Serial Number Range

RL4 LED from SN RL4LEDJ-101

Vertical Mast

Part No. 1287640GT

Rev A
April 2018
 April 2018

2 RL4 LED Vertical Mast Part No. 1287640GT

April 2018

How to Read Your Serial Number

Part No. 1287640GT RL4 LED Vertical Mast 3

 April 2018

Table of Contents

Part Number Index...............................................................48

This manual is updated frequently. If you have a Part Description Index.........................................................49
printed manual, you can keep it up to date by
downloading new figures from the Genie website at Cross References
www.genielift.com. For the most up-to-date parts
information, visit the Parts Lookup System on the
Genie website at www.genielift.com.

How to Read Your Serial Number..........................................3

Parts Stocking List.................................................................7
How to Order Parts................................................................8
Service Parts Fax Order Form...............................................9

Electronic Version
Click on any page number to view the figure.

001 Parts Stocking List

001.1 Parts Stocking List.....................................................10

100 Decals
101.1 Decals with Words.....................................................12
102.1 Decals with Symbols.................................................14

200 Chassis Components

201.1 Chassis Components................................................16
202.1 Fuel Tank and Hoses.................................................18
203.1 Axle............................................................................20
204.1 Hitches.......................................................................22
205.1 Cabinet, Front Fairing................................................24
206.1 Cabinet, Rear Fairing.................................................26

300 Engines and Generators

301.1 Champion Model 100467..........................................28

400 Electrical Components

401.1 Control Box Assembly...............................................30
402.1 Electrical Wiring and Power Cables...........................32

500 Mast Components

501.1 Mast Assembly and Cable Routing............................34
502.1 Tower Base and Mast Assembly, 4" Inch...................36
503.1 Mast Assembly, 3" Inch..............................................38
504.1 Mast Assembly, 2" Inch..............................................40
505.1 Mast Assembly, 1.5" Inch...........................................42
506.1 LED Light Assembly..................................................44
507.1 Winch.........................................................................46

Indices

4 RL4 LED Vertical Mast Part No. 1287640GT

April 2018

Table of Contents (continued)

This Page Intentionally Left Blank

Part No. 1287640GT RL4 LED Vertical Mast 5

 April 2018

Notes

6 RL4 LED Vertical Mast Part No. 1287640GT

April 2018

Parts Stocking List

Part No. 1287640GT RL4 LED Vertical Mast 7

 April 2018

How To Order Parts

8 RL4 LED Vertical Mast Part No. 1287640GT

April 2018

Fax Order Form

Part No. 1287640GT RL4 LED Vertical Mast 9

 001 Parts Stocking List April 2018

001.1 Parts Stocking List

10 RL4 LED Vertical Mast Part No. 1287640GT

April 2018 001 Parts Stocking List

001.1 Parts Stocking List

Item Part No. Description Qty.

A — GENERAL SERVICE PARTS —

-- 1258567GT PAINT, AEROSOL, TRAFFIC BLACK
12-ounce spray paint
-- 1268GT PAINT,AEROSOL,GENIE GRAY***
12-ounce spray paint
-- 1283776GT SEAL MARKER,CROSS
CHECK,BLUE,TUBE
-- 1484GT PAINT,AEROSOL,BRIGHT BLUE***
12-ounce spray paint
-- 28750GT O-RING KIT,FIELD SVC,ALL PROD*
O-ring kit, SAE
-- 32150GT PAINT,WET,GENIE BLUE (1 GL)**
1-gallon
-- 32151GT PAINT,WET,GENIE GRAY (1 GL)**
1-gallon
-- 33994GT PLUG AND CAP KIT-SERVICE,37 **
Plug and cap kit, SAE
-- 49612GT O-RING KIT (ORFS FITTINGS)
O-ring kit, ORFS
-- 49613GT PLUG AND CAP KIT-SERVICE,ORFS*
Plug and cap kit, ORFS
-- 66399GT GREASE,DIELECTRIC 4 OZ**
-- 93500GT PARKER DIGITAL PRESSURE GAUGE
--
1 — MANUALS —
-- 1286390GT MANUAL, OPERATOR'S, RL4LED
-- 1287632GT MANUAL, SERVICE, RL4LED
-- 1287633GT MANUAL,OWNERS,MODEL
100467,DIGITAL INVERTER
-- 1287640GT MANUAL, PARTS, RL4LED
-- 27581GT MANUAL,AEM SAFETY
2 — INVERTOR, CHAMPION —
-- 1287253GT GASKET,VALVE
COVER,INVERTER,RL4LED GAS
-- 1287254GT SPARK PLUG F6RTC, INVERTER,Rl4LED
GAS
-- 1287255GT ELEMENT,AIR
CLEANER,INVERTER,RL4LED GAS

Part No. 1287640GT RL4 LED Vertical Mast 11

 100 Decals April 2018

101.1 Decals with Words

12 RL4 LED Vertical Mast Part No. 1287640GT

April 2018 100 Decals

101.1 Decals with Words

Item Part No. Description Qty. Item Part No. Description Qty.

1 52475GT DECAL,LABEL,TRANSPORT 30 1286541GT DECAL, COSMETIC, TEREX LOGO,

TIEDOWN*..............................................3 RL4.........................................................2
2 72086GT DECAL,LABEL,LIFTING EYE.................1 31 1287638GT DECAL, OPERATING
INSTRUCTIONS.....................................1
3 133062GT DECAL, LABEL, GROUND.....................1
4 133211GT DECAL, PHOTO CELL...........................1
5 133461GT DECAL,TIRE SPECIFICATION...............1
6 229102GT DECAL, LABEL, ARROW.......................2
7 1266647GT DECAL, DANGER, ELECTROCUTION
HAZARD.................................................1
8 1266648GT DECAL, WARNING, TIP-OVER HAZARD,
OUTRIGGERS........................................1
9 1266650GT DECAL, DANGER, NO SMOKING.........1
10 1266652GT DECAL, LABEL, TRANSPORT
DIAGRAM...............................................1
11 1266653GT DECAL, DANGER, BURN HAZARD.......2
12 1266655GT DECAL, WARNING, IMPROPER
OPERATION...........................................1
13 1266657GT DECAL, DANGER, ELECTROCUTION
HAZARD.................................................1
14 1266658GT DECAL, COSMETIC, TEREX LOGO,
FRONT FAIRING....................................1
15 1266659GT DECAL, COSMETIC, GENIE LOGO,
FRONT FAIRING....................................1
16 1266661GT DECAL, WARNING, EXPLOSION
HAZARD.................................................1
17 1266667GT DECAL, INSTRUCTIONS, TONGUE
DEPLOYMENT.......................................1
18 1266881GT DECAL, DANGER, INHALATION
HAZARD.................................................1
19 1266883GT DECAL, DANGER, ELECTROCUTION
HAZARD.................................................1
20 1266884GT DECAL, WARNING, TOW SPEED..........1
21 1266885GT DECAL, WARNING, EXPLOSION/BURN
HAZARD.................................................1
22 1266887GT DECAL, DANGER, AUTO-START
HAZARD.................................................1
23 1266888GT DECAL, DANGER, EXPLOSION HAZARD,
BATTERY................................................1
24 1280819GT DECAL,WARNING,CANCER AND
REPRODUCTIVE HARM, PROP 65.......1
25 1280820GT DECAL,FUEL,DIESEL EXHAUST, PROP
65............................................................1
26 1286300GT DECAL, GASOLINE ONLY.....................1
27 1286537GT DECAL, COSMETIC, GENIE LOGO, RL4,
REAR DOOR..........................................1
28 1286538GT DECAL, COSMETIC, GENIE LOGO,
RL4.........................................................2
29 1286540GT DECAL, COSMETIC, TEREX LOGO, RL4,
REAR DOOR..........................................1

Part No. 1287640GT RL4 LED Vertical Mast 13

 100 Decals April 2018

102.1 Decals with Symbols

14 RL4 LED Vertical Mast Part No. 1287640GT

April 2018 100 Decals

102.1 Decals with Symbols

Item Part No. Description Qty.

