MX 62

GAS DETECTION SYSTEM
I ns t a l l a t i o n a n d U t i l i s a t i o n m a n u a l
OLDHAM SA
GAS AND FLAME DETECTION
STACK GAS AND DUST MONITORING
We thank you for choosing an OLDHAM SA instrument.
We have taken every step to ensure that this equipment continues to

give you complete satisfaction.
Please read the instruction manual carefully before using the instru-
ment.
3
LIMITS OF RESPONSIBILITY
* OLDHAM SA hereby rejects any and all responsibility with regard to any person for
material damage, bodily injury or death resulting in whole or in part from the inappropri-
ate use, installation or storage of its equipment not conforming to the instructions and to
warnings and/or not conforming to standards and regulations in force.
* OLDHAM SA does not allow or authorize any company, person or legal entity to as-
sume such responsibility on the part of OLDHAM SA, even if involved in the sale of the
products of OLDHAM SA.
* OLDHAM SA shall not be liable for any direct or indirect damage, or any direct or indi-
rect legally awarded damages resulting from the sale and use of any of its products,
UNLESS THOSE PRODUCTS WERE SPECIFIED AND CHOSEN BY OLDHAM
SA FOR THE USE MADE OF THEM.
OWNERSHIP CLAUSES
* Sketches, drawings, specifications and data included herein contain confidential informa-
tion which is the property of OLDHAM SA.
* These information shall not be, in part or in whole, physically, electronically or in any
other form whatsoever, reproduced, copied, divulged, translated, used as a basis for the
manufacture or sale of OLDHAM SA equipment or used for any other reason without
the prior approval of OLDHAM SA.
WARNINGS
* This document is not a contractually binding document, OLDHAM SA reserves the right
to make any changes, without notice, to the technical characteristics of its equipment in
order to improve performance levels, in the interest of its customers.
* CAREFULLY READ THE INSTRUCTIONS BEFORE ALL FIRST USE:

This instruction manual must be read by any person who is, or will be, responsible for the
use, maintenance or repair of this equipment.
* This equipment will conform with the specified performance levels only if it is used,
maintained and repaired in accordance with the directives of OLDHAM SA and by
OLDHAM SA personnel or personnel authorized by OLDHAM SA.
4
CONTENTS
1. THE SYSTEM WINPRO®...................................................................... 7

1.1. THE MX62 SYSTEM BRIEFLY ................................................................................ 8
1.2. THE MX62 SYSTEM SYNOPSE ............................................................................... 9
1.3. MX62 SYSTEM : FUNCTIONAL DRAWING........................................................ 10
2. CONFIGURATION ............................................................................... 11
2.1. DESCRIPTION OF MODULES................................................................................ 12
2.1.1. Controller Module (CM) .............................................................................. 12
2.1.2. Analog Input Module (AEM) ....................................................................... 13
2.1.3. LED Module................................................................................................. 14
2.1.4. Basic Relay Module (RBM) and Extension Relay Module (REM) ............. 15
2.1.5. Analog Output Module (AAM).................................................................... 17
2.1.6. LCD Module................................................................................................. 18
2.1.7. Logo Module ................................................................................................ 18
2.1.8. Adapter module (numeric loop) ................................................................... 19
2.2. DESCRIPTION OF REDUNDANCY ....................................................................... 20
2.3. DESCRIPTION OF CONTROL PANEL .................................................................. 20
3. OPERATION OF THE SYS TEM WINPRO®..................................... 21

3.1. CHANNEL AND SYSTEM INFORMATION ......................................................... 21
3.2. CONNECTING STATUS .......................................................................................... 23
3.3. NORMAL OPERATION ........................................................................................... 23
3.3.1. Normal Status ............................................................................................... 23
3.3.2. Channel Malfunction.................................................................................... 23
3.3.3. Insufficient Signal ........................................................................................ 24
3.3.4. Alarms .......................................................................................................... 24
3.3.5. Excess of Measuring Range ......................................................................... 24
3.3.6. Resetting of Alarm Signals........................................................................... 24
3.4. MAINTENANCE MODE .......................................................................................... 25
3.4.1. Forcing of the alarm relays into "out of alarm" position........................... 26
3.4.2. Operational Test ........................................................................................... 27
3.4.3. Calibration.................................................................................................... 27
3.4.4. Channel On/Off ............................................................................................ 27
3.4.5. PC Communication ...................................................................................... 28
3.5. SINGLE MODE ......................................................................................................... 28
3.6. SYSTEM FAILURE .................................................................................................. 28
3.7. MEASURES AGAINST FAULTS ............................................................................ 29
4. OPERATING OF LCD MODULE........................................................ 30

4.1. DISPLAY OF CHANNELS....................................................................................... 30
4.2. MENU ........................................................................................................................ 31
4.2.1 Functions of the four LCD Key Buttons ...................................................... 31
5
5. MAINTENANCE ................................................................................... 32
5.1. CALIBRATION AND ADJUSTMENT .................................................................... 32
5.1.1. Direct Calibration at the Transducer ............................................................ 32
5.1.2. Remote Calibration for Standard Transducers ............................................. 32
5.1.3. Automatic Calibration of Transducer TBGW EX........................................ 33
5.1.4. Remote Calibration of Transducer TBGW EX ............................................ 33
5.2. TYPE AND COMPOSITION OF TEST GAS .......................................................... 33
6. TECHNICAL DATA.............................................................................. 34
7. TERMINAL CONNECTIONS, JUMPERS AND ROTARY SWITCH...... 35

7.1. CONTROLLER MODULE (CM).............................................................................. 35
7.2. ANALOG INPUT MODULE (AEM)........................................................................ 37
7.3. BASIC RELAY MODULE (RBM) AND EXTENSION RELAY MODULE (REM)
38
7.4. ANALOG OUTPUT MODULE (AAM) ................................................................... 39
7.5. LCD MODULE .......................................................................................................... 40
7.6. LED MODULE .......................................................................................................... 41
7.7. LCD COPY MODULE .............................................................................................. 43
7.8. LOOP MODULE (LOOPM) ...................................................................................... 44
8. CONNECTION AND INSTALLATION .............................................. 43

8.1. WIRING ..................................................................................................................... 43
8.1.1. Mains Supply................................................................................................ 43
8.1.2. Connection of Relays ................................................................................... 43
8.1.3. Connection of Transducers........................................................................... 43
8.2. INSTALLATION OF THE WINPRO® .................................................................... 53
8.2.1. Wall-mounted Housing ................................................................................ 53
8.2.2. 19"-Rack....................................................................................................... 53
8.2.3. Control Panel................................................................................................ 53
9. ACCESSORIES ...................................................................................... 54
10. APPROVALS ......................................................................................... 54

10.1. CE MARKING........................................................................................................... 54
10.2. METROLOGICAL APPROVAL .............................................................................. 54
11. LOGICOM 62 SOFTWARE.................................................................. 56

Starting COM 62.................................................................................................................. 56
DETECTOR SETTINGS..................................................................................................... 66
Configuration of Relays ....................................................................................................... 72
Configuration of Analog Outputs ........................................................................................ 75
Datalogger and LinePrinter Settings .................................................................................... 83
Upload / Download.............................................................................................................. 84
6
1. The System WinPro®
The system WinPro® is a stationary gas control unit to be used in combination

with a variety of transducers for continuous detection of combustible and toxic
gases.
Main features are high reliability as well as remarkable flexibility. This flexibil-
ity refers to all areas, such as free programmability and placing of relays and
analog outputs as well as optional installation in wall-mounted housings, 19”-
racks or control panels.
Modular components allow extension of up to 64 channels, 128 re-lays and 64

analog outputs as well as optional use of an LCD module with data logger plus
process and field bus module, making the gas detection system suitable for all
applications.
The complete system and all required modifications can be set by means of the
software ConfigPro.
7
1.1. The MX62 system briefly
MX 62 / ® WinPro
For 64 detectors maximum
Central unit, with redundant controllers, composed of :

