Professional Documents
Culture Documents
Issued for
EX-DE 00 16/04/2014 AMADEO D.H KIM D.H SEO H.S KIM
Review
Validity Rev.
Status Number Prepared Checked Approved Contractor Company
Date Description
by by by Approval Approval
Revision Index
Company logo and business name Sonatrach Document ID :
Project name CAFC-00-AQ-QC-00OO06 A
SONATRACH
Eni E&P Document ID :
First Calgary CAFC OIL 141200DBQC73005
Petroleums Project
Job N.
Contractor logo and business name Document ID :
DAEWOO Engineering 141200DBQC73005
& Construction Contract N.
SH-FCP/EPC-HUILE/40418-2013
Vendor logo and business name Vendor Document ID
Order N.
Facility Name Location
Scale Sheet of Sheets
CAFC – Central Area Field Complex OnShore
N.A. Page 1 of 27
REVISION HISTORY
Number of
Rev. Date Description
sheet
CONTENTS
REVISION HISTORY 2
DEFINITIONS AND ABBREVIATION 4
TABLE OF HOLDS 5
1. GENERAL 6
1.1. SCOPE 6
1.2. REFERENCE DOCUMENTS AND REFERENCE STANDARDS 6
2. QUALITY CONTROL PLANNING 7
2.1. INFORMATION RELATED TO THIS DOCUMENTS 7
2.2. INSTRUCTION ON THE PREPARATION AND ISSUANCE OF QCP/ITP 8
2.3. SUBCONTRACTOR RESPONSIBILITY 8
2.4. LOCAL REGULATION 8
3. QUALITY REQUIREMENTS FOR SITE PREPARATION AND EARTHWORKS 8
3.1 PROCEDURES 8
3.2 REQUEST FOR INSPECTION (RFI) NOTIFICATION 9
3.3 SITE PREPARATION AND EARTHWORKS 9
3.4 FILL MATERIALS 9
3.5 PLACING AND COMPACTING 10
3.6 CAPPING LAYER CONSTRUCTION 12
3.7 TESTING AND CONTROL 12
4. ATTACHMENTS 13
4.1 ITP FOR SITE PREPARATION AND EARTHWORKS 13
4.2 INSPECTION AND TEST RECORD (ITR) LIST 13
Sonatrach Document ID : Revision Index
Sheet of
CAFC-00-AQ-QC-00OO06 A
Validity Sheets
Rev.
Status
Eni E&P Document ID :
QCP/ITP FOR SITE PREPARATION AND 141200DBQC73005 /
EX-DE 00
EARTHWORKS
Abbreviation Description
CTC An item or material which does not complied with the specified
requirement.
Quality Management System: part of the organization’s management
QMS system that focuses on achievement of results, in relation to the quality
objectives, to satisfy the needs, expectations and requirements of
Company and f any other interested parties, as appropriate
QA Quality Assurance: Part of quality management focused on providing
confidence that quality requirements will be fulfilled
TABLE OF HOLDS
1. GENERAL
1.1. SCOPE
This Quality Control Plan provides guidance and requirements to Subcontractors for
inspecting, checking and testing, to be carried out on related works during the site preparation,
including earthworks on the duration of CAFC project.
This procedure covers inspections for all operations required for cut and fill, excavation and
backfill, finish grading and capping with base course. This also covers but not limited to
inspection and testing of earthworks and excavation required for buildings, equipment
foundations, dikes, underground piping and cables, etc.
All laboratory testing for fill/backfill materials & soil shall be referred to QCP/ITP for Soil and
Concrete Laboratory Testing.
lbf/ft3 [2700kNm/m3])
ASTM D1883 Standard test method for CBR (California Bearing
Ratio) of laboratory compacted soils.
ASTM D2167 Standard test method for density and unit weight of
soil in place by the rubber balloon method.
ASTM D2216 Standard test method for laboratory determination of
water (moisture) content of soil and rock.
ASTM D2217 Standard practice for wet preparation of soil samples
for particle size analysis and determination of soil
constants.
ASTM D2488 Standard practice for description and identification of
soil (visual-manual procedure).
ASTM D2922 Standard test methods for density of soil and soil-
aggregate in place by nuclear method (shallow
depth).
ASTM D3017 Standard test method for water content of soil and
rock in place by nuclear methods (shallow depth).
