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OptiX OSN 9800

U64 Standard/U32 Standard/U16/UPS


Quick Installation Guide

Issue: 14
Date: 2019-10-30

HUAWEI TECHNOLOGIES CO., LTD.


Copyright © Huawei Technologies Co., Ltd. 2019. All rights reserved.
No part of this document may be reproduced or transmitted in any form or by any means without prior
written consent of Huawei Technologies Co., Ltd.

Trademarks and Permissions

and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.

Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees
or representations of any kind, either express or implied.

The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.

Huawei Technologies Co., Ltd.


Address: Huawei Industrial Base
Bantian, Longgang
Shenzhen 518129
People's Republic of China
Website: http://www.huawei.com
Email: support@huawei.com
Installation Flow

Reference
Start information

Operation
Installation
Page 46- Page 4
Installing Boards Precautions
47
Configuring
Page 48 - Requirements and
Master/Slave Preparing for
50 Page 5 Precautions for
Subracks the Installation
Operating Boards
Installing the Fiber
Page 51
Management Frame
Required Tools
Page 6
Installing the DCM and Equipment
Page 51-
52 Frame
Pages 7-
Installing the Installing Cabinets
Page 52 17 Pages 40 -
CRPC/ROP Frame Installing Boards
43
Pages 18 - OptiX OSN 9800
Page 53- Installing the Y- 20 Appearance Installing Fan Tray
Page 44
54 Cable Assemblies

Checking SCC Pages 21 - Installing Checking CTU Board


Page 55 Board Battery 39 Subracks Page 45 Battery Jumper Settings-
Jumper Settings u64/u32

Pages 40 - Installing Boards and


Setting Board Components
Page 56 45 Open-End Corrugated
Jumpers —— U64 /U32/U16 Page 142
Pipe Introduction
Installing Boards and
Pages 46 - Components —— Page 142 Precautions
Pages 57 - Cable Holes on 56 Universal Platform
61 Cabinets Subrack
Installing/Routing
Pages 62- Routing Ground and Pages 57- Installing/Routing Pages 143 External Fibers
65 Power Cables 108 Cables - 144 (Unequipped with Fiber
Management Frames)
Pages 66- Installing Ground Installing Multi-
71 Cables Pages purpose Fiber Installing/Routing
109- 141 Management Pages 145 External Fibers
Cabinets - 146 (Equipped with Fiber
Installing Power
Pages 72 Management Frames)
Cables-AC
Pages Installing/Routing
142- 152 Fibers Installing/Routing
Pages 73 - Installing Power
94 Cables-DC External Fibers
Installing Cabinet Pages147
(Equipped with Multi-
Page 152 Doors and Side -148
Pages 95 - Installing/Routing purpose Fiber
Panels Management Cabinets)
100 NM Cables

Installing/Routing Performing the Pages Installing/Routing Inter-


Pages Pages
Housekeeping Post-installation 149-150 Subrack Fibers
101- 102 153- 155
Alarm Cables Check
Installing/Routing Fibers
Page 151
Installing/Routing Provisioning to a CRPC Frame
Pages 103 Page 156
Cabinet Alarm Optical Paths
- 104 Installing/Routing Fibers
Indicator Cables Page 151
to a DCM Frame
Installing and Pages 157 Engineering
Pages 105 Installing and Routing
Routing Clock - 158 Labels Page 152
- 107 Fibers of the Y-Cable
Cables
Installing and Routing Fibers in the Fiber
Pages 108 Routing Cables to End Page 152 Management Frame
the CRPC/ROP
Installation Precautions

NOTE
This document provides guidelines for quick hardware installation. It describes procedures for onsite installation, but does
not describe pre-delivery assembly.

CAUTION
Safety Information
1. Always wear protective gloves when lifting or transporting a cabinet to prevent hand injuries or damage to the cabinet surface.
The equipment is heavy. To prevent human injuries or equipment damage, always use a lifting device to transport or position the
equipment. Use a pallet truck or heavy-duty bogie wagon to transport the equipment on even ground, and use a cargo lift to transport
the equipment between different floors. If the equipment room does not have a cargo lift, a stair-climbing truck is recommended to
transport the equipment between different floors.
2. When working at heights, use a ladder rather than climbing to the equipment cabinet.

3. When climbing a ladder, get a good footing and keep your body balanced.

4. When working at heights, take care of your tools and materials in case that they drop and hurt people underneath.

CAUTION
ESD Protection
Always wear ESD gloves or an ESD wrist strap prior to contact with the equipment or before handling devices, boards, or IC chips
to prevent damage to sensitive components due to electrostatic discharge from the human body. Ensure that the ESD wrist strap is
properly grounded. The OptiX OSN 9800 is available in two variants: OptiX OSN 9800 U64 equipment (U64 equipment) and OptiX
OSN 9800 U32 (U32 subrack). The U64 equipment has two ESD jacks on each of the front and rear sides, which are designed in a
similar structure. For the positions of the ESD jacks on the front side of the U64 equipment, see the ESD jacks on the OptiX OSN
9800 U32 subrack (U32 subrack) shown below. In this document, the full and abbreviated product terms may be used
interchangeably.

ESD jacks on the U32 subrack ESD jacks on the universal


ESD jacks on U16 subrack platform subrack

CAUTION
Bundling Cables
Binding intervals between cable ties or optical fiber binding straps inside the cabinet cannot exceed 250 mm. (Binding intervals
cannot exceed 200 mm for user cables.)
Binding intervals between cable ties for all cables and corrugated pipes outside the cabinet are determined based on the distance
between the two horizontal beams. If the cable trough does not contain any beams, the binding intervals between cable ties cannot
exceed 250 mm.

CAUTION
Pre-Installation Check
Ensure that the equipment room, cabinets, power supplies, ground cables, optical cables, and associated devices are ready for
installation. Start the installation according to the engineering design documents after confirming that all conditions are met.

4
Requirements and Precautions for Operating Boards

CAUTION
Always wear ESD gloves or an ESD wrist strap prior to operating a board to prevent damage to sensitive
components.

Wearing ESD gloves Wearing an ESD wrist strap Operating a board without ESD
protection

CAUTION
Hold the front panel of a board with both hands.

CAUTION
Any vacant slot must be covered by a filler panel to prevent foreign objects from entering the subrack or system
ventilation ducts. Foreign objects may cause an NE failure.
Boards are fragile and vulnerable. When transporting or placing a board, exercise caution and ensure that the
board is packed in a dedicated box to protect the board against damage.
Boards must be packed with original packaging materials during transportation. If the original packaging
materials are lost, contact Huawei.

5
Required Tools and Equipment

Tools and Equipment for Installing Cabinets

Vacuum cleaner Hammer drill Plumb line Marker

Ø16 drill bit Multimeter Claw hammer Combination wrench

Phillips screwdriver Flat-head screwdriver Powder marker M6~M12 socket wrench

Ladder
Ruler Level Torque wrench

Tools and Equipment for Installing the OptiX OSN 9800

Measuring tape Phillips screwdriver Flat-head screwdriver Adjustable wrench

Heat gun Segmented blade utility knife COAX crimping tool Wire clippers

COAX stripper RJ45 crimping tool Diagonal pliers Wire stripper

Power cable crimping tool Network cable tester Multimeter

6
Installing U64 Equipment on a Concrete Floor
NOTE
For information about how to install an N63B cabinet, see the N63B Cabinet Installation Guide. For information about
how to install an N66B cabinet, see the N66B Cabinet Installation Guide. The following describes how to install the
OptiX OSN 9800 U64 equipment (U64 equipment) on a concrete floor.

1 Introduction to U64 Equipment

The U64 equipment is a cabinet that integrates


with an OptiX OSN 9800 U64 subrack. The
dimensions of the equipment are 2200 mm × 600
mm × 600 mm (H x W x D).

CAUTION
H
1. Always wear protective gloves when
lifting or transporting the U64
equipment.
2. Human safety is paramount. Protect
yourself at all times, especially during
transportation.

D W

2 Determining the Installation Position for the U64 Equipment

Installation Holes for


the U64 Equipment Wall or equivalent

Unit: mm
Installation
hole

Front

Attach a plumb line on the cable rack above the U64


equipment to be installed. Use a marker to mark the
point where the plumb bob contacts the floor.
Repeat step 1 to mark another point on the floor.
Then draw a line between the two points using a
powder marker.

NOTE
The preceding method used to determine the installation
position of the U64 equipment is provided for your
reference only. In practice, determine the installation
position based on the engineering diagram.

7
3 Determining the Installation Holes

Position the marking-off templates on the predefined installation position. Ensure that the
distance between the central lines of two adjacent marking-off templates is 600 mm.

Mark the installation holes on the floor using a


marker.

NOTE
The recessed semicircles of the
marking-off templates indicate the
orientation of the U64 equipment. After
marking the installation holes, calibrate
their positions if needed.

4 Installing Expansion Bolts

Screw the expansion bolt clockwise until the guide ribs


properly engage with the guide grooves.

Insert the expansion bolt into the hole. Knock the expansion
bolt into the hole with a claw hammer.

Screw the expansion bolt clockwise to ensure that the


expansion nut and tube are not easily pulled out of the hole.

Screw the expansion bolt out (anticlockwise) of the hole.


Remove the spring and flat washers from the expansion bolt.

Unit: mm
M12 x 60 expansion bolt
Spring washer
Flat washer
Expansion tube
Guide groove
Guide rib
Expansion nut

8
5 Installing the U64 Equipment

Position the U64 equipment in the predefined


position. Align the installation holes on the
equipment with the holes on the floor for
inserting expansion bolts.

Put the spring washer, flat washer, and


insulation covering into the expansion bolt.
Then insert the expansion bolt into the hole
and partially tighten the expansion bolt.
Repeat this step to partially tighten the
remaining three expansion bolts.

Place two insulation boards under the U64


equipment (insert one from the front side and
the other from the rear side). Ensure that the
notch of each insulation board faces inwards
and holds the expansion bolt.

6 Leveling the U64 Equipment

Take the four leveling bolts, each contained in a Use a level and plumb line to check whether
plastic bag at the bottom of the U64 equipment the U64 equipment cabinet is level and
cabinet, and insert them into corresponding vertically aligned with the cable rack.
leveling nuts.
If the U64 equipment cabinet is not level, After leveling the U64 equipment cabinet,
adjust the leveling bolts using a socket tighten the four expansion bolts to 45 N•m
wrench. using a torque wrench.

NOTE M12
M12
The leveling bolts allow for
adjustments within the range of
0 mm to 10 mm.

45.0 ± 4.5 N.M

Leveling bolt

9
7 Performing an Insulation Test

Set the multimeter to read


mega ohms MΩ.

Measure the resistance between the


expansion bolts and the anchor bolts
of the U64 equipment supports. The
resistance must be greater than 5
mega ohms. If the resistance is less
than 5 mega ohms, check whether all
required insulation parts have been
properly installed and are free of
damage. If the insulation parts are
found damaged, uninstall the
equipment and other materials. Then
reinstall the equipment and insulation
parts and recheck the resistance.

8 Conjoining All U64 Equipment Cabinets

CAUTION
1. Do not conjoin the U64 equipment cabinets
back-to-back.
2. After conjoining all the U64 equipment cabinets,
the U64 equipment cabinets must be no more
than 3 mm out-of-plumb, and gaps between
them must be no more than 3 mm.
Remove the connecting plates mounted on the front
and rear doorheads and reinstall them according to
the figure on the right.
Use a level and plumb line to check the bottom of the
U64 equipment cabinets and front sides of the
cabinet columns. If the U64 equipment cabinets are
not at the same level, adjust the leveling bolts using a
socket wrench.

M5

2# screwdriver
3.06 ± 0.30 N.M

10
9 Installing Doors/Side Panels and Equipotential Cables

a Installing Side Panels and Equipotential Cables

NOTE
M6
1. Install the doors and side panels after installing
fibers/cables to the U64 equipment.
2. Do not install side panels if the U64 equipment is to
be conjoined.

Push the side panel into the U64 equipment cabinet. 3# screwdriver
4.90 ± 0.49 N.M
Secure the side panel with two M6 screws. Repeat
steps 1 and 2 to install the remaining three side panels.

Install equipotential cables to each side panel.

M6 M12
M6

2# screwdriver
2.04 ± 0.20 N.M 4.90 ± 0.49 N.M

b Installing Front and Rear Doors and Equipotential Cables

NOTE
Before installing cabinet doors,
make sure that a dustproof sponge
has been installed onto the interior
side of each door.
Align the front door with the M6
doorhead and door sill.
Place the door onto the door
sill. The hinge pin at the
bottom of the door will
automatically locate into the
installation hole on the door
sill. 2# screwdriver
Press the spring pin at the top 2.04 ± 0.20 N.M
of the door and push the upper
part of the door. The spring pin
will automatically locate into
the installation hole on the
doorhead. Check the spring
and hinge pins and ensure that
they are located in the holes.
Repeat steps 1 to 3 to install
the rear door.
Install equipotential cables
onto the front and rear doors.

11
Installing U64 Equipment on an ESD Floor
NOTE
For information about how to install an N63B cabinet, see the N63B Cabinet Installation Guide. For information about
how to install an N66B cabinet, see the N66B Cabinet Installation Guide. The following describes how to install U64
equipment on an ESD floor.

1 Introduction to U64 Equipment

The U64 equipment is a cabinet that integrates


with an OptiX OSN 9800 U64 subrack. The
dimensions of the equipment are 2200 mm × 600
mm × 600 mm (H x W x D).

CAUTION H
1. Always wear protective gloves when lifting or
transporting the U64 equipment.
2. Human safety is paramount. Protect yourself
at all times, especially during transportation.

D W

2 Determining the Installation Position for the U64 Equipment

Installation Holes for


the U64 Equipment Wall or equivalent

Unit: mm
Installation
hole

Front

Attach a plumb line on the cable rack above the U64


equipment to be installed. Use a marker to mark the
point where the plumb bob contacts the floor.
Repeat step 1 to mark another point on the floor.
Then draw a line between the two points using a
powder marker.

NOTE
The preceding method used to determine the installation
position of the U64 equipment is provided for your
reference only. In practice, determine the installation
position based on the engineering diagram.

12
3 Determining the Installation Holes

Remove the ESD floor from the predefined installation position to expose the concrete floor. Position the
marking-off templates on the installation position. Ensure that the distance between the central lines of two
adjacent marking-off templates is 600 mm.
Mark the installation holes on the floor using a
marker.

NOTE
The recessed semicircles of the
marking-off templates indicate the
orientation of the U64 equipment.
After marking the installation holes,
calibrate their positions if needed.

4 Installing Expansion Bolts

Screw the expansion bolt clockwise until the guide ribs properly
engage with the guide grooves.

Insert the expansion bolt into the hole. Knock the expansion bolt
into the hole with a claw hammer.

Screw the expansion bolt clockwise to ensure that the expansion


nut and tube are not easily pulled out of the hole.

Screw the expansion bolt out (anticlockwise) of the hole.


Remove the spring and flat washers from the expansion bolt.

Unit: mm
M12 x 60 expansion bolt
Spring washer
Flat washer
Expansion tube
Guide groove
Guide rib
Expansion nut

13
5 Installing U64 Equipment Supports

a Adjusting the Support Height b Installing the Supports

Align the installation holes on the support


Loosen the two bolts on each leg of the with the installation holes on the floor. Note
support. Then adjust the support height so that the beams with connecting braces
that it has the same height as the ESD floor represent the front or rear side of the
equipment.
Use a torque wrench to tighten the bolts.

M12
M12 Put a spring and flat washer onto each of the
anchor expansion bolts. Insert these bolts into
the installation holes on the floor and partially
tighten them.

45.0 ± 4.5 N.M

c Leveling and Fixing the Supports d Conjoining the Supports

Adjust the support location if needed, and use a Align the front sides of all supports.
level to check whether the supports are at the same Adjust the spacing between adjacent supports so that
level. the connecting braces can be connected to the
adjacent supports.
If the supports are not at the same level, add
spacers under the corresponding ground legs. Use a level to check whether the supports are at the
same level.

Tighten the expansion bolts to with a If the supports are not at the same level, add spacers
M12
M12
torque wrench. under the corresponding ground legs.

45.0 ±4.5N.M

Central
line

14
6 Installing the U64 Equipment

Position the U64 equipment onto the supports.


Make sure that the installation holes on the
U64 equipment align with the holes on the
supports. Four expansion bolts are required to
install one piece of U64 equipment.

Put a spring washer, flat washer, and


insulation cover onto an expansion bolt. Then
insert the expansion bolt into the hole and
partially tighten the expansion bolt. Repeat
this step to partially tighten the remaining
three expansion bolts.
Place two insulation boards under the U64
equipment (insert one from the front side and
the other from the rear side). Ensure that the
notch of each insulation board faces inwards
and holds the expansion bolt.

7 Leveling the U64 Equipment

Take the four leveling bolts, each contained in a Use a level and plumb line to check whether
plastic bag at the bottom of the U64 equipment the U64 equipment cabinet is level and
cabinet, and insert them into corresponding vertically aligned with the cable rack.
leveling nuts.
If the U64 equipment cabinet is not level, After leveling the U64 equipment cabinet,
adjust the leveling bolts using a socket tighten the four expansion bolts using a
wrench. torque wrench.

NOTE
M12
M12
The leveling bolts allow for
adjustments within the range of
0 mm to 10 mm.

45.0 ± 4.5 N.M

Leveling bolt

15
8 Performing the Insulation Test

Set the multimeter to read mega ohms MΩ.

Measure the resistance between the expansion


bolts and the anchor bolts of the U64 equipment
supports. The resistance must be greater than 5
mega ohms. If the resistance is less than 5 mega
ohms, check whether all required insulation parts
have been properly installed and are free of
damage. If the insulation parts are found
damaged, uninstall the equipment and other
materials. Then reinstall the equipment and
insulation parts and recheck the resistance.

