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Project Logo Project Name : Constru.

roject Name : Constru.of (4) New Schools Around Doha & Villages of(56) New Schools (Package 2 – Stage 9)
Project No. : BA 13-14 C 079 G Form No.: P07-F06 / Rev. 0 / Nov. 2012
Client Consultant Contractor

METHOD STATEMENT FOR INSTALLATION OF UNDERGROUND DRAINAGE PIPES

METHOD STATEMENT No: MS -PLMB-001 REV : 01

ORIGINATOR : Bojamhoor Mechanical & Electrical Co. DISCIPLINE: Mechanical

Title :
METHOD STATEMENT
INSTALLATION OF DRAINAGE PIPES &FITTINGS (ABOVE GRADE)

REVIEWER / APPROVER
REV DATE STATUS REVISION DETAILS Sub-
Main Con EXTERNAL
Con
0 25-May-15 FA FOR REVIEW & APPROVAL

1 11-July-15 FA FOR REVIEW & APPROVAL

Status Code:
D : Draft FI : For Information FC : For Construction
* External Authorization (Client), where
P : Preliminary FA : For Approval
required

Distribution :

Method Statement for Installation of Underground Drainage Pipe Form No. P07-F06 / Rev. 0 / Nov. 2012
AEB-CSD Quality Forms Page 1 of 22
Project Logo Project Name : Constru.of (4) New Schools Around Doha & Villages of(56) New Schools (Package 2 – Stage 9)
Project No. : BA 13-14 C 079 G Form No.: P07-F06 / Rev. 0 / Nov. 2012
Client Consultant Contractor

Table of Contents

 Scope /Objectives
 Reference
 Access/Egress
 Logistics
 Health and Safety Hazards
 Definitions
 Responsibilities / Supervision
 Procedures /Method to be Employed
 Training
 Working hours
 House keeping
 Manpower Requirement & Supervision
 Material Requirement
 Plant & Equipment Requirement
 Q.C Approvals and other Documentation
 Supporting documentation
 Distribution
 Other information
 Site Safety Engineer’s Approval
 Attachments (Compulsory)
 Risk Assessment
 Inspection and Test Plan
 Checklist

Method Statement for Installation of Underground Drainage Pipe Form No. P07-F06 / Rev. 0 / Nov. 2012
AEB-CSD Quality Forms Page 2 of 22
Project Logo Project Name : Constru.of (4) New Schools Around Doha & Villages of(56) New Schools (Package 2 – Stage 9)
Project No. : BA 13-14 C 079 G Form No.: P07-F06 / Rev. 0 / Nov. 2012
Client Consultant Contractor

 SCOPE & OBJECTIVES

The purpose of generating this Method Statement is to define the procedure step by
step to implement the correct practices for Installation & Gravity testing of Drainage
pipes (Above Grade) incorporating the contract specifications, drawings, regulations
and the authorities ,the approved material manufacturers’ instructions and
recommendations as applicable to describes works.

 REFERENCES

Approved Shop Drawing & IFC Drawing


QCS Section 20, Part 1,2 , 3 & 4
Project Specification Part B.12,B.13
Material Submittal
International Codes & Standards: BS 6700, National Plumbing Code, Uniform
Plumbing Code, International Plumbing Code.

 ACCESS/EGRESS

The site personnel will have attended the required contractor induction safety and/or
competency training and will abide by the health & safety plans, policy and
procedures as well as environmental plan.

Personnel will be deployed to the various sites on the basis of programmed


requirement and site access availability. It is intended that the works teams will be
organized and ready for site works.

Access permit will only be issued on completion of the induction.

Employees will have access to the area of work. On completion of work they will be
taken back to accommodation camp.

 LOGISTICS

Installation of UPVC piping will be organized from a central location by the project
management team.
An Adequate number of Plumbers and Helpers should be made available to
carry out the works. Areas shall be properly divided to “working zones” and
the manpower shall be segregated to teams. Each team shall be assigned to
a working zone so that the works’ targets may be met in accordance with the

Method Statement for Installation of Underground Drainage Pipe Form No. P07-F06 / Rev. 0 / Nov. 2012
AEB-CSD Quality Forms Page 3 of 22
Project Logo Project Name : Constru.of (4) New Schools Around Doha & Villages of(56) New Schools (Package 2 – Stage 9)
Project No. : BA 13-14 C 079 G Form No.: P07-F06 / Rev. 0 / Nov. 2012
Client Consultant Contractor

“Project Plan” and specific completion dates. Each team shall comprise one
Foreman (Plumbing & Drainage), 2 Skilled Technicians, and adequate
number of supporting helpers.
The personnel on site will be fully competent and well trained to carry out all works.

 HEALTH & SAFETY HAZARDS

Prior to commencement of any activity, the workforce will receive an induction talk on
the Project site safety requirements.

 Frontline supervisor will ensure that Personal Protective Equipment is


worn by site personnel at all times during construction activities.

 All safety precautions for the installation and testing of Above grade
pipes shall be reviewed and implemented as per the project safety
plan.
 Dust masks, goggles, gloves, safety shoes, helmets, and all PPE shall be
worn during all storage & handling, installation, testing
procedures.
 Work area should be checked and cleared from any safety hazard
prior to starting erection or installations.
 Work area should be maintained clean and neat throughout all
activities duration.
 Any sign of hazard that would come up during activities shall be
evaluated according to the attached risk assessment.
 Proper precautions shall be taken during welding or any other hot
application.

