2 2 1/4 1 1/8 9/16 18 9 4 1/2 2 1/4 1 1/8 9/16 14
1.52 2.38 6.08 0.024 0.64 1.01 2.58 15 32 16 8 4 2 1 1/2 1/4 36 16 8 4 2 1 1/2 1/4 1/8 15
4-8
1
Table 4-4 Feeds and pitches of CQ6180C and CQ6280C(metric)

60
mm mm
74 P mπ DP n/1 n/1
n t m n t m 56 t m DP n
69
A A B C D D A A B C D D I II III IV I II III IV I II III IV I II III IV
0.063 0.09 0.18 0.36 0.71 0.027 0.040 0.076 0.15 0.30 1 1 2 4 8 0.5 1 2 4 1
0.071 0.10 0.20 0.40 0.80 0.030 0.043 0.085 0.17 0.34 2 2.25 4.5 9 2.25 4.5 2
0.073 0.21 0.42 0.83 0.031 0.089 0.18 0.35 3 3
0.079 0.11 0.22 0.44 0.89 0.033 0.047 0.095 0.19 0.38 4 1.25 2.5 5 10 1.25 2.5 5 4 60
60
0.081 0.23 0.46 0.92 0.034 0.39 5 56 20 14 7 28 14 7 3 1/2 5 74
74
0.084 0.12 0.24 0.48 0.95 0.036 0.050 0.101 0.20 0.40 6 6
0.25 0.49 0.98 57

0.087 0.037 0.052 0.104 0.21 0.42 7 2.75 5.5 11 2.75 5.5 7 69
69 56
0.13 0.27 0.53 1.07 1.68 0.057 0.114 0.23 0.46 0.72 8 1.5 3 6 12 0.75 1.5 3 6 48 24 12 6 24 12 6 3 8
0.14 0.29 0.58 0.17 1.84 0.062 0.124 0.24 0.49 0.78 9 44 22 11 5 1/2 22 11 5 1/2 2 3/4 9
0.15 0.30 0.60 1.21 1.89 0.064 0.128 0.25 0.51 0.80 10 10
0.31 0.62 1.25 1.96 0.066 0.133 0.26 0.53 0.83 11 1.75 3.5 7 14 1.75 3.5 7 11
0.16 0.32 0.64 1.29 2.02 0.068 0.137 0.27 0.55 0.86 12 40 20 10 5 20 10 5 2 1/2 12
0.17 0.34 0.68 1.38 2.16 0.073 0.146 0.29 0.58 0.92 13 13 19 11 1/2
1.45 2.24 0.60 0.95 14 36 18 9 4 1/2 18 9 4 1/2 2 1/4 14
1.61 2.52 0.68 0.68 15 32 16 8 4 16 8 4 2 15
Table 4-4 Feeds and pitches of CQ6180C and CQ6280C(inch)
×0.1in ×0.1in 60
74 P mπ DP n/1 n/1
n t m n t m 56 t m DP n
69
A A B C D D A A B C D D I II III IV I II III IV I II III IV I II III IV ¢ ñ ¢ ò
0.023 0.033 0.067 0.134 0.264 0.010 0.015 0.029 0.057 0.113 1 1 2 4 8 0.5 1 2 4 1
0.026 0.037 0.074 0.149 0.298 0.011 0.016 0.032 0.064 0.128 2 2.25 4.5 9 2.25 4.5 2
0.027 0.078 0.156 0.309 0.012 0.034 0.068 0.132 3 3
0.029 0.041 0.082 0.164 0.331 0.018 0.036 0.072 0.143 4 1.25 2.5 5 10 1.25 2.5 5 4
0.030 0.086 0.171 0.342 0.013 0.147 5 56 20 14 7 28 14 7 3 1/2 5
0.031 0.045 0.089 0.179 0.353 0.019 0.038 0.076 0.151 6 6 19 11 1/2
0.032 0.093 0.183 0.365 0.014 0.020 0.039 0.079 0.159 7 2.75 5.5 11 2.75 5.5 7
0.048 0.100 0.197 0.398 0.625 0.022 0.043 0.087 0.174 0.272 8 1.5 3 6 12 0.75 1.5 3 6 48 24 12 6 24 12 6 3 8
0.052 0.108 0.215 0.435 0.684 0.023 0.047 0.091 0.185 0.295 9 44 22 11 5 1/2 22 11 5 1/2 2 3/4 9
82 82
0.056 0.112 0.223 0.450 0.703 0.024 0.048 0.095 0.192 0.302 10 10
69 69
0.115 0.230 0.465 0.729 0.025 0.050 0.098 0.200 0.314 11 1.75 3.5 7 14 1.75 3.5 7 11
0.060 0.119 0.238 0.480 0.751 0.026 0.052 0.102 0.208 0.325 12 40 20 10 5 20 10 5 2 1/2 12
81 81
0.063 0.34 0.252 0.513 0.804 0.028 0.055 0.109 0.219 0.348 13 13 57 69
0.531 0.833 0.227 0.359 14 36 18 9 4 1/2 18 9 4 1/2 2 1/4 14
0.599 0.937 0.257 0.404 15 32 16 8 4 16 8 4 2 15
5 Electrical part of the machine
Fig.5-1 is parts location diagram. Fig.5-2 is electric schematic diagram. Fig.5-3 is wiring
diagram. Table 5-1 lists all electric parts.
Fig.5-1 is parts location diagram. Fig.5-2 is electric schematic diagram. Fig.5-3 is wiring
diagram. Table 5-1 lists all electric parts.
The power source should be AC 220V, 380V, 400V-600V, 50Hz/60Hz, 3-phase. There is no
general fuse on the machine, so user should connect a desired fuse to the power source circuit. The
5-1
1
machine has power indicator and coolant indicator.

