You are on page 1of 8

Ravi Green Engineering (Pvt.) Ltd.

Exhibit 09 Revision 01

Manufacturing Traveler Section 04 Page 1 of 8

Date: November 04, 2016

Client Engro Polymer and Chemicals Limited Project No. 774

Description VCM Bullet (MF-608C) Vessel # RG-SRN-00027 Date 07-11-2022

Drawing No. RG-VCM-774-01 Rev. No. 0 MT No. MT-774-01, Rev. 00

Legends: Radiographic Examination R.T Ravi Green Engineering (Pvt.) Ltd. RG

Hold Point H Ultrasonic Examination U.T Post Weld Heat Treatment PWHT

Witness W Magnetic Particle Examination M.T Welding Procedure Specifications WPS

Surveillance S Liquid Penetrant Examination P.T Procedure Qualification Record PQR

Review R Longitudinal Seam L.S Welder Performance Qualification WPQ

Circumferential Seam C.S Third Party Inspection T.P.I Welding Operator Performance Qualification WOPQ

Inspection Requirement
Sr. Verifying
Description Acceptance Criteria
No. Document
RG QC A.I. Client

1 Documentation

Review of UDR and ASME Sec. VIII Div. 1 UDR and Design
1.01 H R
Design calculations ed. 2021 Calculations

ASME Sec. VIII Div. 1


1.02 Review of Drawings IFC Drawings H R
ed. 2021

ASME Sec. IX ed. RG/QC/F/23 &


1.03 Review of WPSs & PQRs H R
2021 RG/QC/F/25

Review of WPQs & ASME Sec. IX ed.


1.04 RG/QC/F/24 H R
WOPQs 2021

Review of Weld Matrix, ASME Sec. IX ed.


1.05 Exhibit No. 20 H R
Weld Map and NDE Map 2021 / Weld Map

Review of NDE ASME Sec. VIII Div. 1


1.06 Procedures (RT, UT & Ed. 2021/ASME Sec. NDE Procedures H R
PT) V Ed. 2021

Drawings & ASME


Review of Hydrostatic
1.07 Sec. VIII Div.1 Ed. RG/QC/MS/774/01 H R
Pressure Test Procedure
2021

Review of Grit blasting As per Client


1.08 RG/QC/MS/774/02 H
and Painting Procedure Specifications

2 Incoming Material Inspection

Incoming Material As per IFC Drawings,


2.01 Exhibit No. 33 H H
Inspection (Plates) ASME Sec. II Part A

Incoming Material As per IFC Drawings,


2.02 Exhibit No. 33 H H
Inspection (Pipes) ASME Sec. II Part A

Incoming Material As per IFC Drawings,


2.03 Exhibit No. 33 H H
Inspection (Flanges) ASME Sec. II Part A

This document is the property of Ravi Green Engineering (Pvt.) Ltd.,


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Ravi Green Engineering (Pvt.) Ltd. Exhibit 09 Revision 01

Manufacturing Traveler Section 04 Page 2 of 8

Date: November 04, 2016

Client Engro Polymer and Chemicals Limited Project No. 774

Description VCM Bullet (MF-608C) Vessel # RG-SRN-00027 Date 07-11-2022

Drawing No. RG-VCM-774-01 Rev. No. 0 MT No. MT-774-01, Rev. 00

Incoming material
As per IFC Drawings,
2.04 inspection (Fittings, Exhibit No. 33 H H
ASME Sec. II Part A
studs/nuts, Gaskets)

