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CENTRAL AREA FIELD COMPLEX PROJECT

BLOC 405B, ALGERIA


CONTRACT SH-FCP/CAFC-HUILE/40418-2013

QCP/ITP FOR SITE PREPARATION AND


EARTHWORKS

Issued for
EX-DE 00 16/04/2014 AMADEO D.H KIM D.H SEO H.S KIM
Review
Validity Rev.
Status Number Prepared Checked Approved Contractor Company
Date Description
by by by Approval Approval
Revision Index
Company logo and business name Sonatrach Document ID :
Project name CAFC-00-AQ-QC-00OO06 A
SONATRACH
Eni E&P Document ID :
First Calgary CAFC OIL 141200DBQC73005
Petroleums Project
Job N.
Contractor logo and business name Document ID :
DAEWOO Engineering 141200DBQC73005
& Construction Contract N.
SH-FCP/EPC-HUILE/40418-2013
Vendor logo and business name Vendor Document ID

Order N.
Facility Name Location
Scale Sheet of Sheets
CAFC – Central Area Field Complex OnShore
N.A. Page 1 of 27

Document Title Supersedes N.


QCP & ITP FOR SITE PREPARATION AND Superseded by N.
EARTHWORKS Plant Area Plant Unit
N.A. N.A.

Software : Microsoft Word 2010 File No. 141200DJPC75007_EXDE00_23.docx


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REVISION HISTORY

Number of
Rev. Date Description
sheet

00 16/04/2014 27 Issued for Review


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CONTENTS

REVISION HISTORY 2
DEFINITIONS AND ABBREVIATION 4
TABLE OF HOLDS 5
1. GENERAL 6
1.1. SCOPE 6
1.2. REFERENCE DOCUMENTS AND REFERENCE STANDARDS 6
2. QUALITY CONTROL PLANNING 7
2.1. INFORMATION RELATED TO THIS DOCUMENTS 7
2.2. INSTRUCTION ON THE PREPARATION AND ISSUANCE OF QCP/ITP 8
2.3. SUBCONTRACTOR RESPONSIBILITY 8
2.4. LOCAL REGULATION 8
3. QUALITY REQUIREMENTS FOR SITE PREPARATION AND EARTHWORKS 8
3.1 PROCEDURES 8
3.2 REQUEST FOR INSPECTION (RFI) NOTIFICATION 9
3.3 SITE PREPARATION AND EARTHWORKS 9
3.4 FILL MATERIALS 9
3.5 PLACING AND COMPACTING 10
3.6 CAPPING LAYER CONSTRUCTION 12
3.7 TESTING AND CONTROL 12
4. ATTACHMENTS 13
4.1 ITP FOR SITE PREPARATION AND EARTHWORKS 13
4.2 INSPECTION AND TEST RECORD (ITR) LIST 13
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DEFINITIONS AND ABBREVIATION

Abbreviation Description

COMPANY (CA) SONATRACH – FCP/LP

CONTRACTOR Daewoo E&C

SUBCONTRACTOR Any person or firm employs or subcontracted by Contractor to perform any


work, duty or service on their behalf

CTC An item or material which does not complied with the specified
requirement.
Quality Management System: part of the organization’s management
QMS system that focuses on achievement of results, in relation to the quality
objectives, to satisfy the needs, expectations and requirements of
Company and f any other interested parties, as appropriate
QA Quality Assurance: Part of quality management focused on providing
confidence that quality requirements will be fulfilled

QC Quality Control: Part of quality management focused on fulfilling quality


requirements
Quality Control Plan: Endorsement of Contractor’s QCP will be prepared
QCP by Sub-contractor in accordance with the requirements. The QCP
compiles all applicable ITP(s) and relevant inspection and test report forms
Inspection and Test Plan: Sub-Contractor prepared in accordance with
Contractor’s ITP, applicable contractual, engineering and vendors
ITP requirements. The ITP shall provide references to applicable procedures,
acceptance criteria, documentation, quality records and inspection
attendance to be performed
Inspection Test Report: Attached on every ITP to be used during checks
ITR and inspections/tests and signed by the involved parties, as per relevant
QC code.
Request for Inspection: Written notification to be issued by Sub-contractor
RFI in order to allow all parties involved to perform their inspection and test
witness as planned in the applicable Contractor’s ITP
TPI Third Party Inspection: any organization, authority, person or people,
execution of inspection and/or laboratory testing, related activities