Connect the power line to the terminal board, which is installed in the front support of the
machine and accessed through the window at rear side of the support. Connect and fasten the
ground wire to the earth screw.
Turn on the electric power for the machine by closing the power switch QS1. Lamp EL1 is lit
up at the time.
The motor starts to run when SB3 or SB4 is pushed and stops when SB2 or SB5 is pushed.
Coolant pump M2 is unable to be started unless the motor is running. Coolant pump is started
using SB6 and stops as the motor stops.
Work lamp EL2 is turned on and off with switch SA1.
Limit switch SQ1 breaks the related contacts cutting power for motor and electric control unit
to ensure safety of service man when the change gears cover is opened for maintenance and
adjustment.
The electric parts can not be accessed unless the second protection door, which is installed to
avoid accident touch of electric parts, is removed.
Data given in this section are subject to change to meet the demands of users’.
5-2
1
QS1 SB5 SB4 HL1 XT5 EL SB2 SB3 SB1

HL2 SB6 SB7
SQ1
XT2 XT4 XT1
M2
Grounding nut PE 10mm2

Power 3-50/60Hz
220V/380V/400V～ 600V
Fig.5-1 Location of electrical parts
5-3
Power supply from user's plant Power protection Spindle motor Coolant pump motor Rapic traverse motor
3N 50Hz/60Hz
220V /380V /400V /420V /440V /500V /600V
L1 1L1 1L1/*2L1 2L1/*3L1 2L1/*3L1
L2 1L2 1L2/*2L2 2L2/*3L2 2L2/*3L2
2 .1
L3 1L3 1L3/*2L3 2L3/*3L3 2L3/*3L3
220V:4mm 2
Recommend 380～600V: 2.5mm 2 0.75mm 2 1.5mm 2 0.75mm 2
FU1
*FU0
Voltage Fuse Wire QS1 220V 6A
220V 63A 380～
220V 63A 4 mm 2 380V 4A
1
380V 50A 600V

50A 400V
400V 420V
420V 2.5
440V KM1 KM2 KM3
440V mm 2 40A
40A 500V 2 .9 2 .11
500V 2 .8
600V
600V
1U1 1V1 1W1
W2/*1W2
V2/*1V2
U2/*1U2
FR1 *FR2
2 .9 2 .11
5-4
220V 23～32A 220V 0.4～0.63A
380V 12～18A 380V
Device boundary
400V 12～18A 400V 0.25～0.4A
420V 12～18A 420V

U1 V1 W1 440V 12～18A U2 V2 W2 440V U3 V3 W3
500V 10～13A 500V 0.25～0.4A
PE PE 600V 10～13A PE 600V PE PE
2 .1
220V:4mm 2 0.75mm 2 0.75mm2
380～600V: 2.5mm 2
M M M
Instructions
3 3
3
M1 M2 M3
7.5kW 4P 90W 2P 250W/300W/370W
1 2 3 4 5 6 7 8 9 10
Note:
1. Wire section refers to the copper part only.
2. Those marked by * are optional.
Fig.5-2 Electrical principle diagram 1
Circuit Work Coolant E.stop Voltage drop
Control transformer Power lamp Rapid jog Coolant pump
protection lamp lamp Interlock prot. Spindle start protection
TC1
*FU4 0.75mm 2
2L1 1 2A 2
1.10
*220V
0
FU2
5 2A (24V:6A) 6 10 14
220V/
*24V/
SB5 SB2
*110V 0 FU3
3 2A 4 SB6 KM2
1
7 12
24V
220v/380v/400v/420v/440v/500v/600v
2L2/*3L2 16
1.10 SQ1 SB1 SB3 SB4
KM1
PE
13
*SQ3 SB7
KM2
5-5
11 14 17
20 8 FR1 *FR2
1.5 1 .7
*SQ4 15 17/*18
* Digit
readout
10 display
PE PE 0 0 0
Instructions
1.10
XB EL HL1 HL2 KM3 KM2
KM1
.
24V 24V 24V 1.9 1.5 10 1.7 .11

40W 1.9 1.5 1.7 .6
1.9 1.5 1.7
1 2 3 4 5 6 7 8 9 10 11 12
Note:: 1.How to connect the input side of transformer TC1 depends on user's order.
2.SQ1 is change gear cover switch.SQ3 is switch of up-right shaft in electrical cabinet.SQ4 is chuck cover switch.
3.Those marked by * are optional.
Fig.5-2 Electrical principle diagram 2
HL1 4
0
17 SB7 16 16 SB6 14
XT2
SA1
4 EL
13 SB4 12 0
SQ1 7 SB5 6
7 8 9 SB2 12 SB3 13
HL2 9
20 12
0
13 11 SB1 9
L1 1L1 11 XT3
L2 1L2 U3 11
QS1 PE V3 9
L3 1L3 W3
1
PE
XT5
U3
V3 M3
W3
FR1 KM2 KM3 PE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1920 21 22 23
XT1 9 10 14 13 12 11 10 4 0 PE 0 2 20 17 16 14 13 12 6 7 8 9
5-6
13 SQ3 14 9 SQ4 10
2
*Digit readout
display
PE
2x0.75mm2
3x2.5mm
3x0.75mm2
3x0.75mm2
11x0.75mm 2+6x2.5mm2
14X0.75mm 2
Note:
1.SQ1 is change gear cover switch.
XT4
2.SQ3 and SQ4 are chuck cover switched only.
Instructions
M2
PE L1 L2 L3 M1
1x2.5mm
Wire section refers to copper part only.
Fig.12-3 Electric connection diagram

1
Table 5-1 List of electrical parts

Code Place Name Specification Qty Maker Remark
3-pole Ue=420V～ Liaoyang Machine
QS1 2 Power switch 1
Ie=20A Tool Relay Plant
Ue=380V～
3～380V
FU1 4A 3
3～220V
4 6A 3
Shanghai Jinshan
Ue=500V～
FU1 Fuse 3 Electric Appliance 3～420V
4A
Plant
FU2
FU3 7 2A 1
FU4
3-pole Ue=380V～
Coil 1～50/60Hz
220V 3～380V
Ie=20A/AC3
Wuxi Machine
5《a》+2《b》
Tool Electric
3-pole Ue=380V～
Appliance Factory
Coil 1～50/60Hz
KM1 9 220V 1 3～220V
Ie=40A/AC3
5《a》+2《b》
3-pole Ue=660V～
Coil 1～50/60Hz
Shenyang 213
Contactor 220V 3～420V
Factory
Ie=16A
5《a》+2《b》
3-pole Ue=380V～
Coil 1～50/60Hz Wuxi Machine
KM2 10 3～
220V 1 Tool Electric
KM3 8 380V/420V
Ie=5A/AC3 Appliance Factory
4《a》
3-pole Ue=660V～
Coil 1～50/60Hz
KM2 10 Shenyang 213
220V 3～420V
KM3 8 Factory
Ie=9A
5《a》+2《b》
Liaoyang Machine
Current/rated Tool Relay Plant 3～380V
FR1 3 Thermal relay 10～16/15.4A 1 Suzhon Machine 3～420V
10～16/14A 1 Elec. Appliance 3～220V
20～32/26.7A 1 Plant
5-7
1
Code Place Name Specification Qty Maker Remark

