Professional Documents
Culture Documents
Issue: 14
Date: 2019-10-30
and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.
Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees
or representations of any kind, either express or implied.
The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.
Reference
Start information
Operation
Installation
Page 46- Page 4
Installing Boards Precautions
47
Configuring
Page 48 - Requirements and
Master/Slave Preparing for
50 Page 5 Precautions for
Subracks the Installation
Operating Boards
Installing the Fiber
Page 51
Management Frame
Required Tools
Page 6
Installing the DCM and Equipment
Page 51-
52 Frame
Pages 7-
Installing the Installing Cabinets
Page 52 17 Pages 40 -
CRPC/ROP Frame Installing Boards
43
Pages 18 - OptiX OSN 9800
Page 53- Installing the Y- 20 Appearance Installing Fan Tray
Page 44
54 Cable Assemblies
NOTE
This document provides guidelines for quick hardware installation. It describes procedures for onsite installation, but does
not describe pre-delivery assembly.
CAUTION
Safety Information
1. Always wear protective gloves when lifting or transporting a cabinet to prevent hand injuries or damage to the cabinet surface.
The equipment is heavy. To prevent human injuries or equipment damage, always use a lifting device to transport or position the
equipment. Use a pallet truck or heavy-duty bogie wagon to transport the equipment on even ground, and use a cargo lift to transport
the equipment between different floors. If the equipment room does not have a cargo lift, a stair-climbing truck is recommended to
transport the equipment between different floors.
2. When working at heights, use a ladder rather than climbing to the equipment cabinet.
3. When climbing a ladder, get a good footing and keep your body balanced.
4. When working at heights, take care of your tools and materials in case that they drop and hurt people underneath.
CAUTION
ESD Protection
Always wear ESD gloves or an ESD wrist strap prior to contact with the equipment or before handling devices, boards, or IC chips
to prevent damage to sensitive components due to electrostatic discharge from the human body. Ensure that the ESD wrist strap is
properly grounded. The OptiX OSN 9800 is available in two variants: OptiX OSN 9800 U64 equipment (U64 equipment) and OptiX
OSN 9800 U32 (U32 subrack). The U64 equipment has two ESD jacks on each of the front and rear sides, which are designed in a
similar structure. For the positions of the ESD jacks on the front side of the U64 equipment, see the ESD jacks on the OptiX OSN
9800 U32 subrack (U32 subrack) shown below. In this document, the full and abbreviated product terms may be used
interchangeably.
CAUTION
Bundling Cables
Binding intervals between cable ties or optical fiber binding straps inside the cabinet cannot exceed 250 mm. (Binding intervals
cannot exceed 200 mm for user cables.)
Binding intervals between cable ties for all cables and corrugated pipes outside the cabinet are determined based on the distance
between the two horizontal beams. If the cable trough does not contain any beams, the binding intervals between cable ties cannot
exceed 250 mm.
CAUTION
Pre-Installation Check
Ensure that the equipment room, cabinets, power supplies, ground cables, optical cables, and associated devices are ready for
installation. Start the installation according to the engineering design documents after confirming that all conditions are met.
4
Requirements and Precautions for Operating Boards
CAUTION
Always wear ESD gloves or an ESD wrist strap prior to operating a board to prevent damage to sensitive
components.
Wearing ESD gloves Wearing an ESD wrist strap Operating a board without ESD
protection
CAUTION
Hold the front panel of a board with both hands.
CAUTION
Any vacant slot must be covered by a filler panel to prevent foreign objects from entering the subrack or system
ventilation ducts. Foreign objects may cause an NE failure.
Boards are fragile and vulnerable. When transporting or placing a board, exercise caution and ensure that the
board is packed in a dedicated box to protect the board against damage.
Boards must be packed with original packaging materials during transportation. If the original packaging
materials are lost, contact Huawei.
5
Required Tools and Equipment
Ladder
Ruler Level Torque wrench
Heat gun Segmented blade utility knife COAX crimping tool Wire clippers
6
Installing U64 Equipment on a Concrete Floor
NOTE
For information about how to install an N63B cabinet, see the N63B Cabinet Installation Guide. For information about
how to install an N66B cabinet, see the N66B Cabinet Installation Guide. The following describes how to install the
OptiX OSN 9800 U64 equipment (U64 equipment) on a concrete floor.
CAUTION
H
1. Always wear protective gloves when
lifting or transporting the U64
equipment.
2. Human safety is paramount. Protect
yourself at all times, especially during
transportation.
D W
Unit: mm
Installation
hole
Front
NOTE
The preceding method used to determine the installation
position of the U64 equipment is provided for your
reference only. In practice, determine the installation
position based on the engineering diagram.
7
3 Determining the Installation Holes
Position the marking-off templates on the predefined installation position. Ensure that the
distance between the central lines of two adjacent marking-off templates is 600 mm.
NOTE
The recessed semicircles of the
marking-off templates indicate the
orientation of the U64 equipment. After
marking the installation holes, calibrate
their positions if needed.
Insert the expansion bolt into the hole. Knock the expansion
bolt into the hole with a claw hammer.
Unit: mm
M12 x 60 expansion bolt
Spring washer
Flat washer
Expansion tube
Guide groove
Guide rib
Expansion nut
8
5 Installing the U64 Equipment
Take the four leveling bolts, each contained in a Use a level and plumb line to check whether
plastic bag at the bottom of the U64 equipment the U64 equipment cabinet is level and
cabinet, and insert them into corresponding vertically aligned with the cable rack.
leveling nuts.
If the U64 equipment cabinet is not level, After leveling the U64 equipment cabinet,
adjust the leveling bolts using a socket tighten the four expansion bolts to 45 N•m
wrench. using a torque wrench.
NOTE M12
M12
The leveling bolts allow for
adjustments within the range of
0 mm to 10 mm.
Leveling bolt
9
7 Performing an Insulation Test
CAUTION
1. Do not conjoin the U64 equipment cabinets
back-to-back.
2. After conjoining all the U64 equipment cabinets,
the U64 equipment cabinets must be no more
than 3 mm out-of-plumb, and gaps between
them must be no more than 3 mm.
Remove the connecting plates mounted on the front
and rear doorheads and reinstall them according to
the figure on the right.
Use a level and plumb line to check the bottom of the
U64 equipment cabinets and front sides of the
cabinet columns. If the U64 equipment cabinets are
not at the same level, adjust the leveling bolts using a
socket wrench.
M5
2# screwdriver
3.06 ± 0.30 N.M
10
9 Installing Doors/Side Panels and Equipotential Cables
NOTE
M6
1. Install the doors and side panels after installing
fibers/cables to the U64 equipment.
2. Do not install side panels if the U64 equipment is to
be conjoined.
Push the side panel into the U64 equipment cabinet. 3# screwdriver
4.90 ± 0.49 N.M
Secure the side panel with two M6 screws. Repeat
steps 1 and 2 to install the remaining three side panels.
M6 M12
M6
2# screwdriver
2.04 ± 0.20 N.M 4.90 ± 0.49 N.M
NOTE
Before installing cabinet doors,
make sure that a dustproof sponge
has been installed onto the interior
side of each door.
Align the front door with the M6
doorhead and door sill.
Place the door onto the door
sill. The hinge pin at the
bottom of the door will
automatically locate into the
installation hole on the door
sill. 2# screwdriver
Press the spring pin at the top 2.04 ± 0.20 N.M
of the door and push the upper
part of the door. The spring pin
will automatically locate into
the installation hole on the
doorhead. Check the spring
and hinge pins and ensure that
they are located in the holes.
Repeat steps 1 to 3 to install
the rear door.
Install equipotential cables
onto the front and rear doors.
11
Installing U64 Equipment on an ESD Floor
NOTE
For information about how to install an N63B cabinet, see the N63B Cabinet Installation Guide. For information about
how to install an N66B cabinet, see the N66B Cabinet Installation Guide. The following describes how to install U64
equipment on an ESD floor.
CAUTION H
1. Always wear protective gloves when lifting or
transporting the U64 equipment.
2. Human safety is paramount. Protect yourself
at all times, especially during transportation.
D W
Unit: mm
Installation
hole
Front
NOTE
The preceding method used to determine the installation
position of the U64 equipment is provided for your
reference only. In practice, determine the installation
position based on the engineering diagram.
12
3 Determining the Installation Holes
Remove the ESD floor from the predefined installation position to expose the concrete floor. Position the
marking-off templates on the installation position. Ensure that the distance between the central lines of two
adjacent marking-off templates is 600 mm.
Mark the installation holes on the floor using a
marker.
NOTE
The recessed semicircles of the
marking-off templates indicate the
orientation of the U64 equipment.
After marking the installation holes,
calibrate their positions if needed.
Screw the expansion bolt clockwise until the guide ribs properly
engage with the guide grooves.
Insert the expansion bolt into the hole. Knock the expansion bolt
into the hole with a claw hammer.
Unit: mm
M12 x 60 expansion bolt
Spring washer
Flat washer
Expansion tube
Guide groove
Guide rib
Expansion nut
13
5 Installing U64 Equipment Supports
M12
M12 Put a spring and flat washer onto each of the
anchor expansion bolts. Insert these bolts into
the installation holes on the floor and partially
tighten them.
Adjust the support location if needed, and use a Align the front sides of all supports.
level to check whether the supports are at the same Adjust the spacing between adjacent supports so that
level. the connecting braces can be connected to the
adjacent supports.
If the supports are not at the same level, add
spacers under the corresponding ground legs. Use a level to check whether the supports are at the
same level.
Tighten the expansion bolts to with a If the supports are not at the same level, add spacers
M12
M12
torque wrench. under the corresponding ground legs.
45.0 ±4.5N.M
Central
line
14
6 Installing the U64 Equipment
Take the four leveling bolts, each contained in a Use a level and plumb line to check whether
plastic bag at the bottom of the U64 equipment the U64 equipment cabinet is level and
cabinet, and insert them into corresponding vertically aligned with the cable rack.
leveling nuts.
If the U64 equipment cabinet is not level, After leveling the U64 equipment cabinet,
adjust the leveling bolts using a socket tighten the four expansion bolts using a
wrench. torque wrench.
NOTE
M12
M12
The leveling bolts allow for
adjustments within the range of
0 mm to 10 mm.
Leveling bolt
15
8 Performing the Insulation Test
CAUTION Remove the connecting plates mounted on the front and rear
1. Do not conjoin the U64 equipment cabinets back- doorheads and reinstall them according to the following figure on
to-back. the left.
2. After conjoining all the U64 equipment cabinets, Use a level and plumb line to check the bottom of the U64
ensure that the adjoining line between two equipment cabinets and front sides of the cabinet columns. If the
adjacent U64 equipment cabinets is perpendicular U64 equipment cabinets are not at the same level, adjust the
leveling bolts using a socket wrench.
to the central line on the connecting brace.
M5
2# screwdriver
3.06 ± 0.30 N.M
CAUTION
If underfloor cabling is required, route fibers and
cables prior to restoring the ESD floor.
16
11 Installing Doors/Side Panels and Equipotential Cables
NOTE M6
M6 M12
M6
2# screwdriver
2.04 ± 0.20 N.M 4.90 ± 0.49 N.M
NOTE
Before installing cabinet doors, make
sure that a dustproof sponge has been
installed onto the
interior side of each door.
17
OptiX OSN 9800 Appearance
1 Availability
Product Initial Supportive Product Version
OptiX OSN 9800 U64 subrack
OSN 9800 V100R001C00
OptiX OSN 9800 U32 subrack
OptiX OSN 9800 universal platform subrack OSN 9800 V100R001C01
OptiX OSN 9800 U16 subrack OSN 9800 V100R001C30
2 OptiX OSN 9800 U64 subrack and OptiX OSN 9800 U32 subrack
NOTE
The U64 equipment is a cabinet that integrates with an OptiX OSN 9800 U64 subrack (U64 subrack). The U64
equipment is accessible from both the front and rear. The rear is similar to the front, with the differences as follows:
1. The front has indicators at the top of the cabinet, but the rear does not.
2. The front has slots for housing the CTU and EFI boards, but the rear does not.
NOTE
A U32 subrack is only accessible from the front.
