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Contractor’s Name and Address:


FIELD QUALITY PLAN PROJECT: LARA SUPER THERMAL POWER PROJECT,

Signature NDoigtitValelyrified
signed by

Maninath Prasad Date: 2013.08.12

10:09:28 IST

Reason: CAT I

ERA INFRA ENGINEERING


LIMITED
370-371/2 SAHI HOSPITAL ROAD,
ITEM: FQP - CIVIL
FOR MAIN PLANT & OFFSITE CIVIL WORK
QP NO.: 4

REV. NO.: 0

DATE: 30/06/13

STAGE-I - (2 x 800)MW

PACKAGE: MAIN PLANT & OFFSITE CIVIL WORKS & CHIMNEY AND CHIMNEY ELEVATOR PACKAGE
Location: NTPCEOC

JUNGPURA, BHOGAL.
DOC. No.:9548-315A-QVC-G-001 REV: 03

TOT'L PAGE: 01 OF 4 CONTRACT NO. CS-9548-315A-9-CS-LOA-5914 DATED 11-04-2013


Sl. No Activity and operation Characteristics / instruments Class# of Type of Quantum Of check Reference Acceptance Norms Format of Remarks

check Check Document Record

1 2 3

1.00 GENERAL REQUIREMENTS

4 5 6 7 8 9 D* 10

Setting up of Field QA&QC

i laboratory

Avialablility of requisite laboratory set up and equipment in good working condition well before commencement of concerned

ii activity
As agreed /

required

As agreed / required
A Physical

A Physical

Once prior to start of work

Once prior to start of work and thereof monthly


Tech Specs and Const. Drawings

Tech Specs and Const. Drawings

SR 

SR 
Functioning of laboratory

equipment in proper working condition to be verified on monthly basis

Submission of QA & QC

manpower deployment schedule based on agreed L-2


- A Physical

iii network . Once prior to start of work Tech Specs and Const. Drawings 

Availability of QA& QC - A Physical Once prior to start of work


manpower based on
iv deployment schedule . and thereof monthly Tech Specs and Const. Drawings SR 

Sampling for testing of buliding As agreed / A required Physical Test report along with the
materials, concrete mix design Once prior to start of work Tech Specs and Const. Drawings SR/TR  recommendations from specialist agency to be submitted to
v etc. NTPC.
Submission of schedule of tests

to be done monthly / quaterly and maintenace of the same on a computer connected to LAN

vi of NTPC for monitoring Stacking and storage of construction materials and

vii components at site

viii All bought out items to be procured from the approved vendor and on approval of Quality plans by NTPC as per inspection Category

ix Submission of list of Bought out items and their vendors for each of the bought out item identified for approval within the period agreed in LoA.
- A Physical

As per IS:4082 B Physical

- Verification of

TC

and/or Testing

- A Physical

Once prior to start of work

and thereof monthly

Random 100%

One time

Tech Specs and Const. Drawings

Tech Specs and Const. Drawings and IS: 4082

Tech Specs and BOQ

Tech Specs and BOQ

SR 

SR 
SR/LB

SR/LB

The TC submitted should bear


INDICATIVE FIELD QUALITY PLAN
PROJECT: LARA SUPER THERMAL POWER PROJECT, STAGE-I - (2 x 800)MW
SUPPLIERS NAME AND ITEM: FQP - CIVIL
ADDRESS:- MONTECARLO QP NO.:
LIMITED , 7th Floor, Shilp
REV. NO.:
Building,
Nr.Municipal Market,C.G.Road,
PACKAGE: Balance civil work of unit 1& 2 offsite & auxillary buildings
DATE:
Navrangpura Ahmedabad
380009.
Gujarat India
TOTAL PAGE: CONTRACT NO/PO. NO

Sl. No Activity and operation Characteristics / instruments Class# of check Type of Check Quantum Of check Reference Acceptance Format of Record Remarks
1 2 3 4 5 6 Document
7 Norms 8 9 D* 10
1.0 EXCAVATION AND FILLING IN FOUNDATION WORKS.
1.1 EXCAVATIONS:-
Nature, type of soil/rock before and As agreed / B Visual Random in each shift
i during excavations required Tech Specs and Const. Drawings SR 

Initial ground level before start of As agreed / B Measurement 100%


ii excavations required Tech Specs and Const. Drawings SR 

Final shape and Dimensions of As agreed / B Measurement 100%


iii excavations. required Tech Specs and Const. Drawings SR 

As agreed / B Measurement 100%


iv Final excavation levels required Tech Specs and Const. Drawings SR 

As agreed / B Measurement Random in each shift


required
v Side slope of final excavation Tech Specs and Const. Drawings SR 

Excavation in Hard Rock- If req


uired

Receipt, Storage, accountability of As agreed / B Visual Random in each week Indian Explosive Act 1940/all NTPC approved specialist
vi Explosive required statutory norms, Tech Specs and SR  blasting agency such as CMRI,
As agreed / B Visual Random in each shift Const. Drawings
IS:4081, Tech Specs and Const. NIRM shall be deployed at site
vii Execution of Blasting Operation required Drawings SR  for trial blasts, design blasts,
blast vibration monitoring etc.
viii As agreed / C Visual Each Blast Seismographs shall be
Submission of Blasting report to EIC required Tech Specs and Const. Drawings SR 
deployed at site for monitoring
ix Excavation in Hard Rock (Blasting As agreed / B Visual 100% As per approved drawing/ of blast operation vibrations.
Prohibited) required scheme, Tech Specs and Const. SR 
1.20 Fill/ Backfill - Drawings

1.2.1 SUITABILITY OF BORROW FILL MATERIAL- If earth is brought from area - WITHIN - NTPC acquired area
i Suitability As agreed / required B Visual Randon in each shift As per technical specifications
1.2.2 SUITABILITY OF BORROW FILL MATERIAL- If earth is brought from area - OUTSIDE - NTPC acquired area
Grain size analysis Set of Seives, Hydrometer etc. B Physical Once for each type of IS:2720 (Pt.IV), Tech Specs and SR/TR  The parameters should not be
source or at change of source Const. Drawings worse
i than the parameter of the
existing soil in plant area.

Liquid & plastic limit Mechanical liquid limit device, B Physical Once for each type of source or IS:2720 (Pt.IV) , Tech Specs and SR/TR  The parameters should not be
ii grooving tools, Evaporating at change of source Const. Drawings worse than the parameter of
Disc,Spatula,
As Palette knives,
agreed / required Once for each type of source or IS:2720 (Pt.IV), Tech Specs and the existing soil in plant not
area.
Shrinkage limit B Physical SR/TR  The parameters should be
Balance oven containers, etc. at change of Const. Drawings worse
iii source than the parameter of the
existing soil in plant area.
iv Free Swell Index Measuring cylinders, etc. B Physical Once for each type of source or IS:2720 (Pt.XI), Tech Specs and SR/TR  The parameters should not be
at change of Const. Drawings worse than the parameter of
source the existing soil
in plant area.
v CHEMICAL ANALYSIS

v(a) Organic Matter Oven chemical balance, B Physical Once for each type of source or IS:2720 Pt.XXII, Tech Specs and SR/TR 
volumetric flasks, burettes, at change of source Const. Drawings
pipettes, conical flasks, set of
seives, measuring
cylinders etc.

v(b) Calcium carbonate Reagents & Indicators, B Physical Once for each type of source or IS 2720 (Pt. XXIII), Tech Specs SR/TR 
flasks,burette, at change of source and Const. Drawings/ BOQ
funnels etc.
v(c) PH Value As agreed / required B Physical Once for each type of source or IS 2720 (Pt. XXVI), Tech Specs SR/TR 
at change of and Const. Drawings/ BOQ
source

v(d) Total soluble sulphate As agreed / required B Physical Once for each type of source or IS 2720 (Pt. XXVII), Tech Specs SR/TR 
at change of and Const. Drawings/ BOQ
source
vi Standard proctor Test Optimum moisture content and max. As per IS: 2720, Proctor needle A Physical One in every 2000 cum for each IS 2720 (Pt.VII), Tech Specs and SR/TR 
dry density of fill apparatus,etc. type and source of fill Const. Drawings
vii Moisture content Moisture content of fill As per IS: 2720, balance, oven A Physical materials
One in every 2000 cum for each IS 2720 (Pt.II), Tech Specs and SR/TR 
before compaction etc. type and source of fill Const. Drawings
1.30 DEGREE OF COMPACTION AFTER FILL materials
i Dry density by core cutter method As per IS: 2720/compaction test A Physical i) For foundation back fill one for IS 2720 (Pt. XXIX), Tech Specs SR/TR 
---- OR---- (core cutter), balance etc. every
ii) For 10 foundations
area filling, onefor and2720
one1000 IS
every Const.
(Pt.Drawings/ BOQSpecs SR/TR
XXVIII), Tech 
Dry density in place by sand and2720
Const.
ii Relative density (Density Index) As per IS: 2720, balance oven A Physical SQM
-do- (i)area
& (ii)forabove
each IS (Pt.Drawings/
XIV), TechBOQ
Specs and SR/TR 
etc. Const. Drawings/ BOQ
2.00 MATERIALS : -
2.10 CEMENT (NTPC SUPPLY)

i Retesting of CEMENT : - Physical As per IS 4031 A TESTING at Random As per relevant IS Codes TR Retesting - If cement is stored
Properties - Compressive strength, for more than 90 days in store
Setting time. of contractor from the date of
delivery at site, the same shall
 be retested for Compressive
strength, Setting time

2.20 Coarse Aggregates


Moisture Content As agreed / required B Physical One for each stack of 100 Cum. Tech Specs and Const. Drawings, SR / LB  during monsoon when this has
i Of part thereof. IS 2386, IS 383, IS 456 to be done everyday before
start of
concreting.
Specific gravity, absorption IS 2386(3) A Physical Once per source/ on every Tech Specs and Const. Drawings, SR / LB/ TR 
ii change of source IS 2386, IS 383, IS 456
Sieve analysis, flakiness index, IS 2386(1) B Physical One for each stack of 100 Cum. Tech Specs and Const. Drawings, SR / LB 
iii elongation index, Of part thereof. IS 2386, IS 383, IS 456
iv Deleterious materials ( coal & lignite, IS 2386(2) A Physical Once per source/ on every Tech Specs and Const. Drawings, SR / LB/ TR 
clay lumps, material finer than 75 change of source IS 2386, IS 383, IS 456
mic.
Sieve, soft fragment, shale).

v Soundness IS 2386 (5) A Physical -do- Tech Specs and Const. Drawings, SR / LB/ TR 
IS 2386_Part-v, IS 383, IS 456

Alkali Aggregate Reactivity IS 2386 (7) A Physical -do- Tech Specs and Const. Drawings, SR / LB/ TR 
vi (Accelerated Mortar Bar Method) ASTM C- 1260

vii Petrography Examination IS 2386 (8) A Physical -do- Tech Specs/ IS 2386_Part-viii, IS SR /LB/TR 
383,

viii Mechanical properties (crushing IS 2386 (4) A Physical -do- Tech Specs/ IS 2386_Part-IV, IS SR / LB/ TR 
value, impact value, abrasion value) 383,

2.30 Fine Aggregates

Moisture Content balance Oven etc. B Physical One per 100cum for each source Tech Specs / IS 2386_part-III, IS SR 
i 383

Deleterious materials ( coal & lignite, IS 2386(2) A Physical Once per source/ on every Tech Specs / IS 2386, IS 383, IS SR / LB/ TR 
clay lumps, material finer than 75 change of source 456
ii mic. Sieve, soft fragment, shale).