ASTM D4253 Standard test method for maximum index density and
unit weight of soils using vibratory table.
ASTM D4254 Standard test method for minimum index density and
unit weight of soils and calculation of relative density.
ASTM D4318 Standard test method for liquid limit, plastic limit and
plasticity index of soils.
US Government Standards
US Department of Labour: Occupational Safety and Health Administration
(OSHA).
29 CFR 1926 Construction Industry, Safety and Health
Regulations.
Sonatrach Document ID : Revision Index
Sheet of
CAFC-00-AQ-QC-00OO06 A
Validity Sheets
Rev.
Status
Eni E&P Document ID :
QCP/ITP FOR SITE PREPARATION AND 141200DBQC73005 /
EX-DE 00
EARTHWORKS
This document includes the ITP and forms which listed all inspection activities and test
checklists to be carried out during site preparation and earthworks.
1.4.1. The EPC Contractor shall issue this document as QCP/ITP on the basis of the procedure
CAFC-00-AQ-QC-00OO02 “Field Quality Control Plans”, using the generic title block as shown
on the title page.
1.4.2. EPC Contractor shall prepare QCP/ITP and “QC Code” will assign for each stage of inspection.
If additional inspections are required, Subcontractor is able to insert the quality activities
between pre-assigned “QC codes”. But, all additional “QC Codes” shall be provided and
approved by EPC Contractor.
1.4.3. During the performance of work, the EPC Contractor will revise and update if necessary,
QCP/ITP to include any other relevant requirement in the design specification and standards,
design codes, recommended practices and safety instructions given below or elsewhere in the
contract documents and suppliers.
1.5.1. Subcontractor shall perform and record all inspections, examinations and tests required and
shall carry out all the works necessary for the preparation of inspections, examinations and
tests, including adequate scaffolding for safely witnessing the inspection.
1.5.2. Subcontractor shall provide, for the execution of testing, inspection and measurements all
necessary equipment, tools and shall make available the applicable international Standards
and Codes.
1.5.3. Subcontractor shall issue inspections, examinations, and tests reports immediately after the
completion of each inspection activity. All reports shall be approved and signed off by
Subcontractor authorized personnel prior to submission to EPC Contractor for review or
approval, as appropriate.
1.5.4. EPC Contractor or other Parties signatures on inspection, examination and test reports does
not release the Subcontractor from his responsibilities.
1.6.1. Inspection and tests required by local regulations are out from the scope of this specification.
However, they shall be strictly adhered to and documented by Subcontractor. Copy of such
records shall be submitted to EPC Contractor.
1.6.2. When local regulations are less stringent than the applicable design codes, the latter shall
prevail. Subcontractor shall negotiate the matter with the Authorities concerned and keep EPC
Contractor informed of any resulting deviations from the design requirements.
Sonatrach Document ID : Revision Index
Sheet of
CAFC-00-AQ-QC-00OO06 A
Validity Sheets
Rev.
Status
Eni E&P Document ID :
QCP/ITP FOR SITE PREPARATION AND 141200DBQC73005 /
EX-DE 00
EARTHWORKS
3.1 PROCEDURES
3.1.1 The EPC Contractor shall prepare and submit QCP/ITP for Site Preparation and Earthworks for
approval of the Company. The Subcontractor’s execution of this QCP/ITP for planning and
performing of site work shall follow the procedures and shall be submitted to the Contractor.
3.1.2 A copy of the QCP/ITP approved by the Company is to be transmitted to the CTC. This
procedure will allow schedule of the controlled visits of the engineers and technicians of CTC
on site.
3.2.1 Prior to the beginning of work, all parties concerned shall agree the coordination of inspection,
examination and testing activities to be carried out in accordance with the approved QCP/ITP.
Subcontractor shall issue RFI to EPC Contractor and Company on the inspection/intervention
points of either H (Hold) or W (Witness) as indicated in the QCP/ITP.
3.2.2 Subcontractor shall issue the RFI to EPC Contractor and Company basically 24hrs prior to the
start of activities and 48hrs for weekend and holidays.
3.2.3 The RFI workflow shall follows as indicated on the procedure CAFC-00-AQ-QC-00OO02 “Field
Quality Control Plans”..
