Inspection & Test Plan FOR Concrete Work: Equipment Description: NA

INSPECTION & TEST PLAN
FOR
CONCRETE WORK
Equipment description: NA
Tag/Item number(s): NA
E 08/06/2008 SWK YHC IY IFL Issued for Implementation
D 02/06/2008 SWK YHC IY IFL Issued for Implementation

C 31/12/2007 SWK YHC IY IFL Issued for Implementation
B 21/11/2007 SWK YHC IY IFL Issued for Implementation
A 09/07/2007 SWK YHC IY IFL Issued for Implementation
O 28/05/2007 SWK YHC IY ICC Issued for Company Comment
Rev. Date By Chkd Appr. Status Revision reason for issue description
Shell Project No.: HP-3000-QAT Contractor name: Unit: 0-0000
Contractor Project No.: 5887 TOYO-HYUNDAI CONSORTIUM
Contractor Contract No.: PI-098 Sheet: 1 of 40 PCWBS: NA
PEARL GTL PROJECT Orig. Org.: Contractor Doc No: NA

QATAR THC Project Doc No T-4.109.822 Rev.: E
T-4.109.822 Rev.E – Inspection & Test Plan for Concrete Work
TABLE OF CONTENTS
1.0 DEFINITIONS....................................................................................................................................................3
1.1 HOLD POINT (H)...............................................................................................................................................3
1.2 WITNESS (W) ...................................................................................................................................................3
1.3 SPOT WITNESS POINT (SW) ..........................................................................................................................3
1.4 REVIEW (R ) .....................................................................................................................................................3
ATTACHMENTS
ATTACHMENT 1 : INSPECTION & TEST PLAN……………………………………………………………………………4
ATTACHMENT 2 : INSPECTION REPORT FOR PRE-POURING(CONCRETE WORK)………………………….…29
ATTACHMENT 3 : INSPECTION REPORT FOR POURING(CONCRETE WORK)……………...…………...………30
ATTACHMENT 4 : INSPECTION REPORT FOR CURING(CONCRETE WORK)………………………………….…31
ATTACHMENT 5 : SUMMARY OF CONCRETE COMPRESSIVE STRENGTH TEST REPORT…………………...32
ATTACHMENT 6 : INSPECTION REPORT FOR PROTECTIVE COATING………………………………………......33
ATTACHMENT 7 : INSPECTION REPORT FOR CONCRETE REPAIR…………………………………………….…34
ATTACHMENT 8 : MONITORING LOG FOR HEAT OF HYDRATION………………………………………………....35
ATTACHMENT 9 : SAMPLE OF BATCH PLANT WAYBILL ………………………………………………...……..……36
ATTACHMENT 10 : INSPECTION REPORT FOR BED ROCK ………………………………………...……………...37
ATTACHMENT 11 : CIVIL WORK ACCEPTANCE FOR EQUIPMENT INSTALLATION……………….………….…38
ATTACHMENT12: SURVEY RECORD TABLE ………………………………………………………………………..…39
ATTACHMENT13: TEST REPORT FOR SOIL DENSITY ……………….…………………...……………..………..…40
REVISION HISTORY
REV. E : DESIGNATED INSPECTION POINT OF PRE-POURING INSPECTION
REV. D : SEPERATED INSPECTION REPORT FORMAT (CONCRETE POURING AND CURING)
REV. C : INCORPERATED COMPANY COMMENTS
REV. B : ADDED BED ROCK INSPECTION
REV. A : INCORPERATED COMPANY COMMENTS
REV. O : ORIGINAL

1.0 DEFINITIONS
1.1 HOLD POINT (H)

The inspection and test activity is a mandatory inspection/verification and acceptance point for
Subcontractor, Contractor, Company, and Authority (if applicable) and the subsequent activity
beyond this hold point must not proceed without the approval by these parties.
1.2 WITNESS (W)

An activity that requires witnessing by subcontractor contractor and company Subcontractor /
contractor shall notify company in advance. After formal notification work can proceed if
company inspector is not available to attend or to witness the activity on the date notified.
1.3 SPOT WITNESS POINT (SW)

A designated point during or following an activity at which spot inspection or spot examination
is required in accordance with the relative procedure. Work may proceed through the
designated witness point if the inspector is not present for the previously established activity.
No formal notification is required.
1.4 REVIEW (R)

Assess adequacy and completeness of Quality Control Documents, such as the inspection and
test record, other QCR and certificates. Reviews must be documented using the approved
Inspection form or Quality Control Records (QCR) form.
No formal notification is required.