9 Conjoining All U64 Equipment Cabinets

CAUTION Remove the connecting plates mounted on the front and rear
1. Do not conjoin the U64 equipment cabinets back- doorheads and reinstall them according to the following figure on
to-back. the left.
2. After conjoining all the U64 equipment cabinets, Use a level and plumb line to check the bottom of the U64
ensure that the adjoining line between two equipment cabinets and front sides of the cabinet columns. If the
adjacent U64 equipment cabinets is perpendicular U64 equipment cabinets are not at the same level, adjust the
leveling bolts using a socket wrench.
to the central line on the connecting brace.

M5

2# screwdriver
3.06 ± 0.30 N.M

10 Restoring the ESD Floor

CAUTION
If underfloor cabling is required, route fibers and
cables prior to restoring the ESD floor.

16
11 Installing Doors/Side Panels and Equipotential Cables

a Installing Side Panels and Equipotential Cables

NOTE M6

1. Install the doors and side panels after installing


fibers/cables to the U64 equipment.
2. Do not install side panels if the U64 equipment is to be
conjoined.
3# screwdriver
Push the side panel into the U64 equipment cabinet. 4.90 ± 0.49 N.M

Secure the side panel with two M6 screws. Repeat steps 1


and 2 to install the remaining three side panels.

Install equipotential cables to each side panel.

M6 M12
M6

2# screwdriver
2.04 ± 0.20 N.M 4.90 ± 0.49 N.M

b Installing Front and Rear Doors and Equipotential Cables

NOTE
Before installing cabinet doors, make
sure that a dustproof sponge has been
installed onto the
interior side of each door.

Align the front door with the M6


doorhead and door sill.
Place the door onto the door
sill. The hinge pin at the bottom
of the door will automatically
locate into the installation hole
on the door sill. 3# screwdriver
Press the spring pin at the top 4.90 ± 0.49 N.M
of the door and push the upper
part of the door. The spring pin
will automatically locate into the
installation hole on the
doorhead. Check the spring
and hinge pins and ensure that
they are located in the holes.
Repeat steps 1 to 4 to install
the rear door.
Install equipotential cables onto
the front and rear doors.

17
OptiX OSN 9800 Appearance
1 Availability
Product Initial Supportive Product Version
OptiX OSN 9800 U64 subrack
OSN 9800 V100R001C00
OptiX OSN 9800 U32 subrack
OptiX OSN 9800 universal platform subrack OSN 9800 V100R001C01
OptiX OSN 9800 U16 subrack OSN 9800 V100R001C30

2 OptiX OSN 9800 U64 subrack and OptiX OSN 9800 U32 subrack

NOTE
The U64 equipment is a cabinet that integrates with an OptiX OSN 9800 U64 subrack (U64 subrack). The U64
equipment is accessible from both the front and rear. The rear is similar to the front, with the differences as follows:
1. The front has indicators at the top of the cabinet, but the rear does not.
2. The front has slots for housing the CTU and EFI boards, but the rear does not.

NOTE
A U32 subrack is only accessible from the front.
The front of a U32 subrack is similar to the front 1 Cabinet indicators 2 PIU
of a U64 subrack. A U32 subrack has no indicator.
3 EFI 4 Fan tray assemblies
Front view of the U64 5 Fiber trough 6 Service board area
equipment 1
CTU and XCS
7 8 Air deflector
2 board area
3
OptiX OSN 9800 U64 subrack OptiX OSN 9800 U32 subrack
4

5
4

18
3 OptiX OSN 9800 U16 Subrack

NOTE
• The U16 subrack can be used as a service subrack or a central switching subrack. Its
purpose is determined by the system control board installed. When a TNS1CTU board is
installed, the U16 subrack functions as a service subrack. When a TNS2CTU is installed, the
U16 subrack functions as a central switching subrack.
• The U16 subrack that functions as a central switching subrack can be installed only in an
A63B cabinet.

1 Fan tray assemblies

2 Board area
3 System control and cross-connect board area
4 Air filter
5 Fiber-routing areas

5 2

19
4 OptiX OSN 9800 Universal Platform Subrack

1
2
3 1 LAMP TEST button
4
2 Indicator/Interface area
3 RESET button
5
4 Subrack ID LED
5 PIU
6
6 Board area
11
7 Fiber through
7
8 Fan tray assemblies
8
10 9 Air filter
9
10 Fiber spool
11 Mounting ear

5 DPD63-8-8 PDU Introduction

DC PDU (with the front cover installed)


Power switch Power switch
DANGER area (A) area (B)
Do not install any
copper fitting in
the power output
areas of the DC
PDU. If copper
fittings are
required, install
them only in the
power input
areas.

DC PDU (with the front cover removed)


Power input area (A) Power input area (B)

A1 A2 A3 A4 B1 B2 B3 B4
(-) (-) (-) (-) (-) (-) (-) (-)

A1 A2 A3 A4 B1 B2 B3 B4
(+) (+) (+) (+) (+) (+) (+) (+)

Power output area (A) Power output area (B)

20
Installing Subracks

NOTE
An OptiX OSN 9800 U64 subrack is integrated in a cabinet and does not need manual installation.

1 Installing Subracks —— U32 Subrack

NOTE
Before installing a subrack into a cabinet, remove the front door and side panels of the cabinet. For details, see the
N63B Cabinet Installation Guide or N66B Cabinet Installation Guide. To prevent human injuries or damage to the
subrack, at least two people are required during the installation; one to hold the subrack, the other to install the
subrack.

NOTE
77
76 1. The U32 subrack can be installed inside an N63B
cabinet, which can house only one U32 subrack or four
optical subracks.
2. The U32 subrack can also be installed inside an N66B
cabinet together with optical subracks. An N66B cabinet
can house one U32 subrack and four optical subracks.

Mechanical Part Installation Position


55
54

Air deflector 3, 4

OptiX OSN 9800 U32 10, 11, 32, 33, 54, 55, 76, 77

OptiX OSN
9800 U32 subrack

33
32

M6

11
10
2# screwdriver
2.04 ± 0.20 N.M
4 Air deflector
3

21
2 Installing Subracks —— Universal Platform Subrack
a Deploying the Universal Platform Subrack in an N63B Cabinet

NOTE
Before installing a subrack into a cabinet, remove the front door
and side panels of the cabinet. For details, see the N63B Cabinet Mechanical Installation
Installation Guide or N66B Cabinet Installation Guide. To Part Position
prevent human injuries or damage to the subrack, at least two
people are required during the installation; one to hold the subrack, DCM 1, 2
the other to install the subrack.
DCM 3,4
Subrack 1 7, 8, 21, 22
Subrack 2 23, 24, 37, 38
Air deflector 40, 41
83 PDU
81 Subrack 3 46, 47, 60, 61

77 Subrack 4 62, 63, 76, 77


76
PDU 81, 83

Subrack 4

63
62
61
60 NOTE
You are advised to install the subracks from bottom to top.

Subrack 3

47
46
Place the feet of the subrack on the guide rails. The guide rails are on
41 Air deflector both columns. Fix the subrack on the cabinet columns with panel
40 导风框 screws.
38 37

Subrack 2

M6

24
22 23
21

2# screwdriver
Subrack 1 2.04 ± 0.20 N.M

8
7
4 3 DCM
2 DCM
1 DCM

22
2 Installing Subracks —— Universal Platform Subrack
b Deploying the Universal Platform Subrack in an N66B Cabinet

NOTE
Before installing a subrack into a cabinet, remove the front door and side panels of the cabinet. For details, see the
N63B Cabinet Installation Guide or N66B Cabinet Installation Guide. To prevent human injuries or damage to the
subrack, at least two people are required during the installation; one to hold the subrack, the other to install the
subrack.

83 PDU
81

77
76

Subrack 4
Mechanical Installation
Part Position
63
62 Bottom-
61
60 mounted 1
fiber spool
DCM 7, 8
Subrack 3
Subrack 1 13, 14, 27, 28
Subrack 2 29,30, 43, 44
47 Subrack 3 46, 47, 60, 61
46
4443 Subrack 4 62, 63, 76, 77
PDU 81, 83

Subrack 2

30
28 29
27

Subrack 1

M6
14
13

9
8 8 DCM
7 2# screwdriver
2.04 ± 0.20 N.M
Bottom-mounted fiber spool
1

23
3 Installing Subracks —— U16 Subrack and Universal Platform Subrack

NOTE
• Before installing a subrack into a cabinet, remove the front door and side panels of the cabinet. For details, see the
N63B Cabinet Installation Guide or N66B Cabinet Installation Guide. To prevent human injuries or damage to the
subrack, at least three people are required during the installation.
• The following describes how to install the universal platform subrack. You can install the U16 subrack in the
same way.

Mechanical Part Installation Position


83
PDU DCM 1,2,3,4
81
Universal Platform
7,8,21,22
77 Subrack
76
Universal Platform
23, 24, 37, 38
Subrack
U16 Subrack 54,59,60,64,67,76,77
67
U16 Subrack PDU 81, 83
64
60
59

54

Place the feet of the subrack on the guide rails. The guide rails are on
both columns. Fix the subrack on the cabinet columns with panel
screws.

38
37

Universal Platform
Subrack

M6
24 23
22
21

Universal Platform 2# screwdriver


Subrack 2.04 ± 0.20 N.M

8
7

4 3 DCM
2 DCM
1 DCM

24
4 Installing Subracks —— U16 Subrack or Universal Platform Subrack
a Installing a Subrack in an ETSI Cabinet with Middle Columns

NOTE
• The methods of installing a U16 subrack and a universal platform subrack are similar. The following uses U16
subrack installation as an example.
• Mounting ears of the subrack for delivery are the mounting ears for installation in the ETSI cabinet with middle
columns by default.

Installation positions Mounting ear installation in an ETSI cabinet with


middle columns

Position for installing


a subrack mounting
ear

M4

1.22±0.12 N.M

Fix floating nuts and M6 screws in the correct Attach the subrack to the panel screws previously
holes. installed onto the cabinet, install other panel screws, and
tighten all the screws to secure the subrack to the cabinet.

M6 M6

2# screwdriver
2# screwdriver
2.04±0.20 N.M
2.04±0.20 N.M

25
4 Installing Subracks — U16 Subrack or Universal Platform Subrack
b Installing a Subrack in an ETSI Cabinet with Front Columns (N63E)

NOTE
• The methods of installing a U16 subrack and a universal platform subrack are similar. The
following uses U16 subrack installation as an example.

Remove the mounting ears and fiber management trays from the left and right sides of the U16 subrack.

Positions of the screws on the fiber management trays of an U16 subrack

Fiber Positions of the


Mounting management screws on the
ear tray Positions of the Fiber
screws on the management tray
Mounting ear

Positions of the screws on the fiber management trays of a UPS

NOTE
The fiber management tray on the side of the universal platform subrack is fastened with 3 screws
on the outside and 2 screws on the inside of the cabinet.
Exterior screws

Interior screws

Installation position
of a mounting ear

Side view of the subrack

26
4 Installing Subracks — U16 Subrack or Universal Platform Subrack
b Installing a Subrack in an ETSI Cabinet with Front Columns (N63E)

Remove the upper and lower cable troughs from the U16 subrack, and then remove the left and right cable
protection ears from the cable troughs.

Positions of the screws on


the cable trough

Cable
Cable trough Position of the screw on the
protection cable protection ear
ear

Install the mounting ears of the U16 subrack and the cable troughs without cable protection ears.

M4

1.22±0.12 N.M

27
4 Installing Subracks —— U16 Subrack or Universal Platform Subrack
b Installing a Subrack in an ETSI Cabinet with Front Columns (N63E)

Fix floating nuts and M6 screws in the correct holes.

M6

2# screwdriver
2.04±0.20 N.M

Attach the subrack to the panel screws previously installed onto the cabinet, install other panel
screws, and tighten all the screws to secure the subrack to the cabinet.

M6

2# screwdriver
2.04±0.20 N.M

28
4 Installing Subracks — U16 Subrack or Universal Platform Subrack
c Installing a Subrack in a 19-inch Cabinet with Middle Columns

NOTE
• The methods of installing a U16 subrack and a universal platform subrack are similar. The
following uses U16 subrack installation as an example.

Remove the mounting ears and fiber management trays from the left and right sides of the U16 subrack.

Positions of the screws on the fiber management trays of an U16 subrack

Fiber Positions of the


Mounting management screws on the
ear tray Positions of the Fiber
screws on the management tray
Mounting ear

Positions of the screws on the fiber management trays of a UPS

NOTE
The fiber management tray on the side of the universal platform subrack is fastened with 3 screws
on the outside and 2 screws on the inside of the cabinet.
Exterior screws

Interior screws

Installation position
of a mounting ear

Side view of the subrack

29
4 Installing Subracks — U16 Subrack or Universal Platform Subrack
c Installing a Subrack in a 19-inch Cabinet with Middle Columns

Adjust the directions of the left and right mounting ears, as shown in the following figure.

2-Rotate 90° 2-Rotate 90°

1-Rotate 180° 1-Rotate 180°

Install the mounting ears in correct directions at the original positions on the U16 subrack.

M4

1.22±0.12 N.M

30
4 Installing Subracks — U16 Subrack or Universal Platform Subrack
c Installing a Subrack in a 19-inch Cabinet with Middle Columns

Place the brackets on both sides of the subrack onto the guide rails at the columns of the two sides of the
cabinet, and drive panel screws into the holes on mounting ears to fix the subrack onto the cabinet columns.

M6

2# screwdriver
2.04±0.20 N.M

31
4 Installing Subracks — U16 Subrack or Universal Platform Subrack
d Installing a Subrack in a 19-inch Cabinet with Front Columns

NOTE
• The methods of installing a U16 subrack and a universal platform subrack are similar. The
following uses U16 subrack installation as an example.

Remove the mounting ears and fiber management trays from the left and right sides of the U16 subrack.

Positions of the screws on the fiber management trays of an U16 subrack

Fiber Positions of the


Mounting management screws on the
ear tray Positions of the Fiber
screws on the management tray
Mounting ear

Positions of the screws on the fiber management trays of a UPS

NOTE
The fiber management tray on the side of the universal platform subrack is fastened with 3 screws
on the outside and 2 screws on the inside of the cabinet.
Exterior screws

Interior screws

Installation position
of a mounting ear

Side view of the subrack

32
4 Installing Subracks — U16 Subrack or Universal Platform Subrack
d Installing a Subrack in a 19-inch Cabinet with Front Columns

Remove the upper and lower cable troughs from the U16 subrack, and then remove the left and right cable
protection ears of the cable troughs.

Positions of the screws on


the cable trough

Cable
Cable trough Position of the screw on the
protection cable protection ear
ear

Adjust the directions of the left and right mounting ears, as shown in the following figure.

2-Rotate 90° 2-Rotate 90°

1-Rotate 180° 1-Rotate 180°

33
4 Installing Subracks — U16 Subrack or Universal Platform Subrack
d Installing a Subrack in a 19-inch Cabinet with Front Columns

Install the mounting ears of the U16 subrack and the cable troughs without cable protection ears.

M4

1.22±0.12 N.M

Place the brackets on both sides of the subrack onto the guide rails at the columns of the two sides of the
cabinet. Drive panel screws into the holes on mounting ears to fix the subrack onto the cabinet columns.

M6

2# screwdriver
2.04±0.20 N.M

34
5 Installing Subracks — Two Central Switching Subracks

NOTE
The U16 subrack that functions as a central switching Mechanical Part Installation Position
subrack can be installed only in an A63B cabinet. Cable tray 3–4, 44–45
U16 subrack A 19, 20, 24, 27, 36, 37
Air deflector 39, 40
PDU
U16 subrack B 60, 61, 65, 68, 77, 78
Air baffle 80, 83
PDU 83, 85

U16 subrack B

79 Hole of the PDU


ground cable link to the
cabinet
73 Hole of the U16
subrack B ground cable
link to the cabinet

Cable tray

Air deflector

46 Position of guide
rails

33 Hole of the U16


U16 subrack A subrack B ground cable
link to the cabinet

5 The locations of
Cable tray Guide Rail

35
6 Subrack Installation Clearance Requirements
a Clearance Requirements of Installing a U16 or Universal Platform Subrack

c a b c a b

d Middle column
d Front column

U16 subrack: Clearance Requirement (Unit: mm)


Installation Scenario
a b c d
19-inch cabinet with front columns 247 85 133.5 89
19-inch cabinet with middle columns 155 177 133.5 89
ETSI cabinet with front columns 245 87 150 75
ETSI cabinet with middle columns 153 179 150 75
a. Distance between a mounting ear and the rear side of the cabinet.
b. Distance between a mounting ear and the inside of the front door.
c. Heat dissipation space above the subrack
d. Air intake vent below the subrack

Universal Platform Subrack (DC): Universal Platform Subrack (AC):


Installation Clearance Requirement (Unit: Clearance Requirement (Unit:
Installation
Scenario mm) mm)
Scenario
a b c d a b c d
19-inch cabinet 19-inch cabinet
247 52 133.5 89 247 78 133.5 89
with front columns with front columns
19-inch cabinet 19-inch cabinet
with middle 155 144 133.5 89 with middle 155 170 133.5 89
columns columns
ETSI cabinet with ETSI cabinet with
245 54 150 75 245 80 150 75
front columns front columns
ETSI cabinet with ETSI cabinet with
153 146 150 75 153 172 150 75
middle columns middle columns
a. Distance between a mounting ear and the rear side of a. Distance between a mounting ear and the rear side of
the cabinet. the cabinet.
b. Distance between a mounting ear and the inside of the b. Distance between a mounting ear and the inside of the
front door. front door.
c. Heat dissipation space above the subrack c. Heat dissipation space above the subrack
d. Air intake vent below the subrack d. Air intake vent below the subrack

WARNING
If other devices are present above or below the newly installed subrack, except Huawei standard multi -
subrack configurations, air blocking devices must be used to separate the air flows of heat dissipation,
avoiding mutual interference.

36
6 Subrack Installation Clearance Requirements
b Clearance Requirements of Installing a U32 Subrack

a b
c

d Middle column

Clearance Requirement (Unit: mm)


Installation
Scenario
a b c d

ETSI cabinet with


153 179 125 125
middle columns
a. Distance between a mounting ear and the rear side of the cabinet
b. Distance between a mounting ear and the inside of the front door
c. Heat dissipation space above the subrack
d. Air intake vent below the subrack

WARNING
If other devices are present above or below the newly installed subrack, except Huawei standard multi -
subrack configurations, air blocking devices must be used to separate the air flows of heat dissipation,
avoiding mutual interference.

