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Serial Number Range

RL4 Vertical from SN RL416J-497 to


RL416J-3599
Mast from SN RL4J-3600

Part No. 1266666


Rev A8
April 2017
April 2017

2 RL4 Vertical Mast Part No. 1266666


April 2017

How to Read Your Serial Number

Part No. 1266666 RL4 Vertical Mast 3


April 2017

Table of Contents

505.1 Mast Assembly, 1.5" Inch...........................................56


This manual is updated frequently. If you have a 506.1 Light Assembly, Square.............................................58
printed manual, you can keep it up to date by
507.1 Light Assembly, 16" Round........................................60
downloading new figures from the Genie website at
www.genielift.com. For the most up-to-date parts 508.1 Winch.........................................................................62
information, visit the Parts Lookup System on the
Genie website at www.genielift.com. Indices
Part Number Index...............................................................64
Part Description Index.........................................................66
How to Read Your Serial Number..........................................3
Cross References
Parts Stocking List.................................................................7
How to Order Parts................................................................8
Service Parts Fax Order Form...............................................9

Electronic Version
Click on any page number to view the figure.

100 Decals
101.1 Decals with Words.....................................................10
102.1 Decals with Symbols.................................................12

200 Chassis Components


201.1 Chassis Components................................................14
202.1 Fuel Tank and Hoses.................................................16
203.1 Axle............................................................................18
204.1 Hitches.......................................................................20
205.1 Cabinet, Front Fairing................................................22
206.1 Cabinet, Rear Fairing.................................................24

300 Engines and Generators


301.1 Kohler KDW1003 GE Engine.....................................26
302.1 Kubota D1105-E3BG Engine.....................................30
302.2 Kubota D1105-E3BG Engine.....................................32
303.1 Generator, Coliseum 6 kW........................................34
304.1 Generator, Coliseum 7 kW........................................36
305.1 Generator, Coliseum 8 kW........................................38
306.1 Generators.................................................................40

400 Electrical Components


401.1 Control Box Assembly...............................................42
401.2 Control Box Assembly...............................................44
402.1 Electrical Wiring and Power Cables...........................46

500 Mast Components


501.1 Mast Assembly and Cable Routing............................48
502.1 Tower Base and Mast Assembly, 4" Inch...................50
503.1 Mast Assembly, 3" Inch..............................................52
504.1 Mast Assembly, 2" Inch..............................................54

4 RL4 Vertical Mast Part No. 1266666


April 2017

Table of Contents (continued)

This Page Intentionally Left Blank

Part No. 1266666 RL4 Vertical Mast 5


April 2017

Notes

6 RL4 Vertical Mast Part No. 1266666


April 2017

Parts Stocking List

Part No. 1266666 RL4 Vertical Mast 7


April 2017

How To Order Parts

8 RL4 Vertical Mast Part No. 1266666


April 2017

Fax Order Form

Part No. 1266666 RL4 Vertical Mast 9


100 Decals April 2017

101.1 Decals with Words

10 RL4 Vertical Mast Part No. 1266666


April 2017 100 Decals

101.1 Decals with Words

Item Part No. Description Qty.

1 97518GT Decal, Instruction, Lamp Disposal..........1


2 1266650GT Decal, Danger, Explosion Hazard...........1
3 1266651GT Decal, Label, Diesel................................1
4 1266887GT Decal, Danger, Auto-start Hazard...........2
5 133461GT DECAL,TIRE SPECIFICATION...............2
6 1266652GT Decal, Label, Transport Diagram.............1
7 133062GT Decal, Label, Ground..............................1
8 1266649GT Decal, Cosmetic, Terex Logo, RL4..........2
9 1266667GT Decal, Instructions, Tongue
deployment.............................................1
10 1266883GT DECAL, DANGER, ELECTROCUTION
HAZARD.................................................1
11 72086GT DECAL,LABEL,LIFTING EYE.................1
12 52475GT DECAL,LABEL,TRANSPORT
TIEDOWN*..............................................4
13 1266881GT DECAL, DANGER, INHALATION
HAZARD.................................................1
14 1266661GT DECAL, WARNING, EXPLOSION
HAZARD.................................................1
15 1266888GT DECAL, DANGER, EXPLOSION HAZARD,
BATTERY................................................1
16 1266653GT DECAL, DANGER, ELECTROCUTION
HAZARD.................................................1
17 1266657GT DECAL, DANGER, ELECTROCUTION
HAZARD.................................................1
18 1266887GT DECAL, DANGER, AUTO-START
HAZARD.................................................2
19 1266655GT DECAL, WARNING, IMPROPER
OPERATION...........................................1
20 1266656GT DECAL, OPERATING
INSTRUCTIONS.....................................1
21 1266660GT DECAL, COSMETIC, GENIE LOGO, RL4,
REAR DOOR..........................................1
22 1266654GT DECAL, COSMETIC, TEREX LOGO, RL4,
REAR DOOR..........................................1
23 1266884GT DECAL, WARNING, TOW SPEED..........1
24 1266649GT DECAL, COSMETIC, TEREX LOGO,
RL4.........................................................2
25 1266659GT DECAL, COSMETIC, GENIE LOGO,
FRONT FAIRING....................................1
26 1266658GT DECAL, COSMETIC, TEREX LOGO,
FRONT FAIRING....................................1
27 1266648GT DECAL, WARNING, TIP-OVER HAZARD,
OUTRIGGERS........................................1
28 1266647GT DECAL, DANGER, ELECTROCUTION
HAZARD.................................................1
29 229102GT DECAL, LABEL, ARROW.......................2
30 1266885GT DECAL, WARNING, EXPLOSION/BURN
HAZARD.................................................1

Part No. 1266666 RL4 Vertical Mast 11


100 Decals April 2017

102.1 Decals with Symbols

12 RL4 Vertical Mast Part No. 1266666


April 2017 100 Decals

102.1 Decals with Symbols

Item Part No. Description Qty.

1 52475GT DECAL,LABEL,TRANSPORT
TIEDOWN*..............................................4
2 72086GT DECAL,LABEL,LIFTING EYE.................1
3 133062GT DECAL, LABEL, GROUND.....................1
4 133461GT DECAL,TIRE SPECIFICATION...............2
5 229102GT DECAL, LABEL, ARROW.......................2
6 1266649GT DECAL, COSMETIC, TEREX LOGO,
RL4.........................................................2
7 1266651GT DECAL, LABEL, DIESEL........................1
8 1266652GT DECAL, LABEL, TRANSPORT
DIAGRAM...............................................1
9 1266654GT DECAL, COSMETIC, TEREX LOGO, RL4,
REAR DOOR..........................................1
10 1266658GT DECAL, COSMETIC, TEREX LOGO,
FRONT FAIRING....................................1
11 1266659GT DECAL, COSMETIC, GENIE LOGO,
FRONT FAIRING....................................1
12 1266660GT DECAL, COSMETIC, GENIE LOGO, RL4,
REAR DOOR..........................................1
13 1266668GT DECAL, INSTRUCTIONS, TONGUE
DEPLOYMENT.......................................1
14 1266675GT DECAL, WARNING, TIP-OVER HAZARD,
OUTRIGGERS........................................1
15 1266676GT DECAL, LABEL, EXPLOSION
HAZARD.................................................1
16 1266677GT DECAL, WARNING, BURN HAZARD.....1
17 1266678GT DECAL, LABEL, TOW SPEED................1
18 1266679GT DECAL, DANGER, ELECTROCUTION
HAZARD.................................................1
19 1266886GT DECAL, LABEL, ELECTROCUTION
HAZARD.................................................1
20 1266889GT DECAL, WARNING, EXPLOSION
HAZARD.................................................1
21 1266923GT DECAL, LABEL, READ THE MANUAL....1
22 1267099GT DECAL, WARNING, EXPLOSION/BURN
HAZARD.................................................1
23 1267102GT DECAL, DANGER, INHALATION
HAZARD.................................................1
24 1267103GT DECAL, DANGER, ELECTROCUTION
HAZARD.................................................1
25 1267104GT DECAL, LABEL, BATTERY/CHARGER
SAFETY..................................................1

Part No. 1266666 RL4 Vertical Mast 13


200 Chassis Components April 2017

201.1 Chassis Components

14 RL4 Vertical Mast Part No. 1266666


April 2017 200 Chassis Components

201.1 Chassis Components

Item Part No. Description Qty. Item Part No. Description Qty.

1 1271645GT SCREW...................................................4 35 1264508GT ASSEMBLY, AXLE, RL4..........................1


2 1255760GT WASHER,FLAT,1/2,USS,ZAG.................4 36 1266197GT BOLT, SHOULDER, DIA .75 X 6.0..........1
3 1265533GT STD, MAST, BLACK................................1 37 1255761GT WASHER,FLAT,3/4,USS,HRD,ZAG........2
does not include item #54 38 1258049GT NUT,TL,5/8-11,C,ZAG.............................1
-- 1265534GT OPTION, MAST, GALVANIZED...............1 39 1265729GT CHASSIS, KICKSTEP, WELDMENT,......1
does not include item #54
40 1267867GT ASSEMBLY, PIN AND CLIP, 1/2" X
4 995310GT SCREW,HHC,1/2-13 X 4 G.....................4 6-1/2"......................................................1
5 1255760GT WASHER,FLAT,1/2,USS,ZAG.................4 41 1266256GT WELDMENT, BRACKET, RECEIVER,
6 1264555GT WELDMENT, LIFT, RL4..........................1 D .............................................................1
7 112300GT BATTERY................................................1 42 1256844GT SCREW,HHC,1/2-13X1.5,8,ZAG............2
8 1265441GT BRACKET, HOLD DOWN, BATTERY,.....1 43 1255760GT WASHER,FLAT,1/2,USS,ZAG.................2
9 1267521GT TANK, COOLANT OVERFLOW..............1 44 1261639GT WELDMENT: DRAWBAR: RL4...............1
10 45708GT HOOK,BATT HOLD DOWN,10"..............2 45 57332GT COUPLER,BALL,2" CLASS II.................1
11 1263883GT ASM, CONTROLS RL4 60HZ WO/TL.....1 46 M007214GT SCREW...................................................2
12 1266600GT BRACKET, CONTROL BOX, FLOAT,......2 47 990200GT NUT,NYLOCK,1/2-13 GR2......................2
13 1264101GT SCREW,HHC,5/16-18X1,8,ZAG.............4 48 1266144GT BOLT, SHOULDER DIA .75 X 4.0 L........1
14 825358GT WASHER,FLAT,5/16,USS,ZAG...............4 49 1255761GT WASHER,FLAT,3/4,USS,HRD,ZAG........2
15 1265317GT ASSEMBLY, LATCH, U-BOLT, RL4.........1 50 1258049GT NUT,TL,5/8-11,C,ZAG.............................1
16 1254805GT BOLT,U-BOLT,LATCH 51 1267868GT ASSEMBLY, PIN AND CLIP, 3/4" X
STRIKER,TRAY......................................1 4-3/4"......................................................1
17 825358GT WASHER,FLAT,5/16,USS,ZAG...............2 52 1263088GT WELDMENT, CHASSIS, RL4.................1
18 1255804GT NUT,JAM,1/2-13,A,ZAG..........................2 53 162160GT CHAIN, SAFETY, SNAP HOOK..............2
19 1264101GT SCREW,HHC,5/16-18X1,8,ZAG.............2 -- 32645GT SCREW,HHC,3/8-16 X 5 GRD 5 ZNC.....1
20 825358GT WASHER,FLAT,5/16,USS,ZAG...............2 -- 4828GT NUT,NYLOCK,3/8-16..............................1
21 790965GT PIN,PLUNGER,OUTRIGGER, KIT.........1 -- 6097GT WASHER,FLAT,USS,3/8",Y....................2
kit part number 790965GT includes item -- 61975GT RETAINER,SPRING,1.21 X .375............2
numbers 22, 23, 24 and 25
54 Ref., WINCH
-- RELEASE, OUTRIGGER........................1 refer to 508.1
-- PIN, COTTER.........................................1
-- WASHER................................................1
-- SPRING..................................................1
26 1263092GT WELDMENT, OUTRIGGER, RL4...........2
27 1266212GT JACK, KNOTT PN KBC 6D8443.001-.....3
-- 1273474GT HANDLE.................................................1
-- 1273475GT KNOB, PLASTIC.....................................1
-- 1273476GT PIN..........................................................1
-- 1273477GT PIN AND CHAIN.....................................1
-- 1273478GT BOLT, 12-24 UNC 3/8"............................1
28 993245GT NUT, WING.............................................1
29 1271665GT WASHER................................................1
30 1264517GT PLATE, SHACKLE, AXLE, RL4...............4
31 1264511GT BOLT, SHACKLE, RL4............................6
32 1264512GT NUT, FLANGE, SHACKLE, RL4.............6
33 116021GT WHEEL/TIRE ASSY,13",175/80 LRB......2
34 840376GT NUT,WHEEL, 1/2 X 20..........................10

Part No. 1266666 RL4 Vertical Mast 15


200 Chassis Components April 2017

202.1 Fuel Tank and Hoses

16 RL4 Vertical Mast Part No. 1266666


April 2017 200 Chassis Components

202.1 Fuel Tank and Hoses

Item Part No. Description Qty.

1 1262263GT TANK FUEL RL4 C SHAPE....................1


2 825079GT FITTING 1/8,FITTINF FOR DOWN T......1
3 825081GT GROMMET DAPCO RUBBER SM.........2
4 217717GT CAP FUEL RL4/AL4 WITH TETHER......1
5 1265409GT FITTING 5/16, W TUBE 25.5 45D...........1
6 36456GT SPRING CLIP,5/16-18,.025-.15X............1
7 1264814GT FORMING FUEL TANK SUPPORT
REAR......................................................1
8 1264813GT FORMING FUEL TANK SUPPORT
FRON......................................................1
9 1256464GT SCREW,HHC,5/16-18X.75,8,ZAG..........1
10 1255764GT WASHER,LOCK,5/16,ZAG.....................1

Part No. 1266666 RL4 Vertical Mast 17


200 Chassis Components April 2017

203.1 Axle

18 RL4 Vertical Mast Part No. 1266666


April 2017 200 Chassis Components

203.1 Axle

Item Part No. Description Qty.

