Inspection and Test Plan For Painting of Exposed Interior Beams and Slabs

CP N-05 : Building and Civil Engineering Work for Depot Building Including
REF NO. ITP-00__

Related Infrastructure and Track Work Ballast
INSPECTION AND TEST PLAN FOR PAINTING OF EXPOSED INTERIOR REV. A

BEAMS AND SLABS DATE 16-Mar-23
PROJECT: NORTH-SOUTH COMMUTER RAILWAY EXTENSION (NSCREX) SUBCONTRACTOR INVOLVE IN THE WORK : HCC
REF. DOCUMENT: NSCR-PSC-N05-CRKDPT-MST-X-000015- METHOD STATEMENT FOR PAINTING OF EXPOSED INTERIOR

PLACE OF CONSTRUCTION/INSPECTION: DEPOT
BEAMS AND SLABS
INSPECTION CARRIED OUT

FREQUENCY OF APPLICABLE REFERENCE
ITEM VALIDATING
DESCRIPTION OF INSPECTION/TESTING ACTIVITIES INSPECTION AND/OR DOCUMENTS, SPECIFICATION & ACCEPTANCE CRITERIA SUBCONTRACTOR POSCO E&C
NO. REPORT/DOCUMENTS
TESTING CLAUSE ENGINEER
CONSTR QC CONSTR QC
1.0 PRELIMINARIES/APPROVAL
The Contractor shall submit to Engineer

the pertinent manufacturer and/or
supplier/ installer names and contact
information at least one (1) month before
the intended use at the Site in the case of
non-indent (locally-sourced/ supplied
1.1 Manufacturer Prior to start of work TS 548.2.1 materials/items) and three (3) months HP R HP R R Approved Method Statement
before the intended use at the Site in the
case of indent (imported materials/items).
Use only qualified journeyman painters for

the mixing and application of paint on
1.2 Applicator / Painter Prior to start of work TS 548.1.4.2 HP R HP R R Approved Method Statement
exposed surfaces.
Approved Method Statement

1.3 Method Statement Prior to start of work HP R HP R R Approved Method Statement
Approved Method Statement,
TS 548.1.5.1, TS 548.1.5.2, TS 548.2.1 Data Sheet, Test report,
1.4 Material Approval Prior to start of work Material Submitalls as indicated in the TS. HP R HP R R
Certificates and material
compliance
Submit to the Engineer copies of the full

range of colors available in each of the Approved Method Statement,
TS 548.1.5.2 proposed products. Prepare and deliver to Data Sheet, Test report,
1.5 Samples Prior to start of work HP R HP R R
the Engineer two identical sets of samples Certificates and material
of each of the selected colors onto 212mm compliance
x 275mm x 6mm thick material
In addition to the samples, Apply in the

field at their final location, each type and
color of approved paint materials applied
3m wide, floor to ceiling of wall srufaces
1.6 Job Mock Up Prior to start of work TS 548.1.4.1 for approval by the Engineer. Paint mock- HP R HP R WP Appoved Shop Drawing
ups include door and frame assembly.
Assume 2 paint mock-ups of each color
Paint finishes shall be as specified on the

1.7 Schedule of Finishes Prior to start of work TS 548.2.4 Drawings. HP R HP R R Appoved Shop Drawing
Examine the areas and conditions where

painting and finishing are to be applied
1.8 Inspection & Approval Prior to start of work TS 548.3.1 and correct any conditions detrimental to HP HP HP HP HP Approved Method Statement/TS
the proper and timely completion of the
work.
2.0 DELIVERY, STORAGE AND HANDLING
FORM NO. CPN05-POSCO-QA-002 INSPECTION AND TEST PLAN FORM(ITPF) REV.C Page 1 of 10
REF NO. ITP-00__


BEAMS AND SLABS

ITEM VALIDATING
CONSTR QC CONSTR QC
Deliver all paint materials to the job site in
their original unopened containers with all
labels intact and legible at time of use.
Proper storage of materials on site will be Approved Specs, Method
2.1 All Materials for Painting all item TS 548.1.6, Method Statement per zone as per needed for installation HP HP HP WP WP statement, test result and
with proper containment such as barricade approved methodology
and signage’s.
3.0 MATERIAL RECEIVING
Must be delivered in the original

containers with the seals unbroken and
label intact and with the manufacturer Approved MAR, MSDS, Test
3.1 All Paints, Varnishes, Enamels, Lacquers and Stain each item TS 548.2.3 HP HP HP HP WP
instructions printed thereon Report
Best quality of approved manufacture