• main module, CPU with 2 processors
• Panel* with alarm LED(s) and keyboard
Input side :
• Analogic modules with 8 x 4-20 mA inputs (included a RS485 link up to the
detectors for auxiliary data)
• Loop modules* for 16 addresses or 8 numeric adressable detectors and 8
analogic detectors directly connected to the module
Output side :
• Modules* for 8 analogic outputs 4-20 mA
• Modules* for 8 or 16 relays with SPDT outputs
Auxiliaries :
• Display alphanumeric panel* with optional module for data storage
• Communication module non redundant, with RS232 port OWNER format, or
RS485 PROFIBUS or MODBUS 1, for export of data to alarm supervision.
1
• Communication module redundant, with 2 RS485 ports PROFIBUS for ex-
port of data to securized supervisor.
• Printer (optional)
INTERFACES
• Assistance software for configuration
• Alarm supervision software (optional)
1
Will be developped for 2002
* (on distance) : connected to CPU via the specific internal safety bus RS485 and consequently able to be ex-
ported following the needs relative to the limits of equipment specifications of the RS485
8
1.2. The MX62 System synopse
Del Panel LCD Panel + events memory Distant LCD Panel
REDUNDANT PROFIBUS MODULE

Controller A
INPUT ADAPTER MODULE FOR

ANALOG. MODULE
OUTPUTS MODULES
RELAYS MODULES
ANALOG. MODULE
TRANMITTERS
4/20 mA
4/20mA
4/20mA
Controller B
RS232 control interface

Plant format
Auxiliaries interfaces
RS485 converted output On field Bus
MODBUS or PROFIBUS formats
Centronics printer
interface
9
1.3. MX62 system : functional drawing
INPUTS DETECTORS OUTPUTS

128 relays / 64 analog.
THE SYSTEM
Local modules Remote modules
Input module I Module

1 to 8 / 8 to 16 relays
4..20 mA analog. + RS 485
(maintenance)
Controller A
Module II Modules for analog

4..20 mA analog. + RS 485 1 to 8 (outputs)
(maintenance)
Central unit (CPU)
Controller module Input module
for analog.
Input adapter module Transmitters
for digit./ana. 4…20 mA
transmitters
Controller B
Module VI
2xRS485
4..20 mA analog. + RS 485 Redundant profibus
(maintenance)
module com.
10
2. Configuration
The system consists of a controller module plus various other modules linked by
digital bus. Basic configuration is as follows:
• Analog Input Module (AEM)
• Controller Module (CM)
• LED Module
The analog input module converts the 4-20mA of the transducers into digital bus
signals to be transmitted to the controller module where these are evaluated and
separately indicated for each channel according to the respective presetting. One
analog input and one LED module are provided for eight channels each. The
controller module can directly be employed for 64 channels.
In addition, further modules can be integrated into the system as required:
• Basic Relay Module (RBM)
• Extension Relay Module (REM)
• Analog Output Module (AAM)
• LCD Data Logger Module
• Process and Field Bus Module
Each basic relay module provides eight relays to be freely allocated; the exten-
sion relay module allows a further eight relays using a minimum of space. The
analog output module is available for either 4-20mA or 0-10V. Furthermore, all
information and values measured can be displayed via the LCD module and
stored with a data logger.
11
2.1. Description of Modules
2.1.1. Controller Module (CM)
The controller module is the central control unit of the system for all 64 chan-
nels of maximum configuration. The values measured and conveyed to the ana-
log input module are redundantly processed by two synchronously working 16-
bit microcontrollers. Via a redundant bus, the status of the relays and the analog
output signals are transmitted to the relay and analog output modules respec-
tively. Another bus conveys the values measured to the LCD and LED module.
The controller module also contains relays for signalling of system errors, emer-
gency operation and maintenance status.
By means of an RS 232 interface, all data can be visualized on a PC and the
whole system can be configured. A Centronics interface is available for connec-
tion of a printer.
12
2.1.2. Analog Input Module (AEM)
The transducers are connected through the analog input modules. Each module
accommodates up to any eight transducers of 4-20mA and provides an addi-
tional RS 485 interface per channel. Via this interface, communication can be
established during maintenance between a PC connected to the controller mod-
ule and the respective transducer. Up to eight analog input modules can be con-
nected to the controller module. An address of 1 to 8 is allocated to each module
by rotary switch.
13
2.1.3. LED Module
The status of every channel is indicated by LEDs. (One transducer can be con-
nected to each channel.) Operation of the key buttons for the respective channels
displays additional information on the relevant transducers on the LCD module
and triggers further functions such as alarm suppression, operational test, chan-
nel disconnection and calibration mode. The LED module consists of an LED
panel for 16 channels and one or two PCBs for eight channels each.
14
2.1.4. Basic Relay Module (RBM) and Extension Relay Module (REM)
Dim (lg. 160 x h;90 x e.100)
Output relays modules
Basic module with 8 re-

lays
(lg.195 x h. 90 x e. 70)
(RBM) ref : 6124880
Extension of 8 relays
(lg. 195 x h.90 x e. 30)
• 8 relays SPDT maxi for a module (REM) ref : 6124881

(16 modules at least) connected via RS485
• Functions of free configuration of the relays
§ Single alarm : common or relatives
§ Sound fields alarms
§ Vote of alarms
15
A basic relay module has eight relays and can be extended by a further eight re-
lays through a pluggable extension relay module.
Redundant triggering of the relays is via two 8-bit microcontrollers. Free param-
eterization of the relays with the aid of the software ConfigPro meets all indi-
vidual requirements:
• AND-to-OR Logic Operation

• Open and Closed Circuit Operation
• Grouping
• Voting
• Time-delay and Slow Release
• Relay Function for Buzzers
• Relay Reproduction
Up to eight relay modules with a total of 128 relays can be integrated in the sys-
tem. The redundant, optodecoupled RS 485 bus enables spatial separation (up to
1km) of the modules and control unit. An address of 1-8 is allocted to each
module via rotary switch.
Open circuit:
The relays are activated as soon as the respective status is recognized, ie the re-
lays pick up.
Closed circuit:
The relays are activated during undisturbed operation, ie the relays have picked
up and will be deactivated in case of alarm, ie the relays will be released.
16
2.1.5. Analog Output Module (AAM)
The employment of up to eight analog output modules with a total of 64 outputs

allows transmission of transducer signals (4-20mA or 0-10V). An address of
1-8 is allocated to each module by rotary switch.
17
2.1.6. LCD Module
The system WinPro® can be equipped with a graphic LCD display (240 x 128
pixels) showing, for example, information on measuring points, all relevant sys-
tem parameters as well as system events and histograms. The LCD module is
provided with an integrated data logger having a storage capacity of up to 32
MB.
Le panneau LCD esclave, distant, n’est pas équipé des 4 LED. Les boutons
sont inactifs.
2.1.7. Logo Module
If the optional LCD module is not used, the logo module will serve for display
of the four LEDs indicating the status of the system. The logo module consists
of the logo panel plus pertaining PCB.
18
2.1.8. Adapter module (numeric loop)
• This adaptator module is the interface between the controller module

"CMN" (CPU) and the numeric loop.
On this numeric loop, it will be possible to connect directly :
- Up to 16 numeric and addressable transmitters,

- Or 2 analogical input modules
- Or 16 analogical transmitters connected to the numeric loop
thanks to "address boxes".
Warning : the numeric loop manages up to 16 adresses independently of the

mode in use.
A analogical inputs module will take the place of 8 adresses.
• Topology in link of the numeric loop :
- 100 % redundant
- in case of breaking off of the loop : instantaneous recapture of the
measurements.
- Automatic stop of a transmitter in case of failure
- Tele-power supply of the transmitters
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2.2. Description of Redundancy
The redundant structure of the system WinPro® means that the complete safety
functions are provided twice. From conversion of the analog signals into bus
signals to evaluation in the controller module and relay connection, any single
error will not lead to failure of the safety functions. In addition, the two control-
lers of the controller module continuously compare with one another. Thus, not
only single-error-protection is achieved but also maximum availability.
To fulfill maximum safety criteria, the whole safety chain from trans-ducer to
relay must be provided twice. Linking of transducers and relays can be carried
out with the software ConfigPro.
2.3. Description of Control Panel
The control panel consists of at least one LED module indicating 16 channels
and one logo module displaying the four LEDs for status monitoring. Three fur-
ther LED modules can increase the number of channels to 64. The LED modules
are identified by letters A to D, the channels are always numbered consecutively
from 1 to 16.
Inputs Channel Identification

from to LED module from to
1 16 A A1 A16
17 32 B B1 B16
33 48 C C1 C16
49 64 D D1 D16
The inputs can also freely be allocated to the LED modules with the software
ConfigPro.
When using the optional LCD module, the four LEDs for status monitoring are
displayed thereon. The logo module is then no longer necessary.
20
Example of a front side with LCD pannel
And keyboard for 64 detectors
A del(s) module is dedicated to 8 channels.