1 28158GT DECAL,LABEL,UNLEADED GAS

ONLY.......................................................1
2 52475GT DECAL,LABEL,TRANSPORT
TIEDOWN*..............................................3
3 72086GT DECAL,LABEL,LIFTING EYE.................1
4 133062GT DECAL, LABEL, GROUND.....................1
5 229102GT DECAL, LABEL, ARROW.......................2
6 1266652GT DECAL, LABEL, TRANSPORT
DIAGRAM...............................................1
7 1266658GT DECAL, COSMETIC, TEREX LOGO,
FRONT FAIRING....................................1
8 1266659GT DECAL, COSMETIC, GENIE LOGO,
FRONT FAIRING....................................1
9 1266668GT DECAL, INSTRUCTIONS, TONGUE
DEPLOYMENT.......................................1
10 1266675GT DECAL, WARNING, TIP-OVER HAZARD,
OUTRIGGERS........................................1
12 1266677GT DECAL, WARNING, BURN HAZARD.....1
13 1266678GT DECAL, LABEL, TOW SPEED................1
14 1266679GT DECAL, DANGER, ELECTROCUTION
HAZARD.................................................1
15 1266886GT DECAL, LABEL, ELECTROCUTION
HAZARD.................................................1
16 1266889GT DECAL, WARNING, EXPLOSION
HAZARD.................................................1
17 1266923GT DECAL, LABEL, READ THE MANUAL....1
18 1267102GT DECAL, DANGER, INHALATION
HAZARD.................................................1
19 1267103GT DECAL, DANGER, ELECTROCUTION
HAZARD.................................................1
20 1267104GT DECAL, LABEL, BATTERY/CHARGER
SAFETY..................................................1
21 1268278GT DECAL, WARNING, AUTO-START
HAZARD.................................................1
22 1286537GT DECAL, COSMETIC, GENIE LOGO, RL4,
REAR DOOR..........................................1
23 1286538GT DECAL, COSMETIC, GENIE LOGO,
RL4.........................................................2
24 1286540GT DECAL, COSMETIC, TEREX LOGO, RL4,
REAR DOOR..........................................1
25 1286541GT DECAL, COSMETIC, TEREX LOGO,
RL4.........................................................2

Part No. 1287640GT RL4 LED Vertical Mast 15

 200 Chassis Components April 2018

201.1 Chassis Components

16 RL4 LED Vertical Mast Part No. 1287640GT

April 2018 200 Chassis Components

201.1 Chassis Components

Item Part No. Description Qty. Item Part No. Description Qty.

1 1271645GT SCREW...................................................4 36 1266256GT WELDMENT, BRACKET, RECEIVER,

D .............................................................1
2 1255760GT WASHER,FLAT,1/2,USS,ZAG.................4
37 1256844GT SCREW,HHC,1/2-13X1.5,8,ZAG............2
3 1265533GT STD, MAST, BLACK................................1
38 1255760GT WASHER,FLAT,1/2,USS,ZAG.................2
-- 1265534GT OPTION, MAST, GALVANIZED...............1
39 1261639GT WELDMENT: DRAWBAR: RL4...............1
4 995310GT SCREW,HHC,1/2-13 X 4 G.....................4
40 57332GT COUPLER,BALL,2" CLASS II.................1
5 1255760GT WASHER,FLAT,1/2,USS,ZAG.................4
41 995310GT SCREW,HHC,1/2-13 X 4 G.....................2
6 1264555GT WELDMENT, LIFT, RL4..........................1
42 990200GT NUT,NYLOCK,1/2-13 GR2......................2
7 1284127GT ASSY,RECPT BOX,RL4..........................1
43 1266144GT BOLT, SHOULDER DIA .75 X 4.0 L........1
8 1264101GT SCREW,HHC,5/16-18X1,8,ZAG.............2
44 1255761GT WASHER,FLAT,3/4,USS,HRD,ZAG........2
9 825358GT WASHER,FLAT,5/16,USS,ZAG...............2
45 1258049GT NUT,TL,5/8-11,C,ZAG.............................1
10 1265317GT ASSEMBLY, LATCH, U-BOLT, RL4.........1
46 1267868GT ASSEMBLY, PIN AND CLIP, 3/4" X
11 1254805GT BOLT,U-BOLT,LATCH
4-3/4"......................................................1
STRIKER,TRAY......................................1
47 1263088GT WELDMENT, CHASSIS, RL4.................1
12 825358GT WASHER,FLAT,5/16,USS,ZAG...............2
48 162160GT CHAIN, SAFETY, SNAP HOOK..............2
13 1255804GT NUT,JAM,1/2-13,A,ZAG..........................2
-- 32645GT SCREW,HHC,3/8-16 X 5 GRD 5 ZNC.....1
14 1264101GT SCREW,HHC,5/16-18X1,8,ZAG.............2
-- 4828GT NUT,NYLOCK,3/8-16..............................1
15 825358GT WASHER,FLAT,5/16,USS,ZAG...............2
-- 6097GT WASHER,FLAT,USS,3/8",Y....................2
16 790965GT PIN,PLUNGER,OUTRIGGER, KIT.........1
kit includes items 17-20 -- 61975GT RETAINER,SPRING,1.21 X .375............2
17 RELEASE, OUTRIGGER........................1 49 Ref., WINCH
refer to 507.1
18 PIN, COTTER.........................................1
19 WASHER................................................1
20 SPRING..................................................1
21 1283911GT WELDMENT,OR, REAR,RL4
W/PLATE.................................................2
22 1280323GT JACK,EAGLE,PN CGEQ20-ASM, 1200
LBS.........................................................3
-- 1283137GT KIT,HANDLE,JACK,RL............................1
for 1280323 Jack Assembly
-- 1283138GT KIT,LOCK PIN,JACK,RL.........................1
for 1280323 Jack Assembly
23 993245GT NUT, WING.............................................1
24 1271665GT WASHER................................................1
25 1264517GT PLATE, SHACKLE, AXLE, RL4...............4
26 1264511GT BOLT, SHACKLE, RL4............................6
27 1264512GT NUT, FLANGE, SHACKLE, RL4.............6
28 116021GT WHEEL/TIRE ASSY,13",175/80 LRB......2
29 840376GT NUT,WHEEL, 1/2 X 20..........................10
30 1264508GT ASSEMBLY, AXLE, RL4..........................1
31 1266197GT BOLT, SHOULDER, DIA .75 X 6.0..........1
32 1255761GT WASHER,FLAT,3/4,USS,HRD,ZAG........2
33 1258049GT NUT,TL,5/8-11,C,ZAG.............................1
34 1265729GT CHASSIS, KICKSTEP, WELDMENT,......1
35 1267867GT ASSEMBLY, PIN AND CLIP, 1/2" X
6-1/2"......................................................1

Part No. 1287640GT RL4 LED Vertical Mast 17

 200 Chassis Components April 2018

202.1 Fuel Tank and Hoses

18 RL4 LED Vertical Mast Part No. 1287640GT

April 2018 200 Chassis Components

202.1 Fuel Tank and Hoses

Item Part No. Description Qty.

1 1283165GT TANK,GAS,RL4,LED...............................1
2 825081GT GROMMET DAPCO RUBBER SM.........1
3 825079GT FITTING 1/8,FITTINF FOR DOWN T......1
4 1287431GT TUBING,FUEL,YELLOW,RL4LED
GAS........................................................1
-- 1287395GT VALVE,FUEL SHUTOFF,RL4LED...........1
-- 1287450GT CLAMP,SPRING TYPE, 1/4 INCH FUEL
TUBE,RL4LED........................................1
5 217717GT CAP FUEL RL4/AL4 WITH TETHER......1
6 1287219GT BRACKET,FUEL PAN REAR,RL4LED.....1
7 1257240GT SCREW,HHC,1/2-13X1,8,ZAG...............2
8 824111GT WASHER,LOCK,1/2,ZAG.......................2
9 1283089GT WELDMENT, SUPPORT STAND, FUEL
TANK, RL4, LED.....................................1
10 1283210GT WELDMENT,BRACE BAR, RL4. LED.....1
11 SCREW,HHC,ZAG..................................2
12 1283064GT WELDMENT,SUPPORT LEG,FUEL
TANK,RL4,LED.......................................2
13 1257240GT SCREW,HHC,1/2-13X1,8,ZAG...............4
14 SCREW,HHC,ZAG..................................2
15 WASHER, LOCK, 1/2, ZAG....................2

Part No. 1287640GT RL4 LED Vertical Mast 19

 200 Chassis Components April 2018

203.1 Axle

20 RL4 LED Vertical Mast Part No. 1287640GT

April 2018 200 Chassis Components

203.1 Axle

Item Part No. Description Qty.

-- 1286148GT ASSEMBLY,AXLE,RL4LED
1 840376GT NUT,WHEEL, 1/2 X 20..........................10
2 236978GT KIT,HUBS,BRINGS&SEALS,116949GT..1
3 RACE, INNER.........................................1
4 230561GT BEARING,ALXL,840377,841050............2
5 147122GT GREASE SEAL.......................................1
6 RACE, OUTER.......................................1
7 147123GT WASHER,PLAIN,1".................................1
8 834228GT GREASE CAP, AXLE, 3000LB................1
9 834250GT HAMMERBLOW SPINDLE NUT,AXLE....1
10 7604GT PINCOTTER 0.125 1.750.......................1

Part No. 1287640GT RL4 LED Vertical Mast 21

 200 Chassis Components April 2018

204.1 Hitches

22 RL4 LED Vertical Mast Part No. 1287640GT

April 2018 200 Chassis Components

204.1 Hitches

Item Part No. Description Qty.

