Inspection and Test Planrev01

DOCUMENT TITLE : INSPECTION AND TEST PLAN WITH NDT
PLAN FOR HEATER FABRICATION
PTI-ID V/P NO : R2B-P2-207-03-H-PPI-49009

SECL V/P NO : S06625-MBA719-01-J1ITP001-001
REQUISITION NO : MBA719 / 2B-207-1-1-H-RQ-0005
PURCHASE ORDER NO : PTI-ID-PROC-49-2020
ITEM DESCRIPTION : FIRED HEATER
□ APPROVED □ WITH COMMENT

□ REVIEWED □ RESUBMIT
This approval or review does not relieve the vendor /

subcontractor of his responsibilities to meet all
requirements of the purchase order
ORIGINAL CHECKED APPD(PRJ)
SIGN
DATE
SAMSUNG ENGINEERING CO., LTD
POSCO E&C
B 06-MAR-2021 FOR APPROVAL S.O.PARK S.H.HWANG
VIET NAM
POSCO E&C
A 28-JAN-2021 FOR APPROVAL S.O.PARK S.H.HWANG
VIET NAM
REV DATE DESCRIPTION PREPARED CHECKED APPROVED
Dos Bocas New Refinery Project
PTI-Infraestructura de Desarrollo, S.A. de C.V. (PTI-ID)
SAMSUNG Ingeniería Manzanillo, S.A. de C.V.
JNK Heaters Co., Ltd.

INSPECTION & TEST PLAN
(Page | 1)
H Hold Point M: Monitoring
MANUFACTURER NAME : JNK W Witness Point
PROJECT / ORDER NO: Inspection and Test Plan DOC. NO. :
S Spot Witness
R Review
W;100% Inspection / SW:10% sampling of total quantity
ITEM No.:
ACT QUALITY RELATED REFERENCE CHARACTERISTICS ACCEPTANCE VERIFYING SUB-CONT. JNK SECL PEMEX
No ACTIVITY DOCUMENT TO BE VERIFIED DOCUMENT DOCUMENT
I. INSPECTION AND TEST PLAN FOR NON-PRESSURE PART
1 APPROVAL and PIM H
Welding procedures Code / Job Spec. Approved

1.1 Job Specification WPS&PQR H R R R
(WPS and PQR) document
Welder qualification Code / Job Spec. Approved
1.2 Job Specification WPQ H R R R
(WPQ) document
Inspection procedures Code / Job Spec. Approved
1.3 Job Specification NDE procedure H R R R
and NDE Procedue document
Other related Document Code / Job Spec. Approved
1.4 Job Specification ITP&other procedure H R R R
for Inspection document
1.5 Pre-Inspection Meeting PIM Date H H H W
2 MATERIAL
-ASTM / AWS -P.O
Review of materials Chemical analysis, Mechanical Properties Material
2.1 NRF-137-PEMEX-2012 - ASTM M R R R
certificate certificate
- AWS
Positive material
Procedure No. ASTM / ASME / AWS
2.2 identification Cr, Ni.. Record M W S R
J10276-REQ-008
(Alloy only)
(Page | 2)
S Spot Witness
R Review
ITEM No.:
Visual, Dimensional
PO and MPS Material certificate, Material receiving
2.3 Inspection & Material Dimension, Thickness, Visual M W S R
ASTM A6. report
Identification
3 FIT-UP
3.1 Marking, Cutting Applicable drawing Procedure No. M M S N

Job Specification
Gap, Bevel and alifnment R2B-P2-207-03-H- Record
- ET-089-PEMEX-
3.2 Fit-up and alignment 2019 PSL-49016 M M S N
4 WELDING
AWS D1.1 AWS D1.1/WPS

Welder qualification, if
4.1 ET-020-PEMEX- R2B-P2-207-03-H- WQT M W S R
newly qualified
2019 PSL-49016
AWS D1.1,/WPS
Bevelled end to be Drawing R2B-P2-207-03-H-
4.2 - M W S R
welded PSL-49016
Adherence to WPS / Procedure No.