The front of a U32 subrack is similar to the front 1 Cabinet indicators 2 PIU
of a U64 subrack. A U32 subrack has no indicator.
3 EFI 4 Fan tray assemblies
Front view of the U64 5 Fiber trough 6 Service board area
equipment 1
CTU and XCS
7 8 Air deflector
2 board area
3
OptiX OSN 9800 U64 subrack OptiX OSN 9800 U32 subrack
4
5
4
18
3 OptiX OSN 9800 U16 Subrack
NOTE
• The U16 subrack can be used as a service subrack or a central switching subrack. Its
purpose is determined by the system control board installed. When a TNS1CTU board is
installed, the U16 subrack functions as a service subrack. When a TNS2CTU is installed, the
U16 subrack functions as a central switching subrack.
• The U16 subrack that functions as a central switching subrack can be installed only in an
A63B cabinet.
2 Board area
3 System control and cross-connect board area
4 Air filter
5 Fiber-routing areas
5 2
19
4 OptiX OSN 9800 Universal Platform Subrack
1
2
3 1 LAMP TEST button
4
2 Indicator/Interface area
3 RESET button
5
4 Subrack ID LED
5 PIU
6
6 Board area
11
7 Fiber through
7
8 Fan tray assemblies
8
10 9 Air filter
9
10 Fiber spool
11 Mounting ear
A1 A2 A3 A4 B1 B2 B3 B4
(-) (-) (-) (-) (-) (-) (-) (-)
A1 A2 A3 A4 B1 B2 B3 B4
(+) (+) (+) (+) (+) (+) (+) (+)
20
Installing Subracks
NOTE
An OptiX OSN 9800 U64 subrack is integrated in a cabinet and does not need manual installation.
NOTE
Before installing a subrack into a cabinet, remove the front door and side panels of the cabinet. For details, see the
N63B Cabinet Installation Guide or N66B Cabinet Installation Guide. To prevent human injuries or damage to the
subrack, at least two people are required during the installation; one to hold the subrack, the other to install the
subrack.
NOTE
77
76 1. The U32 subrack can be installed inside an N63B
cabinet, which can house only one U32 subrack or four
optical subracks.
2. The U32 subrack can also be installed inside an N66B
cabinet together with optical subracks. An N66B cabinet
can house one U32 subrack and four optical subracks.
Air deflector 3, 4
OptiX OSN 9800 U32 10, 11, 32, 33, 54, 55, 76, 77
OptiX OSN
9800 U32 subrack
33
32
M6
11
10
2# screwdriver
2.04 ± 0.20 N.M
4 Air deflector
3
21
2 Installing Subracks —— Universal Platform Subrack
a Deploying the Universal Platform Subrack in an N63B Cabinet
NOTE
Before installing a subrack into a cabinet, remove the front door
and side panels of the cabinet. For details, see the N63B Cabinet Mechanical Installation
Installation Guide or N66B Cabinet Installation Guide. To Part Position
prevent human injuries or damage to the subrack, at least two
people are required during the installation; one to hold the subrack, DCM 1, 2
the other to install the subrack.
DCM 3,4
Subrack 1 7, 8, 21, 22
Subrack 2 23, 24, 37, 38
Air deflector 40, 41
83 PDU
81 Subrack 3 46, 47, 60, 61
Subrack 4
63
62
61
60 NOTE
You are advised to install the subracks from bottom to top.
Subrack 3
47
46
Place the feet of the subrack on the guide rails. The guide rails are on
41 Air deflector both columns. Fix the subrack on the cabinet columns with panel
40 导风框 screws.
38 37
Subrack 2
M6
24
22 23
21
2# screwdriver
Subrack 1 2.04 ± 0.20 N.M
8
7
4 3 DCM
2 DCM
1 DCM
22
2 Installing Subracks —— Universal Platform Subrack
b Deploying the Universal Platform Subrack in an N66B Cabinet
NOTE
Before installing a subrack into a cabinet, remove the front door and side panels of the cabinet. For details, see the
N63B Cabinet Installation Guide or N66B Cabinet Installation Guide. To prevent human injuries or damage to the
subrack, at least two people are required during the installation; one to hold the subrack, the other to install the
subrack.
83 PDU
81
77
76
Subrack 4
Mechanical Installation
Part Position
63
62 Bottom-
61
60 mounted 1
fiber spool
DCM 7, 8
Subrack 3
Subrack 1 13, 14, 27, 28
Subrack 2 29,30, 43, 44
47 Subrack 3 46, 47, 60, 61
46
4443 Subrack 4 62, 63, 76, 77
PDU 81, 83
Subrack 2
30
28 29
27
Subrack 1
M6
14
13
9
8 8 DCM
7 2# screwdriver
2.04 ± 0.20 N.M
Bottom-mounted fiber spool
1
23
3 Installing Subracks —— U16 Subrack and Universal Platform Subrack
NOTE
• Before installing a subrack into a cabinet, remove the front door and side panels of the cabinet. For details, see the
N63B Cabinet Installation Guide or N66B Cabinet Installation Guide. To prevent human injuries or damage to the
subrack, at least three people are required during the installation.
• The following describes how to install the universal platform subrack. You can install the U16 subrack in the
same way.
54
Place the feet of the subrack on the guide rails. The guide rails are on
both columns. Fix the subrack on the cabinet columns with panel
screws.
38
37
Universal Platform
Subrack
M6
24 23
22
21
8
7
4 3 DCM
2 DCM
1 DCM
24
4 Installing Subracks —— U16 Subrack or Universal Platform Subrack
a Installing a Subrack in an ETSI Cabinet with Middle Columns
NOTE
• The methods of installing a U16 subrack and a universal platform subrack are similar. The following uses U16
subrack installation as an example.
• Mounting ears of the subrack for delivery are the mounting ears for installation in the ETSI cabinet with middle
columns by default.
M4
1.22±0.12 N.M
Fix floating nuts and M6 screws in the correct Attach the subrack to the panel screws previously
holes. installed onto the cabinet, install other panel screws, and
tighten all the screws to secure the subrack to the cabinet.
M6 M6
2# screwdriver
2# screwdriver
2.04±0.20 N.M
2.04±0.20 N.M
25
4 Installing Subracks — U16 Subrack or Universal Platform Subrack
b Installing a Subrack in an ETSI Cabinet with Front Columns (N63E)
NOTE
• The methods of installing a U16 subrack and a universal platform subrack are similar. The
following uses U16 subrack installation as an example.
Remove the mounting ears and fiber management trays from the left and right sides of the U16 subrack.
NOTE
The fiber management tray on the side of the universal platform subrack is fastened with 3 screws
on the outside and 2 screws on the inside of the cabinet.
Exterior screws
Interior screws
Installation position
of a mounting ear
26
4 Installing Subracks — U16 Subrack or Universal Platform Subrack
b Installing a Subrack in an ETSI Cabinet with Front Columns (N63E)
Remove the upper and lower cable troughs from the U16 subrack, and then remove the left and right cable
protection ears from the cable troughs.
Cable
Cable trough Position of the screw on the
protection cable protection ear
ear
Install the mounting ears of the U16 subrack and the cable troughs without cable protection ears.
M4
1.22±0.12 N.M
27
4 Installing Subracks —— U16 Subrack or Universal Platform Subrack
b Installing a Subrack in an ETSI Cabinet with Front Columns (N63E)
M6
2# screwdriver
2.04±0.20 N.M
Attach the subrack to the panel screws previously installed onto the cabinet, install other panel
screws, and tighten all the screws to secure the subrack to the cabinet.
M6
2# screwdriver
2.04±0.20 N.M
28
4 Installing Subracks — U16 Subrack or Universal Platform Subrack
c Installing a Subrack in a 19-inch Cabinet with Middle Columns
NOTE
• The methods of installing a U16 subrack and a universal platform subrack are similar. The
following uses U16 subrack installation as an example.
Remove the mounting ears and fiber management trays from the left and right sides of the U16 subrack.
NOTE
The fiber management tray on the side of the universal platform subrack is fastened with 3 screws
on the outside and 2 screws on the inside of the cabinet.
Exterior screws
Interior screws
Installation position
of a mounting ear
29
4 Installing Subracks — U16 Subrack or Universal Platform Subrack
c Installing a Subrack in a 19-inch Cabinet with Middle Columns
Adjust the directions of the left and right mounting ears, as shown in the following figure.
Install the mounting ears in correct directions at the original positions on the U16 subrack.
M4
1.22±0.12 N.M
30
4 Installing Subracks — U16 Subrack or Universal Platform Subrack
c Installing a Subrack in a 19-inch Cabinet with Middle Columns
Place the brackets on both sides of the subrack onto the guide rails at the columns of the two sides of the
cabinet, and drive panel screws into the holes on mounting ears to fix the subrack onto the cabinet columns.
M6
2# screwdriver
2.04±0.20 N.M
31
4 Installing Subracks — U16 Subrack or Universal Platform Subrack
d Installing a Subrack in a 19-inch Cabinet with Front Columns
NOTE
• The methods of installing a U16 subrack and a universal platform subrack are similar. The
following uses U16 subrack installation as an example.
Remove the mounting ears and fiber management trays from the left and right sides of the U16 subrack.
NOTE
The fiber management tray on the side of the universal platform subrack is fastened with 3 screws
on the outside and 2 screws on the inside of the cabinet.
Exterior screws
Interior screws
Installation position
of a mounting ear
32
4 Installing Subracks — U16 Subrack or Universal Platform Subrack
d Installing a Subrack in a 19-inch Cabinet with Front Columns
Remove the upper and lower cable troughs from the U16 subrack, and then remove the left and right cable
protection ears of the cable troughs.
Cable
Cable trough Position of the screw on the
protection cable protection ear
ear
Adjust the directions of the left and right mounting ears, as shown in the following figure.
33
4 Installing Subracks — U16 Subrack or Universal Platform Subrack
d Installing a Subrack in a 19-inch Cabinet with Front Columns
Install the mounting ears of the U16 subrack and the cable troughs without cable protection ears.
M4
1.22±0.12 N.M
Place the brackets on both sides of the subrack onto the guide rails at the columns of the two sides of the
cabinet. Drive panel screws into the holes on mounting ears to fix the subrack onto the cabinet columns.
M6
2# screwdriver
2.04±0.20 N.M
34
5 Installing Subracks — Two Central Switching Subracks
NOTE
The U16 subrack that functions as a central switching Mechanical Part Installation Position
subrack can be installed only in an A63B cabinet. Cable tray 3–4, 44–45
U16 subrack A 19, 20, 24, 27, 36, 37
Air deflector 39, 40
PDU
U16 subrack B 60, 61, 65, 68, 77, 78
Air baffle 80, 83
PDU 83, 85
U16 subrack B
Cable tray
Air deflector
46 Position of guide
rails
5 The locations of
Cable tray Guide Rail
35
6 Subrack Installation Clearance Requirements
a Clearance Requirements of Installing a U16 or Universal Platform Subrack
c a b c a b
d Middle column
d Front column
WARNING
If other devices are present above or below the newly installed subrack, except Huawei standard multi -
subrack configurations, air blocking devices must be used to separate the air flows of heat dissipation,
avoiding mutual interference.
36
6 Subrack Installation Clearance Requirements
b Clearance Requirements of Installing a U32 Subrack
a b
c
d Middle column
WARNING
If other devices are present above or below the newly installed subrack, except Huawei standard multi -
subrack configurations, air blocking devices must be used to separate the air flows of heat dissipation,
avoiding mutual interference.
37
Installing Boards and Components —— U64/U32/U16
1 Installing Boards
The board is designed for easy installation. If you feel a blockage when
Installing an EFI board: inserting a board into a slot, remove the board and check whether it was
inserted correctly or whether it is of the correct type. Do not use force to
Insert the EFI board into the insert the board.