1 991650GT WASHER LOCK 1/2ZP...........................2

2 6095GT WASHER,FLAT,USS,1/2",Y
3 6198GT NUT,NYLOCK,1/2-13
4 995310GT SCREW,HHC,1/2-13 X 4 G.....................2
5A 57332GT COUPLER,BALL,2" CLASS II
5B 227082GT COUPLER,BALL,2 5/16
6 T109127GT HITCH RING,COMBO,16"LENGTH........1
7 89163GT BALL, 2" ZINC........................................1
8 122079GT WASHER,FLAT,1.000,HARDENED........1
9 33265GT NUT,HEX,1-8..........................................1
10 1262632GT SCREW,HHC,1/2-13 X 6 GR8 ZP...........3
11 183731GT SCREW,HHC,1/2-13 X 6.........................1
12 790540GT PIN QUICK 1/4X 1.75 ZP........................1
13 T109129GT SPACER,SIDE,COMBO,HTCH,BOLT-ON.2
14 176335GT PLATE,SIDE,COMBO
HITCH,BOLT-ON.....................................2
15 213770GT HITCH,RING,BOLT-ON 2.5" ID...............1
16 13854GT SCREW,HHC,1/2-13 X 4.5,GRD.8..........2
17 116936GT AS-RING HITCH MOUNT.......................1
18 6-5208-44GT SCREW,HHC,1/2-13 X 5.5,GRD.8..........1
19 123461GT SCREW,HHC,5/8-11X4.50,GR8,Y..........2
20 6035GT WASHER,FLAT,USS,5/8",Y....................4
21 6024GT NUT,NYLOCK,5/8-11..............................1
22A 116937GT HITCH,2.5"RING,6 TON.........................1
22B T110632GT HITCH,3"RING,6TON.............................1
23 218691GT BRACKET ADJ HGT 6"..........................1
24A 67231GT COUPLER 2-5/16" BALL BULLDOG T....1
24B 67230GT COUPLER 2" BALL BULLDOG TMZ......1

Part No. 1287640GT RL4 LED Vertical Mast 23

 200 Chassis Components April 2018

205.1 Cabinet, Front Fairing

24 RL4 LED Vertical Mast Part No. 1287640GT

April 2018 200 Chassis Components

205.1 Cabinet, Front Fairing

Item Part No. Description Qty.

1 1265413GT COVER, FRONT, RL4.............................1

Terex white option
-- 1265416GT COVER, FRONT, RL4.............................1
Genie blue option
2 1269603GT SCREW,BHHS,5/16-18 X 1.00...............8
3 825358GT WASHER,FLAT,5/16,USS,ZAG...............4
4 1264109GT HINGE, RL4............................................2
5 1264114GT REFLECTOR, YELLOW, SIDE, RL4.......2
6 1266968GT LIGHT, YELLOW, LED, SIDE, RL4..........2
-- 1270634GT KIT, MARKER LIGHTS...........................1
(used on machines produced before S/N
RL416J-1082)
7 1270484GT WASHER, NEOPRENE..........................2
8 10262GT SNAP RING,EXTERNAL,.75 DIA...........2

Part No. 1287640GT RL4 LED Vertical Mast 25

 200 Chassis Components April 2018

206.1 Cabinet, Rear Fairing

26 RL4 LED Vertical Mast Part No. 1287640GT

April 2018 200 Chassis Components

206.1 Cabinet, Rear Fairing

Item Part No. Description Qty. Item Part No. Description Qty.

1 1265412GT HATCHBACK, RL4..................................1 40 1256450GT SCREW,HHC,M6-1.0X20,DIN933,10.9,ZAB.2

Terex white option 41 1264339GT SCREW...................................................2
-- 1265415GT HATCHBACK, RL4..................................1 42 1264119GT LIGHT, PLATE, LICENSE, RL4...............1
Genie blue option
43 SCREW...................................................2
2 1269603GT SCREW,BHHS,5/16-18 X 1.00...............4
44 WASHER................................................2
3 1263560GT NUT.........................................................4
45 1266965GT LIGHT, REAR, LED, RL4........................2
4 1264109GT HINGE, RL4............................................2
-- 1270634GT KIT, MARKER LIGHTS...........................1
5 1264101GT SCREW,HHC,5/16-18X1,8,ZAG.............2
46 1253490GT SCREW,PHPM,8-32 X .75,ZAG..............6
6 825358GT WASHER,FLAT,5/16,USS,ZAG...............4
47 1263070GT NUT,SERRATED,8-32,ZAG.....................6
7 1264113GT REFLECTOR, RED, SIDE, RL4..............2
48 1283054GT ASM,CONTROL BOX,RL4,LED..............1
8 1266967GT LIGHT, RED, LED, SIDE, RL4.................2
49 1283058GT PLATE,CONTROL BOX, LID,RL4,LED....1
-- 1270634GT KIT, MARKER LIGHTS...........................1
50 1257296GT SCREW,PHPM-ST,8-32X.50,TYPE
9 1270484GT WASHER, NEOPRENE..........................2
F,ZAG......................................................4
10 10262GT SNAP RING,EXTERNAL,.75 DIA...........2
51 1257390GT WASHER,FLAT,#8,SAE,ZAG..................4
11 1263502GT WELDMENT, SIDE, CABINET, RIGHT....1
52 1267689GT WELDMENT, FRAME, SUPPORT,
12 1264101GT SCREW,HHC,5/16-18X1,8,ZAG.............8 DOOR.....................................................1
13 825358GT WASHER,FLAT,5/16,USS,ZAG...............8 53 1267745GT RIVET, BLACK, .125 DIA........................8
14 1265419GT FENDER, RL4.........................................2 54 1265418GT CONTROLS DOOR, RL4, BLACK..........1
15 1264101GT SCREW,HHC,5/16-18X1,8,ZAG.............8 55 1270297GT SCREW,HHC,5/16-18X.75,8,ZAG..........4
16 825358GT WASHER,FLAT,5/16,USS,ZAG.............16 56 1264101GT SCREW,HHC,5/16-18X1,8,ZAG.............4
17 1263560GT NUT.........................................................8 57 1267761GT PLATE, HINGE, BACKING......................2
18 1263560GT NUT.........................................................2 58 1263560GT NUT.........................................................4
19 1264361GT SCREW...................................................2 59 1264109GT HINGE, RL4............................................2
20 824144GT WASHER,FLAT,M8,DIN125,ZAB............4 60 1263514GT PHOTOCONTROL, 12VDC, BUTTON
TYPE.......................................................1
21 1256456GT NUT,TL,M8-1.25,DIN980,10,ZAB...........2
61 686655GT ALARM, BACKUP 97DBAAU..................1
22 1264123GT LATCH, ROTARY, RL4............................1
62 686656GT STROBE LIGHT, LEDAUTO....................1
23 1263503GT WELDMENT, SIDE, CABINET, LEFT,.....1
63 1267271GT ASSEMBLY,STROBE LIGHT,LED,RL4....1
24 1263102GT ASSEMBLY, FRAME, SUPPORT,
HATC.......................................................1 64 1268150GT PLATE, MOUNT, STROBE,
AUTOSTART...........................................1
25 1264108GT STRUT, GAS, RL4..................................2
65 R980820GT SCREW #10-32NFX7/8 LG PHP S/S.....3
26 1267773GT SCREEN.................................................1
66 824024GT NUT, TL, 1/4-20, C, ZAG.........................3
27 1264101GT SCREW,HHC,5/16-18X1,8,ZAG.............8
67 1284127GT ASSY,RECPT BOX,RL4..........................1
28 825358GT WASHER,FLAT,5/16,USS,ZAG.............16
68 1264101GT SCREW,HHC,5/16-18X1,8,ZAG.............2
29 1263560GT NUT.........................................................8
69 825358GT WASHER,FLAT,5/16,USS,ZAG...............2
30 1265441GT BRACKET, HOLD DOWN, BATTERY,.....1
70 1287743GT ASSEMBLY, HOLDER, DOCUMENT,
31 1265275GT J-BOLTS, 10", BATTERY, RL4................2
RL4LED..................................................1
32 1267521GT TANK, COOLANT OVERFLOW..............1
71 1264101GT SCREW,HHC,5/16-18X1,8,ZAG.............2
33 824024GT NUT, TL, 1/4-20, C, ZAG.........................3
72 825358GT WASHER,FLAT,5/16,USS,ZAG...............2
34 75144GT WASHER,FLAT,SAE 1/4",ZINC...............3
35 824059GT SCREW,HHC,1/4-20X.75,8,ZAG............3
36 1264122GT HANDLE, PUSH BUTTON, RADLOCK,..1
37 1267396GT GASKET, HANDLE.................................1
38 1256449GT SCREW,HHC,M6-1.0X16,DIN931,10......3
39 825355GT WASHER,FLAT,M6,DIN125,ZAB............3

Part No. 1287640GT RL4 LED Vertical Mast 27

 300 Engines and Generators April 2018

301.1 Champion Model 100467

28 RL4 LED Vertical Mast Part No. 1287640GT

April 2018 300 Engines and Generators

301.1 Champion Model 100467

Item Part No. Description Qty.