AWS D1.1,/WPS
PQR/WPQ. EURO5-EPC-VDR-
4.3 Ampe, Vol and interpass R2B-P2-207-03-H- - M W S R
Consumable Control 016-21-MEC-DOS-
PSL-49016
Control during Welding. 0030
(Page | 3)
S Spot Witness
R Review
ITEM No.:
Procedure No.
FINAL VI & DI and
5 TRIAL ASSEMBLY Applicable drawing Overall dimesion R2B-P2-207-03-H- Record M W W S
PRT-49011
6 NDE
RT report
6.1 RT (If Required) Procedure No. M R S/R R
AWS D1.1
MT/or PT report
6.2 MT /or PT R2B-P2-207-03-H- M W S/R R
R2B-P2-207-03-H-
PND-49018
PND-49018 UT Report
6.3 UT (If Required) M W S/R R
7 PAINTING M W W R
W
7.1 Surface Preparation M W R
Painting W
7.2 Surface Profile Testing -R2B-P2-207-03-H- M W R
Inspection Report
Surface Cleanliness PRT-49013 W
7.3 -SSPC M W R
(after Blasting)
ISO 8501-1 W
Air Temperature &
7.4 ISO 12944 M W R
Humidity Check
-R2B-P2-207-03-H-
Metal Surface Painting W
7.5 PRT-49013 M W R
Temperature Check Inspection Report
W
7.6 Paint Application M W R
(Page | 4)
S Spot Witness
R Review
ITEM No.:
Dry Film Thickness

7.7 M W W R
Check
REFRACTORY
8
INSTALLATION
Review of material
8.1 ASTM ASTM - M W W S
certificate
Anchor Inspection &
Test (Welding, Anchor bending
8.2 Location, Spacing, test report M W W S
Bend test, PMI, APQ APQ test record
test) R2B-P2-207-03-H-PRT- R2B-P2-207-03-H-PRT-
Prequalification Tests 49025 49025
for Refractory
8.3 - M W W S
Installation
8.4 Surface preparation - M W W S
One sample castable

Castable test
8.5 test for each item for M W W S
report
Laboratory test
R2B-P2-207-03-H-PRT- R2B-P2-207-03-H-PRT-
Visual and dimensional 49025 49025
8.6 - M W W S
check
Hammering Test for

8.7 - M W W S
sound check
(Page | 5)
S Spot Witness
R Review
ITEM No.:
Visual and dimensional

8.8 - M W W S
check after pre dryout
Hammering Test for
8.9 sound check after pre - M W W S
dryout
9 PACKING
Final Marking, stamping

9.1 Procedure: R2B-P2-207-03- Packing list M W W N
quantity check H-PRT-49014
R2B-P2-207-03-H-PRT-
Specification:
49014
Final packing check & R2B-P2-200-02-K-ET- Packing inspection
9.2 00005 M W W N
shipping marks report
9.3 IRC IRC H R

(Page | 6)
S Spot Witness
R Review
ITEM No.:
II. INSPECTION AND TEST PLAN FOR PRESSURE PART

1 APPROVAL and PIM
Welding procedures Code / Job Spec. Approved
1.1 Job Specification document H R R R
(WPS and PQR)
Welder qualification Code / Job Spec. Approved
(WPQ)
Inspection procedures Code / Job Spec. Approved
and NDE Procedue
Inspection Plan with Code / Job Spec. Approved
NDE Map
Other related Document Code / Job Spec. Approved
1.5 Job Specification H R R R
for Inspection document
Job Specification/ PIM Date
1.6 Pre-Inspection Meeting Code / Job Spec. H H H W
approved procedure
2 MATERIAL
Review of materials R2B-P2-207-03-H- ASTM / ASME / P.O MTC and Material