NCR Non Conformity Report: Document recording a non-fulfillment of a


requirement

NON CONFORMITY The non-fulfilment of specified requirement

Comparison of a measurement and test equipment with a reference


CALIBRATION standard or with another one provided with better tolerance in order to
detect or to measure possible inaccuracies and to document or eliminate
them
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TABLE OF HOLDS

Hold No. Section Description Status


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1. GENERAL

1.1. SCOPE

This Quality Control Plan provides guidance and requirements to Subcontractors for
inspecting, checking and testing, to be carried out on related works during the site preparation,
including earthworks on the duration of CAFC project.
This procedure covers inspections for all operations required for cut and fill, excavation and
backfill, finish grading and capping with base course. This also covers but not limited to
inspection and testing of earthworks and excavation required for buildings, equipment
foundations, dikes, underground piping and cables, etc.
All laboratory testing for fill/backfill materials & soil shall be referred to QCP/ITP for Soil and
Concrete Laboratory Testing.

1.2. REFERENCE DOCUMENTS AND REFERENCE STANDARDS

1.2.1 Project Reference Documents consist of the following:


CAFC-00-ST-ZG-99ZS01 C Specification for Site Preparation
CAFC-00-ST-ZG-99ZS02 C Specification for Earthworks
CAFC-00-AQ-QC-00OO02 Field Quality Control Plans
CAFC-00-AP-R-00OO03 C Inspection procedure
To be provided later Method Statement for Earthworks
To be provided later QCP/ITP for Soil and Concrete Laboratory Testing

1.2.2 Algerian and French Codes and Standards


Existing Codes and Standard related to Site Preparation and Earthworks (if any)

1.2.3 International Code/Standards


American Society for Testing and Materials (ASTM)
ASTM D421 Standard practice for dry preparation of soil samples
for particle size analysis and determination of soil
constants.
ASTM D422 Standard test method for particle size analysis of
soils.
ASTM D698 Test methods for laboratory compaction
characteristics of soil using standard effort (12400 ft-
lbf/ft3 [600kNm/m3])
ASTM D1556 Standard test method for density and unit weight of
soil in place by the sand cone method.
ASTM D1557 Test method for laboratory compaction
characteristics of soil using modified effort (56000 ft-
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lbf/ft3 [2700kNm/m3])
ASTM D1883 Standard test method for CBR (California Bearing
Ratio) of laboratory compacted soils.
ASTM D2167 Standard test method for density and unit weight of
soil in place by the rubber balloon method.
ASTM D2216 Standard test method for laboratory determination of
water (moisture) content of soil and rock.
ASTM D2217 Standard practice for wet preparation of soil samples
for particle size analysis and determination of soil
constants.
ASTM D2488 Standard practice for description and identification of
soil (visual-manual procedure).
ASTM D2922 Standard test methods for density of soil and soil-
aggregate in place by nuclear method (shallow
depth).
ASTM D3017 Standard test method for water content of soil and
rock in place by nuclear methods (shallow depth).
ASTM D4253 Standard test method for maximum index density and
unit weight of soils using vibratory table.
ASTM D4254 Standard test method for minimum index density and
unit weight of soils and calculation of relative density.
ASTM D4318 Standard test method for liquid limit, plastic limit and
plasticity index of soils.

American Association of State Highway and Transportation Officials


AASHTO M 57 Standard specification for Materials for embankment
and subgrades.
AASHTO T 27 Standard method of testing for sieve analysis of fine
and coarse aggregate.
AASHTO T 99 Standard method of test for moisture density
relations of soil using a 2.5kg. (5.5lb) rammer and a
457mm (18”) drop.
AASHTO T 193 Standard method of test for California Bearing Ratio

US Government Standards
US Department of Labour: Occupational Safety and Health Administration
(OSHA).
29 CFR 1926 Construction Industry, Safety and Health
Regulations.
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1. QUALITY CONTROL PLANNING

1.3. INFORMATION RELATED TO THIS DOCUMENTS

This document includes the ITP and forms which listed all inspection activities and test
checklists to be carried out during site preparation and earthworks.

