Quality Management

Project
 About us

Founded in 1992, “Aavishkar Group” is a company specialised in providing end to end

solution for fabrication technology.

The main objective of the company is to provide support to its clients for improvement in
fabrication quality with productivity.

To meet its objective company is presently offering solution & services in following category

• Process automation welding & cutting

• Sourcing and supply of equipment, accessories & consumable for fabrication domain
• Training in Fabrication Technology
• Welding Consultancy
• Welding Procedures & Welder Qualification (WPS, PQR , WPQ)
• TPI, Fabrication & erection Inspection & NDT Testing of weld
• Calibration of welding machine, Electrode / Flux Drying ovens
• Placement & Outsourcing of technical staff
The company has wide experience dealing with fabrication need for following industries

• Oil & gas, offshore

• Refinery and petro-chemical
• Energy & power generation (wind, thermal, nuclear, hydro, solar)
• Shipbuilding, rig fabrication & rig & ship repairs
• Pharma, beverages, milk & food process plants
• Steel & welded pipe manufacturing
• Pre engineering buildings, heavy structural steel fabrication
• Material handling
• Automobiles, transportation & aerospace

We offer services for workforce development & system integration which help our clients in
optimizing productivity with quality. Our technical services enable our clients to take the
advantage of our domain consultants and subject matter experts for specific assignment and
projects.
Quality Management
Third Party Inspection

We provide fabrication & erection inspection

services, which includes complete control of QA / QC
activity as per the drawing & project quality
requirement including, painting & special coating
needs
NDT

We have in-house team of qualified NDT technician well experience to handle NDT
inspection as per structural and other specific code / standard requirement. We also
have specialized team of boroscopy inspection for pipe welds and specialized them for
paint / coating inspection.
OEM - Vendor QA / QC services

We provide QA / QC support to vendors of OEM to follow OEM quality guidelines.

The services includes providing training , necessary support and assistance to
vendors of OEM and supplement them with required expertise to comply to OEM
quality requirements. We also provides assistance / consultancy for audit of shop
approval & certification.
Third party inspection, NDT & Expediting
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 Review of method statement & drawings

 Raw Material / Consumable Checking
 Welding Procedure & Performance Qualification
 Fit-up & Dimension Check
 Visual Inspection & NDT (UT, MT, PT, RT) performance & witness
 Hydro/pneumatic pressure test witness
 Painting / coating inspection
 Inspection of brought out items
 Pre-dispatch / Erection Inspection /Final Inspection
 To monitor health & safety at site
Why Third Party Inspection is required ?
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• Use of Steel in the structures is calling for specialized domain knowledge to solve
problems during fabrication & erection.

• Continuous supervision is required at site as well as fabrication workshop to make sure

that the contractor is following all the guidelines given by the applicable code of
construction & tender documents.

• TPI helps in achieving Quality at the optimum cost with safe practices & also helps in
managing risk.

• Formulation of Quality Assurance Plan &/or Inspection & Testing Plan is important in order
to define extend of inspection & scope of all the parties involved in the project.

• On-site Inspection & Supervision:

– To check integrity of Raw Material, Maintaining Traceability of raw material.
– Inspection at different stages like material cutting, fit-up & welding.
– Welding Procedure & Performance Qualification as per code of construction
– Testing of welds by different NDT techniques
– Preparation of painting procedure & inspection of painting.
– Stage wise & final inspection of structure as per drawing & code of construction
requirement
– Maintaining progress report of structural steel fabrication/erection
Third party inspection, NDT & Expediting
___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

 Review of method statement & drawings

 Raw Material / Consumable Checking
 Welding Procedure & Performance Qualification
 Fit-up & Dimension Check
 Visual Inspection & NDT (UT, MT, PT, RT) performance & witness
 Hydro/pneumatic pressure test witness
 Painting / coating inspection
 Inspection of brought out items
 Pre-dispatch / Erection Inspection /Final Inspection
 To monitor health & safety at site
Review of method statement & drawings
___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Scope:

• Review of method statement for

erection of the job

• Providing consultancy for erection

plan

• Review of shop drawings

• Co-ordination with the designer for

design review meetings in structural
steel jobs.

• Co-ordination with the structural

consultant for problems during
fabrication/erection in structural steel
jobs.
Third party inspection, NDT & Expediting
___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

 Review of method statement & drawings

 Raw Material / Consumable Checking
 Welding Procedure & Performance Qualification
 Fit-up & Dimension Check
 Visual Inspection & NDT (UT, MT, PT, RT) performance & witness
 Hydro/pneumatic pressure test witness
 Painting / coating inspection
 Inspection of brought out items
 Pre-dispatch / Erection Inspection /Final Inspection
 To monitor health & safety at site
Raw material & Consumable checking
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Scope:

• Material identification & Material

Stamping at different stages of
project.