T-4.109.822 Rev.E Attachment 1
Sheet 4 of 40
Inspection & Test Plan
Discipline : CIVIL ITP No.: T-4.109.822

Description of Work : Concrete work Rev. No.:E
Pearl GTL Project – Liquid Processing Unit (C5) Page: 1 of 25
Description of Inspection Applicable Spec. or Reporting PARTICIPATION BY

No. Frequency Acceptance criteria with detailed info Remark
and Test Procedure Format COMPA
SUB. THC NY
A. MATERIAL T-13.376.392 Sec.7

1. Concrete R R R FSI
IDENTIFICATION SGTLQ1 SGTLQ2 SGTLQ3 SGTLQ4 SGTLQ5 SGTLQ7
1) Mix Design Q03F Item
STRENGTH CLASS C20/25 C20/25 C32/40 C40/50 C32/40 C20/25
No.02
GRADE 25N/㎟ 25N/㎟ 40N/㎟ 50N/㎟ 40N/㎟ 25N/㎟
CEMENT TYPE CEM IIIB CEM IIIB CEM IIIB+SR CEM IIIB+SR CEM IIIB+SR CEM IIIB
MAX.AGG 20mm 10mm 20mm 20mm 20mm 20mm

AGG. TYPE GABBRO GABBRO GABBRO GABBRO GABBRO GABBRO
SPREAD (mm) - - 500~650 500~650 500~650 500~650
SLUMP (mm) 125~185 125~185
MIN. CEMENT(kg) 350 350 420 400 420 350
MAX. W/C RATIO 0.5 0.5 0.4 0.4 0.4 0.5
CEMFIBRE(kg) - - - - 0.6 -
APPLICATION Blinding Blinding Structure Pre-stressed Paving Blinding
Legend : R : Review W : Witness SW : Spot Witness H : Hold

Sheet 5 of 40


No. Frequency Acceptance criteria with detailed info. Remark
SUB. THC NY
1. 2) Concrete supply and test Each Mix Design a) Ready mixed concrete shall be supplied by Waybill R R R
Delivery T-4.102.006 Rev.B concrete supplier designated by COMPANY
b) Design and testing of concrete mixes, and
all testing on ready mixed concrete shall be
carried out by the concrete supplier.
c) The concrete mixes to be supplied by the
supplier shall be in accordance with the
above mix design
d) Compressive strength test results shall be
confirmed periodically with provided test
results by COMPANY and THC shall
maintain and update the list of waybill to
assure traceability

Sheet 6 of 40


SUB. THC NY
2. Reinforcing Steel Each Standard Drawing a) The reinforcing material shal be in Mill H W SW
Delivery T-4.102.111 accordance with BS4449, BS4483, Certificate
Material Sec.4 ENV10080, ASTM A615 or ASTM A617(T-
4.102.111 Sec.4)
b) Reinforcing material for general concrete
work shall be hot rolled high yield deformed
bars Type-2, with minimum yield strength of
460Mpa in accordance with BS4449(T-
4.102.111 Sec.4)
c) Steel wire fabric reinforcement shall be
A193 in accordance with BS4483 or
equivalint(T-4.102.111 Sec.4)

Sheet 7 of 40


SUB. THC NY
3. Embedded Items
1) Anchor Bolts Each Standard Drawing a) Anchor bolts shall comply with the Mill R R R
Delivery T-4.102.111 requirement of BS 3692 and BS EN ISO Certificate
(Material Sec. 6) 898-1 Grade 8.8(T-4.102.111 Sec.6)
T-4.102.118 b) Nuts shall be one grade higher than their
(Detail for Anchor Bolt) respective bolt, e.g. grade 10 for gard 8.8
bolts, with requirement of BS EN ISO
4032(T-4.102.111 Sec.6)
c) Washers for all grades of bolt shall comply
with requirements of BS4320, Form E(T-
4.102.111 Sec.6)
d) Materials for sleeves and anchor plates for
all grades of bolts shall comply with the
requirements of BS EN 10025 grade
S275JR(T-4.102.111 Sec.6)

Sheet 8 of 40


SUB. THC NY
3. 1) Anchor bolts e) All bolt shanks, nuts and washers shall be

hot dip galvanized in accordance with BS
7371-6(T-4.102.111 Sec.6)
f) Achor bolts dimension shall be accordance
with standard drawing T-4.102.118
2) Embedded Plates Each Standard Drawing a) Miscellaneous steel shall comply with the Mill R R R
Delivery T-4.102.113 requirements of BS EN 10025 Grade Certificate
(Material Sec. 2) S275JR or ASTM A36 or JIS G3101 SS400 Galvanizing
(T-4.102.113 Sec.2) Record
b) Miscellaneous steel including embedded
item in concrete shall be hot dip galvanized
in accordance with BS EN ISO 1461 or
ASTM A123(T-4.102.113 Sec.2)