Liaoyang Machine
Current/rated Relay Plant 3～380V
FR2 4 0.25～0.32/0.25A 1 Suzhon Machine 3～220V
0.45～0.72/0.55A 1 Elec. Appliance 3～220V
0.16～0.25/0.23A 1 Plant
Changsha No.2
Rapid traverse Machine Electric
SB1 8 button,
Ue=380V～ Ie=5A Appliance Plant
SB5 7 Emergency
stop button 1《a》black 1 Xi’an Machine
1《b》red 1 Electric Plant
Handan Machine
HL1 11
Signal lamp 6V 0.12W 1 Tool Elec. Parts
HL2 11
Plant
Ue=380V～ Ie=5A
Button φ25
SB2 9 Spindle stop 1《a》+1《b》red Tianshui 213
SB3 9 Spindle start 1《a》+1《b》green 1 Machine Tool
SB4 9 Spindle start 1《a》+1《b》green Elec. Parts Plant
SB6 10 Coolant pump ON 1《a》+1《b》green
SB7 10 Coolant pump OFF 1《a》+1《b》red
Ue=500V～ Ie=2A Wui Machine Tool
SQ1 7 Limit switch 1
1《a》+1《b》 Elec. Parts Plant
Shenyang
EL2 11 24V 40W Luminaire Factory
Lamp 1
EL1 11 6V 0.95W Dongxing Elec.
Appliance Factory
1～50/60Hz 160VA
Input 380V/420V 3～
1
Output 220，24； 380V/420V
Guilin Machine
6V/50,40,10VA
TC1 6 Transformer Tool Elec.
1～50/60Hz 160VA
PartsPlant
Input 220V
1 3～220V
Output 220，24；
6V/90,60,10VA
AC
M1 3 asynchronous 3～50/60Hz Dalian Motor
motor, 220/380/420V Factory Supplied
7.5kW 4P 1 Shenyang Per user’s
M2 4 Coolant pump 50L/min Micro-machine power source
M3 5 3-phase 300W Factory
micro motor
5-8
1
6 Lubrication
Fig. 6-1 is machine lubrication chart.

Machine oil No.30, 3.81ｏ~4.59ｏE50 is used as lubricant.
Change(fill) oil every 50 days

Rotate one turn every shift
Fill oil every shift
30
30
30
2 30
30 30
No.30 machine oil

No.2 calcium base grease
No.30 machine oil
Fig. 6-1 Lubrication chart
6.1 Headstock lubrication
Oil is pumped by the trochoid pump driven by shaft Ⅰ. After being filtered oil is piped to the
oil tray and path to lubricate gears, shafts, bearings and etc. in the headstock in a cycle (Fig.6-2).
Always check the pump for good condition by observing it through the oil sight glass in front
side of headstock. Make sure level of oil is up to the centered line of the oil gauge. Bearing at left
end of shaft X is lubricated with No.2 calcium base grease.
6-1
1
Fig. 6-2 Lubrication chart of headstock
6.2 Feeding case lubrication
Parts in feeding box are drop lubricated via some strings of wool soaked with oil stored in oil
path in the feeding box (Fig.6-3). Waste oil must be drained off the box according to the indicated
mark of the oil sight glass after a period of time.
Check waste
oil here
Drain hole
Fig. 6-3 Feeding case lubrication chart
6.3 Apron lubrication
Oil is reserved in the path of apron. During rapid traverse of apron, all running parts are splash
lubricated with oil churned up by the churning fins. Bearings in apron are lubricated either through
the cup on carriage into which oil is pressed from an oil gun or drop lubricated via some strings of
wool soaked with oil splashed into the upper groove by churning fins. See Fig. 6-4. Bearings of a
6-2
1
right-hand apron are lubricated with oil from the upper groove into which oil is piped by a hand
pump. The handle of the pump should be pulled five times before starting to work. See Fig. 6-5.
Observe the level of oil in the oil gauge and make sure it is up to the centered line of the gauge.
Fill oil
here
Fig.6-4 Apron lubrication chart
Fill oil
here Hand pump
Fig. 6-5 Right-hand apron lubrication chart
6.4 Guide ways lubrication
Lower rails of carriage are lubricated by the oil from two cups.The oil is filtered by the
fine felt.
Upper rails of carriage, cross screw, screw of top slide, tool rest, tailstock quill and screw
are all lubricated with oil gun.
6.5 Other oil sites
Lead screw, rod and neck of operating rod are drop lubricated by some strings of wool. Oil
is stored in the basin of the rear bracket.
The shaft and sleeve of idle pulley in change gears box are greased with No.2 calcium
base grease that is pressed into by the plug screw.
6-3
1
7 Coolant unit
Coolant stored in back or middle support of machine is pumped up by a three-phase pump