 DEFINITIONS

Client : M/s PUBLIC WORK AUTHORITY (ASHGAL)


Consultant : M/s Arab Engineering Bureau
Contractor : M/s Amana Qatar Contracting Co. W.L.L
Sub-Contractor : M/s Bojamhoor Mechanical & Electrical
BS : British Standard
EN : European Norm
PM : Project Manager
PE : Project Engineer
ITL : Independent Testing Laboratory

Method Statement for Installation of Underground Drainage Pipe Form No. P07-F06 / Rev. 0 / Nov. 2012
AEB-CSD Quality Forms Page 4 of 22
Project Logo Project Name : Constru.of (4) New Schools Around Doha & Villages of(56) New Schools (Package 2 – Stage 9)
Project No. : BA 13-14 C 079 G Form No.: P07-F06 / Rev. 0 / Nov. 2012
Client Consultant Contractor

IR : Inspection Request
ITP : Inspection & Test Plan
HSE : Health, Safety & Environment
PPE : Personal Protective Equipment
QC : Quality Control
uPVC : Unplasticized Poly Vinyl Chloride.
GI : Galvanized Iron
MS : Method Statement
WSD : Workshop Drawings
MAR : Material Approval Request
MIR : Material Inspection Request.
MEP : Mechanical, Electrical, and Plumbing.
W.C : Water Closet
W.B : Wash Basin
F.T : Floor Trap

 RESPONSIBILITIES/ SUPERVISION

Project Manager :

Responsible for the overall project. The Project Manager will be based on site and
will be responsible for the Management of the project, both on and off site, through
delegation of duties in accordance with the organization chart and for the effective
implementation of the overall Project Management System.

Construction Manager:

Responsible for the overall site operation and works. He shall ensure that the
appropriate procedure is followed by all the involved personnel taking into
consideration all relevant shop drawings, Reference drawings, statutory bench
marks and reference points and methodologies are correctly utilized.

The MEP Coordinator :

Responsible on behalf of The Contractor to coordinate, check and follow up all MEP
related sub - contractors progress and installation works in proper sequence of

Method Statement for Installation of Underground Drainage Pipe Form No. P07-F06 / Rev. 0 / Nov. 2012
AEB-CSD Quality Forms Page 5 of 22
Project Logo Project Name : Constru.of (4) New Schools Around Doha & Villages of(56) New Schools (Package 2 – Stage 9)
Project No. : BA 13-14 C 079 G Form No.: P07-F06 / Rev. 0 / Nov. 2012
Client Consultant Contractor

activities with main contractor to achieve targeted completion.

The HSE officer :

Will monitor and implement all HSE related issues. He shall ensure that all necessary
requirements regarding health, safety and environment concerns are met and
adhered to. The HSE officer shall ensure that all permits and authorization are on
hand prior to starting any site operation.

The QC Inspector :

Shall be responsible for Sign and obtain signatures from QA/QC Engineer on the
various forms and verifying documents as required, Accompany the Project
Manager / Supervision COMPANY representative if required, carrying out
inspections. Identify and reporting to QA/QC Engineer for any non- conformances.
Carry out of the Inspection and test results to improve quality control operations on
site, to verify testing / checking compliance and to advise the project engineer of
the results.

MEP Project Manager :

Responsible for the overall MEP Activities of the project. The MEP Project Manager
will be based on site and will be responsible for the Management of the project,
both on and off site, through delegation of duties in accordance with the
organization chart and for the effective implementation of the Project Management
System.

MEP Project Engineer :

Responsible for the execution of particular MEP activities (as Applicable to his
specialty domain) in accordance with the Project Specifications, Safety and
Approved Method Statement.

Method Statement for Installation of Underground Drainage Pipe Form No. P07-F06 / Rev. 0 / Nov. 2012
AEB-CSD Quality Forms Page 6 of 22
Project Logo Project Name : Constru.of (4) New Schools Around Doha & Villages of(56) New Schools (Package 2 – Stage 9)
Project No. : BA 13-14 C 079 G Form No.: P07-F06 / Rev. 0 / Nov. 2012
Client Consultant Contractor

The Store keeper :

Shall be responsible for to ensure issuance of materials to the site with reference to
Material Inspection Records (MIR’s) and suitable manner of storing the material as
pre the manufacturer recommendation.

 PROCEDURE / METHOD TO BE EMPLOYED:

HANDLING & STORAGE

 On receipt of all material, thorough inspection will be carried out to


ensure that the material is as specified and approved by the MAR.
Verification process will be conducted by an official MIR to guarantee
compliance.
 All material while unloading shall not be dropped on the hard surfaces
and dragged along the ground. Wherever possible the loading and
unloading of pipes are to be carried out manually.
 Pipes shall be given adequate space and support at all times, and shall
be stacked on a flat surface free of any sharp objects ,debris or any
Ground surface .
 Pipes shall be uniformly supported throughout their length. 3-inch wide
timber supports shall be placed beneath the pipes with a spacing of
1.5 meters whenever applicable.
 Pipe stack shall be kept minimum so that bottom of pipes do not
deform under the weight load of the pipes on top of stack. Side
supports shall be their also to maintain a distributed and even weight
loading.
 Socketed pipes shall be stacked in layers with sockets placed at the
alternate ends of the stack, and with sockets protruding so as to avoid
deformation of sockets and to ensure even support for the full pipe

Method Statement for Installation of Underground Drainage Pipe Form No. P07-F06 / Rev. 0 / Nov. 2012
AEB-CSD Quality Forms Page 7 of 22
Project Logo Project Name : Constru.of (4) New Schools Around Doha & Villages of(56) New Schools (Package 2 – Stage 9)
Project No. : BA 13-14 C 079 G Form No.: P07-F06 / Rev. 0 / Nov. 2012
Client Consultant Contractor

length.
 Stacked pipes will be stored at shaded store or covered properly to
avoid ultra violet degradation.
 Pipes are different sizes or wall thickness will be stored separately
whenever applicable. Where this is not possible, those with larger
diameter and or thickness will be placed at the bottom of the stack.
 All pipe fittings will be stored and protected in boxes & categorized size
wise.