Sheet 9 of 40


SUB. THC NY
4. Protective coating Each T-4.102.112 Sec.9 a) All buried structural concrete, including top Mill R R R
Delivery (Coating) surface of blinding, is to be coated with Certificate
water based bituminous emulsion.(T-
4.102.112 Sec.9)
: Nitoproof10 from FOSROC or Equivalent
5. Engineering Fill Material Any chage T-4.102.010 Sec.3.0 a) Engineering fill (Type A or Type B fill) will Test W SW SW
source or be used to replace the deleterious natural Report
every material or to raise natural ground surface
1,000㎥ elevation to required levels(T-4.102.010
Sec.3.0)
T-13.376.490 Sec.10
Fines
Type Max. Size LL Compaction test
content
A 50mm 15% max 25% max every 300㎡
B 75mm 30% max 40% max every 750㎡

Sheet 10 of 40


SUB. THC NY
B. INSPECTION OF
CONSTRUCTION WORK
1. Bed Rock Inspection Each TB-00641 F02:008 H H H FSI

Blinding (Requirement for Q03F Item
1) Cleanness Inspection of Base Rock) a) Loose particles, debris and any foreign No.16
materials shall be removed (TB-00641)
2) Cracks b) Any visible crack to be sketched and

reported (TB-00641)
3) Cavities c) Width, depth and location to be reported
4) Distinctive rock (TB-00641)

d) Much distinctive rocks against the others
5) Dimension and Elevation shall be taken photo and reported (TB-00641)

e) The excavation shall conform to the
dimensions and elevations indicated on the
drawings (TB-00641)

Sheet 11 of 40


SUB. THC NY
2 Fill for Over-excavation Occured DEP 34.11.12 a) General:Prior to the construction of Lab H H W
Area Over T-13.376.350 foundations it shall be checked whether Format
Excavation T-4.102.010 the expected bearing layer is present over
the total area of the foundation (DEP
34.11.00.12 Sec.4.7)
b) General Foundations:Over excavation
underneath foundation shall be filled with
the engineering fill (Structural Fill) specified
3.0 of T-4.102.010 Rev.A and Paragraph
19.5.2 of project specification Part II (T-
13.376.350 Rev.GF).(Note in each
foundation drawing)
c) Compressor Foundaitons:Soil condition at
bottom of foundation is assumed as
Competent Limestone Rock(SL) specified in
T-4.102.010 Rev A Section 4.2 (Note in
eacdh compressor foundation drawing)

Sheet 12 of 40


SUB. THC NY
Lab.
3. Blinding concrete Each T-4.102.006 Rev.B Att.3: a) Bed Compaction : ≥95% of MDD Format H H H FSI
Blinding DEP34.19.20.31 b) Blinding concrete thickness 50mm F02:001 W W W Q03F Item
c) Extent of the blinding concrete shall be No.16
100mm more than plan dimension of foundation
4. Building Paper(Paving) Each T-4.102.006 Rev.B Att.2: T- a) Thickness: 0.15mm Min. W SW SW
Paving 13.376.358 Rev.G b) Overlap shall be secured with an adhesive
tape : 150mm
5. Protective coating Each T-4.102.112 Rev.A General a) All buried structural concrete including top F02:005 W SW SW
Bleow Note 9 surface of blinding, is to be coated with
Ground T-4.102.006 Rev.B Att.2: T- water based bituminous emulsion
Structure 13.376.358 Rev.G b) Coating shall extend above grade 250mm
Section 3.2 & 3.32 c) Coating applying on the Blinding concrete
PI-098-THC-PMC-TQ-00797 Within 3~14days after pouring concrete
(PI098-THC-PMC-TQ-00797)

Sheet 13 of 40


SUB. THC NY
6. Construction Joint Each BS 8110-1 Clause 6.2.9 a) Removing surface laitance and expose F02:001 W W
control Joint T-4.102.006 Rev.B Att.2: T- aggregate(T-13.376.358 Sec.3.2.1)
13.376.358 Rev.G
b) Mechanical scrabbling depth : 5mm(T-
13.376.358 Sec.3.2.1)
c) Maintained in a wet condition : 24hours(T-

13.376.358 Sec.3.2.1)
d) Standing water shall be removed prior

to concrete placing(T-13.376.358 Sec.3.2.1)