All other tests similar to Tech Specs / IS 2386, IS 383 SR / LB/ TR  except test for flankiness
coarse aggregates as mentioned index,elongation
iii above index, abrasion value, impact
value

2.40 WATER
Acidity & alkalinity; sulphates Buret, conical flask, pipette etc B Testing One per 3 months for each IS:3025 part 22 and 23 (for test SR/LB/ TR 
and chlorides source. procedure ), IS:456(for
i acceptance criteria ) As per Tech.

Tests for ascertaining limit of solids As agreed / required B Physical One per 3 months for each IS:3025 part 22 and 23 (for test SR/LB/ TR 
ii source. procedure ), IS:456(for
acceptance criteria )

Tests for pH Value pH meter B Testing One per 3 months for each IS:3025 part 22 and 23 (for test SR/LB/ TR 
source. procedure ), IS:456(for
iii acceptance criteria )

2.50 CONCRETE

4 Trial mixes to ascertain the After receiving the recommended A Physical One for each mix proportion NTPC tech specification SR / LB 
workability and cube strength mix
i design from specialist
agency,
Crushing strength (works Tests A Physical One set of 6 cubes per 50 CuM SR/LB/ TR Min. of 6 cubes for each mix, 3
cubes) or part thereof for each grade of specimen shall be tested at 7
concrete per shift days remaining 3 shall be for
ii IS:516
whichever is earlier.
IS:516, IS:456, NTPC Tech. Spec.  28 days comp. Strength.

Workability - slump test S:1199 B Physical At the time of concrete IS:456, NTPC Tech. Spec. SR/LB/ TR 
iii pouring at site every two hrs

2.60 ADMIXTURES
Type of admixture As per IS:9103 A EIC For each lot received at site Designed mix and IS:9103 TR  Admixture of appd. Brand and
Approved source and tested quality shall be used
review of MTC/ test (each lot of admixture will
reports included with brochure in which
the type of admixture and its
properties shall be clearly
indicated)

Suitability As per IS:9104 B Physical For each lot received at site Designed mix and IS:9103 SR/LB/ TR  Relative density, pH and slump
retention on each batch / lot of
admixture and to compare
these
properties with MTC

2.70 Concrete conveying,placing& compaction

mixing of concrete shall be done in a To be calibrated at the time of Review of calibration chart / Inspect'n 
approved mixer such as to produce starting and subsequently once in Certificate, IS 4926 Report
a homogenous mix three months, and shall
i conform to IS:4925

Arrangement for transportation & As required C Visual 100% Before clearance for concreting SR 
ii placement of concrete.

Calibration of Batching Plant batcher should comply with A Physical To be calibrated at the time of Review of calibration chart / Calibration  Provision of online printer is
reqirement of IS 4926 / IS:4925 starting and subsequently once in Certificate, IS 4926 Certificate mandatory
iii three months, and shall
conform to IS:4925

iv Handling and Transportation of As required B Physical Random As per construction/erection SR 


concrete methodology (to be approved one
week prior to start of work)

v Placement of concrete Visual B Physical Random As per construction/erection SR 


methodology
vi Temperature Control of Concrete Thermometer B Physical Random Temperature as per technical SR 
spec'n
vii Placement Visual B Physical Random As per approved construction SR 

viii Compacting As required B Physical At Random IS:456 SR 

ix Curing As required B Physical At Random Period of curing as per IS 456 SR 

2.80 TEST/CHECK ON RCC STRUCTURE IN HARDENED CONCRETE

Visual inspection of concrete surface As agreed / required A Visual 100% As per TechnicalS pecification SR 
of all dynamic foundations just after
i removal of shuttering

Embeddment of inserts in concrete Hammer A Visual 100% As per TechnicalS pecification SR  No Hollow sound
shall be checked for gap if any using
ii hammer
for all dynamic foundations
Ultrasonic test on top deck of TG IS:13311 A Physical As per Technical Specification IS:13311 TR 
foundation
iii
iv Core Test IS:516 A Physical As required As per IS:456, IS 516 SR/LB/TR 

v Rebound Hammer test IS:13311 Physical As required As per relevant / tech. SR/LB  Refer provisions of IS 13311
Specification. Part 2

Dimensional check on As required B Measuremen t Approved Drawings As per IS:456/ tech. Specification. SR/LB 
finished structures & Dimensional
vi tolerances

vii Water Tightness Test of liquid As required A Test 100% IS:3370/ Tech. Specification SR/LB 
retaining structure/ tanks

2.90 REINFORCEMENT STEEL

2.9.1 Material
Physical, Mechanical and Chemical As required/ agreed A EIC Each batch of delivery Tech Specs and Const. Drawings, MTC  Applicable if steel is procured
i Properties for each lot as per Approved source and IS : 1786, IS:432, IS:1566 by Contractor
relevant IS codes Review of MTC / TC

Freedom form cracks surface As agreed / required B Visual Random in each shift Tech Specs and Const. Drawings, SR To be checked at site. Steel
flaws, Lamination. IS : 1852, IS:432, IS:1566 collected from source should
be free from excessive rust. To
be stored as per
ii
Technical Specs.

2.9.2 Placement of Reinforcement Steel


Bar bending schedule with As agreed / required B Visual and Measurment Random in each shift Tech Specs and Const. Drawings SR 
i necessary laps, spacers and chairs IS 2502

ii Bending of Bars, Cutting Tolerance As agreed / required B Visual and Measurment Random in each shift Tech Specs and Const. Drawings SR 
Acceptance - Cover, spacing of As agreed / required B Visual and Measurment Random in each shift IS 2502 drawings ,Tech Specs SR
Approved 
bars, spacers and chairs after the and Const. Drawings
iii reinforcement cage is put inside
the formwork.

2.10 STAGING AND FORMWORK

Materials and accessories As agreed / required B Visual Once before start of work Tech Specs and Const. Drawings SR
i

Soundness of staging, shuttering As agreed / required B Visual Once before start of work As per manufacturer's spec.and SR
and scaffolding including as per 3696,4014, 4990, Tech
ii application of Specs and Const.
mould oil / release agent. Drawings

Acceptance of formwork before start As agreed / required B Physical / visual Before start of each concreting As per provisions and tolerances, SR 
of concreting Tech Specs and Const. Drawings
iii

2.11 INSPECTION OF CONCRETE SURFACE JUST AFTER REMOVAL OF FORM WORK

Visual inspection jointly with Concrete surface, position and -- B Visual Once for TG, BFP & MILL As per provisions and tolerances  Inspection protocol shall be
NTPC alignment of embedded parts and foundations of equipment supplier, Tech signed Jointly by Contractor
i inserts Specs and Const. Drawings and NTPC CCD
& Erection

Submission of grouting / repair B Review and approval once for each type of defect As per provisions and tolerances,
methodology if concrete Tech Specs and Const. Drawings
ii surface / position and alignment -- 
of embedded parts / inserts are
found defective

2.12 EMBEDDED PART(INCLUDING LAYING OF RAILS & ANCHOR FASTENERS)

Position / alignment / levels of As agreed / required B Visual and Measurment 100% As per drawing, Tech Specs and SR/ Protocol  Exposed surfsce of the
embedded parts / bolt hole / pipe Const. embeded parts other than
i sleeves / rails / PVC pipes / etc Drawings holding down bolts are to be
painted with as per technical
specifications.
ii Welding / tieing of embeddment to As agreed / required B Visual and Measurment Random in each shift As per drawing, Tech Specs and SR
2.13 PRE-CAST CONCRETE reinforce-ment Const.

Crushing strength compression strength A Physical one sample of six cubes per 50m IS:516 & IS: 456 SR/LB  A minimum of three specimen
testing machine m3 or part shall be tested for 7 and 28
i thereof days compressive
strength
ii Workmanship and dimentions Visual B Physical 100% As per IS:456/NTPC Tech. Register 
specification.

Load Test As agreed / required B Physical 1% up to 1000 nos. and IS:456/ As decided by NTPC Site Inspectio n 
0.5% for more than 1000 nos. for Engr. Report
iii each type Incharge.
2.14 JOINTS IN CONCRETE

Joint material - bitumen impregnated As per manufacturer Standards A EIC Each batch of delivery Tech Specs and Const. Drawings, MTC Bitumen impregnated fibre
fibre board, PVC water stops, Approved source and IS 1838, IS 1834, IS12200 board, PVC water stops,
Sealing compound, Expanded review of MTC/ test Sealing compound, Expanded
i polystyrene board, Hydrophillic strip, reports  polystyrene board, Hydrophillic
Acrylic polymer etc. strip, Acrylic polymer etc.