37
Installing Boards and Components —— U64/U32/U16
1 Installing Boards

a Installing PIU and EFI Boards

PIU and EFI board slots


CAUTION
Wear an ESD wrist strap or ESD Subra
Board Slot
gloves during operations. ck
PIU and EFI board area of the Front IU100-IU104
U64 equipment (front view) side IU106-IU110
NOTE PIU
The PIU and EFI board U64 Rear IU111-IU115,
slots in a U32 subrack side IU117-IU121
are the same as their EFI IU105
slots on the front of the
U64 equipment. IU100-IU104
PIU
U32 IU106-U110
EFI IU105
IU68-IU69
PIU
U16 IU80~IU81
CAUTION EFI IU79

The board is designed for easy installation. If you feel a blockage when
Installing an EFI board: inserting a board into a slot, remove the board and check whether it was
inserted correctly or whether it is of the correct type. Do not use force to
Insert the EFI board into the insert the board.
Note
equipment with steady force and
push the handles to align the EFI The method of installing an EFI
board panel with the subrack, Tighten the screws on the front board in a U16 subrack is similar
ensuring that the EFI board is fully panel of the EFI board. to that of installing a service board.
seated in the subrack. For details, see the installation
procedure of service boards.
M3

2# screwdriver
0.39 ~0.43N.M

Installing a PIU board:

Remove the filler panel screws Push the PIU board with Tighten the screws on the front
and then withdraw the filler panel proper force until it is fully panel of the PIU board.
from the slot. seated in the slot.

M3

2# screwdriver
0.39 ~0.43N.M

38
1 Installing Boards

b Installing CTU and XCS Boards


NOTE
CAUTION The method of installing the CTU/XCS board in a U16 subrack is
similar to that of installing a service board. For details, see the
Wear an ESD wrist strap or
installation procedure of service boards.
ESD gloves during operations.
CAUTION
The two ends of a CTU board front panel and the edges of each CTU
CTU and XCS board slots board slot are purple. The two ends of an XCS board front panel and the
edges of each XCS board slot are red. Pay attention to the color
Subrack Board Slot differences when installing CTU and XCS boards, and make sure that
CTU and XCS boards are installed in the correct slots.
CTU IU78, IU70
U64 IU71-IU77,
XCS
IU79-IU85
CTU IU78, IU70
U32
XCS IU71-IU77

Remove the filler panel screws and hold


OptiX OSN 9800 U64 the ejector levers outwards. Then
CTU and XCS slots (front view) withdraw the filler panel from the slot.
CAUTION Skip this step when installing a CTU
board.
The board is designed for
easy installation. If you feel
a blockage when inserting a
board into a slot, remove the
board and check whether it
was inserted correctly or
whether it is of the correct
type. Do not use force to
insert the board.

Press the micro switch on each


Push the ejector levers inwards to secure
ejector lever. Hold the ejector levers
the board in the slot. Tighten the screws
outwards until the ejector levers form
on the front panel of the board.
a 45-degree angle to the front panel.
Then, gently slide the board along
the guide rails into the slot until the
board is fully seated in the slot.

M4

2# screwdriver
0.71 ± 0.07N.M

39
1 Installing Boards

c Installing Service Boards

CAUTION
•Wear an ESD wrist strap or ESD gloves during operations.
•The board is designed for easy installation. If you feel a blockage when inserting a board into a slot,
remove the board and check whether it was inserted correctly or whether it is of the correct type. Do not
use force to insert the board.
NOTE
1、Error-proofing identification for board installation:
• Service boards are inserted differently in the upper and lower portions of a U64/U32 subrack.
• When installing service boards into upper-portion slots, ensure that the ejector levers are on the left side
of the front panels. When installing service boards into lower-portion slots, ensure that the ejector levers
are on the right side of the front panels.
• The board edge color is close to the system control and cross-connect board area.The installation
error-proofing identification of filler panels is the same as that of boards.
2、The installation error-proofing identification of filler panels is the same as that of boards.

OptiX OSN 9800 U64


Service board slots In upper-portion slots, board ejector levers are on
(front view) the left side of the front panels. The board edge
color is close to the system control and cross-
connect board area.

Board ejector lever

Board edge color

System control and cross-connect board area


In lower-portion slots, board ejector levers are on the
right side of the front panels. The board edge color is
close to the system control and cross-connect board
area.

Board edge color

OptiX OSN 9800 U16


Board ejector lever

Service board area


CAUTION
To remove an STD board onsite, remove its optical
module first, and then pull the ejector levers outward
System control and to remove the board.
cross-connect board
area

40
1 Installing Boards

c Installing Service Boards

Remove the filler panel screws and hold the Hold the ejector levers outwards until the ejector levers
ejector levers outwards. Then withdraw the filler form a 45-degree angle to the front panel. Then, gently
panel from the slot. slide the board along the guide rails into the slot until the
board is fully seated in the slot.

Push the ejector levers inwards to secure the board Tighten the screws on the front panel of the board.
in the slot.

M4

Guide rail

2# screwdriver
0.71 ± 0.07 N.M

d Installing CFP Optical Modules

Remove the dust-proof plug from the CFP cage of the board.
Push the CFP optical module into the cage horizontally.

Pull the two screw rods outwards and ensure that the rods are
free. Then, partially tighten the rod on one side.

Completely tighten the rod on the other side, and then tighten the
rod that is partially tightened.

NOTE
• If the CFP optical module is placed towards the cage but cannot be
inserted into the cage, the module insertion direction is incorrect. When CFP optical module
this occurs, rotate the module by 180° and then re-insert it.
• If insertion cannot continue after the CFP optical module is pushed into
the cage, the CFP optical module contacts well with the board connector
inside the cage.

41
2 Installing Fan Tray Assemblies

NOTE
The air flows in the upper and lower portions of a cabinet are
in opposite directions, so the fan tray assemblies at the top
and bottom of the cabinet are installed differently. Four labels
are located on the fan tray assembly: two on the top surface
and two on the bottom. One of the labels, a mounting
direction label, indicates the mounting direction of the fan
tray assembly. Another mounting direction label is present on
the air blocking panel that covers a vacant fan tray assembly
slot or inside the fan tray assembly slot. When installing a fan
tray assembly in the upper portion of a cabinet, ensure that the
mounting direction label on the right of the fan tray assembly
surface faces upward. When installing a fan tray assembly in
the lower portion of a cabinet, ensure that the mounting
direction label on the left of the fan tray assembly surface
faces upward.
The U64 subrack is used as an example to describe the
installation of a fan tray assembly.

CAUTION Determine the mounting direction of the fan tray


The fan tray assembly is designed for easy assembly and push it into the slot.
installation. If you feel a blockage when inserting a
fan tray assembly into a slot, remove it and check
whether it was inserted correctly. Do not use force
to insert the fan tray assembly.

NOTE
A yellow-green button is located on the left and right sides of a fan tray
assembly. You must press these two buttons to completely plug the fan
tray assembly into the subrack or to remove it from the slot.

Press the button on each side of the fan tray assembly and push the
assembly until it is fully seated in the slot. After releasing the buttons,
check whether they are restored to their original positions. If they are
not, withdraw the fan tray assembly, restore the buttons to their original
positions, and then install the fan tray assembly again.

Button

42
3 Checking CTU Board Battery Jumper Settings —— U64/U32

CAUTION
Before installing a CTU board, ensure that its battery jumper has been set properly. In the figure below, pins 2
and 3 are capped to enable the supply of battery power. To disable the supply of battery power, cap pins 1 and
2.

Battery jumper
Battery jumper
J14
4J1
J14

3 2
J1
4
Battery
3 2

is used

1
SSD card
1

4J1
J14

Battery

3 2
is not
used

CPU

43
Installing Boards and Components —— Universal Platform Subrack
1 Installing Boards

CAUTION NOTE
Wear an ESD wrist strap or ESD Before installing or
gloves during operations. removing a board, press the
safety latch on the ejector
levers.

Installing a board

Hold the retaining clip Withdraw the filler Slide the board into the Push the ejector levers
at the top end (the one panel from the slot. slot. inwards.
with "PUSH" identified)
with two fingers.

Removing a board
Slide the bottom end (the one Slide the top end (the one with
with no "PUSH" identified) of "PUSH" identified) of the filler
the filler panel into the slot panel into the slot guide
guide groove. Ensure that the groove, and then push the
Hold the ejector levers Remove the board. retaining clip at this end retaining clip at this end until
outwards.
locates properly onto the front you hear it click into place to
edge of the subrack. secure the filler panel.

44
2 Installing Cross-Connect Boards or Service Boards in Cross-Connect
Board Slots

Gently insert a new optical module and fix the two screw rods outwards and ensure that the rods
are free. Then, partially tighten the rod on one side. After the module is installed, verify that the
module surface aligns with the surface of the front panel. Ensure that the module is not protrudent.

Tighten the rods on two sides. To be specific, align and pre-tighten the rod on one side, and tighten the rod on
the other side in position. Then, screw the pre-tightened rod until it is completely in position. Use a Phillips
screwdriver if possible.

M3

PH1 screwdriver
0.54±0.05N.M

Optical module

45
3 Configuring Master/Slave Subracks

CAUTION
Changing the ID of a subrack leads to service interruption.
When it is the first time that the EFI board is installed in an universal platform subrack or when the changed subrack ID
is the same as the previous subrack ID, the subrack_ID LED on the SCC and EFI boards will display the newly
specified subrack ID.
If the newly specified subrack ID differs from the previous subrack ID, the subrack_ID LED on the SCC and EFI
boards will alternately display the previous subrack ID and the EE value. When this occurs, determine whether the
newly specified subrack ID is correct. If it is correct, power-cycle all the PIU boards inside the subrack to make it take
effect. If it is incorrect, configure the DIP switches again to recover the previous subrack ID.

Type 1: five DIP switches on the board panel

NOTE

•The TN18EFI board has a set of five DIP switches whose IDs are ID1-ID5 from the lower bit to the higher bit.
Each DIP switch can be used to set a binary digit, 0 or 1. When the DIP switch is toggled to “0”, the value of the
corresponding bit is set to 0.
•"00000" indicates the master subrack. The other values indicate slave subracks.

CAUTION
DIP switches must be toggled to the topmost or the bottommost. Otherwise, the subrack ID cannot be intuitively
identified.

SubRACK_ID NM_ETH1ALMI1 ALMO1 ALMO2 NM_ETH2


ID5 ID4 ID3ID2ID1
RESET 1

G CAUTION 0

If the DIP switch is blocked by a network


cable, properly move the network cable
so that the DIP switch can be configured.
After the DIP switch configuration is
ACK_ID NM_ETH1ALMI1 ALMO1 ALMO2
completed, move the network cable to its NM_ETH2
original position.
ID5 ID4 ID3ID2ID1
1

46
3 Configuring Master/Slave Subracks

Type 1: five DIP switches on the board panel

NOTE
•The TN18EFI board has a set of five DIP switches whose IDs are ID1-ID5 from the lower bit to the higher bit.
Each DIP switch can be used to set a binary digit, 0 or 1. When the DIP switch is toggled to “0”, the value of the
corresponding bit is set to 0.
•"00000" indicates the master subrack. The other values indicate slave subracks.

Subrack Subrack Subrack Subrack


DIP ID DIP ID DIP ID DIP ID
ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID
5 4 3 2 1 5 4 3 2 1 5 4 3 2 1 5 4 3 2 1
1 1 1 2 1 3 1 4
0 0 0 0

ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID
5 4 3 2 1 5 4 3 2 1 5 4 3 2 1 5 4 3 2 1
1 5 1 6 1 7 1 8
0 0 0 0

ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID
5 4 3 2 1 5 4 3 2 1 5 4 3 2 1 5 4 3 2 1
1 9 1 10 1 11 1 12
0 0 0 0

ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID
5 4 3 2 1 5 4 3 2 1 5 4 3 2 1 5 4 3 2 1
1 13 1 14 1 15 1 16
0 0 0 0

ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID
5 4 3 2 1 5 4 3 2 1 5 4 3 2 1 5 4 3 2 1
1 17 1 18 1 19 1 20
0 0 0 0

ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID
5 4 3 2 1 5 4 3 2 1 5 4 3 2 1 5 4 3 2 1
1 21 1 22 1 23 1 24
0 0 0 0

ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID
5 4 3 2 1 5 4 3 2 1 5 4 3 2 1 5 4 3 2 1
1 1 1 1
25 26 27 28
0 0 0 0

"EE" indicates
ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID that the subrack
5 4 3 2 1 5 4 3 2 1 5 4 3 2 1
ID is incorrect or
1 29 1 30 1 31 the subrack ID or
Err
0 0 0 fails to be
obtained.

47
3 Configuring Master/Slave Subracks

CAUTION
Changing the ID of a subrack leads to service interruption.
When it is the first time that the EFI board is installed in an universal platform subrack or when the changed subrack ID
is the same as the previous subrack ID, the subrack_ID LED on the SCC and EFI boards will display the newly
specified subrack ID.
If the newly specified subrack ID differs from the previous subrack ID, the subrack_ID LED on the SCC and EFI
boards will alternately display the previous subrack ID and the EE value. When this occurs, determine whether the
newly specified subrack ID is correct. If it is correct, power-cycle all the PIU boards inside the subrack to make it take
effect. If it is incorrect, configure the DIP switches again to recover the previous subrack ID.

Type 2: eight DIP switches within the board

NOTE
Among these ID values, only ID1-ID5 are valid.
The bits from high to low are ID5-ID1. The value
of the DIP switches is a binary value 0 or 1. When
the DIP switch is toggled to ON, the value is set to ON (ID8) ON (ID4)
ON (ID7) ON (ID3)
0 by default. The value 0 indicates a master ON (ID6) ON (ID2)
subrack, and other values indicate slave subracks. ON (ID5) ON (ID1)

For details on the principle for configuring the


master and slave subracks, see "Master-Slave
Subrack" in the Feature Description. SW1 SW2

Subrack Subrack Subrac Subrack Subrack


Subrack SW2 ID SW2 ID SW2 k ID SW2 ID SW2 ID
ID: 1–15 ON (ID4)
ON
ON
(ID4)
(ID3)
ON
ON
(ID4)
(ID3)
ON
ON
(ID4)
(ID3)
ON
ON
(ID4)
(ID3)
ON
ON
(ID3)
(ID2) 1 ON (ID2) 2 ON (ID2) 3 ON (ID2) 4 ON (ID2) 5
ON (ID1) ON (ID1) ON (ID1) ON (ID1) ON (ID1)

ON (ID4) ON (ID4) ON (ID4) ON (ID4) ON (ID4)


ON (ID3) ON (ID3) ON (ID3) ON (ID3) ON (ID3)
ON (ID2) 6 ON (ID2) 7 ON
ON
(ID2) 8 ON
ON
(ID2) 9 ON
ON
(ID2) 10
ON (ID1) ON (ID1) (ID1) (ID1) (ID1)

ON (ID4) ON (ID4) ON (ID4) ON ON (ID4)


(ID4)
ON (ID3) ON (ID3) ON (ID3) ON (ID3)
ON (ID2) 11 ON (ID2) 12 ON (ID2) 13 ON
ON
(ID3)
(ID2)
14 ON (ID2) 15
ON (ID1) ON (ID1) ON (ID1) ON ON (ID1)
(ID1)

SW1 SW2 Subrack SW1 SW2 Subrack SW1 SW2 Subrack


Subrack ID ID ID
ID: 16–31 ON (ID8) ON (ID4) ON (ID8) ON (ID4) ON (ID8) ON (ID4)
ON
ON
ON
(ID7)
(ID6)
(ID5)
ON
ON
ON
(ID3)
(ID2)
(ID1)
16 ON
ON
ON
(ID7)
(ID6)
(ID5)
ON
ON
ON
(ID3)
(ID2)
(ID1)
17 ON
ON
ON
(ID7)
(ID6)
(ID5)
ON
ON
(ID3)
(ID2) 18
ON (ID1)

ON (ID8) ON (ID4) ON (ID8) ON (ID4) ON (ID8) ON (ID4)


ON
ON
ON
(ID7)
(ID6)
(ID5)
ON
ON
ON
(ID3)
(ID2)
(ID1)
19 ON
ON
ON
(ID7)
(ID6)
(ID5)
ON
ON
ON
(ID3)
(ID2)
(ID1)
20 ON
ON
ON
(ID7)
(ID6)
(ID5)
ON
ON
ON
(ID3)
(ID2)
(ID1)
21

ON (ID8) ON (ID4) ON (ID8) ON (ID4) ON (ID8) ON (ID4)


ON
ON
ON
(ID7)
(ID6)
(ID5)
ON
ON
ON
(ID3)
(ID2)
(ID1)
22 ON
ON
ON
(ID7)
(ID6)
(ID5)
ON
ON
ON
(ID3)
(ID2)
(ID1)
23 ON
ON
ON
(ID7)
(ID6)
(ID5)
ON
ON
ON
(ID3)
(ID2)
(ID1)
24
ON (ID4) ON ON (ID4)
ON (ID8) ON (ID8) (ID4) ON (ID8)
ON
ON
ON
(ID7)
(ID6)
(ID5)
ON
ON
ON
(ID3)
(ID2)
(ID1)
25 ON
ON
ON
(ID7)
(ID6)
(ID5)
ON
ON
ON
(ID3)
(ID2)
(ID1)
26 ON
ON
ON
(ID7)
(ID6)
(ID5)
ON
ON
ON
(ID3)
(ID2)
(ID1)
27

ON (ID8) ON (ID4) ON (ID8) ON (ID4) ON (ID8) ON (ID4)


ON
ON
ON
(ID7)
(ID6)
(ID5)
ON
ON
ON
(ID3)
(ID2)
(ID1)
28 ON
ON
ON
(ID7)
(ID6)
(ID5)
ON
ON
ON
(ID3)
(ID2) 29 ON
ON
ON
(ID7)
(ID6)
(ID5)
ON
ON
ON
(ID3)
(ID2) 30
(ID1) (ID1)

ON
ON
(ID8)
(ID7)
ON
ON
(ID4)
(ID3)
31 "EE" indicates that the subrack ID is incorrect or the Err
ON
ON
(ID6)
(ID5)
ON
ON
(ID2)
(ID1) subrack ID fails to be obtained. or

48
4 Installing the Fiber Management Frame

NOTE
• A fiber management frame is installed in the upper-most area in an N63B or N66B equipment cabinet to co-reside with
optical subracks (for example, the universal platform subracks).
•Dimensions (H x W x D): 148.0 mm (5.8 in.) x 535.1 mm (21.1 in.) x 199.7 mm (7.9 in.)
•To ensure the proper ventilation of adjacent frames, you are advised to reserve a 80 mm space above and below the fiber
management frame.
• Usually, two fiber management frames are deployed.