-- 1264507GT AXLE ASSY, STRAIGHT RL4


1 840376GT NUT,WHEEL, 1/2 X 20..........................10
2 236978GT KIT,HUBS,BRINGS&SEALS,116949GT..1
3 RACE, INNER.........................................1
4 230561GT BEARING,ALXL,840377,841050............2
5 147122GT GREASE SEAL.......................................1
6 RACE, OUTER.......................................1
7 147123GT WASHER,PLAIN,1".................................1
8 834228GT GREASE CAP, AXLE, 3000LB................1
9 834250GT HAMMERBLOW SPINDLE NUT,AXLE....1
10 7604GT PINCOTTER 0.125 1.750.......................1

Part No. 1266666 RL4 Vertical Mast 19


200 Chassis Components April 2017

204.1 Hitches

20 RL4 Vertical Mast Part No. 1266666


April 2017 200 Chassis Components

204.1 Hitches

Item Part No. Description Qty.

1 991650GT WASHER LOCK 1/2ZP...........................2


2 6095GT WASHER,FLAT,USS,1/2",Y
3 6198GT NUT,NYLOCK,1/2-13
4 995310GT SCREW,HHC,1/2-13 X 4 G.....................2
5A 57332GT COUPLER,BALL,2" CLASS II
5B 227082GT COUPLER,BALL,2 5/16
6 T109127GT HITCH RING,COMBO,16"LENGTH........1
7 89163GT BALL, 2" ZINC........................................1
8 122079GT WASHER,FLAT,1.000,HARDENED........1
9 33265GT NUT,HEX,1-8..........................................1
10 1262632GT SCREW,HHC,1/2-13 X 6 GR8 ZP...........3
11 183731GT SCREW,HHC,1/2-13 X 6.........................1
12 790540GT PIN QUICK 1/4X 1.75 ZP........................1
13 T109129GT SPACER,SIDE,COMBO,HTCH,BOLT-ON.2
14 176335GT PLATE,SIDE,COMBO
HITCH,BOLT-ON.....................................2
15 213770GT HITCH,RING,BOLT-ON 2.5" ID...............1
16 13854GT SCREW,HHC,1/2-13 X 4.5,GRD.8..........2
17 116936GT AS-RING HITCH MOUNT.......................1
18 6-5208-44GT SCREW,HHC,1/2-13 X 5.5,GRD.8..........1
19 123461GT SCREW,HHC,5/8-11X4.50,GR8,Y..........2
20 6035GT WASHER,FLAT,USS,5/8",Y....................4
21 6024GT NUT,NYLOCK,5/8-11..............................1
22A 116937GT HITCH,2.5"RING,6 TON.........................1
22B T110632GT HITCH,3"RING,6TON.............................1
23 218691GT BRACKET ADJ HGT 6"..........................1
24A 67231GT COUPLER 2-5/16" BALL BULLDOG T....1
24B 67230GT COUPLER 2" BALL BULLDOG TMZ......1

Part No. 1266666 RL4 Vertical Mast 21


200 Chassis Components April 2017

205.1 Cabinet, Front Fairing

22 RL4 Vertical Mast Part No. 1266666


April 2017 200 Chassis Components

205.1 Cabinet, Front Fairing

Item Part No. Description Qty.

1 1265413GT COVER, FRONT, RL4.............................1


Terex white option
-- 1265416GT COVER, FRONT, RL4.............................1
Genie blue option
2 1269603GT SCREW,BHHS,5/16-18 X 1.00...............8
3 825358GT WASHER,FLAT,5/16,USS,ZAG...............4
4 1264109GT HINGE, RL4............................................2
5 1264114GT REFLECTOR, YELLOW, SIDE, RL4.......2
6 1266968GT LIGHT, YELLOW, LED, SIDE, RL4..........2
-- 1270634GT KIT, MARKER LIGHTS...........................1
(used on machines produced before S/N
RL416J-1082)
7 1270484GT WASHER, NEOPRENE..........................2
8 10262GT SNAP RING,EXTERNAL,.75 DIA...........2

Part No. 1266666 RL4 Vertical Mast 23


200 Chassis Components April 2017

206.1 Cabinet, Rear Fairing

24 RL4 Vertical Mast Part No. 1266666


April 2017 200 Chassis Components

206.1 Cabinet, Rear Fairing

Item Part No. Description Qty. Item Part No. Description Qty.

1 1265412GT HATCHBACK, RL4..................................1 39 825355GT WASHER,FLAT,M6,DIN125,ZAB............3


Terex white option 40 1256450GT SCREW,HHC,M6-1.0X20,DIN933,10.9,ZAB.2
-- 1265415GT HATCHBACK, RL4..................................1 41 1264339GT SCREW...................................................2
Genie blue option
42 1264119GT LIGHT, PLATE, LICENSE, RL4...............1
2 1269603GT SCREW,BHHS,5/16-18 X 1.00...............4
43 SCREW...................................................2
3 1263560GT NUT.........................................................4
44 WASHER................................................2
4 1264109GT HINGE, RL4............................................2
45 1266965GT LIGHT, REAR, LED, RL4........................2
5 1264101GT SCREW,HHC,5/16-18X1,8,ZAG.............2
-- 1270634GT KIT, MARKER LIGHTS...........................1
6 825358GT WASHER,FLAT,5/16,USS,ZAG...............4 (used on machines produced before S/N
7 1264113GT REFLECTOR, RED, SIDE, RL4..............2 RL416J-1082)
8 1266967GT LIGHT, RED, LED, SIDE, RL4.................2 46 1253490GT SCREW,PHPM,8-32 X .75,ZAG..............6
-- 1270634GT KIT, MARKER LIGHTS...........................1 47 1263070GT NUT,SERRATED,8-32,ZAG.....................6
(used on machines produced before S/N 48 1267689GT WELDMENT, FRAME, SUPPORT,
RL416J-1082) DOOR.....................................................1
9 1270484GT WASHER, NEOPRENE..........................2 49 1267745GT RIVET, BLACK, .125 DIA........................8
10 10262GT SNAP RING,EXTERNAL,.75 DIA...........2 50 1265418GT CONTROLS DOOR, RL4, BLACK..........1
11 1263502GT WELDMENT, SIDE, CABINET, RIGHT....1 51 1270297GT SCREW,HHC,5/16-18X.75,8,ZAG..........4
12 1264101GT SCREW,HHC,5/16-18X1,8,ZAG.............8 52 1264101GT SCREW,HHC,5/16-18X1,8,ZAG.............4
13 825358GT WASHER,FLAT,5/16,USS,ZAG...............8 53 1267761GT PLATE, HINGE, BACKING......................2
14 1265419GT FENDER, RL4.........................................2 54 1263560GT NUT.........................................................4
15 1264101GT SCREW,HHC,5/16-18X1,8,ZAG.............8 55 1264109GT HINGE, RL4............................................2
16 825358GT WASHER,FLAT,5/16,USS,ZAG.............16
17 1263560GT NUT.........................................................8
18 1263560GT NUT.........................................................2
19 1264361GT SCREW...................................................2
20 824144GT WASHER,FLAT,M8,DIN125,ZAB............4
21 1256456GT NUT,TL,M8-1.25,DIN980,10,ZAB...........2
22 1264123GT LATCH, ROTARY, RL4............................1
23 1263503GT WELDMENT, SIDE, CABINET, LEFT,.....1
24 1263102GT ASSEMBLY, FRAME, SUPPORT,
HATC.......................................................1
25 1264108GT STRUT, GAS, RL4..................................2
26 1267773GT SCREEN.................................................1
27 1264101GT SCREW,HHC,5/16-18X1,8,ZAG.............8
28 825358GT WASHER,FLAT,5/16,USS,ZAG.............16
29 1263560GT NUT.........................................................8
30 1265441GT BRACKET, HOLD DOWN, BATTERY,.....1
31 1265275GT J-BOLTS, 10", BATTERY, RL4................2
32 1267521GT TANK, COOLANT OVERFLOW..............1
33 6091GT NUT,NYLOCK,1/4-20..............................3
34 75144GT WASHER,FLAT,SAE 1/4",ZINC...............3
35 6090GT SCREW,HHC,1/4-20 X .75......................3
36 1264122GT HANDLE, PUSH BUTTON, RADLOCK,..1
37 1267396GT GASKET, HANDLE.................................1
38 1256449GT SCREW,HHC,M6-1.0X16,DIN931,10......3

Part No. 1266666 RL4 Vertical Mast 25


300 Engines and Generators April 2017

301.1 Kohler KDW1003 GE Engine

26 RL4 Vertical Mast Part No. 1266666


April 2017 300 Engines and Generators

301.1 Kohler KDW1003 GE Engine

Item Part No. Description Qty. Item Part No. Description Qty.

1 AIR CLEANER HOUSING......................1 37 1266717GT HEX.NUT M8, KOHLER


2 1266642GT AIR FILTER ELEMENT, KOHLER 38 1266718GT HEX.NUT, KOHLER
KDW1003................................................1 39 1266719GT ELECTROVALVE, KOHLER
3 1269070GT HOSE CLAMP, UPPER RADIATOR HOSE, 40 1266720GT CLAMP, KOHLER
KOHLER KDW1003................................4
41 1266721GT FUEL FILTER COMPLETE, KOHLER
4 1266745GT HOSE, UPPER RADIATOR, KOHLER
KDW1003................................................1 42 1266722GT FLANGE, KOHLER
5 1266763GT RADIATOR, KOHLER.............................1 43 1266723GT JOCKEY PULLEY, KOHLER
-- ref. TANK, COOLANT OVERFLOW 44 1266724GT GASKET, KOHLER
refer to 206.1 45 1266725GT GASKET, KOHLER
6 1259701GT SCREW,HHC,1/2-13X3,8,ZAG...............4 46 1266726GT GASKET, KOHLER
7 825358GT WASHER,FLAT,5/16,USS,ZAG...............4 47 1266727GT GASKET, EXHAUST, KOHLER
8 740920GT ISOLATOR,ENGINE,390LB....................4 48 1266728GT GASKET, KOHLER
9 1261693GT MOUNT, ENGINE, KOHLER, RL4..........1 49 1266729GT GASKET, KOHLER
10 WASHER, FLAT, ZAG.............................2 50 1266730GT 8SLVE STEM SEAL d.7, KOHLER
11 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............2 51 1266731GT GASKET, KOHLER
12 85206GT GENERATOR,6KVA,240VAC,60HZ........1 52 1266732GT GASKET, KOHLER
refer to 306.1
53 1266733GT COPPER GASKET, KOHLER
-- 1277953GT TERMINAL BLOCK,MARATHON
GENERATOR(85206) 54 1266734GT C.GASKET, KOHLER

13 1266643GT ENGINE OIL FILTER, KOHLER 55 1266735GT C.GASKET, KOHLER


KDW1003................................................1 56 1266736GT GASKET, KOHLER
14 1266627GT ALTERNATOR, KOHLER 57 1266737GT COPPER GASKET, KOHLER
15 1266746GT HOSE, LOWER RADIATOR, KOHLER 58 1266738GT GASKET, KOHLER
KDW1003................................................1
59 1266739GT GASKET, KOHLER
16 1266644GT FILTER, ELEMENT, FUEL......................1
60 1266740GT GASKET, KOHLER
17 1266749GT STARTER MOTOR, KOHLER.................1
61 1266741GT GASKET, KOHLER
18 1266628GT O-RING, KOHLER
62 1266742GT GASKET, KOHLER
19 1266629GT O-RING, KOHLER
63 1266743GT GASKET, KOHLER
20 1266630GT O-RING, KOHLER
64 1266744GT ASSEMBLY, THERMOSTAT, KOHLER
21 1266645GT V-BELT, KOHLER KDW1003...................1
65 1266747GT MUFFLER, KOHLER
22 1266631GT O-RING, 9.25X1.78, KOHLER
66 1266748GT SPRING, KOHLER
23 1266632GT SEAL RING, KOHLER
67 1266750GT SPARK ARRESTER, KOHLER
24 1266633GT SEAL RING, KOHLER
68 1266751GT ROCKER ARMSHAFT, KOHLER
25 1266634GT THRUST BEARING, KOHLER
69 1266752GT ROCKER ARM ASSEMBLY, KOHLER
26 1266635GT DIPSTICK, CRANKCASE, KOHLER
70 1266755GT CAP, KOHLER
27 1266636GT PUSHROD, KOHLER
71 1266756GT PISTON STD, KOHLER
28 1266637GT ROCKERARM, KOHLER
72 1266757GT WATER PUMP, KOHLER
29 1266638GT ROCKERARM, KOHLER
73 1266758GT INJECTION PUMP, KOHLER
30 1266639GT BEARING STD, KOHLER
74 1266759GT OIL PUMP, KOHLER
31 1266640GT BEARING STD, KOHLER
75 1266760GT PREC.CHAMB., KOHLER
32 1266641GT GLOW PLUG, KOHLER
76 1266761GT OIL PRESSURE SWITCH, KOHLER
33 1266713GT SHROUD, KOHLER
77 1266762GT UNION, KOHLER
34 1266714GT RING GEAR, KOHLER
78 1266764GT SP.WASHER, KOHLER
35 1266715GT BEARING, KOHLER
79 1266765GT PLUG, KOHLER
36 1266716GT HEX.NUT, KOHLER

Part No. 1266666 RL4 Vertical Mast 27


300 Engines and Generators April 2017

301.1 Kohler KDW1003 GE Engine


(continued)

Item Part No. Description Qty.