Approved MAR, MSDS, Test
3.2 Driers, Putty, Spackling Compound, Patching Plaster, etc. each item TS 548.2.2 HP HP HP HP WP
Report
Paint shall arrive on the job color-mixed
except for tinting of under-coats and Approved MAR, MSDS, Test
3.3 Primer and Top coat Paints each item TS 548.2.3 HP HP HP HP WP
possible thinning Report
REF NO. ITP-00__


BEAMS AND SLABS

ITEM VALIDATING
CONSTR QC CONSTR QC
4.0 EXECUTION AND IMPLEMENTATION
Clean surfaces requiring paint or finishing,

remove all loose and flaking paint or finish
and sand surface smooth as required to
receive new paint or finish No
"telegraphing" of lines, ridges, flakes, etc. Approved Inspection
4.1 Surface Preparation each location TS 548.3.3, Method Statement Check and HP HP HP WP RI
Report/Checklist
repair all relevant defects, allow new
concrete to dry at least 28 days before
painting
The shall test all plaster, masonry and

drywall surfaces for moisture content
using a reliable electronic moisture meter.
The Contractor shall also test latex type
fillers for moisture content before Approved Inspection
4.2 Substrate (Testing of Moisture Content) each location TS 548.3.9 application of top coats of paint. Do not HP HP HP WP WP
Report/Checklist
apply any paint or sealer where the
moisture content exceeds seven (7)
percent
Clean surfaces to be painted before

applying paint or surface treatments.
If
neutralizing, treat surface with a soultion
of 1 part BOYSEN Masonry Neutralizer B- Approved Inspection
4.3 Apply Neutralizer each location TS 548.3.3, Method Statement HP HP HP WP WP
44 diluted in 16 parts water, applying Report/Checklist
liberally by brush or roller. Let dry
overnight before rinsing with water to
remove crystals.
Cut out all scratches, cracks, holes,

depressions and similar voids and fill with
non-shrinking grout, spackles, patching
plaster or other approved patching
material, allow to dry, then sand smooth
(or refinish) to provide a flush, smooth
Approved Inspection
4.4 Application of Skim Coat each location TS 548.3.5, Method Statement surface. Only mix HP HP HP WP WP
Report/Checklist
enough product that can be used within 30
minutes working time. let it dry for at least
1 hour before applying the second coat, if
necessary
Apply paint by brush or roller in

accordance with the manufacturer's
directions, Use brusher best suited for the
type of material being applied. Approved Inspection
4.5 Application of Primer each location TS 548.3.12, Method Statement HP HP HP WP WP
Apply Flat latex B-701 on the smooth Report/Checklist
surface of concrete, let idry for 2 hours.
REF NO. ITP-00__


BEAMS AND SLABS

ITEM VALIDATING
CONSTR QC CONSTR QC
After application of primer, use BOYSEN
Masonry Putty B-7311 (Interior use) for
those spot areas with still uneven surface. Approved Inspection
4.6 Application of Putty each location Method Statement Let dry for at least 1 hour before sanding. HP HP HP WP RI
Report/Checklist
Apply paint by brush or roller in

accordance with the manufacturer's
directions, Use brusher best suited for the
type of material being applied. Approved Inspection
4.7 Application of Top coat Paint each location TS 548.3.12, Method Statement Apply BOYSEN Permacoat Semi-gloss HP HP HP WP WP
Report/Checklist
latex B-715 for 2nd and 3rd Coat
(approved paint color)
REF NO. ITP-00__


BEAMS AND SLABS

ITEM VALIDATING
CONSTR QC CONSTR QC
5.0 RECTIFICATION/REPAIR (IF REQUIRED)
Prime paint all patched portions in addition Approved Specs and Method
5.1 Touch up each location TS 548.3.10 HP HP HP WP WP
to all other specified coats. statement
6.0 CLEANING AND PROTECTION
Protect work of other trades, whether to

be painted or not, against damage by the
painting and finishing work. Correct any
Approved Specs, Method
6.1 Protection Each location TS 548.3.14 damages by cleaning, repairing or HP HP HP WP RI
statement
replacing and repainting Provide
"Wet Paint" signs as required to protect
newly painted finishes
Upon completion of painting work, clean

window glass and other paint spattered Approved Specs, Method
6.1 Ensure Cleanliness Each location TS 548.3.15 HP HP HP WP RI
surfaces by proper methods. statement
7.0 FINAL ACCEPTANCE
Fiinal Inspection of Painted Exposed Interior Beams and

