Professional Documents
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ECT-F CONTROL
DMLP DIGITAL MONITOR
DMLP PRINTER
Fiocchetti Service ECT-F / DMLP DIGITAL MONITOR
INDEX
12 Infomatrix Pag.26
FIOCCHETTI 4
1 SAFETY NORMS
1. Keep this manual in a place easy to reach for the end user.
2. Before and during any mechanic or electric intervention, the machine should be
disconnected from mains since some parts are under high tension
3. Disregarding safety norms during installation and maintenance operations just as the
inobservance of the directions of this service manual may reduce the safety level of our
controllers.
4. The new ECT-F and DMLP Digital Monitor controllers are to a certain degree immune to
electromagnetic disturbances, according to CEE directives. To reduce the causes of
irradiated or conductive disturbances that might propagate through the probes, electric
loads and feed of the control, please cable wires avoiding their passage next to high
absorbance charges or electromagnetic disturbance sources.
2 TECHNICAL FEATURES ECT-F CONTROL
Keypad dimension
Board dimensions L150xH30 mm
REMOTE BOARD
Board dimensions: L155 x H72 mm KEYPAD CONTROL
Main supply
230 V AC 50-60Hz +/-10%
Entry connections
Fast connecting terminals, no tool required
Exit connexions
On faston coupling
Probes input
S1 > NTC ambient probe
S2 > NTC evaporator probe
S3 > NTC condenser probe
S4 > Digital door micro switch REMOTE BOARD
S5 > Humidity probe input 4-20 mA – 0-20mA
ECT-F LOGGER MODULE BOARD
Relays outputs
U1 - SPST - 30A
Real Time Clock
U2B - SPDT - 8A
U2A - SPDT - 8A
Clock with date/hour, buffer battery
U3 - SPST - 5A Data storage: 2 years without any ext. feed.
U4 - SPST - 5A
U5 - SPST - 5A Serial ports
U6 - SPST - 5A Serial port J1: not in use
Maximum instant power tension U2… U6: 12A Serial port J2:RS 485 in
Serial port J3 :RS 485 out
Temperature
Working temp.: [-10°...50]°C
Storage: [-20...65]°C
Regulation and measurement field: [-50 ...+50]°C
Resolution: 0,1°C Probe S1/S3
Resolution: 0,5°C Probe S2
Precision: +/- 0,3°C
WIZARD KEY
Through the Wizard Key programming tool, up to
32 configurations with their own titles (maximum
16 editable characters) can be recorded or
transferred to the controller
2.1 Probes installation (S1-S2-S3)
S1=AMBIENT PROBE
S2=EVAPORATOR PROBE
S3=CONDENSER PROBE
S4 input is set as a digital micro door input and accepts only potential free contacts with
direct or inverted logic. Attention! no tension should be applied to S4 terminals.
Install the humidity probe (type 4-20 mA or 3-18 mA) in a place not affected by air flows, to
allow the measurement of the real humidity level inside the chamber. Respect the polarity
of the wires when connecting to the remote board. An incidental inversion might damage
both probe and the entry circuit of the ECT-F control.
NEUTRAL LIVE
3 C.F.TEST Test of sequential outputs switching on
If the button is kept pressed when switching on the control, the function of sequential
This function allows to immediately check the functioning of the loads associated to the
different relays. After 25 seconds the control will start again according to the regulations
due to the set parameters. In this mode the display will visualise the strings as per the
example photogram herewith:
7^ press. The type of defrosting, i.e. electrical or hot gas, is automatically chosen
DEFROST (HG) 7^ press button UP: relay U1-U2 activated (Hot gas defrost)
The button will activate the loads in an inverted sequence. To escape from this
procedure, press the button and the equipment will turn on automatically
4 Access to ECT-F Service Menu
Press the button . Use the buttons and to access the menu:
SERVICE MENU m9
If the password is wrong, the display will indicate WRONG PASSWORD and the controller
will return to the main dialog box. If the password is correct the display will visualise the
following sub-menu
DEFROST LIST s2
FAILURES LIST s3
4.1 Menu: STATUS DATA STATUS DATA s1
DOOR OPENINGS s4
By confirming with the button OK, the display will visualize the last recorded
defrost. The counter will show up to 255 events, while only the last 32 will be
displayed along with with relevant data.