M6

2# screwdriver
2.04 ±0.20 N.M

5 Installing the DCM Frame

Place two DCM modules into the DCM frame and secure each of them in the frame with four screws.

NOTE
If only one DCM is required, position it on the left part of the frame to facilitate the routing of DCM fibers.

DCM

DCM
frame
M3
Mounting
ear

Screw
2# screwdriver
0.56 ± 0.05 N.M

49
5 Installing the DCMComponents
Installing Frame

Secure the DCM frame to the cabinet with screws.

Ground
post

M6 M6

2# screwdriver 3# screwdriver
2.04 ±0.20 N.M 4.9 ±0.49 N.M

6 Installing the CRPC/ROP Frames

NOTE
Position and attach a mounting ear to the side of the
CRPC/ROP frame, securing it to the CRPC/ROP frame Reserve 2 U (89 mm) space above the CRPC/ROP
with appropriate screws. Repeat this step to attach a frame for ventilation purposes. To ensure proper
mounting ear to the other side of the CRPC/ROP frame. ventilation of the frame, do not place any device
around the air intake and exhaust vents of the
Position the CRPC/ROP frame in the cabinet and frame.
attach the mounting ears to the cabinet columns with
four panel screws, two screws on each side.

ROP frame ROP board CRPC frame CRPC board Mounting ear

M6
Panel
screws

Panel
2# screwdriver screws
2.04 ± 0.20 N.M

50
7 Installing the Y-Cable

The Y-Cable consists of six subboards, each of which can be separately installed. A filler panel needs to be
inserted in a slot that is not equipped with a subboard.

Subboard

Insert a subboard into the specified slot of the Y-Cable along the guide rail and tighten the screws on the front
panel of the Y-Cable.

M3

2# screwdriver
0.39±0.04N.M

a In a 19-Inch Cabinet

Install the chassis to the cabinet. Install the PGND cable.

M6 M4

2# screwdriver 2# screwdriver
2.04±0.20N.M 1.43±0.14N.M

51
b In an ETSI Cabinet

The following steps assume


that the Y-Cable is installed in
an ETSI cabinet with middle
columns. For an ETSI cabinet
with front columns, select the
Position for a mounting ear if Position for a mounting ear if position for mounting ears
the Y-Cable is installed in an the Y-Cable is installed in with reference to the figure on
ETSI cabinet with middle an ETSI cabinet with front the left.
columns columns

Remove the mounting ears pre-assembled on the Fix the shorter sides of the removed mounting
chassis. ears in the middle positions on the chassis.

M3 M3

2# screwdriver 2# screwdriver
0.56 ± 0.05 N.M 0.56 ± 0.05 N.M

Install the chassis to the cabinet. Install the PGND cable.

M6 M4

2# screwdriver 2# screwdriver
2.04±0.20N.M 1.43±0.14N.M

52
8 Checking SCC Board Battery Jumper Settings

CAUTION
1. Before installing an SCC board, ensure that its battery jumper has been set properly. In the figure below, pins 2
and 3 are capped to enable the supply of battery power. To disable the supply of battery power, cap pins 1 and 2.
2. If you must retain the original SCC board data (for example, the SCC board is delivered with configurations
already provisioned or the SCC board is used to replace an in-service SCC board), cap pins 2 and 3 to enable the
supply of battery power to the SCC board.
3. If the original SCC board data is not required (for example, the SCC board will not be commissioned for a long
time), cap pins 1 and 2 to disable the supply of battery power to the SCC board.

Battery Jumper
1
2

J1
1

2
10
9

J11

Battery Jumper
1

Battery Battery is
2

is used not used


CFCCard
3


F J1 J1

53
9 Setting Board Jumpers
a Setting CRPC Board Jumpers
The CRPC board has two jumper blocks: J3 and J4. To ensure the
normal operation of the CRPC board, adopt the following jumper
CRPC
settings:
J3 Capped J4 Capped
J4 J3
1~2 No 1~2 Yes

10

2
9
3~4 No 3~4 Yes
CPU
5~6 No 5~6 Yes

J4 J3 7~8 No

10
9
2

1
9~10 Yes

To set the slot ID of the CRPC board, cap or uncap pins 7-8 and 9-
J4 J3 10 in J4 as required. The jumper settings are as follows:

Board Board
10

2
9

J4 Capped J4 Capped
slot slot
7~8 No 7~8 No
IU120 IU122
9~10 No 9~10 Yes
10
9
2

7~8 Yes 7~8 Yes


IU121 IU123
9~10 No 9~10 Yes

b Setting ROP Board Jumpers

The ROP board has two jumper blocks: J3 and J4. To ensure the
ROP normal operation of the ROP board, adopt the following jumper
settings:

J4
J3 J3
Capped J4 Capped
1~2 No 1~2 Yes
10

2
9

3~4 No 3~4 Yes


CPU
5~6 No 5~6 N0

J4 J3 7~8 No
10
9
2

9~10 Yes

To set the slot ID of the ROP board, cap or uncap pins 7-8 and 9-10
J4 J3 in J4 as required. The jumper settings are as follows:
10

2
9

Board Board
J4 Capped J4 Capped
slot slot
7~8 No 7~8 No
IU124 IU126
9~10 No 9~10 Yes
10
9
2

7~8 Yes 7~8 Yes


IU125 IU127
9~10 No 9~10 Yes

54
Installing/Routing Cables
1 Cable Holes on Cabinets

a U64 Subrack

Cable holes at the top of the cabinet Cable holes at the bottom of the cabinet

Cable/fiber routing

When overhead cabling is required: When underfloor cabling is required:


• Thread the power cables out of the cabinet through cable • Thread the power cables out of the cabinet
hole a or c. through cable hole a or c, then into the cabinet
• Thread the network management (NM) cable out of the again through hole a, and finally directed out
cabinet through cable hole d. again through hole e.
• Thread fibers out of the cabinet through cable hole b. • Thread the NM cable out of the cabinet through
cable hole e.
• Thread fibers out through and inside fiber
management frames.

Mapping between top cable holes and PIU board power cables

55
1 Cable Holes on Cabinets

b Installing the Cable Hole Separator —— N63B/N66B Cabinet

N63B Cabinet 2 PCS


N66B Cabinet 4 PCS

M8

13.27 ± 1.33 N.M


Cable hole separator

c N63B Cabinet

Cable holes at the top of the cabinet Cable holes at the bottom of the cabinet

Cable/fiber routing —— U32 Subrack

When overhead cabling is required: When underfloor cabling is required:


• Thread the power cables out of the cabinet through cable • Thread the power cables out of the cabinet through cable
hole b or c. hole b, then into the cabinet again through hole c or e, and
• Thread the network management (NM) cable out of the finally directed out again through hole f or g.
cabinet through cable hole a. • Thread the power cables out of the cabinet through cable
• Thread fibers out of the cabinet through cable hole d or e. hole c, then into the cabinet again through hole e, and finally
directed out again through hole f or g.
• Thread the NM cable out of the cabinet through cable hole f
or g.
• Thread fibers out through and inside fiber management
frames.

56
1 Cable Holes on Cabinets

c N63B Cabinet

Cable holes at the top of the cabinet Cable holes at the bottom of the cabinet

Cable/fiber routing —— U16/Universal Platform Subrack

When overhead cabling is required: When underfloor cabling is required:


• Thread the power cables out of the cabinet through cable • Thread the power cables out of the cabinet through cable
hole a. hole a, then into the cabinet again through hole c or d, and
• Thread the network management (NM) cable out of the finally directed out again through hole e or f.
cabinet through cable hole b or c. • Thread the NM cable out of the cabinet through cable hole e
• Thread fibers out of the cabinet through cable hole c or d. or f.
• Thread fibers out through and inside fiber management
frames.

Mapping between top cable holes and PIU board Mapping between top cable holes and PDU board
power cables power cables

57
1 Cable Holes on Cabinets

d N66B Cabinet

Cable holes at the top of the cabinet Cable holes at the bottom of the cabinet

Cable/fiber routing —— U32 Subrack

When overhead cabling is required: When underfloor cabling is required:


• Thread the power cables out of the cabinet through cable • Thread the power cables out of the cabinet through cable
hole b, c or d. hole b or c, then into the cabinet again through hole d or f,
• Thread the network management (NM) cable out of the and finally directed out again through hole g or h.
cabinet through cable hole a. • Thread the power cables out of the cabinet through cable
• Thread fibers out of the cabinet through cable hole e or f. hole d, then into the cabinet again through hole f, and finally
directed out again through hole g or h.
• Thread the NM cable out of the cabinet through cable hole g
or h.
• Thread fibers out through and inside fiber management
frames.

Cable/fiber routing —— U16/Universal Platform Subrack

When overhead cabling is required: When underfloor cabling is required:


• Thread the power cables out of the cabinet through cable • Thread the power cables out of the cabinet through cable
hole a. hole a, then into the cabinet again through hole e or f, and
• Thread the network management (NM) cable out of the finally directed out again through hole g or h.
cabinet through cable hole c or d. • Thread the NM cable out of the cabinet through cable hole g
• Thread fibers out of the cabinet through cable hole c, e or f. or h.
• Thread fibers out through and inside fiber management
frames.

NOTE
For the mappings between the top cable holes of the N66B cabinet and the PIU power cables, see the two
figures in the previous slide.

58
1 Cable Holes on Cabinets

e A63B Cabinet

Cable holes at the top of the cabinet Cable holes at the bottom of the cabinet

Mapping between the U16/Universal Platform Subrack cables and the cable holes of the A63B cabinet

When overhead cabling is required: When underfloor cabling is required:


Thread the power cable out of the cabinet through Thread the power cable from cable hole b or c to hole
cable hole b or c. d, and then out of the cabinet through cable hole g or h.
Thread the network management (NM) cable out of Thread the NM cable out of the cabinet through cable
the cabinet through cable hole a. hole g or h.
Thread fibers out of the cabinet through cable hole Route fibers out through and inside fiber management
c or d. frames.

Mapping between top cable holes and PDU board power cables

59
2 Routing Ground and Power Cables

a
e1 Routing Ground and Power Cables —— U64 Equipment

CAUTION
Do not install or remove power cables while the
equipment is powered on. Ensure that the power is
switched off prior to removing or installing power
cables to avoid bodily injuries.

Overhead Cabling

Bind the power cables in a bundle, then route the


power and ground cables through the cable rack
above the cabinet.
At the top of the cabinet, connect the ground
cable to the ground screws. Then thread the
power cables into the cabinet through the cable
holes and connect them to the DC input terminals
on the PIU at the top of the cabinet.
M8 bolt

Ground
cable
(yellow-
green)
Underfloor Cabling
Thread power and ground cables into the cabinet
through cable holes in the ESD support at the
bottom of the cabinet. For the ground cable, route it
by way of the cable-routing area, thread it through
the cable hole at the top of the cabinet, and
connect it to the ground screws. For the power
cables, route them by way of the cable-routing area
to the top of the cabinet.

Cable-routing
area

60
2 Routing Ground and Power Cables

b Routing Ground and Power Cables —— N63B Cabinet

CAUTION
Do not install or remove power cables while the
equipment is powered on. Ensure that the
power is switched off prior to removing or
installing a power cable to avoid bodily
injuries.

Overhead Cabling

Bind the power cables in a bundle, then route the


power and ground cables through the cable rack
above the cabinet.
At the top of the cabinet, connect the ground
cable to the ground screws. Then thread the
power cables into the cabinet through the cable
holes and connect them to the DC input terminals
on the PIU at the top of the cabinet.

Ground
cable
Underfloor Cabling M8 bolt (yellow-
green)
Thread power and ground cables into the cabinet
through cable holes in the ESD support at the
bottom of the cabinet. For the ground cable, route it
by way of the cable-routing area, thread it through
the cable hole at the top of the cabinet, and
connect it to the ground screws. For the power
cables, route them by way of the cable-routing area
to the top of the cabinet.

Cable-routing
area

61
2 Routing Ground and Power Cables

c Routing Ground and Power Cables —— N66B Cabinet

CAUTION
Do not install or remove power cables while
the equipment is powered on. Ensure that the
power is switched off prior to removing or
installing a power cable to avoid bodily
injuries.

Overhead Cabling

Bind the power cables in a bundle, then route the


power and ground cables through the cable rack
above the cabinet.
At the top of the cabinet, connect the ground
cable to the ground screws. Then thread the
power cables into the cabinet through the cable
holes and connect them to the DC input terminals
on the PIU at the top of the cabinet.

Underfloor Cabling
Ground
Thread power and ground cables into the cabinet cable
through cable holes in the ESD support at the M8 bolt (yellow-
bottom of the cabinet. For the ground cable, route it green)
by way of the cable-routing area, thread it through
the cable hole at the top of the cabinet, and
connect it to the ground screws. For the power
cables, route them by way of the cable-routing area
to the top of the cabinet.

Cable-routing
area

62
2 Routing Ground and Power Cables

d Routing Ground and Power Cables — A63B Cabinet

CAUTION
Do not install or remove power cables while the equipment is powered on. Ensure that
the power is switched off prior to removing or installing a power cable to avoid bodily
injuries.

Overhead Cabling

Bind the power cables in a bundle, then route the


power and ground cables through the cable rack
above the cabinet.
At the top of the cabinet, connect the ground
cable to the ground screws. Then thread the
power cables into the cabinet through the cable
holes and connect them to the DC input terminals
on the PIU at the top of the cabinet.

Ground cable
Underfloor Cabling M8 bolt (yellow-green)
Thread power and ground cables into the cabinet
through cable holes in the ESD support at the
bottom of the cabinet. For the ground cable, route it
by way of the cable-routing area, thread it through
the cable hole at the top of the cabinet, and
connect it to the ground screws. For the power
cables, route them by way of the cable-routing area
to the top of the cabinet.

Cable-routing
area

63
3 Installing Ground Cables

a Installing Cabinet Ground Cables

U64

NOTE
Two pairs of ground screws are present at the top of the
U64 equipment cabinet. You can connect a ground cable
to either pair of the ground screws. However, you are
advised to connect the ground cable to the pair of ground
screws identified with a ground label.

To the ground bar


in the equipment
room
M8

13.27 ± 1.33 N.M

N63B Cabinet

To the ground bar


in the equipment M8
room

13.27 ± 1.33 N.M

64
3 Installing Ground Cables

a Installing Cabinet Ground Cables

N66B Cabinet NOTE


Two pairs of ground screws are present at the
top of the N66B cabinet. You can connect a
ground cable to either pair of the ground
screws. However, you are advised to connect
the ground cable to the pair of ground screws
identified with a ground label.

To the ground bar in the


equipment room
M8

13.27 ± 1.33 N.M

A63B Cabinet

M8
To the ground bar
in the equipment
room

12.24±1.22N.M

65
3 Installing Ground Cables

NOTE
An OptiX OSN 9800 U64 subrack is integrated in a cabinet, so the installation of OptiX OSN 9800 U64 subrack
ground cables is not required.

b Installing Subrack Ground Cable —— U32 Subrack

Ground cable
Connect one end of the subrack ground
cable to the ground screw at the top of
the subrack, and connect the other end
to an appropriate ground screw located
on the right-side cabinet column.

M5

2# screwdriver
M6 3.0 ± 0.3 N.M

4.90 ± 0.49 N.M

66
3 Installing Ground Cables
c Installing Subrack Ground Cable —— U16 Subrack

Connect one end of the subrack ground cable to the ground screw on the
subrack, and connect the other end to an appropriate ground screw Ground cable
located on the right-side cabinet column.

DC PDU

M5
3# screwdriver

2.94±0.29N.M

M6
3# screwdriver

4.90±0.49 N.M

67
3 Installing Ground Cables 3

d Installing Subrack Ground Cable — Two U16 Subracks

Connect one end of the subrack ground cable to the ground bolt on the subrack, and the other end to an appropriate
ground bolt located on the right-side cabinet column.

The following uses an A63B subrack that houses two U16 subracks to explain the procedure:
1. Connect one end of the PDU ground cable to the ground point at the rear side of the power box, connect the
other end to the round hole 79 on the outer side of the right-side cabinet column, and use screws to secure the
cable.
2. Connect one end of the U16 subrack A ground cable to the ground bolt on the subrack, connect the other end to
the round hole 73 on the outer side of the right-side cabinet column, and use screws to secure the cable.
3. Connect one end of the U16 subrack B ground cable to the ground bolt on the subrack, connect the other end to
the round hole 33 on the outer side of the right-side cabinet column, and use screws to secure the cable.
Front view of A63B+two U16 subracks Left-side view of A63B+two U16 subracks

79 Hole of the PDU


ground cable link to
the cabinet
73 Hole of the U16
subrack B ground
cable link to the
cabinet

33 Hole of the U16


subrack B ground
cable link to the
cabinet

68
3 Installing Ground Cables

d Installing Subrack Ground Cable —— Universal Platform Subrack

Connect one end of the subrack ground cable to the ground screw on the subrack and the other end of the cable to
the ground bar.

Connect the other end of the pre-connected PDU cable to the ground bar in the equipment room.

NOTE
Connect the PDU ground cable to the ground Ground cable Phillips screwdriver
screw before installing the PDU.

M6

3# screwdriver
4.90 ± 0.49 N.M

M5

2# screwdriver
3.0 ± 0.3 N.M

DPD63-8-8
M6

3# screwdriver
4.90 ± 0.49 N.M

69
4 Installing Power Cables-AC

AC power supplies

NOTE
Only the Universal Platform Subrack supports AC power supply.