A pannel with keyboard gets 2 DEL(s) modules
The channels are numbered from 1 to 16.
The pannel with keys are extensibled and are numbered from A to D.
3. Operation of the System WinPro®
The system WinPro® is the control unit of the transducers connected which re-
quires different operating modes described in this chapter. For each mode, the
LEDs for the respective channels provide different information.
3.1. Channel and System Information
Basically, two types of information are available, on the channels and the sys-
tem. The channel information refers to each individual trans-ducer. The LED
module provides seven LEDs for every channel.
21
LEDs for Channel Information:
Excess of Measuring Range
Alarm 3
Alarm 2
Alarm 1
Insufficient Signal
Fault (Channel Malfunction)
Power (Operation)
Key Button 1
The four LEDs on the logo module or optional LCD module serve for system
monitoring.
LEDs for System Information:
re e
ilu od
fa m
m e e ry
s te
n gl rvic tte
sy si se ba
These blinking LEDs indicate a certain system status.

For detailed description, please see:
• 3.6. System Failure

• 3.5. Single Mode
• 3.4. Maintenance Mode
The blinking LED for ‘battery’ signals power failure in which case emergency
power supply is provided.
22
3.2. Connecting Status
Upon switch-on or directly after voltage cutoff, alarms are suppressed for 1 to
10 minutes, depending on the type of transducer (setting via software Config-
Pro).
Ü As many transducers signal undefined values after switch-on, this mode

eliminates any false alarms.
During this function, the green LEDs for ‘power’ and the yellow LEDs for
‘fault’ of the respective channels are blinking. The LED for ‘service’ (system
information) is also blinking. Normal operation follows the connecting status.
3.3. Normal Operation
This mode directly follows the connecting status. During normal operation, re-
dundant measuring is carried out by both controllers of the controller module.
The values measured are allocated to the respect-ive status indication for each
channel shown by the LEDs for channel information. In addition, status indica-
tion is available via relays, analog outputs and LCD. The green LED for ‘power’
signals if a channel is switched on.
3.3.1. Normal Status
Only the green LED for ‘power’ is on. The measuring signal lies within the
measuring range of 4-20mA and below the set alarm
levels.
Ü In case an LCD module is used, the green LED for ‘power’ is blinking as
soon as the respective channel is shown on the LCD display.
3.3.2. Channel Malfunction
Should channel malfunction be signalled, the measuring signal has either fallen
below 2mA or exceeded 24.5mA. Channel malfunction could, for example,
mean interruption or short circuit of the signalling line. The transducer may also
be defective. This signal is not latching. (see 3.7 Measures against Faults)
23
3.3.3. Insufficient Signal
The measuring signal has, for example, drifted below 3.2mA. Measuring is still
given though the transducer should be calibrated. This signal is not latching.
3.3.4. Alarms
The system WinPro® has three freely adjustable alarm levels within the measur-
ing range of 4-20mA. The software ConfigPro allows, for example, adjusting of
alarm levels, latching of alarms or setting of alarm thresholds for mean values
within a specified time. Further-more, alarms can be triggered in case of exceed-
ing or lower deviation of alarm levels.
For numerous gases, standard presettings are carried out at WINTER.
3.3.5. Excess of Measuring Range

If the measuring range is exceeded, the measuring signal will be higher than
20mA. Measuring is still given but the signal lies above the measuring range and
is, with various transducers, no longer as accurate. Via the software ConfigPro,
excess of measuring range can be signalled as an alarm. Usually, this alarm is
latching.
3.3.6. Resetting of Alarm Signals
There are two different types of resettings:
• Resetting of Audible Ala rm Signals

Relays can be configured as relays for buzzers which may, in
comparison to other relays, be reset during prevailing gas concen-
trations (alarms). Such a relay is, however, only reserved for the
triggering of buzzers, horns, sirens and other audible alarm indica-
tors.
• Resetting of Latching Alarm Signals

A latching alarm signal will last even if the gas concentration falls.
The alarm signal (with the allocated relays) is to be reset
after the gas concentration has fallen below the alarm level.
24
Resetting is via the key buttons for the respective channels.
• In case an LCD module is used, pressing the key button the first
time is for the LCD display.
• Pressing the key button a second time resets an existing relay for
buzzers.
• Pressing the key button a third time resets a latching alarm signal.
(gas concentration < alarm level)
Ü Should neither an LCD module nor a relay for buzzers be employed, the
latching alarm signal is already reset when the key button is first operated.
3.4. Maintenance Mode
Blinking of the yellow LED for ‘maintenance’ indicates the mainten-ance mode
for servicing of and modification to the gas detection system. The independently
operating controllers will maintain mea-suring at all times while redundancy can
briefly be interrupted.
For the various functions available during the maintenance mode, the rotary
switch on the controller module is to be set to the respective position (switch
positions 0-5). The number is indicated on the per-taining LED display.
Rep 1
25
Channel Selection:
After positioning of the rotary switch, one or several channels in succession can
be selected for a function by pressing the respective key button (for more than
two seconds). After the two seconds have elapsed, all LEDs for the relevant
channel briefly light up.
Completion of Servicing:
If the key button is pressed once again (for more than two seconds)
or the maximum time preset for servicing is exceeded (software ConfigPro), this
function for the relevant channel will be terminated. With position 0 of the
switch on the controller module, the mainten-ance mode is completed and the
unit is back to normal operation. The yellow LED for ‘maintenance’ switches
off.
3.4.1. Forcing of the alarm relays into "out of alarm" position
Switch Position 1
Blinking of the LED for ‘fault’ indicates alarm suppression which prevents the
allocated relay from being triggered. The LEDs for channel information blink in
case of alarm, excess of measuring range or insufficient signal; the optional
LCD as well as the analog outputs continue to indicate the value measured. The
relays are not activated by alarms, faults, excess of measuring range or insuffi-
cient signals. When a relay operates in positive security, it remains in its initial
phase during the "test" period. The analog output signal is set to 2mA.
! ! Attention ! !
In case an alarm had been triggered and a relay had thus been activated
before alarm suppression was set up, the relay is de-activated.
Alarm suppression must not be used for calibration purposes.
26
3.4.2. Operational Test
Switch Position 2
The operational test is indicated by blinking of the LED for ‘fault’, the relays are
activated whatever the type of (positive/negative) security chosen. All other
LEDs for the channel and the allocated relays are activated. The analog output
signal is set to 2mA.
3.4.3. Calibration
Switch Position 3
The calibration function is indicated by blinking of the LED for ‘fault’. As with
alarm suppression, the relays are not activated and the LEDs are blinking in case
of alarm, excess of measuring range or insufficient signal. In addition, the meas-
uring range is automatically reset to 4-20mA since remote calibration for stan-
dard transducers allows adjustment of the 4-20mA. The transducer can now be
cali-brated on site (eg with the aid of potentiometers or via infrared communica-
tion). The analog output signal is set to 2mA. (see
5. Maintenance)
3.4.4. Channel On/Off
Switch Position 4
Should a channel be deactivated, the green LED for ‘power’ of the respective
channel switches off. With a deactivated channel, the measuring signal is not
evaluated. In case of alarm, fault, etc., the LEDs and relays are not activated.
Channel deactivation will remain even after the maintenance mode has been
terminated. The analog output signal is set to 0mA.
! ! Attention ! !
Even if the channel is switched off, the transducer will be provided with
24V. For works to be carried out at the transducer in a hazardous area,
power to the transducer must be disconnected.
27
3.4.5. PC Communication
Switch Position 5
PC communication allows configuration of the system WinPro® by means of

the software ConfigPro.
3.5. Single Mode
The single mode is indicated by blinking of the yellow LED for ‘single mode’.
During this status, redundancy or comparison of the two controllers with each
other is disturbed. Even though measuring will still correctly be carried out by
the unit and all safety functions are maintained (safe relay connection), the com-
plete channel indication may fail. In this case, all LEDs for ‘fault’ are blinking
(see 3.7. Measures against Faults).
3.6. System Failure
Blinking of the yellow LED for ‘system failure’ indicates malfunct-ion of the
whole system. Safety functions can no longer be maintained (see 3.7. Measures
against Faults).
28
3.7. Measures against Faults
Display: Possible Cause: Measures against Faults:

