Simplified use PAS10002

Defrosting Cycle: Step by step process (4.4.2.2.)

Make sure the pasteurizer is plugged in and the general water valve of the equipment is open

Make sure the room is air conditioned (19/20 °C)!!!

1/ Turn the PC on, open the VisuTrace application and log in

Check the communication between the PC and the pasteurizer (connection cables)

2/ Switch the pasteurizer on

When the screen is lighted on and message is displayed, press to resume

3/ Select and configure the cycle as explained in the User Manual in the section 4.4.2.1.

Bath temperature is generally +20/25 °C to defrost small-sized bottles

Bath temperature is generally +30/35 °C to defrost large-sized bottles

Milk temperature is generally set at +4/6 °C

4/ Place the bottles in the bath (one must contain frozen water together with a defrosting sensor sheath on the cap
to receive the sensor). The small red box next to the milk sensor temperature turns green when the sensor detects
below +10 °C

5/ Press the Start key

The bath fills with water from the network, and then water is heated up along with the frozen milk. The bath
and the bottles are agitated

This lasts until the milk reaches the configured temperature

6/ At the end of the cycle remove the sensor and the bottles and place
them in a refrigerator

7/ See the cycle report in the VisuTrace application

1
Pasteurization Cycle: Step by step process (4.4.3.2.)

1/ Select and/or configure the cycle as explained in the User Manual in the section 4.4.3.1.

Bath water temperature is generally set at +63 °C

Milk temperature is generally at +4/6 °C

Pasteurization holding time duration is generally of 30 minutes

2/ Press the Start key

The bath fills with water from the network up to a specified level (low level), and then it is heated up to 63
°C

The bath is agitated and this lasts for around 20 minutes. The cooler also fills with water from the network

When the bath is ready, the operator is asked to place the bottles
in the bath. He also hears a continuous beep

3/ Remove the bottles from the refrigerator

Do not use the defrosting sensor sheath to pasteurize but the

pasteurization sheath!

4/ Place the bottles in the pasteurizer’s bath and put the temperature
sensor in the control bottle (with the pasteurization sheath)

Do not place the milk in the pasteurizer before then!

5/ Press the screen to initiate the cycle (the sensor must recognize a temperature below +45 °C in the control
bottle, it is a safety start)

The tank is again filled with water from the network up to a high level (until the neck of the bottles). Cycle
curves also start displaying

The milk is heated to +62.5 °C

The bath along with the bottles are agitated and this lasts for 10-15 minutes

The milk is kept at this temperature for 30 minutes (timer) which is the holding time phase

Hot water is drained out and cooling starts

The tank is filled several times with cold water coming from the cooler and drained out

2
 The bath along with the bottles are agitated

This phase lasts until the milk reaches the configured temperature

When the set temperature is reached, the operator is asked to

remove the bottles from the bath. He also hears a beep

6/ Remove the sensor and the bottles and place them either in a
refrigerator or a freezer

7/ Press the screen

The pasteurizer drains cold water out of the bath. The operator
hears a beep

The data are saved in the VisuTrace application

8/ See the cycle report in the VisuTrace application

9/ Turn the PC and the pasteurizer off

Close the general water valve if the equipment is no longer used. Dry the bath and lid

If the operator does not remove the bottles from the pasteurizer when the message “Remove Bottles” is
displayed, the machine keeps the milk at the cooled temperature until the operator remove the bottles

If non Defrosting cycle has been carried out before pasteurizing, follow first the following phases:

Make sure the pasteurizer is plugged in and the general water valve of the equipment is open

Make sure the room is air conditioned (19/20 °C)!!!

1/ Turn the PC on, open the VisuTrace application and log in

Check the communication between the PC and the pasteurizer (connection cables)

2/ Switch the pasteurizer on

When the screen is lighted on and message is displayed, press to resume

And so on

………………………………………………………………………………………………………….

3
Decontamination Cycle: Step by step process (4.4.4.2)

The pasteurizer is supplied with an empty can of detergent product, a suction hose equipped with a level
detector and a cap

1/ Select and configure the cycle as explained in the User Manual in the section 4.4.4.1.

Pump activation

Contact time of detergent

Rinsings

2/ Set the injection time of the detergent product in the bath (pump), the contact time of the detergent product and
the number of rinses

The recommended dose and duration of contact for:

1. A periodic decontamination: 0.3% of the Sanosil product with a contact duration of 2 hours (450 ml or
0.45 L of detergent = 113 s of injection, 120 minutes of contact, at least 4 rinses)

Every 2 weeks (twice a month) or once a week

2. A shock decontamination: 3% of the Sanosil product with a contact duration of 2 hours (4500 ml or 4.5 L
of detergent = 1125 s of injection, 120 minutes of contact, at least 4 rinses)
3. The destruction of a biofilm: 10% of the Sanosil product with a contact duration of 2 hours (15000 ml or
15 L of detergent = 3750 s of injection, 120 minutes of contact, at least 4 rinses)

1/ The cooler’s bath contains 150 litres of water

2/ The dosing pumps have a flow rate of 4 ml / second

According to Sanosil's recommendations:

1 / Calculate the volume of product needed for 150 litres of water

Example:

Recommendation for 0.3%

0.3% of 150 = 0.45 L (150000 ml divided by 100, multiplied by 0.3)

Therefore, 450 ml of product for 150 litres of water

2/ Calculate the time of action of the pumps

4
 Example:

450 ml divided by 4 = 112.5 s

The action time of the pumps will be of 113 seconds

3/ Number of rinsing cycles:

In order to eliminate the entire product, you can choose the number of rinses needed to completely
eliminate the product, at least 4 rinses

After the rinsing cycles, a test with a test strip will be carried out to verify the absence of residues of the
product (during last rinsing, when bath is filled with water before final drainage)

How to prime the injection pump for a first use or when filling the can with disinfectant before starting a cycle:

A. Fill the disinfectant can with product and place it in the storage box

B. Insert the suction hose (with level detector and cap) into the can and screw the cap on the can (read the
handling and safety of the detergent product). The level detector detects the low level in the can and advises
operator (there is a flashing red light close to the pasteurizer’s screen) he needs to fill the can with detergent
product

C. Select the Decontamination Cycle screen

D. Press the prime key (Force pump) until the product arrives in the cooler’s bath

3/ Press the Start key to start the cycle (the following steps are executed automatically):

1. Injection of the detergent product in the cooler’s bath

2. Injection of water from the network in the cooler’s bath
3. Injection of water from the cooler to the pasteurizer’s bath
4. Contact time and stirring for better contact and homogenization of product
5. Water drainage
6. Water rinse cycles
7. End of the cycle

When the cycle ends, the operator can end it definitively, or

restart it completely, or carry out an extra rinsing cycle

4/ Press the desired key

5
5/ Use a test strip to detect detergent residues in the water during the last bath filling (follow the recommendations
inscribed in the strips manual)

6/ See the cycle report in the VisuTrace application

7/ Dry the bath and lid of the pasteurizer

8/ Turn the PC and the pasteurizer off

Close the general water valve if the equipment is no longer used.

If none cycle has been carried out before decontaminating, follow first the following phases:

Make sure the pasteurizer is plugged in and the general water valve of the equipment is open

Make sure the room is air conditioned (19/20 °C)!!!

1/ Turn the PC on, open the VisuTrace application and log in

Check the communication between the PC and the pasteurizer (connection cables)

2/ Switch the pasteurizer on

When the screen is lighted on and message is displayed, press to resume

And so on

………………………………………………………………………………………………………………………………………