7.1 Each Area Approved method statement As per approved method statement HP HP HP HP HP Approved Inspection report
Slabs
TYPE OF INSPECTION
(RI) : RANDOM INSPECTION (HP) : HOLD POINT (WP) : WITNESS POINT (NA) : NOT APPLICABLE
DEFINITION OF CHECKING POINTS
WITNESS POINT (WP) = attendance at the site is expected, the signature is required on check sheet of
REVIEW (R) = documents to be reviewed, no signature required on the Inspection Request or its accompanying documentation.
Inspection
HOLD POINT (H) = attendance at the site is mandatory and signature is required on the check sheet of Inspection Request at the time of the inspection to release the following RANDOM INSPECTION (RI) = random attendance at site, no signature required on the Inspection Request ( IR )
work. or its accompanying documentation
North-South Commuter Railway Extension Project
CP N-05 : Building and Civil Engineering Work for Depot Building Including Related
Infrastructure and Track Work Ballast
(Contract No : NSCREX-03-N05)
INSPECTION REPORT
PAINTING OF EXPOSED INTERIOR BEAM & SLABS
LOCATION: REPORT NO: DATE:
LINE OR STRUCTURE: DOCUMENT REF & REV NO: IR REF. NO:

ITP NO:
POSCO E&C
DESCRIPTION ENGINEER REMARKS
CONSTRUCTION QC
SURFACE PREPARATION
Check surfaces should be clean and smooth, free from any detrimental defects HP WP RI
Ensure all concrete defects are repaired with the approved material and accepted by the
Engineer and allow it to dry at least 28 days prior painting HP WP WP
APPLICATION AND EXECUTION

Ensure all concrete surfaces is smooth prior application of any surface treatments HP WP RI
Check substrate moisture content prior application of any paint by electronic moisture
meter to any surfaces that should not exceeds 7% HP WP WP
Verify the applied neutralization or surface treatment on concrete are properly distributed
on the area of application as per manufacturer recommendation HP WP WP
Check skimcoat material used is approved by the Engineer HP HP RI

Visual cheking if the skimcoat is properly applied on the area of application, shall no
buldges, depression, holes and cracking and should be smooth and ready to received HP HP WP
primer paint
Ensure Primer and top coat paint materials and colors used is approved by the Engineer HP HP WP
Visual cheking of the applied primer, shall no peeling paints and bubbles. If have
depression, holes shall be applied by approved masonry putty and sanded as per HP HP WP
manufacturer recommendation
Check top coats are applied properly with applicable curing time as per manufacturer
instruction prior to the preceeding coats HP HP RI
Visual check of the final surfaces of top coats, ensure no sratches, peeling, matte,
bubbles and uneven stroke. HP HP WP
Ensure top coats surface is clean and free from any dirt, protect from any damages from
the adjacent works. HP HP WP
TOUCH-UP AND REPAIR WORKS (if any)
1. Ensure that all mperfect work or work damaged are identify and is satisfactorily repair
and repainted (touch-up)
HP WP RI
FINAL ACCEPTANCE
Final inspection and acceptance HP HP HP
OTHER REMARKS
INITIALS REFERENCE BOX : (WRITE DOWN YOUR INITIALS AS SIGNED ABOVE AND NAME)
SIGNATURE
NAME
POSITION
DATE:
CONSTRUCTION QC
ENGINEER
POSCO E&C
LEGEND: HP : HOLD POINT WP : WITNESS POINT RI : RANDOM INSPECTION NA : NOT APPLICABLE

INSPECTION REPORT
INPECTION AND TEST PLAN FOR BORED PILES

ITP NO:
SUBCONTRACTOR POSCO E&C
CONSTRUCTION QC CONSTRUCTION QC
1. PRELIMINARIES
Permit to work
Subcontractor / Personnel qualification and

The Engineer shall approve or reject the
Contractor's qualifications and field personnel
Materials approvals / Work shall not begin

until all the required submittals have been
accepted
Measuring equipment calibration from
manufacturer
Availability of approved drawings, Method