LED for ‘fault’ Line disconnection Measure signal current
Insulation defect Check connection
Defective transducer Check gas concentration sepa-
Wrongly connected line rately
A transducer has exceeded Exchange transducer
24.5mA.
(Attention! Danger!)
Part of the LEDs for An analog input module is de- Check connection between ana-
‘fault’ is on and another fective or not connected. log input module and controller
part is off; Several transducers have, for module
no LED for system in- example, been contaminated. Check 24V supply
formation is on. Check address of analog input
module
Replace analog input module
Check configuration with PC
software ConfigPro
All LEDs for excess of Communication error between Evaluate fault indication on the
measuring range and in- controller module and display controller module
sufficient signal are (In this case, safety functions Check connection between con-
blinking; the remaining are fully maintained via the troller module and display
LEDs for channel and relays.)
system information are
off
LED for ‘single mode’ is Malfunction of controller B Evaluate fault indication on the
blinking controller module
LED for ‘single mode’ Malfunction of controller A Evaluate fault indication on the
and all LEDs for ‘fault’ controller module
are blinking
LED for ‘system failure’ Both controllers of the con- Evaluate fault indication on the
is blinking troller module are defective. controller module
Interruption of connection to Check connection between ana-
all analog input modules log input module and controller
Interruption of connection to module
at least one relay module Check connection between re-
lay module and controller
module
LED for ‘battery’ is Emergency power supply Check mains supply
blink-ing
All LEDs for ‘fault’ and Power failure logic in opera- After the time preset for power
‘operation’ are blinking tion – no malfunction! failure logic, the system auto-
matically turns to normal op-
eration.
29
4. Operating of LCD Module
The optional LCD module (240 x 128 pixels) is operated via its four key buttons
as well as those for channel information. Besides display of the individual chan-
nels indicating information on measuring points and system events, menu-driven
operation allows calling up of settings and information plus controlling of the
data logger and printer.
4.1. Display of Channels
• During normal operation, the logo of the company WINTER is dis-

played. Operating the key button for one channel, the respective
channel is shown, indicating information on measuring points, sys-
tem parameters and events for 3 minutes. Afterwards, the display
automatically returns to the logo
• While the logo is displayed, all channels can be scrolled through by

operating an arrow key. Each channel is indicated for 5 seconds.
After all channels have been shown, the display returns to the logo.
• When operating an arrow key during channel display, the follow-

ing channel is indicated next to the one already shown.
• In case of alarm, the respective channel is automatically dis-

played. If several channels are involved, these are automatically
scrolled through.
• If alarm for one or more channels is signalled, any channel can be

displayed by constant operation of the respective key button. As
soon as same is released, the channel/s signalling alarm is/are once
more displayed.
• Any system information is indicated while the logo display is on.
• Furthermore, constant scrolling of all activated channels can be set

via the menu.
30
4.2. Menu
The menu is entered by operating the key buttons for “OK” or “ESC” and
automatically left 60 seconds after the last operation or via the key button for
“ESC”. The following information can be obtained:
• System
• Channel information
• Relay information
• Information on analog outputs
• Data logger (settings)
• Printer (settings)
• LCD display (settings)
4.2.1 Functions of the four LCD Key Buttons
ESC Undo
Scroll, change values
OK Acknowledge
Once the menu has been entered by means of the key buttons for “OK” or
“ESC”, the key button for “OK” is either for menu selection or input acknowl-
edgement. The key button for “ESC” undoes the previous selection or rejects
inputs.
The menu is automatically left 60 seconds after the last operation.
31
5. Maintenance
Maintenance of gas detection systems includes inspection, servicing, calibration

and adjustment.
Inspection and servicing by specialists comprise verification of key buttons,
LEDs and relay contacts, operational check of alarm thresholds with test gas to
ensure correct triggering of alarms, checking of the LCD display as well as cali-
bration and adjustment of transducers. These maintenance works should be car-
ried out half-yearly.
Calibration of the transducers means verification of the zero point with the aid
of zero gas as well as of sensitivity and response time through test gas. Any de-
viation on the display must be followed by adjustment of the unit with zero and
test gas. Intervals of calibration and adjustment should always be timed to avoid
any deviation from the measuring range by more than 5 %. Even with lower de-
viations, intervals should not exceed four months.
5.1. Calibration and Adjustment
The system WinPro® provides four different methods of calibration that depend
on the transducer to be calibrated as well as the prevail-ing conditions on site.
5.1.1. Direct Calibration at the Transducer
Many transducers with a standardized output of 4-20mA (transmit-

ters) are directly adjusted, for example with the potentiometers fitted
inside the transducers. This calibration is carried out via the function
for calibration of the maintenance mode to avoid triggering of relays.
5.1.2. Remote Calibration for Standard Transducers
To adjust transducers difficult to reach from the system WinPro®

and without RS 485 connection, the 4-20mA can be aligned. This
remote calibration is done by means of the PC software ConFigPro.
32
! ! Attention ! !
Since the 4-20mA are altered, the signal of 4-20mA is to be restored in case
the transducer is changed or directly calibrated. This is achieved via the
function for calibration of the maintenance mode.
5.1.3. Automatic Calibration of Transducer TBGW EX
The transducer TBGW EX has an analog as well as an RS 485 con-

nection to the system WinPro®. The latter serves for transmission of
additional data during normal operation as well as for calibration.
The calibration is detailed in the operating instructions for the trans-
ducer TBGW EX and carried out with the aid of the software Con-
FigEx.
5.1.4. Remote Calibration of Transducer TBGW EX
The transducer TBGW EX has an analog as well as an RS 485 con-

nection to the system WinPro®. The latter serves for transmission of
additional data during normal operation as well as for calibration.
The calibration is detailed in the operating instructions for the trans-
ducer TBGW EX and carried out with the aid of the software Con-
FigEx.
5.2. Type and Composition of Test Gas
Only certified test gases are to be employed. For zero gas, pure ambient air
(without flammable substances) can be used. If this cannot be guaranteed, syn-
thetic air will have to be taken. The concentration of the test gas must be above
alarm level 2 and less than the end scale value while the actual concentration
must be known down to 2 % relative to the bottle value.
33
6. Technical Data
Mains Supply: 230V AC, 50Hz or 24V DC
Power Consumption: Power consumption is determined by the num-

ber of modules and current requirement of
transducers.
Maximum Input: 64 transducers (8 analog input modules with

8 inputs each)
Input Signal: standardized 4-20 mA with a load of 200 ohms

(3-wire and 2-wire technique) as well as RS
485 connection
Input Requirement
for Transducers: 24 VDC (regulated power supply)
Maximum Current Load

per Transducer: 3.5VA, 150mA
Signal Evaluation: two 16-bit microcontrollers working parallel

with a maximum cyle time of Tz < 100 ms
PC Interface: RS 232
Printer Output: Centronics interface
Display: seven LEDs each for channel information on all

64 channels;
optional LCD display (240 x 128 pixels)
Data Logger: 32 MB
Maximum of Relays: 128 freely adjustable change-over contacts for