Acceptance of installation As agreed / required B Acceptance Each installation randomly Tech Specs and Const. Drawings
ii

2.15 DAMP PROOF COURSE


Material - Hot bitumen and water As agreed / required A EIC Approved source Each batch of delivery at site SR
proofing materials etc and review of MTC/ test Tech Specs and Const. Drawings,
i 
reports IS 702

ii Acceptance of damp proof course As agreed / required B Acceptance 100% Tech Specs and Const. Drawings SR

2.16 GROUTING

Material As agreed / required A EIC Approved source Each batch of delivery Tech Specs and Const. Drawings SR
and review of MTC/ test
i 
reports

Type of mix - fluid mix, plastic mix, As agreed / required B Physical Prior to start of work Tech Specs and Const. Drawings SR 
ii stiff mix etc.
Mixing, placement, application and As agreed / required B Physical Random in each shift Tech Specs and Const. Drawings SR
iii
grout pressure
iv Compressive strength As agreed / required A Physical Random in each shift Tech Specs and Const. Drawings SR 

v Acceptance of the grouts As agreed / required B Physical Each grout section Tech Specs and Const. Drawings SR

2.17 SLIPFORM SHUTTERING

Submission of Slipform Work system B Submission Before Comencement of work As per specifications SR
i to be INSTALLED

ii Check for the Slipform shutters As required B Physical Before Comencement of work As per specifications SR Check for water level system,
Details Positions and arrangement - B Approval Before Comencement of work As per specifications SR Controls, Walkways
Submitted etc.for
to Engineer
iii
of Jack approval
iv Details of Proposed arrangement - B Approval Before Comencement of work As per specifications SR Submitted to Engineer for
for continous readings approval
v Check for All type of openings, B Physical 100% during execution SR No any type of
Chases Fixing of Blocks and similar openings ,chases , blocks other
built-up features than shown in the construction
Construction Drawings and drawings or approved by
As required
specifications Engineer shall be executed in
the
concrete.
vi Details of proposed method for - B Approval Before Comencement of work Construction Drawings and SR
vii Check of Concrete Curing As required B Physical At Random Construction Drawings and SR Concrete shall not remain
and Protection specifications uncured for period longer than
12 hours

viii Check for Sliding Operation As required B Physical Each Sliding As per specifications SR Rate of Sliding, Delays in
sliding, Discontunity or stop
strat sliding to be
checked
Monitoring of Sliding Portion
ix Progress Height As required B Physical Six hourly intervals As per specifications SR To be recorded in tabular form
and on graphs immediately
Centre line in relation to the centers As required A Physical Six hourly intervals As per specifications SR  To beeach
after recorded in tabular form
and on graphs immediately
x after each
monitoring
Internal wall faces in relation to As required B Physical Six hourly intervals As per specifications SR To be recorded in tabular form
the concrete and on
xi graphs immediately after each
monitoring
Wall thickness As required B Physical Six hourly intervals As per specifications SR  To be recorded in tabular form
and on
xii graphs immediately after each
monitoring
Twist As required B Physical Six hourly intervals As per specifications SR  To be recorded in tabular form
and on graphs immediately
xiii after each
monitoring
Verticality of the structure Optical Theodolight B Physical Every day in morning As per specifications SR To be recorded in tabular form
and on
xiv graphs immediately after each
monitoring
xv Check for Tolerances for As agreed / As required B Physical Every day in morning As per specifications SR To be recorded in tabular form
chimney construction and on graphs immediately
3.0 BRICK MASONARY after each
3.10 Test on Bricks
Dimensions , shape, compressive As agreed / As required B Measuremen t/ As per relevant IS Code/ One IS: 1077, IS:13757, IS: 12894 / Inspection  Efflorescence shall be checked
strength, water absorption, warpage, Physical Test Sample for 30,000 nos. or part Tech Specs and const. Drawings Report at each source.
i efflorescence. thereof

3.20 Test on Mortar

i Compressive strength As agreed / As required B Test At Random IS 2250-1981, Tech Specs and LB
Const. Drawings

3.30 Sand Grading As agreed / As required B Test IS:2116 SR/LB

3.40 Masonry construction Workmanship, verticality and As agreed / As required B Visual/ Physical 100% IS 2212, IS 1905 , Tech Specs SR/LB
alignment and Const. Drawings
4.0 FINISHING AND ALLIED WORKS

4.10 PLASTERING- MATERIAL


i Sand Deleterious Material As agreed / As required B Physical Once per source IS : 2386 (Part-I &II) & IS :2116, SR
Tech
Specs and Const. Drawings

ii Grading As agreed / As required B Physical 50 Cum./or part thereof Tech Specs and Const. Drawings SR
iii Galvanised wire mesh Galvanized hexagonal wire netting As agreed / As required B EIC Approved source Each batch of delivery Tech Specs and Const. Drawings SR
for lath plastering and review of MTC/ test
reports
4.20
PLASTERING - WORKMANSHIP
i Curing As agreed / As required C Physical 100% Tech specifications, construction SR
drawings and agreed
ii Thickness and finishing of plaster, As agreed / As required B Visual/ Random in each shift Tech Specs and Const. Drawings SR/LB
methodology
grooves etc Measurement

iii Truness of plastering system As agreed / As required B Visual/ Physical Random in each shift Tech Specs and Const. Drawings SR

4.30 STONE GRIT PLASTER/ GRANULAR TEXTURED COAT FINISH

i Material As agreed / As required B Approved source and For each lot received at site Tech Specs and Const. Drawings SR 
review of
MTC

ii Thickness, finishing and grooves etc As agreed / As required B Visual/ Measuremen Random in each shift Tech Specs and Const. Drawings SR 
t

5.0 SHEETING AND OTHER WORKS


5.10
PAINTING SYSTEM - CONCRETE WORKS AND PLASTERED MASONARY SURFACES

i Materials and accessories- Oil Shade, type from brand and As agreed / As required A EIC Approved source Each batch of delivery Tech Specs and Const. Drawings SR /MTC
Bound, Acrylic Emulsion, manufacturer as approved by NTPC and review of MTC/ test
Chemical Resistant, Oil EIC reports
Resistant Paint etc. 

ii Surface prepration As agreed / As required C Visual/ Physical Random in each shift Tech Specs and Const. Drawings SR

iii Acceptance of painted surfaces As agreed / As required B Physical Each surface at random Tech Specs and Const. Drawings SR

5.1.1 PAINTING SYSTEM - STEEL WORKS (OTHER THAN STRUCTURAL STEEL WORKS)
i Paining Materials and accessories - A EIC Each batch of delivery Tech Specs and Const. Drawings SR /MTC Mfr.’s T.C. shall be correlated
Approved source and with the consignment received.
review of MTC/ test 
reports

ii Submission of painting methodology - B For Review of painting Before start of painting work Tech Specs and Const. Drawings
iii Surface prepration As agreed / As required B Visual/ Physical Each Erection Mark Tech Specs and Const. Drawings, SR 
iv Primer Thickness Elcometer B Measuremen t Each Erection Mark Relevant
Tech code/
Specs andstandards
Const. Drawings SR 
v DFT of paint Elcometer B Measuremen t Each Erection Mark Tech Specs and Const. Drawings SR 
vi Acceptance of painted surfaces Elcometer B Visual/ Each Erection Mark Tech Specs and Const. Drawings SR
5.20 Modular areated panel As required As agreed / required A Measuremen t test
Review of Each batch of delivery Tech Specs and Const. Drawings SR/LR 
report

5.30 Permanently colour coated sheets, metal decking


Storage As required B Visual Random in each shift Tech Specs and Const. Drawings SR Prevention of distortion /
blemishing
/ water staining

Installation, lap alignment & As required B Visual/ Physical Random in each shift Tech Specs and Const. Drawings SR No gas cutting of sheets
workmanship. acceptable. FQP for structural
steel
shall also be applicable
Finishing and acceptance As required B Visual/ Physical Random in each shift Tech Specs and Const. Drawings SR/LR 

5.40 INSULATION WORKS

Material Insulation material, galvanised wire As required A EIC Approved source For each lot received at site Tech Specs and Const. Drawings SR/LR  All tests as per specification
net, aluminium foil, fasteners and review of MTC/ test
reports
Acceptance of each type of As required B Visual/ Physical Each installation Tech Specs and Const. Drawings SR/LR
installation

ii As required B Physical Randomly Tech Specs and Const. Drawings SR No of Coats applied and
DFT/WFT to be checked as per
Requirements for Cast Iron Surfaces
specified

iii Requirements for Concrete Surfaces As required B Physical Randomly Tech Specs and Const. Drawings SR No of Coats applied and
DFT/WFT to be checked as per
specified
iv Material Requirements As required B Physical Randomly SR Requirement of DFT to be
checked as per Specifications.
Procurement to be done from
Tech Specs and Const. Drawings approved / acceptable
manufacturer/source

v Preparation of Surfaces As required B Physical Randomly Tech Specs and Const. Drawings SR

vi Application of Paint As required B Physical Randomly SR AS per recommendations by


Tech Specs and Const. Drawings Manufacturer along with
Relevant IS Codes and
Specification requirements
6.00 DOORS , WINDOWS VENTILATORS & GRILL
6.10 Steel doors
i Materials (MS sheet, fasteners, As agreed / required B Visual/ Physical / For each lot received at site Tech Specs and Const. Drawings SR/LR  Review of test report
hinges, jambs, lock strike plate etc test report
ii Flush Door shutters, teak beading As agreed / required B EIC For each lot received at site IS 2202, Tech Specs and Const. SR  Review of test report
Approved source and Drawings
review of MTC/ test
reports
iii Hollow metal doors (material and As agreed / required B Visual/ Physical/ Test For each lot received at site Tech Specs and Const. Drawings  Review of test report
iv dimensions)
Acceptance As agreed / required B report
Visual/ Physical Random Tech Specs and Const. Drawings SR/LR
6.20 Anodised aluminium works
i Materials- Aluminium sections, alkali As agreed / required B Visual/ Physical / test For each lot received at site IS: 1948, IS: 1949, IS:733, SR/LR  Review of test report
resistant paint report IS1285, For aluminium door/windows,
IS:1868, IS:11857/ Tech Specs check for
and Const. Drawings anodisation as per Tech. Spec
ii As agreed / required B EIC Approved source For each lot received at site IS:12823 (phenol formaldehyde SR  Review of test report
and review of MTC/ test sythentic resin, BWP type), Tech
reports Specs and Const. Drawings

iii Acceptance As agreed / required B Visual/ Physical Random Tech Specs and Const. Drawings SR