AYB-50/TH. Flow of the coolant is regulated with a faucet on the coolant pipe.
7-1
1
8 Lifting, installation and test operation
8.1 Hoisting
For hoisting of a crated machine, tie and pass wire ropes per symbols painted on crate.
Handle the machine carefully to avoid any bumps or shocks. Keep it up-right and not tilting too
much. Avoid placing the machine over sharp objects.
For hoisting of a machine after unpacking, tie and pass wire ropes according to the diagram
below (Fig.8-1). Move the carriage back and forth for good balance. Place soft substances
between the ropes and machine to prevent damage to machine appearance.
8.2 Unpacking
After unpacking, check the machine for good appearance immediately. Check the accessories
and tool for correct quantities per PACKING LIST.
8.3 Installation
Though the machine was inspected and tested before shipment from the factory it must be
installed correctly in order to maintain the accuracy and service life of the machine.
The machine is located by means of several groups of iron wedges on a concrete foundation
that is prepared in advance. See Fig. 8-1 foundation plan. Level the machine using precision
levels to within the accuracy of 0.06/1000 in lengthwise direction and 0.03/1000 in width-wise
direction by adjusting the jack bolts. After primary adjustments are finished, pour mortar into
holes for anchor bolts. Minute adjustments are to be done only after the mortar is hardened
completely. When the machine is leveled to the required accuracy give every bolt nut an even
screw, pour mortar to iron wedges and on the machine base leaving a smooth face of foundation.
8.4 Cleaning
The anti-rust agent applied on the machine must be thoroughly removed with kerosene.
8-1
1
Inside of headstock should be cleaned with warm kerosene. All strings of wool must be cleaned
also. After completion of cleaning, fill sufficient oil to machine according to the lubrication chart.
8.5 Test operation
Before test operation carefully read the OPERATOR’SMANUAL to lean the function and
use of every control and be sure the machine is properly lubricated.
Operate every operating part by hand for good condition.
Before turning on the electric power for machine, make sure the electrical unit is in good
condition and the motor doesn’t suffer from damp. After turning on the electric power check that
the motor is rotating clockwise. Otherwise wiring of phase lines must be rectified.
Dry run is performed only after all the above procedures are completed. Operate the machine
first at the minimum speed for a period of time and gradually increase the speed. Carefully
observe working condition of the lubrication unit, operation unit, electrical unit, cooling unit and
other functioning unit during dry run.
Start to work unless the machine is operatable , properly lubricated and braked freely with a
good functioning of controls.
8-2
1
25
Lifting hole
40
400~500
350
Depends on earth
To chip guard 236
800 A 465
Power inletφ1/2″
95 620 B
100
30
400
358
100X100
Spindle axis
770
35
352
C
30
550 230
Fig.8-1 Lifting and foundation plan 1
8-3
1
990 1490 420 890 1390

800 A 465
1285 1785 1330 1830
Spindle axis
35
C
550
95 620 B
Type 1000 1500 2000 3000

A 1300 1800 990+420+890=2300 1490+420+1390=3300
B 1650 2150 1285+1330=2615 1785+1830=3615
C 717
Fig.8-1 Lifting and foundation plan 2
8-4
1
9 Maintenance and care
9.1 Lubrication
In order to maintain good operation and reduce wear, all running and sliding parts on the
machine must be properly lubricated periodically. So pay special attention to the following points.
a) Refill clean oil at regular intervals according to the lubrication chart.
b) Each of headstock, apron and feeding case should be filled up to the centered line of their
oil gauges. Take care not to be higher than the upper line of each gauge. Oil will overflow in that
case. So it is important to check the levels of oil from time to time and keep them in correct
position.
c) Because of serous wear on a new machine first change of oil both in headstock and apron
should occur ten days after using of machine and second change twenty days after, thereafter it is
replaced every two or three months in order to keep the headstock and apron clean all the time.
After the waste is drained out the headstock and apron must be washed with kerosene.
d) The filter in headstock and strings of wool on the machine must be cleaned every
month.
9.2 Operation
Pay attention to the following points when operating the machine.

a) After the main motor is started, the spindle is started only when the lube pump is
confirmed in good condition and sufficient oil is confirmed in the headstock.
b) Never change speed while the spindle is running at a high speed. Change it only when
the spindle is stopped. Feed rate is changed either when the spindle is stopped or running at a
lower speed.
c) Before starting the spindle make sure that every gear-shifting lever is in a correct position
to ensure good engagement between gears.
d) When the brake fails to work repair it immediately. Never use the reversing friction
clutch as a brake.
9-1
1
e) When operating any of the spindle control levers be sure to place it downward or upward
completely. Un-complete operation is not allowed for decreasing the speed during cutting.
9.3 Maintenance
In order to maintain the accuracy and service life of every part on the machine, take note of
the following points.
a) Check and adjust the tension of V-belts periodically to maintain its service life.
b) Check and adjust the tension of V-belts periodically to maintain its service life.
c) If the tailstock is used to support the workpiece for cutting, a Morse Taper No. 5 tang
must be applied and horizontally inserted into the hole of tailstock quill so that it engages with the
stop dog, which can prevent the tang from rotating and maintain the accuracy of the taper hole.
d) The lead screw is designed for cutting threads not for longitudinal feeding of work piece
turning. Feeding might affect the service life and accuracy of lead screw. Since the apron is driven
directly by the lead screw when threading the safety clutch in apron become useless. Take care to
choose a proper depth of cut and a proper cutting force Px not larger than 3500N.
e) Properly lubricate the bearing surface of workpiece when steady rest or following rest is
used to support it.
f) Be sure to stop the main motor prior to workpiece loading/unloading or before the
operator leaves.
9-2
1
10 Adjustment and structure
10.1 Machine bed
The main motor and coolant pump are located in the machine back support and middle
support respectively. Electric switchboard is located in the window at rear side of the machine.
The tension of drive belts must be properly adjusted with the adjusting nuts. See Fig. 10-1.
High grade hardened cast bed ways ensure high rigidity and maintenance of accuracy in a
long time.
Adjusting nut
Adjusting nut
Fig. 10-1 Drive belt adjustment diagrma
10.2 Headstock
This is an all-geared centralized drive headstock. Power from the main motor is transmitted
through V-belts to shaft Ⅰ which drives the spindle by means of multiple-plate friction clutch
and several steps of gears. Direction of spindle rotation is determined by the friction clutch. In
order to ensure smooth running of spindle the friction clutch must be properly adjusted. It is not
allowed to be too tight or too loose. Being too loose may cause not only ineffectiveness and
non-sufficient output of spindle power but also frequent slip and heat that will result in serious
wear. Being too tight may make it difficult to operate thus losing use of protection. See Fig. 10-2.
10-1
1
Adjusting nut
Positioning pin
Fig. 10-2 Multiple plate friction clutch adjustment diagram

The brake is used to control the spindle rotation instead of the clutch when clutch is out of
engagement. If the spindle fails to come to a dead stop the brake band needs to be tightened with
the adjusting nuts. Care not to twist the band. See Fig. 10-3.
Adjusting nut 2
Adjusting nut 1
Fig. 10-3 Brake band adjustment diagram