As per IFC Drawings,


2.05 Review of MTRs MTRs H R
ASME Sec. II Part A

Material Verification As per IFC Drawings,


2.06 Exhibit no. 19 H R
Record ASME Sec. II Part A

3 Forming of Elliptical Dish Ends

Forming of Elliptical Dish As per IFC Drawings /


3.01 Exhibit No. 26 H
End-1 ASME Sec. VIII Div.1

Forming of Elliptical Dish As per IFC Drawings /


3.02 Exhibit No. 26 H
End-2 ASME Sec. VIII Div.1

4 Fit ups (Shell, Dish Ends, Nozzles & Attachments)

Fit Up of LS-1 Approved Drawings /


4.01 Exhibit No. 11 H
(Shell # 1) ASME Sec. VIII Div.1

Fit Up of LS-1A Approved Drawings /


4.02 Exhibit No. 11 H
(Shell # 1) ASME Sec. VIII Div.1

Fit Up of LS-2 Approved Drawings /


4.03 Exhibit No. 11 H
(Shell # 2) ASME Sec. VIII Div.1

Fit Up of LS-2A Approved Drawings /


4.04 Exhibit No. 11 H
(Shell # 2) ASME Sec. VIII Div.1

Fit Up of LS-3 Approved Drawings /


4.05 Exhibit No. 11 H
(Shell # 3) ASME Sec. VIII Div.1

Fit Up of LS-3A Approved Drawings /


4.06 Exhibit No. 11 H
(Shell # 3) ASME Sec. VIII Div.1

Fit Up of LS-4 Approved Drawings /


4.07 Exhibit No. 11 H
(Shell # 4) ASME Sec. VIII Div.1

Fit Up of LS-4A Approved Drawings /


4.08 Exhibit No. 11 H
(Shell # 4) ASME Sec. VIII Div.1

Fit Up of LS-5 Approved Drawings /


4.09 Exhibit No. 11 H
(Shell # 5) ASME Sec. VIII Div.1

Fit Up of LS-5A Approved Drawings /


4.10 Exhibit No. 11 H
(Shell # 5) ASME Sec. VIII Div.1

Fit Up of LS-6 Approved Drawings /


4.11 Exhibit No. 11 H
(Shell # 6) ASME Sec. VIII Div.1

Fit Up of LS-6A Approved Drawings /


4.12 Exhibit No. 11 H
(Shell # 6) ASME Sec. VIII Div.1

This document is the property of Ravi Green Engineering (Pvt.) Ltd.,


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Ravi Green Engineering (Pvt.) Ltd. Exhibit 09 Revision 01

Manufacturing Traveler Section 04 Page 3 of 8

Date: November 04, 2016

Client Engro Polymer and Chemicals Limited Project No. 774

Description VCM Bullet (MF-608C) Vessel # RG-SRN-00027 Date 07-11-2022

Drawing No. RG-VCM-774-01 Rev. No. 0 MT No. MT-774-01, Rev. 00

Fit Up of LS-7 Approved Drawings /


4.13 Exhibit No. 11 H
(Shell # 7) ASME Sec. VIII Div.1

Fit up of CS-1 Approved Drawings /


4.14 Exhibit No. 11 H
(Dish End-1 to Shell # 1) ASME Sec. VIII Div.1

Fit up of CS-2 (Shell # 1 Approved Drawings /


4.15 Exhibit No. 11 H
to Shell # 2) ASME Sec. VIII Div.1

Fit up of CS-3 Approved Drawings /


4.16 Exhibit No. 11 H
(Shell # 2 to Shell # 3) ASME Sec. VIII Div.1

Fit up of CS-4 Approved Drawings /


4.17 Exhibit No. 11 H
(Shell # 3 to Shell # 4) ASME Sec. VIII Div.1

Fit up of CS-5 Approved Drawings /


4.18 Exhibit No. 11 H
(Shell # 4 to Shell # 5) ASME Sec. VIII Div.1

Fit up of CS-6 Approved Drawings /


4.19 Exhibit No. 11 H
(Shell # 5 to Shell # 6) ASME Sec. VIII Div.1

Fit up of CS-7 Approved Drawings /


4.20 Exhibit No. 11 H
(Shell # 6 to Shell # 7) ASME Sec. VIII Div.1

Fit up of CS-8 Approved Drawings /


4.21 Exhibit No. 11 H
(Shell # 7 to Dish End-2) ASME Sec. VIII Div.1

Marking & Opening of all


Approved Drawings /
4.22 nozzles and manways on Exhibit No. 11 H
ASME Sec. VIII Div.1
shells