80 1266766GT WASHER, KOHLER


81 1266767GT WASHER, KOHLER
82 1266768GT HEAD/FUEL SYSTEM GASKET SET, K
83 1266769GT CRANKCASE GASKET SET, KOHLER
84 1266770GT RINGS STAND., KOHLER
85 1266771GT SUPPORT, KOHLER
86 1266772GT V.ISOLATOR, UPPRE RADIATOR, KO
87 1266773GT V.ISOLATOR, LOWER RADIATOR, KO
88 1266774GT PLUG, KOHLER
89 1266789GT OIL PAN PLUG, KOHLER
90 1266790GT THERMOSTAT, KOHLER
91 1266791GT VALVE, THERMOSTATIC, KOHLER
92 1266792GT CYLINDER HEAD ASSY, KOHLER
93 1266793GT TUBE, WATER, KOHLER
94 1266794GT TUBE, KOHLER
95 1266795GT TUBE, FUEL, KOHLER
96 1266796GT TUBE ASSEMBLY, FUEL, KOHLER
97 1266797GT PIPE, FUEL, KOHLER
98 1266798GT TUBE, BREATHER, KOHLER
99 1266799GT VALVE, INTAKE, KOHLER
100 1266800GT VALVE, BREATHER, KOHLER
101 1266801GT VALVE, RELIEF, KOHLER
102 1266802GT VALVE, KOHLER
103 1266803GT VALVE, EXHAUST, KOHLER
104 1266804GT BLOWER FAN D.350, KOHLER
105 1266805GT SCREW, KOHLER
106 1266806GT SCREW, M10X90, KOHLER
107 1266807GT SCREW, ADJUSTER, KOHLER
108 1268246GT TOOL, BELT TIGHTENER, KOHLER
109 1268247GT TOOL, CRANK SHFT CLAMP, KOHLER
110 1268248GT TOOL, STATIC, TIMING, KOHLER

28 RL4 Vertical Mast Part No. 1266666


April 2017 300 Engines and Generators

301.1 Kohler KDW1003 GE Engine


(continued)

This Page Intentionally Left Blank

Part No. 1266666 RL4 Vertical Mast 29


300 Engines and Generators April 2017

302.1 Kubota D1105-E3BG Engine

30 RL4 Vertical Mast Part No. 1266666


April 2017 300 Engines and Generators

302.1 Kubota D1105-E3BG Engine

Item Part No. Description Qty. Item Part No. Description Qty.

1 1268467GT ENGINE,KUBOTA,D1105.......................1 41 990270GT SCREW,HHC,1/2-13 X 3.5 GR8.............2


2 MUFFLER, KUBOTA...............................1 42 824068GT SCREW,HHC,3/8-16X1.25,8,ZAG..........1
3 1265731GT KUBOTA EXHAUST................................1 43 824110GT WASHER,LOCK,3/8,ZAG.......................1
4 RADIATOR HOSE, LOWER....................1 44 1256283GT WASHER,FLAT,.5X2.25X.188,ZAG........1
5 CLAMP, HOSE........................................2 45 1260114GT PEDESTAL: GENERATOR:
COLISEUM.............................................1
6 SCREW...................................................1
46 824068GT SCREW,HHC,3/8-16X1.25,8,ZAG..........4
7 1267566GT PLATE, BOTTOM MOUNT, KUBOTA
RA...........................................................1 47 824110GT WASHER,LOCK,3/8,ZAG.......................4
8 22578GT SCREW,HHC,M6 X 20MM,GR8.8..........1 48 54355GT WASHER,FLAT,SAE,3/8",Y.....................4
9 233375GT WASHER,FLAT,M6 PLTD.FW.................1 49 4280GT ISOLATER, GENERATOR......................1
10 866110GT RADIATOR, KUBOTA, D905 & D1105.....1 50 SCREW...................................................2
11 8915GT SCREW,HHC,1/4-20 X 1.25....................2 51 WASHER, LOCK.....................................2
12 75144GT WASHER,FLAT,SAE 1/4",ZINC...............2 52 WASHER................................................2
13 1268985GT WASHER, CUSHIONING.......................2 53 824068GT SCREW,HHC,3/8-16X1.25,8,ZAG..........8
14 6091GT NUT,NYLOCK,1/4-20..............................2 54 824110GT WASHER,LOCK,3/8,ZAG.......................8
15 UBOLT....................................................1 55 1260048GT GEN, COLISEUM, 7KW, 240VAC,..........1
16 WASHER................................................2 56 237860GT CHALWYN SHUTDOWN
W/CABLE,6/8KW....................................1
17 NUT.........................................................2
57 1262439GT TUBE,INTAKE,CHALWYN,KUBOTA.......1
18 1267266GT PLATER, EXHAUST, SIDE SUPPORT....1
58 CLAMP, HOSE........................................2
19 1267567GT PLATE, TOP MOUNT, KUBOTA
RADIA.....................................................1 59 231333GT AIR CLEANER BRACKET, D1105..........1
20 13002GT SCREW,HHC,5/16-18 X 1 GR5..............2 60A 866126GT BODY,AIR CLEANER,KUBOTA..............1
21 5397GT WASHER,FLAT,USS,5/16",Y..................2 60B 866128GT COVER,AIR CLEANER,KUBOTA...........1
22 36456GT SPRING CLIP,5/16-18,.025-.15X............2 60C 866129GT VALVE,AIR CLEANER,KUBOTA.............1
23 SCREW...................................................2 61 866127GT ELEMENT,AIR CLEANER,KUBOTA.......1
24 WASHER, SNUBBER.............................2 62 1262439GT TUBE,INTAKE,CHALWYN,KUBOTA.......1
25 1268590GT VIBRATION MOUNT...............................2 63 CLAMP, HOSE........................................2
used on 50Hz models only -- 839107 FILTER, FUEL, KUBOTA.........................1
26 740770GT VIBRATION MOUNT,35".........................2 -- 740620 FILTER, IN-LINE, FUEL, KUBOTA..........1
used on 60Hz models only
27 1268490GT PLATE, SPACER, 50HZ..........................2
used on 50Hz models only
28 PIN, COTTER.........................................2
29 RADIATOR HOSE ELBOW, LOWER......1
30 CLAMP, HOSE........................................2
31 RADIATOR HOSE, UPPER....................1
32 CLAMP, HOSE........................................2
33 866050GT FILTER,OIL,KUBOTA..............................1
34 ISOLATER, BOTTOM.............................2
35 ISOLATER, TOP......................................2
36 1261707GT MOUNT, ENGINE, KUBOTA, RL4...........2
37 1268297GT PLATE, SPACER, KUBOTA, MOUNT.....2
38 824068GT SCREW,HHC,3/8-16X1.25,8,ZAG..........4
39 824110GT WASHER,LOCK,3/8,ZAG.......................4
40 990415GT WASHER,FLAT,SNUB 1/2X2-3/4 ZN......2

Part No. 1266666 RL4 Vertical Mast 31


300 Engines and Generators April 2017

302.2 Kubota D1105-E3BG Engine

32 RL4 Vertical Mast Part No. 1266666


April 2017 300 Engines and Generators

302.2 Kubota D1105-E3BG Engine

Item Part No. Description Qty. Item Part No. Description Qty.

1 1268467GT ENGINE,KUBOTA,D1105.......................1 41 990270GT SCREW,HHC,1/2-13 X 3.5 GR8.............2


2 MUFFLER, KUBOTA...............................1 42 824068GT SCREW,HHC,3/8-16X1.25,8,ZAG..........1
3 1265731GT KUBOTA EXHAUST................................1 43 824110GT WASHER,LOCK,3/8,ZAG.......................1
4 RADIATOR HOSE, LOWER....................1 44 1256283GT WASHER,FLAT,.5X2.25X.188,ZAG........1
5 CLAMP, HOSE........................................2 45 1260114GT PEDESTAL: GENERATOR:
COLISEUM.............................................1
6 SCREW...................................................1
46 824068GT SCREW,HHC,3/8-16X1.25,8,ZAG..........4
7 1267566GT PLATE, BOTTOM MOUNT, KUBOTA
RA...........................................................1 47 824110GT WASHER,LOCK,3/8,ZAG.......................4
8 22578GT SCREW,HHC,M6 X 20MM,GR8.8..........1 48 54355GT WASHER,FLAT,SAE,3/8",Y.....................4
9 233375GT WASHER,FLAT,M6 PLTD.FW.................1 49 4280GT ISOLATER, GENERATOR......................1
10 866110GT RADIATOR, KUBOTA, D905 & D1105.....1 50 SCREW...................................................2
11 8915GT SCREW,HHC,1/4-20 X 1.25....................2 51 WASHER, LOCK.....................................2
12 75144GT WASHER,FLAT,SAE 1/4",ZINC...............2 52 WASHER................................................2
13 1268985GT WASHER, CUSHIONING.......................2 53 824068GT SCREW,HHC,3/8-16X1.25,8,ZAG..........8
14 6091GT NUT,NYLOCK,1/4-20..............................2 54 824110GT WASHER,LOCK,3/8,ZAG.......................8
15 UBOLT....................................................1 55 1260048GT GEN, COLISEUM, 7KW, 240VAC,..........1
16 WASHER................................................2 56 237860GT CHALWYN SHUTDOWN
W/CABLE,6/8KW....................................1
17 NUT.........................................................2
57 1262439GT TUBE,INTAKE,CHALWYN,KUBOTA.......1
18 1267266GT PLATER, EXHAUST, SIDE SUPPORT....1
58 CLAMP, HOSE........................................2
19 1267567GT PLATE, TOP MOUNT, KUBOTA
RADIA.....................................................1 59 231333GT AIR CLEANER BRACKET, D1105..........1
20 13002GT SCREW,HHC,5/16-18 X 1 GR5..............2 60A 866126GT BODY,AIR CLEANER,KUBOTA..............1
21 5397GT WASHER,FLAT,USS,5/16",Y..................2 60B 866128GT COVER,AIR CLEANER,KUBOTA...........1
22 36456GT SPRING CLIP,5/16-18,.025-.15X............2 60C 866129GT VALVE,AIR CLEANER,KUBOTA.............1
23 SCREW...................................................2 61 866127GT ELEMENT,AIR CLEANER,KUBOTA.......1
24 WASHER, SNUBBER.............................2 62 1262439GT TUBE,INTAKE,CHALWYN,KUBOTA.......1
25 1268590GT VIBRATION MOUNT...............................2 63 CLAMP, HOSE........................................2
used on 50Hz models only -- 839107 FILTER, FUEL, KUBOTA.........................1
26 740770GT VIBRATION MOUNT,35".........................2 -- 740620 FILTER, IN-LINE, FUEL, KUBOTA..........1
used on 60Hz models only
27 1268490GT PLATE, SPACER, 50HZ..........................2
used on 50Hz models only
28 PIN, COTTER.........................................2
29 RADIATOR HOSE ELBOW, LOWER......1
30 CLAMP, HOSE........................................2
31 RADIATOR HOSE, UPPER....................1
32 CLAMP, HOSE........................................2
33 866050GT FILTER,OIL,KUBOTA..............................1
34 ISOLATER, BOTTOM.............................2
35 ISOLATER, TOP......................................2
36 1261707GT MOUNT, ENGINE, KUBOTA, RL4...........2
37 1268297GT PLATE, SPACER, KUBOTA, MOUNT.....2
38 824068GT SCREW,HHC,3/8-16X1.25,8,ZAG..........4
39 824110GT WASHER,LOCK,3/8,ZAG.......................4
40 990415GT WASHER,FLAT,SNUB 1/2X2-3/4 ZN......2

Part No. 1266666 RL4 Vertical Mast 33


300 Engines and Generators April 2017

303.1 Generator, Coliseum 6 kW

34 RL4 Vertical Mast Part No. 1266666


April 2017 300 Engines and Generators

303.1 Generator, Coliseum 6 kW

Item Part No. Description Qty.

A 1274896GT DIODES,30A,1600V
1 1260047GT GEN, COLISEUM, 6KW, 240VAC,..........1
2 990450GT SCREW 5/16-18NCX3/4 HHC................2
3 5397GT WASHER,FLAT,USS,5/16",Y..................4
4 1266976GT ISOLATOR, GENERATOR......................1
5 1260114GT PEDESTAL: GENERATOR:
COLISEUM.............................................1
6 6782GT NUT,NYLOCK,5/16-18............................2
7 1255802GT SCREW,HHF,1/2-13X2.5,8,ZAG.............1
8 1256283GT WASHER,FLAT,.5X2.25X.188,ZAG........1

Part No. 1266666 RL4 Vertical Mast 35


300 Engines and Generators April 2017

304.1 Generator, Coliseum 7 kW

36 RL4 Vertical Mast Part No. 1266666


April 2017 300 Engines and Generators

304.1 Generator, Coliseum 7 kW

Item Part No. Description Qty.

1 1260048GT GEN, COLISEUM, 7KW, 240VAC,..........1


2 990450GT SCREW 5/16-18NCX3/4 HHC................2
3 5397GT WASHER,FLAT,USS,5/16",Y..................4
4 1266976GT ISOLATOR, GENERATOR......................1
5 1260114GT PEDESTAL: GENERATOR:
COLISEUM.............................................1
6 6782GT NUT,NYLOCK,5/16-18............................2
7 1255802GT SCREW,HHF,1/2-13X2.5,8,ZAG.............1
8 1256283GT WASHER,FLAT,.5X2.25X.188,ZAG........1

Part No. 1266666 RL4 Vertical Mast 37


300 Engines and Generators April 2017

305.1 Generator, Coliseum 8 kW

38 RL4 Vertical Mast Part No. 1266666


April 2017 300 Engines and Generators

305.1 Generator, Coliseum 8 kW

Item Part No. Description Qty.

1 1260093GT GEN, COLISEUM, 8KW, 240VAC,..........1


2 990450GT SCREW 5/16-18NCX3/4 HHC................2
3 5397GT WASHER,FLAT,USS,5/16",Y..................4
4 1266976GT ISOLATOR, GENERATOR......................1
5 1260114GT PEDESTAL: GENERATOR:
COLISEUM.............................................1
6 6782GT NUT,NYLOCK,5/16-18............................2
7 1255802GT SCREW,HHF,1/2-13X2.5,8,ZAG.............1
8 1256283GT WASHER,FLAT,.5X2.25X.188,ZAG........1

Part No. 1266666 RL4 Vertical Mast 39


300 Engines and Generators April 2017

306.1 Generators

40 RL4 Vertical Mast Part No. 1266666


April 2017 300 Engines and Generators

306.1 Generators

Item Part No. Description Qty. Item Part No. Description Qty.