3.2.4 The electronic log format shall be prepared and submitted on a weekly basis to EPC
Contractor QA/QC in order to ensure an effective managing and control of all inspection and
test activities..
3.3.1 All survey reference points shall be provided by the Contractor thru Company. Subcontractor
shall protect the reference points from damage or disturbance nor shall be remove or replace
unless directed by the Contractor. All layout work shall be subject to approval by Contractor.
3.3.2 Stripping and grubbing shall be check to ensure unsuitable soils, vegetation, roots and organic
matter including existing paved surface are removed from the ground prior to excavation and
backfilling.
3.3.3 Subcontractor shall perform the excavation works in accordance with the approved Method
Statement to the lines and level shown on the drawings. Any over excavation against levels
indicated on the drawing shall be backfilled & compacted in accordance with project
specification.
3.3.4 No isolated rocks and stones greater than 0.1m3 and lying within 500mm of the subgrade
surface are permitted. Voids left shall be filled with suitable material.
3.3.5 Stockpiled material shall be subjected to various laboratory testing as per codes and
standards. Borrow pit and type of imported material is allowed upon approval of the
Contractor..
3.3.6 Inspection of excavation shall be in accordance with the attached ITP and meet OSHA and
local requirements. These includes of the frequency, checklist, inspection intervention, and the
Sonatrach Document ID : Revision Index
Sheet of
CAFC-00-AQ-QC-00OO06 A
Validity Sheets
Rev.
Status
Eni E&P Document ID :
QCP/ITP FOR SITE PREPARATION AND 141200DBQC73005 /
EX-DE 00
EARTHWORKS
likes.
3.4.1 Only fill materials classified by the Contractor shall be used and installed permanently on the
locations shown on the drawings. It shall not contain rocks, cobbles or lumps over 150mm in
greatest dimension. Not more than 15% of the particles by weight of upper 300mm of fill
material shall have a dimension larger than 75mm.
Source inspection shall be done accordingly by material sampling and tested by the approved
testing laboratory. Timing and frequency of testing shall be in accordance with the
specification.
3.4.2 Sandfill materials shall be in conformance with GW from Unified Soil Classification Symbols as
defined by ASTM D2487. Imported sand (GW, SW) shall be non-plastic, gradation of D60/D10
greater than 4, and percent passing No.200 sieve is less than 5%. Natural sand (SP, SM)
plasticity index fines classified as ML or SM. Gradation shall be less than 5% for No.200 sieve
passing (SP), between 12% and 50% for No.200 passing (SM) and 5~12% passing No.200
sieve receive dual classification.
3.4.3 Plasticity index of sand and gravel are classified as CL of CH. Gradation shall be between 12%
and 50% passing a No.200 sieve..
3.4.4 Well graded mixture of coarse and fine material or tuff may be used in the project provided that
series of laboratory testing have been done like, classification, gradation, moisture-density,
maximum-minimum density and plasticity index. CBR values in accordance with ASTM D 1883
shall also be submitted
3.4.5 Prior to the used of locally available gypsum, source(s) shall be located. Submitted sample
shall be tested according to their classification, gradation, moisture-density, maximum-
minimum density and plasticity index. CBR values shall also be submitted to Contractor.
3.4.6 The sampling for testing will be performed by the Contractor and, possibly with the client. The
Subcontractor will present to the Contractor’s request for inspection (RFI) in the expected day
3.4.7 The Subcontractor will organize a laboratory on site to perform routine checks on fill materials
for earthworks. The Contractor reserves the right to request the replacement of laboratory
personnel or equipment as it estimates them inadequate.
3.4.8 If the tests cannot be executed in laboratory on site, the tests can be done in an external
laboratory approved by the CTC. If necessary the Contractor reserves himself to attend checks
and tests executed in the external laboratory and will receive a notice by RFI
(2) Proof-rolling of the subgrade shall be performed with a rubber tired roller with a gross
weight that can be varied by ballasting between 25 metric tons and 50 metric tons, or by a
truck equivalent.
Sonatrach Document ID : Revision Index
Sheet of
CAFC-00-AQ-QC-00OO06 A
Validity Sheets
Rev.
Status
Eni E&P Document ID :
QCP/ITP FOR SITE PREPARATION AND 141200DBQC73005 /
EX-DE 00
EARTHWORKS
(3) Check if all formwork, sheeting, shoring and temporary facilities have been removed
before placement of classified fill.