Sheet 14 of 40


SUB. THC NY
7. Rebar installation Each QCS Section 5 Part 11. F02:001 H W SW

Structure T-4.102.006 Rev.B Att.2: a) Rebar shall be bent accurately to the
T-13.376.358 Rev.G shapes and dimensions as shown on the
T-4.102.006 Rev.B Att.3: drawings and bending schedule.
DEP34.19.20.31 (T-4.102.112 Sec.7.3)
BS 8110-1 b) Bars must not re-bent or straightened after
General Note for concretework bending. a suitable machine shall be used
T-4.102.112 Sec.7 for bending reinforcement and all rebar shall
be bent cold(T-4.102.112 Sec.7.3)
c) Black annealed steel binding wire of 1.5mm
dia. shall be used for fixing the rebar. the
ends of the binding wire shall be tucked into
prevent corrosion spots in the concrete
(DEP 34.19.20.31 Sec.6.2)

Sheet 15 of 40


SUB. THC NY
7. Rebar installation Each T-4.102.006 Rev.B Att.2: d) Rebar shall be installed in accordance with F02:001
Structure T-13.376.358 Rev.G relevant drawings(spacing, size, locations,
T-4.102.006 Rev.B Att.3: number, length, lapping length)
DEP34.19.20.31 Section 6.2 e) Welding of reinforcing steel should be
avoided and if necessary the relevant
welding standards shall be adopted,
especially regarding welder qualifications
and the recommendations of the
reinforcement manufacturer(T-4.102.112
Sec.7.3)
f) Spacer blocks shall be proprietary factory
made type(DEP 34.19.20.31 Sec.6.2)
g) Non-concrete spacer blocks shall not be
used(DEP 34.19.20.31 Sec.6.2)

Sheet 16 of 40


SUB. THC NY
8. Embedded Items Each T-4.102.006 Rev.B Att.3: F02:001 H W SW

- Anchor bolts Installation DEP34.19.20.31 Section 13 a) The minimum concrete cover for anchor
- General Embedded Items QCS Section 5 Part12 bolts, pipe sleeves and bolts shall be 75mm
Standard drawing (DEP 34.19.20.31 Sec.13)
T-4.102.112 & 118 b) Projections of anchor bolts shown on
drawings are dimensioned from top of grout
(T-4.102.112 Sec.8)
c) All rebar and dowels shall be well secured
in position prior to pouring concrete
(T-4.102.112 Sec.8)
d) Water stops and metal seals shall be
continuous by carefully made field
connections(T-4.102.112 Sec.8)

Sheet 17 of 40


SUB. THC NY
8. Embedded Items Each T-4.102.006 Rev.B Att.3: e) All projection water stop and metal seals F02:001
Installation DEP34.19.20.31 Section 13 shall be supported and protected from
(T-4.102.112 Sec.8)
damage and exposure during construction.
f) Anchor bolt shall be properly protected
against damage and corrosion until the
equipment/structure is permanently
installed(DEP 34.19.20.31 Sec.13)

Sheet 18 of 40


SUB. THC NY
9. Form work Installation H W SW

1) Concrete cover Each PI-098-THC-PMC-TQ-00548 F02:001 FSI
- Cast-In-Place concrete Formwork T-4.102.006 Rev.B Att.2: T- a) Permanently exposed to earth and cast Q03F Item
13.376.358 Rev.G. against earth without forms: 75mm No.04
( PI-098-THC-PMC-TQ-00548)
b) Permanently exposed to earth and cast
with the use of forms : 50mm
( PI-098-THC-PMC-TQ-00548)
c) Not exposed to earth, weather, or water:
40mm cover shall be applied to all slabs,
walls, beams, girders and columns ( PI-098-
THC-PMC-TQ-00548)

Sheet 19 of 40


SUB. THC NY
9. - Pre-cast concrete Each T-4.102.006 Rev.B Att.2: T- a) Exposed to earth, weather or water F02:001 FSI
Formwork 13.376.358 Rev.G - Wall panels : 40mm Q03F Item
Section 3.2.2 - Other members : 50mm No.04
b) Not exposed to weather or not in contact
with the ground
- Wall panels, Slabs : 30mm
- Other members : 40mm

Sheet 20 of 40


SUB. THC NY
9. 2) Formwork Setting out Each T-4.102.006 Rev.B Att.3: DEP a) Construction tolerance F02:001
Formwork 34.19.20.31 Section 2.1
NO. Item Distance Tolerance
1 Variation from the plumb In 2.50m ± 5mm
In the Lines and surfaces of columns, piers, In any story or 5.00m ±5mm
2
walls and arises max. and in 25.00m ±50mm
Variation from the level or from the grades

indicated on the drawings. In 3.00m in any bay or ±5mm
3
6.00m max ±10mm
Note: Sufficient slope shall cover the tolerance
to avoid water pounding
4 Variation in the thickness of slabs and walls ±6mm
5 Misplacement or eccentricity ±10mm