TRANSPORT

 When transferring pipes from the store to site, care should be taken to
avoid impact and to ensure that the temporary site storage (the
surface where pipes shall be laid to be processed, joint) is free of any
sharp objects or harmful debris.
 Where mechanical handling is employed, metal slings, hooks and
chains must not come in direct contact with the pipe surface.
 While in transient, pipe shall be well secured and well supported.
 Pipes maybe transported by rolling them gently over the timbers
without causing any impact on the pipe surface.

INSTALLATION:

WORK INSTRUCTIONS INSTALLATION

 Prior to commencement of installation, it has to be ensured that all


previous activities have been completed and area is released to
proceed with MEP installations. Also it has to be ensured that all
materials available at stores are inspected and accepted by the
Consultant for site use.
 The SUB CONTRACTOR shall mark the above grade pipe route, fixture’s

Method Statement for Installation of Underground Drainage Pipe Form No. P07-F06 / Rev. 0 / Nov. 2012
AEB-CSD Quality Forms Page 8 of 22
Project Logo Project Name : Constru.of (4) New Schools Around Doha & Villages of(56) New Schools (Package 2 – Stage 9)
Project No. : BA 13-14 C 079 G Form No.: P07-F06 / Rev. 0 / Nov. 2012
Client Consultant Contractor

locations, fixture inlets/outlets pipes, and gully traps locations as per the
approved WSD’s wherever this marking is necessary.
 The route, dimensions, levels of pipes will be as per approved WSD’s,
manufacturer’s instructions for laying, jointing, and installation of the
pipes.
 Pipes connected to the sanitary fixtures (W.C’s, W.B’s, FT’s, Shower
Drains, sink) shall rise up the assigned opening until the connected
fixture is installed
 When a pipe penetration requires special protection, a PVC sleeve
shall be provided. This sleeve location shall be as per WSD’s and shall
be marked accordingly (maintaining the pipe gradient). Installed
sleeve shall have an outside diameter wide enough to secure the pipe
passage freely without affecting its slope.
 Scaffoldings shall be erected according to the Work Zones.
 Hangers’ Threaded rods shall by installed by approved anchors in
accordance with the previously marked routes.
 Spacing between hangers shall be as per the approved shop
drawings; loading calculations could be conducted if necessary.
 Rubber lined split clamps shall be connected to the installed threaded
rods. Claps’ sizes shall be suitable for the carried pipes size.
 Pipes shall be hanged to the clamps in sections; then they shall be
securely fastened to the encompassing clamp.

PIPE LAYING

Pipe gradients and slopes as per WSD’s shall be accomplished, adjusted, and
maintained throughout the pipe laying processes. Pipe gradient shall be regularly
checked with the spirit level after each process to ensure that in no case shall this
gradient be compromised.

Method Statement for Installation of Underground Drainage Pipe Form No. P07-F06 / Rev. 0 / Nov. 2012
AEB-CSD Quality Forms Page 9 of 22
Project Logo Project Name : Constru.of (4) New Schools Around Doha & Villages of(56) New Schools (Package 2 – Stage 9)
Project No. : BA 13-14 C 079 G Form No.: P07-F06 / Rev. 0 / Nov. 2012
Client Consultant Contractor

PIPE JOINTING
Selection of the pipe joint (Whether push-fit rubber ring, or Solvent Cement) shall
be as approved material submittal for the drainage piping. Basically the 50 mm
DIA and below shall be solvent cement welded, 80 mm DIA and above shall be
Push-Fit joint unless the site conditions dictates otherwise.

Push-fit (R/R) Socket pipes

 uPVC pipes with integral Push-fit (R/R) sockets shall be joint into socket
up to the insertion mark previously made after making sure that the
pipes are aligned both in horizontal and vertical planes.
 Joints shall be checked after the pipe is in final position to ensure they
are sound, tight, and intact.
 The expansion/contraction of pipes carrying soil and waste (within
normal temperature medium) shall be accommodated and absorbed
by the Push-fit (R/R) socket and no expansion joints are needed.
 The End of Drainage pipe End Cap must be provided.

Solvent Cement Pipes

 Solvent Cement socket pipes (For 2 inch pipe and below as per
BS5255).
 Anchors are not required as the solvent cement joints will easily sustain
loads created by internal fluid pressure.
 If the pipes are laid in hot weather, the temp. of the pipes shall be
reduced before making final connections.

PIPE JOINTING

Selection of the pipe joint (Whether push-fit rubber ring, or Solvent Cement) shall
be as approved material submittal and project specification.

Method Statement for Installation of Underground Drainage Pipe Form No. P07-F06 / Rev. 0 / Nov. 2012
AEB-CSD Quality Forms Page 10 of 22
Project Logo Project Name : Constru.of (4) New Schools Around Doha & Villages of(56) New Schools (Package 2 – Stage 9)
Project No. : BA 13-14 C 079 G Form No.: P07-F06 / Rev. 0 / Nov. 2012
Client Consultant Contractor

Push-fit (R/R) pipes (as per BS-4514 )

 Carefully clean, examine the spigot, rubber sealing ring & the inside of
the socket.
 Form a loop and insert the rubber ring with the thickest edge innermost.
 Allow ring to seat evenly around the groove, finally snapping into
position by pressing down on the remaining portion of the loop.
 Lubricate the chamfered end of the pipe a min. distance of ½ of the
spigot length.
 Push pipe into socket up to the insertion mark previously made after
making sure that the pipes are aligned both in horizontal and vertical
planes.