1.4. INSTRUCTION ON THE PREPARATION AND ISSUANCE OF QCP/ITP

1.4.1. The EPC Contractor shall issue this document as QCP/ITP on the basis of the procedure
CAFC-00-AQ-QC-00OO02 “Field Quality Control Plans”, using the generic title block as shown
on the title page.
1.4.2. EPC Contractor shall prepare QCP/ITP and “QC Code” will assign for each stage of inspection.
If additional inspections are required, Subcontractor is able to insert the quality activities
between pre-assigned “QC codes”. But, all additional “QC Codes” shall be provided and
approved by EPC Contractor.
1.4.3. During the performance of work, the EPC Contractor will revise and update if necessary,
QCP/ITP to include any other relevant requirement in the design specification and standards,
design codes, recommended practices and safety instructions given below or elsewhere in the
contract documents and suppliers.

1.5. SUBCONTRACTOR RESPONSIBILITY

1.5.1. Subcontractor shall perform and record all inspections, examinations and tests required and
shall carry out all the works necessary for the preparation of inspections, examinations and
tests, including adequate scaffolding for safely witnessing the inspection.
1.5.2. Subcontractor shall provide, for the execution of testing, inspection and measurements all
necessary equipment, tools and shall make available the applicable international Standards
and Codes.
1.5.3. Subcontractor shall issue inspections, examinations, and tests reports immediately after the
completion of each inspection activity. All reports shall be approved and signed off by
Subcontractor authorized personnel prior to submission to EPC Contractor for review or
approval, as appropriate.
1.5.4. EPC Contractor or other Parties signatures on inspection, examination and test reports does
not release the Subcontractor from his responsibilities.

1.6. LOCAL REGULATION

1.6.1. Inspection and tests required by local regulations are out from the scope of this specification.
However, they shall be strictly adhered to and documented by Subcontractor. Copy of such
records shall be submitted to EPC Contractor.
1.6.2. When local regulations are less stringent than the applicable design codes, the latter shall
prevail. Subcontractor shall negotiate the matter with the Authorities concerned and keep EPC
Contractor informed of any resulting deviations from the design requirements.
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2. QUALITY REQUIREMENTS FOR SITE PREPARATION AND EARTHWORKS

3.1 PROCEDURES

3.1.1 The EPC Contractor shall prepare and submit QCP/ITP for Site Preparation and Earthworks for
approval of the Company. The Subcontractor’s execution of this QCP/ITP for planning and
performing of site work shall follow the procedures and shall be submitted to the Contractor.
3.1.2 A copy of the QCP/ITP approved by the Company is to be transmitted to the CTC. This
procedure will allow schedule of the controlled visits of the engineers and technicians of CTC
on site.

3.2 REQUEST FOR INSPECTION (RFI) NOTIFICATION

3.2.1 Prior to the beginning of work, all parties concerned shall agree the coordination of inspection,
examination and testing activities to be carried out in accordance with the approved QCP/ITP.
Subcontractor shall issue RFI to EPC Contractor and Company on the inspection/intervention
points of either H (Hold) or W (Witness) as indicated in the QCP/ITP.
3.2.2 Subcontractor shall issue the RFI to EPC Contractor and Company basically 24hrs prior to the
start of activities and 48hrs for weekend and holidays.
3.2.3 The RFI workflow shall follows as indicated on the procedure CAFC-00-AQ-QC-00OO02 “Field
Quality Control Plans”..
3.2.4 The electronic log format shall be prepared and submitted on a weekly basis to EPC
Contractor QA/QC in order to ensure an effective managing and control of all inspection and
test activities..