1 991761GT SCREW,HHC,3/8-16 X 1.25....................8 -- 116187GT TERMINAL BLOCK


(for 201CSA5420)
2 990470GT WASHER LOCK 3/8ZP...........................8
9 189347GT BRACKET,GENERATOR MOUNT..........1
3 85206GT GENERATOR,6KVA,240VAC,60HZ........1
6 kW, 60 Hz (Marathon 201CSA5411) 10 6198GT NUT,NYLOCK,1/2-13..............................2
-- 116168GT BEARING, ODE 11 80379GT ISOLATOR, ENGINE MOUNT................2
(opposite engine end) 12 990415GT WASHER,FLAT,SNUB 1/2X2-3/4 ZN......2
-- 116172GT O-RING 13 990210GT WASHER FLAT 1/2ZP............................2
(opposite engine end)
14 6-5208-32GT SCREW,HHC,1/2-13X4,GR8..................2
-- 116177GT DRIVE DISC(C-107) MARATHON
(engine end) 15A 991761GT SCREW,HHC,3/8-16 X 1.25....................4
models with Kubota engine
-- 116178GT HUB SPACER
(engine end) 15B 991761GT SCREW,HHC,3/8-16 X 1.25....................2
models with Perkins engine
-- 1277953GT TERMINAL BLOCK,MARATHON
GENERATOR(85206) 16A 990470GT WASHER LOCK 3/8ZP...........................4
models with Kubota engine
-- 161151GT BRACKET, BEARING ODE (5411)
(for generator 201CSA5411) 16B 990470GT WASHER LOCK 3/8ZP...........................2
models with Perkins engine
-- 836853GT DIODE,MARATHON
(opposite engine end) 17A 981120GT WASHER FLAT 3/8 ZP SAE BIN............4
models with Kubota engine
-- 836856GT MARATHON SUPPRESSOR/VARISTOR
(opposite engine end) 17B 981120GT WASHER FLAT 3/8 ZP SAE BIN............2
models with Perkins engine
4 Ref., WIRE HARNESS
refer to 405.1 18A 189347GT BRACKET,GENERATOR MOUNT..........1
models with Kubota engine (shown)
4 116184GT CLAMP,CAPACITOR
(for 201CSA5411) 18B 116517GT FP-GEN MOUNT BAR RL PERK T4......1
models with Perkins engine
4 116187GT TERMINAL BLOCK
(for 201CSA5411) 19 991650GT WASHER LOCK 1/2ZP...........................2
4 58356GT CAPACITOR-ROUND 20 990270GT SCREW,HHC,1/2-13 X 3.5 GR8.............2
(for 201CSA5411) 21 116244GT FP-GEN MNT BAR,MAR SM HOLES.....1
5 123840GT SCREW,HHC,5/16-18X.75,GR8,Y..........6 22 981450GT SCREW,HHC,3/8-16 X 1.5......................4
6 990460GT WASHER LOCK 5/16 ZP BIN.................6 23 116254GT GENERATOR,6.5KW,220V,50HZ,MAR
7 116253GT GENERATOR,8KW,240V,60HZ,MAR......1 7.5 kW, 50 Hz (Marathon 332CSA5213)
8 kW, 60 Hz (Marathon 201CSA5420) -- 116177GT DRIVE DISC(C-107) MARATHON
-- 116168GT BEARING, ODE (engine end)
(opposite engine end) -- 836853GT DIODE,MARATHON
-- 116169GT BEARING,BRKT,ODE(5412) (opposite engine end)
-- 116172GT O-RING -- 836856GT MARATHON SUPPRESSOR/VARISTOR
(opposite engine end) (opposite engine end)
-- 116177GT DRIVE DISC(C-107) MARATHON -- T111700GT BEARING, MARATHON GEN
(engine end) (opposite engine end)
-- 116178GT HUB SPACER 24 Ref., WIRE HARNESS
(engine end) refer to 405.1
-- 836853GT DIODE,MARATHON 24 116184GT CLAMP,CAPACITOR
(opposite engine end) (for 332CSA5213)
-- 836856GT MARATHON SUPPRESSOR/VARISTOR 24 85207GT CAPACITOR,45 MF***OVAL
(opposite engine end) (for 332CSA5213)
8 229457GT CAPACITOR, 8KW GENERATOR,5420 25 116252GT SCREW,HHC,1/2-13X7 GR5 YEL
(for 201CSA5420) (630V) 26 184315GT FP-GENSET SPACER
-- Ref., WIRE HARNESS
refer to 405.1
-- 116184GT CLAMP,CAPACITOR
(for 201CSA5420)

Part No. 1266666 RL4 Vertical Mast 41


400 Electrical Components April 2017

401.1 Control Box Assembly

42 RL4 Vertical Mast Part No. 1266666


April 2017 400 Electrical Components

401.1 Control Box Assembly

Item Part No. Description Qty. Item Part No. Description Qty.

A 1266672GT ASM, CONTROLS RL4 60HZ W/TL 25B 160033GT CAPACITOR,50HZ


6KW...................................................REF MH,26MF(BALLAST...............................4
B 1263883GT ASM, CONTROLS RL4 60HZ 26 1266009GT STRAP, CONTROL BOX,
WO/TL...............................................REF CAPACITOR............................................2
C 1266673GT ASM, CONTROLS RL4 60HZ 27 SCREW...................................................2
AUTOSTART......................................REF 28A 1255539GT TRANSFORMER, MH, 60HZ 120V........4
D 1267118GT ASM, CONTROLS RL4 60HZ W/TL 28B 1255540GT TRANSFORMER, MH, 50HZ 120V........4
8KW...................................................REF
29 1268227GT SCREW, 1/4-20 X .5 HW TF, PATC.......16
E 1267119GT ASM, CONTROLS RL4 60HZ
AUTOSTART......................................REF 30 1263880GT PANEL, HEAT SHIELD...........................1
F 1266674GT ASM, CONTROLS RL4 50HZ............REF 31 824207GT RIVET,STL,STL,DOME,1/4X..375,Z.......4
G 1267426GT ASM, CONTROLS RL4 50HZ 32 1267117GT GROMMET, 1.5 " DIA.............................2
AUTOSTART......................................REF 33 1263482GT CONTACTOR 100A, SNGL 12VDC
1A 1264208GT PANEL, FRONT CONTROL BOX, AUTOSTART...........................................2
STANDARD.............................................1 34 1268228GT SCREW, #10-24 X .500 T-FORMING......4
1B 1264207GT PANEL, FRONT CONTROL BOX, 35 1264209GT BRACKET, CAPACITOR.........................1
AUTOSTART...........................................1
36 1268228GT SCREW, #10-24 X .500 T-FORMING......2
2 1265991GT CONTROL, AUTOSTART, DYNAGEN.....1
37A 1267424GT CAPACITOR, 43 µf, 630V.......................1
3 1263483GT SWITCH, TOGGLE, SPST......................2
37B 1267115GT CAPACITOR, 65 µf, 630V.......................1
4 1267913GT BREAKER, 25A 125VAC SPST..............2
38 682715GT LIGHT INDICATOR 12VRED..................1
5 T113644GT BREAKER,30A 250VAC 2P,CSA............2
39 R660010GT SWITCH PUSH-BUTTON W/BOOT........1
6 T106193GT HOURMETER,DIGITAL,RECTANGULAR.1
7 1265992GT PLUG, CONTROL BOX 1/2"...................1
8 684380GT IGNITION SWITCH,LEVER OPR...........1
9 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............2
10 6889GT NUT,LP NYLOCK,1/4-20.........................2
11 680030GT CONNECTOR 2 SCREW 3/4..................3
12 1263877GT PANEL, REAR CONTROL BOX..............1
13 36456GT SPRING CLIP,5/16-18,.025-.15X............4
14 1264101GT SCREW,HHC,5/16-18X1,8,ZAG.............4
15 825358GT WASHER,FLAT,5/16,USS,ZAG...............4
16 1266600GT BRACKET, CONTROL BOX, FLOAT,......2
17 1263879GT PANEL, TRANSFORMER COVER.........1
18 1268228GT SCREW, #10-24 X .500 T-FORMING.....11
19 T113642GT BREAKER,20A MINI,120VAC 1P,CSA.....1
20 686160GT RECEP 30A 120/240V 4 POLE..............1
21 1265993GT COVER, WEATHERPROOF TWIST
LOCK......................................................1
22 1265994GT COVER, WEATHERPROOF GFCI..........1
23A 1263881GT PANEL, FACEPLATE, GFCI/TWIST
LOCK......................................................1
23B 1266669GT PANEL, FACEPLATE, GFCI....................1
23C 1266670GT PANEL, FACEPLATE, 50HZ TEST..........1
24 684640GT RECEPTACLE 20A 120V DUPLEX
GFI..........................................................1
25A 160032GT CAPACITOR 24uF MH 60H....................4

Part No. 1266666 RL4 Vertical Mast 43


400 Electrical Components April 2017

401.2 Control Box Assembly

44 RL4 Vertical Mast Part No. 1266666


April 2017 400 Electrical Components

401.2 Control Box Assembly

Item Part No. Description Qty. Item Part No. Description Qty.

A 1266672GT ASM, CONTROLS RL4 60HZ W/TL 25B 160033GT CAPACITOR,50HZ


6KW...................................................REF MH,26MF(BALLAST...............................4
B 1263883GT ASM, CONTROLS RL4 60HZ 26 1266009GT STRAP, CONTROL BOX,
WO/TL...............................................REF CAPACITOR............................................2
C 1266673GT ASM, CONTROLS RL4 60HZ 27 SCREW...................................................2
AUTOSTART......................................REF 28A 1255539GT TRANSFORMER, MH, 60HZ 120V........4
D 1267118GT ASM, CONTROLS RL4 60HZ W/TL 28B 1255540GT TRANSFORMER, MH, 50HZ 120V........4
8KW...................................................REF
29 1268227GT SCREW, 1/4-20 X .5 HW TF, PATC.......16
E 1267119GT ASM, CONTROLS RL4 60HZ
AUTOSTART......................................REF 30 1263880GT PANEL, HEAT SHIELD...........................1
F 1266674GT ASM, CONTROLS RL4 50HZ............REF 31 824207GT RIVET,STL,STL,DOME,1/4X..375,Z.......4
G 1267426GT ASM, CONTROLS RL4 50HZ 32 1267117GT GROMMET, 1.5 " DIA.............................2
AUTOSTART......................................REF 33 1263482GT CONTACTOR 100A, SNGL 12VDC
1A 1264208GT PANEL, FRONT CONTROL BOX, AUTOSTART...........................................2
STANDARD.............................................1 34 1268228GT SCREW, #10-24 X .500 T-FORMING......4
1B 1264207GT PANEL, FRONT CONTROL BOX, 35 1264209GT BRACKET, CAPACITOR.........................1
AUTOSTART...........................................1
36 1268228GT SCREW, #10-24 X .500 T-FORMING......2
2 1265991GT CONTROL, AUTOSTART, DYNAGEN.....1
37A 1267424GT CAPACITOR, 43 µf, 630V.......................1
3 1263483GT SWITCH, TOGGLE, SPST......................2
37B 1267115GT CAPACITOR, 65 µf, 630V.......................1
4 1267913GT BREAKER, 25A 125VAC SPST..............2
38 682715GT LIGHT INDICATOR 12VRED..................1
5 T113644GT BREAKER,30A 250VAC 2P,CSA............2
39 R660010GT SWITCH PUSH-BUTTON W/BOOT........1
6 T106193GT HOURMETER,DIGITAL,RECTANGULAR.1
7 1265992GT PLUG, CONTROL BOX 1/2"...................1
8 684380GT IGNITION SWITCH,LEVER OPR...........1
9 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............2
10 6889GT NUT,LP NYLOCK,1/4-20.........................2
11 680030GT CONNECTOR 2 SCREW 3/4..................3
12 1263877GT PANEL, REAR CONTROL BOX..............1
13 36456GT SPRING CLIP,5/16-18,.025-.15X............4
14 1264101GT SCREW,HHC,5/16-18X1,8,ZAG.............4
15 825358GT WASHER,FLAT,5/16,USS,ZAG...............4
16 1266600GT BRACKET, CONTROL BOX, FLOAT,......2
17 1263879GT PANEL, TRANSFORMER COVER.........1
18 1268228GT SCREW, #10-24 X .500 T-FORMING.....11
19 T113642GT BREAKER,20A MINI,120VAC 1P,CSA.....1
20 686160GT RECEP 30A 120/240V 4 POLE..............1
21 1265993GT COVER, WEATHERPROOF TWIST
LOCK......................................................1
22 1265994GT COVER, WEATHERPROOF GFCI..........1
23A 1263881GT PANEL, FACEPLATE, GFCI/TWIST
LOCK......................................................1
23B 1266669GT PANEL, FACEPLATE, GFCI....................1
23C 1266670GT PANEL, FACEPLATE, 50HZ TEST..........1
24 684640GT RECEPTACLE 20A 120V DUPLEX
GFI..........................................................1
25A 160032GT CAPACITOR 24uF MH 60H....................4

Part No. 1266666 RL4 Vertical Mast 45


400 Electrical Components April 2017

402.1 Electrical Wiring and Power Cables

46 RL4 Vertical Mast Part No. 1266666


April 2017 400 Electrical Components

402.1 Electrical Wiring and Power Cables

Item Part No. Description Qty.