Note
equipment with steady force and
push the handles to align the EFI The method of installing an EFI
board panel with the subrack, Tighten the screws on the front board in a U16 subrack is similar
ensuring that the EFI board is fully panel of the EFI board. to that of installing a service board.
seated in the subrack. For details, see the installation
procedure of service boards.
M3
2# screwdriver
0.39 ~0.43N.M
Remove the filler panel screws Push the PIU board with Tighten the screws on the front
and then withdraw the filler panel proper force until it is fully panel of the PIU board.
from the slot. seated in the slot.
M3
2# screwdriver
0.39 ~0.43N.M
38
1 Installing Boards
M4
2# screwdriver
0.71 ± 0.07N.M
39
1 Installing Boards
CAUTION
•Wear an ESD wrist strap or ESD gloves during operations.
•The board is designed for easy installation. If you feel a blockage when inserting a board into a slot,
remove the board and check whether it was inserted correctly or whether it is of the correct type. Do not
use force to insert the board.
NOTE
1、Error-proofing identification for board installation:
• Service boards are inserted differently in the upper and lower portions of a U64/U32 subrack.
• When installing service boards into upper-portion slots, ensure that the ejector levers are on the left side
of the front panels. When installing service boards into lower-portion slots, ensure that the ejector levers
are on the right side of the front panels.
• The board edge color is close to the system control and cross-connect board area.The installation
error-proofing identification of filler panels is the same as that of boards.
2、The installation error-proofing identification of filler panels is the same as that of boards.
40
1 Installing Boards
Remove the filler panel screws and hold the Hold the ejector levers outwards until the ejector levers
ejector levers outwards. Then withdraw the filler form a 45-degree angle to the front panel. Then, gently
panel from the slot. slide the board along the guide rails into the slot until the
board is fully seated in the slot.
Push the ejector levers inwards to secure the board Tighten the screws on the front panel of the board.
in the slot.
M4
Guide rail
2# screwdriver
0.71 ± 0.07 N.M
Remove the dust-proof plug from the CFP cage of the board.
Push the CFP optical module into the cage horizontally.
Pull the two screw rods outwards and ensure that the rods are
free. Then, partially tighten the rod on one side.
Completely tighten the rod on the other side, and then tighten the
rod that is partially tightened.
NOTE
• If the CFP optical module is placed towards the cage but cannot be
inserted into the cage, the module insertion direction is incorrect. When CFP optical module
this occurs, rotate the module by 180° and then re-insert it.
• If insertion cannot continue after the CFP optical module is pushed into
the cage, the CFP optical module contacts well with the board connector
inside the cage.
41
2 Installing Fan Tray Assemblies
NOTE
The air flows in the upper and lower portions of a cabinet are
in opposite directions, so the fan tray assemblies at the top
and bottom of the cabinet are installed differently. Four labels
are located on the fan tray assembly: two on the top surface
and two on the bottom. One of the labels, a mounting
direction label, indicates the mounting direction of the fan
tray assembly. Another mounting direction label is present on
the air blocking panel that covers a vacant fan tray assembly
slot or inside the fan tray assembly slot. When installing a fan
tray assembly in the upper portion of a cabinet, ensure that the
mounting direction label on the right of the fan tray assembly
surface faces upward. When installing a fan tray assembly in
the lower portion of a cabinet, ensure that the mounting
direction label on the left of the fan tray assembly surface
faces upward.
The U64 subrack is used as an example to describe the
installation of a fan tray assembly.
NOTE
A yellow-green button is located on the left and right sides of a fan tray
assembly. You must press these two buttons to completely plug the fan
tray assembly into the subrack or to remove it from the slot.
Press the button on each side of the fan tray assembly and push the
assembly until it is fully seated in the slot. After releasing the buttons,
check whether they are restored to their original positions. If they are
not, withdraw the fan tray assembly, restore the buttons to their original
positions, and then install the fan tray assembly again.
Button
42
3 Checking CTU Board Battery Jumper Settings —— U64/U32
CAUTION
Before installing a CTU board, ensure that its battery jumper has been set properly. In the figure below, pins 2
and 3 are capped to enable the supply of battery power. To disable the supply of battery power, cap pins 1 and
2.
Battery jumper
Battery jumper
J14
4J1
J14
3 2
J1
4
Battery
3 2
is used
1
SSD card
1
4J1
J14
Battery
3 2
is not
used
CPU
43
Installing Boards and Components —— Universal Platform Subrack
1 Installing Boards
CAUTION NOTE
Wear an ESD wrist strap or ESD Before installing or
gloves during operations. removing a board, press the
safety latch on the ejector
levers.
Installing a board
Hold the retaining clip Withdraw the filler Slide the board into the Push the ejector levers
at the top end (the one panel from the slot. slot. inwards.
with "PUSH" identified)
with two fingers.
Removing a board
Slide the bottom end (the one Slide the top end (the one with
with no "PUSH" identified) of "PUSH" identified) of the filler
the filler panel into the slot panel into the slot guide
guide groove. Ensure that the groove, and then push the
Hold the ejector levers Remove the board. retaining clip at this end retaining clip at this end until
outwards.
locates properly onto the front you hear it click into place to
edge of the subrack. secure the filler panel.
44
2 Installing Cross-Connect Boards or Service Boards in Cross-Connect
Board Slots
Gently insert a new optical module and fix the two screw rods outwards and ensure that the rods
are free. Then, partially tighten the rod on one side. After the module is installed, verify that the
module surface aligns with the surface of the front panel. Ensure that the module is not protrudent.
Tighten the rods on two sides. To be specific, align and pre-tighten the rod on one side, and tighten the rod on
the other side in position. Then, screw the pre-tightened rod until it is completely in position. Use a Phillips
screwdriver if possible.
M3
PH1 screwdriver
0.54±0.05N.M
Optical module
45
3 Configuring Master/Slave Subracks
CAUTION
Changing the ID of a subrack leads to service interruption.
When it is the first time that the EFI board is installed in an universal platform subrack or when the changed subrack ID
is the same as the previous subrack ID, the subrack_ID LED on the SCC and EFI boards will display the newly
specified subrack ID.
If the newly specified subrack ID differs from the previous subrack ID, the subrack_ID LED on the SCC and EFI
boards will alternately display the previous subrack ID and the EE value. When this occurs, determine whether the
newly specified subrack ID is correct. If it is correct, power-cycle all the PIU boards inside the subrack to make it take
effect. If it is incorrect, configure the DIP switches again to recover the previous subrack ID.
NOTE
•The TN18EFI board has a set of five DIP switches whose IDs are ID1-ID5 from the lower bit to the higher bit.
Each DIP switch can be used to set a binary digit, 0 or 1. When the DIP switch is toggled to “0”, the value of the
corresponding bit is set to 0.
•"00000" indicates the master subrack. The other values indicate slave subracks.
CAUTION
DIP switches must be toggled to the topmost or the bottommost. Otherwise, the subrack ID cannot be intuitively
identified.
G CAUTION 0
46
3 Configuring Master/Slave Subracks
NOTE
•The TN18EFI board has a set of five DIP switches whose IDs are ID1-ID5 from the lower bit to the higher bit.
Each DIP switch can be used to set a binary digit, 0 or 1. When the DIP switch is toggled to “0”, the value of the
corresponding bit is set to 0.
•"00000" indicates the master subrack. The other values indicate slave subracks.
ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID
5 4 3 2 1 5 4 3 2 1 5 4 3 2 1 5 4 3 2 1
1 5 1 6 1 7 1 8
0 0 0 0
ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID
5 4 3 2 1 5 4 3 2 1 5 4 3 2 1 5 4 3 2 1
1 9 1 10 1 11 1 12
0 0 0 0
ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID
5 4 3 2 1 5 4 3 2 1 5 4 3 2 1 5 4 3 2 1
1 13 1 14 1 15 1 16
0 0 0 0
ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID
5 4 3 2 1 5 4 3 2 1 5 4 3 2 1 5 4 3 2 1
1 17 1 18 1 19 1 20
0 0 0 0
ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID
5 4 3 2 1 5 4 3 2 1 5 4 3 2 1 5 4 3 2 1
1 21 1 22 1 23 1 24
0 0 0 0
ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID
5 4 3 2 1 5 4 3 2 1 5 4 3 2 1 5 4 3 2 1
1 1 1 1
25 26 27 28
0 0 0 0
"EE" indicates
ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID that the subrack
5 4 3 2 1 5 4 3 2 1 5 4 3 2 1
ID is incorrect or
1 29 1 30 1 31 the subrack ID or
Err
0 0 0 fails to be
obtained.
47
3 Configuring Master/Slave Subracks
CAUTION
Changing the ID of a subrack leads to service interruption.
When it is the first time that the EFI board is installed in an universal platform subrack or when the changed subrack ID
is the same as the previous subrack ID, the subrack_ID LED on the SCC and EFI boards will display the newly
specified subrack ID.
If the newly specified subrack ID differs from the previous subrack ID, the subrack_ID LED on the SCC and EFI
boards will alternately display the previous subrack ID and the EE value. When this occurs, determine whether the
newly specified subrack ID is correct. If it is correct, power-cycle all the PIU boards inside the subrack to make it take
effect. If it is incorrect, configure the DIP switches again to recover the previous subrack ID.
NOTE
Among these ID values, only ID1-ID5 are valid.
The bits from high to low are ID5-ID1. The value
of the DIP switches is a binary value 0 or 1. When
the DIP switch is toggled to ON, the value is set to ON (ID8) ON (ID4)
ON (ID7) ON (ID3)
0 by default. The value 0 indicates a master ON (ID6) ON (ID2)
subrack, and other values indicate slave subracks. ON (ID5) ON (ID1)
ON
ON
(ID8)
(ID7)
ON
ON
(ID4)
(ID3)
31 "EE" indicates that the subrack ID is incorrect or the Err
ON
ON
(ID6)
(ID5)
ON
ON
(ID2)
(ID1) subrack ID fails to be obtained. or
48
4 Installing the Fiber Management Frame
NOTE
• A fiber management frame is installed in the upper-most area in an N63B or N66B equipment cabinet to co-reside with
optical subracks (for example, the universal platform subracks).
•Dimensions (H x W x D): 148.0 mm (5.8 in.) x 535.1 mm (21.1 in.) x 199.7 mm (7.9 in.)
•To ensure the proper ventilation of adjacent frames, you are advised to reserve a 80 mm space above and below the fiber
management frame.
• Usually, two fiber management frames are deployed.
M6
2# screwdriver
2.04 ±0.20 N.M
Place two DCM modules into the DCM frame and secure each of them in the frame with four screws.
NOTE
If only one DCM is required, position it on the left part of the frame to facilitate the routing of DCM fibers.
DCM
DCM
frame
M3
Mounting
ear
Screw
2# screwdriver
0.56 ± 0.05 N.M
49
5 Installing the DCMComponents
Installing Frame
Ground
post
M6 M6
2# screwdriver 3# screwdriver
2.04 ±0.20 N.M 4.9 ±0.49 N.M
NOTE
Position and attach a mounting ear to the side of the
CRPC/ROP frame, securing it to the CRPC/ROP frame Reserve 2 U (89 mm) space above the CRPC/ROP
with appropriate screws. Repeat this step to attach a frame for ventilation purposes. To ensure proper
mounting ear to the other side of the CRPC/ROP frame. ventilation of the frame, do not place any device
around the air intake and exhaust vents of the
Position the CRPC/ROP frame in the cabinet and frame.
attach the mounting ears to the cabinet columns with
four panel screws, two screws on each side.
ROP frame ROP board CRPC frame CRPC board Mounting ear
M6
Panel
screws
Panel
2# screwdriver screws
2.04 ± 0.20 N.M
50
7 Installing the Y-Cable
The Y-Cable consists of six subboards, each of which can be separately installed. A filler panel needs to be
inserted in a slot that is not equipped with a subboard.
Subboard
Insert a subboard into the specified slot of the Y-Cable along the guide rail and tighten the screws on the front
panel of the Y-Cable.