Fit Up of LS-9 Approved Drawings /


4.23 Exhibit No. 11 H
(Manway M1 Neck) ASME Sec. VIII Div.1

Fit up of Neck Plate with Approved Drawings /


4.24 Exhibit No. 11 H
flange for Manway (M1) ASME Sec. VIII Div.1

Fit up of Neck Plate and


reinforcement pad with Approved Drawings /
4.25 Exhibit No. 11 H
Shell # 1 for Manway ASME Sec. VIII Div.1
(M1)

Fit up of Eye bolt pad,


Approved Drawings /
4.26 davit arm plate & handle Exhibit No. 11 H
ASME Sec. VIII Div.1
with Manway (M1)

Fit Up of LS-8 Approved Drawings /


4.27 Exhibit No. 11 H
(Manway M2 Neck) ASME Sec. VIII Div.1

Fit up of Neck with flange Approved Drawings /


4.28 Exhibit No. 11 H
for Manway (M2) ASME Sec. VIII Div.1

Fit up of Neck and


reinforcement pad with Approved Drawings /
4.29 Exhibit No. 11 H
Shell # 07 for Manway ASME Sec. VIII Div.1
(M2)

4.30 Fit up of Eye bolt, davit Approved Drawings / Exhibit No. 11 H

This document is the property of Ravi Green Engineering (Pvt.) Ltd.,


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Ravi Green Engineering (Pvt.) Ltd. Exhibit 09 Revision 01

Manufacturing Traveler Section 04 Page 4 of 8

Date: November 04, 2016

Client Engro Polymer and Chemicals Limited Project No. 774

Description VCM Bullet (MF-608C) Vessel # RG-SRN-00027 Date 07-11-2022

Drawing No. RG-VCM-774-01 Rev. No. 0 MT No. MT-774-01, Rev. 00

arm plate & handle with ASME Sec. VIII Div.1


Manway (M2)

Fit up of flange with pipe Approved Drawings /


4.31 Exhibit No. 11 H
for nozzle (N1) ASME Sec. VIII Div.1

Fit up of Pipe with shell # Approved Drawings /


4.32 Exhibit No. 11 H
1 for nozzle (N1) ASME Sec. VIII Div.1

Fit up of flange with pipe Approved Drawings /


4.33 Exhibit No. 11 H
for nozzle (N2) ASME Sec. VIII Div.1

Fit up of Pipe and


Approved Drawings /
4.34 reinforcement pad with Exhibit No. 11 H
ASME Sec. VIII Div.1
shell # 7 for nozzle (N2)

Fit up of flange with pipe Approved Drawings /


4.35 Exhibit No. 11 H
for nozzle (N3) ASME Sec. VIII Div.1

Fit up of pipe and


Approved Drawings /
4.36 reinforcement pad with Exhibit No. 11 H
ASME Sec. VIII Div.1
shell # 1 for nozzle (N3)

Fit up of flange with pipe Approved Drawings /


4.37 Exhibit No. 11 H
for nozzle (N4) ASME Sec. VIII Div.1

Fit up of pipe and


Approved Drawings /
4.38 reinforcement pad with Exhibit No. 11 H
ASME Sec. VIII Div.1
shell # 2 for nozzle (N4)

Fit up of flange with Pipe Approved Drawings /


4.39 Exhibit No. 11 H
for nozzle (N5A) ASME Sec. VIII Div.1

Fit up of pipe and


Approved Drawings /
4.40 reinforcement pad with Exhibit No. 11 H
ASME Sec. VIII Div.1
shell # 7 for nozzle (N5A)