The spindle is supported on three bearings of which the front and middle bearings offer main
support and rear bearing offers assistant support.
In order to ensure the machining accuracy and cutting ability of the machine, play of spindle
10-2
1
must be adjusted carefully till radial run-out and axial slip are exactly as the machine requires
(See Fig.10-4).
When it is necessary to adjust the spindle bearings, loosen nut (1) and nut (2). Be sure to
remove the stop washer prior to loosening nut (2). Adjust the spindle front bearing with nut (3)
and middle bearing with nut (4) till a proper play is reached. Finally tighten every nut again.
After completion of the above procedure, dry run of over one hour must be performed for the
spindle. The temperature of spindle in steady state should be no more than 70℃, otherwise
readjustment must be made.
In order to keep balance and avoid vibration at non-load, a balancer is fixed to gear (5) of
spindle. Every machine undergoes a balance check prior to shipment from the factory. If it is
balanced no balancer is fixed.
10-3
Check washer
6 4 2 5 3 1
1
10-4
Instructions
Fig.10-4 Spindle bearings adjustment

Balance block
1
Torque from gear-shifting mechanical is transferred with a chain. The chain may stretch after
a long use and cause the speed plate to give an improper or wrong value. So it must be adjusted to
tension by means of the adjusting screws. See Fig. 10-5.
Chain
Tension wheel
Adjusting nut
Fig. 10-5 Chain tension adjustment diagram
10.3 Tailstock
A stop dog (6) fixed in the taper hole of the tailstock is to prevent the tool held from rotating.
The tailstock can move crosswise on the single-direction ways. Cross adjustment is performed
with screw (1). Before adjusting be sure to unclamp the tailstock and loosen the screw (2). After
completion of adjustment tighten screw (2) again. See Fig. 10-6. When resetting the tailstock,
make sure that flanges (8) are in alignment.
The tailstock can move on the bed ways and be clamped and locked in position with the
eccentric shaft. The clamping force is adjusted with nut (3) and (4). When tailstock is heavily
loaded nut (5) is used to clamp it as well as the eccentric shaft.
When the clamping lever is released the tailstock is supported on four rolling bearings with
spring seats, clear of bed ways. That makes it an ease for the tailstock to move along the bed ways.
The clearance between tailstock and bed ways is adjusted with screw (7). Before adjusting the
tailstock should be locked to ensure proper contact between tailstock and bed ways and prevent
bearings from being broken.
10-5
1
3 5 4 2
A
A-A
1 B-B
8 7
Fig. 10-6 Tailstock adjustment diagram
10.4 Cariage
The cross slide is driven by the split nut which moves with rotation of lead screw and is used
to eliminates transmission clearance by adjusting the pith diameter fit. When adjusting loosen the
stop screw (1) first and then adjust screw (2) till the clearance is removed. After completion
tighten screw (1) again and cover the dust lid (3). See Fig.10-7.
If the sliding ways of cross slide and compound rest have too large clearance or they are hard
to move, adjust the clearance with the adjusting screws at ends of the rack strip.
10-6
1
3 2 1
Fig.10-7 Cross slide screw nut adjustment diagram
10.5 Apron
The apron controls feeding movements of carriage. Drive from the rod is transmitted to the
apron, which in turn drives the carriage to move longitudinally or crosswise by means of safety
clutch, worm and transmission gears.
In order to make it possible for the carriage to perform rapid traverse at any time the worm is
fixed with a one-way overrunning clutch that overpasses the drive from the rod when the rapid
traverse motor is driving the worm in a selected direction.
When the carriage is moving in rapid traverse mode or auto feeding mode the apron
handwheel is disengaged for safety and it is engaged again after the carriage stops.
If the cutting force is always below the maximum permissible cutting force of the machine,
the safety clutch needs to be adjusted with screw (2). Before adjusting be sure to remove the cover
(1). See Fig. 10-8. Care not to over tighten the clutch. An over tight clutch may lose the function
of protection and cause damage to machine parts.
To prevent simultaneous engagement of rod and lead screw an interlock mechanism is fixed
between the split nut and the operating shaft.
10-7
1
2 1
Fig.10-8 Safety clutch adjustment diagram
10.6 Feeding case
In the feeding case there are sliding gears mounted on three shafts, thread selecting
mechanism and multiplying mechanism. So normal threads are cut without changing gears.
In order to cut high accuracy threads and eliminate the axial slip of lead screw the anti-thrust
bearing (2 and 3) must be adjusted with nut (1). See Fig. 10-9.
2 3 1
Fig.10-9 Screw shaft anti-thrust bearing adjustment diagram
10.7 Change gearbox
Multiple threads of 2,3,4,5,6,10,12,15,20,30,60 are cut on the machine thread by thread

without having to change gears. Change gears only when cutting 19 tpi and 11 1/2 tpi threads. See
Fig. 10-10 and 10-11, those in parenthesis represent inch gears. Loosen and remove idle gear shaft
10-8
1
(3) together with nut (2), exchange with new gears, put shaft (3) and nut (2) back again and
tighten them. Loosen nut (1). Make some adjustment till a proper engagement with the gear just
replaced on shaft Ⅰ is got. Tighten nut (1) again. See Fig. 10-10 and 10-11.
1
m=2.75 z=60
(m=2.25 z=82)
m=2.75 z=69 2
(m=2.25 z69)
m=2.75 z=56
(m=2.25 z=81)
m=2.75 z=57
(m=2.25 z=57)
（Those in parenthesis are 19 tpi 11 1/2 tpi

for inch unit machine）
　60/69×69/56 　60/69×69/57 　60/56×56/69

（82/69×69/81）（82/81×81/57）（82/81×81/69）
1
Fig.10-10 Diagram of engagement of change gears on CQ6 2 80B
10-9
1
m=2.25 z=60 1
(m=2 z=82)
2
m=2.25 z=74
(m=2 z=69)
m=2.25 z69 2
(m=2 z=69)
3
m=2.25 z=56
(m=2 z=81)
m=2.25 z=57
(m=2 z=57)
（Those in parenthesis are 11 1/2 tpi

for inch unit machine） 19 tpi
60/74×74/69×69/56 60/74×74/69×69/57 60/74×74/56×56/69