2.1 receiving M W S R
certificate PRT-49012
Inspection Report
Positive Material
2.2 Identification (If Cr, Ni.. PMI Report M W S R
J10276-REQ-008
Required)
Visual, Dimensional
Material certificate,
2.3 Inspection & Material ASTM / ASME / AWS - M W S R
drawing
Identification
(Page | 7)
S Spot Witness
R Review
ITEM No.:
3 FIT-UP
Marking, Cutting, Fit-up R2B-P2-207-03-H- ASME B31.3,
3.1 - M W S N
and alignment PRT-49012 ASME Section I
Adherence to WPS / R2B-P2-207-03-H-
PQR/WPQ. PSL-49015/ R2B-P2-207-03-H-
3.2 - M W S N
Consumable Control R2B-P2-207-03-H- PSL-49015
Control during Welding. PRT-49023
Bevelled end to be R2B-P2-207-03-H-
3.3 DWG - M W S N
welded PSL-49016
4 WELDING
4.1 Welder qualification ASME Sec. IX ASME Sec. IX - M W S N
Welding control & R2B-P2-207-03-H- R2B-P2-207-03-H-

4.2 - M W S N
Monitoring PSL-49016 PSL-49016
Final VI & DI check
5
after welding
Final VI & DI check Visual, Dimension
5.1 DWG DWG M W W R
after welding inspection report
6 PMI
6.1 PMI test on Weldment Cr, Ni.. PMI Report M W S R
J10276-REQ-008
7
PWHT
R2B-P2-207-03-H-
7.1 R2B-P2-207-03-H-
PWHT PWH-49020/ ASME PWHT Report M W S R
PWH-49020
CODE
(Page | 8)
S Spot Witness
R Review
ITEM No.:
8 NDE
- RT 10% of 100% apply
for carbon steel.
- RT 100% of 100%
apply for center welding
joints (CW) of carbon
8.1 steel. RT report M R R R
- RT 100% of 100%
(after PWHT) apply for
alloy steel and thickness
less than and equal R2B-P2-207-03-H-
R2B-P2-207-03-H- PND-49018
13mm .
PND-49018
PAUT 100% (after
PWHT) only apply alloy
8.2 PAUT report M W R R
steel for thickness over
13mm.
MT or PT 100% of 100%
8.3 MT/PT report M W S/R R
apply for carbon steel.
PT or MT 100% of 100%
8.4 (after PWHT) apply for PT/MT Report M W S/R R
alloy steel.
HARDNESS TEST
10
(after PWHT)
Hardness test carry out
Hardness test
one location per each of R2B-P2-207-03-H-
10.1 Report M W S R
weld joint and each PRT-49019
location will check three
(Page | 9)
S Spot Witness
R Review
ITEM No.:
points (base metal, weld

joint and HAZ)
11 HYDROSTATIC TEST
R2B-P2-207-03-H-
R2B-P2-207-03-H- Hydrostatic test
11.1 Hydrostatic test PRT-49021 H W W R
PRT-49021 Report
R2B-P2-207-03-H-
R2B-P2-207-03-H-
11.2 Water drain and dry PRT-49021 M W W R
PRT-49021
ASME Stamp (If
12 applicable)
Verify nameplate
Manufacturing
installation and ASME
12.1 ASME Section I ASME Section I Data Record M W W R
Stamp (If applicable)
(MDR)
PACKING
13
INSPECTION
Final Marking, stamping

13.1 Procedure: R2B-P2- Packing list H W W R
quantity check
207-03-H-PRT- Procedure: R2B-P2-
49014 207-03-H-PRT-49014
Final packing check & Specification: Specification: Packing
13.2 H W W R
shipping marks R2B-P2-200-02-K- R2B-P2-200-02-K-ET- inspection report
ET-00005 00005
(Page | 10)
S Spot Witness
R Review
ITEM No.:
Inspection and Test Record