Sheet 21 of 40


SUB. THC NY
10. Pre-Pouring Inspection Each F02:001 H H H

Notification
11. Pouring Each QCS Section 5 Part 5 a) Temperature: max. 32℃ (DEP 34.19.20.31 F02:002 H W SW FSI
Mixer T-4.102.006 Rev.B Att.3: DEP Sec.7.3 Note) Q03F Item
Truck 34.19.20.31 b) Slump test (Flow test) : 500~650mm No.03, 20
Batch plant mix design in case of Class C32/40
c) Check Batch plant Waybill Rabban
- Concrete Strength Class : C20/25, C32/40 MedGulf
T-4.102.006 Rev.B Att.3: DEP - Cement type : CEM III/B, CEM III/B + Format
34.19.20.31 SR42.5N(T-13.376.392 Sec.7)
TB-No.00561 Note: Cement type shall be subject the
one applied by concrete Supply
Contractor.

Sheet 22 of 40


SUB. THC NY
11. Pouring Each T-4.102.006 Rev.B Att.3: DEP - Mixing Time : total time required for Rabban
Mixer 34.19.20.31 mixing, transportation and pouring of the MedGulf
Truck TB-No.00561 concrete : Max. 60 minutes Format
( DEP 34.19.20.31 Sec.8.1.2)
- Cement content : 420kg for C32/40
(TB-No.00561)
- Actual W/C : 0.4 for C32/40
- Contents of Micro fiber(Cemfiber) : For
Paving concrete 0.6kg/m3(TB-No.00618)
TB-No.00618 d) Compressive strength (by Cube) FSI

- C32/40(Structural concrete) : 40MPa Q03F Item
No.03, 20

Sheet 23 of 40


SUB. THC NY
12. Curing Each T-4.102.006 Rev.B Att.2: T- F02:003 H W SW

Pouring 13.376.358 Rev.G a) Concrete surface is not left unprotected for
more than 30minutes after placing(T-
13.376.358 Sec. 9.1)
b) Protection shall be provided by opaque or
reflective polythene sheeting minimum 500
gauge(125micron) thickness(T-13.376.358
Sec.9.2)
c) Initial protection on horizontal surfaces
shall be removed within 12 hours from time
of pouring for subsequence of the final
finishing operations(T-13.376.358 Sec.9.4)
d) Formwork shall not be removed unitl the
temperature differential between core and
ambient is 15 degrees C(T-13.376.358
Sec.9.9)

Sheet 24 of 40


SUB. THC NY
12. Curing T-4.102.006 Rev.B Att.2: T- e) The curing system shall consist of fully pre- F02:003
13.376.358 Rev.G wetted Hessian installed in as close a
BS EN 1008 contact with the concrete as possible and a
protective double layer of 500 gauge
(125micron) opague or reflective polythene
sheeting wrapped around and sealed
immediately(T-13.376.358 Sec.9.12)
f) Formwork to slab and beam soffits shall be
kept in position for a minimum of 10 days to
prevent drying of the concrete surface (T-
13.376.358 Sec.9.15)
g) Curing system shall be kept in position and
maintained in a wet condition for a minimum
of 10 days from time of concrete pour
completion (T-13.376.358 Sec.9.19)

Sheet 25 of 40


SUB. THC NY
12. Curing T-4.102.006 Rev.B Att.2: T- h) All water used for curing shall comply with F02:003
13.376.358 Rev.G the requirements of BS EN 1008 “Using
BS EN 1008 water for concrete(T-13.376.358 Sec.9.16)
13. Heat of hydration Each a) Thermocouples shall be used to monitor F02:007 H W SW FSI Q03F
Case the temperature of wall and slab : ≥800mm(T- Feedback
13.376.358 Rev.G Section 7.4) Item No.01

Sheet 26 of 40


SUB. THC NY
14. Formwork Striking Each T-4.102.006 Rev.B Att.2: T- F02:003 W SW SW

Formwork 13.376.358 Rev.G a) Vertical formwork to columns, walls and
BS 8110-1 Table 6.2 large beams : 12 hours (BS8110-1 Table6.2)
b) Soffit formwork to beams and props to
slabs :10 days(BS8110-1 Table6.2)
c) Props to beams : 14 days(BS8110-1
T-4.102.006 Rev.B Att.2: T- Table6.2)
13.376.358 Rev.G d) For thick sections, Formwork shall not be
Section 9.9 removed until the temperature differential
between core and ambient is 15 ℃