3.3 SITE PREPARATION AND EARTHWORKS

3.3.1 All survey reference points shall be provided by the Contractor thru Company. Subcontractor
shall protect the reference points from damage or disturbance nor shall be remove or replace
unless directed by the Contractor. All layout work shall be subject to approval by Contractor.
3.3.2 Stripping and grubbing shall be check to ensure unsuitable soils, vegetation, roots and organic
matter including existing paved surface are removed from the ground prior to excavation and
backfilling.
3.3.3 Subcontractor shall perform the excavation works in accordance with the approved Method
Statement to the lines and level shown on the drawings. Any over excavation against levels
indicated on the drawing shall be backfilled & compacted in accordance with project
specification.
3.3.4 No isolated rocks and stones greater than 0.1m3 and lying within 500mm of the subgrade
surface are permitted. Voids left shall be filled with suitable material.
3.3.5 Stockpiled material shall be subjected to various laboratory testing as per codes and
standards. Borrow pit and type of imported material is allowed upon approval of the
Contractor..
3.3.6 Inspection of excavation shall be in accordance with the attached ITP and meet OSHA and
local requirements. These includes of the frequency, checklist, inspection intervention, and the
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likes.

3.4 FILL MATERIALS

3.4.1 Only fill materials classified by the Contractor shall be used and installed permanently on the
locations shown on the drawings. It shall not contain rocks, cobbles or lumps over 150mm in
greatest dimension. Not more than 15% of the particles by weight of upper 300mm of fill
material shall have a dimension larger than 75mm.
Source inspection shall be done accordingly by material sampling and tested by the approved
testing laboratory. Timing and frequency of testing shall be in accordance with the
specification.
3.4.2 Sandfill materials shall be in conformance with GW from Unified Soil Classification Symbols as
defined by ASTM D2487. Imported sand (GW, SW) shall be non-plastic, gradation of D60/D10
greater than 4, and percent passing No.200 sieve is less than 5%. Natural sand (SP, SM)
plasticity index fines classified as ML or SM. Gradation shall be less than 5% for No.200 sieve
passing (SP), between 12% and 50% for No.200 passing (SM) and 5~12% passing No.200
sieve receive dual classification.
3.4.3 Plasticity index of sand and gravel are classified as CL of CH. Gradation shall be between 12%
and 50% passing a No.200 sieve..
3.4.4 Well graded mixture of coarse and fine material or tuff may be used in the project provided that
series of laboratory testing have been done like, classification, gradation, moisture-density,
maximum-minimum density and plasticity index. CBR values in accordance with ASTM D 1883
shall also be submitted
3.4.5 Prior to the used of locally available gypsum, source(s) shall be located. Submitted sample
shall be tested according to their classification, gradation, moisture-density, maximum-
minimum density and plasticity index. CBR values shall also be submitted to Contractor.
3.4.6 The sampling for testing will be performed by the Contractor and, possibly with the client. The
Subcontractor will present to the Contractor’s request for inspection (RFI) in the expected day
3.4.7 The Subcontractor will organize a laboratory on site to perform routine checks on fill materials
for earthworks. The Contractor reserves the right to request the replacement of laboratory
personnel or equipment as it estimates them inadequate.
3.4.8 If the tests cannot be executed in laboratory on site, the tests can be done in an external
laboratory approved by the CTC. If necessary the Contractor reserves himself to attend checks
and tests executed in the external laboratory and will receive a notice by RFI

3.5 PLACING AND COMPACTING

3.5.1 Subgrade Preparation


(1) Subgrade surface shall be proof-rolled by not less than 95% of the maximum dry density
(MDD) using modified proctor test.

(2) Proof-rolling of the subgrade shall be performed with a rubber tired roller with a gross
weight that can be varied by ballasting between 25 metric tons and 50 metric tons, or by a
truck equivalent.
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(3) Check if all formwork, sheeting, shoring and temporary facilities have been removed
before placement of classified fill.

3.5.2 Fill Placement


(1) Areas to receive fill shall be free of soft or loose soils, trash and foreign matter.

(2) Fill shall be placed in layers and each layer shall be compacted and be tested before the
succeeding layer is placed. Compacted layer shall be 250mm.

(3) Large continuous areas shall be uniformly filled. Each successive layer shall be spread
over the full width of cross section in length to suit the type of compaction equipment
utilized and constructed in layers parallel to finished grade.