M3
2# screwdriver
0.39±0.04N.M
a In a 19-Inch Cabinet
M6 M4
2# screwdriver 2# screwdriver
2.04±0.20N.M 1.43±0.14N.M
51
b In an ETSI Cabinet
Remove the mounting ears pre-assembled on the Fix the shorter sides of the removed mounting
chassis. ears in the middle positions on the chassis.
M3 M3
2# screwdriver 2# screwdriver
0.56 ± 0.05 N.M 0.56 ± 0.05 N.M
M6 M4
2# screwdriver 2# screwdriver
2.04±0.20N.M 1.43±0.14N.M
52
8 Checking SCC Board Battery Jumper Settings
CAUTION
1. Before installing an SCC board, ensure that its battery jumper has been set properly. In the figure below, pins 2
and 3 are capped to enable the supply of battery power. To disable the supply of battery power, cap pins 1 and 2.
2. If you must retain the original SCC board data (for example, the SCC board is delivered with configurations
already provisioned or the SCC board is used to replace an in-service SCC board), cap pins 2 and 3 to enable the
supply of battery power to the SCC board.
3. If the original SCC board data is not required (for example, the SCC board will not be commissioned for a long
time), cap pins 1 and 2 to disable the supply of battery power to the SCC board.
Battery Jumper
1
2
J1
1
2
10
9
J11
Battery Jumper
1
Battery Battery is
2
卡
F J1 J1
53
9 Setting Board Jumpers
a Setting CRPC Board Jumpers
The CRPC board has two jumper blocks: J3 and J4. To ensure the
normal operation of the CRPC board, adopt the following jumper
CRPC
settings:
J3 Capped J4 Capped
J4 J3
1~2 No 1~2 Yes
10
2
9
3~4 No 3~4 Yes
CPU
5~6 No 5~6 Yes
J4 J3 7~8 No
10
9
2
1
9~10 Yes
To set the slot ID of the CRPC board, cap or uncap pins 7-8 and 9-
J4 J3 10 in J4 as required. The jumper settings are as follows:
Board Board
10
2
9
J4 Capped J4 Capped
slot slot
7~8 No 7~8 No
IU120 IU122
9~10 No 9~10 Yes
10
9
2
The ROP board has two jumper blocks: J3 and J4. To ensure the
ROP normal operation of the ROP board, adopt the following jumper
settings:
J4
J3 J3
Capped J4 Capped
1~2 No 1~2 Yes
10
2
9
J4 J3 7~8 No
10
9
2
9~10 Yes
To set the slot ID of the ROP board, cap or uncap pins 7-8 and 9-10
J4 J3 in J4 as required. The jumper settings are as follows:
10
2
9
Board Board
J4 Capped J4 Capped
slot slot
7~8 No 7~8 No
IU124 IU126
9~10 No 9~10 Yes
10
9
2
54
Installing/Routing Cables
1 Cable Holes on Cabinets
a U64 Subrack
Cable holes at the top of the cabinet Cable holes at the bottom of the cabinet
Cable/fiber routing
Mapping between top cable holes and PIU board power cables
55
1 Cable Holes on Cabinets
M8
c N63B Cabinet
Cable holes at the top of the cabinet Cable holes at the bottom of the cabinet
56
1 Cable Holes on Cabinets
c N63B Cabinet
Cable holes at the top of the cabinet Cable holes at the bottom of the cabinet
Mapping between top cable holes and PIU board Mapping between top cable holes and PDU board
power cables power cables
57
1 Cable Holes on Cabinets
d N66B Cabinet
Cable holes at the top of the cabinet Cable holes at the bottom of the cabinet
NOTE
For the mappings between the top cable holes of the N66B cabinet and the PIU power cables, see the two
figures in the previous slide.
58
1 Cable Holes on Cabinets
e A63B Cabinet
Cable holes at the top of the cabinet Cable holes at the bottom of the cabinet
Mapping between the U16/Universal Platform Subrack cables and the cable holes of the A63B cabinet
Mapping between top cable holes and PDU board power cables
59
2 Routing Ground and Power Cables
a
e1 Routing Ground and Power Cables —— U64 Equipment
CAUTION
Do not install or remove power cables while the
equipment is powered on. Ensure that the power is
switched off prior to removing or installing power
cables to avoid bodily injuries.
Overhead Cabling
Ground
cable
(yellow-
green)
Underfloor Cabling
Thread power and ground cables into the cabinet
through cable holes in the ESD support at the
bottom of the cabinet. For the ground cable, route it
by way of the cable-routing area, thread it through
the cable hole at the top of the cabinet, and
connect it to the ground screws. For the power
cables, route them by way of the cable-routing area
to the top of the cabinet.
Cable-routing
area
60
2 Routing Ground and Power Cables
CAUTION
Do not install or remove power cables while the
equipment is powered on. Ensure that the
power is switched off prior to removing or
installing a power cable to avoid bodily
injuries.
Overhead Cabling
Ground
cable
Underfloor Cabling M8 bolt (yellow-
green)
Thread power and ground cables into the cabinet
through cable holes in the ESD support at the
bottom of the cabinet. For the ground cable, route it
by way of the cable-routing area, thread it through
the cable hole at the top of the cabinet, and
connect it to the ground screws. For the power
cables, route them by way of the cable-routing area
to the top of the cabinet.
Cable-routing
area
61
2 Routing Ground and Power Cables
CAUTION
Do not install or remove power cables while
the equipment is powered on. Ensure that the
power is switched off prior to removing or
installing a power cable to avoid bodily
injuries.
Overhead Cabling
Underfloor Cabling
Ground
Thread power and ground cables into the cabinet cable
through cable holes in the ESD support at the M8 bolt (yellow-
bottom of the cabinet. For the ground cable, route it green)
by way of the cable-routing area, thread it through
the cable hole at the top of the cabinet, and
connect it to the ground screws. For the power
cables, route them by way of the cable-routing area
to the top of the cabinet.
Cable-routing
area
62
2 Routing Ground and Power Cables
CAUTION
Do not install or remove power cables while the equipment is powered on. Ensure that
the power is switched off prior to removing or installing a power cable to avoid bodily
injuries.
Overhead Cabling
Ground cable
Underfloor Cabling M8 bolt (yellow-green)
Thread power and ground cables into the cabinet
through cable holes in the ESD support at the
bottom of the cabinet. For the ground cable, route it
by way of the cable-routing area, thread it through
the cable hole at the top of the cabinet, and
connect it to the ground screws. For the power
cables, route them by way of the cable-routing area
to the top of the cabinet.
Cable-routing
area
63
3 Installing Ground Cables
U64
NOTE
Two pairs of ground screws are present at the top of the
U64 equipment cabinet. You can connect a ground cable
to either pair of the ground screws. However, you are
advised to connect the ground cable to the pair of ground
screws identified with a ground label.
N63B Cabinet
64
3 Installing Ground Cables
A63B Cabinet
M8
To the ground bar
in the equipment
room
12.24±1.22N.M
65
3 Installing Ground Cables
NOTE
An OptiX OSN 9800 U64 subrack is integrated in a cabinet, so the installation of OptiX OSN 9800 U64 subrack
ground cables is not required.
Ground cable
Connect one end of the subrack ground
cable to the ground screw at the top of
the subrack, and connect the other end
to an appropriate ground screw located
on the right-side cabinet column.
M5
2# screwdriver
M6 3.0 ± 0.3 N.M
66
3 Installing Ground Cables
c Installing Subrack Ground Cable —— U16 Subrack
Connect one end of the subrack ground cable to the ground screw on the
subrack, and connect the other end to an appropriate ground screw Ground cable
located on the right-side cabinet column.
DC PDU
M5
3# screwdriver
2.94±0.29N.M
M6
3# screwdriver
4.90±0.49 N.M
67
3 Installing Ground Cables 3
Connect one end of the subrack ground cable to the ground bolt on the subrack, and the other end to an appropriate
ground bolt located on the right-side cabinet column.
The following uses an A63B subrack that houses two U16 subracks to explain the procedure:
1. Connect one end of the PDU ground cable to the ground point at the rear side of the power box, connect the
other end to the round hole 79 on the outer side of the right-side cabinet column, and use screws to secure the
cable.
2. Connect one end of the U16 subrack A ground cable to the ground bolt on the subrack, connect the other end to
the round hole 73 on the outer side of the right-side cabinet column, and use screws to secure the cable.
3. Connect one end of the U16 subrack B ground cable to the ground bolt on the subrack, connect the other end to
the round hole 33 on the outer side of the right-side cabinet column, and use screws to secure the cable.
Front view of A63B+two U16 subracks Left-side view of A63B+two U16 subracks
68
3 Installing Ground Cables
Connect one end of the subrack ground cable to the ground screw on the subrack and the other end of the cable to
the ground bar.
Connect the other end of the pre-connected PDU cable to the ground bar in the equipment room.
NOTE
Connect the PDU ground cable to the ground Ground cable Phillips screwdriver
screw before installing the PDU.
M6
3# screwdriver
4.90 ± 0.49 N.M
M5
2# screwdriver
3.0 ± 0.3 N.M
DPD63-8-8
M6
3# screwdriver
4.90 ± 0.49 N.M
69
4 Installing Power Cables-AC
AC power supplies
NOTE
Only the Universal Platform Subrack supports AC power supply.
~AC
70
5 Installing Power Cables-DC
1 8 x 63 A 8 x 63 A Not required
71
5 Installing Power Cables-DC
Appearance
NOTE
The two-in-one copper fitting
(right) is installed in the power Copper fitting (middle)
Copper fittings for the input area A, and the two-in-one
service board area copper fitting is installed in the
power input area B.
(Short) (Long)
(Long)
72
5 Installing Power Cables-DC
≤20 16
120 ≤25 35
Cross-Sectional
Power Cable
Input Current Area of the Power
Length (m) Terminal Type
(A) Cable (mm²)
≤20 16
NEG(-) cable:
One end is equipped with a JG two-hole bare crimp
63 20~35 25 terminal (when a copper fitting is installed on a
PDU) or a cord end terminal (when no copper fitting
is installed on a PDU) to connect to a PDU.
The other end is equipped with a one-hole OT
35~50 35 terminal to connect to a PDF.
RTN(+) cable:
One end of the cable is equipped with a cord end
terminal to connect to a PDU.
The other end is equipped with a one-hole OT
125 ≤25 35 terminal to connect to a PDF.
73
5 Installing Power Cables-DC
b
c1 Power Cable Connections —— PIU (U64)
NOTE
The PIU boards installed back-to-
back are in mutual backup.
CAUTION
•The U64 equipment is equipped with 20 x
63 A circuit breakers to interface with 20 x
63 A power inputs.
•The U64 equipment also supports 120
A power inputs. The 120 A power
inputs require cable connections to the
specified PIUs (shown in figure 2) and
installation of copper fittings.
PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU
PIUPIU
PIUPIU
PIU PIUPIU
PIUPIU PIU
PIUPIU
PIUPIU
PIU PIU PIU PIU PIU PIU P
PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU
PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU
74
5 Installing Power Cables-DC
b
c1 Power Cable Connections —— PIU (U32)
EFI
PIU PIU PIU PIU PIU PIU PIUPIU PIU PIU
NOTE
The PIU boards on the left and right sides of
the EFI board are in mutual backup,
CAUTION
•The U32 equipment is equipped with 10 x 63 A circuit
breakers to interface with 10 x 63 A power inputs.
•The U32 equipment also supports 120 A power
inputs. The 120 A power inputs require cable
connections to the specified PIUs (shown in figure 2)
and installation of copper fittings.
63A
EFI
PIU PIU PIU PIU PIU PIU PIUPIU PIU PIU
63A 120A
EFI
PIU PIU PIU PIU PIU PIU PIUPIU PIU PIU
75
5 Installing Power Cables-DC
c
c1 Power Cable Connections —— PDU (U16/Universal Platform Subrack)
NOTE
The model of the PDU shown in the figure is DPD63-8-8 PDU. When the PDU distributes to U16/universal platform
subracks, it is equipped with 8 x 63 A circuit breakers to interface with 8 x 63 A power inputs, or to interface with 4 x 125
A (copper fittings required) power inputs.
