CP N-05: Building and Civil Engineering Work for Depot Building Including

REF NO. ITP-0002

Related Infrastracture
REV. 0
INSPECTION TEST PLAN FOR ERECTION OF TOWER CRANE DATE 17-Feb-21

PROJECT: NORTH-SOUTH COMMUTER RAILWAY EXTENSION (NSCREX) SUBCONTRACTOR INVOLVE IN THE WORK : HCC

REF. DOCUMENT: CPN-05HCC-T-D-POSCO-002- METHOD STATEMENT FOR ERECTION OF TOWER CRANE PLACE OF CONSTRUCTION/INSPECTION: DEPOT

INSPECTION CARRIED OUT

Specification and other Reference
Item No. DESCRIPTION OF INSPECTION /TESTING ACTIVITIES Frequency Acceptance Criteria VALIDATING REPORT/DOCUMENTS
Documents SUBCONTRACTOR POSCO E&C
ENGINEER
CONSTR QC CONSTR QC

1.0 Documentation

Method Statement As per TS 405 Review HP R Approved Method Statement

Ready Mix Concrete - Trial Mix / Raw materials sampling, testing &
Witness trial mix at batching plant As per TS 405 Prior to start of concrete pouring HP WP trial mixed test results, concrete design
review of TR / Plant Calibration.

Testing of concrete specimen 1 pair per 25 cubic meter or part thereof As per TS 206 Visual during concrete pouring HP WP compressive test results, design mixed

mill certificates, 3rd party tension and bending test

Testing of Rebar 3 sets for every 10,000kg/dia./delivery As per TS 207.2.5 and 207.2.6 Inspection upon delivery HP WP
results

2.0 Earthworks

Material Prior to start work As per TS 103.2 witness thru 3rd party laboratory testing Laboratory test report, IR

backfilling every 200mm per layer As per TS 103.2, Method statement 95% compaction, thru FDT Laboratory test report, IR

2.0 Execution and Implementation

Visual and measurement using Total

Survey and Lay-out each location As per approved setting out plans anf FCD HP HP approved method statement, IR
Station and other surveying equipment

Rebar works each location Visual, direct counting and measurement, HP HP approved cuttting lists, IR, method statement
and spacing and splice length, concrete
As per approved cutting list, FCD, TS and spacer and bar diameter as per approved
setting out plans Shop drawing

Formworks each location As per approved TS and FCD and shop Visual & measurement HP HP Approved Method Statement
drawings

6-8 inch slump if PCD and 4-6 inch slump

Concreting works each location As per approved TS and FCD if ordinary and max of 30 degrees HP HP I.R, Test Report,
temperature

7d = 3 cylinders; 28d = 3 cylinders;

Spare = 3 cylinders
Sampling of concrete cylinder every 25 cubic meter TS 206.7.5 & 405.8.1.2, 405.8.2.3 HP HP
Laboratory Test Record 5000psi@ 28-
Days

Concrete curing continuesly done for 7

Concrete curing As per TS 405 and 206.1 to 206.18 HP HP Approved Method Statement/Test Results
days using saturated burlap or approved
each location equal

Stripping of forms As per Technical Specs 4 days old for vertical and 7 days old for HP WP Approved Method Statement
each location soffit

TYPES OF INSPECTION

(R) : REVIEW (RI) : RANDOM INSPECTION (HP) : HOLD POINT (WP) : WITNESS POINT (NA) : NOT APPLICABLE

DEFINITION OF CHECKING POINTS

REVIEW (R) = Documents to be reviewed, no signature required on the Inspection Request or its accompanying documentation
HOLD POINT (H) = Attendance at the site is mandatory and signature is required on the check sheet of Inspection Request at the time of the inpsction to release the following work.
WITNESS POINT (WP) = Attendance at the site is expected, the signature is required on the check sheet of inspection
RANDOM INSPECTION (RI) = Random inspection at site, no signature request on the inspection request (IR) or its accompanying documentation

ITP Bored Piling Works Page 1 of 5

 CP N-05 : Building and Civil Engineering Work for Depot Building Including
REF NO. ITP-0020
Related Infrastructure and Track Work Ballast

INSPECTION AND TEST PLAN FOR CPNO5 CONCRETING WORKS FOR ALL REV. 0
BUILDING DATE 7-Jul-21

PROJECT: NORTH-SOUTH COMMUTER RAILWAY EXTENSION (NSCREX) SUBCONTRACTOR INVOLVE IN THE WORK : HILLMARCS CONSTRUCTION CORPORATION