1 1287253GT SPARK PLUG F6RTC, INVERTER,Rl4LED

GAS........................................................1
2 1287255GT ELEMENT,AIR
CLEANER,INVERTER,RL4LED GAS.....1
3 1287253GT GASKET,VALVE
COVER,INVERTER,RL4LED GAS.........1

Part No. 1287640GT RL4 LED Vertical Mast 29

 400 Electrical Components April 2018

401.1 Control Box Assembly

30 RL4 LED Vertical Mast Part No. 1287640GT

April 2018 400 Electrical Components

401.1 Control Box Assembly

Item Part No. Description Qty.

1 1283054GT ASM,CONTROL BOX,RL4,LED..............1

2 T106193GT HOURMETER,DIGITAL,RECTANGULAR.1
3 T113641GT BREAKER,15A,120VAC 1P,CSA............2
4 49820GT SCREW,PHILLIPS,PHM,6-32 X .5..........8
5 12344GT NUT,NYLOCK,6-32.................................8
6 1283056GT FORMING,CONTROL
BOX,BACK,RL4,LED..............................2
7 824207GT RIVET, STL, STL, DOME, 1/4 X .375,
ZAG.........................................................8
8 1283055GT FORMING,BRACKET,CTRL
BOX,RL4,LED.........................................1
9 1283057GT FORMING.CONTROL
BOX,SIDE,RL4,LED................................1
10 1283058GT PLATE,CONTROL BOX, LID,RL4,LED....1
11 1257390GT WASHER,FLAT,#8,SAE,ZAG..................4
12 1257296GT SCREW,PHPM-ST,8-32X.50,TYPE
F,ZAG......................................................4

Part No. 1287640GT RL4 LED Vertical Mast 31

 400 Electrical Components April 2018

402.1 Electrical Wiring and Power Cables

32 RL4 LED Vertical Mast Part No. 1287640GT

April 2018 400 Electrical Components

402.1 Electrical Wiring and Power Cables

Item Part No. Description Qty.

1 Ref., LAMP PIGTAIL

2A 1266140GT COIL CORD,HARDWIRE 18/5-14...........1
2B T109014GT JUNC.BOX,4MH/HPS.............................1
2C C48300108GT BOX,JUNC,LIGHT TWR,4 CONN...........1
-- 663870GT CONNECTOR 3P FEMALE
RECEPTACLE.........................................4
-- 680080GT GRIP,HUBBLE 07401010.......................1
-- 680190GT COVER,JUNC BOX W/GSKT, 2 GANG...1
-- 994380GT SCREW,RH,6-32 X 5/8...........................4
3A 1264679GT RL4 RUNNING LIGHTS HARNESS.......1
3B 663400GT CONNECTOR,7-POLE,TLITE,RND
PIN..........................................................1
3B 663401GT CONNECTOR,BLADE,POS,TAILT, 7P.....1
3B 663405GT CABLE GUARD FOR 7P
CONN(663400).......................................1
3B 663420GT CONNECTOR,TAIL LIGHT,6 POLE........1
3B 663430GT CONNECTOR,TAILLIGHT,4 PIN.............1
4 1285139GT HARNESS,CONTROL BOX TO
ENGINE,GAS,DC,RL4LED.....................1

Part No. 1287640GT RL4 LED Vertical Mast 33

 500 Mast Components April 2018

501.1 Mast Assembly and Cable Routing

34 RL4 LED Vertical Mast Part No. 1287640GT

April 2018 500 Mast Components

501.1 Mast Assembly and Cable Routing

Item Part No. Description Qty.

1 1263682GT WELDMENT, LIGHT DROPBAR............1

2 1264291GT WELDMENT, LIGHT XBAR....................1
3 1264062GT ASSY, MAST 1.5 INCH...........................1
4 1263662GT ASSY, MAST 2 INCH..............................1
5 1263657GT ASSY, MAST 3 INCH..............................1
6 1263687GT WELDMENT, VMAST BASE...................1
7 1263652GT ASSY, MAST 4 INCH..............................1
8 C61100200GT WINCH,W/HNDL,5.1:1,1500LBS............1
9 WINCH, ELECTRIC................................1
10 CABLE KIT, RL4 MAST 4" INCH............1
Cable kit includes item numbers 10A, 10B
and 10C
-- 1266135GT CABLE 3/16",RL4...................................1
-- T108880GT THIMBLE WIRE ROPE-3/16...................1
-- 791910GT SLEEVE,OVAL,3/16",ALUMINUM..........1
11 CABLE KIT, RL4 MAST 3" INCH............1
Cable kit includes item numbers 11A, 11B
and 11C
-- 1266136GT CABLE 3/16",RL4...................................1
-- T108880GT THIMBLE WIRE ROPE-3/16...................1
-- 791910GT SLEEVE,OVAL,3/16",ALUMINUM..........1
12 CABLE KIT, RL4 MAST 2" INCH............1
Cable kit includes item numbers 12A, 12B
and 12C
-- 1266137GT CABLE 1/8", RL4....................................1
-- 1266138GT THIMBLE,WIRE ROPE 1/8"....................1
-- 1266139GT SLEEVE, OVAL 1/8"................................1

Part No. 1287640GT RL4 LED Vertical Mast 35

 500 Mast Components April 2018

502.1 Tower Base and Mast Assembly, 4" Inch

36 RL4 LED Vertical Mast Part No. 1287640GT

April 2018 500 Mast Components

502.1 Tower Base and Mast Assembly, 4" Inch

Item Part No. Description Qty.

-- 1265843GT FORMING,WINCH COVER,BOTTOM

1 1263653GT WELDMENT, MAST 4" INCH..................1
2 217073GT WEAR PAD, TOWER, RL4......................3
3 1251931GT RIVET, STEEL, 3/16 DIA......................12
4 1269528GT FORMING, SWITCH BRACKET.............1
5 1270105GT SWITCH, LIMIT W/ROLLER ARM AT 25°
DEGREES..............................................1
6 1269527GT FORMING, SWITCH COVER 2..............1
7 1269526GT FORMING, SWITCH COVER 1..............1
8 SCREW...................................................1
9 1263687GT WELDMENT, VMAST BASE...................1
10 C54100200GT NUT, NYLOCK 7/8-9 Z............................1
11 990610GT BOLT,TEE 1/2-20 X 4.5...........................1
12 1267783GT CROSS BRACE, LIFT STRUCTURE......1
13 1264360GT FORMING, MAN. WINCH MOUNT.........1
14 C61100200GT WINCH,W/HNDL,5.1:1,1500LBS............1
15 1265843GT FORMING,WINCH COVER,BOTTOM.....1
16 1265841GT FORMING,WINCH COVER,SIDE...........2
17 1265842GT FORMING,WINCH COVER,TOP............1
18 1255784GT WINCH, TERRA 2500, SUPERWINCH...1
19 188770GT SHEAVE 2-13/16 X11/4,PLASTIC..........1
20 CABLE KIT, RL4 MAST 4" INCH............1
Cable kit includes item numbers 20, 21 and
22
-- 1266135GT CABLE 3/16",RL4...................................1
-- T108880GT THIMBLE WIRE ROPE-3/16...................1
-- 791910GT SLEEVE,OVAL,3/16",ALUMINUM..........1
24 995790GT CLEVIS PIN STAINLESSS.....................1
25 994920GT COTTER PIN 3/32X3/4 S........................1

Part No. 1287640GT RL4 LED Vertical Mast 37

 500 Mast Components April 2018

503.1 Mast Assembly, 3" Inch

38 RL4 LED Vertical Mast Part No. 1287640GT

April 2018 500 Mast Components

503.1 Mast Assembly, 3" Inch

Item Part No. Description Qty.