6.30 Fire proof doors

i As agreed / required A Review of purchase order (unpriced For each source Tech Specs and Const. Drawings SR  Procured from Approved
copy) / drawings of suppliers / parties as per
certificate of CBRI relevant IS/Tech, The
Source of supply door drawing proposed for
supply should
have been tested and
approved by CBRI
ii Receipt inspection As agreed / required A Visual/ Physical/ Review of MTC For each lot received at site Tech Specs and Const. Drawings SR 

iii Finishing and acceptance As agreed / required B Visual/ Physical Random Tech Specs and Const. Drawings SR

6.40 Rolling shutters

i Surface finish and thickness of plate As agreed / required B Visual/ Physical/ Review of MTC Random for each lot of delivery Tech Specs and Const. Drawings SR 
of approved make and DFT

ii As agreed / required Physical and Random Tech Specs and Const. Drawings SR
Finishing and acceptance B acceptance

6.50 Steel windows / Grills/ Louvre


i Material fabrication and fixtures As agreed / required B EIC Approved source Each lot of delivery IS: 1038 / IS:1361, IS: 7452 and SR 
and review of MTC/ test Tech
reports Specs and Const. Drawings
ii Finishing and acceptance As agreed / required B Visual/ Physical/ Review of MTC Random IS: 1038 / IS:1361, IS: 7452 and SR 
Tech Specs and Const. Drawings

6.60 Glass and glazing

i Clear float glass, wired glass, Material As agreed / required B EIC For each lot received at site IS: 14900, IS:1081, IS: 3548, SR 
tinted glass, curtain glass, Approved source and IS:5437
hermetically sealed glass review of MTC/ test Tech Specs and Const. Drawings
reports

ii Installation finishing and acceptance As agreed / required B Visual/ Physical/ Review of MTC Random Tech Specs and Const. Drawings SR Leak proof installation with
neoprene gasket
6.70 Curved dome on roof/ Poly Carbonate Sheet
i Source of supply Impact strength, K value, light As agreed / required B EIC Approved source For each lot received at site Tech Specs and Const. Drawings SR 
transmission value with class -I fire and review of MTC/ test
rating reports

ii Installation finishing and acceptance As agreed / required B Visual/ Physical/ Review of MTC Random Tech Specs and Const. Drawings SR

6.80 Reflective toughened glass

i Material As agreed / required B EIC For each lot received at site Tech Specs and Const. Drawings SR 
Approved source and
review of MTC/ test
reports

ii Installation finishing and acceptance As agreed / required B Visual/ Physical/ Review of MTC Random Tech Specs and Const. Drawings SR

6.90 False Ceiling

i Materials ( gypsum glass, glass fibre As agreed / required B EIC For each lot received at site Tech Specs and Const. Drawings SR  Compare MTC with technical
membrane, fibre board acoustical Approved source and specification
tiles etc) review of MTC/ test and requirement
reports

ii Installation finishing and acceptance As agreed / required B Visual/ Physical/ Review of MTC Random Tech Specs and Const. Drawings SR

6.10 WATER PROOFING

Methodology for the application of As required B Review for each type of treatment Tech Specs and Const. Drawings SR 
water proofing system

6.10.1 General Requirement- Water Proofing

i Polyurethene based coating, Material As agreed / required A EIC Approved source For each lot received at site MTC shall contain all the
polyester scrim cloth, extruded and review of MTC/ test parameters specified in the
HD dimpled polyurethene reports Tech Specs and Const. Drawings SR  technical specifications

ii Acceptance of water proofing work As agreed / required B Physical 100% Tech Specs and Const. Drawings SR 

6.10.2 Roof / Basement Treatment

i Graded under bed Levels / slopes As agreed / required C Physical 100% Tech Specs and Const. Drawings

ii Elastomaric coatings Material- Primer coat, finishing coat As agreed / required B EIC Approved source Each lot of delivery
and review of MTC/ test
reports Tech Specs and Const. Drawings SR 

iii Wearing course Materials - PCC, chicken wire mesh, As agreed / required B Review of MTC Each lot of delivery Tech Specs and Const. Drawings SR 
elastomeric sealant

iv Acceptance of water proofing work As agreed / required B Physical 100% Tech Specs and Const. Drawings

6.11 Fencing and Gates


i PVC coated chain link fencing Material As agreed / required B EIC Approved source Each batch of delivery Tech Specs and Const. Drawings SR / MTC  MTC shall contain all the
(IS 2720), Welded wire mesh and review of MTC/ test parameters specified in the
(IS 1566), Reinforced barbed reports technical specifications
tape galvanised (IS 2629) etc.

ii Structural steel, painting Material As agreed / required B EIC Approved source Each batch of delivery Tech Specs and Const. Drawings SR / MTC  MTC shall contain all the
system, caster wheel, ball and and review of MTC/ test parameters specified in the
bearing, fixtures and fasteners reports technical specifications

iii Alignments, erection painting, DFT As agreed / required B Physical / Each installation Tech Specs and Const. Drawings SR
etc. measurements

iv Acceptance of the installation and As agreed / required B Physical / Each installation Tech Specs and Const. Drawings SR
working measurements

6.12 FLOOR FINISHES AND ALIED WORKS


6.12.1 Cement Concrete Flooring

i Glass/ PVC strips in joints As agreed / required B Physical Random in each shift Tech Specs and Const. Drawings SR

ii Finishing and acceptance As agreed / required B Physical 100% Tech Specs and Const. Drawings SR

6.12.2 Tiles
i Ceramic, vitrified, glass mosaic, Materials As agreed / required A EIC Approved source Each lot of delivery Tech Specs and Const. Drawings SR  MTC shall contain all the
acid alkali resistant, heavy duty and review of MTC/ test parameters specified in the
cement concrete tiles reports technical specifications

ii Finishing and acceptance As agreed / required B Physical 100% Tech Specs and Const. Drawings SR

6.12.3 Interlocking Blocks

i Materials As agreed / required B EIC Approved source Each lot of delivery Tech Specs and Const. Drawings SR  MTC shall contain all the
and review of MTC/ test parameters specified in the
reports technical specifications

ii Finishing and acceptance As agreed / required B Physical 100% Tech Specs and Const. Drawings SR

6.12.4 Kota Stone, Granite and Marble

i Quality, texture, thickness, colour for As agreed / required B Physical Each lot of delivery Tech Specs and Const. Drawings SR 
each lot of delivery from approved
source

ii Finishing and acceptance As agreed / required B Physical 100% Tech Specs and Const. Drawings SR

6.12.5 Metallic / non-metallic hardener

i Materials As agreed / required B Physical Each lot of delivery Tech Specs and Const. Drawings SR 

ii Finishing and acceptance As agreed / required B Physical 100% Tech Specs and Const. Drawings SR

6.12.6 Acid / alkali and oil resistant high built seamless epoxy based resin and treatment

i Materials Bricks, vitreous tiles, mortar, sealing, As agreed / required A EIC Approved source Each lot of delivery Tech Specs and Const. Drawings SR  MTC shall contain all the
paints, coatings, sheets, fillers etc and review of MTC/ test parameters specified in the
reports technical specifications

ii Surface preparation As agreed / required B Physical Random for each lot Tech Specs and Const. Drawings,
IS :2395

iii Finishing and acceptance As agreed / required B Physical 100% Tech Specs and Const. Drawings SR

6.12.7 Rubber Flooring

i Materials As agreed / required B EIC Approved source Each lot of delivery Tech Specs and Const. Drawings SR  MTC shall contain all the
and review of MTC/ test parameters specified in the
reports technical specifications

ii Finishing and acceptance As agreed / required B Physical 100% Tech Specs and Const. Drawings SR

6.13 Doors/Windows Sections

i Material - Rolled Steel, Z Review of MTC/ make / Physical As agreed / required B EIC Each lot of delivery Tech Specs and Const. Drawings SR 
checks, testsof( Steel
ii Sections,T-iron frames sections, Acceptance if MTCGlazed
is not doors As agreed / required B Approved
Physical andsource and Random for each installation Tech Specs and Const. Drawings SR
Plates etc. available)
and Tiron frames sections after fixing review of MTC/ test
acceptance
7.00 WATER SUPPLY / SANITORY INSTALLATIONS reports
7.10 Water supply fittings and fixtures
i Materials GI/ MS pipes and fittings As agreed / required B EIC Approved source Each lot of delivery as per Tech Specs and Const. Drawings SR 
and review of MTC/ test Specifications
reports

ii Disinfection Before use As agreed / required B Physical Each installation Tech Specs and Const. Drawings SR
iii Hydraulic test Before use / leakage As agreed / required A Physical Each installation Tech Specs and Const. Drawings SR 

iv Acceptance and working As agreed / required B Acceptance Random Tech Specs and Const. Drawings SR

7.20 Sand cast iron / cast iron pipes

i SCI / CI pipes and fittings / joints As agreed / required B EIC Approved source Each lot of delivery as per Tech Specs and Const. Drawings SR 
and review of MTC/ test Specifications
reports

ii Acceptance and leakage As agreed / required B Physical Random Tech Specs and Const. Drawings SR

7.30 Sanitary fittings and fixtures

i Materials Sanitory items and fixtures i.e. water As agreed / required B EIC Approved source Each lot of delivery as per Tech Specs and Const. Drawings SR 
closets, urinals, wash basins, sinks, and review of MTC/ test Specifications
mirrors, shelves, towel rail, soap reports
containers, geyser, water cooler, etc,
water supply / sanitation pipes,
manhole
cover and frames etc.

ii Acceptance of installations of all As agreed / required B Acceptance 100% Tech Specs and Const. Drawings SR
sanitary items and fixtures

7.40 RCC Pipes

i Materials RCC pipes As agreed / required A EIC Approved source Each lot of delivery as per Tech Specs and Const. Drawings SR 
and review of MTC/ test Specifications
reports

ii Acceptance and leakage As agreed / required B Physical Random Tech Specs and Const. Drawings SR

7.50 Water Storage Tanks

i Over head / loft type As agreed / required A EIC Approved source Each lot of delivery as per Tech Specs and Const. Drawings SR 
and review of MTC/ test Specifications
reports

ii Acceptance and leakage As agreed / required B Acceptance Random Tech Specs and Const. Drawings SR

8.00 SPECIAL ITEMS

8.10 Earthing Mat (Grounding System)


i Materials Earthing mat As agreed / required B EIC Approved source Each lot of delivery as per As per relevant IS and Tech. 
and review of MTC/ test Specifications Specs / Manufacturer's, IS 3043
reports SR / MTC

ii Weld sizes & length Visual/Tape B Physical / 100% Tech Specs and Const. Drawings NTPC approved electrodes
measuremen ts shall be used
iii D P test DP test Kit B Physical 10% at random of the offered lot Tech Specs and Const. Drawings TR 

iv Earth test Earthing test kit A Physical 100% Tech Specs and Const. Drawings SR