(4) Slopes shall be overfilled, a minimum of 600mm measured horizontally for ease of
compaction and then cut back and trimmed to the required line and level to expose a
smooth surfaced uniformly compacted to the required density. It does not contain any
rocks or lumps material greater than 50mm in size within the 150mm outer edges of the
finished slopes.

(5) Compaction trial witnessed by the Contractor and the Company shall be performed prior
to fill operation. The result on the trial that achieved the required compaction shall be in
used.

(6) After areas to receive fill have been properly prepared, material, other than gypsum, shall
be placed and spread in lifts of maximum loose thickness of 200mm. Gypsum, shall be
placed and spread in loose lifts of 300mm maximum thickness. Lifts thickness may be
varies depending on the Subcontractor techniques, provided that the required compaction
thickness has been achieved, but no fill materials shall be placed and spread in lifts of less
than 50mm of loose material.

(7) Fill adjacent to the structures when hand-operated equipment is used shall be placed in
150mm loose lifts or lesser thickness if necessary to develop required bearing capacity.

(8) Flooding or ponding shall not be acceptable methods of backfill compaction

3.5.3 Rock Fill


(1) Rockfill shall be sufficiently watered to fill the voids with fine material. It shall be done
using vibrating roller. Rolling shall be continued until no deformations are observed
between two passes.

(2) Independent laboratory shall monitor the placing and compaction of backfill.

3.5.4 Fill Compaction


(1) Each layer of fill shall be compacted to the required density before proceeding with the
next layer. Compaction shall begin only after the fill has been properly placed and the
material to be compacted has been appropriately watered.

(2) Gypsum materials shall be spread in layers not exceeding 300mm, sprayed with water
and bladed in place.
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(3) All fill material (sand, gravel, gypsum, etc.) for general site grading shall be compacted to
attain at least 95% of the maximum dry density (MDD) obtained using Modified Proctor
Test in accordance with ASTM D1557.

(4) If the material fails to meet the required dry density value, the entire placement area shall
be reworked as necessary to obtain the specified requirement. Subcontractor can alter the
compaction method or equipment to achieve the specified requirement.

3.5.5 Final Levels


(1) Final surfaces of compacted fills shall be finish grades to the cross sections, lines, grades
and elevations indicated on the drawings. Subcontractor shall maintain and protect all
finished fill surfaces against erosion or other deterioration until accepted by Contractor.

3.6 CAPPING LAYER CONSTRUCTION

3.6.1 Subgrade Preparation


(1) Cut subgrade shall be proof-rolled to detect unsuitable soil condition

(2) Subgrade in fill which has attained its required MDD value may not require scarification
unless the subgrade has softened.

(3) Proof-rolling of the subgrade shall be performed as specified in Section 4.4.1 of this
document. All soft spots shall be excavated and removed and backfilled with satisfactory
material.

3.6.2 Capping Layer


(1) Capping layers shall be of selected gypsum, or other suitable material which is approved
by the Contractor. Gypsum materials shall be spread in layers sprayed with water and
bladed in place. The capping layer shall be compacted to at least 95% of the maximum
dry density (MDD) obtained using the Modified Proctor Test in accordance with ASTM
D1577.

3.7 TESTING AND CONTROL

3.7.1 Classification and Test Frequencies


(1) Classification testing, including determination of gradation and plasticity characteristics,
shall be performed when changes in material type are noted, and as a minimum, with one
set of test for every 1000m3 of material placed.

(2) At least three (3) laboratory tests for compaction shall be performed initially for each fill
and subgrade type to be compacted. Additional tests shall be run if changes in material
type become evident, as determined either by visual observation or by result.

3.7.2 In-place Test


(1) At least one test shall be performed for every 450m3 of each lift placed in unrestricted
areas for structures and for roads, parking areas, embankments, fills, earthen structures
and other similar constructions.
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*Unrestricted areas are areas where compaction is performed using large compaction
equipment operated on a systematic manner.

*Restricted areas are where compaction is performed by hand-operated equipment or by


self-propelled equipment in a non-systematic manner

(2) At least one test shall be performed for every 38m3 of compacted backfill in restricted
area.

(3) Each lift of fill placed in an unrestricted area shall be tested.

(4) Tests shall be taken at various depths throughout a lift thickness.