1 1263658GT WELDMENT, MAST 3" INCH..................1

2 217073GT WEAR PAD, TOWER, RL4......................3
3 1251931GT RIVET, STEEL, 3/16 DIA......................12
4 1267107GT TORSION SPRING, VMAST RH.............1
5 1267108GT TORSION SPRING, VMAST LH.............1
6 1267106GT BRAKE, RL4 VMAST LOCK...................1
7 1267109GT PIN, VMAST BRAKE AXLE....................1
8 994920GT COTTER PIN 3/32X3/4 S........................1
9 188770GT SHEAVE 2-13/16 X11/4,PLASTIC..........1
10 CABLE KIT, RL4 MAST 3" INCH............1
Cable kit includes item numbers 11, 12 and
13
-- 1266136GT CABLE 3/16",RL4...................................1
-- T108880GT THIMBLE WIRE ROPE-3/16...................1
-- 791910GT SLEEVE,OVAL,3/16",ALUMINUM..........1
14 995790GT CLEVIS PIN STAINLESSS.....................1
15 994920GT COTTER PIN 3/32X3/4 S........................1

Part No. 1287640GT RL4 LED Vertical Mast 39

 500 Mast Components April 2018

504.1 Mast Assembly, 2" Inch

40 RL4 LED Vertical Mast Part No. 1287640GT

April 2018 500 Mast Components

504.1 Mast Assembly, 2" Inch

Item Part No. Description Qty.

1 1263663GT WELDMENT, MAST 2INCH....................1

2 1264060GT WEARPAD, VMAST, HALF.....................3
3 1268633GT SCREW...................................................6
4 990370GT NUT HEX 10-32NFGRADE2 ZP.............6
5 188770GT SHEAVE 2-13/16 X11/4,PLASTIC..........1
6 CABLE KIT, RL4 MAST 2" INCH............1
Cable kit includes item numbers 7, 8 and
9
-- 1266137GT CABLE 1/8", RL4....................................1
-- 1266138GT THIMBLE,WIRE ROPE 1/8"....................1
-- 1266139GT SLEEVE, OVAL 1/8"................................1
10 995790GT CLEVIS PIN STAINLESSS.....................1
11 994920GT COTTER PIN 3/32X3/4 S........................1

Part No. 1287640GT RL4 LED Vertical Mast 41

 500 Mast Components April 2018

505.1 Mast Assembly, 1.5" Inch

42 RL4 LED Vertical Mast Part No. 1287640GT

April 2018 500 Mast Components

505.1 Mast Assembly, 1.5" Inch

Item Part No. Description Qty.

1 1263669GT WELDMENT, MAST 1.5 INCH................1

2 1263682GT WELDMENT, LIGHT DROPBAR............1
3 990180GT SCREW, HHC, 3/8-16 NC X 1, GRD 2,
Y..............................................................4
4 990470GT WASHER LOCK 3/8ZP...........................4
5 1264291GT WELDMENT, LIGHT XBAR....................1
6 990270GT SCREW,HHC,1/2-13 X 3.5 GR8.............2
7 1274479GT BRACKET,STRAIN RELIEF, COIL CORD,
RL4V.......................................................1
8 ref. JUNCTION BOX AND COIL CORD...1
(refer to 402.1)
9 995810GT SCREW 1/4-20NCX5/8 HW....................2
10 75144GT WASHER,FLAT,SAE 1/4",ZINC...............6
11 8915GT SCREW,HHC,1/4-20 X 1.25....................2
12 1266320GT CLAMP, UHMW, COILCORD..................1
13 824024GT NUT, TL, 1/4-20, C, ZAG.........................4
14 1264061GT WEARPAD, VMAST BOTTOM................1
15 1270201GT SUB-ASSY, LTBAR CRADLE PAD..........1
16 6095GT WASHER,FLAT,USS,1/2",Y....................4
17 6198GT NUT,NYLOCK,1/2-13..............................2
18 217438GT CB,3/4"-10X4",Z......................................4
19 217072GT STANDOFF, LIGHT.................................4
20 993180GT NUT,NYLOCK,3/4-10 ZP........................4
21 1285237GT FIXTURE,LIGHT,LED,3 MODULE..........4
(refer to 506.1)

Part No. 1287640GT RL4 LED Vertical Mast 43

 500 Mast Components April 2018

506.1 LED Light Assembly

44 RL4 LED Vertical Mast Part No. 1287640GT

April 2018 500 Mast Components

506.1 LED Light Assembly

Item Part No. Description Qty.

-- 1285237GT FIXTURE,LIGHT,LED,3 MODULE.....REF

1 LED MODULE, RL4................................1
2 SCREW, #10-24 X .500 THREAD
FORMER, BLACK ZINC.........................6
3 MOUNTING RAIL, RL4LED....................2
4 NUT, .500-13 NYLOCK...........................2
5 WASHER, .500.......................................2
6 WASHER, NYLON .500..........................6
7 BRACKET, CONNECTOR BLOCK.........1
8 CONNECTOR BLOCK, 4 MODULE LED,
53"...........................................................1
9 COVER, POWER SUPPLY, DC..............1
10 SCREW, TF HEX #8-32 x .375...............4
11 SCREW, .500-13X1.750 STD HEX 18-8
SS...........................................................2
12 MOUNTING BRACKET, FIXTURE,
RL4LED..................................................1
13 MOUNT, POWER SUPPLY, DC..............1
14 RIVET, #64 x .350...................................4
15 MOUNT, POWER SUPPLY, DC..............1
16 STRAIN RELIEF.....................................1
17 RIVET, #64 x .350...................................4
18 POWER SUPPLY, DC.............................1
19 SCREW, TF HEX #8-32 x .375...............2

Part No. 1287640GT RL4 LED Vertical Mast 45

 500 Mast Components April 2018

507.1 Winch

46 RL4 LED Vertical Mast Part No. 1287640GT

April 2018 500 Mast Components

507.1 Winch

Item Part No. Description Qty.

-- C61100200GT WINCH,W/HNDL,5.1:1,1500LBS............1
(item 15 not included)
1 1256081GT SERVICE KIT,PINION SHAFT-K1550.....1
2 1256082GT SERVICE KIT,PINION SHAFT-K2550.....1
3 1256081GT SERVICE KIT,PINION SHAFT-K1550.....1
4 1256083GT SVC KIT, FRICTION DISC K/KX.............2
5 1256081GT SERVICE KIT,PINION SHAFT-K1550.....1
6 PINION GEAR AND DISC K-1550
(7590)......................................................1
7 PINION SHAFT.......................................1
(not available separately)
8 RETAINING RING (6200).......................1
(not available separately)
9 6291GT RATCHET KIT (K-1500,K-1550)**..........1
10 FRAME SPACER,K-1550 (7584)............1
(not available separately)
11 12012GT NUT,LOCK,3/8-16
12 WINCH BRACKET, DRUM BOLT LOCK
(31946)....................................................1
(not available separately)
13 22832GT SCREW,HHC,3/8-16 X 6
14 6184GT SPACER, DRUM BOLT, K-1550..............1
15 6190GT CABLE KEEP.KIT (BRACKET TYPE)*.....1
includes fasteners
16 6198GT NUT,NYLOCK,1/2-13..............................2
17 69209GT SCREW,HHC,3/8-16 X 5.5 GRD 8
18 16342GT WINCH HANDLE-O.A.LENGTH-11".......1
19 6034GT NUT,HEX,JAM,1/2-13