Solvent Cement Pipes

 Solvent cement and cleaner should be stored in a cool and dry place;
never dilute the solvent cement with any other fluid.
 Replace lid of the cement container as soon as the cement is applied
and observe the instructions on the container body and manufacturer
recommendations.
 Mark depth of entry of the spigot and the alignment mark.
 Thoroughly abrade spigot and socket bonding surfaces using
sandpaper. Then clean the surfaces with proper cleaning fluid.
 Using a clean brush, cement shall be applied evenly and in one coat
to spigot and socket in longitudinal strokes. If loose fits can still be
found, a second coat shall be applied to the spigot end.
 Immediately and without twisting, spigot shall be inserted into socket
until entry-mark; and shall be held in position for second’s then excess

Method Statement for Installation of Underground Drainage Pipe Form No. P07-F06 / Rev. 0 / Nov. 2012
AEB-CSD Quality Forms Page 11 of 22
Project Logo Project Name : Constru.of (4) New Schools Around Doha & Villages of(56) New Schools (Package 2 – Stage 9)
Project No. : BA 13-14 C 079 G Form No.: P07-F06 / Rev. 0 / Nov. 2012
Client Consultant Contractor

cement shall be wiped.


 Curing time vary, yet, 24 hours shall be allowed before testing when
applicable.
 No coatings, Adhesives, nor paint shall be applied on neither the pipes,
fittings, nor accessories attached to the pipes (Flanges, rubber seals,
etc.) inner or outer surfaces specially the solvent cement joint system.
Any paint, coating, adhesive might alter the chemical behaviour of the
pipe surface and its reaction to the cement, or might alter the
pipe/fitting/accessories inner or outer dimension which may
compromise the jointing properties of the pipes & thus shall be
prohibited.

PRESSURE TESTING

Pressure testing shall be carried out as explained in the dedicated Part “TESTING” of
this MS. Please refer to the part for detailed procedures of testing above grade
pipes.

TESTING

 After installation activities are completed, all piping sections shall be


tested for leakage in the described below manner; testing can be
carried out for the system at its entirety, or to sections (segments,
portions) of the system one after the other.
 Test pressure for uPVC above grade pipes shall be a hydrostatic test
only, pipes shall not be tested with compressed air.
 Test pressure for gravity flow pipes shall be 1.5 mtrs of water for the
highest point of the pipe being tested and shall not exceed 4 mtrs for
the lowest point of the pipe being tested.

Method Statement for Installation of Underground Drainage Pipe Form No. P07-F06 / Rev. 0 / Nov. 2012
AEB-CSD Quality Forms Page 12 of 22
Project Logo Project Name : Constru.of (4) New Schools Around Doha & Villages of(56) New Schools (Package 2 – Stage 9)
Project No. : BA 13-14 C 079 G Form No.: P07-F06 / Rev. 0 / Nov. 2012
Client Consultant Contractor

 Install plugs, gauges, temporary vertical pipes, etc. and all the
necessary instruments required to carry out the required hydrostatic
test. Make sure that the water supplied for the test comes from a
source that can deliver the required pressure for the test.
 Slowly fill the pipe with water with special care for air removal while
filling. All entrapped air shall be released before the hydrostatic test
begins.
 Gradually raise the pressure in the system/section being tested up to
the specified above pressure limit. From the timing point of view, the
test can be said to have started once the test pressure is reached.
 The system shall remain under pressure for 2 hours. If the water level
drops due to reasons other than leakage (entrapped air, accidental
water spill, etc) refill up to the specified level and start the test period
again from zero time.
 The pipe shall be judged to have passed the test if the quantity of
water required to restore original water level does not exceed the
amount specified by the pipe manufacturer that accounts for the
elastic characteristics and high thermal expansion of uPVC.
 An IR shall be raised before conducting the above test procedures so
that the test can be witnessed by the Consultant to certify the
drainage system tightness.
 Water shall be drained slowly and carefully from the system and Keep
some water inside the pipe for monitoring purpose and remaining
removal water shall be carried out from selected pipe points to ensure
utmost draining to the draining points provided by the Contractor.

Method Statement for Installation of Underground Drainage Pipe Form No. P07-F06 / Rev. 0 / Nov. 2012
AEB-CSD Quality Forms Page 13 of 22
Project Logo Project Name : Constru.of (4) New Schools Around Doha & Villages of(56) New Schools (Package 2 – Stage 9)
Project No. : BA 13-14 C 079 G Form No.: P07-F06 / Rev. 0 / Nov. 2012
Client Consultant Contractor

MARKING, LABELING, AND IDENTIFICATION

 Before pipe concealment, Drainage pipes shall be marked to indicate


type of pipes (Soil, waste, or vent) and the direction of follow.
 Colour bands shall be used for piping identification (WP, SP, VP)
Direction stickers shall be generally used for the purposes of marking &
Identification.
 Distances between marking labels shall be as specified in the contract
documents.

 TRAINING

Tool box talks will be given in every start of activity base on approved Method of
Statement and ITP. A lesson learned training and awareness program will be
conducted on a weekly basis to give the project team information and comments
based on installation and quality related issue in the site and in the project as a
whole.

 WORKING HOURS

As per main contractor timing. Any changes or additional working hours will be
advised to the main contractor and consultant as well.

 HOUSE KEEPING

Working Areas will be kept clean by disposing the waste materials at the designated
areas. At the end of days’ work, installation supervisor will ensure that the debris are
disposed off.

Method Statement for Installation of Underground Drainage Pipe Form No. P07-F06 / Rev. 0 / Nov. 2012
AEB-CSD Quality Forms Page 14 of 22
Project Logo Project Name : Constru.of (4) New Schools Around Doha & Villages of(56) New Schools (Package 2 – Stage 9)
Project No. : BA 13-14 C 079 G Form No.: P07-F06 / Rev. 0 / Nov. 2012
Client Consultant Contractor

 MAN POWER REQUIREMENT

Staff will consist of:


Project Engineer
Supervisor
Plumbing Helper
Plumbing Foreman

 MATERIAL REQUIREMENT

The following list describes the materials required to be abundantly available on site
as applicable and required for the pertinent works to be carried out:

uPVC pipes & Fittings


uPVC Pipe Sleeve
uPVC Floor Cleanouts.
Adhesives, Lubricant
Rubber Rings support
Threaded road

 PLANT & EQUIPMENT REQUIREMENT

General Tool Box- 1 no. (for one pair of worker)


Spirit Level
Water Level
Hacksaw and Hacksaw Blade
Marker
Masking Tape
Measuring Tapes
Chain cutter
Testing Plugs

 QC APPROVAL AND OTHER DOCUMENTRY REQUIREMENTS:

Follow approved Method Statement, ITP, QCP, HSE Plan, and Material Approval &
Checklist.