1 Ref., LAMP PIGTAIL


2A 1266140GT COIL CORD,HARDWIRE 18/5-14...........1
2B T109014GT JUNC.BOX,4MH/HPS.............................1
2C C48300108GT BOX,JUNC,LIGHT TWR,4 CONN...........1
-- 663870GT CONNECTOR 3P FEMALE
RECEPTACLE.........................................4
-- 680080GT GRIP,HUBBLE 07401010.......................1
-- 680190GT COVER,JUNC BOX W/GSKT, 2 GANG...1
-- 994380GT SCREW,RH,6-32 X 5/8...........................4
3A 1264679GT RL4 RUNNING LIGHTS HARNESS.......1
3B 663400GT CONNECTOR,7-POLE,TLITE,RND
PIN..........................................................1
3B 663401GT CONNECTOR,BLADE,POS,TAILT, 7P.....1
3B 663405GT CABLE GUARD FOR 7P
CONN(663400).......................................1
3B 663420GT CONNECTOR,TAIL LIGHT,6 POLE........1
3B 663430GT CONNECTOR,TAILLIGHT,4 PIN.............1
4A 1264960GT WIRE HARN,DC,IN CTRL BOX..............1
4B 1265751GT OPT, E-SYSTEM 60HZ W/TLOCK,
RL4.........................................................1
4C 1264961GT OPTION E SYSTEM 50HZ 4L................1
4D 1264962GT OPTION E SYSTEM NO CONTROLS.....1
4E 1264963GT OPTION, AUTOSTART, RL4, 60HZ........1
4F 1267476GT OPTION, E-SYSTEM ASM, 60HZ,
8KW........................................................1
4G 1267477GT OPTION, E-SYSTEM, AUTOSTART, 60HZ,
8KW........................................................1
4H 1267478GT OPTION, E-SYSTEM, AUTOSTART,
50HZ.......................................................1
5A 116820GT WIRE HARN,ENG,KUBOTA,DC,2006.....1
5B 1264847GT WIRE HARNESS,KOHLER,DC..............1
6A 160276GT CABLE SET,BATTERY,24" RED&BLK.....1
6B 1270138GT CABLE SET,BATTERY,49" RED&BLK,
KUBOTA..................................................1

Part No. 1266666 RL4 Vertical Mast 47


500 Mast Components April 2017

501.1 Mast Assembly and Cable Routing

48 RL4 Vertical Mast Part No. 1266666


April 2017 500 Mast Components

501.1 Mast Assembly and Cable Routing

Item Part No. Description Qty.

1 1263682GT WELDMENT, LIGHT DROPBAR............1


2 1264291GT WELDMENT, LIGHT XBAR....................1
3 1264062GT ASSY, MAST 1.5 INCH...........................1
4 1263662GT ASSY, MAST 2 INCH..............................1
5 1263657GT ASSY, MAST 3 INCH..............................1
6 1263687GT WELDMENT, VMAST BASE...................1
7 1263652GT ASSY, MAST 4 INCH..............................1
8 C61100200GT WINCH,W/HNDL,5.1:1,1500LBS............1
9 WINCH, ELECTRIC................................1
10 CABLE KIT, RL4 MAST 4" INCH............1
Cable kit includes item numbers 10A, 10B
and 10C
-- 1266135GT CABLE 3/16",RL4...................................1
-- T108880GT THIMBLE WIRE ROPE-3/16...................1
-- 791910GT SLEEVE,OVAL,3/16",ALUMINUM..........1
11 CABLE KIT, RL4 MAST 3" INCH............1
Cable kit includes item numbers 11A, 11B
and 11C
-- 1266136GT CABLE 3/16",RL4...................................1
-- T108880GT THIMBLE WIRE ROPE-3/16...................1
-- 791910GT SLEEVE,OVAL,3/16",ALUMINUM..........1
12 CABLE KIT, RL4 MAST 2" INCH............1
Cable kit includes item numbers 12A, 12B
and 12C
-- 1266137GT CABLE 1/8", RL4....................................1
-- 1266138GT THIMBLE,WIRE ROPE 1/8"....................1
-- 1266139GT SLEEVE, OVAL 1/8"................................1

Part No. 1266666 RL4 Vertical Mast 49


500 Mast Components April 2017

502.1 Tower Base and Mast Assembly, 4" Inch

50 RL4 Vertical Mast Part No. 1266666


April 2017 500 Mast Components

502.1 Tower Base and Mast Assembly, 4" Inch

Item Part No. Description Qty.

-- 1265843GT FORMING,WINCH COVER,BOTTOM


1 1263653GT WELDMENT, MAST 4" INCH..................1
2 217073GT WEAR PAD, TOWER, RL4......................3
3 1251931GT RIVET, STEEL, 3/16 DIA......................12
4 1269528GT FORMING, SWITCH BRACKET.............1
5 1270105GT SWITCH, LIMIT W/ROLLER ARM AT 25°
DEGREES..............................................1
6 1269527GT FORMING, SWITCH COVER 2..............1
7 1269526GT FORMING, SWITCH COVER 1..............1
8 SCREW...................................................1
9 1263687GT WELDMENT, VMAST BASE...................1
10 C54100200GT NUT, NYLOCK 7/8-9 Z............................1
11 990610GT BOLT,TEE 1/2-20 X 4.5...........................1
12 1267783GT CROSS BRACE, LIFT STRUCTURE......1
13 C61100200GT WINCH,W/HNDL,5.1:1,1500LBS............1
14 1255784GT WINCH, TERRA 2500, SUPERWINCH...1
15 1265841GT FORMING,WINCH COVER,SIDE...........2
16 1265842GT FORMING,WINCH COVER,TOP............1
17 1265843GT FORMING,WINCH COVER,BOTTOM.....1
18 188770GT SHEAVE 2-13/16 X11/4,PLASTIC..........1
19 CABLE KIT, RL4 MAST 4" INCH............1
Cable kit includes item numbers 17, 18 and
19
-- 1266135GT CABLE 3/16",RL4...................................1
-- T108880GT THIMBLE WIRE ROPE-3/16...................1
-- 791910GT SLEEVE,OVAL,3/16",ALUMINUM..........1
23 995790GT CLEVIS PIN STAINLESSS.....................1
24 994920GT COTTER PIN 3/32X3/4 S........................1

Part No. 1266666 RL4 Vertical Mast 51


500 Mast Components April 2017

503.1 Mast Assembly, 3" Inch

52 RL4 Vertical Mast Part No. 1266666


April 2017 500 Mast Components

503.1 Mast Assembly, 3" Inch

Item Part No. Description Qty.

1 1263658GT WELDMENT, MAST 3" INCH..................1


2 217073GT WEAR PAD, TOWER, RL4......................3
3 1251931GT RIVET, STEEL, 3/16 DIA......................12
4 1267107GT TORSION SPRING, VMAST RH.............1
5 1267108GT TORSION SPRING, VMAST LH.............1
6 1267106GT BRAKE, RL4 VMAST LOCK...................1
7 1267109GT PIN, VMAST BRAKE AXLE....................1
8 994920GT COTTER PIN 3/32X3/4 S........................1
9 188770GT SHEAVE 2-13/16 X11/4,PLASTIC..........1
10 CABLE KIT, RL4 MAST 3" INCH............1
Cable kit includes item numbers 11, 12 and
13
-- 1266136GT CABLE 3/16",RL4...................................1
-- T108880GT THIMBLE WIRE ROPE-3/16...................1
-- 791910GT SLEEVE,OVAL,3/16",ALUMINUM..........1
14 995790GT CLEVIS PIN STAINLESSS.....................1
15 994920GT COTTER PIN 3/32X3/4 S........................1

Part No. 1266666 RL4 Vertical Mast 53


500 Mast Components April 2017

504.1 Mast Assembly, 2" Inch

54 RL4 Vertical Mast Part No. 1266666


April 2017 500 Mast Components

504.1 Mast Assembly, 2" Inch

Item Part No. Description Qty.

1 1263663GT WELDMENT, MAST 2INCH....................1


2 1264060GT WEARPAD, VMAST, HALF.....................3
3 1268633GT SCREW...................................................6
4 990370GT NUT HEX 10-32NFGRADE2 ZP.............6
5 188770GT SHEAVE 2-13/16 X11/4,PLASTIC..........1
6 CABLE KIT, RL4 MAST 2" INCH............1
Cable kit includes item numbers 7, 8 and
9
-- 1266137GT CABLE 1/8", RL4....................................1
-- 1266138GT THIMBLE,WIRE ROPE 1/8"....................1
-- 1266139GT SLEEVE, OVAL 1/8"................................1
10 995790GT CLEVIS PIN STAINLESSS.....................1
11 994920GT COTTER PIN 3/32X3/4 S........................1

Part No. 1266666 RL4 Vertical Mast 55


500 Mast Components April 2017

505.1 Mast Assembly, 1.5" Inch

56 RL4 Vertical Mast Part No. 1266666


April 2017 500 Mast Components

505.1 Mast Assembly, 1.5" Inch

Item Part No. Description Qty.

1 1263669GT WELDMENT, MAST 1.5 INCH................1


2 1263682GT WELDMENT, LIGHT DROPBAR............1
3 990180GT SCREW, HHC, 3/8-16 NC X 1, GRD 2,
Y..............................................................4
4 990470GT WASHER LOCK 3/8ZP...........................4
5 1264291GT WELDMENT, LIGHT XBAR....................1
6 990270GT SCREW,HHC,1/2-13 X 3.5 GR8.............2
7 1274479GT BRACKET,STRAIN RELIEF, COIL CORD,
RL4V.......................................................1
8 ref. JUNCTION BOX AND COIL CORD...1
(refer to 402.1)
9 995810GT SCREW 1/4-20NCX5/8 HW....................2
10 75144GT WASHER,FLAT,SAE 1/4",ZINC...............6
11 8915GT SCREW,HHC,1/4-20 X 1.25....................2
12 1266320GT CLAMP, UHMW, COILCORD..................1
13 6091GT NUT,NYLOCK,1/4-20..............................4
14 1264061GT WEARPAD, VMAST BOTTOM................1
15 1270201GT SUB-ASSY, LTBAR CRADLE PAD..........1
16 6095GT WASHER,FLAT,USS,1/2",Y....................4
17 6198GT NUT,NYLOCK,1/2-13..............................2

Part No. 1266666 RL4 Vertical Mast 57


500 Mast Components April 2017

506.1 Light Assembly, Square

58 RL4 Vertical Mast Part No. 1266666


April 2017 500 Mast Components

506.1 Light Assembly, Square

Item Part No. Description Qty.

-- 1266142GT FIXTURE ASSEMBLY 1000W


RECT.................................................REF
RL4 standard model for hardwired
connection to junction box
-- 161095GT FIXTURE ASSEMBLY 1000W
RECT.................................................REF
RL4 export only
1 116054GT TOP FRAME,HOUSING BASE...............1
2 116049GT GASKET,RECTANGULAR
GLASS/LENS..........................................1
3 116048GT GLASS/LENS,RECTANGULAR PSI.......1
(14.14 x 10.83 inches)
4 116051GT RETAINER CLIP,GLASS/LENS..............8
4 116052GT COVER,GLASS/LENS RETAINER
CLIP........................................................8
5 160077GT LAMP MH 1000W BT37HOR..................1
6 116046GT REFLECTOR SIDE.................................1
7 116047GT REFLECTOR LAMP SIDE......................1
8 116045GT REFLECTOR BASE................................1
9 116057GT LIGHT SOCKET,PSI RECT 5 KV............1
includes pigtail
10 116056GT GASKET,LIGHT SOCKET......................1
11 116044GT BRACKET, SOCKET MOUNT.................1
12 116053GT GASKET,HOUSING BASE,
TOPFRAME............................................1
13 116042GT FIXTURE HOUSING BASE,1KW
RECT......................................................1
14 1261799GT WASHER LOCK 1/2ZP...........................2
14 823380GT BOLT, HANDLE.......................................2
14 833573GT T-HANDLE..............................................2
15 116043GT CLEVIS PIN,4.6X60MM..........................2
16A 1267523GT CORD SET MALE, W/O CONNECTOR..1
RL4 standard model for hardwired
connection to junction box
16B 663850GT CORD SET MALE 5FT. 3P.....................1
RL4 export only
17 116055GT YOKE,PSI RECT.LIGHT FIXTURE.........1
18 116059GT FIBERGLASS PAD,RECT LAMP FIXT....1
19 116109GT GROMMET ASSEMBLY.........................1
20 116058GT LAMP BRACE, RECT HOUSING...........1
21 116061GT SPRING, LAMP RETAINER....................1

Part No. 1266666 RL4 Vertical Mast 59


500 Mast Components April 2017

507.1 Light Assembly, 16" Round

60 RL4 Vertical Mast Part No. 1266666


April 2017 500 Mast Components

507.1 Light Assembly, 16" Round

Item Part No. Description Qty.

-- 1267775GT LIGHT FIXTURE, MH, ROUND, 16"...REF


RL4 standard models used only with
hardwire junction box
-- 233777GT LIGHT FIXTURE, MH, ROUND, 16"...REF
RL4 export models only
1 680020GT LOCKNUT,CONDUIT,1/2 CSA APPVD....1
1 682470GT CONN,STRAIN RELIEF,1/2 NPT............1
1 683950GT GASKET,STRAIN RELIEF,1/2.................1
2A CORD SET MALE, W/O CONNECTOR..1
RL4 standard models used only with
hardwire junction box
2B 663850GT CORD SET MALE 5FT. 3P.....................1
RL4 export models only
3 57440GT CONNECTOR, WIRE NUT.....................2
4 833567GT CASTING,FIXTURE QUICK
CONNECT..............................................1
silver
5 981640GT SCREW,HHC,1/2-13 X 1.25....................1
6 991650GT WASHER LOCK 1/2ZP...........................2
7 995970GT WASHER LOCK STAR 1/2E...................2
8 981640GT SCREW,HHC,1/2-13 X 1.25....................1
9 833566GT BRKT,TRUNION......................................1
silver
10 833573GT T-HANDLE..............................................1
silver
11 833569GT GASKET, HOUSING REFLECTOR
BASE......................................................1
12 236839GT REFLECTOR & LENS ASSY 16 INCH
FIX..........................................................1
silver; includes items 16-17
13 833570GT RING,REINFORCING (C41100720)
14 833571GT SCREW,PHM,10-24 X 5/8
15 990675GT RIVET POP 1/8X.390 GR
16 236841GT LENS W/GASKET (233777)
-- 236840GT LENS GASKET FOR LIGHT FIXTURE
17 236842GT CLAMP,LENS (233777GT)
includes fasteners
-- 833574GT SCREW,HH SLOT,8-32X1
-- 833578GT NUTSERT,8-32 (833543)
-- 833581GT WASHER,CLAMP,RUBBER(833543)
18 160077GT LAMP MH 1000W BT37HOR..................1
19 833565GT SCREW,PHM,8-32X3/8..........................2
20 833563GT BRKT,SOCKET MOGUL FO...................1
21 833564GT SOCKET BASE-MOGUL........................1
22 833577GT SCREW,RHM,6-32X5/8..........................2
23 833582GT SLEEVE,WIRE,FIBERGLASS................1
24 1262295GT SPIDER, MH/HPS...................................1

Part No. 1266666 RL4 Vertical Mast 61


500 Mast Components April 2017

508.1 Winch

62 RL4 Vertical Mast Part No. 1266666


April 2017 500 Mast Components

508.1 Winch

Item Part No. Description Qty.

