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Project Management
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1
SKD-DEC-QAC-ITP-054
Test Plan (ITP) of Cable
Installation and
Termination work
2
SKD-DEC-QAC-ITP-054
Test Plan (ITP) of Cable
Installation and
Termination work
TABLE OF CONTENTS
SCOPE………………………………………………………………………………………………….....4
INSPECTION CATEGORIES……………………………………………………………………………………...4
NOTICE OF ISPECTION……………………………………………………………………………………..……4
REFERENCE DOCMENT…………………………………………………………………………………...….….4
ISPECTION AND TEST PLAN(ITP)…………………….………………………………………………………...5
ATTACHMENTS……………………………………………………………………………………………...……..5
Attachment #1 – SKD-ITP-054-001- Excavation of Cable trench with bedding……………………...9
Attachment #2 – SKD-ITP-054-002- Cable drum insulation resistance test report (IR Test )………10
Attachment #3 – SKD-ITP-054-003A- Cable Laying check list…………………………………….…11
Attachment #4 – SKD-ITP-054-003B- Cable laying Inspection report……………………………….12
Attachment #5 – SKD-ITP-054-004A- Insulation resistance test report for LV and MV cable……..13
Attachment #6 – SKD-ITP-054-004B- IR Test Report for Control and Signal cable…………...……14
Attachment #7 – SKD-ITP-054-005- Backfilling of Cable trench…………………………………...…15
Attachment #8 – SKD-ITP-054-006A-Cable Termination Checklist…………………………………..16
Attachment #9 – SKD-ITP-054-006B-Cable termination Inspection report…………………………..17
Attachment #10 – SKD-ITP-054-007-Cable splicing Checklist…………………………………………18
Attachment #11 – SKD-ITP-054-008-Fiber optic cable OTDR test report………………………...…..19
Attachment #12 – SKD-ITP-054-009-Fiber optic cable Termination Checklist………………………20
3
SKD-DEC-QAC-ITP-054
Test Plan (ITP) of Cable
Installation and
Termination work
1. SCOPE
This Inspection and Test Plan (ITP) covers the inspection and test requirements for the Cable pulling
& termination work for 220MWac SAMARKAND Solar PV Plant in Uzbekistan.
2. INSPECTION CATEGORIES
The following inspection categories shall be used to identify the extent of inspection for each
inspection activity within the ITP.
Hold Point (H)
A point which Owner and/or Contractor’s inspector shall inspect and clear the activity as per the
approved Inspection and Test Plan (ITP). Otherwise no further activity shall proceed without prior
permission by Owner.
Witness Point (W)
Witness, checking, examination and/or inspection points as appropriate.
A point at which Owner and/or Contractor’s inspector shall attend or witness the activity as per the
approved Inspection and Test Plan (ITP). After formal notification work can proceed if Owner and/or
Contractor’s inspector is not available to attend or to witness the activity on the date notified.
3. NOTICE OF INSPECTION
The Contractor shall submit to Owner a notice of inspection request one (1) day before the inspection
to be carried out. The request shall contain information as follows:
Inspection item(s);
Responsibility Category (Subcontractor, Discipline);
Date, place and time of inspection;
Any other relevant information.
Look ahead schedule of inspection and test for 2 weeks will be provided to Owner as an advance
information base on the projected construction schedule. The schedule will be prepared weekly and submit
to Owner for information. Refer to attachment
4
SKD-DEC-QAC-ITP-054
Test Plan (ITP) of Cable
Installation and
Termination work
4. REFERENCE DOCUMENT
4.1 Reference Specifications and procedures
1. Inspection For Requirement
2. Material Approved Requirements
6. ATTACHMENTS
5
SKD-DEC-QAC-ITP-054
Lean concrete cushion Construction Check approved As per Project Compliance with
Approved
B.2 Manager, QA/QC inspection report Specified Drawings and Project DT DR DR
Engineer Requirements Specified Requirements Submittal
Compliance with
Material Inspection has CM, Civil Engineer, Physical
B.3 QMP Drawings and Project Report W W H
been done and approved QA/QC Engineer Inspection
Specified Requirements
C During Cable Pulling and Termination work
6
SKD-DEC-QAC-ITP-054
7
SKD-DEC-QAC-ITP-054
Test Plan (ITP) For Cable pulling &
Termination work
Legend: DEC= Dongfang Electric international Corporation DA= Document Approval H= Hold Point- RFI Required; Signature Required to Proceed
PMC = Project management company DR= Document Review W= Witness Point- RFI Not Required, Witnessing Required
Subcon. = Sub Contractor DT= Document Transmittal
8
SKD-DEC-QAC-ITP-054
Test Plan (ITP) For Cable pulling &
Termination work
Method of Inspection
□Visual □Laboratory test □Measurement □Survey □Others
Assessment
NO Inspection content
Subcontractor EPC Remarks
The length and width of the cable trench are
1.
suitable according to the drawing
2. Inspection for Excavation for the cable trench
Note:
Conclusion: Accepted the above inspected work and agreed to carry out the next civil works. □ yes □ No
Sub-contractor EPC Contractor PC / PMC
HI-TECH CC5 DEC Masdar / Gopa JURU
Name
Signature
Date
9
SKD-DEC-QAC-ITP-054
Test Plan (ITP) For Cable pulling &
Termination work
Note:
Conclusion: Accepted the above inspected work and agreed to carry out the next works. □ yes □ No
Sub-contractor EPC Contractor PC / PMC
ZECCA DEC Masdar / Gopa JURU
Position
Signature
Full Name
10
SKD-DEC-QAC-ITP-054
Test Plan (ITP) For Cable pulling &
Termination work
Method of Inspection
□Visual □Laboratory test □Measurement □Survey □Others
Assessment
NO. Inspection content
Subcontractor EPC Remarks
1. Check cable type and size
2. Check cable dressing and fixing
3. Check cable Idenfication tag
4. Check no jacket damage and twist
5. Check cable route and schedule
Check civil inspection report for backfilling soft
7.
sand (Thickness) if required
8. Check that the tape is installed
Check cable tray dressing and cable ties or clamps
9.
as per the cable size.
Note:
Conclusion: Accepted the above inspected work and agreed to carry out the next civil works. □ yes □ No
Sub-contractor EPC Contractor PC / PMC
ZECCA DEC Masdar / Gopa JURU
Position
Signature
Full Name
11
SKD-DEC-QAC-ITP-054
Test Plan (ITP) For Cable pulling &
Termination work
Method of Inspection
□Visual □Laboratory test □Measurement □Survey □Others
Cable Route
NO. Cable No. Type Size Remarks
From To
1.
2.
3.
4.
5.
6.
7.
Comments from Subcontractor:
Comments from EPC:
Comments from PC/PMC:
Conclusion: Accepted the above inspected work and agreed to carry out the next civil works. □ yes □ No
Sub-contractor EPC Contractor PC / PMC
ZECCA DEC Masdar / Gopa JURU
Position
Signature
Full Name
12
SKD-DEC-QAC-ITP-054
Test Plan (ITP) For Cable pulling &
Termination work
Method of Inspection
□Visual □Laboratory test □Measurement □Survey □Others
Insulation Resistance ( Ohms )
NO. Cable No. Continuity Remarks
L1 to L2 L2 to L3 L3 to L1 L1/L2/L3 to E
1
2
3
4
5
6
7
Note :
Conclusion: Accepted the above inspected work and agreed to carry out the next civil works. □ yes □ No
Sub-contractor EPC Contractor PC / PMC
ZECCA DEC Masdar / Gopa JURU
Position
Signature
Full Name
13
SKD-DEC-QAC-ITP-054
Test Plan (ITP) For Cable pulling &
Termination work
Method of Inspection
□Visual □Laboratory test □Measurement □Survey □Others
Insulation Resistance ( Ohms )
NO. Cable No. Continuity Core to Core to Remarks
Core to Earthing
Core Shield
1.
2.
3.
4.
5.
6.
7.
Note:
Conclusion: Accepted the above inspected work and agreed to carry out the next civil works. □ yes □ No
Sub-contractor EPC Contractor PC / PMC
ZECCA DEC Masdar / Gopa JURU
Position
Signature
Full Name
14
SKD-DEC-QAC-ITP-054
Test Plan (ITP) For Cable pulling &
Termination work
Method of Inspection
□Visual □Laboratory test □Measurement □Survey □Others
NO Assessment
Inspection content
. Subcontractor EPC Remarks
Have Warning tape/ covers been provide for
1.
services lines etc
2. Are underground services suitably protected
Note:
Conclusion: Accepted the above inspected work and agreed to carry out the next civil works. □ yes □ No
Sub-contractor EPC Contractor PC / PMC
HI-TECH CC5 DEC Masdar / Gopa JURU
Name
Signature
Date
15
SKD-DEC-QAC-ITP-054
Test Plan (ITP) For Cable pulling &
Termination work
Method of Inspection
□Visual □Laboratory test □Measurement □Survey □Others
Assessment
NO. Inspection content
Subcontractor EPC Remarks
1. Check terminal lug is the correct type and size
2. Confirm correct supported without steer
3. Check installation of cable gland and earthing
4. Check permanent identification tag is correct
5. Check cable length is adequate and bending radius
6. Check installation of kick plate if required
7. Cable Termination and connection
Check gland plate material to be checked and
8.
future space.
Comments from Subcontractor:
Comments from EPC:
Comments from PC/PMC:
Conclusion: Accepted the above inspected work and agreed to carry out the next civil works. □ yes □ No
Sub-contractor EPC Contractor PC / PMC
ZECCA DEC Masdar / Gopa JURU
Position
Signature
Full Name
16
SKD-DEC-QAC-ITP-054
Test Plan (ITP) For Cable pulling &
Termination work
Method of Inspection
□Visual □Laboratory test □Measurement □Survey □Others
Insulation Resistance ( Ohms )
NO. Cable No. Remarks
Type Size From To
1.
2.
3.
4.
5.
6.
Note:
Conclusion: Accepted the above inspected work and agreed to carry out the next civil works. □ yes □ No
Sub-contractor EPC Contractor PC / PMC
ZECCA DEC Masdar / Gopa JURU
Position
Signature
Full Name
17
SKD-DEC-QAC-ITP-054
Test Plan (ITP) For Cable pulling &
Termination work
Method of Inspection
□Visual □Laboratory test □Measurement □Survey □Others
Assessment
NO. Inspection content
Subcontractor EPC Remarks
1. Both cables (tags)for splice for correct
2. All conductor checked for the correct phases
3. Check crimping done properly
4. All part are clean and degreased before tubing
5. Installation above splice is correct
6. Weather proof tubing provided properly
7. Cable splicing completed satisfactory
Check if splicing kit is approved type and suitable
8.
for the location.
Note:
Conclusion: Accepted the above inspected work and agreed to carry out the next civil works. □ yes □ No
Sub-contractor EPC Contractor PC / PMC
ZECCA DEC Masdar / Gopa JURU
Position
Signature
Full Name
18
SKD-DEC-QAC-ITP-054
Test Plan (ITP) For Cable pulling &
Termination work
IL(A-B): (Power transmited at A)-(Power Recaved at AB) IL(A-B): (Power transmited at B)-(Power Receved at A)
Maker : Model No:
Test Equipment :
Calibration Date : Serial No:
Note:
Conclusion: Accepted the above inspected work and agreed to carry out the next works. □ yes □ No
Sub-contractor EPC Contractor PC / PMC
ZECCA DEC Masdar / Gopa JURU
Position
Signature
Full Name
No: SKD-ITP-054-009
INSPECTION REPORT Date:
Sub-Contractor: ZECCA&CC5 Start Time:
Work Title: Cable pulling and Termination work Finish Time:
Inspected work: Fiber optic cable Termination Checklist
Structure/Location: Substation area, Building: From Control building to Unit -01 .
Basic documents for acceptance:
1.Approved drawings: SKD-DEC-SS-ELE-DRA-
2.Method statement and risk assessment: SKD-DEC-QAC-INP-046
3.Inspection and test plan: SKD-DEC-QAC-ITP-054
3.Measurement and test report, as attached (if any):
4.Request for inspection:
5.Other relative documents (if any):
19
SKD-DEC-QAC-ITP-054
Test Plan (ITP) For Cable pulling &
Termination work
Method of Inspection
□Visual □Laboratory test □Measurement □Survey □Others
Assessment
NO. Inspection content
Subcontractor EPC Remarks
1. Check cable code and size correct
2. Cable identity and tag number correct
3. Check installation of cable gland
4. Fibers terminated correctly at device
5. Fibers terminated correctly at patch panel
6. Fiber identification correct
Fibers cores terminated correctly at patch panel
7.
/control panel
8. Point to point continuity test after the termination
Note:
Conclusion: Accepted the above inspected work and agreed to carry out the next civil works. □ yes □ No
Sub-contractor EPC Contractor PC / PMC
ZECCA DEC Masdar / Gopa JURU
Position
Signature
Full Name
20