(2) Fill shall be placed in layers and each layer shall be compacted and be tested before the
succeeding layer is placed. Compacted layer shall be 250mm.
(3) Large continuous areas shall be uniformly filled. Each successive layer shall be spread
over the full width of cross section in length to suit the type of compaction equipment
utilized and constructed in layers parallel to finished grade.
(4) Slopes shall be overfilled, a minimum of 600mm measured horizontally for ease of
compaction and then cut back and trimmed to the required line and level to expose a
smooth surfaced uniformly compacted to the required density. It does not contain any
rocks or lumps material greater than 50mm in size within the 150mm outer edges of the
finished slopes.
(5) Compaction trial witnessed by the Contractor and the Company shall be performed prior
to fill operation. The result on the trial that achieved the required compaction shall be in
used.
(6) After areas to receive fill have been properly prepared, material, other than gypsum, shall
be placed and spread in lifts of maximum loose thickness of 200mm. Gypsum, shall be
placed and spread in loose lifts of 300mm maximum thickness. Lifts thickness may be
varies depending on the Subcontractor techniques, provided that the required compaction
thickness has been achieved, but no fill materials shall be placed and spread in lifts of less
than 50mm of loose material.
(7) Fill adjacent to the structures when hand-operated equipment is used shall be placed in
150mm loose lifts or lesser thickness if necessary to develop required bearing capacity.
(2) Independent laboratory shall monitor the placing and compaction of backfill.
(2) Gypsum materials shall be spread in layers not exceeding 300mm, sprayed with water
and bladed in place.
Sonatrach Document ID : Revision Index
Sheet of
CAFC-00-AQ-QC-00OO06 A
Validity Sheets
Rev.
Status
Eni E&P Document ID :
QCP/ITP FOR SITE PREPARATION AND 141200DBQC73005 /
EX-DE 00
EARTHWORKS
(3) All fill material (sand, gravel, gypsum, etc.) for general site grading shall be compacted to
attain at least 95% of the maximum dry density (MDD) obtained using Modified Proctor
Test in accordance with ASTM D1557.
(4) If the material fails to meet the required dry density value, the entire placement area shall
be reworked as necessary to obtain the specified requirement. Subcontractor can alter the
compaction method or equipment to achieve the specified requirement.
(2) Subgrade in fill which has attained its required MDD value may not require scarification
unless the subgrade has softened.
(3) Proof-rolling of the subgrade shall be performed as specified in Section 4.4.1 of this
document. All soft spots shall be excavated and removed and backfilled with satisfactory
material.
(2) At least three (3) laboratory tests for compaction shall be performed initially for each fill
and subgrade type to be compacted. Additional tests shall be run if changes in material
type become evident, as determined either by visual observation or by result.
*Unrestricted areas are areas where compaction is performed using large compaction
equipment operated on a systematic manner.
(2) At least one test shall be performed for every 38m3 of compacted backfill in restricted
area.
(5) Subgrade areas shall be tested at the same frequency as fill placements. At least three
tests shall be performed within each subgrade area.
(6) The number of in-place tests shall be increased if inspection determines that the test
results are not uniform or if the compaction effort is variable and not considered sufficient
to attain the specified density uniformly.
- Project identification
- Placement area represented by test
- Unique test identification number, with type of test
- Elevation of lift surface
- Depth of test interval within lift
- Classification, description of fill of sub-grade soil Lift thickness
- Date of test
- Technicians
- Test Method
- Compaction control test identification
- Status of result (pass or fail)
- Action taken for failing tests
(8) Retests shall be referenced to the original test by the test identification number.
(9) All testing instrument used that require calibration shall be furnished with current
certificates of calibration.
3. ATTACHMENTS
ITR-CIV-002-03 (Surveyor
Review of survey report. CAFC-00—ST-ZC-
Report)
Survey for setting-out 99ZS01 C H W/R S/R S/R
CIV 002 02
work Check calibration certificate of CAFC-00—ST-ZC-
Calibration certificate (from
surveying instrument 99ZS02 C
approved calibration agency)
Sonatrach Document ID : Revision Index
Sheet of
CAFC-00-AQ-QC-00OO06 A
Validity Sheets
Rev.