Defrost duration
Number of defrost stored Defrost code expressed in minutes
in memory (see following list)
Defrost codes
FIOCCHETTI 10
The time elapsed from the reset of memory to the defrost
event expressed in hours/days of functioning can be visualised S 00089d:19h
on the refrigerators fitted with DMLP Digital Monitor by
pressing the button OK. If the model is not equipped with S 19:22 14/12/06
DMLP Digital Monitor, only the date/hour of the event will be
displayed
Confirm with the button OK. The display will visualise the last recorded failure event.
The counter shows up to 255 recorded events, while only the last 32 will be shown
along with the relevant data
F09 PROBE S1
The time elapsed from the reset of memories to the failure event S 00089d:19h
expressed in hours/days of functioning can be visualised on the
refrigerators fitted with DMLP Digital Monitor by pressing the
button OK. If the model is not equipped with DMLP Digital S 18:01 10/07/06
Confirm with the button OK and the display will visualise the last recorded
door opening. If no event is recorded, than the message NO EVENT
NOTICED will appear
n = 02 / 12 d= 145’
Attention!
For the models equipped with DMLP Digital Monitor the controller will visualise the total
no. of door openings and the total duration of memory resets expressed in days and hours
of working.
If DMLP is not supplied, the controller will visualise the total number of door openings and
the total daily duration of the last 32 days.
Confirm with the button OK: the display visualises the first
parameter, the value and unit of measure making the number P01 ADR = 00 flag
on the left blink. The parameters are selected through Up/Down
buttons. To modify the values press OK: now the display will
P01 ADR = 00 flag
have the value of the parameter blinking. This parameter can
be modified through Up/Down buttons. The memorisation of the
new value is obtained by pressing the button OK. After the last
parameter is displayed the function of characters print to
entitle the configuration of the set parameters-
Confirm with the button OK: the display visualises the actual string , if
existing, and makes the first of 16 characters placed on the link of the
display blink. Select one of the ASCII characters through the buttons _
increase/decrease and confirm with OK until the title is complete. The
button OK scrolls the cursor. The buttons increase and decrease select
the characters, the button OK pressed along with the decrease button
will make the cursor go back. The memorisation of the string is finished
when reaching 16 characters. The memorisation of a program in the
electronic wizard key also includes the memorisation of the edited title
showed at the switching on of the controller.
4.7 INFO TEST FUNCTION
InfoTest function is activated from TEST START s6 menu and runs a functional test of the
refrigeration equipment. It’s useful at the end of unit assembling and during technical
service because it is a powerful diagnosis mean. The test is divided into 6 phases:
At the end of the test, the sensed data of every phase will be visualised by accessing the
menu s7 INFOTEST DATA.
ETT °C
STA CYC
Cycles Cycles
Set + HYH
Set + HYL
State of compressor
PHASES 0 1 2 3 4 5
Phases sequence
ATTENTION:
It is possible to interrupt before its end the INFOTEST by pressing the button ; on the
display the message INFOTEST STOP will appear
End of test
When the test is finished the display will alternate “INFOTEST ENDED" to the pre-set
main visualisation and the controller will start working according to the set parameters.
INFOTEST DATA s7
4.9 Menu: INFOTEST DATA
By pressing the OK button the access password for the PASSWORD > 255
service Menu will be visualised. Through the Up and Down
buttons this number may be modified between 0 (PASSWORD >255
ALARMS DISABLED
PROBES/RELAYS s12
4.14 Menu:PROBES/RELAYS
In the SERVICE MENU select menu s12 until reaching Chamber -20.8°C
PROBES/RELAYS. By pressing the button OK the value of the
sensor S1 is visualised. Through the buttons Up and Down Evaporat -33.5°C
the values of temperature and humidity measured by all the
other sensors (if installed) may be visualised. The last string Condens +25,5°C
refers to the activated status of output relays.