~AC

70
5 Installing Power Cables-DC

a Selecting Power Cables

Circuit breaker specifications for each subrack

Equipment Circuit Breaker Current


U64 20 x 63 A
U32 10 x 63 A
U16 4 x 63 A
Universal platform subrack 2 x 63 A

PIU copper fitting configuration —— U64/U32

No. Subrack Input Current Copper Fitting

U64 20 x 63 A Not required


1
U64 5 x 120 A + 5 x 120 A Copper fittings for PIUs

U32 10 x 63 A Not required


2
U32 4 x 120 A + 2 x 60 A Copper fittings for PIUs

PDU copper fitting configuration —— U16/universal platform subrack

No. Input Current Output Current Copper Fitting

1 8 x 63 A 8 x 63 A Not required

Two-in-one copper fittings (left, right,


2 4 x 125 A 8 x 63 A
middle)

71
5 Installing Power Cables-DC

a Selecting Power Cables

Appearance

Copper Fittings for


Copper Fittings for Connecting Power Inputs
Cabinet Power Connecting PIU
on the PDU (U16/Universal Platform Subrack
Cables Boards (U64/U32
System)
System)

NOTE
The two-in-one copper fitting
(right) is installed in the power Copper fitting (middle)
Copper fittings for the input area A, and the two-in-one
service board area copper fitting is installed in the
power input area B.

Two-in-one copper fitting


NEG(-) (right)

(Short) (Long)

Copper fittings for the


system control and
cross-connect board
area

Two-in-one copper fitting


(left)
RTN(+) (Short)

(Long)

72
5 Installing Power Cables-DC

a Selecting Power Cables

PIU Power Cables

Input Current Power Cable Cross-Sectional Area of the


Terminal Type
(A) Length (m) Power Cable (mm²)

≤20 16

63 20-35 25 One end of the power cable is


equipped with a JG two-hole bare
crimp terminal to connect to a PIU
board on the U64/U32 equipment.
The other end is equipped with a one-
35-50 35 hole OT terminal to connect to a PDF.

120 ≤25 35

PDU Power Cables

Cross-Sectional
Power Cable
Input Current Area of the Power
Length (m) Terminal Type
(A) Cable (mm²)

≤20 16

NEG(-) cable:
One end is equipped with a JG two-hole bare crimp
63 20~35 25 terminal (when a copper fitting is installed on a
PDU) or a cord end terminal (when no copper fitting
is installed on a PDU) to connect to a PDU.
The other end is equipped with a one-hole OT
35~50 35 terminal to connect to a PDF.

RTN(+) cable:
One end of the cable is equipped with a cord end
terminal to connect to a PDU.
The other end is equipped with a one-hole OT
125 ≤25 35 terminal to connect to a PDF.

73
5 Installing Power Cables-DC

b
c1 Power Cable Connections —— PIU (U64)

Front side Rear side


Mutual backup DC input for area 1
Mutual backup DC input for area 2
PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU
Mutual backup DC input for area 3
Mutual backup DC input for area 4
Mutual backup DC input for area 5
Mutual backup DC input for area 6

NOTE
The PIU boards installed back-to-
back are in mutual backup.

CAUTION
•The U64 equipment is equipped with 20 x
63 A circuit breakers to interface with 20 x
63 A power inputs.
•The U64 equipment also supports 120
A power inputs. The 120 A power
inputs require cable connections to the
specified PIUs (shown in figure 2) and
installation of copper fittings.

Figure 1 - 63 A Power Inputs

Front side Rear side 63A

PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU
PIUPIU
PIUPIU
PIU PIUPIU
PIUPIU PIU
PIUPIU
PIUPIU
PIU PIU PIU PIU PIU PIU P

Figure 2 - 120 A Power Inputs

Front side Rear side


120A

PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU
PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU

74
5 Installing Power Cables-DC

b
c1 Power Cable Connections —— PIU (U32)

EFI
PIU PIU PIU PIU PIU PIU PIUPIU PIU PIU

Mutual backup DC input for area 1


Mutual backup DC input for area 2
Mutual backup DC input for area 3

NOTE
The PIU boards on the left and right sides of
the EFI board are in mutual backup,

CAUTION
•The U32 equipment is equipped with 10 x 63 A circuit
breakers to interface with 10 x 63 A power inputs.
•The U32 equipment also supports 120 A power
inputs. The 120 A power inputs require cable
connections to the specified PIUs (shown in figure 2)
and installation of copper fittings.

Figure 1 - 63 A Power Inputs

63A

EFI
PIU PIU PIU PIU PIU PIU PIUPIU PIU PIU

Figure 2 - 120 A Power Inputs

63A 120A

EFI
PIU PIU PIU PIU PIU PIU PIUPIU PIU PIU

75
5 Installing Power Cables-DC

c
c1 Power Cable Connections —— PDU (U16/Universal Platform Subrack)

NOTE
The model of the PDU shown in the figure is DPD63-8-8 PDU. When the PDU distributes to U16/universal platform
subracks, it is equipped with 8 x 63 A circuit breakers to interface with 8 x 63 A power inputs, or to interface with 4 x 125
A (copper fittings required) power inputs.

A-RTN2(+) B-RTN1(+)
A-RTN1(+) B-RTN2(+)
A-NEG2(-)
A-NEG1(-) B-NEG1(-)
B-NEG2(-)

-48 V -48 V
Power source
Equipment in the
room
equipment room
power (Active)
supply (active)
0V 0V -48 V -48 V
Equipment room
Power
power source in the
supply
equipment room
(standby)
(Standby)
0V 0V

PGND

d Installing Power Cables —— PIU (U64/U32)

Introduction to PIUs

PIU (with the plastic PIU (with the plastic


cover removed) cover installed) WARNING
1. The label below advises you to
M3 read corresponding manuals before
operating the equipment.

2# screwdriver
0.59 ± 0.06 N.M
2. The equipment is powered off only
after all power inputs to each PIU
board are disconnected.

76
5 Installing Power Cables-DC

d Installing Power Cables —— PIU (U64/U32)

63 A Power Input (U64/U32)

63A

U32 or front side of U64 Rear side of U64

PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU

M6

3# screwdriver
5.10±0.51 N.M

CAUTION
Install the OT terminals on the power
cables according to the instructions on the
plastic cover of each PIU board. Ensure
that the terminals are installed correctly.

77
5 Installing Power Cables-DC

d Installing Power Cables —— PIU (U64/U32)

63 A + 120 A Power Input (U32)

Determine the power input positions.

63A 120A

U32

PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU P

Install the copper fitting (short) (NEG–) and power cable (NEG–).

M6
Power cable
(NEG-)
Copper fitting
(short)
3# screwdriver
5.10±0.51 N.M

78
5 Installing Power Cables-DC

d Installing Power Cables —— PIU (U64/U32)

63 A + 120 A Power Input (U32)

Install the copper fitting (long) (RTN+) and power cable (RTN+).

Copper fitting
(long)

Power cable
(RTN+)

M6

3# screwdriver
5.10±0.51N.M

CAUTION
•Install the OT terminals on the power
cables according to the instructions on the
plastic cover of each PIU board. Ensure
that the terminals are installed correctly.
•Connect the power cables to the screws
on the left legs of the copper fittings.

79
5 Installing Power Cables-DC

d Installing Power Cables —— PIU (U64/U32)

120 A Power Input (U64)

Determine the power input positions.


120A
Copper fitting
for the service
board area
Copper fitting
for the system
control and
cross-connect
board area

Front side of U64 Rear side of U64

Install the copper fitting (short) (NEG–) and power cable (NEG–).

Copper fitting
Power cable
(short)
(NEG-)

80
5 Installing Power Cables-DC

d Installing Power Cables —— PIU (U64/U32)

120 A Power Input (U64)

Install the copper fitting (short) (NEG–) and power cable (NEG–).
Power cable
(NEG-)
Copper fitting
Power cable Copper fitting (short)
(short)
(NEG-)

M6

3# screwdriver
5.10±0.51 N.M

81
5 Installing Power Cables-DC

d Installing Power Cables —— PIU (U64/U32)

120 A Power Input (U64)

Install the copper fitting (long) (RTN+) and power cable (RTN+).

Power cable
(RTN+)

Copper
fitting (long)

Power cable
(RTN+) Power cable
Copper fitting (RTN+)
(long) Copper fitting
(long)

M6

3# screwdriver
5.10±0.51 N.M

82
5 Installing Power Cables-DC

d Installing Power Cables —— PIU (U64/U32)

120 A Power Input (U64)

Install the copper fitting (long) (RTN+) and power cable (RTN+).

CAUTION
•Install the OT terminals on the power
cables according to the instructions on the
plastic cover of each PIU board. Ensure
that the terminals are installed correctly.
•Connect the power cables to the screws
on the left legs of the copper fittings.

83
5 Installing Power Cables-DC

d Installing Power Cables —— PDU (U16/Universal Platform Subrack)

RTN(+) terminal blocks and copper fittings for the middle area of the DC PDU

CAUTION
1. There are two types of RTN(+) terminal blocks for the DPD63-8-8 PDU and correspond to two types of copper
fittings.
2. Install corresponding copper fitting in the middle area of the DPD63-8-8 PDU based on the type of the RTN(+)
block.

84
5 Installing Power Cables-DC

e Installing Power Cables —— PDU (U16/Universal Platform Subrack)

DANGER
Do not install any copper fitting in the power output areas of the DC PDU. If copper fittings are required, install
them only in the power input areas.

NOTE
By default, two-in-one copper fittings are not installed on NEG(-) and RTN(+) terminals of the PDU before delivery.
Based on your site survey, determine whether to install these fittings.

Install four two-in-one copper fittings on the NEG(-) input terminals. Tighten the screws on the fittings to secure them.

M5

2# screwdriver
2.04±0.20 N.M

Install four two-in-one copper fittings on the RTN(+) input terminals in the middle of the PDU.

Two-in-one copper fittings (4 PCS) M6

3# screwdriver
3.06 ±0.30 N.M

85
5 Installing Power Cables-DC

e Installing Power Cables —— PDU (U16/Universal Platform Subrack)

CAUTION Torque required to


tighten the screws on
The blue power cables must connect to the NEG(-) the terminal block
terminals and use two-hole OT terminals (cord
Power cables M6
end terminal). The black power cables (BGND
cables) must connect to the RTN(+) terminals and
use cord end terminals. (BGND stands for "battery
ground".)

3# screwdriver
3.06 ± 0.30 N.M

Put the cord end terminals of the power cables on the RTN(+) input terminal and the
NEG(-) circuit breaker respectively with the fluted side facing outward.
Ensure that the fluted sides of the cord end terminals face outwards. If copper fittings
have been installed in the power input areas, ensure that the protruding side of the two-
hole OT terminals on blue -48 V power cables face outwards. Then tighten the screws to
secure the cables in the input terminals.

Copper M5
fittings not
installed

2# screwdriver
2.04±0.20 N.M

-48 V power cables (blue) BGND cables (black) -48 V power cables (blue)
NEG(-) RTN(+) NEG(-)

Two-in-one A1/A2(-) A3/A4(-) B1/B2(-) B3/B4(-)


copper A1 A3 B1 B3
fittings (+) (+) (+) (+) M6
installed

3# screwdriver
4.9 ± 0.49 N.M

-48 V power cables (blue) BGND cables (black) -48 V power cables (blue)
NEG(-) RTN(+) NEG(-)

86
5 Installing Power Cables-DC

f Subrack Power Cable Connections

1 x U16 + 2 x Universal
platform subracks The DPD63-8-8 PDU can power one U16 and two universal platform subracks.
According to the installation positions, the three subracks are numbered 1 to 3.
CAUTION The figures below provide the mapping between the switches on the PDU and
the subracks.
The equipment has more
SW2A SW4A SW2B SW4B
than one power input. Do
disconnect all power inputs SW1A SW3A SW1B SW3B
Power inputs
to power off the equipment.

Power outputs
a2 a4 b2 b4
(+) (+) (+) (+) b1 b2 b3 b4
a1 a2 a3 a4
PDU (-) (-) (-) (-) a1 a3 b1 b3 (-) (-) (-) (-)
(+) (+) (+) (+)

Universal platform Universal platform


U16 U16 Subrack 1 Subrack 2
Subrack 1 PIU(IU 17) PIU(IU 17)

a1(-) a2(-)
a3(+) a4(+)
a1(+) a2(+)
a3(-) a4(-)
Universal
Subrack 2 platform
subrack 1 PIU(IU 68) PIU(IU 69)

PIU(IU 18) PIU(IU 18)

Universal b1(-) b2(-)


Subrack 3 platform
subrack 2 b3(+) b4(+)
b1(+) b2(+)
b3(-) b4(-)

PIU(IU 80) PIU(IU 81)

87
5 Installing Power Cables-DC
g Subrack Power Cable Connections

4 x Universal platform subracks

The DPD63-8-8 PDU can power four universal platform subracks. According to
CAUTION the installation positions, the four subracks are numbered 1 to 4. The figures
The equipment has more below provide the mapping between the switches on the PDU and the subracks.
than one power input. Do
disconnect all power inputs
to power off the equipment. SW2A SW4A SW2B SW4B
SW1A SW3A SW1B SW3B
Power inputs

Subrack 4 Power outputs


a2 a4 b2 b4
(+) (+) (+) (+) b1 b2 b3 b4
a1 a2 a3 a4
(-) (-) (-) (-) a1 a3 b1 b3 (-) (-) (-) (-)
(+) (+) (+) (+)
Subrack 1 Subrack 2 Subrack 3 Subrack 4
Subrack 3
PIU(IU 17) PIU(IU 17) PIU(IU 17) PIU(IU 17)

a1(+) a2(+) a3(+) a4(+)

Subrack 2 a1(-) a2(-) a3(-) a4(-)

Subrack 1 PIU(IU 18) PIU(IU 18) PIU(IU 18) PIU(IU 18)

b1(+) b2(+) b3(+) b4(+)

b1(-) b2(-) b3(-) b4(-)

88
5 Installing Power Cables-DC
h Installing/Routing Power Cables —— U16

WARNING
Do not install or remove power cables while the
equipment is powered on. Ensure that the power is
switched off prior to removing or installing a power
cable to avoid bodily injuries.

Cable tie Diagonal pliers

Remove the front panel of the PIU board.

M3

2# screwdriver
0.39 ~0.43N.M

The protruding side of the two-hole OT terminals on power cables faces outwards. Connect the OT terminal of the -48 V
power cable (blue) to the PIU NEG(-) terminal and the RTN cable (black) to the PIU RTN(+) terminal.

Inner
side of
the PIU
M6
NEG(-)

RTN(+)
Inner
side of
the PIU 3# screwdriver
4.9 ± 0.49 N.M

89
5 Installing Power Cables-DC
h Installing/Routing Power Cables —— U16

Install the front panel of the PIU board. This completes the procedure of installing subrack power cables.

Route and secure the power cables to the cabinet according to the figure below.

90
5 Installing Power Cables-DC
i Installing/Routing Power Cables —— Universal Platform Subrack

WARNING
Do not install or remove power cables while the
equipment is powered on. Ensure that the power is
switched off prior to removing or installing a power
cable to avoid bodily injuries.

Cable tie Diagonal pliers

Remove the front panel of the PIU board.

M3

2# screwdriver
0.39 ~0.43N.M

The protruding side of the two-hole OT terminals on power cables faces outwards. Connect the OT terminal of the -48 V
power cable (blue) to the PIU NEG(-) terminal and the RTN cable (black) to the PIU RTN(+) terminal.

Inner
side of
the PIU
M6
RTN(+)

NEG(-) Inner
side of
the PIU 3# screwdriver
4.9 ± 0.49 N.M

91
5 Installing Power Cables-DC
i Installing/Routing Power Cables —— Universal Platform Subrack

Install the front panel of the PIU board. This completes the procedure of installing subrack power cables.

The upper power cables connecting to the upper PIU board do not traverse the fiber trough, but the power cables
connecting to the lower PIU board must be routed through the fiber trough.

Route the power cables through the bottom of the fiber spool,
direct them through the hole on the mounting ear to the side of
the cabinet, and let them out of the cabinet through the
designated hole at the top the cabinet.

Route and secure the power cables to the cabinet according to the figure below.

92
6 Installing/Routing NM Cables

a U64 Subrack

NOTE
An OptiX OSN 9800 U64 subrack is integrated in a cabinet. U64 equipment cabinets connects to the NMS through
the NM interface to manage the entire system.

GE1 FE NM GE2

NMS

GE1 FE NM GE2

GE1 FE NM GE2

93
6 Installing/Routing NM Cables

b U32 Subrack

NOTE
U32 subracks connects to the NMS through the NM interface to manage the entire system.

GE1 FE NM GE2

NMS

GE1 FE NM GE2

GE1 FE NM GE2

94
6 Installing/Routing NM Cables

c U16 Subrack

NOTE
U16 subracks connects to the NMS through the NM
interface to manage the entire system.

NMS

d One U64/U32 Subrack+Four Universal Platform Subracks in Master/Slave Mode

U64/U32 CTU EFI

ETH2
Master subrack
NM_ETH ETH1

NMS NM GE2
computer ETH2
IU78 CTU Slave
ETH1
GE1 FE subrack 1

CAUTION
ETH2
Connect the cables as shown in the figure on the NM GE2
Slave
right. IU70 CTU subrack 2 ETH1

GE1 FE

NOTE ETH2
The two CTU boards inside the U64/U32 subrack Slave
ETH1
communicate with each other through the backplane. subrack 3

95
6 Installing/Routing NM Cables

e One U16 Subrack+Two Universal Platform Subracks in Master/Slave Mode

CAUTION
Connect the cables as shown in the figure on the right.

EFI

ETH2
Master subrack
NM_ETH ETH1

NMS NM NM
computer ETH2
EFI Slave
ETH1
subrack 1

U16 Universal
platform subrack

f Routing NM Cables
e
U64/U32 subrack

NOTE
1. The NM cable is routed through the fiber trough either in
overhead cabling or underfloor cabling mode.
2. Two cable saddle clamps are mounted on each side (left and
right sides) of the U64 equipment/U32 subrack for routing
CTU board fibers. The two cable saddle clamps are next to
the CTU boards. Route the NM cables through these cable
saddle clamps.