• Review of Mill TC for raw material &

welding consumable & Maintaining
traceability for all incoming material &
Consumable TC

• Witness of mechanical test &

chemical test for raw material

• Performing / Witnessing UT of raw

material.

• NDT of welding for pre-fabricated

sections.
Third party inspection, NDT & Expediting
___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

 Review of method statement & drawings

 Raw Material / Consumable Checking
 Welding Procedure & Performance Qualification
 Fit-up & Dimension Check
 Visual Inspection & NDT (UT, MT, PT, RT) performance & witness
 Hydro/pneumatic pressure test witness
 Painting / coating inspection
 Inspection of brought out items
 Pre-dispatch / Erection Inspection /Final Inspection
 To monitor health & safety at site
Review of WPS, PQR & WPQ
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Scope:

• Review, Witness & Preparation of

documents for, Welding Procedure &
Performance Qualification (WPS,
PQR & WPQ) as per
– ASME
– AWS
– DIN/EN
– ISO
– IS
& other international standards

• Operator qualification for welding

automation operator
Third party inspection, NDT & Expediting
___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

 Review of method statement & drawings

 Raw Material / Consumable Checking
 Welding Procedure & Performance Qualification
 Fit-up & Dimension Check
 Visual Inspection & NDT (UT, MT, PT, RT) performance & witness
 Hydro/pneumatic pressure test witness
 Painting / coating inspection
 Inspection of brought out items
 Pre-dispatch / Erection Inspection /Final Inspection
 To monitor health & safety at site
Fit-up & Dimension check
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Scope:

• Checking stamp traceability on

different profile of the job.

• Before Welding fit-up inspection as

per drawing

• Plum & Straightness checking while

erection welding.
Project Monitoring, Inspection & Expediting
___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

 Review of method statement & drawings

 Raw Material / Consumable Checking
 Welding Procedure & Performance Qualification
 Fit-up & Dimension Check
 Visual Inspection & NDT (UT, MT, PT, RT) performance & witness
 Hydro/pneumatic pressure test witness
 Painting / coating inspection
 Inspection of brought out items
 Pre-dispatch / Erection Inspection /Final Inspection
 To monitor health & safety at site
Visual Inspection & NDT (UT, PT, MT & RT)
Perform & Witness
___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Scope:

• Witness / Performance of,

– UT
– PT
– MP
as per ASME, AWS, EN, etc

• Project based NDT management

outsourcing

• RT film review

• Boroscopy inspection of pipe weld

Third party inspection, NDT & Expediting
___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

 Review of method statement & drawings

 Raw Material / Consumable Checking
 Welding Procedure & Performance Qualification
 Fit-up & Dimension Check
 Visual Inspection & NDT (UT, MT, PT, RT) performance & witness
 Hydro/pneumatic pressure test witness
 Painting / coating inspection
 Inspection of brought out items
 Pre-dispatch / Erection Inspection /Final Inspection
 To monitor health & safety at site
Hydro / Pneumatic Pressure Test Witness
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Scope:

• Preparing Hydrostatic test procedure

for the application.

• Witnessing Hydro static testing like

pressure test, leak test, pneumatic
test etc

• Hydrostatic test for,

– pressure vessels,
– Cross country pipeline
– Gas pipelines
– Plumbing & fire fighting pipelines,
etc.
Project Monitoring, Inspection & Expediting
___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

 Review of method statement & drawings

 Raw Material / Consumable Checking
 Welding Procedure & Performance Qualification
 Fit-up & Dimension Check
 Visual Inspection & NDT (UT, MT, PT, RT) performance & witness
 Hydro/pneumatic pressure test witness
 Painting / coating inspection
 Inspection of brought out items
 Pre-dispatch / Erection Inspection /Final Inspection
 To monitor health & safety at site
Painting & Coating Inspection
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Scope:

• Preparation of Painting & coating

procedure

• Surface preparation inspection

• On job painting & coating inspection

• Consultancy in selection of paint for

critical application
Third party inspection, NDT & Expediting
___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