For example: Humidity 70%Rh
The string U123456 110001 means that the relays U1, U2
and U6 are activated, while all the others are off. U123456 110001
5 TRANSFERRING THE ACTIONS TO RELAYS
Every internal action of the controller can be transferred to one of the no. 6 relays, by
associating to the parameter Pux of the relay x the value of the correspondent action.
For Example PU2=3: the relay 2 is set as a control of the evaporator fans.
ID Action
01 Cooling zone 1
02 Defrosting zone 1
03 Control of evaporator fans
04 Control of condenser fans
05 Light of cabinet
06 Auxiliary load
07 Mutable remote alarm
08 Dehumidification
09 Humidification
10 No-ice exit
11 Condenser outlet
12 Heating zone 1
13 Defrost denied
14 Cooling zone 2
15 Defrosting zone 2
16 Non-mutable remote alarm
17 Activated loads relays
6 AUTOMATIC DEFROST
The algorithm of Automatic Defrost is a system to indirectly detect the presence of ice on
the evaporator of refrigeration equipment, and it is patented.
BASIC CONCEPT
The basic concept through which the automatic defrost system is defined is that the
presence of ice or hoarfrost on the evaporator blades will negatively affect the thermal
exchange between the evaporator and the refrigerated cabinet. Therefore, with the same
setting temperature, the greater is the obstruction on the evaporating pack, the more the
evaporator temperature will decrease.
The openings of the door of the refrigerated cabinet cause an uncontrolled variation of the
evaporation temperature, which under certain condition may reach the level of defrost
activation. To solve such inconvenience the controller does not consider the compressor
cycles during which door openings have taken place.
7 SPECIAL FUNCTIONS
This function has been developed to increase the precision in the regulation of the
temperature inside the refrigerated chamber. The fan of the evaporator is independent and
works exploiting, when compressor is off, the latent cold accumulated in the evaporator.
While developing this function several temperature levels have been defined, and some of
them have been expressed by algebraic sums containing the parameters HWH , HWL,
HYL, HYH & FAS .
INHIBITION
1. Until reaching the first set after switching on and after defrost when
fans are control from the FAS parameter.
2. In case the evaporator sensor is not installed (DTE=50).
3. In case of broken evaporator sensor.
7.2 Stop On Door - Function enabled by OSP weight 16
The goal of the function Stop On Door is to avoid an excessive lowering of the evaporation
temperature caused by a fans stop after the opening of the door of the refrigerator. If this
function is active the time parameter SOD expressed in seconds will cause the
compressor to switch off in accordance with the minimum evaporation temperature.
until the re-start of the ECT-F Control (manual restart). The message of CONDENSER
failure persists until manual TURN OFF and TURN ON of the Controller
7.5 EVAPORATOR breakdown
If a low temperature condenser alarm is detected (S2<LET), the controller will force a
defrost for protection. If, during the recovery phase, the same S2<LET condition is still
present, the compressor will work according to the CON/COF times updated with the
balanced previous working times. On the contrary, if the recovery phase brings to the set-
point with S2>LET, the thermoregulation will be normal and the alarm message
EVAPORATOR will be cancelled simply by pressing any button.
ACTIVATION
The average thermal gap calculated will then filter the eventual quick variations of the
ambient temperature. Failure is activated if the average value of the condenser thermal
gap is bigger or equal to the value of the parameter PTD.
INHIBITION
FIOCCHETTI 20
8 PARAMETERS AND SUPERPARAMETERS TABLE
FIOCCHETTI 22
Meas.