A-RTN2(+) B-RTN1(+)
A-RTN1(+) B-RTN2(+)
A-NEG2(-)
A-NEG1(-) B-NEG1(-)
B-NEG2(-)
-48 V -48 V
Power source
Equipment in the
room
equipment room
power (Active)
supply (active)
0V 0V -48 V -48 V
Equipment room
Power
power source in the
supply
equipment room
(standby)
(Standby)
0V 0V
PGND
Introduction to PIUs
2# screwdriver
0.59 ± 0.06 N.M
2. The equipment is powered off only
after all power inputs to each PIU
board are disconnected.
76
5 Installing Power Cables-DC
63A
PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU
M6
3# screwdriver
5.10±0.51 N.M
CAUTION
Install the OT terminals on the power
cables according to the instructions on the
plastic cover of each PIU board. Ensure
that the terminals are installed correctly.
77
5 Installing Power Cables-DC
63A 120A
U32
PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU PIU P
Install the copper fitting (short) (NEG–) and power cable (NEG–).
M6
Power cable
(NEG-)
Copper fitting
(short)
3# screwdriver
5.10±0.51 N.M
78
5 Installing Power Cables-DC
Install the copper fitting (long) (RTN+) and power cable (RTN+).
Copper fitting
(long)
Power cable
(RTN+)
M6
3# screwdriver
5.10±0.51N.M
CAUTION
•Install the OT terminals on the power
cables according to the instructions on the
plastic cover of each PIU board. Ensure
that the terminals are installed correctly.
•Connect the power cables to the screws
on the left legs of the copper fittings.
79
5 Installing Power Cables-DC
Install the copper fitting (short) (NEG–) and power cable (NEG–).
Copper fitting
Power cable
(short)
(NEG-)
80
5 Installing Power Cables-DC
Install the copper fitting (short) (NEG–) and power cable (NEG–).
Power cable
(NEG-)
Copper fitting
Power cable Copper fitting (short)
(short)
(NEG-)
M6
3# screwdriver
5.10±0.51 N.M
81
5 Installing Power Cables-DC
Install the copper fitting (long) (RTN+) and power cable (RTN+).
Power cable
(RTN+)
Copper
fitting (long)
Power cable
(RTN+) Power cable
Copper fitting (RTN+)
(long) Copper fitting
(long)
M6
3# screwdriver
5.10±0.51 N.M
82
5 Installing Power Cables-DC
Install the copper fitting (long) (RTN+) and power cable (RTN+).
CAUTION
•Install the OT terminals on the power
cables according to the instructions on the
plastic cover of each PIU board. Ensure
that the terminals are installed correctly.
•Connect the power cables to the screws
on the left legs of the copper fittings.
83
5 Installing Power Cables-DC
RTN(+) terminal blocks and copper fittings for the middle area of the DC PDU
CAUTION
1. There are two types of RTN(+) terminal blocks for the DPD63-8-8 PDU and correspond to two types of copper
fittings.
2. Install corresponding copper fitting in the middle area of the DPD63-8-8 PDU based on the type of the RTN(+)
block.
84
5 Installing Power Cables-DC
DANGER
Do not install any copper fitting in the power output areas of the DC PDU. If copper fittings are required, install
them only in the power input areas.
NOTE
By default, two-in-one copper fittings are not installed on NEG(-) and RTN(+) terminals of the PDU before delivery.
Based on your site survey, determine whether to install these fittings.
Install four two-in-one copper fittings on the NEG(-) input terminals. Tighten the screws on the fittings to secure them.
M5
2# screwdriver
2.04±0.20 N.M
Install four two-in-one copper fittings on the RTN(+) input terminals in the middle of the PDU.
3# screwdriver
3.06 ±0.30 N.M
85
5 Installing Power Cables-DC
3# screwdriver
3.06 ± 0.30 N.M
Put the cord end terminals of the power cables on the RTN(+) input terminal and the
NEG(-) circuit breaker respectively with the fluted side facing outward.
Ensure that the fluted sides of the cord end terminals face outwards. If copper fittings
have been installed in the power input areas, ensure that the protruding side of the two-
hole OT terminals on blue -48 V power cables face outwards. Then tighten the screws to
secure the cables in the input terminals.
Copper M5
fittings not
installed
2# screwdriver
2.04±0.20 N.M
-48 V power cables (blue) BGND cables (black) -48 V power cables (blue)
NEG(-) RTN(+) NEG(-)
3# screwdriver
4.9 ± 0.49 N.M
-48 V power cables (blue) BGND cables (black) -48 V power cables (blue)
NEG(-) RTN(+) NEG(-)
86
5 Installing Power Cables-DC
1 x U16 + 2 x Universal
platform subracks The DPD63-8-8 PDU can power one U16 and two universal platform subracks.
According to the installation positions, the three subracks are numbered 1 to 3.
CAUTION The figures below provide the mapping between the switches on the PDU and
the subracks.
The equipment has more
SW2A SW4A SW2B SW4B
than one power input. Do
disconnect all power inputs SW1A SW3A SW1B SW3B
Power inputs
to power off the equipment.
Power outputs
a2 a4 b2 b4
(+) (+) (+) (+) b1 b2 b3 b4
a1 a2 a3 a4
PDU (-) (-) (-) (-) a1 a3 b1 b3 (-) (-) (-) (-)
(+) (+) (+) (+)
a1(-) a2(-)
a3(+) a4(+)
a1(+) a2(+)
a3(-) a4(-)
Universal
Subrack 2 platform
subrack 1 PIU(IU 68) PIU(IU 69)
87
5 Installing Power Cables-DC
g Subrack Power Cable Connections
The DPD63-8-8 PDU can power four universal platform subracks. According to
CAUTION the installation positions, the four subracks are numbered 1 to 4. The figures
The equipment has more below provide the mapping between the switches on the PDU and the subracks.
than one power input. Do
disconnect all power inputs
to power off the equipment. SW2A SW4A SW2B SW4B
SW1A SW3A SW1B SW3B
Power inputs
88
5 Installing Power Cables-DC
h Installing/Routing Power Cables —— U16
WARNING
Do not install or remove power cables while the
equipment is powered on. Ensure that the power is
switched off prior to removing or installing a power
cable to avoid bodily injuries.
M3
2# screwdriver
0.39 ~0.43N.M
The protruding side of the two-hole OT terminals on power cables faces outwards. Connect the OT terminal of the -48 V
power cable (blue) to the PIU NEG(-) terminal and the RTN cable (black) to the PIU RTN(+) terminal.
Inner
side of
the PIU
M6
NEG(-)
RTN(+)
Inner
side of
the PIU 3# screwdriver
4.9 ± 0.49 N.M
89
5 Installing Power Cables-DC
h Installing/Routing Power Cables —— U16
Install the front panel of the PIU board. This completes the procedure of installing subrack power cables.
Route and secure the power cables to the cabinet according to the figure below.
90
5 Installing Power Cables-DC
i Installing/Routing Power Cables —— Universal Platform Subrack
WARNING
Do not install or remove power cables while the
equipment is powered on. Ensure that the power is
switched off prior to removing or installing a power
cable to avoid bodily injuries.
M3
2# screwdriver
0.39 ~0.43N.M
The protruding side of the two-hole OT terminals on power cables faces outwards. Connect the OT terminal of the -48 V
power cable (blue) to the PIU NEG(-) terminal and the RTN cable (black) to the PIU RTN(+) terminal.
Inner
side of
the PIU
M6
RTN(+)
NEG(-) Inner
side of
the PIU 3# screwdriver
4.9 ± 0.49 N.M
91
5 Installing Power Cables-DC
i Installing/Routing Power Cables —— Universal Platform Subrack
Install the front panel of the PIU board. This completes the procedure of installing subrack power cables.
The upper power cables connecting to the upper PIU board do not traverse the fiber trough, but the power cables
connecting to the lower PIU board must be routed through the fiber trough.
Route the power cables through the bottom of the fiber spool,
direct them through the hole on the mounting ear to the side of
the cabinet, and let them out of the cabinet through the
designated hole at the top the cabinet.
Route and secure the power cables to the cabinet according to the figure below.
92
6 Installing/Routing NM Cables
a U64 Subrack
NOTE
An OptiX OSN 9800 U64 subrack is integrated in a cabinet. U64 equipment cabinets connects to the NMS through
the NM interface to manage the entire system.
GE1 FE NM GE2
NMS
GE1 FE NM GE2
GE1 FE NM GE2
93
6 Installing/Routing NM Cables
b U32 Subrack
NOTE
U32 subracks connects to the NMS through the NM interface to manage the entire system.
GE1 FE NM GE2
NMS
GE1 FE NM GE2
GE1 FE NM GE2
94
6 Installing/Routing NM Cables
c U16 Subrack
NOTE
U16 subracks connects to the NMS through the NM
interface to manage the entire system.
NMS
ETH2
Master subrack
NM_ETH ETH1
NMS NM GE2
computer ETH2
IU78 CTU Slave
ETH1
GE1 FE subrack 1
CAUTION
ETH2
Connect the cables as shown in the figure on the NM GE2
Slave
right. IU70 CTU subrack 2 ETH1
GE1 FE
NOTE ETH2
The two CTU boards inside the U64/U32 subrack Slave
ETH1
communicate with each other through the backplane. subrack 3
95
6 Installing/Routing NM Cables
CAUTION
Connect the cables as shown in the figure on the right.
EFI
ETH2
Master subrack
NM_ETH ETH1
NMS NM NM
computer ETH2
EFI Slave
ETH1
subrack 1
U16 Universal
platform subrack
f Routing NM Cables
e
U64/U32 subrack
NOTE
1. The NM cable is routed through the fiber trough either in
overhead cabling or underfloor cabling mode.
2. Two cable saddle clamps are mounted on each side (left and
right sides) of the U64 equipment/U32 subrack for routing
CTU board fibers. The two cable saddle clamps are next to
the CTU boards. Route the NM cables through these cable
saddle clamps.
96
6 Installing/Routing NM Cables
f Routing NM Cables
U16
97
6 Installing/Routing NM Cables
g Routing NM Cables
Plug the NM cable into the required Route the NM cable. According to the following figure,
interface. secure the NM cable to the cabinet.
The figure below shows the NM cable connected to the EFI board.
NOTE
1. Subracks are connected through
straight-through cables. An universal
platform subrack can be connected to
the NMS computer through either a
straight-through or crossover network
cable.
2. Install the front panel of the EFI
board after installing and routing all NM
and alarm cables.
M3
Cable tie Diagonal pliers
2# screwdriver
0.39 ~0.43N.M
98
7 Installing/Routing Housekeeping Alarm Cables
NOTE
On the EFI board, the ALMO1 interface outputs
alarm signals.
To the central
alarm
management
STAT MAJ Alarm cable
system
CRIT MIN
Inputs
SubRACK
ID
NOTE
On the EFI board, the ALMO1 interface outputs alarm signals.
Inputs
99
7 Installing/Routing Housekeeping Alarm Cables
ALMO1 ALMO2
Alarm cable
Inputs
100
8 Installing/Routing Cabinet Indicator Alarm Cables
a Interface Description
A cabinet alarm indicator cable connects the LAMP interface on an EFI board to the alarm indicator interface
at the top of the cabinet.
U64/U32
STAT MAJ
CRIT MIN
SubRACK
ID
U16
101
8 Installing/Routing Cabinet Indicator Alarm Cables
Subrack 3
Subrack 4
c Cabinet Indicator Alarm Cable Connections (U32 and Universal Platform Subracks
cascaded)
NOTE
ETH1 ETH2 ETH3 LAMP1 LAMP2 NM_ETH ALMI1 ALMO1 ALMO2
cables.
STAT MAJ
CRIT MIN
SubRACK
ID
102
9 Installing and Routing Clock Cables
a Interface Description
The clock interfaces of the U64/U32 subrack are located on the EFI board.