13.3 Review MDR M W R R
13.4 IRC IRC H H R

PROJECT : DOS BOCAS REFINERY PROJECT
TITLE : CHARGE HEATER
BEFORE PWHT AFTER PWHT

ITEM NAME DRAWING No. HEATER No. Description PWHT
RT PAUT MT PT PMI RT PAUT MT PT HARDNESS
MANIFOLD -
RADIANT COIL " BA-71001-A -
MANIFOLD
YES ● ● ●
MANIFOLD -
FLANGE
YES ● ● ● ●
RADIANT COIL " BA-71001-A - COIL -WELDOLET YES ● ● ● ●
MANIFOLD -
WELDOLET
YES ● ● ●
RADIANT COIL " BA-71001-A - COIL-COIL YES ● ● ● ●
TEMPORARY
ATTACHMENT
/ARC STRIKE ●
REMOVED AREA
RADIANT COIL " BA-71001-A - LUG ● ●

MANIFOLD -
RADIANT COIL " BA-71001-B -
MANIFOLD
YES ● ● ●
MANIFOLD -
FLANGE
YES ● ● ● ●
RADIANT COIL " BA-71001-B - COIL -WELDOLET YES ● ● ● ●
MANIFOLD -
WELDOLET
YES ● ● ●
Page 1 of 2
TITLE : CHARGE HEATER

RADIANT COIL " BA-71001-B - COIL-COIL YES ● ● ● ●

TEMPORARY
ATTACHMENT ●
/ARC STRIKE
REMOVED AREA
RADIANT COIL " BA-71001-B - LUG ● ●

CONVECTION COIL " BA-71001A/B
LSG & USG &
MANIFOLD-
FLANGE/REDUCER NO
● ●
BFW
/CAP

LSG & USG & COIL(PIPE) -
NO
● ●
BFW WELDOLET

LSG & USG & MANIFOLD -
NO
●
BFW WELDOLET

LSG & USG & COIL(PIPE)-
NO
● ●
BFW COIL(ELBOW)
TEMPORARY
LSG & USG & ATTACHMENT
-
●
BFW /ARC STRIKE
REMOVED AREA
Page 2 of 2
TITLE : INTER HEATER

MANIFOLD -
MANIFOLD
YES ● ● ● ●
MANIFOLD -
FLANGE
YES ● ● ● ●
RADIANT COIL " BA-71002-A - COIL -WELDOLET YES ● ● ● ●
MANIFOLD -
WELDOLET
YES ● ● ●
RADIANT COIL " BA-71002-A - COIL-COIL YES ● ● ● ●
TEMPORARY
ATTACHMENT
-
●
/ARC STRIKE
REMOVED AREA
RADIANT COIL " BA-71002-A - LUG ● ●

MANIFOLD -
MANIFOLD
YES ● ● ● ●
MANIFOLD -
FLANGE
YES ● ● ● ●
RADIANT COIL " BA-71002-B - COIL -WELDOLET YES ● ● ● ●
MANIFOLD -
WELDOLET
YES ● ● ●
Page 1 of 3

RADIANT COIL " BA-71002-B - COIL-COIL YES ● ● ● ●

TEMPORARY
ATTACHMENT
/ARC STRIKE ●
REMOVED AREA
RADIANT COIL " BA-71002-B - LUG ● ●

MANIFOLD -
RADIANT COIL " BA-71003 -
MANIFOLD
YES ● ● ● ●
MANIFOLD-
RADIANT COIL " BA-71003 - FLANGE/REDUCER
/CAP
YES ● ● ● ●
COIL(PIPE) -
WELDOLET
YES ● ● ● ●
MANIFOLD -
WELDOLET
YES ● ● ● ●
COIL(PIPE)-
COIL(ELBOW)
YES ● ● ● ●
TEMPORARY
ATTACHMENT
/ARC STRIKE
- ●
REMOVED AREA
RADIANT COIL " BA-71003 - LUG ● ●