Pos Cod DESCRIPTION min max Default
Unit
P52 AD1 1° daily defrosting time if activated by DOP weight 16 hh 00 24
P53 AD2 2° daily defrosting time if activated by DOP weight 16 hh 00 24
P54 AD3 3° daily defrosting time if activated by DOP weight 16 hh 00 24
P55 AD4 4° daily defrosting time if activated by DOP weight 16 hh 00 24
P56 HES Increase of setpoint during Energy Saving °C 00 20
P57 ESS Start time of Energy Saving hh 00 24
P58 ESD Duration of automatic Energy Saving ore 00 23
P59 AES Number of hours of % compressor sampling for E. Saving ore 00 23
% level of compressor functioning during AES hours for E. Saving 20 99
P60 CPE %
start
P61 SPX Defrosting heater setpoint °C -30 90
P62 HPO Humidity sensor calibration Rh% 00 20
P63 HRH Dehumidification differential Rh% 00 20
P64 HRL Humidification differential Rh% 00 20
P65 URM Independent humidity control =0; control only in neutral zone =1 flag 00 01
P66 PMT Max number of pressure switch interventions in TBP minutes flag 01 255
P67 TBP Pressure switch or compressor interventions interval min 02 255
P68 DCR Temperature differential on behalf of allowed MCT for re-start °C 02 20
P69 RMT Maximal allowed time for automatic re-start if high condenser temp. min 02 60
P70 OCT Fans working time during phase Off&Clean min 0 255
P71 SL2 Lower limit of setpoint 2 °C -50 50
P72 SH2 Higher limit of setpoint 2 °C -50 50
P73 HY2 Lower and higher hysteresis during cooling in zone 2 °C 0,0 9,9
P74 AS2 Switching on delay during cooling in zone 2 sec 15 240
P75 IT2 Defrosting interval in zone 2 ore 01 255
P76 DT2 Defrosting duration in zone 2 min 01 255
P77 SSM Set single or double system; SSM=0 single flag 00 03
P78 PU1 Relay U1 configuration flag 00 255
P79 PU2 Relay U2 configuration flag 00 255
P80 PU3 Relay U3 configuration flag 00 255
P81 PU4 Relay U4 configuration flag 00 255
P82 PU5 Relay U5 configuration flag 00 255
P83 PU6 Relay U6 configuration flag 00 255
9 WIZARD KEY
First:
Insert the connector of the wizard programming key inside the remote board connector
when the control is not fed by mains
Turn on the control with the inserted key. After a few initialisation messages the control
enters the programming menu with electronic key and visualise LOAD PROGRAMM K1.
Confirm with the button OK; through the buttons UP/DW choose the position in the
memory or the title of the program appearing on the display. Confirming with OK, the
control will start again with the new program. Disconnect the control feed and extract the
wizard key
Transferring the program from the control to the key
Turn on the control with the inserted key. After a few initialization messages the control
enters the programme menu with electronic key and visualise LOAD PROGRAM K1.
Through the button UP select the message SAVE PROGRAM K2. Confirm with the button
OK; the display will visualise SAVING IN >00 if the memory position is free, or
Fiocchetti Service ECT-F / DMLP DIGITAL MONITOR
OVERWRITING >00 if in the memory the program has already been saved. Through the
buttons UP/DW chose the free memory position indicated by SAVING IN >nn where you
wish to record the control program. Confirming with OK the actual one will be written or re-
written. Disconnect the control from the mains and then extract the wizard key.
In case of replacement of the control board of ECT-F, it is mandatory to insert, using the
Wizard Key, the correct program according to the model of equipment.
The procedure can be done by the manufacturer when passing the order for the spare
part, if the correct information concerning model type is given. On the contrary, the
controller will be supplied with a program that will enable only the reading of the ambient
probe (thermometer function). Every 30 seconds the display will visualize the message
PROGRAM, meaning the controller should be set.
When replacing the board, the following installation instructions must be followed using the
maximum care:
-Don’t place the relays board on a conductive surface even if they are not fed from the
mains: the internal non-rechargeable back-up battery could short-circuit and discharge
-Pay attention that no metallic small parts enter in contact with the relays board and the
display board. For this reason, once the installation has been carried out, blow the surface
with air in order to clean it from potentially risky parts
-Insert and disconnect the probes, the electric loads and the cable connecting the remote
board to the display when the board is not connected
-The connections to the electric loads must be kept apart from the connections to the
probes entries
Once the board has been replaced and the correct installation of the electric connections
has been verified, turn on the controller and start WITHOUT FAIL an INFOTEST to verify
the correct working of the equipment and data recording.