250V AC, 10A resistive load (8 relay modules
with up to 16 relays)
34
Operation: one key button per channel as well as four key
buttons for the optional LCD module
Temperature Range: 0 °C to + 55 °C
Storage Temperature: - 25 °C to + 60 °C
Relative Humidity: 5 % to 90 %
Pressure: 80 kPa to 120 kPa
Installation: wall-mounted housing, 19"-rack with mounting
plate, control panel with mounting plate
Wall-mounted Housing
Material: sheet steel / 1.5 mm, powder-coated, RAL 7032
Size: depending on number of modules
Enclosure Rating : IP 40 and, optionally, IP 54
Please see relevant data sheets for technical details of respective transducers.
7. Terminal Connections, Jumpers and Rotary Switch
7.1. Controller Module (CM)
The controller module, consisting of two PCBs, is fitted with relays for indica-
tion of maintenance mode (make contact), single mode (make contact) as well as
system failure (break contact). The relays are only provided for signals of up to
30V DC, 0.1A.
The rotary switch allows setting of the various functions for servic-ing. (see
3.4. Maintenance Mode)
By means of the input for external buzzer reset, all buzzer relays can be reset via
an external key button.
In case no emergency power is supplied (with a 24V signal), a bridge connection

between the 24V inputs is to be made.
35
Status Status
µC B Rotary Switch Display of µC A
Reset for Servicing Rotary Switch Reset
µC B µC A
Analog Input Modules
EPS Signal or +24 V

Display Output Module GND
+24V
LED
Service
LED
Controller Module Single M.
with basic PCB
LED
and additional Error
plugged PCB µCB
LED Service
Error
µCA Single
Mode
System-
Output Output failure
Display
RS-232 (PC) Centronics(printer) A B
External Reset of Buzzer
Analog inputs
2.1 Module module (AEM)
Entreés Analogiques ( AEM ) Module Relais ( RM ) 4.1
Module Sortie Analogiques ( AAM ) 6.1
Flap cable
limande strap
( 34 fils ) (34 wires) - long. Max 2 m -
- long. Max 2 m - limande ( 16 fils )
Etat du
sélecteur de Réinitialisation du Etat du
Etat du Réinitialisation du fonction microcontrôleur A microcontrôleur A
microcontrôleur B microcontrôleur B
1.2
Module d’Entrées Analogiques Entrée contrôle Alim
1.1 1.3 Sélecteur
de secours ou 24 V
Afficheur Module de Sortie rotatif de

limande ( 16 fils ) - long. Max 2 m -
(LEDM, LCDM) (RM, AAM) fonction
GND
+24V
Diode LED jaune
3.2 Module led’s ( LEDM ) Mode Maintenance
6.1 Module afficheur ( LCDM ) Diode LED jaune
Mode Monocontrôleur
Messages du Système
CM Diode LED jaune
Erreur Microcontrôleur B 1.6 Contacts libre
de potentiel
Diode LED jaune Service
Erreur Microcontrôleur A Single
mode
Max. 50 V DC
1.11 1.10 Display Output 1 Output 2
System-
failure 0,5 A
RS-232 (PC) Centronics ( Imprimante ) -A B+ -A B+ -A B+
1.8 1.7 1.6

COM 1 PC
Réarmement général
des alarmes
3 2 2 3
Module Relais ( RM ) 4.4
Module Sorties Analogiques ( AAM ) 5.4
3.3 Module led’s ( LEDM )

6.7 Module afficheur ( LCDM )
Module Relais ( RM ) 4.3

36
7.2. Analog Input Module (AEM)
Different addresses between 1 and 8 are to be allocated to the analog input mod-
ules with the aid of the fitted rotary switch.
Five terminals each are available for all eight input channels:
• 24 V Input requirement of the transducer

• GND Connection to ground (not required for 2-wire
connection)
• Sig. 4-20mA signal from transducer
• A Line A of RS 485 connection
• B Line B of RS 485 connection
B B B B
A A A A
Sig. Sig. Sig. Sig.
GND GND GND GND
24V 24V 24V 24V
5 6 7 8
Addresses
from 1 to 8
Power Supply for the AEM
1 2 3 4
24 V 24V 24V 24V 24V

GND GND GND GND GND
Sig. Sig. Sig. Sig.
A A A A
B B B B
37
7.3. Basic Relay Module (RBM) and Extension Relay Module (REM)
Different addresses between 1 and 8 are to be allocated to the relay modules

with the aid of the fitted rotary switch.
The extension relay module with relays 9 to 16 is plugged onto the basic relay
module with relays 1 to 8. All 16 relays have a change-over contact (make con-
tact, input, break contact).
Each relay has a pertaining jumper via which closed or open circuit operation
can be selected (see 2.1.4).
• upper position => closed circuit operation

• lower position => open circuit operation
The last output module has to form a bus end for both signal buses via two
jumpers (see Analog Output Module).
• left position => end of bus

• right position => further output modules
Addresses
from 1-8 for
the RBM
REM Jumper in position of

Open Circuit Operation
- A B + - A B + +
.
Relay Relay Relay Relay Relay Relay Relay Relay
9 10 11 12 13 14 15 16
1
End
RBM of Bus
1 2 3 4 5 6 7
Reset Button
1
for the two

Relay Module
NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC Controllers
2
2
38
7.4. Analog Output Module (AAM)
Different addresses between 1 and 8 are to be allocated to the analog output

modules with the aid of the fitted rotary switch.
Each relay has a pertaining jumper via which 0-10V or 4-20mA can be se-
lected.
• left position => 0 – 10 V
• right position => 4 – 20mA
The last output module (whether it is a relay or analog output mo

dule) has to form a bus end for both signal buses (redundancy). This is done via
the two jumpers on the upper right-hand side.
• left position => end of bus

• right position => further output modules
Addresses
from 1-8 End of Bus
Jumper for the AAM
4-20 mA
Jumper
0-10 V 1 2
AAM- AAM-
µC1 µC2
1 2 3 4 5 6 7 8
Power Supply 1 2 3 4 5 6 7 8
24V 0-10V Analog Outputs

GND GND
4-20mA
GND
39
1.3 Module Contrôleur ( CM ) - long. Max 2 m
5.1 Module Sorties Analogiques ( AAM ) - long. Max 0,5 m
4.2 Module Relais ( RM ) - long. Max 0,5 m
Sélecteur Cavalier Fin de Bus
rotatif
Limande ( 16 fils ) Adressesde Gauche à FIN DE BUS
1à 8 Droite à AUTRES
MODULES
1.7 Module Contrôleur ( CM ) AAM- AAM- 1 2

4.3 Module Relais ( RM ) 5.5
µC1 µC2
-
A1
B1 1 2 3 4 5 6 7 8 Long. Max 0,5 m
+
- 5.3 5.1 Limande ( 16 fils )
A2
B2 1 2 3 4 5 6 7 8
+
1.6 Module Contrôleur ( CM )
5.4
4.4 Module Relais ( RM )
+ + + + + + + +
+24V - - - - - - - -
Sorties analogiques
GND
Sélection du type de signal
Position du cavalier
Gauche à 0 – 10 V
Droite à 4–20 mA
7.5. LCD Module
The LCD module with integrated data logger can accommodate a storing chip of
16MB.
Background lighting and contrast can be set via potentiometers.
IN OUT J1 IN
MCC-OUT
J2
PC Interface
J3
Background
Lighting J4
Contrast OUT
Insertion Control
for Storing RS-485 Power Supply
Chip
- A B +
+24V
GND
40
7.6. LED Module
The LED panels are supplied with electronic modules fixed on the back of the
LED front plate.
An electronic module supplies 8 measurement channels.
CANAUX 9 à 16 CANAUX 1 à 8
3.2 ( LEDM ) ßß
ß ( LEDM ) 3.2
ß ( CM ) 1.1 à
à
6.1 6.5 ( LCDM ) ß
ß
Long. Max 0,5 m 3.1 LEDM 3.2
Long. Max 0,5 m
3.1 LEDM 3.2 Long. Max 2 m
Out IN Out IN
mande 16 fils Limande 16 fils Limande 16 fils
µC µC
mande 10 fils Ext. 1.3 Ext. 1.3