BA- MANIFOLD-
CONVECTION LSG & USG &
COIL
" 71002A&B
&71003
BFW
FLANGE/REDUCER
/CAP
NO ● ●
Page 2 of 3

BA-
CONVECTION LSG & USG & COIL(PIPE) -
COIL
" 71002A&B
&71003
BFW WELDOLET
NO ● ●
BA-
CONVECTION LSG & USG & MANIFOLD -
COIL
" 71002A&B
&71003
BFW WELDOLET
NO ●
CONVECTION
BA-
LSG & USG & COIL(PIPE)- ●
COIL
" 71002A&B
&71003
BFW COIL(ELBOW)
NO ●
TEMPORARY
BA-
CONVECTION LSG & USG & ATTACHMENT
COIL
" 71002A&B
&71003
BFW /ARC STRIKE
NO ●
REMOVED AREA
BA- MANIFOLD-
CONVECTION
COIL
" 71002A&B
&71003
SSH FLANGE/REDUCER
/CAP
YES ● ● ● ●
BA-
CONVECTION COIL(PIPE) -
COIL
" 71002A&B
&71003
SSH
WELDOLET
YES ● ● ● ●
BA-
CONVECTION MANIFOLD -
COIL
" 71002A&B
&71003
SSH
WELDOLET
YES ● ● ●
BA-
CONVECTION COIL(PIPE)-
COIL
" 71002A&B
&71003
SSH
COIL(ELBOW)
YES ● ● ● ●
TEMPORARY
BA-
CONVECTION ATTACHMENT
COIL
" 71002A&B
&71003
SSH
/ARC STRIKE
- ●
REMOVED AREA
Page 3 of 3

Inspection and Test Planrev01

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Inspection and Test Planrev01

Uploaded by

Copyright:

Available Formats

DOCUMENT TITLE : INSPECTION AND TEST PLAN WITH NDT

PLAN FOR HEATER FABRICATION

PTI-ID V/P NO : R2B-P2-207-03-H-PPI-49009

□ APPROVED □ WITH COMMENT

This approval or review does not relieve the vendor /

ORIGINAL CHECKED APPD(PRJ)

Dos Bocas New Refinery Project

PTI-Infraestructura de Desarrollo, S.A. de C.V. (PTI-ID)

SAMSUNG Ingeniería Manzanillo, S.A. de C.V.

JNK Heaters Co., Ltd.

I. INSPECTION AND TEST PLAN FOR NON-PRESSURE PART

1 APPROVAL and PIM H

Welding procedures Code / Job Spec. Approved

1.5 Pre-Inspection Meeting PIM Date H H H W

3.1 Marking, Cutting Applicable drawing Procedure No. M M S N

AWS D1.1 AWS D1.1/WPS

Adherence to WPS / Procedure No.

Dry Film Thickness

8.4 Surface preparation - M W W S

One sample castable

Hammering Test for

Visual and dimensional

Final Marking, stamping

9.3 IRC IRC H R

II. INSPECTION AND TEST PLAN FOR PRESSURE PART

Review of materials R2B-P2-207-03-H- ASTM / ASME / P.O MTC and Material

4.1 Welder qualification ASME Sec. IX ASME Sec. IX - M W S N

Welding control & R2B-P2-207-03-H- R2B-P2-207-03-H-

points (base metal, weld

Final Marking, stamping

Inspection and Test Record

13.4 IRC IRC H H R

BEFORE PWHT AFTER PWHT

RADIANT COIL " BA-71001-A - LUG ● ●

BEFORE PWHT AFTER PWHT

RADIANT COIL " BA-71001-B - COIL-COIL YES ● ● ● ●

RADIANT COIL " BA-71001-B - LUG ● ●

CONVECTION COIL " BA-71001A/B

CONVECTION COIL " BA-71001A/B

CONVECTION COIL " BA-71001A/B

BEFORE PWHT AFTER PWHT

RADIANT COIL " BA-71002-A - LUG ● ●

BEFORE PWHT AFTER PWHT

RADIANT COIL " BA-71002-B - COIL-COIL YES ● ● ● ●

RADIANT COIL " BA-71002-B - LUG ● ●

RADIANT COIL " BA-71003 - LUG ● ●

BEFORE PWHT AFTER PWHT

You might also like