STAT MAJ
CRIT MIN
SubRACK
ID
The clock interfaces of the U16 subrack are located on the EFI board.
TOD1 TOD2
CLK1 CLK2
TOD TOD
CLK CLK
IN IN
OUT OUT
Fan
103
9 Installing and Routing Clock Cables
NOTE
Use the clock cascading cables to connect clock and time interfaces between the master and slave subracks. Use the clock
cascading cables to connect clock interfaces between NEs and use the straight-through cables to connect time interfaces. For
the cables used to connect the subrack to other equipment, see "Clock/Time Cable" in the Hardware Description.
NOTE
1. The cables are connected in a similar way in multi-subrack configurations. The only difference lies in the
number of cascaded interfaces.
2. The cables are connected in a similar way in multi-subrack configurations. The only difference is the board
where the clock interface is located.
NOTE
The shielded cables without protection boot are used for transmitting clock signals.
Clock signal
output Clock signal
input
CLK CLK CLK CLK CLK CLK
X1 X2 Color Relationship
1 4 White/Orange
Pair
2 5 Orange
3 7 White/Green
Pair
4 1 Blue
5 2 White/Blue
Pair
6 8 Green
7 3 White/Brown
Pair
8 6 Brown
104
9 Installing and Routing Clock Cables
NOTE
U16 The following describes how to install the clock cables
onto the U16 subrack. You can install the clock cables
onto the U64/U32 subrack in the same way.
CAUTION
The CLK port and the IN/OUT port cannot be used as the input or output port at the same time. If the CLK
port is used to input or output clock signals, the IN/OUT port cannot be used to input/output clock signals. If
the IN/OUT port is used to input/output clock signals, the CLK port cannot be used to input or output clock
signals.
CLK IN/OUT
105
10 Installing and Routing Cables to the CRPC/ROP ——Universal Platform
Subrack
CRPC/ROP Power cables
SW1A SW1B
Subrack 3
Subrack 2
Backup
power
cables for
the
Main power CRPC/ROP
cables for frame
the
CRPC/ROP
frame
Subrack1
RS232-1 RS232-2
LAN
RS232-1 RS232-2
Route the main and backup power cables of the CRPC/ROP frame to the power interfaces of the frame. Route
the other end of the power cables along the cable routing area on the right side of the cabinet to the power cable
terminal block on the top of the cabinet.
Plug one end of the crossover network cable into the LAN port on the CRPC/ROP board. Plug the other end to the ETH1
or ETH3 port on the EFI board in the corresponding subrack.
106
Installing Multi-purpose Fiber Management Cabinets
Installation Process
Start
End
Appearance
NOTE
• The installation of a multi-purpose fiber management
cabinet in a U32 equipment cabinet is used as an example.
107
Installing Multi-purpose Fiber Management Cabinets
Ventilation Mode ID
A Air inlet from front/rear - air Air inlet from front - air outlet
outlet from top from top
B Air inlet from bottom - air Air inlet from bottom - air outlet
outlet from front/rear/top from front/top
C Air inlet from front - air outlet Air inlet from front - air outlet
from rear/top from rear/top
NOTE
This table lists the ventilation modes of corresponding devices. The ventilation mode
IDs mentioned in the document are the same as the ID in this table.
Ventilation mode A of OSN 9800 Ventilation mode B of OSN 9800 Ventilation mode C of OSN 9800
U64: air inlet from front/rear - air U64: air inlet from bottom - air U64: air inlet from front - air
outlet from top (F/R-T) outlet from top/front/rear (B-T/F/R) outlet from top/rear (F-T/R)
108
Identifying Heat Dissipation Types of Equipment Rooms
1. Flood Air
Cold air
Hot air
NOTE
Whether a Whether a
Multi-Purpose Ventilation Multi-Purpose
Ventilation Mode
Sub-Type Fiber Mode of Fiber
Equipment Room Feature of OSN 9800
Name Management OSN 9800 Management
U64
Cabinet Is U32 Cabinet Is
Configured Configured
1. The air supply duct is not installed
at the top of the equipment room. A: Air inlet
A: air inlet from
2. The cold air is sent to the from front -
Flood air front/rear - air Yes Yes
equipment room through the air air outlet
outlet from top
exhaust vent of the precise air from top
conditioner.
Equipment room
109
Identifying Heat Dissipation Types of Equipment Rooms
2. Overhead Air Through Ducts
Cold air
Hot air
Whether a Whether a
Multi-Purpose Multi-Purpose
Ventilation Ventilation
Fiber Fiber
Sub-Type Name Equipment Room Feature Mode of OSN Mode of OSN
Management Management
9800 U64 9800 U32
Cabinet Is Cabinet Is
Configured Configured
1. The air supply duct is installed on
the top of the equipment room.
Overhead air A: Air inlet
2. Through the air supply duct on A: air inlet from
through ducts from front - air
the top of the precise air front/rear - air Yes Yes
(common) outlet from
conditioner, cold air is sent from outlet from top
top
the air exhaust vent of the air duct
to the top of the device aisle.
Equipment room
110
Identifying Heat Dissipation Types of Equipment Rooms
3. Underfloor Air Supply
Cold air
Hot air
Whether a Whether a
Multi-Purpose Ventilation Multi-Purpose
Ventilation
Fiber Mode of Fiber
Sub-Type Name Equipment Room Feature Mode of OSN
Management OSN 9800 Management
9800 U64
Cabinet Is U32 Cabinet Is
Configured Configured
1. ESD floors are required in the equipment
Underfloor air room and are raised to a certain height. A: air inlet A: Air inlet
supply (open aisle 2. Ventilation ESD floors are required in from front/rear from front -
Yes Yes
with front and rear front of or in rear of a device. The front - air outlet air outlet
cold ducts) aisle is not equipped with a blocking from top from top
panel at the top or an aisle door.
Underfloor air 1. ESD floors are required in the equipment
supply (The aisle room and are raised to a certain height. C: Air inlet C: Air inlet
is open with cold 2. ESD floors are required only in front of a from front - air from front -
Yes No
duct in the front device. The front aisle is not equipped outlet from air outlet
and hot duct in with a blocking panel at the top or an rear/top from rear/top
the rear) aisle door.
1. Ventilation ESD floors are required in the
equipment room and are raised to a
C: Air inlet C: Air inlet
Underfloor air certain height.
from front - air from front -
supply (confined 2. Ventilation ESD floors are required only Yes No
outlet from air outlet
cold duct) in front of a device. The front aisle is
rear/top from rear/top
equipped with a blocking panel at the top
or an aisle door.
1. Ventilation ESD floors are required in the
B: air inlet B: air inlet
Underfloor air equipment room and are raised to a
from bottom - from bottom -
supply (precise air certain height. Yes Yes
air outlet from air outlet
supply) 2. Ventilation ESD floors are required only
front/rear/top from front/top
below a device.
111
Identifying Heat Dissipation Types of Equipment Rooms
3. Underfloor Air Supply
Equipment room
NOTE
The equipment room with closed cold duct is
used as an example.
Aisle door
Underfloor air
supply (with front
and rear cold ducts)
Hot air
Cold air
Hot air
Cold air
112
Identifying Heat Dissipation Types of Equipment Rooms
3. Underfloor Air Supply
Hot air
Cold air
Hot air
Cold air
Identifying the Floor Type of the Equipment Room: OSN 9800 U64
113
Identifying the Floor Type of the Equipment Room: OSN 9800 U64
1. Solid ESD floors are required in front of or in rear of a U64 equipment cabinet. Ventilation ESD floors are
required below a U64 equipment cabinet. In this type of floor installation, you can apply the ventilation mode B
(Air inlet from bottom - Air outlet from front top/front/rear).
2. Ventilation ESD floors are required in front of or in 3. Ventilation ESD floors are required only
rear of a U64 equipment cabinet. In this type of floor in front of a U64 equipment cabinet. In this
installation, you can apply the ventilation mode A (Air type of floor installation, you can apply the
inlet from front/rear - Air outlet from top). ventilation mode C (Air inlet from front - Air
outlet from front top/rear).
Cabinet row
U64 U64
Identifying the Floor Type of the Equipment Room: OSN 9800 U32
1. Solid ESD floors are required in front of or in rear of a U32 equipment cabinet. In this type of floor installation,
you can apply the ventilation mode B (Air inlet from bottom - Air outlet from top/front).
2. Ventilation ESD floors are required in front of a 3. Ventilation ESD floors are required in front of a
U32 equipment cabinet. Two U32 cabinets are U32 equipment cabinet. Another U32 equipment
installed in back-to-back mode. In this type of cabinet is not installed on the back of the U32
floor installation, you can apply the ventilation equipment cabinet. In this type of floor
mode A (Air inlet from front - Air outlet from top). installation, you can apply the ventilation mode C
(Air inlet from front - Air outlet from top/rear).
U32
U32 Cabinet row U32
114
Identifying Heat Dissipation Types of Equipment Rooms
4. Modular Equipment Room
Features:
1. Modular equipment rooms are deployed on a concrete or marble floor. Considering the duct layout of air
conditioners, ESD floors or bases are raised to a certain height. However, there is no cold air in the space below
floors or bases.
2. The in-row air conditioning system sends cold air to the aisle in front of a device.
3. Uniform preconfigured cabinets are used for devices whose front aisles are closed.
4. The in-row air conditioners are applicable only to the following heat dissipation mode: air inlet from front - air
outlet from rear.
Whether a Whether a
Multi-Purpose Ventilation Multi-Purpose
Ventilation
Fiber Mode of Fiber
Sub-Type Name Equipment Room Feature Mode of OSN
Management OSN 9800 Management
9800 U64
Cabinet Is U32 Cabinet Is
Configured Configured
1. In-row air conditioners are
installed for device rows. C: Air inlet
Modular C: Air inlet from
2. The cold ducts in front of from front -
equipment rooms front - air outlet Yes No
devices are closed by aisle air outlet
(closed cold duct) from rear/top
doors, blocking panels at from rear/top
the top or other methods.
115
Identifying Heat Dissipation Types of Equipment Rooms
4. Modular Equipment Room
Equipment room
116
Installing Multi-purpose Fiber Management Cabinets
1 Determining the Installation Position for the Multi-purpose Fiber
Management Cabinets
Installation Holes
300
300
300 600 300
Attach a plumb line on the cable rack above the multi-purpose fiber
management cabinets to be installed. Use a marker to mark the
point where the plumb bob contacts the floor.
Repeat step 1 to mark another point on the floor. Then draw a line
between the two points using a powder marker.
NOTE
The preceding method used to determine the installation
position of the multi-purpose fiber management cabinets is
provided for your reference only. In practice, determine the
installation position based on the engineering diagram.
Unit: mm
Back
Line-drawing
Template
198
300
Front
61
80
300
117
2 Determining the Installation Holes (Only for Concrete Floor)
Unit: mm
Installation Holes for U64 and Multi-Purpose Fiber Management Cabinet on the Concrete Floor
Multi-purpose fiber
U64 management cabinet
Back
Front
Installation Holes for U32 and Multi-Purpose Fiber Management Cabinet on the Concrete Floor
Multi-purpose fiber
U32 management cabinet
Back
Front
118
3 Installing Multi-purpose Fiber Management Cabinets Supports (only for
ESD Floor)
Installation Holes for U64 and Multi-Purpose Fiber Management Cabinet on the ESD Floor
Multi-purpose fiber
Unit: mm U64 management cabinet
Back
Front
Install multi-purpose fiber management cabinets supports. Adjust the height of the multi-purpose fiber
management cabinets supports to ensure that they are
in the same height as the U64 support. Partially tighten
the height locking bolts.
If a support is not level, place spacers under the support. Check that all supports are level using a level.
Tighten the expansion bolts using a torque socket.