8.20 Bitumen layer for tank foundation


i Materials Grade of bitumen As agreed / required A EIC Approved source Each lot of delivery as per As per relevant IS and Tech. SR / MTC 
and review of MTC/ test Specifications Specs / MTC
reports

ii Acceptance and workmanship Application / workmanship As agreed / required B Physical Random Tech Specs and Const. Drawings SR

8.30 Composite Aluminium Panels and structural glazing

i Material Type of aluminium panels / structural As agreed / required A EIC Approved source Each lot of delivery as per As per relevant IS and Tech. SR / MTC  MTC shall cover all the
glazing / fasteners and fixtures / and review of MTC/ test Specifications Specs / MTC properties / parameters as per
silicon sealant reports technical specifications

ii Acceptance and workmanship Installation / workmanship As agreed / required B Physical Random Tech Specs and Const. Drawings SR

8.40 Pressure Release Valves

viii Pouring of concrete to project above As required B Measurement 100% As per appd. Drawings and SR/LB 
cutoff level. technical specification

ix Pile termination level SPT & core recovery A Soil data As per NTPC specifications As per appd. Drawings and SR
technical specification
Testing
i Bentonite IS:2720 A Physical / testing Once per source As per IS:2720 / tech. Specs. SR/LB  Review of test report
ii Density check on sample of mud Sample collection A Physical As per Tech. Spec. As per NTPC Tech Spec. SR/LB  Tests to be done before placing
collected from pile bore bottom concrete. Samples to be
collected
from pile bore bottom.
iii Slump test of concrete IS:1199 B Physical Every 2 hrs at pouring point of IS:2911, As per appd. Drawings SR/LB 
concrete and technical specification
iv Cube sampling for works cube test B Physical One set of 6 cubes per 50 CuM IS:2911, As per appd. Drawings 
IS:456 or part thereof for each grade of and technical specification SR/LB
concrete per shift
v Initial pile load test, Vertical IS:2911 / as required A Testing 100% for 3 nos. for each IS:2911, As per appd. Drawings SR/LB  In case of compression test
(Compression), Lateral (horizontal) type or as specified in BOQ / and technical specification method the loading shall be
and pullout (tension). Tech. Spec. cyclic.

vi Routine pile tests, compression and Calibrated dial gauges etc. as A Testing 100% for 0.5% of the total IS:2911, As per appd. Drawings  Routine Test shall be
horizontal required. number of piles provided for each and technical specification conducted by direct loading
type of SR/LB method.
test/Tech. Spec.
vii Integrity Tests PEM A Testing 100% IS:2911, As per appd. Drawings TR  CHP
and

9.00
FOUNDATION SYSTEM
9.10 SHALLOW FOUNDATIONS
i Foundation excavation - Location, As required / agreed B Physical Each location As per technical specifications SR  lines and levels to be checked
Layout, size, depth etc and construction drawings

ii Foundation casting - Layout, Shape, As required / agreed B Physical Each foundation As per technical specifications SR lines and levels to be checked.
dimensions, Reinforcement, and construction drawings Concrete Grade to be checked
concreting, curing etc as per Mix Design
16

INDICATIVE FIELD QUALITY PLAN


SUPPLIERS NAME AND PROJECT: LARA SUPER THERMAL POWER PROJECT, STAGE-I - (2 x 800)MW
ADDRESS:- MONTECARLO ITEM: FQP - CIVIL QP NO.: 1
LIMITED , 7th Floor, Shilp
Building, REV. NO.: R0
Nr.Municipal PACKAGE: Balance civil work of unit 1& 2 offsite & auxillary buildings
Market,C.G.Road, DATE: 9/21/2018
Navrangpura Ahmedabad
380009.
Gujarat India TOTAL PAGE: 1 to 11 CONTRACT NO/PO. NO 5500030966

Reference Acceptance
Sl. No Activity and operation Characteristics / instruments Class# of check Type of Check Quantum Of check Format of Record Remarks
Document Norms

1 2 3 4 5 6 7 8 9 D* 10

1.0 EXCAVATION AND FILLING IN FOUNDATION WORKS.


1.1 EXCAVATIONS:-
Nature, type of soil/rock before and As agreed / B Visual Random in each shift
i during excavations required Tech Specs and Const. Drawings SR 

Initial ground level before start of As agreed / B Measurement 100%


ii excavations required Tech Specs and Const. Drawings SR 

Final shape and Dimensions of As agreed / B Measurement 100%


iii excavations. required Tech Specs and Const. Drawings SR 

As agreed / B Measurement 100%


iv Final excavation levels required Tech Specs and Const. Drawings SR 

As agreed / B Measurement Random in each shift


required
v Side slope of final excavation Tech Specs and Const. Drawings SR 

Excavation in Hard Rock- If r


equired

Receipt, Storage, accountability of As agreed / B Visual Random in each week Indian Explosive Act 1940/all NTPC approved specialist blasting
vi Explosive required statutory norms, Tech Specs and SR  agency such as CMRI, NIRM shall be
As agreed / B Visual Random in each shift Const. Drawings
IS:4081, Tech Specs and Const. deployed at site for trial blasts, design
vii Execution of Blasting Operation required Drawings SR  blasts, blast vibration monitoring etc.
Seismographs shall be deployed at
viii As agreed / C Visual Each Blast
Submission of Blasting report to EIC required Tech Specs and Const. Drawings SR  site for monitoring of blast operation
vibrations.
ix Excavation in Hard Rock (Blasting As agreed / B Visual 100% As per approved drawing/
Prohibited) required scheme, Tech Specs and Const. SR 
1.20 Fill/ Backfill - Drawings

1.2.1 SUITABILITY OF BORROW FILL MATERIAL- If earth is brought from area - WITHIN - NTPC acquired area

i Suitability As agreed / required B Visual Randon in each shift As per technical specifications

1.2.2 SUITABILITY OF BORROW FILL MATERIAL- If earth is brought from area - OUTSIDE - NTPC acquired area
Grain size analysis Set of Seives, Hydrometer etc. B Physical Once for each type of IS:2720 (Pt.IV), Tech Specs and SR/TR  The parameters should not be worse
source or at change of source Const. Drawings than the parameter of the existing soil
i in plant area.

Liquid & plastic limit Mechanical liquid limit device, B Physical Once for each type of source or IS:2720 (Pt.IV) , Tech Specs and SR/TR  The parameters should not be worse
grooving tools, Evaporating at change of source Const. Drawings than the parameter of the existing soil
Disc,Spatula, Palette knives, Balance in plant area.
ii oven containers, etc.
Shrinkage limit As agreed / required B Physical Once for each type of source or IS:2720 (Pt.IV), Tech Specs and SR/TR  The parameters should not be worse
iii at change of Const. Drawings than the parameter of the existing soil
source in plant area.
iv Free Swell Index Measuring cylinders, etc. B Physical Once for each type of source or IS:2720 (Pt.XI), Tech Specs and SR/TR  The parameters should not be worse
at change of Const. Drawings than the parameter of the existing soil
source in plant area.
v CHEMICAL ANALYSIS

v(a) Organic Matter Oven chemical balance, volumetric B Physical Once for each type of source or IS:2720 Pt.XXII, Tech Specs and SR/TR 
flasks, burettes, pipettes, conical at change of source Const. Drawings
flasks, set of seives, measuring
cylinders etc.

v(b) Calcium carbonate Reagents & Indicators, flasks,burette, B Physical Once for each type of source or IS 2720 (Pt. XXIII), Tech Specs SR/TR 
funnels etc. at change of source and Const. Drawings/ BOQ
17

Reference Acceptance
Sl. No Activity and operation Characteristics / instruments Class# of check Type of Check Quantum Of check Format of Record Remarks
Document Norms

1 2 3 4 5 6 7 8 9 D* 10

v(c) PH Value As agreed / required B Physical Once for each type of source or IS 2720 (Pt. XXVI), Tech Specs SR/TR 
at change of and Const. Drawings/ BOQ
source

v(d) Total soluble sulphate As agreed / required B Physical Once for each type of source or IS 2720 (Pt. XXVII), Tech Specs SR/TR 
at change of and Const. Drawings/ BOQ
source

vi Standard proctor Test Optimum moisture content and max. As per IS: 2720, Proctor needle A Physical One in every 2000 cum for each IS 2720 (Pt.VII), Tech Specs and SR/TR 
dry density of fill apparatus,etc. type and source of fill Const. Drawings
vii Moisture content Moisture content of fill As per IS: 2720, balance, oven A Physical materials
One in every 2000 cum for each IS 2720 (Pt.II), Tech Specs and SR/TR 
before compaction etc. type and source of fill Const. Drawings
1.30 DEGREE OF COMPACTION AFTER FILL materials

i Dry density by core cutter method As per IS: 2720/compaction test (core A Physical i) For foundation back fill one for IS 2720 (Pt. XXIX), Tech Specs SR/TR 
---- OR---- cutter), balance etc. every 10 foundations for one and Const. Drawings/ BOQ
Dry density in place by sand compacted layer.
displacement method

ii) For area filling, one every 1000 IS 2720 (Pt. XXVIII), Tech Specs SR/TR 
SQM area for each and Const. Drawings/ BOQ
compacted layer.
ii Relative density (Density Index) As per IS: 2720, balance oven etc. A Physical -do- (i) & (ii) above IS 2720 (Pt. XIV), Tech Specs and SR/TR 
2.00 MATERIALS : - Const. Drawings/ BOQ
2.10 CEMENT (NTPC SUPPLY)

i Retesting of CEMENT : - Physical As per IS 4031 A TESTING at Random As per relevant IS Codes TR Retesting - If cement is stored for
Properties - Compressive strength, more than 90 days in store of
Setting time. contractor from the date of delivery at
site, the same shall be retested for
 Compressive strength, Setting time

2.20 Coarse Aggregates


Moisture Content As agreed / required B Physical One for each stack of 100 Cum. Tech Specs and Const. Drawings, SR / LB  during monsoon when this has to be
i Of part thereof. IS 2386, IS 383, IS 456 done everyday before start of
concreting.