-- C61100200GT WINCH,W/HNDL,5.1:1,1500LBS............1
(item 15 not included)
1 6199GT BUSHING, SMALL PINION, FULTON.....2
2 32890GT SPACER,PINION SHAFT........................1
3 7591GT WINCH PINION PLATE, K-1550.............1
4 7571GT BRAKE DISK,.5 BORE,K-1550...............2
5 6777GT RATCHET GEAR,K-1550 1/2" I.D...........1
6 7590GT PINION GEAR AND DISC K-1550..........1
7 PINION SHAFT.......................................1
(not available separately)
8 6200GT RETAINING RING...................................1
9 6291GT RATCHET KIT (K-1500,K-1550)**..........1
10 7584GT FRAME SPACER,K-1550........................1
11 12012GT NUT,LOCK,3/8-16
12 31946GT WINCH BRACKET, DRUM BOLT
LOCK......................................................1
13 22832GT SCREW,HHC,3/8-16 X 6
14 6184GT SPACER, DRUM BOLT, K-1550..............1
15 6190GT CABLE KEEP.KIT (BRACKET TYPE)*.....1
includes fasteners
16 6198GT NUT,NYLOCK,1/2-13..............................2
17 69209GT SCREW,HHC,3/8-16 X 5.5 GRD 8
18 C61100201GT HANDLE FOR 1500# WINC...................1
19 6034GT NUT,HEX,JAM,1/2-13

Part No. 1266666 RL4 Vertical Mast 63


April 2017

Part Number Index

The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number Page Part Number Page Part Number Page Part Number Page

10262GT ...................23, 25 1263102GT ...............25 1266136GT ...............49, 53 1266730GT ...............27–28


112300GT .................15 1263482GT ...............43, 45 1266137GT ...............49, 55 1266731GT ...............27–28
116021GT .................15 1263483GT ...............43, 45 1266138GT ...............49, 55 1266732GT ...............27–28
116042GT .................59 1263502GT ...............25 1266139GT ...............49, 55 1266733GT ...............27–28
116043GT .................59 1263503GT ...............25 1266140GT ...............47 1266734GT ...............27–28
116044GT .................59 1263560GT ...............25 1266142GT ...............59 1266735GT ...............27–28
116045GT .................59 1263652GT ...............49 1266144GT ...............15 1266736GT ...............27–28
116046GT .................59 1263653GT ...............51 1266197GT ...............15 1266737GT ...............27–28
116047GT .................59 1263657GT ...............49 1266212GT ...............15 1266738GT ...............27–28
116048GT .................59 1263658GT ...............53 1266256GT ...............15 1266739GT ...............27–28
116049GT .................59 1263662GT ...............49 1266320GT ...............57 1266740GT ...............27–28
116051GT .................59 1263663GT ...............55 1266600GT ...............15, 43, 45 1266741GT ...............27–28
116052GT .................59 1263669GT ...............57 1266627GT ...............27–28 1266742GT ...............27–28
116053GT .................59 1263682GT ...............49, 57 1266628GT ...............27–28 1266743GT ...............27–28
116054GT .................59 1263687GT ...............49, 51 1266629GT ...............27–28 1266744GT ...............27–28
116055GT .................59 1263877GT ...............43, 45 1266630GT ...............27–28 1266745GT ...............27–28
116056GT .................59 1263879GT ...............43, 45 1266631GT ...............27–28 1266746GT ...............27–28
116057GT .................59 1263880GT ...............43, 45 1266632GT ...............27–28 1266747GT ...............27–28
116058GT .................59 1263881GT ...............43, 45 1266633GT ...............27–28 1266748GT ...............27–28
116059GT .................59 1263883GT ...............15, 43, 45 1266634GT ...............27–28 1266749GT ...............27–28
116061GT .................59 1264060GT ...............55 1266635GT ...............27–28 1266750GT ...............27–28
116109GT .................59 1264061GT ...............57 1266636GT ...............27–28 1266751GT ...............27–28
116168GT .................41 1264062GT ...............49 1266637GT ...............27–28 1266752GT ...............27–28
116169GT .................41 1264101GT ...............15, 25, 43, 45 1266638GT ...............27–28 1266755GT ...............27–28
116172GT .................41 1264108GT ...............25 1266639GT ...............27–28 1266756GT ...............27–28
116177GT .................41 1264109GT ...............23, 25 1266640GT ...............27–28 1266757GT ...............27–28
116178GT .................41 1264113GT ...............25 1266641GT ...............27–28 1266758GT ...............27–28
116184GT .................41 1264114GT ...............23 1266642GT ...............27–28 1266759GT ...............27–28
116187GT .................41 1264119GT ...............25 1266643GT ...............27–28 1266760GT ...............27–28
116244GT .................41 1264122GT ...............25 1266644GT ...............27–28 1266761GT ...............27–28
116252GT .................41 1264123GT ...............25 1266645GT ...............27–28 1266762GT ...............27–28
116253GT .................41 1264207GT ...............43, 45 1266647GT ...............11 1266763GT ...............27–28
116254GT .................41 1264208GT ...............43, 45 1266648GT ...............11 1266764GT ...............27–28
116517GT .................41 1264209GT ...............43, 45 1266649GT ...............11, 13 1266765GT ...............27–28
116820GT .................47 1264291GT ...............49, 57 1266650GT ...............11 1266766GT ...............28
116936GT .................21 1264339GT ...............25 1266651GT ...............11, 13 1266767GT ...............28
116937GT .................21 1264361GT ...............25 1266652GT ...............11, 13 1266768GT ...............28
12012GT ...................63 1264507GT ...............19 1266653GT ...............11 1266769GT ...............28
122079GT .................21 1264508GT ...............15 1266654GT ...............11, 13 1266770GT ...............28
123461GT .................21 1264511GT ...............15 1266655GT ...............11 1266771GT ...............28
123840GT .................41 1264512GT ...............15 1266656GT ...............11 1266772GT ...............28
1251931GT ...............51, 53 1264517GT ...............15 1266657GT ...............11 1266773GT ...............28
1253490GT ...............25 1264555GT ...............15 1266658GT ...............11, 13 1266774GT ...............28
1254805GT ...............15 1264679GT ...............47 1266659GT ...............11, 13 1266789GT ...............28
1255539GT ...............43, 45 1264813GT ...............17 1266660GT ...............11, 13 1266790GT ...............28
1255540GT ...............43, 45 1264814GT ...............17 1266661GT ...............11 1266791GT ...............28
1255760GT ...............15 1264847GT ...............47 1266667GT ...............11 1266792GT ...............28
1255761GT ...............15 1264960GT ...............47 1266668GT ...............13 1266793GT ...............28
1255764GT ...............17 1264961GT ...............47 1266669GT ...............43, 45 1266794GT ...............28
1255784GT ...............51 1264962GT ...............47 1266670GT ...............43, 45 1266795GT ...............28
1255802GT ...............35, 37, 39 1264963GT ...............47 1266672GT ...............43, 45 1266796GT ...............28
1255804GT ...............15 1265275GT ...............25 1266673GT ...............43, 45 1266797GT ...............28
1256283GT ...............31, 33, 35, 37, 39 1265317GT ...............15 1266674GT ...............43, 45 1266798GT ...............28
1256449GT ...............25 1265409GT ...............17 1266675GT ...............13 1266799GT ...............28
1256450GT ...............25 1265412GT ...............25 1266676GT ...............13 1266800GT ...............28
1256456GT ...............25 1265413GT ...............23 1266677GT ...............13 1266801GT ...............28
1256464GT ...............17 1265415GT ...............25 1266678GT ...............13 1266802GT ...............28
1256844GT ...............15 1265416GT ...............23 1266679GT ...............13 1266803GT ...............28
1258049GT ...............15 1265418GT ...............25 1266713GT ...............27–28 1266804GT ...............28
1259701GT ...............27–28 1265419GT ...............25 1266714GT ...............27–28 1266805GT ...............28
1260047GT ...............35 1265441GT ...............15, 25 1266715GT ...............27–28 1266806GT ...............28
1260048GT ...............31, 33, 37 1265533GT ...............15 1266716GT ...............27–28 1266807GT ...............28
1260093GT ...............39 1265534GT ...............15 1266717GT ...............27–28 1266881GT ...............11
1260114GT ...............31, 33, 35, 37, 39 1265729GT ...............15 1266718GT ...............27–28 1266883GT ...............11
1261639GT ...............15 1265731GT ...............31, 33 1266719GT ...............27–28 1266884GT ...............11
1261693GT ...............27–28 1265751GT ...............47 1266720GT ...............27–28 1266885GT ...............11
1261707GT ...............31, 33 1265841GT ...............51 1266721GT ...............27–28 1266886GT ...............13
1261799GT ...............59 1265842GT ...............51 1266722GT ...............27–28 1266887GT ...............11
1262263GT ...............17 1265843GT ...............51 1266723GT ...............27–28 1266888GT ...............11
1262295GT ...............61 1265991GT ...............43, 45 1266724GT ...............27–28 1266889GT ...............13
1262439GT ...............31, 33 1265992GT ...............43, 45 1266725GT ...............27–28 1266923GT ...............13
1262632GT ...............21 1265993GT ...............43, 45 1266726GT ...............27–28 1266965GT ...............25
1263070GT ...............25 1265994GT ...............43, 45 1266727GT ...............27–28 1266967GT ...............25
1263088GT ...............15 1266009GT ...............43, 45 1266728GT ...............27–28 1266968GT ...............23
1263092GT ...............15 1266135GT ...............49, 51 1266729GT ...............27–28 1266976GT ...............35, 37, 39

64 RL4 Vertical Mast Part No. 1266666


April 2017

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

1267099GT ...............13 162160GT .................15 6889GT .....................43, 45 994920GT .................51, 53, 55


1267102GT ...............13 176335GT .................21 69209GT ...................63 995310GT .................15, 21
1267103GT ...............13 183731GT .................21 72086GT ...................11, 13 995790GT .................51, 53, 55
1267104GT ...............13 184315GT .................41 740620 ......................31, 33 995810GT .................57
1267106GT ...............53 188770GT .................51, 53, 55 740770GT .................31, 33 995970GT .................61
1267107GT ...............53 189347GT .................41 740920GT .................27–28 C48300108GT ...........47
1267108GT ...............53 213770GT .................21 75144GT ...................25, 31, 33, 57 C54100200GT ...........51
1267109GT ...............53 217073GT .................51, 53 7571GT .....................63 C61100200GT ...........49, 51, 63
1267115GT ...............43, 45 217717GT .................17 7584GT .....................63 C61100201GT ...........63
1267117GT ...............43, 45 218691GT .................21 7590GT .....................63 M007214GT ..............15
1267118GT ...............43, 45 22578GT ...................31, 33 7591GT .....................63 R660010GT ...............43, 45
1267119GT ...............43, 45 227082GT .................21 7604GT .....................19 T106193GT ...............43, 45
1267266GT ...............31, 33 22832GT ...................63 790540GT .................21 T108880GT ...............49, 51, 53
1267396GT ...............25 229102GT .................11, 13 790965GT .................15 T109014GT ...............47
1267424GT ...............43, 45 229457GT .................41 791910GT .................49, 51, 53 T109127GT ...............21
1267426GT ...............43, 45 230561GT .................19 80379GT ...................41 T109129GT ...............21
1267476GT ...............47 231333GT .................31, 33 823380GT .................59 T110632GT ...............21
1267477GT ...............47 233375GT .................31, 33 824068GT .................31, 33 T111700GT ...............41
1267478GT ...............47 233777GT .................61 824078GT .................27–28, 43, 45 T113642GT ...............43, 45
1267521GT ...............15, 25 236839GT .................61 824110GT .................31, 33 T113644GT ...............43, 45
1267523GT ...............59 236840GT .................61 824144GT .................25
1267566GT ...............31, 33 236841GT .................61 824207GT .................43, 45
1267567GT ...............31, 33 236842GT .................61 825079GT .................17
1267689GT ...............25 236978GT .................19 825081GT .................17
1267745GT ...............25 237860GT .................31, 33 825355GT .................25
1267761GT ...............25 31946GT ...................63 825358GT .................15, 23, 25, 27–
1267773GT ...............25 32645GT ...................15 28, 43, 45
1267775GT ...............61 32890GT ...................63 833563GT .................61
1267783GT ...............51 33265GT ...................21 833564GT .................61
1267867GT ...............15 36456GT ...................17, 31, 33, 43, 45 833565GT .................61
1267868GT ...............15 4280GT .....................31, 33 833566GT .................61
1267913GT ...............43, 45 45708GT ...................15 833567GT .................61
1268227GT ...............43, 45 4828GT .....................15 833569GT .................61
1268228GT ...............43, 45 52475GT ...................11, 13 833570GT .................61
1268246GT ...............28 5397GT .....................31, 33, 35, 37, 39 833571GT .................61
1268247GT ...............28 54355GT ...................31, 33 833573GT .................59, 61
1268248GT ...............28 57332GT ...................15, 21 833574GT .................61
1268297GT ...............31, 33 57440GT ...................61 833577GT .................61
1268467GT ...............31, 33 58356GT ...................41 833578GT .................61
1268490GT ...............31, 33 6-5208-32GT .............41 833581GT .................61
1268590GT ...............31, 33 6-5208-44GT .............21 833582GT .................61
1268633GT ...............55 6024GT .....................21 834228GT .................19
1268985GT ...............31, 33 6034GT .....................63 834250GT .................19
1269070GT ...............27–28 6035GT .....................21 836853GT .................41
1269526GT ...............51 6090GT .....................25 836856GT .................41
1269527GT ...............51 6091GT .....................25, 31, 33, 57 839107 ......................31, 33
1269528GT ...............51 6095GT .....................21, 57 840376GT .................15, 19
1269603GT ...............23, 25 6097GT .....................15 85206GT ...................27–28, 41
1270105GT ...............51 6184GT .....................63 85207GT ...................41
1270138GT ...............47 6190GT .....................63 866050GT .................31, 33
1270201GT ...............57 61975GT ...................15 866110GT .................31, 33
1270297GT ...............25 6198GT .....................21, 41, 57, 63 866126GT .................31, 33
1270484GT ...............23, 25 6199GT .....................63 866127GT .................31, 33
1270634GT ...............23, 25 6200GT .....................63 866128GT .................31, 33
1271645GT ...............15 6291GT .....................63 866129GT .................31, 33
1271665GT ...............15 663400GT .................47 8915GT .....................31, 33, 57
1273474GT ...............15 663401GT .................47 89163GT ...................21
1273475GT ...............15 663405GT .................47 97518GT ...................11
1273476GT ...............15 663420GT .................47 981120GT .................41
1273477GT ...............15 663430GT .................47 981450GT .................41
1273478GT ...............15 663850GT .................59, 61 981640GT .................61
1274479GT ...............57 663870GT .................47 990180GT .................57
1274896GT ...............35 67230GT ...................21 990200GT .................15
1277953GT ...............27–28, 41 67231GT ...................21 990210GT .................41
13002GT ...................31, 33 6777GT .....................63 990270GT .................31, 33, 41, 57
133062GT .................11, 13 6782GT .....................35, 37, 39 990370GT .................55
133461GT .................11, 13 680020GT .................61 990415GT .................31, 33, 41
13854GT ...................21 680030GT .................43, 45 990450GT .................35, 37, 39
147122GT .................19 680080GT .................47 990460GT .................41
147123GT .................19 680190GT .................47 990470GT .................41, 57
160032GT .................43, 45 682470GT .................61 990610GT .................51
160033GT .................43, 45 682715GT .................43, 45 990675GT .................61
160077GT .................59, 61 683950GT .................61 991650GT .................21, 41, 61
160276GT .................47 684380GT .................43, 45 991761GT .................41
161095GT .................59 684640GT .................43, 45 993245GT .................15
161151GT .................41 686160GT .................43, 45 994380GT .................47