U64 support
Multi-purpose fiber
management cabinet
75 mm
75 mm
119
3 Installing Multi-purpose Fiber Management Cabinets Supports (only for
ESD Floor)
Installation Holes for U32 and Multi-Purpose Fiber Management Cabinet on the ESD Floor
Unit: mm
multi-purpose fiber
U32 management Cabinets
Back
Front
Install multi-purpose fiber management cabinets supports. Adjust the height of the multi-purpose fiber management
cabinets supports to ensure that they are in the same
height as the U32 support. Partially tighten the height
locking bolts.
If a support is not level, place spacers under the support. Check that all supports are level using a level.
Tighten the expansion bolts using a torque socket.
multi-purpose fiber
management Cabinets
U32 support
75 mm
75 mm
120
4 Installing Expansion Bolts
Screw the expansion bolt clockwise until the guide ribs properly engage with the guide grooves.
Insert the expansion bolt into the hole. Knock the expansion bolt into the hole with a claw hammer.
Screw the expansion bolt clockwise to ensure that the expansion nut and tube are not easily pulled out of the hole.
Screw the expansion bolt out (anticlockwise) of the hole. Remove the spring and flat washers from the expansion bolt.
Unit: mm
M12 x 60 expansion bolt
Spring washer
Flat washer
Expansion tube
Guide groove
Guide rib
Expansion nut
121
5 Installing Multi-purpose Fiber Management Cabinets
Before installing multi-purpose fiber management cabinets, remove side doors from the U64 or U32 cabinet.
Concrete Floor: Position the multi-purpose fiber management cabinets in the predefined position. Align the
installation holes on the equipment with the holes on the floor for inserting expansion bolts.
ESD Floor: Position the multi-purpose fiber management cabinets onto the supports. Make sure that the installation
holes on the multi-purpose fiber management cabinets align with the holes on the supports.
Put a spring washer, flat washer, and insulation cover onto an expansion bolt. Then insert
the expansion bolt into the hole and partially tighten the expansion bolt. Repeat this step to
partially tighten the remaining expansion bolts.
3-b
3-a
3-b
3-a
122
6 Conjoining All Cabinets
CAUTION
123
Adjusting the Air Deflector of the U64 Equipment Cabinet
Ventilation mode A: air inlet from Ventilation mode B: air inlet from bottom - air outlet from
front/rear - air outlet from top top/front/rear
Procedure:
Install the air blocking
panels at the top of all
multi-purpose fiber
management cabinets.
Remove side air blocking
panels from all multi-
purpose fiber management
cabinets and install them to
the front and rear doors of
the U64 equipment
Procedure: cabinet.
Install the air blocking
Install the air blocking panels to the bottom panels at the bottom of the
of the U64 equipment cabinet door. front and rear sides of the
U64 equipment cabinet.
Ventilation mode C: air inlet from front - air outlet from top/rear
Procedure:
Position for the Remove rear air blocking
air blocking panels from all multi-
panels at the top purpose fiber management
cabinets.
Install the air blocking
Front air panels at the top of all
blocking panel
multi-purpose fiber
Rear air management cabinets.
blocking panel
Remove side air blocking
panels from the rear multi-
purpose fiber management
Rear air cabinets and install them to
blocking panel the rear doors of the U64
Side air
equipment cabinet.
blocking panel Remove front air blocking
panels from the front multi-
purpose fiber management
cabinets.
Rear air
blocking panel
Reversely install the air
deflector at the bottom of
Front air
the front side of the U64
blocking panel equipment cabinet.
Install the air blocking
panel at the bottom of the
rear side of the U64
Air blocking panel equipment cabinet.
Air blocking panel
of the U64
of the U64 Air deflector equipment cabinet
equipment of the U64
cabinet equipment
cabinet NOTE
124
Ventilation Mode A: Adjusting Air Blocking Panels: Air Inlet from Front/Rear - Air Outlet
from Top
Install the air blocking panels to the bottom of the front and rear
doors of the U64 equipment cabinet.
Ventilation Mode B: Adjusting Air Blocking Panels: Air Inlet from Bottom - Air Outlet from
Top/Front/Rear
Air blocking panels at the top are not required only in the "air inlet
from front and air outlet from top" scenario. In other scenarios, add
air blocking panels with a reference to the provided figures.
125
Ventilation Mode B: Adjusting Air Blocking Panels: Air Inlet from Bottom - Air Outlet from
Top/Front/Rear
Remove the side air blocking panels of the multi-purpose fiber management cabinets and install them to the door of
the U64 equipment cabinet.
Unfasten the screws that secure the side air blocking panels to
the left-side and right-side multi-purpose fiber management
cabinets and remove the side air blocking panels.
Unfasten the screws on the fixers of the side Unfasten the screws (2 PCS) on the side air
air blocking panels and remove the fixers and blocking panels and unfold the side air
sponge panels. blocking panels.
sponge panel
Fixer
126
Ventilation Mode B: Adjusting Air Blocking Panels: Air Inlet from Bottom - Air Outlet from
Top/Front/Rear
Install the side air blocking panels to the door of the U64 equipment cabinet. (two side connection plates and six bracket
angle fasteners.
Install the air blocking panels at the bottom of the front and rear sides of the U64 equipment cabinet.
127
Ventilation Mode C: Adjusting Air Blocking Panels: Air Inlet from Front - Air Outlet from Top/Rear
Remove all the rear air blocking panels from the multi-
purpose fiber management cabinets.
Air blocking panels at the top are not required only in the "air inlet
from front and air outlet from top" scenario. In other scenarios, add
air blocking panels with a reference to the provided figures.
128
Ventilation Mode C: Adjusting Air Blocking Panels: Air Inlet from Front - Air Outlet from Top/Rear
Unfasten the screws that secure the Unfasten the screws on the side
side air blocking panels to the left- air blocking panels and unfold
side and right-side multi-purpose fiber the side air blocking panels.
management cabinets and remove
the side air blocking panels.
Install the side air blocking panels to the rear door of the U64 equipment cabinet.(two side connection plates and six
bracket angle fasteners)
129
Ventilation Mode C: Adjusting Air Blocking Panels: Air Inlet from Front - Air Outlet from Top/Rear
Remove the front air blocking panels from the front multi-purpose fiber management cabinets.
Install the air blocking panel at the bottom of the rear side of the U64 equipment cabinet.
air blocking
panels
130
Adjusting the Air Deflector of the U32 Equipment Cabinet
Ventilation mode A: air inlet from front - air outlet Ventilation mode B: air inlet from bottom - air outlet
from top from top/front
Procedure: Procedure:
Install the air blocking panels at
Install the air blocking the top of all multi-purpose fiber
panels to the bottom of management cabinets.
the U32 equipment
cabinet door. Remove side air blocking
panels from all multi-purpose
fiber management cabinets and
install them to the doors of the
U32 equipment cabinet.
Install air blocking panels on
both sides of the air deflector of
the U32 equipment cabinet.
Rear air
blocking panel
Front air
blocking panel
NOTE
Air blocking panel Air deflector of the U32 1. The left-side and right-side multi-purpose fiber
of the U32 equipment cabinet management cabinets have a similar structure.
equipment cabinet The figure below shows a right-side multi-
purpose fiber management cabinet.
131
Ventilation Mode A: Adjusting Air Blocking Panels: Air inlet from front - Air outlet from
Top
Ventilation Mode B: Adjusting Air Blocking Panels: Air Inlet from Bottom - Air Outlet
from Top/Front
Air blocking panels at the top are not required only in the "air inlet
from front and air outlet from top" scenario. In other scenarios, add
air blocking panels with a reference to the provided figures.
132
Ventilation Mode B: Adjusting Air Blocking Panels: Air Inlet from Bottom - Air Outlet
from Top/Front
Remove the side air blocking panels of the multi-purpose fiber management cabinets and install them to the door of
the U32 equipment cabinet.
Unfasten the screws that secure the side air blocking panels to
the left-side and right-side multi-purpose fiber management
cabinets and remove the side air blocking panels.
Unfasten the screws on the fixers of the side air Unfasten the screws (2 PCS) on the side air
blocking panels and remove the fixers and blocking panels and unfold the side air
sponge panels. blocking panels.
sponge panel
Fixer
133
Ventilation Mode B: Adjusting Air Blocking Panels: Air Inlet from Bottom - Air Outlet
from Top/Front
Install the side air blocking panels to the door of the U32 equipment cabinet. (two side connection plates and six
bracket angle fasteners)
Install air blocking panels on both sides of the air deflector of the U32 equipment cabinet.
Remove the air deflector from the U32 equipment cabinet, loosen screws on air blocking panels, and remove
the air blocking panels.
134
Ventilation Mode B: Adjusting Air Blocking Panels: Air Inlet from Bottom - Air Outlet
from Top/Front
Install air blocking panels on both sides of the air deflector of the U32 equipment cabinet.
Install the air blocking panels on both sides of the air deflector.
Install the air deflector to the original position in the U32 equipment cabinet.
135
Ventilation Mode C: Adjusting Air Blocking Panels: Air Inlet from Front - Air Outlet
from Top/Rear
Install air blocking panels on both sides of the air deflector of the U32 equipment cabinet.
Remove the air deflector from the U32 equipment cabinet, loosen screws on air blocking panels, and
remove the air blocking panels.
Install the air blocking panels on both sides of the air deflector, loosen screws on the air deflector, and
remove the sponge panels.
136
Ventilation Mode C: Adjusting Air Blocking Panels: Air Inlet from Front - Air Outlet
from Top/Rear
Loosen 6 screws on the air blocking panels at the back of the U32 equipment cabinet to remove the air
blocking panels.
Reverse the front and rear of the air deflector and install it to its original position.
Air deflector
137
Installing/Routing Fibers- overhead cabling
Power cable
138
Installing/Routing Fibers- underfloor cabling
Power cable
139
Installing/Routing Fibers
Introduction
NOTE
Do not use an open-end corrugated pipe to hold excessive fibers. It is recommended that an open-end
corrugated pipe that has a diameter of 32 mm accommodate 60 fibers at most, each with a diameter of
2 mm.
Before routing fibers out of a cabinet, ensure that they are protected in an open-end corrugated pipe and
about 10 cm of the open-end corrugated pipe is inside the cabinet.
When an A63B cabinet uses corrugated pipes to protect optical fibers, 360 optical fibers can be routed
on one side at the top of the cabinet, and a total of 720 optical fibers can be routed.
Inner
pipe
Outer
pipe
Winding Pipe
NOTE
When an A63B cabinet uses winding pipes Winding pipe
to protect optical fibers, 720 optical fibers
can be routed on one side at the top of the
cabinet, and a total of 1440 optical fibers
can be routed.
Optical fiber protection using winding pipes
Precautions
No. Precautions
Avoid direct eye exposure to fiber connectors when performing operations such as installing and maintaining
1
fibers.
The bending radius of G.657B3 fibers must not be less than 8 mm, consult the Installation Reference for the
2
bending radius.
After installing fibers, insert a fiber plug into each unconnected optical port and cap the unused connector on
3
each fiber patch cord.
When routing and installing fibers onsite, you need to clean fiber end faces. For detailed operations, see the
4 multimedia at the following website:
http://support.huawei.com/carrier/docview!docview?nid=DOC1000132657
140
3 Installing/Routing External Fibers (Unequipped with Fiber Management
Frames)
a Installing/Routing External Fibers—— U64/U32 Subrack (Overhead Cabling)
NOTE
In the underfloor cabling scenario, ESD floors are generally used,
the installation brackets of ESD floors partially block the fiber
routing space, and power cables occupy the fiber routing space on
the two sides of the cabinet. Therefore, the actual fiber routing
capability of the cabinet is adversely affected, and optical fibers
must be routed using a fiber management cabinet or a multi-
purpose fiber management cabinet.
Fiber
Fiber extractor binding tape
141
3 Installing/Routing External Fibers (Unequipped with Fiber Management
Frames)
NOTE
1. When routing fibers through the side-mounted fiber spools, neatly dress the fibers and bundle
them with fiber binding tape.