Part No. 1287640GT RL4 LED Vertical Mast 47


Part Number Index
The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number Page
10262GT ...................25, 27
116021GT .................17
116936GT .................23
116937GT .................23
12012GT ...................47
122079GT .................23
12344GT ...................31
123461GT .................23
1251931GT ...............37, 39
1253490GT ...............27
1254805GT ...............17
1255760GT ...............17
1255761GT ...............17
1255784GT ...............37
1255804GT ...............17
1256081GT ...............47
1256082GT ...............47
1256083GT ...............47
1256449GT ...............27
1256450GT ...............27
1256456GT ...............27
1256844GT ...............17
1257240GT ...............19
1257296GT ...............27, 31
1257390GT ...............27, 31
1258049GT ...............17
1258567GT ...............11
1261639GT ...............17
1262632GT ...............23
1263070GT ...............27
1263088GT ...............17
1263102GT ...............27
1263502GT ...............27
1263503GT ...............27
1263514GT ...............27
1263560GT ...............27
1263652GT ...............35
1263653GT ...............37
1263657GT ...............35
1263658GT ...............39
1263662GT ...............35
1263663GT ...............41
1263669GT ...............43
1263682GT ...............35, 43
1263687GT ...............35, 37
1264060GT ...............41
1264061GT ...............43
1264062GT ...............35
1264101GT ...............17, 27
1264108GT ...............27
1264109GT ...............25, 27
1264113GT ...............27
1264114GT ...............25
1264119GT ...............27
1264122GT ...............27
1264123GT ...............27
1264291GT ...............35, 43
1264339GT ...............27
1264360GT ...............37
1264361GT ...............27
1264508GT ...............17
1264511GT ...............17
1264512GT ...............17
1264517GT ...............17
1264555GT ...............17
1264679GT ...............33
1265275GT ...............27
1265317GT ...............17
1265412GT ...............27
1265413GT ...............25
1265415GT ...............27
1265416GT ...............25
1265418GT ...............27
1265419GT ...............27
1265441GT ...............27
48
Part Number Page
1265533GT ...............17
1265534GT ...............17
1265729GT ...............17
1265841GT ...............37
1265842GT ...............37
1265843GT ...............37
1266135GT ...............35, 37
1266136GT ...............35, 39
1266137GT ...............35, 41
1266138GT ...............35, 41
1266139GT ...............35, 41
1266140GT ...............33
1266144GT ...............17
1266197GT ...............17
1266256GT ...............17
1266320GT ...............43
1266647GT ...............13
1266648GT ...............13
1266650GT ...............13
1266652GT ...............13, 15
1266653GT ...............13
1266655GT ...............13
1266657GT ...............13
1266658GT ...............13, 15
1266659GT ...............13, 15
1266661GT ...............13
1266667GT ...............13
1266668GT ...............15
1266675GT ...............15
1266677GT ...............15
1266678GT ...............15
1266679GT ...............15
1266881GT ...............13
1266883GT ...............13
1266884GT ...............13
1266885GT ...............13
1266886GT ...............15
1266887GT ...............13
1266888GT ...............13
1266889GT ...............15
1266923GT ...............15
1266965GT ...............27
1266967GT ...............27
1266968GT ...............25
1267102GT ...............15
1267103GT ...............15
1267104GT ...............15
1267106GT ...............39
1267107GT ...............39
1267108GT ...............39
1267109GT ...............39
1267271GT ...............27
1267396GT ...............27
1267521GT ...............27
1267689GT ...............27
1267745GT ...............27
1267761GT ...............27
1267773GT ...............27
1267783GT ...............37
1267867GT ...............17
1267868GT ...............17
1268150GT ...............27
1268278GT ...............15
1268633GT ...............41
1268GT .....................11
1269526GT ...............37
1269527GT ...............37
1269528GT ...............37
1269603GT ...............25, 27
1270105GT ...............37
1270201GT ...............43
1270297GT ...............27
1270484GT ...............25, 27
1270634GT ...............25, 27
1271645GT ...............17
RL4 LED Vertical Mast
Part Number Page
1271665GT ...............17
1274479GT ...............43
1280323GT ...............17
1280819GT ...............13
1280820GT ...............13
1283054GT ...............27, 31
1283055GT ...............31
1283056GT ...............31
1283057GT ...............31
1283058GT ...............27, 31
1283064GT ...............19
1283089GT ...............19
1283137GT ...............17
1283138GT ...............17
1283165GT ...............19
1283210GT ...............19
1283776GT ...............11
1283911GT ...............17
1284127GT ...............17, 27
1285139GT ...............33
1285237GT ...............43, 45
1286148GT ...............21
1286300GT ...............13
1286390GT ...............11
1286537GT ...............13, 15
1286538GT ...............13, 15
1286540GT ...............13, 15
1286541GT ...............13, 15
1287219GT ...............19
1287253GT ...............11, 29
1287254GT ...............11
1287255GT ...............11, 29
1287395GT ...............19
1287431GT ...............19
1287450GT ...............19
1287632GT ...............11
1287633GT ...............11
1287638GT ...............13
1287640GT ...............11
1287743GT ...............27
133062GT .................13, 15
133211GT .................13
133461GT .................13
13854GT ...................23
147122GT .................21
147123GT .................21
1484GT .....................11
162160GT .................17
16342GT ...................47
176335GT .................23
183731GT .................23
188770GT .................37, 39, 41
213770GT .................23
217072GT .................43
217073GT .................37, 39
217438GT .................43
217717GT .................19
218691GT .................23
227082GT .................23
22832GT ...................47
229102GT .................13, 15
230561GT .................21
236978GT .................21
27581GT ...................11
28158GT ...................15
28750GT ...................11
32150GT ...................11
32151GT ...................11
32645GT ...................17
33265GT ...................23
33994GT ...................11
4828GT .....................17
49612GT ...................11
49613GT ...................11
49820GT ...................31
April 2018
Part Number Page
52475GT ...................13, 15
57332GT ...................17, 23
6-5208-44GT .............23
6024GT .....................23
6034GT .....................47
6035GT .....................23
6095GT .....................23, 43
6097GT .....................17
6184GT .....................47
6190GT .....................47
61975GT ...................17
6198GT .....................23, 43, 47
6291GT .....................47
663400GT .................33
663401GT .................33
663405GT .................33
663420GT .................33
663430GT .................33
663870GT .................33
66399GT ...................11
67230GT ...................23
67231GT ...................23
680080GT .................33
680190GT .................33
686655GT .................27
686656GT .................27
69209GT ...................47
72086GT ...................13, 15
75144GT ...................27, 43
7604GT .....................21
790540GT .................23
790965GT .................17
791910GT .................35, 37, 39
824024GT .................27, 43
824059GT .................27
824111GT .................19
824144GT .................27
824207GT .................31
825079GT .................19
825081GT .................19
825355GT .................27
825358GT .................17, 25, 27
834228GT .................21
834250GT .................21
840376GT .................17, 21
8915GT .....................43
89163GT ...................23
93500GT ...................11
990180GT .................43
990200GT .................17
990270GT .................43
990370GT .................41
990470GT .................43
990610GT .................37
991650GT .................23
993180GT .................43
993245GT .................17
994380GT .................33
994920GT .................37, 39, 41
995310GT .................17, 23
995790GT .................37, 39, 41
995810GT .................43
C48300108GT ...........33
C54100200GT ...........37
C61100200GT ...........35, 37, 47
R980820GT ...............27
T106193GT ...............31
T108880GT ...............35, 37, 39
T109014GT ...............33
T109127GT ...............23
T109129GT ...............23
T110632GT ...............23
T113641GT ...............31
Part No. 1287640GT
 April 2018