Sheet 27 of 40


SUB. THC NY
15. Repair Each T-4.102.006 Rev.B Att.2:T- F02:006 H H H

Defect 13.376.358 Rev.G a) Repair shall commence after complete
T-4.102.006 Rev.B Att.3: curing work(T-13.376.358 Sec.8.2.3)
DEP34.19.20.31 Appendix 2 b) Repair work : out of minor void range (T-
13.376.358 Sec.8.2.3)
c) Minor voids in below ground concrete shall
have the concrete surface fully coated with
the specified concrete coating. (T-13.376.358
Sec.8.2.3)
d) Minor voids is defined as surface defect
which is enclosed by a 50mm diameter
circle within which the concrete cover is not
reduced by more than 10mm(T-13.376.358
Sec.8.2.3)
e) Repairs shall be fully cured and coated(T-
13.376.358 Sec.8.2.3)

Sheet 28 of 40


SUB. THC NY
16. Acceptance for Each T-4.102.006 Rev.B Att.3: a) Refer to This ITP (T-4.109.822 Sec.9 2)) F02:009 H W SW
Equipment Installation Foundation DEP34.19.20.31 (DEP 34.19.20.31 Section 2.)
17. Grouting Each T-4.102.006 Rev.B Att.3: a) Refer to ITP No. T-4.109.843 : ITP for H H H
Pouring DEP34.19.20.31 Sec.10 Steel structure & fireproofing work

Sheet 29 of 40
Inspection Report For Pre Pouring (Concrete Work)
Pearl GTL Project – Liquid Processing Unit (C5)
INSPECTION REPORT FOR PRE-POURING(CONCRETE WORK)
Report No. : Inspection date :
Class of Concrete : Discipline :
Location : DWG No. :

ITP Conclusion
NO. CHECK ITEM Checked REMARK
T-109.822 (Accept/Reject)
Compaction of bed : ≥ 95% of MDD FSI Q03F

B.1 Item 16
1 B.2 Bed Rock Inspection : refer to attached check
Prior to Blinding
list GHC:C-709:F:012
B.3 Blinding concrete(Min.Thickness 50mm)/Building
2 B.4 paper
Construction joint : remove surface laitance and
3 B.6
expose aggregate
Reinforcing steel installation : Bar size, Number
4 B.7
of bars, Bending condition, Spacing
A.2 Formwork installation : Direction, Dimension,
5 B.9 Location, plumpness, Shoring condition
FSI Q03F
6 B.6.9.1) Concrete Cover Item 04
A.3
7 B.8
Anchor Bolts, Embedded parts.
A.3 Confirmed by
8 B.8
Mechanical embedment Mech. section
A.3 Confirmed by Elec.

9 B.8
Electrical embedment section
A.3 Confirmed by
10 B.8
Piping embedment Piping section
11 Others
Remark :
Subcontractor THC COMPANY

Signature/Date Signature/Date Signature/Date
FORM NO. F02:001

Sheet 30 of 40
Inspection Report For Pouring (Concrete Work)
INSPECTION REPORT FOR POURING(CONCRETE WORK)
Report No. : Pouring date :
Location : Discipline :
DWG No. :
Conclusion
ITP
NO. CHECK ITEM Checked (Accept REMARK
T-109.822
/Reject)
Check Waybill
Class Strength Max. Agg Slump/Flow Cement W/C
C20/25 25 ㎫ 20 ㎜ 125~185 ㎜ 350 ㎏ 0.5

A.1 FSI Q03F
1 B.11 C32/40 40 ㎫ 20 ㎜ 500~650 ㎜ 420 ㎏ 0.4 Item 03, 20
C20/25* 25 ㎫ 20 ㎜ 500~650 ㎜ 350 ㎏ 0.5
* if blinding thickness is thicker than 75mm, this mix design shall

be used for pouring(TB-00781, GGBS used mix design)
2 B.11 Slump/Flow test
3 B.11 Concrete temperature : Maximum 32℃
4 Others
Remarks
Poured Location Detail(if required) :

FORM NO. F02:002

Sheet 31 of 40
Inspection Report For Curing(Concrete Work)
INSPECTION REPORT FOR CURING(CONCRETE WORK)
Related Pouring Report No. :

Conclusion
ITP
NO. CHECK ITEM Checked (Accept REMARK
T-109.822
/Reject)
Curing
a) The curing system shall consist of fully pre- wetted
Hessian installed in as close a contact with the
concrete as possible and a protective double layer of
1 B.12 500 gauge (125micron) opague or reflective polythene

sheeting wrapped around
b) Curing system shall be kept in position and
maintained in a wet condition for a minimum of 10 days
from time of concrete pour completion
Formwork shall be maintained as following;
a) Vertical formwork to columns, walls and large beams :

2 B.14 12 hours
b) Soffit formwork to beams and props to slabs :10 days
c) Props to beams : 14 days
4 Others
Remarks
Poured Location Detail(if required) :