(5) Subgrade areas shall be tested at the same frequency as fill placements. At least three
tests shall be performed within each subgrade area.

(6) The number of in-place tests shall be increased if inspection determines that the test
results are not uniform or if the compaction effort is variable and not considered sufficient
to attain the specified density uniformly.

(7) Test reports shall indicate:

- Project identification
- Placement area represented by test
- Unique test identification number, with type of test
- Elevation of lift surface
- Depth of test interval within lift
- Classification, description of fill of sub-grade soil Lift thickness
- Date of test
- Technicians
- Test Method
- Compaction control test identification
- Status of result (pass or fail)
- Action taken for failing tests

(8) Retests shall be referenced to the original test by the test identification number.

(9) All testing instrument used that require calibration shall be furnished with current
certificates of calibration.

3.7.3 Laboratory Calibration Test


(1) In-place density tests shall be calibrated against appropriate laboratory tests at a rate of at
least one laboratory test to ten in-place test.

3.7.4 Laboratory Test Replacing In-Place Test


(1) Laboratory density tests may be used in place of the in-place tests listed in Section 4.7.2 of
this document. All details listed in Section 4.7.2 shall be similarly required for laboratory
tests. The laboratory tests shall be calibrated against appropriate in-place at a rate of at
least one in-place test to ten laboratory tests.
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3. ATTACHMENTS

1.1 ITP FOR SITE PREPARATION AND EARTHWORKS

1.2 INSPECTION AND TEST RECORD (ITR) LIST

ITR-CIV-002-01 Evaluation of IN-SITU Fill Materials


ITR-CIV-002-02 Earthworks Compaction Report
ITR-CIV-002-03 Surveyor’s Report
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QCP/ITP FOR SITE PREPARATION AND EARTHWORKS EX-DE 00

ATTACHMENT 4.1 ITP FOR SITE PREPARATION AND EARTHWORKS

ITP No. ITP-CIV-002


INSPECTION AND TEST PLAN Rev. No
Site Preparation and Earthworks
Page
LOGO OF SUBCONTRACTOR

Unit No Contract No: Work Pack No: Contractor System No

Test/Inspection Reference Inspection and Acceptance


QC Code Activity Description Responsibility ITR – Report or Document:
Requirement Document
SC QC DW TP CL

Visual check of condition of


ground surface to be free from
shrubbery, organic materials,
unsuitable soils, old pavement, CAFC-00—ST-ZC-
Site preparation prior to and the likes. 99ZS01 C H H/W W S RFI with survey report and
CIV 002 01
earthwork CAFC-00—ST-ZC- drawing
Locating and identifying all 99ZS02 C
existing underground facilities,
services and pipelines and
other installation.

ITR-CIV-002-03 (Surveyor
Review of survey report. CAFC-00—ST-ZC-
Report)
Survey for setting-out 99ZS01 C H W/R S/R S/R
CIV 002 02
work Check calibration certificate of CAFC-00—ST-ZC-
Calibration certificate (from
surveying instrument 99ZS02 C
approved calibration agency)
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ITP No. ITP-CIV-002


INSPECTION AND TEST PLAN Rev. No
Site Preparation and Earthworks
Page
LOGO OF SUBCONTRACTOR

Unit No Contract No: Work Pack No: Contractor System No

Test/Inspection Reference Inspection and Acceptance


QC Code Activity Description Responsibility ITR – Report or Document:
Requirement Document
SC QC DW TP CL

Check excavated area


conformed to the lines and
CAFC-00—ST-ZC-
level shown on the drawings.
99ZS01 C H S S S
CIV 002 03 Excavation Check faces of excavations is N/A (Visual check only)
CAFC-00—ST-ZC-
adequately supported and
99ZS02 C
battered against any form of
slip, collapse, fall or heave.