Part Description Index

The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is
used on.
COUPLER 2-5/16" BALL BULLDOG T.....23 DECAL,WARNING,CANCER AND
A COUPLER,BALL,2 5/16.....23 REPRODUCTIVE HARM, PROP 65.....13
COUPLER,BALL,2" CLASS II.....17, 23
ALARM, BACKUP 97DBAAU.....27
COVER, FRONT, RL4.....25 E
AS-RING HITCH MOUNT.....23
COVER, POWER SUPPLY, DC.....45
ASM,CONTROL BOX,RL4,LED.....27, 31 ELEMENT,AIR CLEANER,INVERTER,RL4LED
COVER,JUNC BOX W/GSKT, 2 GANG.....33
ASSEMBLY, AXLE, RL4.....17 GAS.....11, 29
CROSS BRACE, LIFT STRUCTURE.....37
ASSEMBLY, FRAME, SUPPORT, HATC.....27
ASSEMBLY, HOLDER, DOCUMENT, F
RL4LED.....27 D
FENDER, RL4.....27
ASSEMBLY, LATCH, U-BOLT, RL4.....17 DECAL, COSMETIC, GENIE LOGO, FRONT
FITTING 1/8,FITTINF FOR DOWN T.....19
ASSEMBLY, PIN AND CLIP, 1/2" X 6-1/2".....17 FAIRING.....13, 15
FIXTURE,LIGHT,LED,3 MODULE.....43, 45
ASSEMBLY, PIN AND CLIP, 3/4" X 4-3/4".....17 DECAL, COSMETIC, GENIE LOGO, RL4...13,
FORMING, MAN. WINCH MOUNT.....37
ASSEMBLY,AXLE,RL4LED.....21 15
FORMING, SWITCH BRACKET.....37
ASSEMBLY,STROBE LIGHT,LED,RL4.....27 DECAL, COSMETIC, GENIE LOGO, RL4,
FORMING, SWITCH COVER 1.....37
ASSY, MAST 1.5 INCH.....35 REAR DOOR.....13, 15
FORMING, SWITCH COVER 2.....37
ASSY, MAST 2 INCH.....35 DECAL, COSMETIC, TEREX LOGO, FRONT
F O R M I N G , B R A C K E T, C T R L
ASSY, MAST 3 INCH.....35 FAIRING.....13, 15
BOX,RL4,LED.....31
ASSY, MAST 4 INCH.....35 DECAL, COSMETIC, TEREX LOGO, RL4..13,
F O R M I N G , C O N T R O L
ASSY,RECPT BOX,RL4.....17, 27 15
BOX,BACK,RL4,LED.....31
DECAL, COSMETIC, TEREX LOGO, RL4,
FORMING,WINCH COVER,BOTTOM.....37
B REAR DOOR.....13, 15
FORMING,WINCH COVER,SIDE.....37
DECAL, DANGER, AUTO-START
BALL, 2" ZINC.....23 FORMING,WINCH COVER,TOP.....37
HAZARD.....13
BEARING,ALXL,840377,841050.....21 F O R M I N G . C O N T R O L
DECAL, DANGER, BURN HAZARD.....13
BOLT, SHACKLE, RL4.....17 BOX,SIDE,RL4,LED.....31
DECAL, DANGER, ELECTROCUTION
BOLT, SHOULDER DIA .75 X 4.0 L.....17 FRAME SPACER,K-1550 (7584).....47
HAZARD.....13, 15
BOLT, SHOULDER, DIA .75 X 6.0.....17
DECAL, DANGER, EXPLOSION HAZARD,
BOLT,TEE 1/2-20 X 4.5.....37 G
BATTERY.....13
BOLT,U-BOLT,LATCH STRIKER,TRAY.....17
DECAL, DANGER, INHALATION GASKET, HANDLE.....27
BOX,JUNC,LIGHT TWR,4 CONN.....33
HAZARD.....13, 15 GASKET,VALVE COVER,INVERTER,RL4LED
BRACKET ADJ HGT 6".....23
DECAL, DANGER, NO SMOKING.....13 GAS.....11, 29
BRACKET, CONNECTOR BLOCK.....45
DECAL, GASOLINE ONLY.....13 GREASE CAP, AXLE, 3000LB.....21
BRACKET, HOLD DOWN, BATTERY,.....27
DECAL, INSTRUCTIONS, TONGUE GREASE SEAL.....21
BRACKET,FUEL PAN REAR,RL4LED.....19
DEPLOYMENT.....13, 15 GREASE,DIELECTRIC 4 OZ**.....11
BRACKET,STRAIN RELIEF, COIL CORD,
DECAL, LABEL, ARROW.....13, 15 GRIP,HUBBLE 07401010.....33
RL4V.....43
DECAL, LABEL, BATTERY/CHARGER GROMMET DAPCO RUBBER SM.....19
BRAKE, RL4 VMAST LOCK.....39
SAFETY.....15
BREAKER,15A,120VAC 1P,CSA.....31
DECAL, LABEL, ELECTROCUTION
HAZARD.....15
H
C DECAL, LABEL, GROUND.....13, 15 HAMMERBLOW SPINDLE NUT,AXLE.....21
DECAL, LABEL, READ THE MANUAL.....15 HANDLE, PUSH BUTTON, RADLOCK,.....27
CABLE 1/8", RL4.....35, 41
DECAL, LABEL, TOW SPEED.....15 HARNESS,CONTROL BOX TO
CABLE 3/16",RL4.....35, 37, 39
DECAL, LABEL, TRANSPORT ENGINE,GAS,DC,RL4LED.....33
CABLE GUARD FOR 7P CONN(663400).....33
DIAGRAM.....13, 15 HATCHBACK, RL4.....27
CABLE KEEP.KIT (BRACKET TYPE)*.....47
DECAL, OPERATING INSTRUCTIONS.....13 HINGE, RL4.....25, 27
CABLE KIT, RL4 MAST 2" INCH.....35, 41
DECAL, PHOTO CELL.....13 HITCH RING,COMBO,16"LENGTH.....23
CABLE KIT, RL4 MAST 3" INCH.....35, 39
DECAL, WARNING, AUTO-START HITCH,2.5"RING,6 TON.....23
CABLE KIT, RL4 MAST 4" INCH.....35, 37
HAZARD.....15 HITCH,3"RING,6TON.....23
CAP FUEL RL4/AL4 WITH TETHER.....19
DECAL, WARNING, BURN HAZARD.....15 HITCH,RING,BOLT-ON 2.5" ID.....23
CB,3/4"-10X4",Z.....43
DECAL, WARNING, EXPLOSION HOURMETER,DIGITAL,RECTANGULAR.....31
CHAIN, SAFETY, SNAP HOOK.....17
CHASSIS, KICKSTEP, WELDMENT,.....17 HAZARD.....13, 15
CLAMP, UHMW, COILCORD.....43 DECAL, WARNING, EXPLOSION/BURN J
CLAMP,SPRING TYPE, 1/4 INCH FUEL HAZARD.....13 J-BOLTS, 10", BATTERY, RL4.....27
TUBE,RL4LED.....19 DECAL, WARNING, IMPROPER JACK,EAGLE,PN CGEQ20-ASM, 1200
CLEVIS PIN STAINLESSS.....37, 39, 41 OPERATION.....13 LBS.....17
COIL CORD,HARDWIRE 18/5-14.....33 DECAL, WARNING, TIP-OVER HAZARD, JUNC.BOX,4MH/HPS.....33
CONNECTOR 3P FEMALE RECEPTACLE...33 OUTRIGGERS.....13, 15
CONNECTOR BLOCK, 4 MODULE LED, DECAL, WARNING, TOW SPEED.....13
53".....45 DECAL,FUEL,DIESEL EXHAUST, PROP
K
CONNECTOR,7-POLE,TLITE,RND PIN.....33 65.....13 KIT, MARKER LIGHTS.....25, 27
CONNECTOR,BLADE,POS,TAILT, 7P.....33 DECAL,LABEL,LIFTING EYE.....13, 15 KIT,HANDLE,JACK,RL.....17
CONNECTOR,TAIL LIGHT,6 POLE.....33 DECAL,LABEL,TRANSPORT TIEDOWN*..13, KIT,HUBS,BRINGS&SEALS,116949GT.....21
CONNECTOR,TAILLIGHT,4 PIN.....33 15 KIT,LOCK PIN,JACK,RL.....17
CONTROLS DOOR, RL4, BLACK.....27 DECAL,LABEL,UNLEADED GAS ONLY.....15
COTTER PIN 3/32X3/4 S.....37, 39, 41 DECAL,TIRE SPECIFICATION.....13 L
COUPLER 2" BALL BULLDOG TMZ.....23 LATCH, ROTARY, RL4.....27