Method Statement for Installation of Underground Drainage Pipe Form No. P07-F06 / Rev. 0 / Nov. 2012
AEB-CSD Quality Forms Page 15 of 22
Project Logo Project Name : Constru.of (4) New Schools Around Doha & Villages of(56) New Schools (Package 2 – Stage 9)
Project No. : BA 13-14 C 079 G Form No.: P07-F06 / Rev. 0 / Nov. 2012
Client Consultant Contractor

 SUPPORTING DOCUMENTATION:

This MS to be read in conjunction with the below referenced documents

 Contract Specification & approved drawings.


 Project Quality Plan
 Project HSE Plan

 DISTRIBUTION

Copies of this MS will be circulated to the following for Information & action

 Sr. Project Engineer


 Site Engineer
 QA/QC Engineer
 HSE Engineer

 OTHER INFORMATION

The safety of our employees and other as well shall always be a high priority during al field
operations conducted on the project.

No mobilization or operation will be considered too important or urgent as to compromise


the health and safety of our employee or that of our sub-contractors.

 MAIN CONTRACTORS SAFETY ENGINEERS APPROVAL

Refer to the Risk Assessment Attachment signed by our HSE Manager.

 ATTACHMENTS (Compulsory)

I. Quality Control Check Lists

The Following Checklist Shall serve installations to ensure that works are carried out
as per approved Method statement, approved shop drawings and agreed quality
standards. Below mentioned checks will be performed parallel with the progress:

 Material of approved make as per the MAR’s mentioned above.


 Levels / Dimensions and locations compared to WSD’s
 Identification and labelling for Drainage Works
 Overall workmanship on finished works

Method Statement for Installation of Underground Drainage Pipe Form No. P07-F06 / Rev. 0 / Nov. 2012
AEB-CSD Quality Forms Page 16 of 22
Project Logo Project Name : Constru.of (4) New Schools Around Doha & Villages of(56) New Schools (Package 2 – Stage 9)
Project No. : BA 13-14 C 079 G Form No.: P07-F06 / Rev. 0 / Nov. 2012
Client Consultant Contractor

 Cleaning & protection on completed activities

On completion of the activity

Ensure inspection requests issued at least 24 hrs. prior to inspection.

 Ensure inspection performed as per This Method Statement, and the


references and quality procedures mentioned herein
 Review all documentation for completeness and correctness.
 Ensure ITP or Check Sheet is fully complied and fulfilled.
 Ensure all Test I Inspection certificates available and complete.
 Ensure NCR’s (if any) are closed.

Final Acceptance

All related documents are signed-off and approved as per the instructions, quality
assurance, HSE, and Risk Assessment mentioned herein.

II. Inspection & Test Plan

The Following Checklist shall serve an inspection & test plan describing the overall
procedures followed and required by the supervising engineer to inspect and test
the works done. Fulfilling the below inspection parameters’ requirements shall be
considered acceptable for the approval of the installation and acceptance of
performed works.

III. Risk Assessment

Method Statement for Installation of Underground Drainage Pipe Form No. P07-F06 / Rev. 0 / Nov. 2012
AEB-CSD Quality Forms Page 17 of 22
Project Logo Project Name : Constru.of (4) New Schools Around Doha & Villages of(56) New Schools (Package 2 – Stage 9)
Project No. : BA 13-14 C 079 G Form No.: P07-F06 / Rev. 0 / Nov. 2012
Client Consultant Contractor

CHECK LIST FOR INSTALLATION OF ABOVE GROUND

uPVC DRAINAGE PIPES Page 1/3

System Drainage Services


Area All Areas
Constru.of (4) New Schools Around Doha & Villages
Location
of(56) New Schools (Package 2 – Stage 9)
Material Use UPVC pipes and Fittings
Description Yes No Reference Remarks

Check all safety measures are taken before


Visual Inspection
commencement of works and that the
working area is free of unaccounted risks.
Shop Drawing ,
Check the MAR’s and WSD’s & MS’s are the
Method Statement
approved and latest revisions.
, Material approval

Check the pipe route is done as shown in


Visual Inspection
the approved drawings.

Check visually the actual material are new


and undamaged and clean from mod or
dust, dimensions, diameter, wall thickness Visual Inspection
is as per the approved MAR.

Check pipes connected to fixtures are


installed as per WSD’s and connection to
Visual Inspection
fixture details are approved.

Comments:

BOJAMHOOR MEP AMANA AEB

SIGNATURE

NAME

DATE

Method Statement for Installation of Underground Drainage Pipe Form No. P07-F06 / Rev. 0 / Nov. 2012
AEB-CSD Quality Forms Page 18 of 22
Project Logo Project Name : Constru.of (4) New Schools Around Doha & Villages of(56) New Schools (Package 2 – Stage 9)
Project No. : BA 13-14 C 079 G Form No.: P07-F06 / Rev. 0 / Nov. 2012
Client Consultant Contractor

CHECK LIST FOR INSTALLATION OF ABOVE GROUND

uPVC DRAINAGE PIPES Page 2/3

System Drainage Services


Area All Areas
Constru.of (4) New Schools Around Doha & Villages
Location
of(56) New Schools (Package 2 – Stage 9)
Material Use UPVC pipes and Fittings
Description Yes No Reference Remarks
Check the hanging threaded rods for any
Visual Inspection
bends, over tension, or overload.
Check joints (Whether Push-fit (R/R) or
solvent cement joints) visually to ensure
Visual Inspection
they are joint properly to the manufacturer
recommendations.
Check identification marks are properly
Visual Inspection
installed on the pipes
Check proper gradient (SLOPE) and verify
Visual Inspection,
the pipes’ invert levels are maintained as
Shop drawing
per approved WSD’s.
Check the filling process of the hydrostatic
test and ensure visually that fittings are not Visual Inspection
leaking