CIV 002 04 Subgrade preparation Visual check of the condition CAFC-00—ST-ZC- H W W/ S/R ITR-CIV-002-02 (Earthworks
of subgrade. 99ZS01 C Compaction Report)
R
Compaction of Subgrade (at CAFC-00—ST-ZC-
least 95% MDD modified 99ZS02 C
proctor test). One test for each
lift on a 450m2 placed in
restricted area plus one test
per lift & one test for every
38m3 of compacted backfill in
restricted area
Three tests for each subgrade
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area.
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ITP No. ITP-CIV-002


INSPECTION AND TEST PLAN Rev. No
Site Preparation and Earthworks
Page
LOGO OF SUBCONTRACTOR

Unit No Contract No: Work Pack No: Contractor System No

Test/Inspection Reference Inspection and Acceptance


QC Code Activity Description Responsibility ITR – Report or Document:
Requirement Document
SC QC DW TP CL

Soil classification tests for


CAFC-00—ST-ZC-
every 1000m3 of placed
99ZS01 C H W W/R R S/R ITR-CIV-002-01 (Evaluation of
CIV 002 05 Fill material materials
CAFC-00—ST-ZC- In-situ Fill Material)
99ZS02 C
Liquid and Plastic Limits

Free from rocks, cobbles or


lumps over 150mm.
CAFC-00—ST-ZC-
Less than 15% of particles 99ZS01 C H W W/R R S/R ITR-CIV-002-01 (Evaluation of
CIV 002 05-1 General Fill
by weight of the upper CAFC-00—ST-ZC- In-situ Fill Material)
300mm of fill material 99ZS02 C
dimension larger than
75mm
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Site Preparation and Earthworks
Page
LOGO OF SUBCONTRACTOR

Unit No Contract No: Work Pack No: Contractor System No

Test/Inspection Reference Inspection and Acceptance


QC Code Activity Description Responsibility ITR – Report or Document:
Requirement Document
SC QC DW TP CL
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Imported Sand (GW, SW)


-Plasticity Index (Non-plastic)
-Gradation (D60/D10 greater than
4)
-Gradation (% passing No.200
sieve less than 5%)
Natural Sand (SP, SM)
-Plasticity Index (fines classified as
Sand (Unified Soil ML or SM) CAFC-00—ST-ZC-
Classification Symbols -Gradation (% passing No.200 99ZS01 C H W W/R R S/R ITR-CIV-002-01 (Evaluation of
CIV 002 05-2
as defined by ASTM sieve less than 5%) SP CAFC-00—ST-ZC- In-situ Fill Material)
D2487) -Gradation (% passing No.200 99ZS02 C
sieve between 12% and 50%) SM
-Gradation (5~12% passing
No.200 sieve dual classification
Sand and Gravel (GC, SC)
-Plasticity Index (fines classified as
CL or CH)
-Gradation (between 12% and 50
passing a No.200 sieve)
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Page
LOGO OF SUBCONTRACTOR

Unit No Contract No: Work Pack No: Contractor System No

Test/Inspection Reference Inspection and Acceptance


QC Code Activity Description Responsibility ITR – Report or Document:
Requirement Document
SC QC DW TP CL

Classification, gradation,
moisture-density, maximum-
CAFC-00—ST-ZC-
minimum density and plasticity
99ZS01 C H W W/R R S/R ITR-CIV-002-01 (Evaluation of
CIV 002 05-3 Tuff index.
CAFC-00—ST-ZC- In-situ Fill Material)
99ZS02 C
CBR values in accordance
with ASTM D1883

Classification, gradation,
moisture-density, maximum- CAFC-00—ST-ZC-
minimum density and plasticity 99ZS01 C H W W/R R S/R ITR-CIV-002-01 (Evaluation of
CIV 002 05-4 Gypsum
index. CAFC-00—ST-ZC- In-situ Fill Material)
CBR values in accordance 99ZS02 C
with ASTM D1883
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Site Preparation and Earthworks
Page
LOGO OF SUBCONTRACTOR

Unit No Contract No: Work Pack No: Contractor System No

Test/Inspection Reference Inspection and Acceptance


QC Code Activity Description Responsibility ITR – Report or Document:
Requirement Document
SC QC DW TP CL
Compaction at least 95% MDD
modified proctor test. One test
for each lift on a 450m2 placed
in restricted area plus one test
CAFC-00—ST-ZC-
per lift & one test for every
Placement and 99ZS01 C H W W/R W/R ITR-CIV-002-02 (Earthworks
CIV 002 06 38m3 of compacted backfill in
Compaction CAFC-00—ST-ZC- Compaction Report)
restricted area.
99ZS02 C
Thickness of each layer is
250mm after compaction or as
specified by the Contractor
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Review of survey report.