LEDs LEDs
1.3 Ext LEDs ß

ß
Reset Reset
3.3 3.3
- A B + - A B +
GND
Cavaliers Fin de Bus
GND + 24 V
Gauche à FIN DE BUS
+ 24 V
Droite à AUTRES MODULES à 1.8 ( CM )
à
à 6.7 ( LCDM )
à
7.7. LCD Copy Module
The LCD copy module is a different version of the LCD module allowing the
connection of further LCD displays (a maximum of 30) to the "display bus" of
the WinPro® in addition to the standard LCD Module.
LCD copy modules can only be operated in combination with a standard LCD
module (from software version 2.05 upwards).
In contrast to the LCD module, the LCD copy module offers neither menu nor
data logger functions and is therefore not provided with any key buttons.
Non-operated, it shows the logo of the company Winter as well as the current
date and time. During normal operation, the LCD copy module is not backlit.
As soon as an alarm occurs from one of the maximum of 64 channels of the
WinPro®, this channel is displayed on the LCD module as well as on the LCD
copy module(s).
During alarm, background lighting is automatically activated.
If several alarms occur at the same time, the respective channels will succes-
sively be displayed on the LCD modules for about 10 seconds each.
The function of the WinPro® LCD copy module is subordinated to that of the
standard LCD module.
While a user is operating the standard LCD module by calling up the menu or
pressing a key button to indicate a channel, le LCD copy modules only shows
the logo of the company Winter, even in case of alarm.
41
As does the standard LCD module, le LCD copy module indicates the system
status of the WinPro® by means of four LED.
If the LCD copy module is the last module to be operated on the display bus, the
bus will have to be terminated on the LCD copy module with the help of bus end
jumper J1 (see drawing of LCD module).
7.8. Loop-Module LOOPM
The address of the Loop Module are to be allocated with help of the fitted ro-
tary switch.
Possible addresses for Loop Modules are 1,3,5 and 7.
In case another address (even numbers) is allocated the LOOPM activates the
Error LED.
The last output module has to form a bus end with two jumpers.
In comparison with the other modules on the output bus the LOOPM has two
jumpers J1 and J2 with only two contacts each.
• J1 & J2 closed è terminated output bus
• J1 & J2 open è non terminated output bus
The jumper J3 is not used as its position does not affect the function of the mo-
dule.
42
8. Connection and Installation
8.1.Wiring
8.1.1. Mains Supply
The electric installation for the WinPro® has to provide an isolator

(eg an overload release) to guarantee a secure disconnection from the
mains supply. The WinPro® must not be installed in hazardous areas.
The WinPro® is designed for stationary installation to a mains supply

of 230V AC/50Hz (also available for 24V DC). The unit complies
with Protection Class I according to EN 60335 and has to be con-
nected to a protective conductor (PE).
8.1.2. Connection of Relays
A maximum of 128 relays (8 relay modules with up to 16 relays)

with potential-free change-over contacts for 230V/10A resistive load
can activate external devices or transfer information. Selection of
closed or open circuit operation is via jumper. The relays can be
connected through a flat or bus cable. The maximum bus length is
1km.
8.1.3. Connection of Transducers
The gas control unit is designed for connection of up to 64 transduc-

ers (4-20mA) by 2-wire or 3-wire technique. Connecting of the
transducers to the analog input modules is via shielded cable. Trans-
ducers with external input requirement must not be connected.
The sheath of the shielded line must be connected with the housing
of the WinPro®. In case the housing of the transducer is out of metal,
the sheath is also to be connected with this housing via the screwing.
The maximum cable length is determined by the transducer to be

connected (see respective data sheet) and must not be exceeded.
43
Ø EXAMPLES OF CONNECTING
24Vcc
CAPTEURS LEL et/ou O2

Avec utilisation du RS485
MODULE ANALOGIQUE
R BOUCLE < 17
1 2 3 4 5
1 2 3 4 5
Rs485
TGBW
S
-
+
24Vcc
O2 experimental cavern
MODULE ANALOGIQUE
R BOUCLE < 7
R BOUCLE < 50
1 2 3 4 5
S
Capteur
OLC20
1
S K25
Base 300
K25
O2
+
3
Boite de
44 jonction
LEL experimental cavern
MODULE ANALOGIQUE
R BOUCLE < 16 R BOUCLE < 16 Boite de

jonction
1 2 3 4 5
Capteur
OLC20
2 1
3 2 1
LEL
-
Pont de Wheatstone
INTERFACE
4/20mA
1 2 3 4 5
Capteur
OLC20
3 2 1
S
LEL
- 2 1
+ -
24Vcc
Boite de
jonction
R BOUCLE < 7
24Vcc
CAPTEURS OLCT IR (GD10)

MODULE ANALOGIQUE
R BOUCLE < 10
1 2 3 4 5
OLCT IR
VERIFIER
S BORNES
1 2 3
-
+
45
24Vcc
O2 SERVOMEX (liaisons électriques)

MODULE ANALOGIQUE
1 2 3 4 5
R BOUCLE < 16
4/20mA
xxxx
1 2 3 4 5
S VERIFIER
2 1 BORNES
-
24Vcc
Boîtier BRIS DE GLACE

Non adressable
MODULE ANALOGIQUE
Rt BOUCLE FILAIRE < 32
820 3.9K
1 2 3 4 5
S
Bris de glace
1
Bris de glace
1
-
-
+
+
3
+
3
46
Safeye type 204 (liaisons électriques)
MODULE ANALOGIQUE
1 2 3 4 5
SAFEYE (Recepteur)
R BOUCLE < 16 4/20mA
1 2 3 4 5
S VERIFIER
BORNES
-
24Vcc
R BOUCLE < 14
# 80m.
+
-
R BOUCLE < 14
VERIFIER
BORNES
SAFEYE (Emetteur)
SOURCE
4/20mA
47
R BOUCLEs à calculer selon architecture < ??
24Vcc
CAPTEURS 4/20mA LEL et/ou O2

Câblage en variante 1
MODULE ANALOGIQUE
TGBW TGBW TGBW

5 4 3 2 1 3 2 1 3 2 1
RS485 pour étalonnage RS485 RS485 RS485
1 2 3 4 5
S 1,2,3…
-
+
48
24Vcc 24Vcc
CAPTEURS 4/20mA LEL et/ou O2

MODULE ADAPTATEUR (ex boucle)
MODULE ANALOGIQUE Câblage en variante 2 - module ANA. déporté -
TGBW TGBW
5 4 3 2 1 3 2 1
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
RS485 RS485
1 2 3 4 5
S 1,2,3…
ETC…
-
+
R BOUCLE à calculer selon architecture < ??
RACCORDEMENT DU MODULE ADAPTATEUR A

WinPro
B A C
24Vcc 24Vcc 24Vcc
CABLES POUR
RESEAU RS485
Options d’alimentation
quand A pas B
quand B pas A
CPU (unité centrale) WinPro
A
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A 49
CAPTEURS numériques adressables
LEL et/ou O2
Montage en boucle
Capteur
TGBW TGBW TGBW
5 4 2 1 5 4 2 1 5 4 2 1
24Vcc RS485 RS485 RS485
RS485 1,2,3…
-
+
+
-
RS485 1,2,3…
CABLE POUR RESEAU
RS485
50
BRIS DE GLACE adressables
Montage en boucle
adresse adresse adresse

TGBW TGBW TGBW
5 4 2 1 5 4 2 1 5 4 2 1
24Vcc RS485 RS485 RS485
RS485 1,2,3…
-
+
+
-
RS485 1,2,3…
CABLE POUR
RESEAU RS485
51
24Vcc
Adresses Device x Device y Device z

Montage en boucle
4/20mA 3fils 4/20mA 2fils 4/20mA 2fils

adresse adresse adresse
TGBW TGBW TGBW
5 4 2 1 5 4 2 1 5 4 2 1
24Vcc
MODULE ADAPTATEUR (ex boucle) RS485 RS485 RS485
RS485 1,2,3…
-
+
+
-
RS485 1,2,3…
CABLE POUR
RESEAU RS485
52
8.2.Installation of the WinPro®
! ! Attention ! !
Make sure power supply is cut off prior to opening the unit.
8.2.1. Wall-mounted Housing
The size of the wall-mounted housing depends on the number of

modules. Attention is to be paid to free accessibility. Safety systems
should always be installed at a distance from any devices with high
generic emission.
8.2.2. 19"-Rack
The distance between the 19"-rack and the mounting plate must be
less than three metres. The sheath of the shielded line should be con-
nected with the housing at the entry of the switchboard cabinet and
on the mounting plate. The relay modules and LED modules can be
connected via a flat or bus cable. The maximum bus length is 1km.
8.2.3. Control Panel
The distance between controller module and mounting plate must be

less than three metres. The sheath of the shielded line must be con-
nected with the housing on the mounting plate. The relay modules
and LED modules can be connected via a flat or bus cable. The
maximum bus length is 1km.
53
9. Accessories
Optional Accessories: Order No.
Software COM62 for parameterization of the Win- 6 312 395

