Inspection & Test Plan PT. Barata Indonesia: Fabrication Document

INSPECTION & TEST PLAN
INDONESIA
PT. Barata Indonesia (Persero)
Doc. No. : 01 / ITP / QC - PIB / 7.06.003 Revisi No. : 0 Sheet : 3 0f 6
Item Name : Blow Down Tank
Item No. : N.A
Verified Acceptance Inspection
No. Work Flow Quality Activities Reference Document
Document Criteria BRT DKME PKG Disnaker
1 FABRICATION DOCUMENT
Inspection and Test Plan Prepare and review ITP Related drawing N.a ASME, Customer Spec. P R R R
WPS and PQR Prepare and review WPS / PQR ASME Section II & IX N.a ASME Section IX P R R R
2 INCOMING MATERIAL ( Plates, pipe, flange, bolts, consumable, etc. )

Receiving Material Receiving material inspection Mill certificate Report ASME Section II H W/R W/R W/R
3 HEAD
Marking Marking & identification inspection Related drawing Report ASME Section VIII Div. 1 H R R R
Cutting Dimensional inspection Related cutting plan N.a ASME Section VIII Div. 1 H - - -
Dishing Observation with template Related drawing N.a ASME Section VIII Div. 1 H - - -
Flanging Dimensional inspection Related drawing Report ASME Section VIII Div. 1 H R R R
Cutting & Bevelling Dimensional inspection Related drawing Report ASME Section VIII Div. 1 H R R R
Observation with template Related drawing Report ASME Section VIII Div. 1 H R R R
4 SHELL
Pre - Bending Dimensional inspection Related drawing N.a ASME Section VIII Div. 1 H - - -
Rolling Dimensional inspection Related drawing N.a ASME Section VIII Div. 1 H - - -
Fit up Dimensional inspection Related drawing Report ASME Section VIII Div. 1 H R R R
Welding Dimensional inspection Related drawing Report ASME Section IX H R R R
Visual inspection Visual procedure Report ASME Section VIII Div. 1 H R R R
Re - Rolling Dimensional inspection Related drawing Report ASME Section VIII Div. 1 H R R R
NDE RT spot RT procedure Report ASME Section VIII Div. 1 H R R R
5 JOINT HEAD TO SHELL

INDONESIA
Doc. No. : 01 / ITP / QC - PIB / 7.06.003 Revisi No. : 0 Sheet : 2 of 6
Explanation
Penjelasan
W Witness / Witness the operation or examination purchaser's inspection must be present during the specified activity
H Hold Saksi pengujian operasi atau pengujian dimana inspeksi pembeli harus ada selama aktivitas khusus
(w) Witness Random Witness random specified test/examination where the inspector must be notified in advance and may be
present during specified activity.
Saksi untuk tes khusus /pengujian dimana inspektor harus mencatat kemajuannya dan bisa ada/tidak ada selama
aktivitas khusus.
R Review The authority will review any documents, comparing the recorder data with the specified acceptance criteria
Document Petugas yang berwenang akan mengkaji ulang setiap dokumen, membandingkan data yang direcord (dicatat)
dengan kriteria penerimaan yang dispesifikasikan.
M Manufacturer's Vendor and / or subvendor's inspection implementation
W/R When Required When Required

Bila diperlukan
P Document Preparation Fabrication / Engineering / QA / QC Document shall be prepared, reviewed or approved.
NOTE : "Witness" point is the same as a "Hold" point
INSPECTION: BRT PT. BARATA INDONESIA (PERSERO)

DKME DAEKYUNG MACHINERY & ENGINNERING CO.LTD
PKG PT. PETROKIMIA - GRESIK
Disnaker DINAS TENAGA KERJA - GRESIK
INDONESIA
Item No. : N.A
6 CLOSING HEAD TO SHELL
7 JOINT NECK TO FLANGE ( M1, N1, N2, N3, N4, N5a, N5b, N6 & N7)
8 JOINT NECK TO SHELL ( M1, N1, N2, N3, N4, N5a & N5b )
NDE PT PT procedure Report ASME Section VIII Div. 1 H R R R
9 JOINT NECK TO HEAD ( N6 & N7 )

10 LIFTING LUGS
11 EARTH LUGS
INDONESIA
Item No. : N.A
12 LEGS
13 BASE PLATE
14 INSULATION RING
15 JOINT INSULATION RING TO SHELL