REF. DOCUMENT:1 METHOD STATEMENT FOR CONCRETE WORKS FOR ALL BUILDINGS PLACE OF CONSTRUCTION/INSPECTION: DEPOT

INSPECTION CARRIED OUT

FREQUENCY OF APPLICABLE REFERENCE
ITEM DESCRIPTION OF INSPECTION/TESTING
INSPECTION AND/OR DOCUMENTS, SPECIFICATION & ACCEPTANCE CRITERIA SUBCONTRACTOR POSCO E&C VALIDATING REPORT/DOCUMENTS
NO. ACTIVITIES
TESTING CLAUSE ENGINEER
CONSTR QC CONSTR QC

1.0 PRELIMINARIES /APPROVAL

1.1 Permit to work Prior to start of work Approved permits Valid permits HP HP HP R R Valid permit

TS 206, TS 207, TS 209, TS 216 TS

1.2 Ensure materials is approved Prior to start of work 500, TS 600, TS 700 and As epr Approved MAR HP HP HP R R Material Approval/Mill Certificates/ Test Report
approved drawing

1.3 Ensure approved method statement Prior to start of work Approved Method Statement Approved method of statement HP HP HP R R Approved Method Statement

3rd Party Inspection Certificates & Eligibility 3rd Party Inspection Certificates, Eligibility
1.4 Lifting equipment inspection & operators eligibility Prior to start of work Approved Method Statement HP HP HP R R
Certificates for operators Certificates

Valid calibration certificate and license of

1.5 Ensure measuring equipment calibration/certificate Prior to start of work Approved Method Statement HP HP HP R R Valid certificate/calibration
operator

2.0 MAIN CONSTRUCTION MATERIALS

TS 206.4, Approved Method

2.1 Concrete Design Mix Prior to start of works
Statement and Drawings
Approved MAR HP HP HP R R Trial Mix Design and Material Approval

Prior to start of works

TS 207, Approved Method Material Approval / Delivery Receipt/ Mill
2.2 Reinforcement Steel and material arrived at
Statement and Drawings
Approved MAR HP HP HP R R Certificate/ Test Reports
site

Prior to start of works

TS 216.9, Approved Method Material Approval / Delivery Receipt/ Mill
2.3 Anchor Bolt and material arrived at
Statement and Drawings
Approved MAR HP HP HP R R Certificate/ Test Reports
site

3.0 SURVEY WORKS

Verified control points, setting-out, elevation,

Acceptance of the survey establishment and references GS 112.2, Approved Method
3.1 & setting out
Each area
Statement and Drawings
dimensions and locations as per approved HP HP HP RI RI Survey report
drawings

4.0 REINFORCEMENT
Fabrication according to the approved bar
W
bending schedule list and bar bending
o
diagram by the Engineer.
r
TS 207.4, Approved bar bending k
schedule (BBS) and Material Test Reinforcement shall be free from dirt, loose
4.1 Fabrication of Reinforcing Bars Each fabrication HP HP WP RI RI Inspection Report Checklist I
Frequency NSCR-PSC-N05-MAB- rust or scale, mortar, grease, oil
DPT-PLN-QA-000010 n
The numbers, grade, sizes, forms, position s
and splicing of bars shall be as per p
approved shop drawing & BBS. e
c
t
All reinforcement shall be rigidly fixed in i
position and the concrete cover is o
maintained as per approved shop drawing. n
As per approved plan the
concrete cover to reinforcement shal be as R
follows: cast in- e
situ= 100mm q
FORM NO. CPN05-POSCO-QA-002 concrete
INSPECTION cast
AND TEST against
PLAN and permanently
FOR CONCRETING WORK FOR ALL BUILDINGS Page 2uof 5
exposed to earth=75mm e
 s
p
e
INSPECTION CARRIED OUT c
FREQUENCY OF APPLICABLE REFERENCE t
ITEM DESCRIPTION OF INSPECTION/TESTING
INSPECTION AND/OR DOCUMENTS, SPECIFICATION & ACCEPTANCE
All reinforcement shall CRITERIA
be rigidly fixed in SUBCONTRACTOR POSCO E&C VALIDATING REPORT/DOCUMENTS i
NO. ACTIVITIES
TESTING CLAUSE position and the concrete cover is ENGINEER o
maintained as per approved shop drawing. CONSTR QC CONSTR QC n
As per approved plan the
concrete cover to reinforcement shal be as R
follows: cast in- e
situ= 100mm q
concrete cast against and permanently u
exposed to earth=75mm e
TS 207.6, Approved drawings and cocnrete exposed to earth or s
Quality Control Plan for Concrete weather dia.20mmm to 36mm=70mm, t
4.2 Inspection of Installed Reinforcing Bars After Installation HP HP HP WP RI Inspection Checklist
Works NSCR-PSC-N05-MABDPT- concrete not exposed to weather
PLN-QA-000008 or in contact with ground. slabs and walls (
dia. 42mm and 48mm, W
dia.36mm and smaller=40mm I
beams and columns=40mm R
shells, folded plate )
members=30mm . Bars /
shall be tied at all intersections around the
perimeter of each mat and at not less than I
600 mm centers or at every intersection, n
whichever is greater s
p
e
5.0 EMBEDDED ITEMS c
t
Approved Drawings for Electrical/Mechanical/ i
5.1 Installation of embedded items (tower mast) Each structure TS 404.1.1 (4), TS 404.2.1 As per manufacturer drawings HP HP HP WP RI o
Plumbing Penetrations
n