Pro®
Alarm Supervision software
10. Approvals
10.1. CE Marking
EMC Directive 89/336/EWG:

The unit has passed EMC testing according to EN 50081-1 and EN 50270 and
can be employed in domestic and industrial areas in view of generic emission
and immunity.
Low Voltage Directive 73/23/EWG:
In compliance with EN 61010 Part 1, Safety regulations for electric measuring,

control and laboratory equipment.
10.2. Metrological Approval
The WinPro ® is presently undergoing testing by DMT for metrological ap-

proval according to EN 50054 and EN 50057 for the detection of combustible
gases and EN 50104 for the monitoring of oxygen.
Metrologically approved employment requires connection of a transducer hav-

ing the same approval.
54
55
11. LOGICOM 62 SOFTWARE
S T A R T IN G C O M 6 2
After having started COM 62, the user has to enter his Usernames.
This name will be stored with every relevant action, i.e. storing a configuration into a file or
uploading a configuration in the controller module.
Furthermore the administrator of the system can set different rights for every user; this user
hierarchy allows the software to be used in the same version with different restrictions de-
pending on the user actually logged in.
The Administrator of COM62 of course has all possibilities.
The password for the Administrator Login is "WinPro"; it can be changed after having logged
in for the first time.
1
2
Permits :
- to open a new file 1 ,
- to save under an existing file 2 ,
- to quit the COM62 software 3 .
56
1 2
Permits to select :
- automatically 1 ,
- manually 2 .
1 Selection of ComPort/automatic detection
During Startup COM62 checks all available COM ports for a WinPro Controller
Module.
If a WinPro has been found, an acoustic ok-signal is given and the transmission
menu is enabled; otherwise COM62 will beep and the transmission menu stays
disabled.
If the Controller Module has been connected after having started COM62, the
automatic detection can be started once again by clicking on [Settings -> Select
RS232 port -> auto-detect] in the main menu.
57
Permits to choose the language which will be used into the software.
58
The screen displays the different possibilities of the COM62 software.
59
Examples of programmed possibilities.
60
1
To indicate the different parameters related to an established installation :
Use the available menus into the window 1 .
61
8 x 4..20mA + RS485
8 x 4..20mA + RS485
Permits to configure :
- the imput modules,

- the relay modules,
- the analog modules.
The first important step is the configuration of the I/O modules.

I/O modules are divided in the groups of Input modules, Relay modules and
Analog Output modules.
A module can be added or deleted by using the context menu of the right mouse
button.
Relay modules and analog out put modules cans be automatically detected if a
WinPro is connected.
62
1
Permits to configure the main characteristics of an established installation.
- The inhibition time at the imput, 1
- The authorized time for an adjustment 2
- Cadence of the preventive maintenance etc… 3
63
8 x 4..20mA + RS485
8 x 4..20mA + RS485
Initial Calibration
Re-Calibration
16 existing channels
þ description 1 1-1 LEL

o 1-8 mismatched
o 2-1 mismatched
o 2-2 mismatched
o 2-3 mismatched
o 2-4 mismatched
o 2-5 mismatched
LEL
The first step of the configuration of an input channel is the selection of an ap-
plicable measuring profile. These profiles contain default settings for the detec-
tor, the alarm limits and filter information for the user.
Furthermore the profile determines which parameters may be changed and

which are fixed in order to insure the safety of the system. The profile helps the
user to avoid mistakes in the configuration.
Only in the user defined mode, all settings are possible. In this case only a few
plausibility checks can be processed by COM62. That's why this profile should
only be used for non-safety applications and only by users who know exactly
what to do.
The status of each channel is displayed in the upper right corner of the window.
In an input channel shall not be used, it has to be rejected (Profile "rejected").
Configured channels can be deactivated by clicking on the Check-Box of the list
entry.
The channel description can be edited by double clicking on one channel or us-
ing the right mouse button.
64
- Configuration up to the inputs (measurement channel type)
65
D E T EC T O R S ET T IN G S
8 x 4..20mA + RS485
8 x 4..20mA + RS485
Initial Calibration
Re-Calibration
Profile channel 2-3 [No.11] LED display LCD display

B,1,2 LEL Rack A-11 Normal mode
16 existing channels
85120-667512
Beschreibung1 1-1 TBG Gas
Beschreibung2 1-2 TCOD-IR5
Beschreibung4 1-4 TCOD-IR5 Methan
TBGW-EX
Beschreibung7 1-7 TCOD-IR5 CH4
No linearisation
Beschreibung8 1-8 TBG
standard LEL [%Vol.] 4.40
Beschreibung11 2-3 TBGX-EX
0-20mA 0.00
Beschreibung12 2-4 TBGX-EX
0-25mA 100.00
Beschreibung16 2-8 TBG þ % LEL
00
In this formular the detector being used for a channel and related settings can be
changed;
− Type of detector
− Linearisation table to be used for this detector
− Name of the measuring gas
− Measuring range
66
- configuration of detector's caracteristics.
67
- Test / calibrating up to a detector.
68
Permits to analyse for a defined detector the zero and sensitivity derives
69
LED PANEL CONFIGURATION
1 2 3 4 5 6 7 8 9 11 14 13 16
LC 2-2 LEL Beschreibung 10 LC 1-1 LEL Beschreibung 1

LC 2-4 LEL Beschreibung 12 LC 1-2 TOX Beschreibung 2
LC 2-7 LEL Beschreibung 15 LC 1-3 TOX Beschreibung 3
LC 1-4 TOX Beschreibung 4
LC 1-8 LEL Beschreibung 8

Permits to configure a LED module.
The COM62 makes it possible to select the position of every channel in the LED
panel independent from the channel number in order to be able to display chan-
nels from different types of input modules neighbouring.
In most cases the LED position relates to the channel number; in this case only
the "1:1 Button" has to be pressed and the positions in the panel are the same as
the channel numbers.
If individual positions are necessary, the items can be pushed to the desired posi-
tion by drag and drop.
70
ALARM SETTINGS
8 x 4..20mA + RS485
8 x 4..20mA + RS485
16
Beschreibung1 1-1 LEL

Beschreibung2 1-2 TOX
20% 40% 60% 100% disabled
Beschreibung7 1-7 TOX A1 A2 A3 OVS A1 A2 A3 OVS
Beschreibung10 2-2 LEL 3%
Beschreibung15 2-7 LEL TBGW -EX
Beschreibung16 2-8 LEL 60.0 % LEL
A-11
Normal mode
In this window the default alarm settings which have been set by the selected measuring pro-
file cans be changed.
Which settings (alarm on/off, alarm limits, latching alarm, falling alarm,..) may be changed
depends on the profile selected for the respective channel.
The following parameters can be set in this window:
• Type of detector used for this channel

• Averaging time (1..30 min.)
• Hysteresis
• For Alarm 1-3 and Overscale:
o Activation by actual measuring values on/off
o Activation by average measuring values on/off
o Alarm limit for actual values
o Alarm limit for average values
o Alarm activation by rising (standard) or falling signal
o Latching alarm y/n
• Datalogger related settings for every channel:
o Recording on/off
o Recording mode (event-related or continous)
o Recording rate for continuous recording
71
C O N F IG U R A T IO N O F R E L A Y S
L 1-1 Alarm1 HF DPL015 user defined X SIRENE/FLASH HF COULOIR