Specific gravity, absorption IS 2386(3) A Physical Once per source/ on every Tech Specs and Const. Drawings, SR / LB/ TR 
change of source IS 2386, IS 383, IS 456
ii

Sieve analysis, flakiness index, IS 2386(1) B Physical One for each stack of 100 Cum. Tech Specs and Const. Drawings, SR / LB 
elongation index, Of part thereof. IS 2386, IS 383, IS 456
iii

iv Deleterious materials ( coal & lignite, IS 2386(2) A Physical Once per source/ on every Tech Specs and Const. Drawings, SR / LB/ TR 
clay lumps, material finer than 75 change of source IS 2386, IS 383, IS 456
mic.
Sieve, soft fragment, shale).

v Soundness IS 2386 (5) A Physical -do- Tech Specs and Const. Drawings, SR / LB/ TR 
IS 2386_Part-v, IS 383, IS 456

Alkali Aggregate Reactivity IS 2386 (7) A Physical -do- Tech Specs and Const. Drawings, SR / LB/ TR 
vi (Accelerated Mortar Bar Method) ASTM C- 1260

vii Petrography Examination IS 2386 (8) A Physical -do- Tech Specs/ IS 2386_Part-viii, IS SR /LB/TR 
383,

viii Mechanical properties (crushing IS 2386 (4) A Physical -do- Tech Specs/ IS 2386_Part-IV, IS SR / LB/ TR 
value, impact value, abrasion value) 383,

2.30 Fine Aggregates

Moisture Content balance Oven etc. B Physical One per 100cum for each source Tech Specs / IS 2386_part-III, IS SR 
i 383

Deleterious materials ( coal & lignite, IS 2386(2) A Physical Once per source/ on every Tech Specs / IS 2386, IS 383, IS SR / LB/ TR 
clay lumps, material finer than 75 change of source 456
mic. Sieve, soft fragment, shale).
ii

All other tests similar to Tech Specs / IS 2386, IS 383 SR / LB/ TR  except test for flankiness
coarse aggregates as mentioned index,elongation
above index, abrasion value, impact value
iii
18

Reference Acceptance
Sl. No Activity and operation Characteristics / instruments Class# of check Type of Check Quantum Of check Format of Record Remarks
Document Norms

1 2 3 4 5 6 7 8 9 D* 10

2.40 WATER

Acidity & alkalinity; sulphates Buret, conical flask, pipette etc B Testing One per 3 months for each IS:3025 part 22 and 23 (for test SR/LB/ TR 
and chlorides source. procedure ), IS:456(for
i acceptance criteria ) As per Tech.

Tests for ascertaining limit of solids As agreed / required B Physical One per 3 months for each IS:3025 part 22 and 23 (for test SR/LB/ TR 
ii source. procedure ), IS:456(for
acceptance criteria )

Tests for pH Value pH meter B Testing One per 3 months for each IS:3025 part 22 and 23 (for test SR/LB/ TR 
source. procedure ), IS:456(for
iii acceptance criteria )

2.50 CONCRETE

4 Trial mixes to ascertain the After receiving the recommended mix A Physical One for each mix proportion NTPC tech specification SR / LB 
workability and cube strength design from specialist
i agency,
Crushing strength (works Tests A Physical One set of 6 cubes per 50 CuM SR/LB/ TR Min. of 6 cubes for each mix, 3
cubes) or part thereof for each grade of specimen shall be tested at 7 days
concrete per shift remaining 3 shall be for 28 days
ii IS:516
whichever is earlier.
IS:516, IS:456, NTPC Tech. Spec.  comp. Strength.

Workability - slump test S:1199 B Physical At the time of concrete IS:456, NTPC Tech. Spec. SR/LB/ TR 
iii pouring at site every two hrs

2.60 ADMIXTURES
Type of admixture As per IS:9103 A EIC For each lot received at site Designed mix and IS:9103 TR  Admixture of appd. Brand and tested
Approved source and quality shall be used (each lot of
review of MTC/ test admixture will included with brochure
reports in which the type of admixture and its
properties shall be clearly indicated)

2.70 Concrete conveying,placing& compaction

mixing of concrete shall be done in a To be calibrated at the time of Review of calibration chart / Inspect'n 
approved mixer such as to produce starting and subsequently once in Certificate, IS 4926 Report
a homogenous mix three months, and shall
i conform to IS:4925

Arrangement for transportation & As required C Visual 100% Before clearance for concreting SR 
ii placement of concrete.

Calibration of Batching Plant batcher should comply with A Physical To be calibrated at the time of Review of calibration chart / Calibration  Provision of online printer is
reqirement of IS 4926 / IS:4925 starting and subsequently once in Certificate, IS 4926 Certificate mandatory
iii three months, and shall
conform to IS:4925

iv Handling and Transportation of As required B Physical Random As per construction/erection SR 


concrete methodology (to be approved one
week prior to start of work)

v Placement of concrete Visual B Physical Random As per construction/erection SR 


methodology
vii Placement Visual B Physical Random As per approved construction SR 

viii Compacting As required B Physical At Random IS:456 SR 

ix Curing As required B Physical At Random Period of curing as per IS 456 SR 

2.90 REINFORCEMENT STEEL

2.9.1 Material
Physical, Mechanical and Chemical As required/ agreed A EIC Each batch of delivery Tech Specs and Const. Drawings, MTC  Applicable if steel is procured by
i Properties for each lot as per Approved source and IS : 1786, IS:432, IS:1566 Contractor
relevant IS codes Review of MTC / TC

Freedom form cracks surface As agreed / required B Visual Random in each shift Tech Specs and Const. Drawings, SR To be checked at site. Steel collected
flaws, Lamination. IS : 1852, IS:432, IS:1566 from source should be free from
excessive rust. To be stored as per
Technical Specs.
ii

2.9.2 Placement of Reinforcement Steel


Bar bending schedule with As agreed / required B Visual and Measurment Random in each shift Tech Specs and Const. Drawings SR 
i necessary laps, spacers and chairs IS 2502

ii Bending of Bars, Cutting Tolerance As agreed / required B Visual and Measurment Random in each shift Tech Specs and Const. Drawings SR 
IS 2502
19

Reference Acceptance
Sl. No Activity and operation Characteristics / instruments Class# of check Type of Check Quantum Of check Format of Record Remarks
Document Norms

1 2 3 4 5 6 7 8 9 D* 10

Acceptance - Cover, spacing of As agreed / required B Visual and Measurment Random in each shift Approved drawings ,Tech Specs SR 
bars, spacers and chairs after the and Const. Drawings
iii reinforcement cage is put inside
the formwork.

2.10 STAGING AND FORMWORK

Materials and accessories As agreed / required B Visual Once before start of work Tech Specs and Const. Drawings SR
i

Soundness of staging, shuttering As agreed / required B Visual Once before start of work As per manufacturer's spec.and SR
and scaffolding including as per 3696,4014, 4990, Tech
ii application of Specs and Const.
mould oil / release agent. Drawings

Acceptance of formwork before start As agreed / required B Physical / visual Before start of each concreting As per provisions and tolerances, SR 
of concreting Tech Specs and Const. Drawings
iii

2.12 EMBEDDED PART(INCLUDING LAYING OF RAILS & ANCHOR FASTENERS)

Position / alignment / levels of As agreed / required B Visual and Measurment 100% As per drawing, Tech Specs and SR/ Protocol  Exposed surfsce of the embeded
embedded parts / bolt hole / pipe Const. parts other than holding down bolts
i sleeves / rails / PVC pipes / etc Drawings are to be painted with as per
technical
specifications.
ii Welding / tieing of embeddment to As agreed / required B Visual and Measurment Random in each shift As per drawing, Tech Specs and SR
2.13 PRE-CAST CONCRETE reinforce-ment Const.

Crushing strength compression strength A Physical one sample of six cubes per 50m IS:516 & IS: 456 SR/LB  A minimum of three specimen shall
testing machine m3 or part be tested for 7 and 28 days
i thereof compressive
strength

ii Workmanship and dimentions Visual B Physical 100% As per IS:456/NTPC Tech. Register 
specification.

Load Test As agreed / required B Physical 1% up to 1000 nos. and IS:456/ As decided by NTPC Site Inspectio n 
0.5% for more than 1000 nos. for Engr. Report
iii each type Incharge.

2.14 JOINTS IN CONCRETE

Joint material - bitumen impregnated As per manufacturer Standards A EIC Each batch of delivery Tech Specs and Const. Drawings, MTC Bitumen impregnated fibre board,
fibre board, PVC water stops, Approved source and IS 1838, IS 1834, IS12200 PVC water stops, Sealing compound,
Sealing compound, Expanded review of MTC/ test Expanded polystyrene board,
i polystyrene board, Hydrophillic strip, reports  Hydrophillic strip, Acrylic polymer etc.
Acrylic polymer etc.