16 JOINT LIFTING LUGS TO HEAD

17 JOINT BASE PLATE & EARTH LUGS TO LEGS

INDONESIA
Item No. : N.A
18 JOINT LEGS TO SHELL
19 FINAL INSPECTION
Final Inspection Final dimensional inspection Related drawing Report ASME Section VIII Div. 1 H W W W
Visual test Visual procedure Report ASME Section VIII Div. 1 H (w) (w) (w)
20 HYDROSTATIC TEST
Leak Test Leak test inspection Leak test procedure Report ASME Section VIII Div. 1 H R R R
Hydrostatic Test Hydrostatic test inspection Hydrostatic procedure Report ASME Section VIII Div. 1 H W W W
21 PAINTING
Sandblast Surface check after sandblast Painting spec. N.a Technical Spec. H - - -
Painting Painting inspection Painting spec. Report Dry Film Thickness H (w) (w) (w)
22 MDR
MDR Manufacturer's data report Customer requirement Report Technical Spec. H R R R
Disnaker
Disnaker
Disnaker
Disnaker
PT. BARATA INDONESIA
JL. Veteran 241 Gresik - 61123 - Indonesia
Phone : (031) 3990555 Ext. 506 ; Fax : (031) 3990666
QA - QC DOCUMENT
Pemesan
: PT. PETROKIMIA GRESIK
Customer No. Dokumen
: 02.1-5
Proyek Document No.
: FUNNED TUBE & BEND
Project Lembar
: Cover
No. Order Sheet
:
Order No.
Judul
Title
LIST WELDERS QUALIFICATION

AND
WELDERS SERTIFICATE
Signature
Signature
Signature
Tangan
Tangan
Tangan
Tanda
Tanda
Tanda
0 24/4/2013
Nama : Nama : Nama :
Name : Name : Name :
Revision
Maryudi Djohan Nyoman W.K.

Revisi
Tanggal Uraian
Date Description
Disiapkan Dikaji ulang Disetujui
Prepared Reviewed Approved
INDONESIA
Item Name : Flash Tank
Item No. : N.A
1 FABRICATION DOCUMENT
Inspection and Test Plan Prepare and review ITP Related drawing N.a ASME, Customer Spec. P R R R
WPS and PQR Prepare and review WPS / PQR ASME Section II & IX N.a ASME Section IX P R R R
2 INCOMING MATERIAL ( Plates, flange, consumable, etc. )

Receiving Material Receiving material inspection Mill certificate Report ASME Section II H W/R W/R W/R
3 HEAD
Dishing Observation with template Related drawing N.a ASME Section VIII Div. 1 H - - -
Flanging Dimensional inspection Related drawing Report ASME Section VIII Div. 1 H R R R
Cutting & Bevelling Dimensional inspection Related drawing Report ASME Section VIII Div. 1 H R R R
Observation with template Related drawing Report ASME Section VIII Div. 1 H R R R
4 SHELL
Re - Rolling Dimensional inspection Related drawing Report ASME Section VIII Div. 1 H R R R
5 JOINT HEAD TO SHELL

INDONESIA
Doc. No. : 01 / ITP / QC - PIB / 7.06.003 Revisi No. : 0 Sheet : 2 of 6
Explanation
Penjelasan
W Witness / Witness the operation or examination purchaser's inspection must be present during the specified activity
H Hold Saksi pengujian operasi atau pengujian dimana inspeksi pembeli harus ada selama aktivitas khusus
(w) Witness Random Witness random specified test/examination where the inspector must be notified in advance and may be
present during specified activity.
Saksi untuk tes khusus /pengujian dimana inspektor harus mencatat kemajuannya dan bisa ada/tidak ada selama
aktivitas khusus.
R Review The authority will review any documents, comparing the recorder data with the specified acceptance criteria
Document Petugas yang berwenang akan mengkaji ulang setiap dokumen, membandingkan data yang direcord (dicatat)
dengan kriteria penerimaan yang dispesifikasikan.
M Manufacturer's Vendor and / or subvendor's inspection implementation
W/R When Required When Required

Bila diperlukan
P Document Preparation Fabrication / Engineering / QA / QC Document shall be prepared, reviewed or approved.
NOTE : "Witness" point is the same as a "Hold" point
INSPECTION: BRT PT. BARATA INDONESIA (PERSERO)

DKME DAEKYUNG MACHINERY & ENGINNERING CO.LTD
PKG PT. PETROKIMIA - GRESIK
Disnaker DINAS TENAGA KERJA - GRESIK
INDONESIA
Item No. : N.A
6 CLOSING HEAD TO SHELL
7 JOINT NECK TO FLANGE ( M1, N1, N2, N3, N4, N5a, N5b, N6a, N6b, N7 & N8 )
8 JOINT NECK TO SHELL ( M1, N1, N5a, N5b, N6a, N6b & N7 )
9 JOINT NECK TO HEAD ( N2, N3, N4 & N8 )