Comments:

BOJAMHOOR MEP AMANA AEB

SIGNATURE

NAME

DATE

Method Statement for Installation of Underground Drainage Pipe Form No. P07-F06 / Rev. 0 / Nov. 2012
AEB-CSD Quality Forms Page 19 of 22
Project Logo Project Name : Constru.of (4) New Schools Around Doha & Villages of(56) New Schools (Package 2 – Stage 9)
Project No. : BA 13-14 C 079 G Form No.: P07-F06 / Rev. 0 / Nov. 2012
Client Consultant Contractor

CHECK LIST FOR INSTALLATION OF ABOVE GROUND

uPVC DRAINAGE PIPES Page 3/3

System Drainage Services


Area All Areas
Constru.of (4) New Schools Around Doha & Villages
Location
of(56) New Schools (Package 2 – Stage 9)
Material Use UPVC pipes and Fittings
Description Yes No Reference Remarks
Check water in the vertical pipe and ensure
that the levels specified for testing are met. Visual Inspection
(1.5 meters)
Check water level during the test period
and make sure that no unnecessary water
Visual Inspection
filling is taking place during test period and
visually check joints.
Check that all pipe sections (segments of
the system) are all pressure tested before Visual Inspection
final system approval
Check the pipe work is protected after
installation to sustain all construction Visual Inspection
activities taking place afterwards.
Check for co-ordination with MEP work and
Visual Inspection
all Building Services

Comments:

BOJAMHOOR MEP AMANA AEB

SIGNATURE

NAME

DATE

Method Statement for Installation of Underground Drainage Pipe Form No. P07-F06 / Rev. 0 / Nov. 2012
AEB-CSD Quality Forms Page 20 of 22
Project Logo Project Name : Constru.of (4) New Schools Around Doha & Villages of(56) New Schools (Package 2 – Stage 9)
Project No. : BA 13-14 C 079 G Form No.: P07-F06 / Rev. 0 / Nov. 2012
Client Consultant Contractor

CHECK LIST FOR INCOMING MATERIALS INSPECTION


OF ABOVE GROUND uPVC DRAINAGE PIPES

System Drainage Services


Area All Areas
Constru.of (4) New Schools Around Doha & Villages
Location
of(56) New Schools (Package 2 – Stage 9)
Material Use UPVC pipes and Fittings
Description Yes No Reference Remarks
Confirm compliance with approved material
Material Approval
submittal.

Check the make as per approved


Material Approval
submittals.

Inspect all materials are new and


Visual Inspection
undamaged.

Received quantity checked Delivery Note

All items stored in an orderly manner, as


Visual Inspection
per required safety standards

Comments:

BOJAMHOOR MEP AMANA AEB

SIGNATURE

NAME

DATE

Method Statement for Installation of Underground Drainage Pipe Form No. P07-F06 / Rev. 0 / Nov. 2012
AEB-CSD Quality Forms Page 21 of 22
Project Logo Project Name : Constru.of (4) New Schools Around Doha & Villages of(56) New Schools (Package 2 – Stage 9)
Project No. : BA 13-14 C 079 G Form No.: P07-F06 / Rev. 0 / Nov. 2012
Client Consultant Contractor

GRAVITY TEST PIPES FOR DRAINAGE SERVICES


HEAD
DESCRIPTION TIME AFTER 2 REMARKS
HOURS
START END
PASSED FAILED
TIME TIME
WATER HEAD AT 1.5 METER
DURATION OF TEST
( 2 HOURS )AND THE WATER HEAD NOT
LESS THAN 1.3 METER

PIPE JOINTS/CONNECTION/FITTINGS CHECK

OVERALL VISUAL INSPECTION

Comments:

BOJAMHOOR MEP AMANA AEB

SIGNATURE

NAME

DATE

Method Statement for Installation of Underground Drainage Pipe Form No. P07-F06 / Rev. 0 / Nov. 2012
AEB-CSD Quality Forms Page 22 of 22
PROJECT

Construction of (4) New Schools Stage 9, (Package 2)

Inspection & Test Plan Doc No. ITP -PLMB-002


Rev: 01
INSTALLATION OF DRAINAGE PIPES & FITTINGS
ABOVE GRADE
Page 3 of 3

Inspection Involvement
Item Activity Description Specifications / Acceptance Criteria Control Documents
ITL AMANA AEB

1.0 Materials Delivery &Storage & Handling

Check that materials delivered to site have


been inspected and approved by
Consultant
Ensure that materials delivered to site are Material Inspection
Material Approvals
1.1 stored at dry & clean area in an orderly - H H Request
manner
Check that materials are handled carefully
to avoid damage

2.0 Installation of Pipes

Confirm routing/layout complies to approved


2.1 drawings
Approved Shop Drawing H H Check sheet

CONTRACTOR Submittal CONSULTANT Approval


Name: Name:
Sign: Sign:
Date: Date:
Legend of Inspection Types
R = Document Review S = SURVEILLANCE W = Witness H = HOLD POINT
PROJECT

Construction of (4) New Schools Stage 9, (Package 2)

Inspection & Test Plan Doc No. ITP -PLMB-002


Rev: 01
INSTALLATION OF DRAINAGE PIPES & FITTINGS
ABOVE GRADE
Page 3 of 3

Inspection Involvement
Item Activity Description Specifications / Acceptance Criteria Control Documents
ITL AMANA AEB