Acceptance of installation As agreed / required B Acceptance Each installation randomly Tech Specs and Const. Drawings
ii

2.15 DAMP PROOF COURSE


Material - Hot bitumen and water As agreed / required A EIC Approved source Each batch of delivery at site SR
proofing materials etc and review of MTC/ test Tech Specs and Const. Drawings,
i 
reports IS 702

ii Acceptance of damp proof course As agreed / required B Acceptance 100% Tech Specs and Const. Drawings SR

2.16 GROUTING

Material As agreed / required A EIC Approved source Each batch of delivery Tech Specs and Const. Drawings SR
and review of MTC/ test
i 
reports

Type of mix - fluid mix, plastic mix, As agreed / required B Physical Prior to start of work Tech Specs and Const. Drawings SR 
ii stiff mix etc.
Mixing, placement, application and As agreed / required B Physical Random in each shift Tech Specs and Const. Drawings SR
iii
grout pressure
iv Compressive strength As agreed / required A Physical Random in each shift Tech Specs and Const. Drawings SR 

v Acceptance of the grouts As agreed / required B Physical Each grout section Tech Specs and Const. Drawings SR

3.0 BRICK MASONARY


3.10 Test on Bricks
Dimensions , shape, compressive As agreed / As required B Measuremen t/ As per relevant IS Code/ One IS: 1077, IS:13757, IS: 12894 / Inspection  Efflorescence shall be checked at
strength, water absorption, warpage, Physical Test Sample for 30,000 nos. or part Tech Specs and const. Drawings Report each source.
i efflorescence. thereof

3.20 Test on Mortar

i Compressive strength As agreed / As required B Test At Random IS 2250-1981, Tech Specs and LB
Const. Drawings
20

Reference Acceptance
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Document Norms

1 2 3 4 5 6 7 8 9 D* 10

3.30 Sand Grading As agreed / As required B Test IS:2116 SR/LB

3.40 Masonry construction Workmanship, verticality and As agreed / As required B Visual/ Physical 100% IS 2212, IS 1905 , Tech Specs SR/LB
alignment and Const. Drawings
4.0 FINISHING AND ALLIED WORKS

4.10 PLASTERING- MATERIAL


i Sand Deleterious Material As agreed / As required B Physical Once per source IS : 2386 (Part-I &II) & IS :2116, SR
Tech
Specs and Const. Drawings

ii Grading As agreed / As required B Physical 50 Cum./or part thereof Tech Specs and Const. Drawings SR

iii Galvanised wire mesh Galvanized hexagonal wire netting As agreed / As required B EIC Approved source Each batch of delivery Tech Specs and Const. Drawings SR
for lath plastering and review of MTC/ test
reports
4.20
PLASTERING - WORKMANSHIP
i Curing As agreed / As required C Physical 100% Tech specifications, construction SR
drawings and agreed
ii Thickness and finishing of plaster, As agreed / As required B Visual/ Random in each shift Tech Specs and Const. Drawings SR/LB
methodology
grooves etc Measurement

iii Truness of plastering system As agreed / As required B Visual/ Physical Random in each shift Tech Specs and Const. Drawings SR

4.30 STONE GRIT PLASTER/ GRANULAR TEXTURED COAT FINISH

i Material As agreed / As required B Approved source and For each lot received at site Tech Specs and Const. Drawings SR 
review of
MTC

ii Thickness, finishing and grooves etc As agreed / As required B Visual/ Measuremen Random in each shift Tech Specs and Const. Drawings SR 
t

5.0 SHEETING AND OTHER WORKS


5.10
PAINTING SYSTEM - CONCRETE WORKS AND PLASTERED MASONARY SURFACES

i Materials and accessories- Shade, type from brand and As agreed / As required A EIC Approved source Each batch of delivery Tech Specs and Const. Drawings SR /MTC
Oil Bound, Acrylic Emulsion, manufacturer as approved by NTPC and review of MTC/ test
Chemical Resistant, Oil EIC reports
Resistant Paint etc. 

ii Surface prepration As agreed / As required C Visual/ Physical Random in each shift Tech Specs and Const. Drawings SR

iii Acceptance of painted As agreed / As required B Physical Each surface at random Tech Specs and Const. Drawings SR
surfaces

5.1.1 PAINTING SYSTEM - STEEL WORKS (OTHER THAN STRUCTURAL STEEL WORKS)
i Paining Materials and accessories - A EIC Each batch of delivery Tech Specs and Const. Drawings SR /MTC Mfr.’s T.C. shall be correlated with the
Approved source and consignment received.
review of MTC/ test 
reports

ii Submission of painting methodology - B For Review of painting Before start of painting work Tech Specs and Const. Drawings
iii Surface prepration As agreed / As required B Visual/ Physical Each Erection Mark Tech Specs and Const. Drawings, SR 
iv Primer Thickness Elcometer B Measuremen t Each Erection Mark Relevant
Tech code/
Specs andstandards
Const. Drawings SR 
v DFT of paint Elcometer B Measuremen t Each Erection Mark Tech Specs and Const. Drawings SR 
vi Acceptance of painted surfaces Elcometer B Visual/ Each Erection Mark Tech Specs and Const. Drawings SR
5.20 Modular areated panel As required As agreed / required A Measuremen t test
Review of Each batch of delivery Tech Specs and Const. Drawings SR/LR 
report

5.30 Permanently colour coated sheets, metal decking


Storage As required B Visual Random in each shift Tech Specs and Const. Drawings SR Prevention of distortion / blemishing
/ water staining

Installation, lap alignment & As required B Visual/ Physical Random in each shift Tech Specs and Const. Drawings SR No gas cutting of sheets acceptable.
workmanship. FQP for structural steel
shall also be applicable

Finishing and acceptance As required B Visual/ Physical Random in each shift Tech Specs and Const. Drawings SR/LR 

5.40 INSULATION WORKS

Material Insulation material, galvanised wire As required A EIC Approved source For each lot received at site Tech Specs and Const. Drawings SR/LR  All tests as per specification
net, aluminium foil, fasteners and review of MTC/ test
reports

Acceptance of each type of As required B Visual/ Physical Each installation Tech Specs and Const. Drawings SR/LR
installation
21

Reference Acceptance
Sl. No Activity and operation Characteristics / instruments Class# of check Type of Check Quantum Of check Format of Record Remarks
Document Norms

1 2 3 4 5 6 7 8 9 D* 10

ii As required B Physical Randomly Tech Specs and Const. Drawings SR No of Coats applied and DFT/WFT to
be checked as per specified
Requirements for Cast Iron Surfaces

iii Requirements for Concrete Surfaces As required B Physical Randomly Tech Specs and Const. Drawings SR No of Coats applied and DFT/WFT to
be checked as per specified
iv Material Requirements As required B Physical Randomly SR Requirement of DFT to be checked
as per Specifications. Procurement to
be done from approved / acceptable
Tech Specs and Const. Drawings manufacturer/source

v Preparation of Surfaces As required B Physical Randomly Tech Specs and Const. Drawings SR

vi Application of Paint As required B Physical Randomly SR AS per recommendations by


Tech Specs and Const. Drawings Manufacturer along with Relevant IS
Codes and Specification
6.00 DOORS , WINDOWS VENTILATORS & GRILL requirements
6.10 Steel doors
i Materials (MS sheet, fasteners, As agreed / required B Visual/ Physical / For each lot received at site Tech Specs and Const. Drawings SR/LR  Review of test report
hinges, jambs, lock strike plate etc test report

ii Flush Door shutters, teak beading As agreed / required B EIC For each lot received at site IS 2202, Tech Specs and Const. SR  Review of test report
Approved source and Drawings
review of MTC/ test
reports
iii Hollow metal doors (material and As agreed / required B Visual/ Physical/ Test For each lot received at site Tech Specs and Const. Drawings  Review of test report
dimensions) report
iv Acceptance As agreed / required B Visual/ Physical Random Tech Specs and Const. Drawings SR/LR
22

Reference Acceptance
Sl. No Activity and operation Characteristics / instruments Class# of check Type of Check Quantum Of check Format of Record Remarks
Document Norms

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6.20 Anodised aluminium works


i Materials- Aluminium sections, alkali As agreed / required B Visual/ Physical / test For each lot received at site IS: 1948, IS: 1949, IS:733, SR/LR  Review of test report
resistant paint report IS1285, For aluminium door/windows, check
IS:1868, IS:11857/ Tech Specs for
and Const. Drawings anodisation as per Tech. Spec
ii As agreed / required B EIC Approved source For each lot received at site IS:12823 (phenol formaldehyde SR  Review of test report
and review of MTC/ test sythentic resin, BWP type), Tech
reports Specs and Const. Drawings

iii Acceptance As agreed / required B Visual/ Physical Random Tech Specs and Const. Drawings SR

6.30 Fire proof doors

i As agreed / required A Review of purchase order (unpriced For each source Tech Specs and Const. Drawings SR  Procured from Approved parties as
copy) / drawings of suppliers / per
certificate of CBRI relevant IS/Tech, The
Source of supply door drawing proposed for supply
should
have been tested and approved by
CBRI
ii Receipt inspection As agreed / required A Visual/ Physical/ Review of MTC For each lot received at site Tech Specs and Const. Drawings SR 

iii Finishing and acceptance As agreed / required B Visual/ Physical Random Tech Specs and Const. Drawings SR

6.40 Rolling shutters

i Surface finish and thickness of plate As agreed / required B Visual/ Physical/ Review of MTC Random for each lot of delivery Tech Specs and Const. Drawings SR 
of approved make and DFT

ii As agreed / required Physical and Random Tech Specs and Const. Drawings SR
Finishing and acceptance B acceptance

6.50 Steel windows / Grills/ Louvre


i Material fabrication and fixtures As agreed / required B EIC Approved source Each lot of delivery IS: 1038 / IS:1361, IS: 7452 and SR 
and review of MTC/ test Tech
reports Specs and Const. Drawings
ii Finishing and acceptance As agreed / required B Visual/ Physical/ Review of MTC Random IS: 1038 / IS:1361, IS: 7452 and SR 
Tech Specs and Const. Drawings

6.60 Glass and glazing

i Clear float glass, wired Material As agreed / required B EIC For each lot received at site IS: 14900, IS:1081, IS: 3548, SR 
glass, tinted glass, curtain Approved source and IS:5437
glass, hermetically sealed review of MTC/ test Tech Specs and Const. Drawings
glass reports

ii Installation finishing and acceptance As agreed / required B Visual/ Physical/ Review of MTC Random Tech Specs and Const. Drawings SR Leak proof installation with neoprene
gasket

6.70 Curved dome on roof/ Poly Carbonate Sheet


i Source of supply Impact strength, K value, light As agreed / required B EIC Approved source For each lot received at site Tech Specs and Const. Drawings SR 
transmission value with class -I fire and review of MTC/ test
rating reports

ii Installation finishing and acceptance As agreed / required B Visual/ Physical/ Review of MTC Random Tech Specs and Const. Drawings SR

6.80 Reflective toughened glass

i Material As agreed / required B EIC For each lot received at site Tech Specs and Const. Drawings SR 
Approved source and
review of MTC/ test
reports

ii Installation finishing and acceptance As agreed / required B Visual/ Physical/ Review of MTC Random Tech Specs and Const. Drawings SR

6.90 False Ceiling

i Materials ( gypsum glass, glass fibre As agreed / required B EIC For each lot received at site Tech Specs and Const. Drawings SR  Compare MTC with technical
membrane, fibre board acoustical Approved source and specification
tiles etc) review of MTC/ test and requirement
reports

ii Installation finishing and acceptance As agreed / required B Visual/ Physical/ Review of MTC Random Tech Specs and Const. Drawings SR

6.10 WATER PROOFING


23

Reference Acceptance
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Document Norms