Part No. 1287640GT RL4 LED Vertical Mast 49


Part Description Index (continued)
LED MODULE, RL4.....45
LIGHT, PLATE, LICENSE, RL4.....27
LIGHT, REAR, LED, RL4.....27
LIGHT, RED, LED, SIDE, RL4.....27
LIGHT, YELLOW, LED, SIDE, RL4.....25
M STRAIN RELIEF.....45
MANUAL, OPERATOR'S, RL4LED.....11
MANUAL, PARTS, RL4LED.....11
MANUAL, SERVICE, RL4LED.....11
MANUAL,AEM SAFETY.....11
MANUAL,OWNERS,MODEL 100467,DIGITAL
INVERTER.....11
MOUNT, POWER SUPPLY, DC.....45
MOUNTING BRACKET, FIXTURE,
RL4LED.....45
MOUNTING RAIL, RL4LED.....45
N THIMBLE,WIRE ROPE 1/8".....35, 41
NUT.....27
NUT HEX 10-32NFGRADE2 ZP.....41
NUT, .500-13 NYLOCK.....45
NUT, FLANGE, SHACKLE, RL4.....17
NUT, NYLOCK 7/8-9 Z.....37
NUT, TL, 1/4-20, C, ZAG.....27, 43
NUT, WING.....17
NUT,HEX,1-8.....23
NUT,HEX,JAM,1/2-13.....47
NUT,JAM,1/2-13,A,ZAG.....17
NUT,LOCK,3/8-16.....47
NUT,NYLOCK,1/2-13.....23, 43, 47
NUT,NYLOCK,1/2-13 GR2.....17
NUT,NYLOCK,3/4-10 ZP.....43
NUT,NYLOCK,3/8-16.....17
NUT,NYLOCK,5/8-11.....23
NUT,NYLOCK,6-32.....31
NUT,SERRATED,8-32,ZAG.....27
NUT,TL,5/8-11,C,ZAG.....17
NUT,TL,M8-1.25,DIN980,10,ZAB.....27
NUT,WHEEL, 1/2 X 20.....17, 21
O SCREW,HHC,1/2-13X1,8,ZAG.....19
O-RING KIT (ORFS FITTINGS).....11
O-RING KIT,FIELD SVC,ALL PROD*.....11
OPTION, MAST, GALVANIZED.....17
P SCREW,HHC,3/8-16 X 5.5 GRD 8.....47
PAINT, AEROSOL, TRAFFIC BLACK.....11
PAINT,AEROSOL,BRIGHT BLUE***.....11
PAINT,AEROSOL,GENIE GRAY***.....11
PAINT,WET,GENIE BLUE (1 GL)**.....11
PAINT,WET,GENIE GRAY (1 GL)**.....11
PARKER DIGITAL PRESSURE GAUGE.....11
PHOTOCONTROL, 12VDC, BUTTON
TYPE.....27
PIN QUICK 1/4X 1.75 ZP.....23
PIN, COTTER.....17
PIN, VMAST BRAKE AXLE.....39
PIN,PLUNGER,OUTRIGGER, KIT.....17
PINCOTTER 0.125 1.750.....21
PINION GEAR AND DISC K-1550 (7590).....47
PINION SHAFT.....47
PLATE, HINGE, BACKING.....27
PLATE, MOUNT, STROBE, AUTOSTART.....27
PLATE, SHACKLE, AXLE, RL4.....17
PLATE,CONTROL BOX, LID,RL4,LED.......27,
31
50
PLATE,SIDE,COMBO HITCH,BOLT-ON.....23
PLUG AND CAP KIT-SERVICE,37 **.....11
PLUG AND CAP KIT-SERVICE,ORFS*.....11
POWER SUPPLY, DC.....45
r STD, MAST, BLACK.....17
ref. JUNCTION BOX AND COIL CORD.....43
R SUB-ASSY, LTBAR CRADLE PAD.....43
RACE, INNER.....21
RACE, OUTER.....21
RATCHET KIT (K-1500,K-1550)**.....47
REFLECTOR, RED, SIDE, RL4.....27
REFLECTOR, YELLOW, SIDE, RL4.....25
RELEASE, OUTRIGGER.....17
RETAINER,SPRING,1.21 X .375.....17
RETAINING RING (6200).....47
RIVET, #64 x .350.....45
RIVET, BLACK, .125 DIA.....27
RIVET, STEEL, 3/16 DIA.....37, 39
RIVET, STL, STL, DOME, 1/4 X .375, ZAG...31
RL4 RUNNING LIGHTS HARNESS.....33
S V
SCREEN.....27
SCREW.....17, 27, 37, 41
SCREW #10-32NFX7/8 LG PHP S/S.....27
SCREW 1/4-20NCX5/8 HW.....43
SCREW, #10-24 X .500 THREAD FORMER,
BLACK ZINC.....45
SCREW, .500-13X1.750 STD HEX 18-8
SS.....45
SCREW, HHC, 3/8-16 NC X 1, GRD 2, Y.....43
SCREW, TF HEX #8-32 x .375.....45
SCREW,BHHS,5/16-18 X 1.00.....25, 27
SCREW,HHC,1/2-13 X 3.5 GR8.....43
SCREW,HHC,1/2-13 X 4 G.....17, 23
SCREW,HHC,1/2-13 X 4.5,GRD.8.....23
SCREW,HHC,1/2-13 X 5.5,GRD.8.....23
SCREW,HHC,1/2-13 X 6.....23
SCREW,HHC,1/2-13 X 6 GR8 ZP.....23
SCREW,HHC,1/2-13X1.5,8,ZAG.....17
SCREW,HHC,1/4-20 X 1.25.....43
SCREW,HHC,1/4-20X.75,8,ZAG.....27
SCREW,HHC,3/8-16 X 5 GRD 5 ZNC.....17
SCREW,HHC,3/8-16 X 6.....47
SCREW,HHC,5/16-18X.75,8,ZAG.....27
SCREW,HHC,5/16-18X1,8,ZAG.....17, 27
SCREW,HHC,5/8-11X4.50,GR8,Y.....23
SCREW,HHC,M6-1.0X16,DIN931,10......27
SCREW,HHC,M6-1.0X20,DIN933,10.9,ZAB.27
SCREW,HHC,ZAG.....19
SCREW,PHILLIPS,PHM,6-32 X .5.....31
SCREW,PHPM,8-32 X .75,ZAG.....27
S C R E W , P H P M - S T, 8 - 3 2 X . 5 0 , T Y P E
F,ZAG.....27, 31
SCREW,RH,6-32 X 5/8.....33
SEAL MARKER,CROSS
CHECK,BLUE,TUBE.....11
SERVICE KIT,PINION SHAFT-K1550.....47
SERVICE KIT,PINION SHAFT-K2550.....47
SHEAVE 2-13/16 X11/4,PLASTIC.....37, 39, 41
SLEEVE, OVAL 1/8".....35, 41
SLEEVE,OVAL,3/16",ALUMINUM.....35, 37, 39
SNAP RING,EXTERNAL,.75 DIA......25, 27
SPACER, DRUM BOLT, K-1550.....47
RL4 LED Vertical Mast
April 2018
SPACER,SIDE,COMBO,HTCH,BOLT-ON.....23
SPARK PLUG F6RTC, INVERTER,Rl4LED
GAS.....11, 29
SPRING.....17
STANDOFF, LIGHT.....43
STROBE LIGHT, LEDAUTO.....27
STRUT, GAS, RL4.....27
SVC KIT, FRICTION DISC K/KX.....47
SWITCH, LIMIT W/ROLLER ARM AT 25°
DEGREES.....37
T
TANK, COOLANT OVERFLOW.....27
TANK,GAS,RL4,LED.....19
THIMBLE WIRE ROPE-3/16.....35, 37, 39
TORSION SPRING, VMAST LH.....39
TORSION SPRING, VMAST RH.....39
TUBING,FUEL,YELLOW,RL4LED GAS.....19
VALVE,FUEL SHUTOFF,RL4LED.....19
W
WASHER.....17, 27
WASHER LOCK 1/2ZP.....23
WASHER LOCK 3/8ZP.....43
WASHER, .500.....45
WASHER, LOCK, 1/2, ZAG.....19
WASHER, NEOPRENE.....25, 27
WASHER, NYLON .500.....45
WASHER,FLAT,#8,SAE,ZAG.....27, 31
WASHER,FLAT,1.000,HARDENED.....23
WASHER,FLAT,1/2,USS,ZAG.....17
WASHER,FLAT,3/4,USS,HRD,ZAG.....17
WASHER,FLAT,5/16,USS,ZAG.....17, 25, 27
WASHER,FLAT,M6,DIN125,ZAB.....27
WASHER,FLAT,M8,DIN125,ZAB.....27
WASHER,FLAT,SAE 1/4",ZINC.....27, 43
WASHER,FLAT,USS,1/2",Y.....23, 43
WASHER,FLAT,USS,3/8",Y.....17
WASHER,FLAT,USS,5/8",Y.....23
WASHER,LOCK,1/2,ZAG.....19
WASHER,PLAIN,1".....21
WEAR PAD, TOWER, RL4.....37, 39
WEARPAD, VMAST BOTTOM.....43
WEARPAD, VMAST, HALF.....41
WELDMENT, BRACKET, RECEIVER, D.....17
WELDMENT, CHASSIS, RL4.....17
WELDMENT, FRAME, SUPPORT, DOOR....27
WELDMENT, LIFT, RL4.....17
WELDMENT, LIGHT DROPBAR.....35, 43
WELDMENT, LIGHT XBAR.....35, 43
WELDMENT, MAST 1.5 INCH.....43
WELDMENT, MAST 2INCH.....41
WELDMENT, MAST 3" INCH.....39
WELDMENT, MAST 4" INCH.....37
WELDMENT, SIDE, CABINET, LEFT,.....27
WELDMENT, SIDE, CABINET, RIGHT.....27
WELDMENT, SUPPORT STAND, FUEL TANK,
RL4, LED.....19
WELDMENT, VMAST BASE.....35, 37
WELDMENT,BRACE BAR, RL4. LED.....19
WELDMENT,OR, REAR,RL4 W/PLATE.....17
Part No. 1287640GT
April 2018

Part Description Index (continued)

WELDMENT,SUPPORT LEG,FUEL
TANK,RL4,LED.....19
WELDMENT: DRAWBAR: RL4.....17
WHEEL/TIRE ASSY,13",175/80 LRB.....17
WINCH BRACKET, DRUM BOLT LOCK
(31946).....47
WINCH HANDLE-O.A.LENGTH-11".....47
WINCH, ELECTRIC.....35
WINCH, TERRA 2500, SUPERWINCH.....37
WINCH,W/HNDL,5.1:1,1500LBS.....35, 37, 47

—
— GENERAL SERVICE PARTS —.....11
— INVERTOR, CHAMPION —.....11
— MANUALS —.....11

Part No. 1287640GT RL4 LED Vertical Mast 51

 April 2018

Part Description Index (continued)

This Page Intentionally Left Blank

52 RL4 LED Vertical Mast Part No. 1287640GT

Parts Manual

1287640GT
Part No.

Rev A
RL4 LED Vertical Mast from SN RL4LEDJ-101