 Review of method statement & drawings

 Raw Material / Consumable Checking
 Welding Procedure & Performance Qualification
 Fit-up & Dimension Check
 Visual Inspection & NDT (UT, MT, PT, RT) performance & witness
 Hydro/pneumatic pressure test witness
 Painting / coating inspection
 Inspection of brought out items
 Pre-dispatch / Erection Inspection /Final Inspection
 To monitor health & safety at site
Inspection of Brought out items
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Scope:

• Pre-dispatch inspection of brought

out items for the project

• Brought out item inspection

anywhere in India
Project Monitoring, Inspection & Expediting
___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

 Review of method statement & drawings

 Raw Material / Consumable Checking
 Welding Procedure & Performance Qualification
 Fit-up & Dimension Check
 Visual Inspection & NDT (UT, MT, PT, RT) performance & witness
 Hydro/pneumatic pressure test witness
 Painting / coating inspection
 Inspection of brought out items
 Pre-dispatch / Erection Inspection /Final Inspection
 To monitor health & safety at site
Pre-dispatch, erection & final Inspection
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Scope:

• Pre-dispatch inspection as per

drawings & specification

• Erection inspection of structural Steel

at site

• Final inspection of the job before

release note
Third party inspection, NDT & Expediting
___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

 Review of method statement & drawings

 Raw Material / Consumable Checking
 Welding Procedure & Performance Qualification
 Fit-up & Dimension Check
 Visual Inspection & NDT (UT, MT, PT, RT) performance & witness
 Hydro/pneumatic pressure test witness
 Painting / coating inspection
 Inspection of brought out items
 Pre-dispatch / Erection Inspection /Final Inspection
 To monitor health & safety at site
Monitor Heath & Safety at site
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Scope:

• To monitor health & safety at site

• Checking critical to safety points

during erection

• Guiding contractors for safe

fabrication & erection procedures
Construction Quality Certification (Optional)
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OEM - Vendor QA / QC services
_____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Gap analysis & customised on site training

Welding machine calibration

Welding procedure & performance qualification

Weld visual testing & NDT services

Shop approval & certification

OEM - Vendor QA / QC services
_____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Gap analysis & customised on site training

Welding machine calibration certification

Welding procedure & performance qualification

Weld visual testing & NDT services

Shop approval & certification

Gap analysis & customised on site training

Scope:

• Understand the present fabrication

practices at vendors place.
Perform gap analysis and design
the customised training
programme to meet OEM quality
requirement.

• Training & technical support to

vendor to improve on fabrication
technology.

• Hand holding on weak areas of

vendor through technical
outsourcing services
OEM - Vendor QA / QC services
_____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Gap analysis & customised on site training

Welding machine calibration

Welding procedure & performance qualification

Weld visual testing & NDT services

Shop approval & certification

Welding machine calibration
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Scope:

Calibration of different types of welding

machines like,
– Inverter Based Welding Machines
– Thyristor Based Welding
– Diode Based Welding Machine
– Transformer Based Welding
Machines
For,
– SMAW / MMAW /ARC Welding
– MIG / CO2 Welding
– GTAW / TIG welding
– SAW Welding

Calibration can be done as per different

international & national standards
OEM - Vendor QA / QC services
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Training need analysis & customised on site training modules

Welding Machine Calibration Certification

Welding procedure & performance qualification

Weld visual testing & NDT services

Shop Approval & Certification

WPS, PQR & WPQ
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Scope:

• Welding Procedure
• Welder Performance Qualification
• Welding operator qualification for
automatic welding

Qualification Code:
– ASME
– AWS
– DIN / EN / ISO
– IS,
– AS / NZ
– IBR
OEM - Vendor QA / QC services
_____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Gap analysis & customised on site training

Welding Machine Calibration Certification

Welding procedure & performance qualification

Weld visual testing & NDT services

Shop Approval & Certification

Weld visual testing & NDT
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Scope:

• Perform weld visual inspection as per

drawing & approved procedure
requirement to confirm the weld
quality to meet required quality
specification

• Perform NDT testing confirming to

applicable code / standard
requirement and document the NDT
results for records

• Effectively control the weld quality for

consistent flawless weld.
OEM - Vendor QA / QC services
_____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Gap analysis & customised on site training

Welding machine calibration

Welding procedure & performance qualification

Weld visual testing & NDT services

Shop approval & certification

Shop approval & certification
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Scope:

• Shop audit based on OEM quality

protocol requirement and shop
approval for intended application or
specific job / project

• Consultancy for welding Quality

certification

• ISO – 3834, Quality requirement of

fusion welding of metallic material

• ISO – 15085, Welding of railway

vehicles and components

• ISO – 1090, CE Marking

Our valuable clients :
Our valuable clients :