Statements and Work shall not begin until all
the required submittals have been accepted
2. ACTIVITIES 1
Mock up
2. ACTIVITIES 3
Installation of steel casing (length, Dia. And

verticality / All permanent structural casing shall be
of steel conforming to ASTM A36/A36M or ASTM
A252 Gr. 2 unless specified otherwise in the
Drawings /All splicing of permanent structural
casing shall be in accordance with Article 6.13.3,
"Welded Connections," of the AASHTO LRFD
Bridge Design Specifications.
Borehole drilling and cleanliness / The Contractor

shall use appropriate means, such as a cleanout
bucket, air lift, or hydraulic pump, to clean the
bottom of the excavation of all bored piles
Drilling depth / tape with a heavy weight attached

to the end of the tape, or other means acceptable
to the Engineer to determine that the shaft bottom
meets the requirements in the Contract
Bentonite slurry testing (spec. gravity., marsh

viscosity, PH, dosage / Bentonite Suspension must
conform to the following specifications stated in TS
204.3.7
Drilling depth / the base of the excavation shall be
covered with not more than 12.5mm for 50 percent
of the base area of sediment or loose or disturbed
material just prior to placing concrete.
Placing of sediments or Disturd material / or wet

bored pile excavations in soils, the base of the
excavation shall be covered with not more than
75mm of sediment or loose or disturbed material
just prior to placing concrete. For dry bored pile
excavations in soils, the base of the excavation
shall be covered with not more than 37.5mm
sediment or loose or disturbed material just prior to
placing concrete
2. ACTIVITIES 3
Delivery of reinforcement / Reinforcing steel used

in the construction of bored piles shall conform to
Section 207 / Reinforcing steel shall be bundled in
order to meet the clear spacing requirements
between the vertical reinforcement bars
Assembly of reinforcement / pre-assembly
Check the availability of the connectors, clamps,

spacers, and other fittings
Installation of steel cage
Check the type, number and the position of

spacers
2. ACTIVITIES 4
Material/Concrete used in the construction of bored
piles shall conform to Section 206.4
Delivery of concrete and testing of fresh concrete
and Concrete used in the construction of bored
piles shall conform to Section 206.4
Laboratory testing cylinder
Placing of concrete / The concrete shall be placed

such that the free fall is vertical down the center of
the shaft without hitting the sides, the steel
reinforcing bars, or the steel reinforcing bar cage
bracing.
Curing / After placement, the temporarily exposed

surfaces of the shaft concrete shall be cured in
accordance with the provision in Section 206.13
Removal of steel casing / Casing extraction

shall be at a slow, uniform rate with the pull in
line with the axis shaft. Excessive rotation of
the casing shall be avoided to limit
deformation of the reinforcing steel cage.
2. ACTIVITIES 5
Crosshole sonic tubes( number, diameter and

cleanliness of tubes) / Access tubes for cross-
hole sonic log testing shall be steel pipe of
3.6mm minimum wall thickness and at least
38.1mm inside diameter.
Crosshole sonic logging test on hardened
bored pile / The access tubes shall have a
round, regular inside diameter free of defects
and obstructions
Grouting of crosshole sonic tubes / Grout for
filling the access tubes at the completion of
the cross-hole sonic log tests shall be a neat
cement grout with a maximum water/cement
ratio of 0.45. All bleed water is to be removed
and the access tubes topped up with grout.
2. ACTIVITIES 6
Initial load testing / The initial load test shall

be cyclic load test for the test piles deriving
strength from end bearing and side friction.
The maintained load test can be performed
for end bearing piles which do not rely on
friction and for piles socketed in rock. Initial
load test shall be referred to Static Load Test
in Section 204.2.6.2.
Static load testing / The static load test shall

follow the procedures specified in ASTM
D1143/D1143M, and the loading procedure
should follow the Quick Load Test Method,
unless detailed longer-term load-settlement
data are needed, in which case the standard
loading procedure should be used
3. FINAL ACCEPTANCE
OTHER REMARKS:
SIGNATURE
NAME
POSITION
DATE:
ENGINEER
LEGEND:
HP : HOLD POINT WP : WITNESS POINT RI : RANDOM INSPECTION R: REVIEW NA : NOT APPLICABLE

INSPECTION REPORT
BORED PILING WORKS INSPECTION CHECKLIST

ITP NO: ITP-005
4. TESTING
Crosshole sonic tubes( number, diameter and cleanliness
of tubes) / Access tubes for cross-hole sonic log testing
shall be steel pipe of 3.6mm minimum wall thickness and HP HP HP WP WP
at least 38.1mm inside diameter.
Crosshole sonic logging test on hardened bored pile / The
access tubes shall have a round, regular inside diameter HP HP HP WP WP
free of defects
Grouting and obstructions
of crosshole sonic tubes / Grout for filling the
access tubes at the completion of the cross-hole sonic log
tests shall be a neat cement grout with a maximum HP HP HP WP WP
water/cement ratio of 0.45. All bleed water is to be
removed and the access tubes topped up with grout.
1. Acceptance of the survey establishment and reference HP HP HP RI RI
2. Setting-out HP HP HP RI RI
2. BOREHOLE
OTHER REMARKS:
SIGNATURE
NAME
POSITION
DATE:
ENGINEER
LEGEND:
HP : HOLD POINT WP : WITNESS POINT RI : RANDOM INSPECTION R: REVIEW NA : NOT APPLICABLE