96
6 Installing/Routing NM Cables

f Routing NM Cables

U16

Cable tie Diagonal pliers

Plug the NM cable into the EFI board.

Route the NM cable.

97
6 Installing/Routing NM Cables

g Routing NM Cables

Universal platform subrack

Loosen the captive screws on the EFI board front


panel and then remove the front panel.
NOTE
There are two types of TN18EFI
M3 boards, which have the same
functions but different DIP switches
and numbers of network management
interfaces. Interfaces NM_ETH (on
type A boards) and
NM_ETH1/NM_ETH2 (on type B
2# screwdriver boards) enable the NMS to manage
0.39 ~0.43N.M devices.。

Plug the NM cable into the required Route the NM cable. According to the following figure,
interface. secure the NM cable to the cabinet.

The figure below shows the NM cable connected to the EFI board.

NOTE
1. Subracks are connected through
straight-through cables. An universal
platform subrack can be connected to
the NMS computer through either a
straight-through or crossover network
cable.
2. Install the front panel of the EFI
board after installing and routing all NM
and alarm cables.

M3
Cable tie Diagonal pliers

2# screwdriver
0.39 ~0.43N.M

98
7 Installing/Routing Housekeeping Alarm Cables

a Installing/Routing Housekeeping Alarm Cables —— U64/U32

NOTE
On the EFI board, the ALMO1 interface outputs
alarm signals.

To the central
alarm
management
STAT MAJ Alarm cable
system
CRIT MIN

Inputs

SubRACK
ID

SERIAL LAMP CLK1


ALMI CLK2
ALMO1 TOD1
ALMO2 TOD2

b Installing/Routing Housekeeping Alarm Cables —— U16

NOTE
On the EFI board, the ALMO1 interface outputs alarm signals.

To the central alarm


Alarm cable
management system

Inputs

99
7 Installing/Routing Housekeeping Alarm Cables

c Installing/Routing Housekeeping Alarm Cables —— Universal Platform Subrack

LAMP1 LAMP2 ALMI1

ETH1 ETH2 ETH3 LAMP1 LAMP2 NM_ETH ALMI1 ALMO1 ALMO2

LAM P TEST RESET


PWR CRI MAJ MIN STAT PROG

ALMO1 ALMO2

To the central alarm


management system
NOTE
• On the EFI board, the ETH1 ETH2 ETH3 LAMP1 LAMP2 NM_ETH ALMI1 ALMO1 ALMO2

ALMO1 interface outputs LAM P TEST


PWR CRI MAJ MIN STAT PROG
RESET

alarm signals, and for


cascading, the ALMO2
interface connects to the ETH1 ETH2 ETH3 LAMP1 LAMP2 NM_ETH ALMI1 ALMO1 ALMO2

ALMO1 interface on the LAM P TEST


PWR CRI MAJ MIN STAT PROG
RESET

EFI board inside another


subrack.
• In a single-subrack ETH1 ETH2 ETH3 LAMP1 LAMP2 NM_ETH ALMI1 ALMO1 ALMO2

configuration, connect the LAM P TEST


PWR CRI MAJ MIN STAT PROG
RESET

ALMO1 interface on the


EFI board to the central
alarm management system ETH1 ETH2 ETH3 LAMP1 LAMP2 NM_ETH ALMI1 ALMO1 ALMO2

using the alarm cable. LAM P TEST


PWR CRI MAJ MIN STAT PROG
RESET

ETH1 ETH2 ETH3 LAMP1 LAMP2 NM_ETH ALMI1 ALMO1 ALMO2

LAM P TEST RESET


PWR CRI MAJ MIN STAT PROG

Alarm cable

ETH1 ETH2 ETH3 LAMP1 LAMP2 NM_ETH ALMI1 ALMO1 ALMO2

LAM P TEST RESET


PWR CRI MAJ MIN STAT PROG

ETH1 ETH2 ETH3 LAMP1 LAMP2 NM_ETH ALMI1 ALMO1 ALMO2

LAM P TEST RESET


PWR CRI MAJ MIN STAT PROG

ETH1 ETH2 ETH3 LAMP1 LAMP2 NM_ETH ALMI1 ALMO1 ALMO2

LAM P TEST RESET


PWR CRI MAJ MIN STAT PROG

Inputs

100
8 Installing/Routing Cabinet Indicator Alarm Cables

a Interface Description

A cabinet alarm indicator cable connects the LAMP interface on an EFI board to the alarm indicator interface
at the top of the cabinet.

U64/U32

STAT MAJ
CRIT MIN

SubRACK
ID

SERIAL LAMP CLK1


ALMI CLK2
ALMO1 TOD1
ALMO2 TOD2

U16

Universal platform subrack

ETH1 ETH2 ETH3 LAMP1 LAMP2 SubR

LAMP TEST RESET


PWR CRI MAJ MIN STAT PROG

101
8 Installing/Routing Cabinet Indicator Alarm Cables

b Cabinet Indicator Alarm Cable Connections

To the alarm indicator interface


at the top of the cabinet
NOTE
The cables are connected in a similar Subrack 1
way in multi-subrack configurations
although the number and type of
connected subracks may differ. The
only difference is the board where the
LAMP1/LAMP2 interface is located.
Subrack 2

Subrack 3

Subrack 4

c Cabinet Indicator Alarm Cable Connections (U32 and Universal Platform Subracks
cascaded)

To the alarm indicator interface at the top of the cabinet

NOTE
ETH1 ETH2 ETH3 LAMP1 LAMP2 NM_ETH ALMI1 ALMO1 ALMO2

The U32 and universal LAM P TEST


PWR CRI MAJ MIN STAT PROG
RESET

platform subrack are


used as an example to
describe the
installation of the ETH1 ETH2 ETH3 LAMP1 LAMP2 NM_ETH ALMI1 ALMO1 ALMO2

cabinet indicator alarm LAM P TEST


PWR CRI MAJ MIN STAT PROG
RESET

cables.

ETH1 ETH2 ETH3 LAMP1 LAMP2 NM_ETH ALMI1 ALMO1 ALMO2

LAM P TEST RESET


PWR CRI MAJ MIN STAT PROG

ETH1 ETH2 ETH3 LAMP1 LAMP2 NM_ETH ALMI1 ALMO1 ALMO2

LAM P TEST RESET


PWR CRI MAJ MIN STAT PROG

STAT MAJ
CRIT MIN

SubRACK
ID

SERIAL LAMP CLK1


ALMI CLK2
ALMO1 TOD1
ALMO2 TOD2

102
9 Installing and Routing Clock Cables

a Interface Description

The clock interfaces of the U64/U32 subrack are located on the EFI board.

STAT MAJ
CRIT MIN

SubRACK
ID

SERIAL LAMP CLK1


ALMI CLK2
ALMO1 TOD1
ALMO2 TOD2

The clock interfaces of the U16 subrack are located on the EFI board.

TOD1 TOD2

CLK1 CLK2

The clock interfaces of the universal platform subrack are


located on the TN12STG board.
STG STG

TOD TOD

CLK CLK

IN IN

OUT OUT

Fan

103
9 Installing and Routing Clock Cables

b Clock Cable Connections

NOTE
Use the clock cascading cables to connect clock and time interfaces between the master and slave subracks. Use the clock
cascading cables to connect clock interfaces between NEs and use the straight-through cables to connect time interfaces. For
the cables used to connect the subrack to other equipment, see "Clock/Time Cable" in the Hardware Description.

NOTE
1. The cables are connected in a similar way in multi-subrack configurations. The only difference lies in the
number of cascaded interfaces.
2. The cables are connected in a similar way in multi-subrack configurations. The only difference is the board
where the clock interface is located.

NOTE
The shielded cables without protection boot are used for transmitting clock signals.

TOD TOD TOD TOD TOD TOD

Clock signal
output Clock signal
input
CLK CLK CLK CLK CLK CLK

c Connecting Clock Cables

Connection relationship of clock cables

X1 X2 Color Relationship

1 4 White/Orange
Pair
2 5 Orange

3 7 White/Green
Pair
4 1 Blue
5 2 White/Blue
Pair
6 8 Green
7 3 White/Brown
Pair
8 6 Brown

104
9 Installing and Routing Clock Cables

c Connecting Clock Cables

NOTE
U16 The following describes how to install the clock cables
onto the U16 subrack. You can install the clock cables
onto the U64/U32 subrack in the same way.

Universal platform subrack

CAUTION
The CLK port and the IN/OUT port cannot be used as the input or output port at the same time. If the CLK
port is used to input or output clock signals, the IN/OUT port cannot be used to input/output clock signals. If
the IN/OUT port is used to input/output clock signals, the CLK port cannot be used to input or output clock
signals.
CLK IN/OUT

105
10 Installing and Routing Cables to the CRPC/ROP ——Universal Platform
Subrack
CRPC/ROP Power cables

SW1A SW1B

Subrack 3

Subrack 2
Backup
power
cables for
the
Main power CRPC/ROP
cables for frame
the
CRPC/ROP
frame

Subrack1

MON SYS LINE


MON SYS LINE

CRPC 2 RS232-1 RS232-2


LAN

RS232-1 RS232-2
LAN

MON SYS LINE


MON SYS LINE

CRPC 1 RS232-1 RS232-2


LAN
LAN

RS232-1 RS232-2

Route the main and backup power cables of the CRPC/ROP frame to the power interfaces of the frame. Route
the other end of the power cables along the cable routing area on the right side of the cabinet to the power cable
terminal block on the top of the cabinet.

Plug one end of the crossover network cable into the LAN port on the CRPC/ROP board. Plug the other end to the ETH1
or ETH3 port on the EFI board in the corresponding subrack.

106
Installing Multi-purpose Fiber Management Cabinets
Installation Process

Start

Identify heat dissipation types


Pages 111–118
of equipment rooms.

Check the heat dissipation


adaptation relationship
Page 118 between devices and
equipment rooms.

Install multi-purpose fiber


Pages 119–125
management cabinets.

Adjust the air deflector of the


Pages 126–139
cabinet.

Pages 140–141 Install and route fibers.

End

Appearance

NOTE
• The installation of a multi-purpose fiber management
cabinet in a U32 equipment cabinet is used as an example.

• The dimensions (H x W x D) of a multi-purpose fiber


management cabinet is 2200 mm x 300 mm x 300 mm.
• During installation, you need to remove all binding
accessories to prevent them from blocking air ducts and
affecting heat dissipation.

107
Installing Multi-purpose Fiber Management Cabinets

Ventilation Mode ID

Ventilation mode IDs of devices

ID Ventilation Mode of OSN Ventilation Mode of OSN


9800 U64 9800 U32

A Air inlet from front/rear - air Air inlet from front - air outlet
outlet from top from top

B Air inlet from bottom - air Air inlet from bottom - air outlet
outlet from front/rear/top from front/top

C Air inlet from front - air outlet Air inlet from front - air outlet
from rear/top from rear/top

NOTE
This table lists the ventilation modes of corresponding devices. The ventilation mode
IDs mentioned in the document are the same as the ID in this table.

Ventilation mode A of OSN 9800 Ventilation mode B of OSN 9800 Ventilation mode C of OSN 9800
U64: air inlet from front/rear - air U64: air inlet from bottom - air U64: air inlet from front - air
outlet from top (F/R-T) outlet from top/front/rear (B-T/F/R) outlet from top/rear (F-T/R)

Ventilation mode A of OSN Ventilation mode B of OSN Ventilation mode C of OSN


9800 U32: air inlet from front - 9800 U32: air inlet from 9800 U32: air inlet from
air outlet from top (F-T) bottom - air outlet from front - air outlet from
top/front (B-T/F) top/rear (F-T/R)

108
Identifying Heat Dissipation Types of Equipment Rooms

1. Flood Air

Schematic diagram of cold and hot air flows

Cold air

Hot air

NOTE

The positions of air supply and return


vents on the air conditioner are based on
the actual scenario.

Features of the equipment room and ventilation modes of devices:

Whether a Whether a
Multi-Purpose Ventilation Multi-Purpose
Ventilation Mode
Sub-Type Fiber Mode of Fiber
Equipment Room Feature of OSN 9800
Name Management OSN 9800 Management
U64
Cabinet Is U32 Cabinet Is
Configured Configured
1. The air supply duct is not installed
at the top of the equipment room. A: Air inlet
A: air inlet from
2. The cold air is sent to the from front -
Flood air front/rear - air Yes Yes
equipment room through the air air outlet
outlet from top
exhaust vent of the precise air from top
conditioner.

Equipment room

Air exhaust vent of


the air conditioner

Air intake vent of the


air conditioner

109
Identifying Heat Dissipation Types of Equipment Rooms
2. Overhead Air Through Ducts

Schematic diagram of the cold and hot air flows

Cold air

Hot air

Features of the equipment room and ventilation modes of devices:

Whether a Whether a
Multi-Purpose Multi-Purpose
Ventilation Ventilation
Fiber Fiber
Sub-Type Name Equipment Room Feature Mode of OSN Mode of OSN
Management Management
9800 U64 9800 U32
Cabinet Is Cabinet Is
Configured Configured
1. The air supply duct is installed on
the top of the equipment room.
Overhead air A: Air inlet
2. Through the air supply duct on A: air inlet from
through ducts from front - air
the top of the precise air front/rear - air Yes Yes
(common) outlet from
conditioner, cold air is sent from outlet from top
top
the air exhaust vent of the air duct
to the top of the device aisle.

Equipment room

The air supply duct on the top of


the equipment room
The air exhaust vent on the
air supply duct

110
Identifying Heat Dissipation Types of Equipment Rooms
3. Underfloor Air Supply

Schematic diagram of cold and hot air flows

Cold air

Hot air

Features of the equipment room:


ESD floors are required in the equipment room and are raised to a certain height. From the air
conditioning system, the cold air is sent to the cold air pool under the floor and is dispersed from the
perforated ESD floor.

Features of the equipment room and ventilation modes of devices

Whether a Whether a
Multi-Purpose Ventilation Multi-Purpose
Ventilation
Fiber Mode of Fiber
Sub-Type Name Equipment Room Feature Mode of OSN
Management OSN 9800 Management
9800 U64
Cabinet Is U32 Cabinet Is
Configured Configured
1. ESD floors are required in the equipment
Underfloor air room and are raised to a certain height. A: air inlet A: Air inlet
supply (open aisle 2. Ventilation ESD floors are required in from front/rear from front -
Yes Yes
with front and rear front of or in rear of a device. The front - air outlet air outlet
cold ducts) aisle is not equipped with a blocking from top from top
panel at the top or an aisle door.
Underfloor air 1. ESD floors are required in the equipment
supply (The aisle room and are raised to a certain height. C: Air inlet C: Air inlet
is open with cold 2. ESD floors are required only in front of a from front - air from front -
Yes No
duct in the front device. The front aisle is not equipped outlet from air outlet
and hot duct in with a blocking panel at the top or an rear/top from rear/top
the rear) aisle door.
1. Ventilation ESD floors are required in the
equipment room and are raised to a
C: Air inlet C: Air inlet
Underfloor air certain height.
from front - air from front -
supply (confined 2. Ventilation ESD floors are required only Yes No
outlet from air outlet
cold duct) in front of a device. The front aisle is
rear/top from rear/top
equipped with a blocking panel at the top
or an aisle door.
1. Ventilation ESD floors are required in the
B: air inlet B: air inlet
Underfloor air equipment room and are raised to a
from bottom - from bottom -
supply (precise air certain height. Yes Yes
air outlet from air outlet
supply) 2. Ventilation ESD floors are required only
front/rear/top from front/top
below a device.

111
Identifying Heat Dissipation Types of Equipment Rooms
3. Underfloor Air Supply

Equipment room

NOTE
The equipment room with closed cold duct is
used as an example.

Ventilation ESD floor

Aisle door

Blocking panel on the top of the aisle

Principle of heat dissipation for underfloor air supply

Underfloor air
supply (with front
and rear cold ducts)

Hot air
Cold air

Underfloor air supply


(open aisle with front
cold duct and rear
hot duct)

Hot air
Cold air

112
Identifying Heat Dissipation Types of Equipment Rooms
3. Underfloor Air Supply

Underfloor air supply


(confined cold duct)

Hot air
Cold air

Underfloor air supply


(precise air supply)

Hot air
Cold air

Identifying the Floor Type of the Equipment Room: OSN 9800 U64

ESD floor types

Solid ESD floors

Ventilation ESD floors

113
Identifying the Floor Type of the Equipment Room: OSN 9800 U64

1. Solid ESD floors are required in front of or in rear of a U64 equipment cabinet. Ventilation ESD floors are
required below a U64 equipment cabinet. In this type of floor installation, you can apply the ventilation mode B
(Air inlet from bottom - Air outlet from front top/front/rear).

2. Ventilation ESD floors are required in front of or in 3. Ventilation ESD floors are required only
rear of a U64 equipment cabinet. In this type of floor in front of a U64 equipment cabinet. In this
installation, you can apply the ventilation mode A (Air type of floor installation, you can apply the
inlet from front/rear - Air outlet from top). ventilation mode C (Air inlet from front - Air
outlet from front top/rear).

Cabinet row

Solid ESD floor

U64 U64

Ventilation ESD floor

Identifying the Floor Type of the Equipment Room: OSN 9800 U32

1. Solid ESD floors are required in front of or in rear of a U32 equipment cabinet. In this type of floor installation,
you can apply the ventilation mode B (Air inlet from bottom - Air outlet from top/front).

2. Ventilation ESD floors are required in front of a 3. Ventilation ESD floors are required in front of a
U32 equipment cabinet. Two U32 cabinets are U32 equipment cabinet. Another U32 equipment
installed in back-to-back mode. In this type of cabinet is not installed on the back of the U32
floor installation, you can apply the ventilation equipment cabinet. In this type of floor
mode A (Air inlet from front - Air outlet from top). installation, you can apply the ventilation mode C
(Air inlet from front - Air outlet from top/rear).