2. Coil fibers around the appropriate fiber spools based on the lengths of the fibers. Wind the fibers
around the big spool first and then the smaller spool. Do not coil the fibers too tightly or too loosely.
a
d
b c
142
4 Installing/Routing External Fibers (Equipped with Fiber Management
Frames)
a Fiber Management Frame Introduction
NOTE
Two types of fiber management frames are
Dimensions (H x W x D): 2200 mm x 150 mm x 300 mm available: left-side and right-side fiber
Weight: 23 kg management frames. Each fiber
management frame has a nameplate,
indicating that it is for use on the left or right
side of a cabinet.
NOTE
See the Fiber Management Frame Quick Installation Guide.
NOTE
Fiber spool units inside each fiber management frame are moveable up or down to facilitate fiber routing.
Generally, their positions do not need to be adjusted.
143
4 Installing/Routing External Fibers (Equipped with Fiber Management
Frames)
c Installing/Routing External Fibers
WARNING NOTE
Avoid direct eye exposure to fiber connectors During capacity expansion, redundant fibers
when performing operations such as installing and are routed through fiber management frames.
maintaining fibers. For underfloor cabling scenarios, redundant
fibers are also routed through fiber
NOTE management frames.
The bending radius of each fiber must not
be less than 8 mm. Fiber extractor Fiber
Fiber binding tape
NOTE
After installing fibers, insert a fiber plug into each
unconnected optical port and cap the unused
connector on each fiber patch cord.
144
5 Installing/Routing External Fibers (Equipped with Multi-purpose Fiber
Management Cabinet)
a Multi-purpose Fiber Management Cabinet Introduction
NOTE
There are two types of multifunctional fiber management cabinets: type A and type B. The two types of
cabinets have similar functions and appearances. The type A cabinet is 300-mm wide, and the type B
cabinet is 150-mm wide. Type B cannot be used in the downward ventilation and heat dissipation
scenarios. The type A multifunctional fiber management cabinet is taken as an example to describe the
appearance and application scenarios.
145
5 Installing/Routing External Fibers (Equipped with Multi-purpose Fiber
Management Cabinet)
b Installing/Routing External Fibers
146
6 Installing/Routing Inter —— Subrack Fibers
a Fibers Between U16/Universal Platform Subracks
NOTE
1. When routing fibers through the side-mounted fiber spools, neatly dress the fibers and bundle them
with fiber binding tape.
2. Coil fibers around the appropriate fiber spools based on the lengths of the fibers. Wind the fibers
around the big spool first and then the smaller spool. Do not coil the fibers too tightly or too loosely.
1 2
3 4 5
Use the tool on the board panel to Insert fibers and close the
open the cover of an interlock switch. cover.
CAUTION
1. The LINE port on the
TN12RAU1/TN12RAU2 board
has an interlock switch. You
must perform the procedure in
the figures on the right to insert
or remove fibers.
2. Fibers cannot be inserted or
removed when the cover of the
interlock switch is closed.
147
6 Installing/Routing Inter —— Subrack Fibers
b Fibers Between U32 and Optical Subracks
NOTE NOTE
When U32 and optical subracks are deployed in The figure is used to illustrate how
the same N66B cabinet, fibers can be, if required, fibers are routed. It does not show
jumpered between the U32 subrack and the the DCM frames installed in the
optical subracks through the bottom-most hole on cabinet.
the air deflector.
Caution
If fibers are routed through bottom-most holes
on the air deflector, slide up the air restrictor
panels and latch them into position. After
routing fibers, slide the air restrictor panels
downwards and latch them into position.
(Ensure the air restrictor panels are down as
far as possible without compressing the
fibers.)
Air restrictor
Air deflector panels
NOTE
If the fiber spools mounted on the subracks
cannot support all the subrack fibers, coil the
excess fibers around the fiber spools installed in
the bottom-most portion of the cabinet. Fiber spools installed in
the bottom-most portion
of the cabinet
NOTE
Connect and route fibers between U64 and optical subracks in the same way as you route external
fibers.
148
7 Installing and Routing Fibers to a CRPC Frame
NOTE
Ensure that the radius of a fiber bend is 50 mm or larger. Fibers must be routed and bundled properly
but not over-tightly. After installing fibers, insert plugs in optical interfaces without fiber connections
and cap the fibers not connected to optical interfaces.
Fibers need to be installed onsite. Before installing the fibers, you must install cable clips at the
specified positions, as shown in the following figure.
When fibers splice through the E2000-E2000 connector on the ODF, purchase an E2000 ODF box for
fiber routing and installation. For details, see the E2000-ODF BOX Installation Guide.
Fiber holder
Cable clips
Cable clips
Fiber
NOTE
When you connect fibers to DCMs, make sure that the
DCMs and fibers are correctly connected in the two
directions based on the engineering documents specific Fiber holder Cable clips Fiber
to the site.
149
9 Installing and Routing Fibers of the Y-Cable
When installing or maintaining fibers, do not look into optical ports without eye protection.
• The following uses a 19-inch cabinet as an example to describe the fiber installation and routing in a cabinet.
The fiber installation and routing in an ETSI cabinet is similar.
• Bind fibers after laying out them. Ensure that fibers are not squeezed and the bend radius of fibers is 40 mm
or larger.After installing fibers, insert plugs in optical ports without fiber connections and cap fibers not
connected to opticalports.
Caution
The coiled fibers cannot exceed the fiber
management frame. Otherwise, the
excessively loose fibers may affect heat
dissipation of the lower subrack.
NOTE
1. Install the cabinet doors and side panels after routing all fibers and cables.
2. If the cabinets must be conjoined in a row, do not install the side panels. If the cabinets must be conjoined in a column,
do not install the rear doors.
3. For information about how to install the doors and side panels of the U64 equipment, see "Installing U64 Equipment on
a Concrete Floor" and "Installing U64 Equipment on an ESD Floor" in this document. For information about how to install
the doors and side panels of the N63B/N66B/A63B cabinet, see the N63B Cabinet Installation Guide , A63B Cabinet
Installation Guide and N66B Cabinet Installation Guide.
4. N63B cabinets designated to hold U32 subracks have dustproof sponges pre-installed on the interior side of their doors.
Bear this in mind when installing U32 subracks inside N63B cabinets.
150
Performing the Post-installation Check
1 Post-installation Checklist
When the installation is complete, double check that these items have been properly performed.
1 The cabinets are positioned in the places defined by the site-specific engineering design. Visual inspection
The subrack(s) and other components are properly installed and are free of damage or
2 Visual inspection
loose parts. No fingerprints, scratch marks, or other stains are present on the cabinets.
3 Cable holes at the top and bottom of the cabinets are securely sealed. Visual inspection
Cables are not damaged, broken, or spliced. The cable connectors are connected
5 Visual inspection
correctly and securely.
6 Labels at both ends of each cable and fiber are marked correctly, clearly, and neatly. Visual inspection
The fibers routed outside a cabinet are protected in a pipe or trough, and are protected
7 Visual inspection
from being pulled out or pressed against by other cables or objects.
The bending radius of fibers is not less than 8 mm. There are no sharp components
8 Visual inspection
along the routing path for the fibers.
Fibers are placed in order and are properly bound with fiber binding tape. There are no
9 Visual inspection
sharp edges.
Any vacant slots are covered with filler panels, and no devices are located in the air
11 Visual inspection
intake and exhaust areas.
The cabinet holding a U32 subrack has one dustproof sponge installed on the interior
12 Visual inspection
side of the cabinet door (either front or rear door).
151
2 Equipment Inspection Before Power-On
a Provisioning Power for the Equipment
Switch off the power sources for the equipment. Use a multimeter to measure the resistance between NEG(-),
RTN(+), and PGND terminals on the equipment.
CAUTION
After measuring the power voltages, shut down all power inputs to the PIU boards.
CAUTION
Do not power on the equipment when the power voltages are not within the specified ranges.
Measure the voltage between the NEG(-) and RTN(+) terminals on each PIU board.
U64 20 X 63 A
U32 10 X 63 A
U16 4 X 63 A
152
2 Equipment Inspection Before Power-On
WARNING
Do not insert or remove power plugs and PIU boards when they are energized.
U64/U32 Equipment
Switch on the main power for the U64/U32 subrack and check whether the subrack is powered on. If the subrack
is powered on, switch the main power off and then switch on the backup power for the subrack. If the subrack is
powered on, switch on the main power again.
Check the power indicator (green) at the top of the cabinet. The indicator should be lit.
After the subrack is powered on, test the air flows to check that the fans are working.
Check that the indicator on the fan tray assembly is steady green. If the STAT indicator is not steady green (for
example, steady yellow indicates one of the fans has failed, steady red indicates two or more fans have failed),
rectify the fan faults and then commission the equipment.
Check the connection between the core end terminal of the power cable and the corresponding output terminal of
the power distribution box. Check if all power connectors are connected tightly. If not, use the flat-head screwdriver
to tighten the captive screws on the connectors of power cables.
Check the connection of the other end (with OT naked crimping connector) of the power cable with the PIU board.
Each subrack must be provided with two lines of power supply.
Turn on the power switch of the part A on the DC power distribution box for each subrack. Check if the subrack are
powered on. If powered on, go on turning on the power switch of the part B and then turn off the power switch of
the part A. Check if the subrack are powered on. If powered on, turn on the power switch of the part A.
Check the cabinet power indicator on the top of the cabinet. The green indicator stays on.
When the subrack is powered on, the fan starts to operate. Check the air ventilation at the top and the bottom of
the subrack.
Observe the indicator on the front panel of the fan. Normally, it is always green.
If the indicator is constantly red, it indicates that two or more fans are faulty.
If the indicator is constantly yellow, it indicates that one fan is faulty.
WARNING
Do not insert or remove power plugs and the PIU when the power is on.
155
Provisioning Optical Paths
Station A Station B
West East
Fiber patch
cord
Measure the OUT port power of the FIU board at the transmit end. Record this reading as a.
Measure the fiber output power on the ODF side at the transmit end. Record this reading as b.
Measure the fiber input power on the ODF side at the receive end. Record this reading as c.
Measure the IN port power of the FIU board at the receive end. Record this reading as d.
Subtract b from a to determine the line-side fiber insertion loss for the upstream station. This insertion
loss must be less than 1 dB. If the insertion loss is greater than 1 dB, clean the fiber connectors on
section 1. If the insertion loss remains greater than 1 dB after the fiber connectors are cleaned, the
fibers on section 1 must be replaced.
Subtract d from c to determine the line-side fiber insertion loss for the downstream station. This insertion
loss must be less than 1 dB. If the insertion loss is greater than 1 dB, clean the fiber connectors on
section 2. If the insertion loss remains greater than 1 dB after the fiber connectors are cleaned, the fibers
on section 2 must be replaced.
After ensuring that the optical paths on sections 1 and 2 are functioning properly, calculate the actual line
attenuation between the two stations according to the formula Line attenuation = a - d + 2. (In the formula,
2 indicates 2 dB, which is the insertion loss of each FIU board.) The calculated line attenuation must be
equal to or less than the line attenuation specified in the design documents. If the line attenuation is not
within the specified range, the fibers on section 3 must be replaced.
Restore all fiber and cable connections after completing steps 1 to 3. This concludes the procedure for
provisioning optical paths from west to east.
Repeat the preceding steps to provision optical paths from east to west. Ensure that the optical paths
between the existing stations are functioning properly.
156
Engineering Labels
1 Affixing Labels
NOTE
Affix a label to a cable/fiber 2 cm away from its connectors.
Identification plate
To:
B03 — -48V2
B03 — -48V2 on the right side of the cable
when the cable is routed
Cable vertically.
Identification plate
Attach the identification plate on top of the
cable when the cable is routed horizontally.
Cable
Label
Fold upwards
NOTE
If a cable is routed vertically, the label must
face to the right. If a cable is routed
horizontally, the label must face
downwards.
157
2 Standard Engineering Labels
158
HUAWEI TECHNOLOGIES CO., LTD.
Huawei Industrial Base Bantian Longgang
Shenzhen 518129
People’s Republic of China
www.huawei.com