1 2 3 4 5 6 7 8 9 D* 10

Methodology for the application of As required B Review for each type of treatment Tech Specs and Const. Drawings SR 
water proofing system

6.10.1 General Requirement- Water Proofing

i Polyurethene based coating, Material As agreed / required A EIC Approved source For each lot received at site MTC shall contain all the parameters
polyester scrim cloth, and review of MTC/ test specified in the technical
extruded HD dimpled reports Tech Specs and Const. Drawings SR  specifications
polyurethene

ii Acceptance of water proofing work As agreed / required B Physical 100% Tech Specs and Const. Drawings SR 

6.10.2 Roof / Basement Treatment

i Graded under bed Levels / slopes As agreed / required C Physical 100% Tech Specs and Const. Drawings

ii Elastomaric coatings Material- Primer coat, finishing coat As agreed / required B EIC Approved source Each lot of delivery
and review of MTC/ test
reports Tech Specs and Const. Drawings SR 

iii Wearing course Materials - PCC, chicken wire mesh, As agreed / required B Review of MTC Each lot of delivery Tech Specs and Const. Drawings SR 
elastomeric sealant

iv Acceptance of water proofing work As agreed / required B Physical 100% Tech Specs and Const. Drawings

6.11 Fencing and Gates


i PVC coated chain link Material As agreed / required B EIC Approved source Each batch of delivery Tech Specs and Const. Drawings SR / MTC  MTC shall contain all the parameters
fencing (IS 2720), Welded and review of MTC/ test specified in the technical
wire mesh (IS 1566), reports specifications
Reinforced barbed tape
galvanised (IS 2629) etc.

ii Structural steel, painting Material As agreed / required B EIC Approved source Each batch of delivery Tech Specs and Const. Drawings SR / MTC  MTC shall contain all the parameters
system, caster wheel, ball and review of MTC/ test specified in the technical
and bearing, fixtures and reports specifications
fasteners

iii Alignments, erection painting, DFT As agreed / required B Physical / Each installation Tech Specs and Const. Drawings SR
etc. measurements

iv Acceptance of the installation and As agreed / required B Physical / Each installation Tech Specs and Const. Drawings SR
working measurements

6.12 FLOOR FINISHES AND ALIED WORKS

6.12.1 Cement Concrete Flooring

i Glass/ PVC strips in joints As agreed / required B Physical Random in each shift Tech Specs and Const. Drawings SR

ii Finishing and acceptance As agreed / required B Physical 100% Tech Specs and Const. Drawings SR

6.12.2 Tiles
24

Reference Acceptance
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Document Norms

1 2 3 4 5 6 7 8 9 D* 10

i Ceramic, vitrified, glass Materials As agreed / required A EIC Approved source Each lot of delivery Tech Specs and Const. Drawings SR  MTC shall contain all the parameters
mosaic, acid alkali resistant, and review of MTC/ test specified in the technical
heavy duty cement concrete reports specifications
tiles

ii Finishing and acceptance As agreed / required B Physical 100% Tech Specs and Const. Drawings SR

6.12.3 Interlocking Blocks

i Materials As agreed / required B EIC Approved source Each lot of delivery Tech Specs and Const. Drawings SR  MTC shall contain all the parameters
and review of MTC/ test specified in the technical
reports specifications

ii Finishing and acceptance As agreed / required B Physical 100% Tech Specs and Const. Drawings SR

6.12.4 Kota Stone, Granite and Marble

i Quality, texture, thickness, colour for As agreed / required B Physical Each lot of delivery Tech Specs and Const. Drawings SR 
each lot of delivery from approved
source

ii Finishing and acceptance As agreed / required B Physical 100% Tech Specs and Const. Drawings SR

6.12.5 Metallic / non-metallic hardener

i Materials As agreed / required B Physical Each lot of delivery Tech Specs and Const. Drawings SR 

ii Finishing and acceptance As agreed / required B Physical 100% Tech Specs and Const. Drawings SR

6.12.6 Acid / alkali and oil resistant high built seamless epoxy based resin and treatment

i Materials Bricks, vitreous tiles, mortar, sealing, As agreed / required A EIC Approved source Each lot of delivery Tech Specs and Const. Drawings SR  MTC shall contain all the parameters
paints, coatings, sheets, fillers etc and review of MTC/ test specified in the technical
reports specifications

ii Surface preparation As agreed / required B Physical Random for each lot Tech Specs and Const. Drawings,
IS :2395

iii Finishing and acceptance As agreed / required B Physical 100% Tech Specs and Const. Drawings SR

6.12.7 Rubber Flooring

i Materials As agreed / required B EIC Approved source Each lot of delivery Tech Specs and Const. Drawings SR  MTC shall contain all the parameters
and review of MTC/ test specified in the technical
reports specifications

ii Finishing and acceptance As agreed / required B Physical 100% Tech Specs and Const. Drawings SR

6.13 Doors/Windows Sections

i Material - Rolled Steel, Z Review of MTC/ make / Physical As agreed / required B EIC Each lot of delivery Tech Specs and Const. Drawings SR 
ii Sections,T-iron frames checks, testsof( Steel
Acceptance if MTCGlazed
is not doors As agreed / required B Approved
Physical andsource and Random for each installation Tech Specs and Const. Drawings SR
sections, Plates etc. available)
and Tiron frames sections after fixing review of MTC/ test
acceptance
7.00 WATER SUPPLY / SANITORY INSTALLATIONS reports
7.10 Water supply fittings and fixtures
i Materials GI/ MS pipes and fittings As agreed / required B EIC Approved source Each lot of delivery as per Tech Specs and Const. Drawings SR 
and review of MTC/ test Specifications
reports

ii Disinfection Before use As agreed / required B Physical Each installation Tech Specs and Const. Drawings SR

iii Hydraulic test Before use / leakage As agreed / required A Physical Each installation Tech Specs and Const. Drawings SR 

iv Acceptance and working As agreed / required B Acceptance Random Tech Specs and Const. Drawings SR
25

Reference Acceptance
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Document Norms

1 2 3 4 5 6 7 8 9 D* 10

7.20 Sand cast iron / cast iron pipes

i SCI / CI pipes and fittings / joints As agreed / required B EIC Approved source Each lot of delivery as per Tech Specs and Const. Drawings SR 
and review of MTC/ test Specifications
reports

ii Acceptance and leakage As agreed / required B Physical Random Tech Specs and Const. Drawings SR

7.30 Sanitary fittings and fixtures

i Materials Sanitory items and fixtures i.e. water As agreed / required B EIC Approved source Each lot of delivery as per Tech Specs and Const. Drawings SR 
closets, urinals, wash basins, sinks, and review of MTC/ test Specifications
mirrors, shelves, towel rail, soap reports
containers, geyser, water cooler, etc,
water supply / sanitation pipes,
manhole
cover and frames etc.

ii Acceptance of installations of all As agreed / required B Acceptance 100% Tech Specs and Const. Drawings SR
sanitary items and fixtures

7.40 RCC Pipes

i Materials RCC pipes As agreed / required A EIC Approved source Each lot of delivery as per Tech Specs and Const. Drawings SR 
and review of MTC/ test Specifications
reports

ii Acceptance and leakage As agreed / required B Physical Random Tech Specs and Const. Drawings SR

7.50 Water Storage Tanks

i Over head / loft type As agreed / required A EIC Approved source Each lot of delivery as per Tech Specs and Const. Drawings SR 
and review of MTC/ test Specifications
reports

ii Acceptance and leakage As agreed / required B Acceptance Random Tech Specs and Const. Drawings SR

8.00 SPECIAL ITEMS

8.10 Earthing Mat (Grounding System)


i Materials Earthing mat As agreed / required B EIC Approved source Each lot of delivery as per As per relevant IS and Tech. 
and review of MTC/ test Specifications Specs / Manufacturer's, IS 3043
reports SR / MTC

ii Weld sizes & length Visual/Tape B Physical / 100% Tech Specs and Const. Drawings NTPC approved electrodes shall be
measuremen ts used

iii D P test DP test Kit B Physical 10% at random of the offered lot Tech Specs and Const. Drawings TR 

iv Earth test Earthing test kit A Physical 100% Tech Specs and Const. Drawings SR

8.20 Bitumen layer for tank foundation


i Materials Grade of bitumen As agreed / required A EIC Approved source Each lot of delivery as per As per relevant IS and Tech. SR / MTC 
and review of MTC/ test Specifications Specs / MTC
reports

ii Acceptance and Application / workmanship As agreed / required B Physical Random Tech Specs and Const. Drawings SR
workmanship

8.30 Composite Aluminium Panels and structural glazing

i Material Type of aluminium panels / structural As agreed / required A EIC Approved source Each lot of delivery as per As per relevant IS and Tech. SR / MTC  MTC shall cover all the properties /
glazing / fasteners and fixtures / and review of MTC/ test Specifications Specs / MTC parameters as per technical
silicon sealant reports specifications

ii Acceptance and Installation / workmanship As agreed / required B Physical Random Tech Specs and Const. Drawings SR
workmanship

9.00
FOUNDATION SYSTEM
9.10 SHALLOW FOUNDATIONS
i Foundation excavation - Location, As required / agreed B Physical Each location As per technical specifications SR  lines and levels to be checked
Layout, size, depth etc and construction drawings
26

Reference Acceptance
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Document Norms

1 2 3 4 5 6 7 8 9 D* 10

ii Foundation casting - Layout, Shape, As required / agreed B Physical Each foundation As per technical specifications SR lines and levels to be checked.
dimensions, Reinforcement, and construction drawings Concrete Grade to be checked as per
concreting, curing etc Mix Design

LEGEND: D * Records, identified with “Tick” () shall be essentially included by supplier in QA


DOC. NO.: REV:
documentation.

For NTPC use


Legend to be used: Class # : A = Critical, B=Major, C=Minor; SR, TR, MTC, LB

Manufactur Main-
er/ Sub- supplier
Categorization Witnessing & Accepting (As per NTPC QA&I System)
supplier
Category ‘A’ FQA Engineer in association with Executing Engineer , Category ‘B’ Executing
Engineer, Category ‘C’ Executing Engineer ;SR = Site Register , TR= Test Report,MfrTC =
Manufacturer's Test Certificate

Signature Note: This document shall be read in conjunction with Technical Specifications, BOQ, Drawings REVIEWED BY APPROVED BY APPROVAL SEAL

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