Solid ESD floor

U32
U32 Cabinet row U32

Ventilation ESD floor

114
Identifying Heat Dissipation Types of Equipment Rooms
4. Modular Equipment Room

Schematic diagram of cold and hot air flows

Features:
1. Modular equipment rooms are deployed on a concrete or marble floor. Considering the duct layout of air
conditioners, ESD floors or bases are raised to a certain height. However, there is no cold air in the space below
floors or bases.
2. The in-row air conditioning system sends cold air to the aisle in front of a device.
3. Uniform preconfigured cabinets are used for devices whose front aisles are closed.
4. The in-row air conditioners are applicable only to the following heat dissipation mode: air inlet from front - air
outlet from rear.

In-row air conditioner:


1. The in-row air conditioner is placed between two cabinets. The directions of air supply
and return on the in-row air conditioner is opposite to that on the equipment cabinet. The
ventilation mode of equipment cabinet must be "air inlet from front - air outlet from rear".
2. For an in-row air conditioner, the width ranges from 0.3m to 0.6 m and the depth ranges
from 1.0 m to 1.2 m.
3. The in-row air conditioners are close to heat sources (cabinets), and the returned air
temperature is high. Therefore, the cooling efficiency of in-row air conditioners is high.
4. In-row air conditioners are commonly used in the modular data center. Some
communication equipment rooms also use in-row air conditioners for local cooling
supplement, so as to eliminate partial hot spots.

Features of the equipment room and ventilation modes of devices

Whether a Whether a
Multi-Purpose Ventilation Multi-Purpose
Ventilation
Fiber Mode of Fiber
Sub-Type Name Equipment Room Feature Mode of OSN
Management OSN 9800 Management
9800 U64
Cabinet Is U32 Cabinet Is
Configured Configured
1. In-row air conditioners are
installed for device rows. C: Air inlet
Modular C: Air inlet from
2. The cold ducts in front of from front -
equipment rooms front - air outlet Yes No
devices are closed by aisle air outlet
(closed cold duct) from rear/top
doors, blocking panels at from rear/top
the top or other methods.

115
Identifying Heat Dissipation Types of Equipment Rooms
4. Modular Equipment Room

Equipment room

Cold aisle containment

In-row air conditioner

5. Heat Dissipation Adaptation Relationship Between Devices and the


Equipment Room

Whether a Multi- Whether a Multi-


Purpose Fiber Purpose Fiber
Ventilation Mode of Ventilation Mode of
Sub-Type Name Management Management
OSN 9800 U64 OSN 9800 U32
Cabinet Is Cabinet Is
Configured Configured
Flood Air (Air inlet from bottom - A: air inlet from A: Air inlet from
air outlet from top, air inlet from front/rear - air outlet Yes front - air outlet Yes
top - air outlet from bottom) from top from top
Overhead air through ducts A: air inlet from A: Air inlet from
(common) front/rear - air outlet Yes front - air outlet Yes
from top from top
Underfloor air supply (The aisle is A: air inlet from A: Air inlet from
open with cold aisles in the front front/rear - air outlet Yes front - air outlet Yes
and rear.) from top from top
Underfloor air supply (The aisle is C: Air inlet from
C: Air inlet from front -
open with cold aisles in the front Yes front - air outlet No
air outlet from rear/top
and hot aisles in the rear.) from rear/top
C: Air inlet from
Underfloor air supply (closed cold C: Air inlet from front -
Yes front - air outlet No
duct) air outlet from rear/top
from rear/top
B: air inlet from bottom - B: Air inlet from
Underfloor air supply (precise air
air outlet from Yes bottom - air outlet Yes
supply)
front/rear/top from front/top
C: Air inlet from
Modular equipment rooms (closed C: Air inlet from front -
Yes front - air outlet No
cold duct) air outlet from rear/top
from rear/top

116
Installing Multi-purpose Fiber Management Cabinets
1 Determining the Installation Position for the Multi-purpose Fiber
Management Cabinets
Installation Holes

Unit: mm Multi-purpose fiber


management U64/U32
cabinets

300
300
300 600 300

Attach a plumb line on the cable rack above the multi-purpose fiber
management cabinets to be installed. Use a marker to mark the
point where the plumb bob contacts the floor.

Repeat step 1 to mark another point on the floor. Then draw a line
between the two points using a powder marker.

NOTE
The preceding method used to determine the installation
position of the multi-purpose fiber management cabinets is
provided for your reference only. In practice, determine the
installation position based on the engineering diagram.

2 Determining the Installation Holes (Only for Concrete Floor)

Unit: mm
Back

Line-drawing
Template
198
300

Mark the installation holes on the


floor using a marker.

Front
61

80
300

117
2 Determining the Installation Holes (Only for Concrete Floor)

Unit: mm

Installation Holes for U64 and Multi-Purpose Fiber Management Cabinet on the Concrete Floor

Multi-purpose fiber
U64 management cabinet

Back

Front

Installation Holes for U32 and Multi-Purpose Fiber Management Cabinet on the Concrete Floor

Multi-purpose fiber
U32 management cabinet

Back

Front

118
3 Installing Multi-purpose Fiber Management Cabinets Supports (only for
ESD Floor)

Installation Holes for U64 and Multi-Purpose Fiber Management Cabinet on the ESD Floor

Multi-purpose fiber
Unit: mm U64 management cabinet

Back

Front

Install multi-purpose fiber management cabinets supports. Adjust the height of the multi-purpose fiber
management cabinets supports to ensure that they are
in the same height as the U64 support. Partially tighten
the height locking bolts.
If a support is not level, place spacers under the support. Check that all supports are level using a level.
Tighten the expansion bolts using a torque socket.

U64 support

Multi-purpose fiber
management cabinet
75 mm

75 mm

119
3 Installing Multi-purpose Fiber Management Cabinets Supports (only for
ESD Floor)

Installation Holes for U32 and Multi-Purpose Fiber Management Cabinet on the ESD Floor

Unit: mm
multi-purpose fiber
U32 management Cabinets

Back

Front

Install multi-purpose fiber management cabinets supports. Adjust the height of the multi-purpose fiber management
cabinets supports to ensure that they are in the same
height as the U32 support. Partially tighten the height
locking bolts.
If a support is not level, place spacers under the support. Check that all supports are level using a level.
Tighten the expansion bolts using a torque socket.

multi-purpose fiber
management Cabinets

U32 support

75 mm

75 mm

120
4 Installing Expansion Bolts

Screw the expansion bolt clockwise until the guide ribs properly engage with the guide grooves.

Insert the expansion bolt into the hole. Knock the expansion bolt into the hole with a claw hammer.

Screw the expansion bolt clockwise to ensure that the expansion nut and tube are not easily pulled out of the hole.

Screw the expansion bolt out (anticlockwise) of the hole. Remove the spring and flat washers from the expansion bolt.

Unit: mm
M12 x 60 expansion bolt
Spring washer
Flat washer
Expansion tube
Guide groove
Guide rib
Expansion nut

121
5 Installing Multi-purpose Fiber Management Cabinets

Before installing multi-purpose fiber management cabinets, remove side doors from the U64 or U32 cabinet.

Concrete Floor: Position the multi-purpose fiber management cabinets in the predefined position. Align the
installation holes on the equipment with the holes on the floor for inserting expansion bolts.
ESD Floor: Position the multi-purpose fiber management cabinets onto the supports. Make sure that the installation
holes on the multi-purpose fiber management cabinets align with the holes on the supports.

Put a spring washer, flat washer, and insulation cover onto an expansion bolt. Then insert
the expansion bolt into the hole and partially tighten the expansion bolt. Repeat this step to
partially tighten the remaining expansion bolts.

Install ground cables.

3-b

3-a

3-b
3-a

122
6 Conjoining All Cabinets

7 Performing the Insulation Test

Set the multimeter to read mega ohms MΩ.

Measure the resistance between the expansion


bolts and the anchor bolts of the multi-purpose fiber management
cabinets supports. The resistance must be greater than 5 mega
ohms. If the resistance is less than 5 mega ohms, check whether all
required insulation parts have been properly installed and are free of
damage. If the insulation parts are found damaged, uninstall the
equipment and other materials. Then reinstall the equipment and
insulation parts and recheck the resistance.

8 Restoring the ESD Floor

CAUTION

If underfloor cabling is required, route fibers


and cables prior to restoring the ESD floor.

123
Adjusting the Air Deflector of the U64 Equipment Cabinet

Ventilation mode A: air inlet from Ventilation mode B: air inlet from bottom - air outlet from
front/rear - air outlet from top top/front/rear

Procedure:
Install the air blocking
panels at the top of all
multi-purpose fiber
management cabinets.
Remove side air blocking
panels from all multi-
purpose fiber management
cabinets and install them to
the front and rear doors of
the U64 equipment
Procedure: cabinet.
Install the air blocking
Install the air blocking panels to the bottom panels at the bottom of the
of the U64 equipment cabinet door. front and rear sides of the
U64 equipment cabinet.

Ventilation mode C: air inlet from front - air outlet from top/rear

Procedure:
Position for the Remove rear air blocking
air blocking panels from all multi-
panels at the top purpose fiber management
cabinets.
Install the air blocking
Front air panels at the top of all
blocking panel
multi-purpose fiber
Rear air management cabinets.
blocking panel
Remove side air blocking
panels from the rear multi-
purpose fiber management
Rear air cabinets and install them to
blocking panel the rear doors of the U64
Side air
equipment cabinet.
blocking panel Remove front air blocking
panels from the front multi-
purpose fiber management
cabinets.
Rear air
blocking panel
Reversely install the air
deflector at the bottom of
Front air
the front side of the U64
blocking panel equipment cabinet.
Install the air blocking
panel at the bottom of the
rear side of the U64
Air blocking panel equipment cabinet.
Air blocking panel
of the U64
of the U64 Air deflector equipment cabinet
equipment of the U64
cabinet equipment
cabinet NOTE

1. The left-side and right-side multi-purpose fiber


management cabinets have a similar structure.
The figure below shows a right-side multi-
purpose fiber management cabinet.

2. The side with the cabinet indicator is the front side.


3. The side doors of the cabinet must be removed.

124
Ventilation Mode A: Adjusting Air Blocking Panels: Air Inlet from Front/Rear - Air Outlet
from Top

Install the air blocking panels to the bottom of the front and rear
doors of the U64 equipment cabinet.

Ventilation Mode B: Adjusting Air Blocking Panels: Air Inlet from Bottom - Air Outlet from
Top/Front/Rear

Install the air blocking panels at the top of the multi-purpose


fiber management cabinets.

Cable hole Cable hole

Left multi-purpose fiber Right multi-purpose fiber


management cabinet management cabinet

Air blocking panels at the top are not required only in the "air inlet
from front and air outlet from top" scenario. In other scenarios, add
air blocking panels with a reference to the provided figures.

125
Ventilation Mode B: Adjusting Air Blocking Panels: Air Inlet from Bottom - Air Outlet from
Top/Front/Rear

Remove the side air blocking panels of the multi-purpose fiber management cabinets and install them to the door of
the U64 equipment cabinet.
Unfasten the screws that secure the side air blocking panels to
the left-side and right-side multi-purpose fiber management
cabinets and remove the side air blocking panels.

Side air blocking panel

Unfasten the screws on the fixers of the side Unfasten the screws (2 PCS) on the side air
air blocking panels and remove the fixers and blocking panels and unfold the side air
sponge panels. blocking panels.

sponge panel

Fixer

126
Ventilation Mode B: Adjusting Air Blocking Panels: Air Inlet from Bottom - Air Outlet from
Top/Front/Rear

Install the side air blocking panels to the door of the U64 equipment cabinet. (two side connection plates and six bracket
angle fasteners.

side connection plates


bracket angle fasteners

Install the air blocking panels at the bottom of the front and rear sides of the U64 equipment cabinet.

air blocking panels

127
Ventilation Mode C: Adjusting Air Blocking Panels: Air Inlet from Front - Air Outlet from Top/Rear

Remove all the rear air blocking panels from the multi-
purpose fiber management cabinets.

Install the air blocking panels at the top of the multi-purpose


fiber management cabinets.

Cable hole Cable hole

Left multi-purpose fiber Right multi-purpose fiber


management cabinet management cabinet

Air blocking panels at the top are not required only in the "air inlet
from front and air outlet from top" scenario. In other scenarios, add
air blocking panels with a reference to the provided figures.

128
Ventilation Mode C: Adjusting Air Blocking Panels: Air Inlet from Front - Air Outlet from Top/Rear

Remove the side air blocking panels of the multi-purpose fiber


management cabinets at the rear and install them to the rear door
of the equipment cabinet.

Unfasten the screws that secure the Unfasten the screws on the side
side air blocking panels to the left- air blocking panels and unfold
side and right-side multi-purpose fiber the side air blocking panels.
management cabinets and remove
the side air blocking panels.

Rear Side air blocking panel

Install the side air blocking panels to the rear door of the U64 equipment cabinet.(two side connection plates and six
bracket angle fasteners)

side connection plates bracket angle fasteners

129
Ventilation Mode C: Adjusting Air Blocking Panels: Air Inlet from Front - Air Outlet from Top/Rear

Remove the front air blocking panels from the front multi-purpose fiber management cabinets.

Reversely install the air deflector at the bottom of


the front side of the U64 equipment cabinet.
Reverse the front and rear of the air deflector and
Remove the air deflector of the U64 equipment install it to its original position.
cabinet.

Install the air blocking panel at the bottom of the rear side of the U64 equipment cabinet.

air blocking
panels

130
Adjusting the Air Deflector of the U32 Equipment Cabinet

Ventilation mode A: air inlet from front - air outlet Ventilation mode B: air inlet from bottom - air outlet
from top from top/front

Procedure: Procedure:
Install the air blocking panels at
Install the air blocking the top of all multi-purpose fiber
panels to the bottom of management cabinets.
the U32 equipment
cabinet door. Remove side air blocking
panels from all multi-purpose
fiber management cabinets and
install them to the doors of the
U32 equipment cabinet.
Install air blocking panels on
both sides of the air deflector of
the U32 equipment cabinet.

Position for the air


blocking panels at Ventilation mode C: air inlet from front - air outlet
the top from top/rear

Front air Procedure:


blocking panel
Install air blocking panels on
Rear air both sides of the air deflector of
blocking panel the U32 equipment cabinet.
Remove the air blocking panels
at the back of the U32
Rear air equipment cabinet.
blocking panel
Reversely install the air
Side air
blocking panel deflector of the U32 equipment
cabinet.

Rear air
blocking panel
Front air
blocking panel

NOTE

Air blocking panel Air deflector of the U32 1. The left-side and right-side multi-purpose fiber
of the U32 equipment cabinet management cabinets have a similar structure.
equipment cabinet The figure below shows a right-side multi-
purpose fiber management cabinet.

2. The side with the cabinet indicator is the front side.

3. The side doors of the cabinet must be removed.

131
Ventilation Mode A: Adjusting Air Blocking Panels: Air inlet from front - Air outlet from
Top

Install the air blocking panels to the bottom of the front


doors of the U32 equipment cabinet.

Ventilation Mode B: Adjusting Air Blocking Panels: Air Inlet from Bottom - Air Outlet
from Top/Front

Install the air blocking panels at the top of the multi-purpose


fiber management cabinets.

Cable hole Cable hole

Left multi-purpose fiber Right multi-purpose fiber


management cabinet management cabinet

Air blocking panels at the top are not required only in the "air inlet
from front and air outlet from top" scenario. In other scenarios, add
air blocking panels with a reference to the provided figures.

132
Ventilation Mode B: Adjusting Air Blocking Panels: Air Inlet from Bottom - Air Outlet
from Top/Front

Remove the side air blocking panels of the multi-purpose fiber management cabinets and install them to the door of
the U32 equipment cabinet.

Unfasten the screws that secure the side air blocking panels to
the left-side and right-side multi-purpose fiber management
cabinets and remove the side air blocking panels.

Side air blocking panel

Unfasten the screws on the fixers of the side air Unfasten the screws (2 PCS) on the side air
blocking panels and remove the fixers and blocking panels and unfold the side air
sponge panels. blocking panels.

sponge panel

Fixer

133
Ventilation Mode B: Adjusting Air Blocking Panels: Air Inlet from Bottom - Air Outlet
from Top/Front

Install the side air blocking panels to the door of the U32 equipment cabinet. (two side connection plates and six
bracket angle fasteners)

Side connection plates


Bracket angle fasteners

Install air blocking panels on both sides of the air deflector of the U32 equipment cabinet.

Remove the air deflector from the U32 equipment cabinet, loosen screws on air blocking panels, and remove
the air blocking panels.

Air blocking panels

134
Ventilation Mode B: Adjusting Air Blocking Panels: Air Inlet from Bottom - Air Outlet
from Top/Front

Install air blocking panels on both sides of the air deflector of the U32 equipment cabinet.

Install the air blocking panels on both sides of the air deflector.

Air deflector of the Air deflector of


U32 equipment the U32
cabinet equipment
cabinet

Install the air deflector to the original position in the U32 equipment cabinet.

135
Ventilation Mode C: Adjusting Air Blocking Panels: Air Inlet from Front - Air Outlet
from Top/Rear

Install air blocking panels on both sides of the air deflector of the U32 equipment cabinet.

Remove the air deflector from the U32 equipment cabinet, loosen screws on air blocking panels, and
remove the air blocking panels.

Air blocking panels

Install the air blocking panels on both sides of the air deflector, loosen screws on the air deflector, and
remove the sponge panels.

Air blocking Air blocking


panels panels

136
Ventilation Mode C: Adjusting Air Blocking Panels: Air Inlet from Front - Air Outlet
from Top/Rear

Loosen 6 screws on the air blocking panels at the back of the U32 equipment cabinet to remove the air
blocking panels.

Reverse the front and rear of the air deflector and install it to its original position.

Air deflector

137
Installing/Routing Fibers- overhead cabling

Power cable

138
Installing/Routing Fibers- underfloor cabling

Power cable

139
Installing/Routing Fibers
Introduction

Open-End Corrugated Pipe Introduction

NOTE
Do not use an open-end corrugated pipe to hold excessive fibers. It is recommended that an open-end
corrugated pipe that has a diameter of 32 mm accommodate 60 fibers at most, each with a diameter of
2 mm.
Before routing fibers out of a cabinet, ensure that they are protected in an open-end corrugated pipe and
about 10 cm of the open-end corrugated pipe is inside the cabinet.
When an A63B cabinet uses corrugated pipes to protect optical fibers, 360 optical fibers can be routed
on one side at the top of the cabinet, and a total of 720 optical fibers can be routed.