（82/69×69/69×69/81）（82/69×69/81×81/57）（82/69×69/81×81/69）
1
Fig. 10-11 Engagement of change gears on CQ6 2 80C
10-10
1
10.8 Chuck, Driving plate and Spindle nose
Chuck or driving plate is mounted and connected onto the spindle by a short taper cam lock.
See Fig. 10-12. When mounting, align reference line 2 on cam (4) with reference line 1 on
spindle nose; align reference line 3 on studs of chuck or driving plate with left face of chuck or
driving plate; tighten them with screw (6). Insert six studs of chuck or driving plate into six holes
in spindle nose and turn the six cams with the square key supplied till they are locked.
When removing the chuck or driving plate from the spindle nose, loosen the six cams with a
key aligning reference line 1 with reference line 2. A face plate is mounted onto or removed from
the spindle nose in the same way as the chuck or driving plate.
See Fig. 10-13 and 10-14 for structure of spindle nose.
Graduation mark 1
Graduation mark 2
Graduation mark 3 6
Fig. 10-12 Mounting of chuck or driving plate
10-11
1
+0.05
6- 26.20 0
1.6
0.8 1:4
6.3
6.3
1X45
R85.70
139.719 +0.012
0
225
90
1.6
0.8 1:20
R57
+0.2
13.50
0
M8
65
1.6
6.3
+0.033 9
29H8 0
50 16
1
Fig. 10-13 Structure of spindle nose on CQ6 2 80B（ISO702/Ⅱ No.8）
+0.05
26.20 0
1.6
0.8 1:4
6-
6.3
6.3
1X45
R85.70
+0.012
139.719 0
113
225
210
1.6
0.8 1:20
+0.2
050
1.6
6.3
+0.033
29H8 0
50 16
1
Fig. 10-14 Structure of spindle nose on CQ6 2 80C
10-12
1
10.9 Chuck cover (for a chuck of φ315 )
10.10 Motor of 11kW
To meet the needs of users some machine are equipped with a motor of 11kW.
Type of motor: Y160M-4 Type of V-belt: B2615 (For type B lathe)
Power: 11kW Quantity of V-belt: 4 pcs
Speed: 1460r/min
10.11 Double speed motor
To meet the needs of users some machine are equipped with a double speed motor.
Type of motor: YD160M-8/4 Type of V-belt: B2769 (For type C lathe)
Power: 5/7.5kW Quantity of V-belt: 4 pcs
Speed: 730/1450r/min
10-13
Power protection Power switch Spindle rotation Coolant pump Rapid traverse
3~220V.380V.420V
50/60Hz
L1 1L1 2L1 3L1 3L1 2/B1
L2 1L2 2L2 3L2 3L2
L3 1L3 2L3 3L3 3L3

2/C1
380V.420V :4mm 2
Recommended 50A 6mm2 FU1 220V:6mm 2 FU2 0.75mm 2
1mm2
QS1 220V:63A 220V:6A
FR1 380V/420V:4A
380V/420V:50A
1
220V:39A
KM2 KM3
380V:22.6A
420V:20A
1U1 1V1 1W1
1U2 1V2 1W2 FR2

220V:0.4~0.63A
380V:0.25~0.4A
KM1
420V:0.25~0.4A
10-14
Device boundary
U1 V1 W1 U2 V2 W2 U3 V3 W3
KM5
M1 M2 M3
3 3 3
U11
1mm2
W11
0.75mm2
Instructions
V11
KM4
PE PE
N
2/E1
6mm 2 11KW 120W 370W
1440r/min
Wire section area refers to copper one only.
Fig.10-15 11kW motor principle diagram 1

Circuit Work Coolant E.stop
Control transformer protection lamp Power lamp lamp Interlock protection Rapid jog Spindle start Star-deltar start Coolant pump
TC1
FU3
3L1 1 1A
1/B8
220V
0 FU4
6A 6 10 14
0.75mm2
24V
1
0 SB5 SB2
FU5
220v/380v/420v
3 2A 4 SB6 KM2
7 12
24V
3L2 16
1/B8 0 SQ1 SB1 SB3 SB4
PE KM1
8 13
*SQ3 SB7
KM2
10-15
SQ2
11 14 17
KT1
20 9 FR1
23 21 FR2
1.5
KM5 KM4
SQ4 15 18
24 22
10
Instructions
PE PE 0 0 0
1/E8
XB EL HL1 HL2 KM3 KM1 KT1 KM4 KM5 KM2
24V 24V 24V
Note: 1/C7 C6 1/E3 1/D3 D4 1/C5
50W 1/C7 1/C4 1/C5
1/E3 1/D3 B8
1.Input side of transformer TC1 is connected per user's order. 1/C7 1/C4 1/C5
1/C4 1/E3 1/D3
2.SQ1 is change gears cover switch.SQ2 is foot brake switch.
SQ3 is switch of up-right shaft in electrtic cabinet.SQ4 is chuck cover switch.
Fig.10-15 11kW motor principle diagram 2

Power protection Power switch Spinle start Coolant pump Rapid traverse
3～220V/380V/420V
50/60Hz 2U2
L1 1L1 2L1 2U2
2.1
L2 1L2 2L2 2V2 2V2
L3 1L3 2L3 2W2 2W2

2.1
380V.420V:2.5mm 2
220V:4mm2 FU2 0.75mm 2
Recommended 50A 6mm 2 FU1 1mm 2
220V:6A
QS1 220V:63A 380V/420V:4A
380V/420V:50A
1
KM2 KM3
M
1U2 1V2 1W2
KM1 KM5
FR2
FR1 FR3
1U1 1V1 1W1 2U1 2V1 2W1 220V:0.4～0.63A
220V:23～32A 220V:23-32A
KM4 380V:0.25～0.4A
380V:10～16A 380V:10-16A
420V:0.25～0.4A
420V:10～16A 420V:10-16A
10-16
Device boundary
U2 V2 W2 U3 V3 W3
M2 M3
U1 V1 W1 U11 V11 W11 3 3
M1
1mm2
0.75mm2
3
Instructions
PE PE PE PE PE
2.1
4mm 2 7.5kW/5kW 120W 370W
1 2 3 4 5 6 7 8
Wire section area refers to copper one only.
Fig.10-15 Double-speed motor principle diagram 2