Fit up of flange with Pipe Approved Drawings /


4.41 Exhibit No. 11 H
for nozzle (N5B) ASME Sec. VIII Div.1

Fit up of pipe with blind Approved Drawings /


4.42 Exhibit No. 11 H
plate for nozzle (N5B) ASME Sec. VIII Div.1

Fit up of Ribs with


Approved Drawings /
4.43 reducer and shell # 7 for Exhibit No. 11 H
ASME Sec. VIII Div.1
nozzle (N5B)

Fit up of flange with pipe Approved Drawings /


4.44 Exhibit No. 11 H
for nozzle (N6A) ASME Sec. VIII Div.1

Fit up of pipe and


Approved Drawings /
4.45 reinforcement pad with Exhibit No. 11 H
ASME Sec. VIII Div.1
shell # 7 for nozzle (N6A)

Fit up of Rib plates with


Approved Drawings /
4.46 pipe and shell # 7 for Exhibit No. 11 H
ASME Sec. VIII Div.1
nozzle (N6A)

This document is the property of Ravi Green Engineering (Pvt.) Ltd.,


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Ravi Green Engineering (Pvt.) Ltd. Exhibit 09 Revision 01

Manufacturing Traveler Section 04 Page 5 of 8

Date: November 04, 2016

Client Engro Polymer and Chemicals Limited Project No. 774

Description VCM Bullet (MF-608C) Vessel # RG-SRN-00027 Date 07-11-2022

Drawing No. RG-VCM-774-01 Rev. No. 0 MT No. MT-774-01, Rev. 00

Fit up of flange with Pipe Approved Drawings /


4.47 Exhibit No. 11 H
for nozzle (N6B) ASME Sec. VIII Div.1

Fit up of pipe with shell # Approved Drawings /


4.48 Exhibit No. 11 H
7 for nozzle (N6B) ASME Sec. VIII Div.1

Fit up of flange with pipe Approved Drawings /


4.49 Exhibit No. 11 H
for nozzle (N6C) ASME Sec. VIII Div.1

Fit up of pipe with shell # Approved Drawings /


4.50 Exhibit No. 11 H
7 for nozzle (N6C) ASME Sec. VIII Div.1

Fit up of flange with pipe Approved Drawings /


4.51 Exhibit No. 11 H
for nozzle (N6D) ASME Sec. VIII Div.1

Fit up of pipe and


Approved Drawings /
4.52 reinforcement pad with Exhibit No. 11 H
ASME Sec. VIII Div.1
shell # 7 for nozzle (N6D)

Fit up of Rib plates with


Approved Drawings /
4.53 pipe and shell # 7 for Exhibit No. 11 H
ASME Sec. VIII Div.1
nozzle (N6D)

Fit up of flange with pipe Approved Drawings /


4.54 Exhibit No. 11 H
for nozzle (N7) ASME Sec. VIII Div.1

Fit up of pipe and


Approved Drawings /
4.55 reinforcement pad with Exhibit No. 11 H
ASME Sec. VIII Div.1
shell # 1 for nozzle (N7)

Fit up of flange with pipe Approved Drawings /


4.56 Exhibit No. 11 H
for nozzle (N8) ASME Sec. VIII Div.1

Fit up of pipe and


Approved Drawings /
4.57 reinforcement pad with Exhibit No. 11 H
ASME Sec. VIII Div.1
shell # 7 for nozzle (N8)

Fit up of flange with pipe Approved Drawings /


4.58 Exhibit No. 11 H
for nozzle (N9) ASME Sec. VIII Div.1

Fit up of pipe and


Approved Drawings /
4.59 reinforcement pad with Exhibit No. 11 H
ASME Sec. VIII Div.1
shell # 2 for nozzle (N9)