Confirm Compliance with approved Method


2.2 Statement
Approved method statement - H H Check sheet

2.3 Confirm pipe is clear of construction debris Approved method statement - S S Check sheet

-
Confirm gradient/slope are maintained as per
2.4 approved shop drawing
Approved Shop Drawing H H Check sheet

2.5 Confirm all open ends are tightly plugged with -


test plugs for testing
Approved method statement S S Check sheet

-
2.6 Gravity Test for Drainage pipe Approved method statement H H Check sheet

Check identification marks are properly -


2.7 installed on the pipes Approved method statement H H Check sheet

CONTRACTOR Submittal CONSULTANT Approval


Name: Name:
Sign: Sign:
Date: Date:
Legend of Inspection Types
R = Document Review S = SURVEILLANCE W = Witness H = HOLD POINT
PROJECT

Construction of (4) New Schools Stage 9, (Package 2)

Inspection & Test Plan Doc No. ITP -PLMB-002


Rev: 01
INSTALLATION OF DRAINAGE PIPES & FITTINGS
ABOVE GRADE
Page 3 of 3

Inspection Involvement
Item Activity Description Specifications / Acceptance Criteria Control Documents
ITL AMANA AEB

Check the hanging threaded rods for any -


2.8 bends, over tension, or overload. Approved method statement S S Check sheet

Check joints (Whether Push-fit (R/R) or


solvent cement joints) visually to ensure
2.9 they are joint properly to the Visual Inspection ,Material Approval - H H Check sheet
manufacturer recommendations.

Check the pipe work is protected after


-
2.10 installation to sustain all construction Approved method statement H H Check sheet
activities taking place afterwards.

CONTRACTOR Submittal CONSULTANT Approval


Name: Name:
Sign: Sign:
Date: Date:
Legend of Inspection Types
R = Document Review S = SURVEILLANCE W = Witness H = HOLD POINT
PROJECT: Construction of (4) New schools around Doha (Package 2 -Stage 9)
Ref. No. MS-ME-03
Title Risk Assessment for Installation of Above Ground Drainage Pipes Rev. No. 1
Date 11-Jul-15

Severity of Likelihood
Residual Risk
No. Activity or Job Task Hazard Consequence Consequence [Refer to the RISK Control Measures Responsible Person
No.
[Refer to the Matrix] Matrix]

1 Delivery of Plant/ Equipment & Physical injury/ 3 3 9 1. Delivery vehicle must be escorted by competent Flag man & should be 3 Engineer/
Material from Vehicle Movement/ Property damage parked at safe area. Supervisor/ SO
Sigma Store Traffic routes/ 2. Site speed limit must be followed & monitored while shifting materials to
(Laydown Area to Collision/Hit site.
Site (Workplace) 3. Use only designated roads while in site.
4. Segregation of pedestrian walk way & vehicle route.
5. Vehicle & plant movement to be guided & control by flagman.
6. Continuously monitoring & Supervision.
7. Toolbox Talk should be conducted with concern operatives.
8. Use of PPE, Safety helmet, Shoes, hand gloves, goggles, Jacket etc.

2 Lifting Operation Mechanical lifting Death/Physical 4 4 16 1. Loading, Off-loading & Installation of Pipes to be carried out by competent 4 Engineer/
(Loading,Off- operations/Failure of injury/Propert operatives under competent lifting supervisor. Supervisor/ SO
loading & lifting gears & damage 2. Pipes to be offloaded in safe place nearby installation location.
Installation of Deattachment of 3. Installation of Pipes to be perfomed by competent operatives under
Pipes) load/Collision & competent supervision.
Hit/Obstruction/ 4. Prior to commence installation, ensure that the work area is ready & safe to
Toppling of M. start activity.
Crane/ Inadequate 5. Continuously monitoring & Supervision.
supports of pipes 6. Risk assessment & Safe working procedure to be communicate with concern
operatives during Toolbox Talk.
7. Use of PPE, Safety helmet, Shoes, coverall, hand gloves, goggles, Jacket etc.
PROJECT: Construction of (4) New schools around Doha (Package 2 -Stage 9)
Ref. No. MS-ME-03
Title Risk Assessment for Installation of Above Ground Drainage Pipes Rev. No. 1
Date 11-Jul-15

Severity of Likelihood
Residual Risk
No. Activity or Job Task Hazard Consequence Consequence [Refer to the RISK Control Measures Responsible Person
No.
[Refer to the Matrix] Matrix]

3 Installation of Pipes Fall of person/Fall of Death/Serious 3 3 9 1. Provide safe working platform which include mid/top rails, toeboard,fully 3 Engineer/
Fittings, Supports) object/ Structure Injury/Property boarded platform & safe means of access (Ladder). Supervisor/ SO
collapse/ Improper & damage 2. Scaffolding should be erected & inspected by competent persons.
loose installation Additionally, Scaff tag (Green) attached with working platform.
3. Installation ofPipes fittings, supports to be perfomed by competent operatives
under competent supervision.
4. Prior to commence installation, ensure that the work area is ready & safe to
start activity.
5. Adequate supports to be installed for Piping System, inorder to carry the
intended load of the it.
6. Ensure that all fittings, supports have installed & fixed proprly & firmly.
7.Continuously monitoring & Supervision of activity.
8. MS, Risk assessment to be communicated with concern operatives during
Toolbox Talk.
9.Use of PPE, Safety harness,helmet, shoes,coverall, hand gloves,dust
mask,goggles, ear plugJacket,etc.