Control transformer Circuit E.stop Rapid jog Spindle start/High and low speed Coolant pump
Work lamp Power lamp Spindle lamp Interlock protection
protection
TC1
FU3 0.75mm 2
2U2 5 2A 6 10
1.8
24V
0 SB6 SB2 SB3 SB4
SB1
6 KM4
27
KM1
28 11
25
SB5 SA1
FU3
1 2A 2 2 2 2
KM5 SQ4
1
220V/380V/400V/420V/440V
24V
2W2 0 27 13
1.8 SQ1 9 14
KM4
FR1
PE KM1
1.5
23 24 12
8
FR3 KM4
KM1 KM5 1 .5 21
SQ2
KM5
10-17
FR2
2 16 20 26 19
1 .7
22 15
SQ3
10
PE PE 0 0 0
1.8
Instructions
XB EL HL1 HL2 HL3 KM3 KM4 KM5 KM1 KM2

24V 24V 24V 24V 1.7 1.3 .4 .7 1.5 .4 .7 1.4 .7 .6 1.6
50W 1.7 1.3 .6 1.5 .6 1.4 .3 1.6
1.7 1.3 1.5 1.4 1.6
1 2 3 4 5 6 7 8
Note:
1.Input side of transformer TC1 is connected per user's order.
2.SQ1 is change gears cover switch.SQ2 is foot brake switch.

SQ3 is switch of up-right shaft in electrtic cabinet.SQ4 is chuck cover switch.
Fig.10-15 Double-speed motor principle diagram 2
1
11 Wear parts of the machine and their machining diagrams
Table 7 List of Wear Parts

Heat
Part No. Name Material Qty Remark
treatment
1
02052/CS6 250C Bushing ZcuSn10Pb 1
02041/CS6140 Lever ZcuSn10Pb 1
02136/CS6140 Friction plate 45 Local G48 1
02192/CS6140 Friction plate 15 S0.5-C60 14
02193/CS6140 Bushing 15 S0.5-C60 16

1
02194/CS6140 Brake band 65Mn 1 For CQ6 280B
1 1
02089/CS6 250C Brake band 65Mn 1 For CQ6 280C
Outer roller of
02211/CS6140 1
trochoid pump Iron base
Inner roller of powder
02212/CS6140 1
trochoid pump
1
02231/CS6140 Brake friction Iron sand 1 For CQ6 280B
1 plate canvas 1
02088/CS6 250C 1 For CQ6 280C
050010/CQ6280B Nut ZcuSn10Pb 1 050010YInch parts）
06021/CS6140 Worm ZcuSn10Pb 1
06022/CS6140 Half nut ZcuSn10Pb 1 06022Y（Inch parts）
08011/CS6140 Spline collar ZcuSn10Pb 1
GB83-85 ScrewM16×40 35 8
Center 5# T8 C58 2
11-1
1
Unless otherwise 12.5

specified
1X45 6 16 4
A 0.02 A
Break sharp
edges
1.6
0.50X45
40H7
52f6
48
1.6
0.50X45
1.6
1.6 B 0.015 A
0.02 B
A
Dwg No. 02041/CS6140 A=37±0.025
02052/CS6150C A=35±0.002
Name Bushing
Material ZCuSn10Pb1
Qty 2
62
G52 G52
R10 D-D
D
R3
R10
3.2
R5
12
A
18
8E8
32
R3 45 3.2
G58
90 G58
R3
3.2
R14 D 0.1 A
10b12
20f9
Dwg No. 02136/CS6140
Name Lever
Material 45
Qty 1
11-2
1
0
20 - 0.26
1.5
R1
0.2 0.2
+0.74
0
52
109
0
92 - 0.87
Dwg.No 02192/CS6140
Sand blast S0.5-C60 Name Friction plate
Material 15
Qty. 14
+0.36
12.50 +0.12
1.5
0.2 0.2
+0.34
0
- 0.87
50
0
92
+0.62
45 0 Dwg.No 02193/CS6140
Name Friction plate

Sand blast S0.5-C60 Material 15
Qty. 16
11-3
1
Unless otherwise
specified
6.50 12 20 70 70 δ0.7 12 6.50
14
25
25
25 25
4- 6.50 3- 3
295
Dwg. No. 02089/CS6150C
Name brake band
Material 65Mn
Qty. 1

specified
0.5X45 0.5X45
0
R8.80 - 0.015 0.05 A
1.6
- 0.015
16.30 - 0.030
33.90
R2.
29f6
80
1.6
1.6
A
+0.26
0.015 A 0.015 A
25.1+0.20 15f7
Dwg. No. 02211/CS6140
Generated radius R=16.95 Name Outer rotor of trochoid pump
Material powder metallurgic process
Qty. 1
11-4
1
A-A
Unless otherwise
specified
A 11.9 0.5X45 0.5X45
R2.80 0.01 A
R9
8H7
7.50
A A
3H7
0.01 A
0
20.70h6 15 - 0.02
Dwg No. 02212/CS6140

Generated radius R=16.95 Name Inner rotor of trochoid pump
Material Powder metallurgy
Qty 1
A
7.5 70 70 16
8
155
A
A-A
Dwg No. 02088/CS6150C
5.2
Name brake friction plate

3
90 Material iron sand cancas

3-
Qty 1
11-5
1
Unless otherwise specified.
6.50 12 18 65 65 12 6.50
25
15
25
25 25
4- 6.50 3- 3
354
Dwg.No. 02194/CS6140
Name Braking band
Material 65Mn
Qty. 1
A 8 65 65
16
8
A 146
A-A Dwg.No. 02231/CS6140
Name Brake friction plate
Material Iron sand cancas

3
5.2
90 Qty. 1
3-
11-6
1

B-B specified
Chamfer 1X45
19 24 13
+0.20
0
A-A
5
30j
T22X5.08-9 left（inch）
8.50
T22X5-9 left（metric
A
R16
3
3
67 30Ô
C-C
A C 16H9 3
3.2
6.3 6.3
11
M10
M10
19
0.4 A
43
B B
16
A
C 8.50
A 55.70
6.3
B
30
19
6.3 Dwg.No. 050010/Metric

17H8
23
B050010Y/Inch
Name Nut
Material ZCuSn10Pb1
Size
Type
A B Qty. 1
Metric 2.5 5
Inch 2.54 5.08
11-7
1
35 Unless otherwise 12.5

specified
0.017 A
20
1.5X45
6.3 3.2
1X45 6.3
8Js9
0.03 A
0.03 A
27.60H12
0.5X45 0.5X45 45
70
65
3.2 10
6.3
25H7
A
55 0.042
0.045 A M8
Dwg. No. 06021/CS6140
0
2.5
R2
Name Wormwheel
Material ZCuSn10Pb1
10 0.042 Qty. 1
Axial profile angle