This function can be start and/or stopped simply by keeping for a few seconds the button
Pressed. This button, that would normally start the function “Info Doctor View” at the
first turning on of the equipment, will in this case run a Functional Test.
Once the test is finished it is possible by entering the service menu Infotest Data (4.9) to
visualize the working data and to compare them with the default ones supplied by the
manufacturer.
To replace the keypad just disconnect the bipolar cable and remove the no.3 nuts placed
in the back side. After the replacement, respect the cable polarity.
FIOCCHETTI 24
DMLP Digital Monitor
11 DMLP MONITOR TECHNICAL FEATURES
KEYBOARD
Installation
On a panel – Dimension of the board L150xH30 mm KEYPAD CONTROL BOARD
Depth 20 mm
Visualization
Display LCD 1 line x 16 columns
REMOTE BOARD
Inputs connections
Fast connecting terminals, no tool required
Output connections
Connector cables
12 INFOMATRIX
FIOCCHETTI 26
13 ACCESSING THE SERVICE MENU OF DMLP DIGITAL MONITOR
Press the button . Use the buttons and to access the menu:
SERVICE MENU m8
If the password is wrong, the display will indicate WRONG PASSWORD and the controller
will return to the main dialog box. If the password is correct the display will visualise the
following sub-menu
Through the Service Menu the available functions list can be accessed.
Scrolling of menu is effected through the Up/Down arrows.
values press OK: now the display will make the value of the
parameter blink. This parameter can be modified through
Up/Down buttons. The memorisation of the new value is P01 ADR = 00 flag
obtained by pressing the button OK
ALARMS LIST Erases the whole list of recorder alarms. This action is
irreversible
COMPLETE
Erases all the memory areas above mentioned. This action is irreversible
DOOR OPENINGS Erases all the recorded door openings. This action is irreversible
TEMPERATURES
Cancels the thermosetting data. This action is irreversible
13.5 Menu: PROBES/RELAYS
PROBES/RELAYS s5
In the SERVICE Menu, through the buttons Up/Down, select
menu s5 (SENSORS/RELAYS). Pressing the button OK, the
value detected by sensors S1 is visualised. Though the same
Probe S1 -20.8°C
buttons all the data concerning temperature and humidity
measured by all the other eventual sensors may be displayed.
The last string refers to the activation state of the output Probe S2 -10.0°C
relays.
U1=on U2=off
new configuration.
Attention! Dmlp Monitor settings are normally customized from
the end user (alarm limits, open door alarm delay and so on).
For this reason we suggest you never to run this procedure
IOS SUPERPARAMETER
In this phase of switching on, the serial number of the equipment must be available
without fail.
Before feeding the equipment, extract the SD Card from the slot of the DMLP Digital
Monitor.
Do not plug the equipment to the mains and wait for the “STAND BY” on the DMLP that
will indicate the correct feed of the unit. Press now any button for a few seconds to turn on
the DMLP.
The following information will be displayed in a sequence on the monitor: “SWITCHING
ON ---MODEL----FIRMWARE VERSION ---SERIAL NUMBER OF THE EQUIPMENT.”
In order to enter the serial number of the unit, you’ll have to push at the same time the
FIOCCHETTI 30
Fiocchetti Service ECT-F / DMLP DIGITAL MONITOR
Use the buttons and to enter every number composing the S/N number,
After having introduced the last number, confirm the whole procedure using the symbol
“enter” ( ).
Now the DMLP will switch on correctly and will display the message “SD REMOVED” that
can be cancelled right after the insertion of the SD card in its slot.
The information concerning the serial number will so be recorded on the SD card, and will
allow a perfect correspondence between the equipment and the data stored inside the SD
Card.
To replace the keypad just disconnect the bipolar cable and remove the no.3 nuts placed
in the back side. After the replacement, respect the cable polarity.
Pay attention: For a correct blocking, press hard on the two zones corresponding to the
two connectors on the printer
Now connect the electric wiring inserting the connector in the back part of the printer and
connecting the other terminal to the RS232 port of DMLP Digital Monitor (see electric
scheme).
FIOCCHETTI 31
MNL007_ENG rev. A