4 Use of Hazardous Fall of person/ Fall of Enviromental 3 3 9 1. Provide safe working platform which include mid/top rails, toeboard,fully 3 Engineer/
Material (Solvents object/ Structure Impact/Irritation boarded platform & safe means of access (Ladder). Supervisor/ SO
& Adhesives) collapse/Chemical to skin, and 2. MSDS & Manufacturer instruction & recommendation to be followed for
fumes & respiratory safe use & handling of Chemicals.
spillage/Fire/Sharpe tract/Fracture & 3. Store/stack chemical at well ventilated, shaded & designated area.
edge/Slips,trips & Sprain 4. Keep floor surfaces clean & tidy from any spillage.
falls/Improper usage, 5. Provide sufficient lighting & adequate ventilation.
handling & storage 6. MSDS & Risk assessment to be communicated with concern operatives
during Toolbox Talk.
PROJECT: Construction of (4) New schools around Doha (Package 2 -Stage 9)
Ref. No. MS-ME-03
Title Risk Assessment for Installation of Above Ground Drainage Pipes Rev. No. 1
Date 11-Jul-15

Severity of Likelihood
Residual Risk
No. Activity or Job Task Hazard Consequence Consequence [Refer to the RISK Control Measures Responsible Person
No.
[Refer to the Matrix] Matrix]

5 Use of Power & Damage & defective Physical 3 3 9 1. Physical condition of power tools & hand tools must be sound. 3 Engineer/
Hand Tools tools/ Electrical Injury/Property 2. Only approved and inspected power & hand tools to be operated by Supervisor/ SO
hazards/Sharpe damage/Shock/Cu competent persons.
edge/Slips,trips & ts & Laceration 3. Avoid use of damage & defective tools. Use right tools for the right jobs.
falls 4. Extension lead & power tool cord should be arranged properly & kept at
elevation.
5. Continuously monitoring & Supervision.
6. Risk assessment & safe working procedure to be communicated with concern
operatives during Toolbox Talk.
7. Use of PPE, Safety helmet,coverall, face shield/hand
gloves,shoes,mask,goggles, Jacket,etc.

6 Housekeeping/Light Poor Fracture/Sprain/ 3 2 6 1. Housekeeping team to be assigned to maintain proper housekeeping. 3 Engineer/
ing/Ventilation housekeeping/Poor Burn/Property 2. Monitor & maintain good housekeeoing always & material management & Supervisor/ SO
lighting/Poor damage material management.
ventilation/Fire/Slips, 3. Provide sufficient lighting & adequate ventilation.
trips & falls/ Fire 4. Keep acces & egress free from any obstruction.
5. Continuously monitoring & Supervision.
6. MSDS & Risk assessment to be communicated with concern operatives
during Toolbox Talk.
7. Use of PPE, Safety helmet,coverall, hand gloves,shoes, mask,goggles,
Jacket,etc.

Prepared By: Reviewed By: Approved By:


Likelyhood ( Probability )

Same Incident occurred Same incident occur several Same incident Occurs
Same incident has occurred
more than once in similar times in similar industry. Frequently in the similar
Severity of Consequences Never occurred in similar industry
industry (1- Often Happens at least industry. Continuous or will
(once every five years)
5 timesper year) (5-12 times per year) happen frequently.

Safety and Health Environment Production and Cost 1 (Rare) 2 (Possible) 3 (Likely) 4 (Often) 5 ( Frequent)
Minor injuries which may require  Incident event  without causing 

1 - Insignificant
• • Insignificant Environmental  •
self administered first Aid.  Impacts. production los.
• Insignificant impact to  • Temporary nuisance from noise,  • Financial Loss ( compensation, fines, 
sorrounding comunities. odours,  dust other air emission,  cost to repair, plant damages ) of less 


vibration and visual impacts.
Result in the generation of non‐
that AED 5000.  1 2 3 4 5
hazardous waste.

• Injuries requiring treatment by  • Minor environmental impact due  • Incident event  without causing 


medical practitioners.  to contained release of pollutants.  production los.

2 - Minor
• Personnel unable to perform  • Significant use of water, fuels ,  • Financial Loss ( compensation, fines, 
assigned duties. ( Restricted Work  energy and other natural resource. cost to repair, plant damages ) of less 
Cases) • Minor spillage of Chemical               
(less than 100 liters) to onshore 
that AED 10000. to AED50000 2 4 6 8 10
areas.
• Minor spillage of chemical (less 
than 10litter) for Offshore.
• Serious injuries requiring  • Incident /event  without causing 

3 - Moderate
Treatment by medical practitioner  • Significant short term impact to  production loos or delay up to one 
or immediate evacuation to  flora/fauna and water resources. week.
hospital.  Potential for long term  • Spillage of Chemical more than  • Financial  loss ( compensation, fines, 
or permanent disabling effecf. 
(e.g. Fracture, chronic back 
100 liters resulting to localised 
impacts.
cost to repair plant damage) of AED 
50000to AED500000
3 6 9 12 15
injuries, sprain,  burns, etc). • Spillage of chemical more than 10 
liters to Offshore areas.

• Single fatality or permanent toal  • Continous and serious damage to  • Production loss or delay fro over one 


disability. from an accident or  flora/fauna and water resources. month.

4 - Major
occupational Illness ( Poisoning,  • Spillage of chemical resulting to  • Financial loss ( compensation, fines, 
cancer) widespred contamination. cost to repair plant damage) AED 
• Major destrcution  of significant 
habitant.
500000to AED 10M. 4 8 12 16 20
• Major environmental impact due 
to uncontained release. which 
required outside assistance.
• Multiple fatality or permanent  • Loss of the ability to produce.
5- Catastrophic

• Long term impact to environment 
total disabilities from an accident  (Flora/fauna and ground water  • Severe financial penalties or legal 
or occupational illness ( Poisoning,  resources. liabilities.
Cancer) • Spillage of chemical resulting to  • Finacial Loss greater that 10M.


long term environmental effect.
Widespread distruction to a 
5 10 15 20 25
significant area of land, rare flora 
and fauna and  or ground water 
resources. 

Low 1-4 No action required (ALARP Level), unless escalation of risk is posible.

Risk Medium 5-10 Activity can proceed subject to proper management and/or modification

High 12-25 Activity must proceed unless risk is reduced to acceptable level

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