Inspection and Test Plan For Painting of Exposed Interior Beams and Slabs

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Inspection and Test Plan For Painting of Exposed Interior Beams and Slabs

Uploaded by

Copyright:

Available Formats

CP N-05 : Building and Civil Engineering Work for Depot Building Including

REF NO. ITP-00__

INSPECTION AND TEST PLAN FOR PAINTING OF EXPOSED INTERIOR REV. A

REF. DOCUMENT: NSCR-PSC-N05-CRKDPT-MST-X-000015- METHOD STATEMENT FOR PAINTING OF EXPOSED INTERIOR

INSPECTION CARRIED OUT

The Contractor shall submit to Engineer

Use only qualified journeyman painters for

Approved Method Statement

Submit to the Engineer copies of the full

In addition to the samples, Apply in the

Paint finishes shall be as specified on the

Examine the areas and conditions where

2.0 DELIVERY, STORAGE AND HANDLING

INSPECTION AND TEST PLAN FOR PAINTING OF EXPOSED INTERIOR REV. A

REF. DOCUMENT: NSCR-PSC-N05-CRKDPT-MST-X-000015- METHOD STATEMENT FOR PAINTING OF EXPOSED INTERIOR

INSPECTION CARRIED OUT

3.0 MATERIAL RECEIVING

Must be delivered in the original

Best quality of approved manufacture

INSPECTION AND TEST PLAN FOR PAINTING OF EXPOSED INTERIOR REV. A

REF. DOCUMENT: NSCR-PSC-N05-CRKDPT-MST-X-000015- METHOD STATEMENT FOR PAINTING OF EXPOSED INTERIOR

INSPECTION CARRIED OUT

4.0 EXECUTION AND IMPLEMENTATION

Clean surfaces requiring paint or finishing,

The shall test all plaster, masonry and

Clean surfaces to be painted before

Cut out all scratches, cracks, holes,

Apply paint by brush or roller in

INSPECTION AND TEST PLAN FOR PAINTING OF EXPOSED INTERIOR REV. A

REF. DOCUMENT: NSCR-PSC-N05-CRKDPT-MST-X-000015- METHOD STATEMENT FOR PAINTING OF EXPOSED INTERIOR

INSPECTION CARRIED OUT

Apply paint by brush or roller in

INSPECTION AND TEST PLAN FOR PAINTING OF EXPOSED INTERIOR REV. A

REF. DOCUMENT: NSCR-PSC-N05-CRKDPT-MST-X-000015- METHOD STATEMENT FOR PAINTING OF EXPOSED INTERIOR

INSPECTION CARRIED OUT

5.0 RECTIFICATION/REPAIR (IF REQUIRED)

6.0 CLEANING AND PROTECTION

Protect work of other trades, whether to

Upon completion of painting work, clean

7.0 FINAL ACCEPTANCE

Fiinal Inspection of Painted Exposed Interior Beams and

DEFINITION OF CHECKING POINTS

LINE OR STRUCTURE: DOCUMENT REF & REV NO: IR REF. NO:

APPLICATION AND EXECUTION

Check skimcoat material used is approved by the Engineer HP HP RI

TOUCH-UP AND REPAIR WORKS (if any)

LEGEND: HP : HOLD POINT WP : WITNESS POINT RI : RANDOM INSPECTION NA : NOT APPLICABLE

LINE OR STRUCTURE: DOCUMENT REF & REV NO: IR REF. NO:

Subcontractor / Personnel qualification and

Materials approvals / Work shall not begin

Availability of approved drawings, Method

Installation of steel casing (length, Dia. And

Borehole drilling and cleanliness / The Contractor

Drilling depth / tape with a heavy weight attached

Bentonite slurry testing (spec. gravity., marsh

Placing of sediments or Disturd material / or wet

Delivery of reinforcement / Reinforcing steel used

Assembly of reinforcement / pre-assembly

Check the availability of the connectors, clamps,

Installation of steel cage

Check the type, number and the position of

Laboratory testing cylinder

Placing of concrete / The concrete shall be placed