Part No. 1266666 RL4 Vertical Mast 65


April 2017

Part Description Index

The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is
used on.
BRAKE, RL4 VMAST LOCK.....53 COVER, WEATHERPROOF GFCI.....43, 45
8 BREAKER, 25A 125VAC SPST.....43, 45 COVER, WEATHERPROOF TWIST
BREAKER,20A MINI,120VAC 1P,CSA........43, LOCK.....43, 45
8SLVE STEM SEAL d.7, KOHLER.....27–28
45 COVER,AIR CLEANER,KUBOTA.....31, 33
BREAKER,30A 250VAC 2P,CSA.....43, 45 COVER,GLASS/LENS RETAINER CLIP.....59
A BRKT,SOCKET MOGUL FO.....61 COVER,JUNC BOX W/GSKT, 2 GANG.....47
AIR CLEANER BRACKET, D1105.....31, 33 BRKT,TRUNION.....61 CRANKCASE GASKET SET, KOHLER.....28
AIR CLEANER HOUSING.....27–28 BUSHING, SMALL PINION, FULTON.....63 CROSS BRACE, LIFT STRUCTURE.....51
AIR FILTER ELEMENT, KOHLER CYLINDER HEAD ASSY, KOHLER.....28
KDW1003.....27–28 C
ALTERNATOR, KOHLER.....27–28 D
C.GASKET, KOHLER.....27–28
AS-RING HITCH MOUNT.....21
CABLE 1/8", RL4.....49, 55 DECAL, COSMETIC, GENIE LOGO, FRONT
ASM, CONTROLS RL4 50HZ.....43, 45
CABLE 3/16",RL4.....49, 51, 53 FAIRING.....11, 13
ASM, C O N T RO L S RL4 50HZ
CABLE GUARD FOR 7P CONN(663400).....47 DECAL, COSMETIC, GENIE LOGO, RL4,
AUTOSTART.....43, 45
CABLE KEEP.KIT (BRACKET TYPE)*.....63 REAR DOOR.....11, 13
ASM, C O N T RO L S RL4 60HZ
CABLE KIT, RL4 MAST 2" INCH.....49, 55 DECAL, COSMETIC, TEREX LOGO, FRONT
AUTOSTART.....43, 45
CABLE KIT, RL4 MAST 3" INCH.....49, 53 FAIRING.....11, 13
ASM, CONTROLS RL4 60HZ W/TL 6KW...43,
CABLE KIT, RL4 MAST 4" INCH.....49, 51 DECAL, COSMETIC, TEREX LOGO, RL4..11,
45
CABLE SET,BATTERY,24" RED&BLK.....47 13
ASM, CONTROLS RL4 60HZ W/TL 8KW...43,
CABLE SET,BATTERY,49" RED&BLK, Decal, Cosmetic, Terex Logo, RL4.....11
45
KUBOTA.....47 DECAL, COSMETIC, TEREX LOGO, RL4,
ASM, CONTROLS RL4 60HZ WO/TL....15, 43,
CAP FUEL RL4/AL4 WITH TETHER.....17 REAR DOOR.....11, 13
45
CAP, KOHLER.....27–28 DECAL, DANGER, AUTO-START
ASSEMBLY, AXLE, RL4.....15
CAPACITOR 24uF MH 60H.....43, 45 HAZARD.....11
ASSEMBLY, FRAME, SUPPORT, HATC.....25
CAPACITOR, 43 µf, 630V.....43, 45 Decal, Danger, Auto-start Hazard.....11
ASSEMBLY, LATCH, U-BOLT, RL4.....15
CAPACITOR, 65 µf, 630V.....43, 45 DECAL, DANGER, ELECTROCUTION
ASSEMBLY, PIN AND CLIP, 1/2" X 6-1/2".....15
CAPACITOR, 8KW GENERATOR,5420.....41 HAZARD.....11, 13
ASSEMBLY, PIN AND CLIP, 3/4" X 4-3/4".....15
CAPACITOR,45 MF***OVAL.....41 Decal, Danger, Explosion Hazard.....11
ASSEMBLY, THERMOSTAT, KOHLER........27–
CAPACITOR,50HZ MH,26MF(BALLAST.....43, DECAL, DANGER, EXPLOSION HAZARD,
28
45 BATTERY.....11
ASSY, MAST 1.5 INCH.....49
CAPACITOR-ROUND.....41 DECAL, DANGER, INHALATION
ASSY, MAST 2 INCH.....49
CASTING,FIXTURE QUICK CONNECT.....61 HAZARD.....11, 13
ASSY, MAST 3 INCH.....49
CHAIN, SAFETY, SNAP HOOK.....15 Decal, Instruction, Lamp Disposal.....11
ASSY, MAST 4 INCH.....49
C H A LW Y N SHUTDOWN DECAL, INSTRUCTIONS, TONGUE
AXLE ASSY, STRAIGHT RL4.....19
W/CABLE,6/8KW.....31, 33 DEPLOYMENT.....13
CHASSIS, KICKSTEP, WELDMENT,.....15 Decal, Instructions, Tongue deployment.....11
B CLAMP, HOSE.....31, 33 DECAL, LABEL, ARROW.....11, 13
BALL, 2" ZINC.....21 CLAMP, KOHLER.....27–28 DECAL, LABEL, BATTERY/CHARGER
BATTERY.....15 CLAMP, UHMW, COILCORD.....57 SAFETY.....13
BEARING STD, KOHLER.....27–28 CLAMP,CAPACITOR.....41 DECAL, LABEL, DIESEL.....13
BEARING, KOHLER.....27–28 CLAMP,LENS (233777GT).....61 Decal, Label, Diesel.....11
BEARING, MARATHON GEN.....41 CLEVIS PIN STAINLESSS.....51, 53, 55 DECAL, LABEL, ELECTROCUTION
BEARING, ODE.....41 CLEVIS PIN,4.6X60MM.....59 HAZARD.....13
BEARING,ALXL,840377,841050.....19 COIL CORD,HARDWIRE 18/5-14.....47 DECAL, LABEL, EXPLOSION HAZARD.....13
BEARING,BRKT,ODE(5412).....41 CONN,STRAIN RELIEF,1/2 NPT.....61 DECAL, LABEL, GROUND.....13
BLOWER FAN D.350, KOHLER.....28 CONNECTOR 2 SCREW 3/4.....43, 45 Decal, Label, Ground.....11
BODY,AIR CLEANER,KUBOTA.....31, 33 CONNECTOR 3P FEMALE RECEPTACLE...47 DECAL, LABEL, READ THE MANUAL.....13
BOLT, 12-24 UNC 3/8".....15 CONNECTOR, WIRE NUT.....61 DECAL, LABEL, TOW SPEED.....13
BOLT, HANDLE.....59 CONNECTOR,7-POLE,TLITE,RND PIN.....47 DECAL, LABEL, TRANSPORT DIAGRAM....13
BOLT, SHACKLE, RL4.....15 CONNECTOR,BLADE,POS,TAILT, 7P.....47 Decal, Label, Transport Diagram.....11
BOLT, SHOULDER DIA .75 X 4.0 L.....15 CONNECTOR,TAIL LIGHT,6 POLE.....47 DECAL, OPERATING INSTRUCTIONS.....11
BOLT, SHOULDER, DIA .75 X 6.0.....15 CONNECTOR,TAILLIGHT,4 PIN.....47 DECAL, WARNING, BURN HAZARD.....13
BOLT,TEE 1/2-20 X 4.5.....51 CONTACTOR 100A, SNGL 12VDC DECAL, WARNING, EXPLOSION
BOLT,U-BOLT,LATCH STRIKER,TRAY.....15 AUTOSTART.....43, 45 HAZARD.....11, 13
BOX,JUNC,LIGHT TWR,4 CONN.....47 CONTROL, AUTOSTART, DYNAGEN.....43, 45 DECAL, WARNING, EXPLOSION/BURN
BRACKET ADJ HGT 6".....21 CONTROLS DOOR, RL4, BLACK.....25 HAZARD.....11, 13
BRACKET, BEARING ODE (5411).....41 COPPER GASKET, KOHLER.....27–28 DECAL, WARNING, IMPROPER
BRACKET, CAPACITOR.....43, 45 CORD SET MALE 5FT. 3P.....59, 61 OPERATION.....11
BRACKET, CONTROL BOX, FLOAT,.....15, 43, CORD SET MALE, W/O CONNECTOR.....59, DECAL, WARNING, TIP-OVER HAZARD,
45 61 OUTRIGGERS.....11, 13
BRACKET, HOLD DOWN, BATTERY,.....15, 25 COTTER PIN 3/32X3/4 S.....51, 53, 55 DECAL, WARNING, TOW SPEED.....11
BRACKET, SOCKET MOUNT.....59 COUPLER 2" BALL BULLDOG TMZ.....21 DECAL,LABEL,LIFTING EYE.....11, 13
BRACKET,GENERATOR MOUNT.....41 COUPLER 2-5/16" BALL BULLDOG T.....21 DECAL,LABEL,TRANSPORT TIEDOWN*..11,
BRACKET,STRAIN RELIEF, COIL CORD, COUPLER,BALL,2 5/16.....21 13
RL4V.....57 COUPLER,BALL,2" CLASS II.....15, 21 DECAL,TIRE SPECIFICATION.....11, 13
BRAKE DISK,.5 BORE,K-1550.....63 COVER, FRONT, RL4.....23 DIODE,MARATHON.....41

66 RL4 Vertical Mast Part No. 1266666


April 2017

Part Description Index (continued)