FORM NO. F02:003

Sheet 32 of 40
Summary of concrete compressive strength test result
Summary of Concrete Compressive Strength Test Result Period of Data from to
THC(Recorded)
THC CSC CSC CSC CSC CSC THC CSC THC CSC CSC
Tested CSC
Cement Site Test
Date Mark Mix Delivery Strength @ Strength @
Mix No. Truck No. Vol. Content Conc. Flow Location / Area
Casted No. Grade Ticket No. 7 days (MPa) 28 days (MPa)
(kg/m3) Temp (mm)

FORM NO. F02:004

◈ This summary sheet shall be issued based on the batch plant reports monthly base
Sheet 33 of 40
Inspection Report For Protective Coating
INSPECTION REPORT FOR PROTECTIVE COATING
Report No. : Discipline :
Location : DWG No. :
Material :
ITP Conclusion
1 B.5 Surface preparation before coating
Material verification : Nitoproof 10 or

2 A.4
equivalent
3 B.5 Coated Surface condition
4 B.5 Coating shall extend above grade : 250mm
5 Others
REMARKS :
FORM NO. F02:005

Sheet 34 of 40
Inspection Report For Concrete Repair
INSPECTION REPORT FOR CONCRETE REPAIR
DWG No. :
ITP Conclusion
1 B.15 Type of Defect
2 B.15 Depth of defect(maximum)
3 B.15 Width of defect(maximum)
4 B.15 Length of defect(maximum)
5 B.15 Repairing Material verification
6 B.15 Surface preparation
Adequate applying method of

7 B.15
repair
Inspection result after complete

8 B.15
repair
9 Others
REMARKS :

FORM NO. F02:006

Sheet 35 of 40
Monitoring Log for Heat of Hydration
MONITORING LOG FOR HEAT OF HYDRATION
DWG No. :
Date Time Point 1 Point 2 Point 3 Point 4 Point 5 Point6 Point7 Point8
Sign/Date Sign/Date Sign/Date
FORM NO. F02:007

Sheet 36 of 40
Sample of Batch Plant Waybill
Sheet 37 of 40
Inspection Report For Bed Rock
INSPECTION REPORT FOR BED ROCK
Report No. : Location :
DWG No. : Discipline :
Structure identification :
ITP Conclusion
NO. CHECK ITEM Checked
Cleanness
Required more
1 B.1 - Loose particles, debris and any foreign Acceptable
cleaning
materials shall be removed
Cracks on the rock
2 B.1 - Any visible crack to be sketched and do not exist found carcks
reported
Cavities
3 B.1 do not exist found cavity
- Width, depth and location to be reported
Distinctive rock
investigated
- Much distinctive rocks against the others No distinctive
4 B.1 much distintive
rock
shall be taken photo and reported rock
Sketch (if observed Crack, Cavity, Distinctive rock, inspector have to sketch at below and take photo)
FORM NO. F02:008

Sheet 38 of 40
Civil Work Acceptance for Equipment Installation
Foundations : Civil Work Acceptance for Equipment Installation
Report No. : DWG No. :
Area :
Structure identification :
ITP
NO. Description of Check Conclusion
T-109.822
B.9.2)
1 B.16
Dimension of foundation □ Accept □ Reject
B.9.2)
2 B.16
Elevation of foundation □ Accept □ Reject
B.9.2) No Found
3 B.16
Any defect or damage on the concrete □ Defects
□ Defects
B.9.2)
4 B.16
Anchor bolts location, elevation, projection □ Accept □ Reject
B.9.2)
5 B.16
As-Built survey report for foundation □ Accept □ Reject
6 Others
Remarks : if required, punch list shall be provided
FORM NO. F02:009

Sheet 39 of 40
Survey Record Table

SURVEY RECORD TABLE
Report No. : Location : DWG No. : Discipline :
Co-ordinates Elevation Difference

Survey North East Remarks
Point Drawing Survey North East Elevation
Drawing Survey Drawing Survey
Remark :
Subcontractor : Sign/Date THC : Sign/Date COMPANY : Sign/Date
FORM NO. F02:010

Sheet 40 of 40
Test Report for Soil Density

Inspection & Test Plan FOR Concrete Work: Equipment Description: NA

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INSPECTION & TEST PLAN

E 08/06/2008 SWK YHC IY IFL Issued for Implementation

D 02/06/2008 SWK YHC IY IFL Issued for Implementation

Shell Project No.: HP-3000-QAT Contractor name: Unit: 0-0000

Contractor Project No.: 5887 TOYO-HYUNDAI CONSORTIUM

Contractor Contract No.: PI-098 Sheet: 1 of 40 PCWBS: NA

PEARL GTL PROJECT Orig. Org.: Contractor Doc No: NA

1.1 HOLD POINT (H)...............................................................................................................................................3