10 LIFTING LUGS
11 EARTH LUGS
INDONESIA
Item No. : N.A
12 LEGS
13 BASE PLATE
14 JOINT LIFTING LUGS TO HEAD

15 JOINT BASE PLATE & EARTH LUGS TO LEGS

16 JOINT LEGS TO SHELL

17 FINAL INSPECTION
Final Inspection Final dimensional inspection Related drawing Report ASME Section VIII Div. 1 H W W W
Visual test Visual procedure Report ASME Section VIII Div. 1 H (w) (w) (w)
INDONESIA
Item No. : N.A
18 HYDROSTATIC TEST
Leak Test Leak test inspection Leak test procedure Report ASME Section VIII Div. 1 H R R R
Hydrostatic Test Hydrostatic test inspection Hydrostatic procedure Report ASME Section VIII Div. 1 H W W W
19 PAINTING
Sandblast Surface check after sandblast Painting spec. N.a Technical Spec. H - - -
Painting Painting inspection Painting spec. Report Dry Film Thickness H (w) (w) (w)
20 MDR
MDR Manufacturer's data report Customer requirement Report Technical Spec. H R R R
Disnaker
Disnaker
Disnaker
Disnaker
Procedure No : 02.1 - 6
Revision No :0
Date : 24 April 2013
PT. Barata Indonesia (Persero) Page :5
Heavy Construction Division
WPS AND PQR
IV. LIST OF WPS

Thk. Welding
No. WPS No. Material Qualified AWS No. SFA No. PWHT Impact Hardness Remarks
(mm) Process
1 XA. 1. 1N - 163 Rev. 1 All P no. 1 4.76 - 50 P1 to P1 SMAW E. 7018 A5.1 N.A N.A N.A
2 XC. 1. 1N - 19 Rev.1 All P no. 1 1.56 - 7.80 P1 to P1 GTAW ER70S-6 A5.18 N.A N.A N.A
GTAW & ER70S-6 A5.18
3 XCA. 1.1H-31 Rev.1 All P no. 1 4.76 - 50 P1 to P1 Yes N.A N.A
SMAW E7018 A5.1
E7018
SMAW & A5.1
4 XAB. 1. 1N - 37 Rev.1 All P no. 1 4.76 - 32 P1 to P1 F7A5EM N.A N.A N.A
SAW A5.1
12K
GTAW & ER70S-6 A5.18
5 XCA. 1. !N - 30 Rev.1 All P no. 1 4.76 - 50 P1 to P1 N.A N.A N.A
SMAW E7018 A5.1
QA/QC PROCEDURE - PT. BARATA INDONESIA - W3

QA/QC PROCEDURE - PT. BARATA INDONESIA - W3
LIST OF WELDERS QUALIFICATION
FOR BLOW DOWN TANK - STEAM BOILER PACKAGE B - 1102 PROJECT
Welder Result of Test

No. Welder Name Process Position / Class Certification By Remark
Stamp X - Ray
SMAW Kelas 1 ACC Disnaker
1 Suyono B.42
GTAW Kelas 1 ACC Disnaker
SMAW Kelas 1 ACC Disnaker
2 Paeman B.53
GTAW Kelas 1 ACC Disnaker
3 Choirul Anam B.150 GTAW Kelas 1 ACC Disnaker
4 Kastunggal B.151 GTAW Kelas 1 ACC Disnaker
5 Nanang. S B.155 GTAW Kelas 1 ACC Disnaker

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INSPECTION & TEST PLAN

2 INCOMING MATERIAL ( Plates, pipe, flange, bolts, consumable, etc. )

5 JOINT HEAD TO SHELL

M Manufacturer's Vendor and / or subvendor's inspection implementation

W/R When Required When Required

P Document Preparation Fabrication / Engineering / QA / QC Document shall be prepared, reviewed or approved.

NOTE : "Witness" point is the same as a "Hold" point

INSPECTION: BRT PT. BARATA INDONESIA (PERSERO)

9 JOINT NECK TO HEAD ( N6 & N7 )

15 JOINT INSULATION RING TO SHELL

16 JOINT LIFTING LUGS TO HEAD

17 JOINT BASE PLATE & EARTH LUGS TO LEGS

LIST WELDERS QUALIFICATION

Maryudi Djohan Nyoman W.K.

2 INCOMING MATERIAL ( Plates, flange, consumable, etc. )

5 JOINT HEAD TO SHELL

M Manufacturer's Vendor and / or subvendor's inspection implementation

W/R When Required When Required

P Document Preparation Fabrication / Engineering / QA / QC Document shall be prepared, reviewed or approved.

NOTE : "Witness" point is the same as a "Hold" point

INSPECTION: BRT PT. BARATA INDONESIA (PERSERO)

9 JOINT NECK TO HEAD ( N2, N3, N4 & N8 )

14 JOINT LIFTING LUGS TO HEAD

15 JOINT BASE PLATE & EARTH LUGS TO LEGS

16 JOINT LEGS TO SHELL

WPS AND PQR

IV. LIST OF WPS

QA/QC PROCEDURE - PT. BARATA INDONESIA - W3

Welder Result of Test

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