Worm type Archimedes of worm αs 20°
Axial modulus of Teeth number of
worm ms 2.5 wormwheel Z2 26
Number of starts Position change ratio
of worm 2 0
of wormwheel ξ
Helix angle and rotary Left-hand
direction of worm λ 6 20′25″ Machining accuracy 8DC
11-8
1
0.012 A Unless otherwise 12.5

0
111 specified.
-0.5
8 95H7
31.5H7
3.2
R2
3.2
3
Machine it when
4-M6 assembling.
9.40 9.40
52h6
62
8
R2
3
A
30 0.03 A Dwg.No. 06022/CS6140
6.3
06022Y/CS6140
Name Harf nut

3.2
+0.865
3.2
+0.12
Material ZCuSn10Pb1
0
A=6 （Metric）
0
41.5
A Qty. 1
35.75
A=6.35 （Inch）
T40X12-8（Metric）
T40X12.7-8（Inch） specified.
Chamfer 0.4X45
8f9
0.04 A A-A
3.2
A
3.2
1.6 1X45 1X45

R2
20H7
30g6
0.50X45 0.50X45 3.2
A 0
30 - 0.46
A
25.30 Dwg.No. 08011/CS6140
Name Splined bush
Material ZCuSn10Pb1
Qty. 1
11-9
1
12.5
30
60
30
.
R0
12 - 0.40
0
22 - 28
M16
0
R12
4 6
4
0
.2
-0
17
14 40 Code GB83-76
Speci. M16X40
Surface oxidization Name Screw
Material 35
Qty. 8
12.5
Unless otherwise
specified.
0.005 A 6.30 MT No.5

44.399
6
A
3.2 0.8 R2
0.8
44.731
37.573
42
35
60
205
Speci. MT No.5
Name Center
Material T8
Qty. 2
11-10
1
12 Foot brake
12.1 Application and function
This brake is designed for stopping the high running spindle and other transmission units of
machine. It is simply constructed, efficient, independent and easy to service.
12.2 Structure
Fig.12-1 shows the structure of the foot brake. It consists of pedal, connection rod,support,
seat, cam, strain arm, pulley, steel band, braking assembly and electrical unit. As soon as the pedal
(6) is trodden, cam(14) will disconnected the over-travel limit switch, cut off the power to main
motor. The motor is thus stopped under the combined action of strain arm (13) and steel band
(10).
The spindle is unable to re-start unless the starting lever (10) is set to NEUTRAL position.
12-1

CQ6280 For BJ-32120 Manual Torno

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CQ6280 For BJ-32120 Manual Torno

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1

CQ6 280 Series Horizontal Lathe

Baoji Machine Tool Works

Max. swing over bed φ800 mm

Max. workpiece length mm

Baoji Machine Tool Works

Seal of the user:

1. Do not operate without wearing safety glasses and safety shoes.

12. For safe running of machine, periodically fill oil to headstock,

1 Application of machine................................................... 1-1

10.5 Feeding case....................................................... 10-8

Table2-1 Technical data of CQ6 1280B

Number and Standard 65 kinds 0.063-2.52mm/r，（0.0023-0.0937in/r,65）

Number and Standard 65 kinds 0.027-1.07mm/r，（0.0011-0.0404in/r,65）

Table2-2 Technical data of CQ6 1280C

from lathe CS6240.

Fig.3-1 Diagram 2 of drive unit of CQ6180B anc CQ6280B

Fig.3-2 Diagram 1 of drive unit of CQ6180C and CQ628C

Fig.3-2 Diagram 2 of drive unit of CQ6180C and CQ6280C

Table 3-1 List of drive parts(Metric) on CQ6 1280B

Continued from Table 3-1

Continued from Table 3-1

Continued from Table 3-2

Continued from Table 3-2

Fig. 3-2 Layout of bearings on CQ6180B and CQ6280B

Type Specification Qty. Number on diagram

Fig. 3-2 Layout of bearings on CQ6180C and CQ6280C

Type Specification Qty. Number on diagram

Fig.4-1 shows the location and function of controls of the machine.

4.2.1 Drive system

4.2.2 Feed system

Right-hand thread with normal pitch. Feed is available.

Fig. 4-1 Location and function of controls

4 4 16 16.0 16.3 gear 13

7 （Blue 7 （Blue 30 31.2 31.6

9 1 50 48.9 49.6 1146

10 2 60 61.4 62.4 955

11 3 75 76.8 77.9 764

12 4 95 96.0 97.1 603

14 6 150 149.9 152.2 382

15 （Yello 7 （Yello 190 187.3 190.3 302

16 w） 8 w） 230 234.2 237.1 249 Friction

18 2 370 368.6 374.4 155

19 3 460 460.7 467.9 125

20 4 580 575.9 584.9 98

22 6 900 899.3 913.4 64

23 7 1100 1124.1 1141.7 52

24 （Red） 8 （Red） 1400 1405.2 1427.1 41

Lever position Spindle speeds r/min

5 Blue Blue 125 124

8 Yellow Yellow 350 343

11 Red Red 985 971

Table 4-4 Feeds and pitches of CQ6180C and CQ6280C(metric)

0.073 0.21 0.42 0.83 0.031 0.089 0.18 0.35 3 3

0.25 0.49 0.98 57

1.45 2.24 0.60 0.95 14 36 18 9 4 1/2 18 9 4 1/2 2 1/4 14

1.61 2.52 0.68 0.68 15 32 16 8 4 16 8 4 2 15

Table 4-4 Feeds and pitches of CQ6180C and CQ6280C(inch)

0.027 0.078 0.156 0.309 0.012 0.034 0.068 0.132 3 3

0.030 0.086 0.171 0.342 0.013 0.147 5 56 20 14 7 28 14 7 3 1/2 5

0.531 0.833 0.227 0.359 14 36 18 9 4 1/2 18 9 4 1/2 2 1/4 14

0.599 0.937 0.257 0.404 15 32 16 8 4 16 8 4 2 15

5 Electrical part of the machine

　60/69×69/56 　60/69×69/57 　60/56×56/69