L 1-2 Alarm1 AMB HF DPL015/014 user defined X SIRENE/FLASH HF LOCAL PLASMA
L 1-3 Alarm1 COMB HF DPL015 user defined
L 1-4 Alarm1 HF DPL014 user defined X SIRENE/FLASH HF COMBLES PLASMA
L 1-5 Alarm1 HF DPL013 user defined X SIRENE/FLASH H2 LOCAL PLASMA
L 1-6 Alarm1 AMB HF DPL013/011 user defined X SIRENE/FLASH H2 COULOIR
L 1-7 Alarm1 COMB HF DPL013 user defined
L 1-8 Alarm1 HF DPL011 user defined
L 2-1 Alarm1 COMB HF DPL011/009 user defined
L 2-3 Alarm1 HF DPL012 user defined COUPURE EV H2 DPL017
L 2-4 Alarm1 AMB HF DPL012/010 user defined
COUPURE EV H2 DPL019
L 2-6 Alarm1 COMB HF DPL010 user defined COUPURE EV H2 DPL021
The left side of the window lists the events which can be used for configuration of relays.
The buttons above this list allow to choose the type of relay and the selection of the logical
function.
On the right side the relays themselves are listed.
Just like for input channels the state of a relay is shown in the coloured table in the upper right
corner of the window.
The relays are configured using the drag and drop technique.
At first the type of relay has to be selected:
ALARM: Only one type of alarm events can be used for the relay (for example
Alarm1).
Events of different types may not be mixed.
FAULT: Only fault events may be used.
ADVANCED: Events of all types may be mixed.
(only allowed in non-safety applications)
72
Then the logical function which shall be used has to be selected:
• OR
• AND
• VOTING
The basic configuration of a relay is done by selecting the events on the left side and pushing
them (by drag and drop) on a relay on the right side.
Relays which shall not be used have to marked as "Rejected".
By clicking on a relay using the right mouse button a context menu is displayed which pro-
vides further functions.
Attention!
Events of deactivated channels are interpreted as if they are set, if they are used in VOTING
or in AND function.
The configuration of a relay can be displayed by double clicking on the respective relay or by
selecting "show configuration" in the context menu (right mouse button):
ALARM RELAY YES

SIRENE/FLASH HF LOCAL PLASMA
min.buzzer time --- ---
5 min.
1 Channel 01 Alarm 2 user defined HF DPL015

2 Channel 02 Alarm 2 user defined AMB HF DPL015/014
Channel 5, Alarm 2
6 Channel 08 Alarm 2 ppm ACIDEuser
act: 5.00 defined
FLUORIDRIQUE HF DPL011
7 Channel 09 Alarm 2 alarm
latching user defined AMB HF DPL011/009
Append Additional Event(s)
Delete Selected Event
73
This window gives an overview about the existing configuration an allows to change the fol-
lowing properties of a relay:
Buzzer Relay y/n

Description (click on the field)
Add Events to the existing configuration
Delete Events from the existing configuration
The timing for the relays is only displayed in this window and has to be configured under
[Relays -> Timing] in the tree-view in the upper left corner of the main window of COM62:
Timing Relay 1-1 (current number1
off
X SIRENE/FLASH HF COULOIR 1-1 Advanced OR
X SIRENE/FLASH HF LOCAL PLASMA 1-2 Alarm OR
X SIRENE/FLASH HF COMBLES PLASMA 1-3 Advanced OR off
X SIRENE/FLASH H2 LOCAL PLASMA 1-4 Alarm OR
X SIRENE/FLASH H2 COULOIR 1-5 Alarm OR
COUPURE EV H2 DPL017 1-9 Alarm OR
COUPURE EV H2 DPL019 1-10 Alarm OR 5 min.
15 min.
COUPURE IMMEDIATE SF6 ATELIER 2-1 Alarm OR 5 min.
COUPURE TEMPORISEE SF6ATELIER 2-2 Alarm OR
REPORT SUR BIP 1 ET 2 2-3 Alarm OR
REPORT DEFAUTS SUR BIP
74
C O N F IG U R A T IO N O F A N A L O G O U T P U T S
Description Profile
1-1 Beschreibung1 LEL Group: lowest actual
1-2 Beschreibung2 TOX Group: lowest actual
1-5 Beschreibung5 TOX
1-8 Beschreibung8 LEL Group: lowest actual
2-1 Beschreibung9 LEL Group: lowes t actual
2-2 Beschreibung10 LEL
Permits to configure an analog output
The configuration of analog outputs is done analog to the configuration of re-

lays.
At first the desired function has to be selected on the left side, then the channels
to be used have to be marked and have to be pushed on an analog output in the
right list.
75
Putting into memory of some used parameters (type, connection of 4/20mA in
accordance with values…)
76
1
3
- Choice of the detected gas into a list putted into memory : window 1 ,
- Automatic display of the gas characteristics 2 ,
- This window 3 allows to programme another gas which is not avail-

able into the present list.
77
Allows to choose a type of pre-programmed detector
78
Allows to define a detection profile
79
Profile (continuation) : type of alarm
80
Type of alarm (continuation)
81
Type of alarm (continuation)
82
D A T A L O G G E R A N D L IN E P R IN T E R S E T T IN G S
83
U PL O AD / D O WN L O AD
If the configuration has passed all plausibility checks, it may be uploadd in the
controller module by selecting the menu item [Transmission->Upload] in the
main menu.
This menu is only enabled if a COM62 Controller module has been connected to
a serial interface of the PC.
If the configuration is not complete or if failures could be detected the user is

informed and the upload is not possible. Example:
Warning
The configuration is not complete!
! The linearisation table of channel 4 is missing or wrong!
OK
Warning
Required table.
! TCOD IR 0..5 Vol %
OK
All information which has been defined in COM62 is stored in the COM62 con-
troller module and can be downloaded afterwards in order to see and/or change
parameters.
The progress of data transmission is displayed in the transmission window:
Upload [PC â Winpro]
53%
PUT_RELAY_HEADER [79]
84
85

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GAS DETECTION SYSTEM

GAS AND FLAME DETECTION

STACK GAS AND DUST MONITORING

We thank you for choosing an OLDHAM SA instrument.

We have taken every step to ensure that this equipment continues to

* CAREFULLY READ THE INSTRUCTIONS BEFORE ALL FIRST USE:

1. THE SYSTEM WINPRO®...................................................................... 7

3. OPERATION OF THE SYS TEM WINPRO®..................................... 21

4. OPERATING OF LCD MODULE........................................................ 30

7. TERMINAL CONNECTIONS, JUMPERS AND ROTARY SWITCH...... 35

8. CONNECTION AND INSTALLATION .............................................. 43

10. APPROVALS ......................................................................................... 54

11. LOGICOM 62 SOFTWARE.................................................................. 56

The system WinPro® is a stationary gas control unit to be used in combination

Modular components allow extension of up to 64 channels, 128 re-lays and 64

Central unit, with redundant controllers, composed of :

Del Panel LCD Panel + events memory Distant LCD Panel

REDUNDANT PROFIBUS MODULE

INPUT ADAPTER MODULE FOR

RS232 control interface

INPUTS DETECTORS OUTPUTS

Input module I Module

Module II Modules for analog

• Analog Input Module (AEM)

• Controller Module (CM)

In addition, further modules can be integrated into the system as required:

• Basic Relay Module (RBM)

• Extension Relay Module (REM)

• Analog Output Module (AAM)

• LCD Data Logger Module

• Process and Field Bus Module

2.1.1. Controller Module (CM)

Dim (lg. 160 x h;90 x e.100)

Output relays modules

Basic module with 8 re-

(RBM) ref : 6124880

• 8 relays SPDT maxi for a module (REM) ref : 6124881

• AND-to-OR Logic Operation

The employment of up to eight analog output modules with a total of 64 outputs

2.1.7. Logo Module

• This adaptator module is the interface between the controller module

On this numeric loop, it will be possible to connect directly :

- Up to 16 numeric and addressable transmitters,

Warning : the numeric loop manages up to 16 adresses independently of the

A analogical inputs module will take the place of 8 adresses.

• Topology in link of the numeric loop :

2.3. Description of Control Panel

Inputs Channel Identification

A del(s) module is dedicated to 8 channels.

3. Operation of the System WinPro®

3.1. Channel and System Information

Excess of Measuring Range

Fault (Channel Malfunction)

LEDs for System Information:

These blinking LEDs indicate a certain system status.

• 3.6. System Failure

Ü As many transducers signal undefined values after switch-on, this mode

3.3. Normal Operation

3.3.1. Normal Status

3.3.2. Channel Malfunction

3.3.5. Excess of Measuring Range

3.3.6. Resetting of Alarm Signals

There are two different types of resettings: