Document No: KRYFS/FAB/ITP/2024-25/01

PROPOSED INSPECTION TEST PLAN FOR STRUCTURE STEEL FABRICATION

Date: 12-02-2024
Client: KRYFS Power Components Ltd. Contractor: Desai Construction Revision No: 01
Structural Consultant: Mahimtura Consultant Pvt. Ltd. Sub Contractor: Gayatri Engineering Date: 29-02-2024
Ref Quality IS, ASME, AWS & Structural
Project: TPI: Aavishkar Group
Documents: Project Documents
Inspection Acceptance Scope of Inspection
Activity
Structural Remark
No Activity Detail of Activity Frequency Reference Document Criteria Verify Documents Contactor TPI Client / PMC
Consultant
1 Preliminaries
KRYFS/FAB/ITP/2024-
1.1 Submit ITP One Time Project Specification & QAP Technical Proposal / QAP S R R&A A
25/01
Welding Procedure
1.2 One Time AWS D 1.1 / ASME Sec IX AWS D 1.1 / ASME Sec IX WPS P W&A R R
Specification (WPS)
Welding Procedure
1.3 One Time AWS D 1.1 / ASME Sec IX AWS D 1.1 / ASME Sec IX PQR P W&A R R
Qualification Record (PQR)
Welder Performance
1.4 Documents One Time AWS D 1.1 / ASME Sec IX AWS D 1.1 / ASME Sec IX WPQ P W&A R R
Qualification Record (WPQ)
1.5 NDT Procedure One Time AWS D 1.1 AWS D 1.1 NDT Procedure NA S R&A A
1.6 NDT Operator Qualification One Time ASNT SNT-TC-1A ASNT SNT-TC-1A Qualification Record NA S R&A A
Product Datasheets, Paint
Blasting & Painting
1.7 Blasting & Painting Procedure One Time manufacturers Project Specification S R R&A A
Procedure
recommendation
2 Material Inspection
Purchase Order / BOQ / Applicable standards as
2.1 Visual Examination 100% Inspection Report P1 P2 R R
Approved Drawings per BOQ
Purchase Order / BOQ / Applicable standards as
2.2 Dimensional Measures 10% Inspection Report P1 P2 R R
Approved Drawings per BOQ
Purchase Order / BOQ / Applicable standards as
2.3 Structural Steel Review of MTC 100% MTC S R R R
Approved Drawings per BOQ
Plates, Sections
3 sample per
and Anchor External Lab Test to confirm
challan from Applicable standards as External lab test sample mobilization
2.4 bolts Chemical & Mechanical MTC Lab Test Certificate P W R R
different heat / per MTC & charges in contractor scope
properties verification
batch
Lamination Check for structural Sec V article 23 SA 578 / SA If MTC has traceability of UT testing
2.5 100% NDT procedure NDT report S R/ P R R
Steel plates for thk > 16 mm 435 than extent of testing can be random
Technical Data Sheet of Welding consumable data sheet to be
2.6 Packing 100% ASME Sec II Part C Product Packing P1 P2 R R
Welding consumables followed
Consumables Technical Data Sheet of Welding consumable data sheet to be
2.7 Review of MTC 100% ASME Sec II Part C MTC S R R R
consumables followed
Purchase Order / BOQ / Applicable standards as
2.8 Dimensional Measures 10% in Each lot Inspection Report P1 P2 R R
Approved Drawings per BOQ
Purchase Order / BOQ / Applicable standards as
2.9 Surface Condition 10% in Each lot Inspection Report P1 P2 R R
Approved Drawings per BOQ
Purchase Order / BOQ / Applicable standards as
2.10 Fasteners Review of MTC 100% MTC S R R R
Approved Drawings per BOQ
3 sample per
External Lab Test to Confirm
challan from Applicable standards as External lab test sample mobilization
2.11 Chemical & Mechanical MTC Lab Test Certificate P W R R
different heat / per BOQ & charges in contractor scope
properties verification
batch
 Painting Procedure /
Product Technical Data Product technical data sheet to be
2.12 Paint Review of MTC 100% Product Technical Data MTC S R R R
Sheet followed
Sheet
3 Fabrication
Approved Shop Drawings &
3.1 Dimension Check-up 100% Approved Shop Drawings Inspection Report P1 P2 R R
Fit-up IS 7215
3.2 Weld Preparation Check-up 100% Approved Shop Drawings WPS Inspection Report P1 P2 R R
Welding Monitoring Welding Process
3.3 Random WPS WPS Range WPS P1 P2 R R
Process variables
Approved Shop Drawings &
3.4 Welding Dimension Check-up 100% Approved Shop Drawings Inspection Report P1 P2 R R
AWS D 1.1
Inspection &
3.5 Testing Weld Visual Inspection 100% Approved NDT Procedure AWS D 1.1 Inspection Report P1 P2 R R
NDT - CJP Ultrasonic Testing /
3.6 100% Approved NDT Procedure AWS D 1.1 NDT Report S P R R
Groove Weld Radiography Testing
NDT - PJP Magnetic Particle Inspection /
3.7 100% Approved NDT Procedure AWS D 1.1 NDT Report S P R R
Groove Dye Penetrant Testing
NDT - Fillet Magnetic Particle Inspection /
3.8 25% Approved NDT Procedure AWS D 1.1 NDT Report S P R R
Weld Dye Penetrant Testing
4 Painting
Blasting & Painting Painting Procedure guideline to be
4.1 Shot Blasting Visual 100% ISO 8501 Painting Reports P1 P2 R R
Surface Procedure followed
preparation Blasting & Painting Painting Procedure guideline to be
4.2 Profile Check Once a Day ISO 8501 Painting Reports P1 P2 R R
Procedure followed
Verification of climatic Min. 3 times per Painting Procedure guideline to be
4.3 Painting Procedure SSPC / IS 1477-2 Painting Reports P1 P2 R R
condition day followed
Painting Procedure guideline to be
4.4 Painting Visual Examination Each lot Painting Procedure SSPC / IS 1477-2 Painting Reports P1 P2 R R
followed
Painting Procedure guideline to be
4.5 WFT / DFT checking Each lot Painting Procedure SSPC / IS 1477-2 Painting Reports P1 P2 R R
followed
5 Releasing for Erection
Inspection release Inspection release note with all
5.1 Dispatch Releasing Inspection Each lot NA NA S P R R
note traceable reports

Legends:

Method of Inspection Extent of inspection Others Testing

S - Submission / offer 1 - 100% / Full Scope TPI - Third Party Inspection VT - Visual Inspection
P - Perform 2 - Random / Sample MTC - Material Test Certificate UT - Ultrasonic Test
R - Review QAP - Quality Assurance Plan RT - Radiography Test
H - Hold ITP - Inspection Test Plan PT - Dye Penetrant Test
W - Witness IRN - Inspection Release note MT - Magnetic Particle test
A - Approve