R
e
5.2 Installation of Grounding (if any) Each structure TS 206.9 As per manufacturer drawings HP HP HP WP RI Survey report p
o
r
t
6.0 FORMWORKS C
h
e
c
The structural design of formwork shall k
conform to the ACI Standard 347, Guide to l
Fabrication / Installation Formworks / False works Formwork for Concrete or some other i
TS 203.4, TS 203.3.4, TS 404 and Work Inspection Request (WIR)/ Inspection
6.1 Level / Position / Alignment of formworks Each Area generally accepted and permitted standard / HP HP HP HP RI s
Approved drawings Report Checklist / Survey Report
Approved drawing and shall be mortar tight, t
true to the dimension, shape, surface
smoothness,

- Must be capable to support the imposed

TS 404.2.1 (h), TS 404.2.2.8,GS
6.2 Check condition of formworks shoring & bracing Prior to pouring load and resist lateral movements during HP WP HP WP RI Inspection Checklist
203.4.1
pouring

-Formwork must be clean and free from any

6.3 Formwork surface and treatment Prior to installation GS 203.4.2, TS 404.2.1 HP HP HP RI RI Inspection Checklist
damage/defects

7.0 CONCRETE PLACEMENT

Checking of Concrete Grade as per Approved Mix Approved Concrete Mix Design by Approved Drawings, required concrete
7.1 Each Structure compressive strength for each structure
HP HP HP WP RI Delivery Receipt / Concrete pouring record
Design and Quantity the Engineer

Delivery of Concrete and Testing of Fresh Concrete:

Slump varries as per approved Concrete Mix
TS 206.6.1, TS 206.7.5 and Design and concrete elements Work Inspection Request (WIR)/ Inspection
7.2 Concrete Slump Each Delivery HP HP HP WP RI
Approved Drawings Checklist / Pouring Record
Concrete Temperature Concrete Temperature: Max. 30 ° C

7d = 3 cylinders;
28d = 3 cylinders;
TS 206.7.5, Approved Drawings and Spare = 3 cylinders
Material Test Frequency NSCR-
7.3 Sampling of Freshly Mix Concrete Every 25 cu. M HP HP HP WP RI Laboratory Test Reports
PSC-N05-MAB-DPT-PLN-QA-
000010

FORM NO. CPN05-POSCO-QA-002 INSPECTION AND TEST PLAN FOR CONCRETING WORK FOR ALL BUILDINGS Page 3 of 5
 INSPECTION CARRIED OUT
FREQUENCY OF APPLICABLE REFERENCE
ITEM DESCRIPTION OF INSPECTION/TESTING
INSPECTION AND/OR DOCUMENTS, SPECIFICATION & ACCEPTANCE CRITERIA SUBCONTRACTOR POSCO E&C VALIDATING REPORT/DOCUMENTS
NO. ACTIVITIES
TESTING CLAUSEDrawings and
TS 206.7.5, Approved ENGINEER
Material Test Frequency NSCR- CONSTR QC CONSTR QC
7.3 Sampling of Freshly Mix Concrete Every 25 cu. M HP HP HP WP RI Laboratory Test Reports
PSC-N05-MAB-DPT-PLN-QA-
000010 Compressive Strength of Concrete varries
on concrete structure member required on
the approved drawings & specifications