Inner
pipe

Outer
pipe

Optical fiber protection using corrugated pipes

Winding Pipe

NOTE
When an A63B cabinet uses winding pipes Winding pipe
to protect optical fibers, 720 optical fibers
can be routed on one side at the top of the
cabinet, and a total of 1440 optical fibers
can be routed.
Optical fiber protection using winding pipes

Precautions

No. Precautions

Avoid direct eye exposure to fiber connectors when performing operations such as installing and maintaining
1
fibers.

The bending radius of G.657B3 fibers must not be less than 8 mm, consult the Installation Reference for the
2
bending radius.

After installing fibers, insert a fiber plug into each unconnected optical port and cap the unused connector on
3
each fiber patch cord.

When routing and installing fibers onsite, you need to clean fiber end faces. For detailed operations, see the
4 multimedia at the following website:
http://support.huawei.com/carrier/docview!docview?nid=DOC1000132657

140
3 Installing/Routing External Fibers (Unequipped with Fiber Management
Frames)
a Installing/Routing External Fibers—— U64/U32 Subrack (Overhead Cabling)

NOTE
In the underfloor cabling scenario, ESD floors are generally used,
the installation brackets of ESD floors partially block the fiber
routing space, and power cables occupy the fiber routing space on
the two sides of the cabinet. Therefore, the actual fiber routing
capability of the cabinet is adversely affected, and optical fibers
must be routed using a fiber management cabinet or a multi-
purpose fiber management cabinet.

Securing fibers on the cabinet side

Cable tie Fiber

Fiber
Fiber extractor binding tape

The fiber trough on one side supports a maximum of 400 fibers


(at a 2 mm diameter).

141
3 Installing/Routing External Fibers (Unequipped with Fiber Management
Frames)

b Installing/Routing External Fibers —— U16/Universal Platform Subrack (Overhead


Cabling)

NOTE
1. When routing fibers through the side-mounted fiber spools, neatly dress the fibers and bundle
them with fiber binding tape.
2. Coil fibers around the appropriate fiber spools based on the lengths of the fibers. Wind the fibers
around the big spool first and then the smaller spool. Do not coil the fibers too tightly or too loosely.

Fiber remover Fiber Fiber binding strap

Cable-routing area for external fibers

a
d

b c

142
4 Installing/Routing External Fibers (Equipped with Fiber Management
Frames)
a Fiber Management Frame Introduction

NOTE
Two types of fiber management frames are
Dimensions (H x W x D): 2200 mm x 150 mm x 300 mm available: left-side and right-side fiber
Weight: 23 kg management frames. Each fiber
management frame has a nameplate,
indicating that it is for use on the left or right
side of a cabinet.

Left-side fiber Right-side fiber


management management
frame frame

b Installing Fiber Management Frames

NOTE
See the Fiber Management Frame Quick Installation Guide.

NOTE
Fiber spool units inside each fiber management frame are moveable up or down to facilitate fiber routing.
Generally, their positions do not need to be adjusted.

143
4 Installing/Routing External Fibers (Equipped with Fiber Management
Frames)
c Installing/Routing External Fibers

WARNING NOTE
Avoid direct eye exposure to fiber connectors During capacity expansion, redundant fibers
when performing operations such as installing and are routed through fiber management frames.
maintaining fibers. For underfloor cabling scenarios, redundant
fibers are also routed through fiber
NOTE management frames.
The bending radius of each fiber must not
be less than 8 mm. Fiber extractor Fiber
Fiber binding tape
NOTE
After installing fibers, insert a fiber plug into each
unconnected optical port and cap the unused
connector on each fiber patch cord.

Overhead Cabling Underfloor Cabling

144
5 Installing/Routing External Fibers (Equipped with Multi-purpose Fiber
Management Cabinet)
a Multi-purpose Fiber Management Cabinet Introduction

NOTE
There are two types of multifunctional fiber management cabinets: type A and type B. The two types of
cabinets have similar functions and appearances. The type A cabinet is 300-mm wide, and the type B
cabinet is 150-mm wide. Type B cannot be used in the downward ventilation and heat dissipation
scenarios. The type A multifunctional fiber management cabinet is taken as an example to describe the
appearance and application scenarios.

Left-side Cabinet Right-side Cabinet

145
5 Installing/Routing External Fibers (Equipped with Multi-purpose Fiber
Management Cabinet)
b Installing/Routing External Fibers

Fiber extractor Fiber


Fiber binding tape
NOTE
Overhead cabling and underfloor cabling are similar, this
document takes the overhead cabling as an example to illustrate
the installation.

146
6 Installing/Routing Inter —— Subrack Fibers
a Fibers Between U16/Universal Platform Subracks

NOTE
1. When routing fibers through the side-mounted fiber spools, neatly dress the fibers and bundle them
with fiber binding tape.
2. Coil fibers around the appropriate fiber spools based on the lengths of the fibers. Wind the fibers
around the big spool first and then the smaller spool. Do not coil the fibers too tightly or too loosely.

1 2

Fiber extractor Fiber


Fiber binding tape

3 4 5

Use the tool on the board panel to Insert fibers and close the
open the cover of an interlock switch. cover.

CAUTION
1. The LINE port on the
TN12RAU1/TN12RAU2 board
has an interlock switch. You
must perform the procedure in
the figures on the right to insert
or remove fibers.
2. Fibers cannot be inserted or
removed when the cover of the
interlock switch is closed.

147
6 Installing/Routing Inter —— Subrack Fibers
b Fibers Between U32 and Optical Subracks

NOTE NOTE
When U32 and optical subracks are deployed in The figure is used to illustrate how
the same N66B cabinet, fibers can be, if required, fibers are routed. It does not show
jumpered between the U32 subrack and the the DCM frames installed in the
optical subracks through the bottom-most hole on cabinet.
the air deflector.

Caution
If fibers are routed through bottom-most holes
on the air deflector, slide up the air restrictor
panels and latch them into position. After
routing fibers, slide the air restrictor panels
downwards and latch them into position.
(Ensure the air restrictor panels are down as
far as possible without compressing the
fibers.)

Air restrictor
Air deflector panels

NOTE
If the fiber spools mounted on the subracks
cannot support all the subrack fibers, coil the
excess fibers around the fiber spools installed in
the bottom-most portion of the cabinet. Fiber spools installed in
the bottom-most portion
of the cabinet

c Fibers Between U64 and Optical Subracks

NOTE
Connect and route fibers between U64 and optical subracks in the same way as you route external
fibers.

148
7 Installing and Routing Fibers to a CRPC Frame

NOTE
Ensure that the radius of a fiber bend is 50 mm or larger. Fibers must be routed and bundled properly
but not over-tightly. After installing fibers, insert plugs in optical interfaces without fiber connections
and cap the fibers not connected to optical interfaces.
Fibers need to be installed onsite. Before installing the fibers, you must install cable clips at the
specified positions, as shown in the following figure.
When fibers splice through the E2000-E2000 connector on the ODF, purchase an E2000 ODF box for
fiber routing and installation. For details, see the E2000-ODF BOX Installation Guide.

Fiber holder

Cable clips

Cable clips

Fiber

8 Installing/Routing Fibers to a DCM Frame

NOTE
When you connect fibers to DCMs, make sure that the
DCMs and fibers are correctly connected in the two
directions based on the engineering documents specific Fiber holder Cable clips Fiber
to the site.

149
9 Installing and Routing Fibers of the Y-Cable

When installing or maintaining fibers, do not look into optical ports without eye protection.

• The following uses a 19-inch cabinet as an example to describe the fiber installation and routing in a cabinet.
The fiber installation and routing in an ETSI cabinet is similar.
• Bind fibers after laying out them. Ensure that fibers are not squeezed and the bend radius of fibers is 40 mm
or larger.After installing fibers, insert plugs in optical ports without fiber connections and cap fibers not
connected to opticalports.

10 Routing Fibers in the Fiber Management Frame

Caution
The coiled fibers cannot exceed the fiber
management frame. Otherwise, the
excessively loose fibers may affect heat
dissipation of the lower subrack.

Fiber holder Fiber

Installing Cabinet Doors and Side Panels

NOTE
1. Install the cabinet doors and side panels after routing all fibers and cables.
2. If the cabinets must be conjoined in a row, do not install the side panels. If the cabinets must be conjoined in a column,
do not install the rear doors.
3. For information about how to install the doors and side panels of the U64 equipment, see "Installing U64 Equipment on
a Concrete Floor" and "Installing U64 Equipment on an ESD Floor" in this document. For information about how to install
the doors and side panels of the N63B/N66B/A63B cabinet, see the N63B Cabinet Installation Guide , A63B Cabinet
Installation Guide and N66B Cabinet Installation Guide.
4. N63B cabinets designated to hold U32 subracks have dustproof sponges pre-installed on the interior side of their doors.
Bear this in mind when installing U32 subracks inside N63B cabinets.

150
Performing the Post-installation Check

1 Post-installation Checklist

When the installation is complete, double check that these items have been properly performed.

No. What to Check For Method

1 The cabinets are positioned in the places defined by the site-specific engineering design. Visual inspection

The subrack(s) and other components are properly installed and are free of damage or
2 Visual inspection
loose parts. No fingerprints, scratch marks, or other stains are present on the cabinets.

3 Cable holes at the top and bottom of the cabinets are securely sealed. Visual inspection

4 Cables are routed according to the engineering design. Visual inspection

Cables are not damaged, broken, or spliced. The cable connectors are connected
5 Visual inspection
correctly and securely.

6 Labels at both ends of each cable and fiber are marked correctly, clearly, and neatly. Visual inspection

The fibers routed outside a cabinet are protected in a pipe or trough, and are protected
7 Visual inspection
from being pulled out or pressed against by other cables or objects.

The bending radius of fibers is not less than 8 mm. There are no sharp components
8 Visual inspection
along the routing path for the fibers.

Fibers are placed in order and are properly bound with fiber binding tape. There are no
9 Visual inspection
sharp edges.

Fibers are properly routed without causing inconvenience to installing/uninstalling the


10 Visual inspection
side panels of the cabinet.

Any vacant slots are covered with filler panels, and no devices are located in the air
11 Visual inspection
intake and exhaust areas.

The cabinet holding a U32 subrack has one dustproof sponge installed on the interior
12 Visual inspection
side of the cabinet door (either front or rear door).

151
2 Equipment Inspection Before Power-On
a Provisioning Power for the Equipment

Switch off the power sources for the equipment. Use a multimeter to measure the resistance between NEG(-),
RTN(+), and PGND terminals on the equipment.

Between NEG(-) and Between NEG(-) and Between RTN(+) and


Circuit Breaker
RTN(+) terminals PGND terminals PGND terminals

When switches are set to OFF ∞ ∞ 0

When switches are set to ON > 1 KΩ > 1 KΩ 0

CAUTION
After measuring the power voltages, shut down all power inputs to the PIU boards.

CAUTION
Do not power on the equipment when the power voltages are not within the specified ranges.

Measure the voltage between the NEG(-) and RTN(+) terminals on each PIU board.

-48 V DC Power Source -60 V DC Power Source


Voltage
Range CAUTION
-40 V to -57.6 V -48 V to -72 V

Check circuit breaker specifications for each subrack.

Equipment Circuit Breaker Current

U64 20 X 63 A

U32 10 X 63 A

U16 4 X 63 A

Universal platform subrack 2 X 63 A

152
2 Equipment Inspection Before Power-On

b Inspecting the Equipment Before Power-On

WARNING
Do not insert or remove power plugs and PIU boards when they are energized.

U64/U32 Equipment

Switch on the main power for the U64/U32 subrack and check whether the subrack is powered on. If the subrack
is powered on, switch the main power off and then switch on the backup power for the subrack. If the subrack is
powered on, switch on the main power again.

Check the power indicator (green) at the top of the cabinet. The indicator should be lit.

After the subrack is powered on, test the air flows to check that the fans are working.

Check that the indicator on the fan tray assembly is steady green. If the STAT indicator is not steady green (for
example, steady yellow indicates one of the fans has failed, steady red indicates two or more fans have failed),
rectify the fan faults and then commission the equipment.

U16/Universal platform subrack

Check the connection between the core end terminal of the power cable and the corresponding output terminal of
the power distribution box. Check if all power connectors are connected tightly. If not, use the flat-head screwdriver
to tighten the captive screws on the connectors of power cables.

Check the connection of the other end (with OT naked crimping connector) of the power cable with the PIU board.
Each subrack must be provided with two lines of power supply.

Turn on the power switch of the part A on the DC power distribution box for each subrack. Check if the subrack are
powered on. If powered on, go on turning on the power switch of the part B and then turn off the power switch of
the part A. Check if the subrack are powered on. If powered on, turn on the power switch of the part A.

Check the cabinet power indicator on the top of the cabinet. The green indicator stays on.

When the subrack is powered on, the fan starts to operate. Check the air ventilation at the top and the bottom of
the subrack.

Observe the indicator on the front panel of the fan. Normally, it is always green.
If the indicator is constantly red, it indicates that two or more fans are faulty.
If the indicator is constantly yellow, it indicates that one fan is faulty.

WARNING
Do not insert or remove power plugs and the PIU when the power is on.

155
Provisioning Optical Paths

Station A Station B

West East

Fiber patch
cord

Optical power meter

Measure the OUT port power of the FIU board at the transmit end. Record this reading as a.

Measure the fiber output power on the ODF side at the transmit end. Record this reading as b.

Measure the fiber input power on the ODF side at the receive end. Record this reading as c.

Measure the IN port power of the FIU board at the receive end. Record this reading as d.

Subtract b from a to determine the line-side fiber insertion loss for the upstream station. This insertion
loss must be less than 1 dB. If the insertion loss is greater than 1 dB, clean the fiber connectors on
section 1. If the insertion loss remains greater than 1 dB after the fiber connectors are cleaned, the
fibers on section 1 must be replaced.
Subtract d from c to determine the line-side fiber insertion loss for the downstream station. This insertion
loss must be less than 1 dB. If the insertion loss is greater than 1 dB, clean the fiber connectors on
section 2. If the insertion loss remains greater than 1 dB after the fiber connectors are cleaned, the fibers
on section 2 must be replaced.
After ensuring that the optical paths on sections 1 and 2 are functioning properly, calculate the actual line
attenuation between the two stations according to the formula Line attenuation = a - d + 2. (In the formula,
2 indicates 2 dB, which is the insertion loss of each FIU board.) The calculated line attenuation must be
equal to or less than the line attenuation specified in the design documents. If the line attenuation is not
within the specified range, the fibers on section 3 must be replaced.
Restore all fiber and cable connections after completing steps 1 to 3. This concludes the procedure for
provisioning optical paths from west to east.
Repeat the preceding steps to provision optical paths from east to west. Ensure that the optical paths
between the existing stations are functioning properly.

156
Engineering Labels
1 Affixing Labels

NOTE
Affix a label to a cable/fiber 2 cm away from its connectors.

a Affixing a Label to a Power Cable

Identification plate

To: Attach the identification plate

To:
B03 — -48V2
B03 — -48V2 on the right side of the cable
when the cable is routed
Cable vertically.

Identification plate
Attach the identification plate on top of the
cable when the cable is routed horizontally.
Cable

b Affixing a Label to a Signal Cable

Fiber Fiber Fiber

Fold to the right


To:
A03 - 33 - 33 - 33 -33

Label

Fold upwards

NOTE
If a cable is routed vertically, the label must
face to the right. If a cable is routed
horizontally, the label must face
downwards.

157
2 Standard Engineering Labels

Name Content Example NOTE


On the loaded cabinet side, MN
TO: identifies the row and column number
TO:
A01 -48V2 of the power distribution facilities
B03 -48V2
B08
MN(BC) - - (such as the power control cabinet
48V1 and power distribution box). BC
MN(BC) - - identifies the row and column number
Labels for
48V2 of the -48 V connector. BC is written
power
MN(BC) - directly underneath MN. BGND and
cables A label on the A label on the
BGND loaded cabinet power distribution PGND are not assigned rows or
MN(BC) - side, which cabinet side, columns for identification.
PGND indicates the which indicates
destination of the the destination of On the power distribution facility side,
power cable the power cable only MN is required to indicate the
cabinet number.

MN indicates the row and column


Label for
number of the cabinet. From front to
housekeepi
MN back, rows are lettered from A to Z.
ng alarm
From left to right, columns are
cables
numbered from 01 to 99.

MN indicates the row and column


number of the cabinet.
A is a two-digit number that indicates
the position of a subrack in a cabinet.
Label for A01 02 01 Subracks are numbered from bottom
Network MN-A-B 05 A02
to top.
cables TO: B is a two-digit number that indicates
the Ethernet interface of the
equipment in a cabinet. Ethernet
interfaces are numbered from top to
bottom and from left to right.
MN indicates the row and column
number of the cabinet.
Label for A is a two-digit number that indicates
fibers used A01 01 04 LOG OUT the position of a subrack in a cabinet.
to connect MN-A-B-C-D Subracks are numbered from bottom
WDM 02 M40 01 A02 B to top.
devices B is the slot ID.
C identifies a board name.
D is the optical interface name.
MN indicates the row and column
number of the cabinet.
A is a two-digit number that indicates
the position of a subrack in a cabinet.
MN-A-B-C-D Subracks are numbered from bottom
to top.
Label for B is the slot ID.
fibers used A 04 L4G
A01 01 LOG IN
C identifies a board name.
to connect D is the optical interface name.
ODF B02 02 03 04
WDM
devices to MN identifies the row and column
the ODF number of the ODF.
A identifies the number of the subrack
inside the ODF.
ODF-MN-A-B-C
B identifies the row number of a
terminal.
C identifies the column number of a
terminal.

158
HUAWEI TECHNOLOGIES CO., LTD.
Huawei Industrial Base Bantian Longgang
Shenzhen 518129
People’s Republic of China
www.huawei.com

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