Fit up of flange with pipe Approved Drawings /


4.60 Exhibit No. 11 H
for nozzle (N10) ASME Sec. VIII Div.1

Fit up of pipe with shell # Approved Drawings /


4.61 Exhibit No. 11 H
2 for nozzle (N10) ASME Sec. VIII Div.1

Fit up of flange with pipe Approved Drawings /


4.63 Exhibit No. 11 H
for nozzle (N11) ASME Sec. VIII Div.1

Fit up of pipe with shell # Approved Drawings /


4.64 Exhibit No. 11 H
3 for nozzle (N11) ASME Sec. VIII Div.1

Fit up of pads for lifting Approved Drawings /


4.65 Exhibit No. 11 H
lugs with Shell # 1 & 7 ASME Sec. VIII Div.1

This document is the property of Ravi Green Engineering (Pvt.) Ltd.,


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Ravi Green Engineering (Pvt.) Ltd. Exhibit 09 Revision 01

Manufacturing Traveler Section 04 Page 6 of 8

Date: November 04, 2016

Client Engro Polymer and Chemicals Limited Project No. 774

Description VCM Bullet (MF-608C) Vessel # RG-SRN-00027 Date 07-11-2022

Drawing No. RG-VCM-774-01 Rev. No. 0 MT No. MT-774-01, Rev. 00

Fit up of lifting lugs with Approved Drawings /


4.66 Exhibit No. 11 H
pads at Shell # 1 & 7 ASME Sec. VIII Div.1

Fit up of Fixed & Sliding Approved Drawings /


4.67 Exhibit No. 11 H
Saddles ASME Sec. VIII Div.1

Fit up of Wear pads of


Approved Drawings /
4.68 Fixed & Sliding saddle Exhibit No. 11 H
ASME Sec. VIII Div.1
with Shell # 1 & 7

Fit up of Fixed & Sliding Approved Drawings /


4.69 Exhibit No. 11 H
saddles with Wear pads ASME Sec. VIII Div.1

Fit up of name plate pads Approved Drawings /


4.70 Exhibit No. 11 H
& brackets with Shell # 4 ASME Sec. VIII Div.1

5 Welding (Shell, Dish Ends, Nozzles & Attachments)

Welding of all
Approved Drawings /
5.01 Longitudinal Seams Exhibit No. 10 H
WPS/ ASME Sec. IX
(Shells LS joints)

Welding of all
Circumferential seams Approved Drawings /
5.02 Exhibit No. 10 H
(Shell to Shell & Shell to WPS/ ASME Sec. IX
Dish End joints)

Welding of all Nozzles


(N1, N2, N3, N4,
Approved Drawings /
5.03 N5A,N5B,N6A, N6B, Exhibit No. 10 H
WPS/ ASME Sec. IX
N6C, N6D, N7, N8, N9,
N10, N11)

Welding of Manways Approved Drawings /


5.04 Exhibit No. 10 H
(M1 and M2) WPS/ ASME Sec. IX

Welding of wear pads of


Approved Drawings /
5.05 fixed & sliding saddles Exhibit No. 10 H
WPS/ ASME Sec. IX
with shell # 1 and 7

Welding of fixed & sliding Approved Drawings /


5.06 Exhibit No. 10 H
saddle with Wear Pads WPS/ ASME Sec. IX

Welding of Fixed &


Approved Drawings /
5.07 Sliding Saddles with Exhibit No. 10 H
WPS/ ASME Sec. IX
Wear Pads

Welding of Ribs with


Approved Drawings /
5.08 Nozzles and Shells Exhibit No. 10 H
WPS/ ASME Sec. IX
(N5B, N6A & N6D)

Welding of name plate


Approved Drawings /
5.09 Pad & Bracket with Shell Exhibit No. 10 H
WPS/ ASME Sec. IX
# 04

This document is the property of Ravi Green Engineering (Pvt.) Ltd.,


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Ravi Green Engineering (Pvt.) Ltd. Exhibit 09 Revision 01