CAFC-00—ST-ZC-
Final surfaces of compacted
99ZS01 C H H W/R S/R ITR-CIV-002-03 (Surveyor’s
CIV 002 07 Final Level fills shall be finish grades to
CAFC-00—ST-ZC- Report)
the cross sections, lines,
99ZS02 C
grades and elevations
indicated on the drawings.
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INSPECTION AND TEST PLAN Rev. No
Site Preparation and Earthworks
Page
LOGO OF SUBCONTRACTOR

Unit No Contract No: Work Pack No: Contractor System No

Test/Inspection Reference Inspection and Acceptance


QC Code Activity Description Responsibility ITR – Report or Document:
Requirement Document
SC QC DW TP CL

CAFC-00—ST-ZC-
99ZS01 C
CIV 002 08 Handover Review of MC dossiers CAFC-00—ST-ZC- H R R R Handover
99ZS02 C

ORGANIZATION CODE INVOLVEMENT CODE


SC – Subcontractor QC-QC Subcontractor DW- QC Contractor P-Perform/Submit S-Surveillance R-Review
TP-Laboratory/Third Party/CTC CL-Client W-Witness H-Hold
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ATTACHMENT 4.2 INSPECTION AND TEST RECORDS


ITR-CIV-002-01 EVALUATION OF IN-SITU FILL MATERIAL
FORM No.
Rev. No.
EVALUATION OF IN-SITU FILL MATERIALS Doc. No.

Contract Nr. Contractor Page

MATERIAL TYPE : PROPERTIES OF SUITABLE MATERIAL FROM PROJECT SPECIFICATION

LIQUID LIMIT (LL) 90% MAX


PLASTIC LIMIT (PL) 65% MAX

Max.dry
Date of Source & CBR. AT
Ref. No/ Sample No LL PL NO.4 NO.8 No.30 No.50 No.200 Density OMC % QC Acceptance
Sample Description 95% MDD
gm/㎤

Lab. Tech. Date & Sign Contractor QC Date & Signature Inspector Date & Signature
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EX-DE 00
EARTHWORKS

ITP-CIV-002-02 EARTHWORK COMPACTION REPORT


Form No
EARTHWORKS COMPACTION REPORT Rev. No

Contractor Nr. Contractor


Page

General Fill Area, Foundation no(s), Footing no(s), Building. No(s), Asphalt Paving Area etc. REPORT N

DESCRIPTION DRAWING NO. AND REV.

Note: Use section 1 or 2, as applicable

SECT. ENG
1. Earthworks Compaction QC INITIALS
INITIALS

1. Check suitability of Fill Material

2. Check lift thickness as required

3. Check lift lines placed

In-Situ Density Test by Sand Replacement Method

Test Mass of wet Mass of sand Ratio = (Mass or wet soil Bulk Density = Ratio x Moisture Moisture Dry density = ( 100xBulk Unit weight of Soil % Compaction = (Dry
Number soil from hole in hole from hole)/(Mass of Bulk density of sand content content density)/(100+Moisture (Proctor of soil) Mg/㎥ density x 100%)/Unit
g sand in hole) Mg/㎥ container No. % content) weight of Soil
Mg/㎥ %

10

11

12

Lab Technician signature & Date

2. Natural Ground Stabilization QC INITIALS

1. Check area is natrual ground

2. Check that proof rolling is acceptable

ABOVE MENTIONED COMPACTION / NATURAL GROUND STABILIZATION ACCEPTABLE

Record Acceptance Contractor - Construction Contractor - QC Inspector

Name :

Date :

Signature :
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ITP-CIV-002-03 SURVEYOR’S REPORT


Form No.
SURVEYOR'S REPORT Date :
Report No.:
Contract Nr. Contractor: Page:
Design Actual
No. Location Description Remarks
North East Elevation North East Elevation

Surveyor: Reviewed by:


Subcontractor Contractor (QC)

Reviewed by: Reviewed by:


Subcontractor (QC) COMPANY

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