1.2 WITNESS (W) ...................................................................................................................................................3

1.3 SPOT WITNESS POINT (SW) ..........................................................................................................................3

1.4 REVIEW (R ) .....................................................................................................................................................3

ATTACHMENT 1 : INSPECTION & TEST PLAN……………………………………………………………………………4

ATTACHMENT 2 : INSPECTION REPORT FOR PRE-POURING(CONCRETE WORK)………………………….…29

ATTACHMENT 3 : INSPECTION REPORT FOR POURING(CONCRETE WORK)……………...…………...………30

ATTACHMENT 4 : INSPECTION REPORT FOR CURING(CONCRETE WORK)………………………………….…31

ATTACHMENT 5 : SUMMARY OF CONCRETE COMPRESSIVE STRENGTH TEST REPORT…………………...32

ATTACHMENT 6 : INSPECTION REPORT FOR PROTECTIVE COATING………………………………………......33

ATTACHMENT 7 : INSPECTION REPORT FOR CONCRETE REPAIR…………………………………………….…34

ATTACHMENT 8 : MONITORING LOG FOR HEAT OF HYDRATION………………………………………………....35

ATTACHMENT 9 : SAMPLE OF BATCH PLANT WAYBILL ………………………………………………...……..……36

ATTACHMENT 10 : INSPECTION REPORT FOR BED ROCK ………………………………………...……………...37

ATTACHMENT 11 : CIVIL WORK ACCEPTANCE FOR EQUIPMENT INSTALLATION……………….………….…38

ATTACHMENT12: SURVEY RECORD TABLE ………………………………………………………………………..…39

ATTACHMENT13: TEST REPORT FOR SOIL DENSITY ……………….…………………...……………..………..…40

REV. E : DESIGNATED INSPECTION POINT OF PRE-POURING INSPECTION

REV. D : SEPERATED INSPECTION REPORT FORMAT (CONCRETE POURING AND CURING)

REV. C : INCORPERATED COMPANY COMMENTS

REV. B : ADDED BED ROCK INSPECTION

REV. A : INCORPERATED COMPANY COMMENTS

Shell Project No.: HP-3000-QAT Contractor name: Unit: 0-0000

Contractor Project No.: 5887 TOYO-HYUNDAI CONSORTIUM

Contractor Contract No.: PI-098 Sheet: 2 of 40 PCWBS: NA

PEARL GTL PROJECT Orig. Org.: Contractor Doc No: NA

1.1 HOLD POINT (H)

1.2 WITNESS (W)

1.3 SPOT WITNESS POINT (SW)

1.4 REVIEW (R)

Shell Project No.: HP-3000-QAT Contractor name: Unit: 0-0000

Contractor Project No.: 5887 TOYO-HYUNDAI CONSORTIUM

Contractor Contract No.: PI-098 Sheet: 3 of 40 PCWBS: NA

PEARL GTL PROJECT Orig. Org.: Contractor Doc No: NA

Discipline : CIVIL ITP No.: T-4.109.822

Pearl GTL Project – Liquid Processing Unit (C5) Page: 1 of 25

Description of Inspection Applicable Spec. or Reporting PARTICIPATION BY

A. MATERIAL T-13.376.392 Sec.7

MAX.AGG 20mm 10mm 20mm 20mm 20mm 20mm

Legend : R : Review W : Witness SW : Spot Witness H : Hold

Discipline : CIVIL ITP No.: T-4.109.822

Pearl GTL Project – Liquid Processing Unit (C5) Page: 2 of 25

Description of Inspection Applicable Spec. or Reporting PARTICIPATION BY

Legend : R : Review W : Witness SW : Spot Witness H : Hold

Discipline : CIVIL ITP No.: T-4.109.822

Pearl GTL Project – Liquid Processing Unit (C5) Page: 3 of 25

Description of Inspection Applicable Spec. or Reporting PARTICIPATION BY

Legend : R : Review W : Witness SW : Spot Witness H : Hold

Discipline : CIVIL ITP No.: T-4.109.822

Pearl GTL Project – Liquid Processing Unit (C5) Page: 4 of 25

Description of Inspection Applicable Spec. or Reporting PARTICIPATION BY

Legend : R : Review W : Witness SW : Spot Witness H : Hold

Discipline : CIVIL ITP No.: T-4.109.822

Pearl GTL Project – Liquid Processing Unit (C5) Page: 5 of 25

Description of Inspection Applicable Spec. or Reporting PARTICIPATION BY

3. 1) Anchor bolts e) All bolt shanks, nuts and washers shall be