Manufacturing Traveler Section 04 Page 7 of 8

Date: November 04, 2016

Client Engro Polymer and Chemicals Limited Project No. 774

Description VCM Bullet (MF-608C) Vessel # RG-SRN-00027 Date 07-11-2022

Drawing No. RG-VCM-774-01 Rev. No. 0 MT No. MT-774-01, Rev. 00

6 Non Destructive Examination (NDE)

Approved Drawings
100% RT of Shells LS
6.01 /ASME Sec. VIII Div. RT Reports H R
Joints
1/ASME Sec. V

Approved Drawings
100% RT of Shells &
6.02 /ASME Sec. VIII Div. RT Reports H R
Disend CS Joints
1/ASME Sec. V

100% RT of Necks LS Approved Drawings


6.03 Joints for Manways /ASME Sec. VIII Div. RT Reports H R
(M1 and M2) 1/ASME Sec. V

100% RT of Necks to WN
Approved Drawings
Flange CS Joints for
6.04 /ASME Sec. VIII Div. RT Reports H R
Manways
1/ASME Sec. V
(M1 and M2)

100% RT of Pipe to WN
Flange joints for Nozzles Approved Drawings
6.05 (N1,N2,N3,N4,N5A,N5B, /ASME Sec. VIII Div. RT Reports H R
N6A,N6B,N6C,N6D,N7, 1/ASME Sec. V
N8,N9,10,N11)

Approved Drawings
100% UT of all nozzles &
6.06 /ASME Sec. VIII Div. UT Reports H R
manways FPW Joints
1/ASME Sec. V

Approved Drawings
6.07 PT of all Build ups /ASME Sec. VIII Div. PT Reports H R
1/ASME Sec. V

7 Final Inspection

Final Internal & External Approved Drawings /


7.01 Exhibit No. 11 H H
Cleaning Inspection ASME Sec. VIII Div.1

Final Weld Visual Approved Drawings /


7.02 Exhibit No. 10 H H
Inspection WPS/ ASME Sec. IX

Final Dimensional As Built Drawings /


7.03 Exhibit No. 25 H H
Inspection of VCM Bullet ASME Sec VIII Div.1

8 Review - NCR (if any) RG/QCD/SOP/04 Exhibit No. 14 H R

9 Review - DCR (if any) --- Exhibit No. 03 H R

As per Approved
Pneumatic test of
10 Procedure, Drawings / Exhibit No. 24 H R
Reinforcement Pads
ASME Sec. VIII Div.1

As per Approved
Hydrostatic Pressure
11 Procedure, Drawings / Exhibit No. 23 H H
Testing
ASME Sec. VIII Div.1

This document is the property of Ravi Green Engineering (Pvt.) Ltd.,


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Ravi Green Engineering (Pvt.) Ltd. Exhibit 09 Revision 01

Manufacturing Traveler Section 04 Page 8 of 8

Date: November 04, 2016

Client Engro Polymer and Chemicals Limited Project No. 774

Description VCM Bullet (MF-608C) Vessel # RG-SRN-00027 Date 07-11-2022

Drawing No. RG-VCM-774-01 Rev. No. 0 MT No. MT-774-01, Rev. 00

12 Grit blasting & Painting

As per Approved
Grit blasting of Vessel
12.01 Procedure / Client RG/QC/F/31 H
(External SA 2-1/2)
Specifications

As per Approved
12.02 Final Paint DFT (external) Procedure / Client RG/QC/F/32 H
Specifications

Attachment of Name
As per Approved
Plate (ASME Name Plate
13 Drawings/ ASME Sec. H W
Certification Mark with Drawing
VIII Div.1
U Designator)

Review of
As Built Drawings,
14 Manufacturing Data Form U-1A H H
ASME Sec. VIII Div. 1
Report (MDR)

As per approved All Inspection


15 Review of Dossier File R R
Drawings reports

Remarks:

Quality Control Manager: AI: Client:

This document is the property of Ravi Green Engineering (Pvt.) Ltd.,


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.

You might also like