Status
Eni E&P Document ID :
141200DBQC73005 16 / 27
QCP/ITP FOR SITE PREPARATION AND EARTHWORKS EX-DE 00
CIV 002 04 Subgrade preparation Visual check of the condition CAFC-00—ST-ZC- H W W/ S/R ITR-CIV-002-02 (Earthworks
of subgrade. 99ZS01 C Compaction Report)
R
Compaction of Subgrade (at CAFC-00—ST-ZC-
least 95% MDD modified 99ZS02 C
proctor test). One test for each
lift on a 450m2 placed in
restricted area plus one test
per lift & one test for every
38m3 of compacted backfill in
restricted area
Three tests for each subgrade
Sonatrach Document ID : Revision Index
Sheet of
CAFC-00-AQ-QC-00OO06 A
Validity Sheets
Rev.
Status
Eni E&P Document ID :
141200DBQC73005 17 / 27
QCP/ITP FOR SITE PREPARATION AND EARTHWORKS EX-DE 00
area.
Sonatrach Document ID : Revision Index
Sheet of
CAFC-00-AQ-QC-00OO06 A
Validity Sheets
Rev.
Status
Eni E&P Document ID :
141200DBQC73005 18 / 27
QCP/ITP FOR SITE PREPARATION AND EARTHWORKS EX-DE 00
Classification, gradation,
moisture-density, maximum-
CAFC-00—ST-ZC-
minimum density and plasticity
99ZS01 C H W W/R R S/R ITR-CIV-002-01 (Evaluation of
CIV 002 05-3 Tuff index.
CAFC-00—ST-ZC- In-situ Fill Material)
99ZS02 C
CBR values in accordance
with ASTM D1883
Classification, gradation,
moisture-density, maximum- CAFC-00—ST-ZC-
minimum density and plasticity 99ZS01 C H W W/R R S/R ITR-CIV-002-01 (Evaluation of
CIV 002 05-4 Gypsum
index. CAFC-00—ST-ZC- In-situ Fill Material)
CBR values in accordance 99ZS02 C
with ASTM D1883
Sonatrach Document ID : Revision Index
Sheet of
CAFC-00-AQ-QC-00OO06 A
Validity Sheets
Rev.
Status
Eni E&P Document ID :
141200DBQC73005 22 / 27
QCP/ITP FOR SITE PREPARATION AND EARTHWORKS EX-DE 00
CAFC-00—ST-ZC-
99ZS01 C
CIV 002 08 Handover Review of MC dossiers CAFC-00—ST-ZC- H R R R Handover
99ZS02 C
Max.dry
Date of Source & CBR. AT
Ref. No/ Sample No LL PL NO.4 NO.8 No.30 No.50 No.200 Density OMC % QC Acceptance
Sample Description 95% MDD
gm/㎤
Lab. Tech. Date & Sign Contractor QC Date & Signature Inspector Date & Signature
Sonatrach Document ID : Revision Index
Sheet of
CAFC-00-AQ-QC-00OO06 A
Validity Sheets
Rev.
Status
Eni E&P Document ID :
QCP/ITP FOR SITE PREPARATION AND 141200DBQC73005 26 / 27
EX-DE 00
EARTHWORKS
General Fill Area, Foundation no(s), Footing no(s), Building. No(s), Asphalt Paving Area etc. REPORT N
SECT. ENG
1. Earthworks Compaction QC INITIALS
INITIALS
Test Mass of wet Mass of sand Ratio = (Mass or wet soil Bulk Density = Ratio x Moisture Moisture Dry density = ( 100xBulk Unit weight of Soil % Compaction = (Dry
Number soil from hole in hole from hole)/(Mass of Bulk density of sand content content density)/(100+Moisture (Proctor of soil) Mg/㎥ density x 100%)/Unit
g sand in hole) Mg/㎥ container No. % content) weight of Soil
Mg/㎥ %
10
11
12
Name :
Date :
Signature :
Sonatrach Document ID : Revision Index
Sheet of
CAFC-00-AQ-QC-00OO06 A
Validity Sheets
Rev.
Status
Eni E&P Document ID :
141200DBQC73005 27 / 27
QCP/ITP FOR SITE PREPARATION AND EARTHWORKS EX-DE 00