Concrete to placed in layers maximum of

Concrete Pouring in Layers, consolidation & maximum
7.4 Every Pouring TS 206.9 600 mm. and maximum 1.5 meters height of HP HP HP WP RI Inspection checklist
allowed heightof free fall of concrete
free fall concrete

8.0 CONCRETE POST PLACEMENT

Walls, Columns, Sides of Beams & Girders,

removal of formworks 12 hours as per ACI 347

Centering under girders-80% (14 Days)

Beams frames or arches Floor slabs-70% 14
Days
Every Concrete TS 203.4.3, TS 404.2.2.9 and ACI Walls Columns-70% 2 Days
8.1 Removal of Falseworks and Forms Side of beams and all Other Vertical surfaces- HP HP HP RI RI Visual Inspection
Structure Member 347
70% 1 Day

Removal of supporting forms or falseworks shall

not begin until the concrete is found to have the
specified compressive strength as per TS
203.4.3.2

Under condition of rain, adequate protection is

provided to prevent damage to the surface
mortar.

Every Concrete TS 206.13, TS 206.8 and TS

8.2 Curing and Protection HP HP HP RI RI Visual Inspection /Inspection Checklist
Structure Member 404.2.2.9 Continuous water cure can be provided by
covering with wet burlap. During the moist
curing period, saturated burlap should not be
allowed to dry and absorb water from the
concrete.

Tolerance Lines and surface of columns: In any

3m =6mm maximum for the length =25mm
Exposed
corner column and other conspicuous lines: In
any 6m=6mm maximum entire length=13mm
Slab
soffits,ceiling ,beam soffits and arrise: In any
3m=6mm , In any bay/any 6m=10mm
Linear building
lines,columns, walls and partition: In any
Every Concrete bay=13mm, 6m=13mm, maximum for entire
8.4 As-Built Dimensional Check TS 404.2.2.10 HP HP HP WP RI Dimension Inspection and Inspection Checklist
Structure Member length=25mm.
Cross-sectional dimension of columns and
beams and thickness of slab and walls: -6mm,
+13mm Footings:
Variation in dimension plan=-13mm, +50mm
misplacement=25
footing width in direction of misplacement not
more than 50mm,
Thickness: decrease in
thickness 5%, increase thickness: no limit

9.0 REMEDIAL WORKS (IF REQUIRED)

Every Concrete
9.1 Identify Type of Exposed Surface Defect TS 206.14 Concrete shall be free from every defects HP HP HP WP RI Visual Inspection
Structure Member

Localized, poorly bonded rock pockets or

Every Concrete honey-combed concrete shall be removed
9.2 Identify Repair Method TS 206.14 HP HP HP WP RI Inspection Checklist
Structure Member and replaced with sound concrete or packed
mortar/repair concrete material

10.0 FINAL ACCEPTANCE

FORM NO. CPN05-POSCO-QA-002 INSPECTION AND TEST PLAN FOR CONCRETING WORK FOR ALL BUILDINGS Page 4 of 5
 INSPECTION CARRIED OUT
FREQUENCY OF APPLICABLE REFERENCE
ITEM DESCRIPTION OF INSPECTION/TESTING
INSPECTION AND/OR DOCUMENTS, SPECIFICATION & ACCEPTANCE CRITERIA SUBCONTRACTOR POSCO E&C VALIDATING REPORT/DOCUMENTS
NO. ACTIVITIES
TESTING CLAUSE ENGINEER
CONSTR QC CONSTR QC

Work Inspection Inspection (WIR) / Inspection

10.1 Final Acceptance Each area Approved Method Statement Approved Method Statement & Drawing HP HP HP HP HP
Checklist

TYPE OF INSPECTION

(R) : REVIEW (RI) : RANDOM INSPECTION (HP) : HOLD POINT (WP) : WITNESS POINT (NA) : NOT APPLICABLE

DEFINITION OF CHECKING POINTS

REVIEW (R) = documents to be reviewed, no signature required on the Inspection Request or its accompanying documentation. WITNESS POINT (WP) = attendance at the site is expected, the signature is required on check sheet of Inspection

HOLD POINT (H) = attendance at the site is mandatory and signature is required on the check sheet of Inspection Request at the time of the inspection to release the RANDOM INSPECTION (RI) = random attendance at site, no signature required on the Inspection Request ( IR ) or its
following work. accompanying documentation

FORM NO. CPN05-POSCO-QA-002 INSPECTION AND TEST PLAN FOR CONCRETING WORK FOR ALL BUILDINGS Page 5 of 5