DIODES,30A,1600V.....35 HATCHBACK, RL4.....25 NUT HEX 10-32NFGRADE2 ZP.....55


DIPSTICK, CRANKCASE, KOHLER.....27–28 HEAD/FUEL SYSTEM GASKET SET, K.....28 NUT, FLANGE, SHACKLE, RL4.....15
DRIVE DISC(C-107) MARATHON.....41 HEX.NUT M8, KOHLER.....27–28 NUT, NYLOCK 7/8-9 Z.....51
HEX.NUT, KOHLER.....27–28 NUT, WING.....15
E HINGE, RL4.....23, 25 NUT,HEX,1-8.....21
HITCH RING,COMBO,16"LENGTH.....21 NUT,HEX,JAM,1/2-13.....63
ELECTROVALVE, KOHLER.....27–28
HITCH,2.5"RING,6 TON.....21 NUT,JAM,1/2-13,A,ZAG.....15
ELEMENT,AIR CLEANER,KUBOTA.....31, 33
HITCH,3"RING,6TON.....21 NUT,LOCK,3/8-16.....63
ENGINE OIL FILTER, KOHLER
HITCH,RING,BOLT-ON 2.5" ID.....21 NUT,LP NYLOCK,1/4-20.....43, 45
KDW1003.....27–28
HOOK,BATT HOLD DOWN,10".....15 NUT,NYLOCK,1/2-13.....21, 41, 57, 63
ENGINE,KUBOTA,D1105.....31, 33
HOSE CLAMP, UPPER RADIATOR HOSE, NUT,NYLOCK,1/2-13 GR2.....15
KOHLER KDW1003.....27–28 NUT,NYLOCK,1/4-20.....25, 31, 33, 57
F HOSE, LOWER RADIATOR, KOHLER NUT,NYLOCK,3/8-16.....15
FENDER, RL4.....25 KDW1003.....27–28 NUT,NYLOCK,5/16-18.....35, 37, 39
FIBERGLASS PAD,RECT LAMP FIXT.....59 HOSE, UPPER RADIATOR, KOHLER NUT,NYLOCK,5/8-11.....21
FILTER, ELEMENT, FUEL.....27–28 KDW1003.....27–28 NUT,SERRATED,8-32,ZAG.....25
FILTER, FUEL, KUBOTA.....31, 33 HOURMETER,DIGITAL,RECTANGULAR...43, NUT,TL,5/8-11,C,ZAG.....15
FILTER, IN-LINE, FUEL, KUBOTA.....31, 33 45 NUT,TL,M8-1.25,DIN980,10,ZAB.....25
FILTER,OIL,KUBOTA.....31, 33 HUB SPACER.....41 NUT,WHEEL, 1/2 X 20.....15, 19
FITTING 1/8,FITTINF FOR DOWN T.....17 NUTSERT,8-32 (833543).....61
FITTING 5/16, W TUBE 25.5 45D.....17 I
FIXTURE ASSEMBLY 1000W RECT.....59 O
IGNITION SWITCH,LEVER OPR.....43, 45
FIXTURE HOUSING BASE,1KW RECT.....59
INJECTION PUMP, KOHLER.....27–28 O-RING.....41
FLANGE, KOHLER.....27–28
ISOLATER, BOTTOM.....31, 33 O-RING, 9.25X1.78, KOHLER.....27–28
FORMING FUEL TANK SUPPORT FRON....17
ISOLATER, GENERATOR.....31, 33 O-RING, KOHLER.....27–28
FORMING FUEL TANK SUPPORT REAR....17
ISOLATER, TOP.....31, 33 OIL PAN PLUG, KOHLER.....28
FORMING, SWITCH BRACKET.....51
ISOLATOR, ENGINE MOUNT.....41 OIL PRESSURE SWITCH, KOHLER.....27–28
FORMING, SWITCH COVER 1.....51
ISOLATOR, GENERATOR.....35, 37, 39 OIL PUMP, KOHLER.....27–28
FORMING, SWITCH COVER 2.....51
ISOLATOR,ENGINE,390LB.....27–28 OPT, E-SYSTEM 60HZ W/TLOCK, RL4.....47
FORMING,WINCH COVER,BOTTOM.....51
OPTION E SYSTEM 50HZ 4L.....47
FORMING,WINCH COVER,SIDE.....51
J OPTION E SYSTEM NO CONTROLS.....47
FORMING,WINCH COVER,TOP.....51
OPTION, AUTOSTART, RL4, 60HZ.....47
FP-GEN MNT BAR,MAR SM HOLES.....41 J-BOLTS, 10", BATTERY, RL4.....25
OPTION, E-SYSTEM ASM, 60HZ, 8KW.....47
FP-GEN MOUNT BAR RL PERK T4.....41 JACK, KNOTT PN KBC 6D8443.001-.....15
OPTION, E-SYSTEM, AUTOSTART, 50HZ...47
FP-GENSET SPACER.....41 JOCKEY PULLEY, KOHLER.....27–28
OPTION, E-SYSTEM, AUTOSTART, 60HZ,
FRAME SPACER,K-1550.....63 JUNC.BOX,4MH/HPS.....47
8KW.....47
FUEL FILTER COMPLETE, KOHLER.....27–28
OPTION, MAST, GALVANIZED.....15
K
G KIT, MARKER LIGHTS.....23, 25 P
GASKET, EXHAUST, KOHLER.....27–28 KIT,HUBS,BRINGS&SEALS,116949GT.....19
PANEL, FACEPLATE, 50HZ TEST.....43, 45
GASKET, HANDLE.....25 KNOB, PLASTIC.....15
PANEL, FACEPLATE, GFCI.....43, 45
GASKET, HOUSING REFLECTOR BASE.....61 KUBOTA EXHAUST.....31, 33
PANEL, FACEPLATE, GFCI/TWIST
GASKET, KOHLER.....27–28
LOCK.....43, 45
GASKET,HOUSING BASE, TOPFRAME.....59 L PANEL, FRONT CONTROL BOX,
GASKET,LIGHT SOCKET.....59
LAMP BRACE, RECT HOUSING.....59 AUTOSTART.....43, 45
GASKET,RECTANGULAR GLASS/LENS.....59
LAMP MH 1000W BT37HOR.....59, 61 PANEL, FRONT CONTROL BOX,
GASKET,STRAIN RELIEF,1/2.....61
LATCH, ROTARY, RL4.....25 STANDARD.....43, 45
GEN, COLISEUM, 6KW, 240VAC,.....35
LENS GASKET FOR LIGHT FIXTURE.....61 PANEL, HEAT SHIELD.....43, 45
GEN, COLISEUM, 7KW, 240VAC,.....31, 33, 37
LENS W/GASKET (233777).....61 PANEL, REAR CONTROL BOX.....43, 45
GEN, COLISEUM, 8KW, 240VAC,.....39
LIGHT FIXTURE, MH, ROUND, 16".....61 PANEL, TRANSFORMER COVER.....43, 45
GENERATOR,6.5KW,220V,50HZ,MAR.....41
LIGHT INDICATOR 12VRED.....43, 45 PEDESTAL: GENERATOR: COLISEUM.....31,
GENERATOR,6KVA,240VAC,60HZ......27–28,
LIGHT SOCKET,PSI RECT 5 KV.....59 33, 35, 37, 39
41
LIGHT, PLATE, LICENSE, RL4.....25 PIN.....15
GENERATOR,8KW,240V,60HZ,MAR.....41
LIGHT, REAR, LED, RL4.....25 PIN AND CHAIN.....15
GLASS/LENS,RECTANGULAR PSI.....59
LIGHT, RED, LED, SIDE, RL4.....25 PIN QUICK 1/4X 1.75 ZP.....21
GLOW PLUG, KOHLER.....27–28
LIGHT, YELLOW, LED, SIDE, RL4.....23 PIN, COTTER.....15, 31, 33
GREASE CAP, AXLE, 3000LB.....19
LOCKNUT,CONDUIT,1/2 CSA APPVD.....61 PIN, VMAST BRAKE AXLE.....53
GREASE SEAL.....19
PIN,PLUNGER,OUTRIGGER, KIT.....15
GRIP,HUBBLE 07401010.....47
PINCOTTER 0.125 1.750.....19
GROMMET ASSEMBLY.....59 M PINION GEAR AND DISC K-1550.....63
GROMMET DAPCO RUBBER SM.....17 MARATHON SUPPRESSOR/VARISTOR.....41 PINION SHAFT.....63
GROMMET, 1.5 " DIA......43, 45 MOUNT, ENGINE, KOHLER, RL4.....27–28 PIPE, FUEL, KOHLER.....28
MOUNT, ENGINE, KUBOTA, RL4.....31, 33 PISTON STD, KOHLER.....27–28
H MUFFLER, KOHLER.....27–28 PLATE, BOTTOM MOUNT, KUBOTA RA.....31,
MUFFLER, KUBOTA.....31, 33 33
HAMMERBLOW SPINDLE NUT,AXLE.....19
HANDLE.....15 PLATE, HINGE, BACKING.....25
HANDLE FOR 1500# WINC.....63 N PLATE, SHACKLE, AXLE, RL4.....15
HANDLE, PUSH BUTTON, RADLOCK,.....25 NUT.....25, 31, 33 PLATE, SPACER, 50HZ.....31, 33

Part No. 1266666 RL4 Vertical Mast 67


April 2017

Part Description Index (continued)

PLATE, SPACER, KUBOTA, MOUNT.....31, 33 SCREW,HHC,1/2-13 X 4.5,GRD.8.....21 TERMINAL BLOCK,MARATHON


PLATE, TOP MOUNT, KUBOTA RADIA......31, SCREW,HHC,1/2-13 X 5.5,GRD.8.....21 GENERATOR(85206).....27–28, 41
33 SCREW,HHC,1/2-13 X 6.....21 THERMOSTAT, KOHLER.....28
PLATE,SIDE,COMBO HITCH,BOLT-ON.....21 SCREW,HHC,1/2-13 X 6 GR8 ZP.....21 THIMBLE WIRE ROPE-3/16.....49, 51, 53
PLATER, EXHAUST, SIDE SUPPORT.......31, SCREW,HHC,1/2-13X1.5,8,ZAG.....15 THIMBLE,WIRE ROPE 1/8".....49, 55
33 SCREW,HHC,1/2-13X3,8,ZAG.....27–28 THRUST BEARING, KOHLER.....27–28
PLUG, CONTROL BOX 1/2".....43, 45 SCREW,HHC,1/2-13X4,GR8.....41 TOOL, BELT TIGHTENER, KOHLER.....28
PLUG, KOHLER.....27–28 SCREW,HHC,1/2-13X7 GR5 YEL.....41 TOOL, CRANK SHFT CLAMP, KOHLER.....28
PREC.CHAMB., KOHLER.....27–28 SCREW,HHC,1/4-20 X .75.....25 TOOL, STATIC, TIMING, KOHLER.....28
PUSHROD, KOHLER.....27–28 SCREW,HHC,1/4-20 X 1.25.....31, 33, 57 TOP FRAME,HOUSING BASE.....59
SCREW,HHC,3/8-16 X 1.25.....41 TORSION SPRING, VMAST LH.....53
r SCREW,HHC,3/8-16 X 1.5.....41 TORSION SPRING, VMAST RH.....53
SCREW,HHC,3/8-16 X 5 GRD 5 ZNC.....15 TRANSFORMER, MH, 50HZ 120V.....43, 45
ref. JUNCTION BOX AND COIL CORD.....57
SCREW,HHC,3/8-16 X 5.5 GRD 8.....63 TRANSFORMER, MH, 60HZ 120V.....43, 45
ref. TANK, COOLANT OVERFLOW.....27–28
SCREW,HHC,3/8-16 X 6.....63 TUBE ASSEMBLY, FUEL, KOHLER.....28
SCREW,HHC,3/8-16X1.25,8,ZAG.....31, 33 TUBE, BREATHER, KOHLER.....28
R SCREW,HHC,5/16-18 X 1 GR5.....31, 33 TUBE, FUEL, KOHLER.....28
RACE, INNER.....19 SCREW,HHC,5/16-18X.75,8,ZAG.....17, 25 TUBE, KOHLER.....28
RACE, OUTER.....19 SCREW,HHC,5/16-18X.75,GR8,Y.....41 TUBE, WATER, KOHLER.....28
RADIATOR HOSE ELBOW, LOWER.....31, 33 SCREW,HHC,5/16-18X1,8,ZAG.....15, 25, 43, TUBE,INTAKE,CHALWYN,KUBOTA.....31, 33
RADIATOR HOSE, LOWER.....31, 33 45
RADIATOR HOSE, UPPER.....31, 33 SCREW,HHC,5/8-11X4.50,GR8,Y.....21 U
RADIATOR, KOHLER.....27–28 SCREW,HHC,M6 X 20MM,GR8.8.....31, 33
UBOLT.....31, 33
RADIATOR, KUBOTA, D905 & D1105.....31, 33 SCREW,HHC,M6-1.0X16,DIN931,10......25
UNION, KOHLER.....27–28
RATCHET GEAR,K-1550 1/2" I.D......63 SCREW,HHC,M6-1.0X20,DIN933,10.9,ZAB.25
RATCHET KIT (K-1500,K-1550)**.....63 SCREW,HHF,1/2-13X2.5,8,ZAG.....35, 37, 39
RECEP 30A 120/240V 4 POLE.....43, 45 SCREW,HHF,1/4-20X.75,8,ZAG.....27–28, 43, V
RECEPTACLE 20A 120V DUPLEX GFI.....43, 45 V-BELT, KOHLER KDW1003.....27–28
45 SCREW,PHM,10-24 X 5/8.....61 V.ISOLATOR, LOWER RADIATOR, KO.....28
REFLECTOR & LENS ASSY 16 INCH FIX...61 SCREW,PHM,8-32X3/8.....61 V.ISOLATOR, UPPRE RADIATOR, KO.....28
REFLECTOR BASE.....59 SCREW,PHPM,8-32 X .75,ZAG.....25 VALVE, BREATHER, KOHLER.....28
REFLECTOR LAMP SIDE.....59 SCREW,RH,6-32 X 5/8.....47 VALVE, EXHAUST, KOHLER.....28
REFLECTOR SIDE.....59 SCREW,RHM,6-32X5/8.....61 VALVE, INTAKE, KOHLER.....28
REFLECTOR, RED, SIDE, RL4.....25 SEAL RING, KOHLER.....27–28 VALVE, KOHLER.....28
REFLECTOR, YELLOW, SIDE, RL4.....23 SHEAVE 2-13/16 X11/4,PLASTIC.....51, 53, 55 VALVE, RELIEF, KOHLER.....28
RELEASE, OUTRIGGER.....15 SHROUD, KOHLER.....27–28 VALVE, THERMOSTATIC, KOHLER.....28
RETAINER CLIP,GLASS/LENS.....59 SLEEVE, OVAL 1/8".....49, 55 VALVE,AIR CLEANER,KUBOTA.....31, 33
RETAINER,SPRING,1.21 X .375.....15 SLEEVE,OVAL,3/16",ALUMINUM.....49, 51, 53 VIBRATION MOUNT.....31, 33
RETAINING RING.....63 SLEEVE,WIRE,FIBERGLASS.....61 VIBRATION MOUNT,35".....31, 33
RING GEAR, KOHLER.....27–28 SNAP RING,EXTERNAL,.75 DIA......23, 25
RING,REINFORCING (C41100720).....61 SOCKET BASE-MOGUL.....61
RINGS STAND., KOHLER.....28 SP.WASHER, KOHLER.....27–28
W
SPACER, DRUM BOLT, K-1550.....63 WASHER.....15, 25, 31, 33
RIVET POP 1/8X.390 GR.....61
SPACER,PINION SHAFT.....63 WASHER FLAT 1/2ZP.....41
RIVET, BLACK, .125 DIA.....25
SPACER,SIDE,COMBO,HTCH,BOLT-ON.....21 WASHER FLAT 3/8 ZP SAE BIN.....41
RIVET, STEEL, 3/16 DIA.....51, 53
SPARK ARRESTER, KOHLER.....27–28 WASHER LOCK 1/2ZP.....21, 41, 59, 61
RIVET,STL,STL,DOME,1/4X..375,Z.....43, 45
SPIDER, MH/HPS.....61 WASHER LOCK 3/8ZP.....41, 57
RL4 RUNNING LIGHTS HARNESS.....47
SPRING.....15 WASHER LOCK 5/16 ZP BIN.....41
ROCKER ARM ASSEMBLY, KOHLER........27–
SPRING CLIP,5/16-18,.025-.15X.....17, 31, 33, WASHER LOCK STAR 1/2E.....61
28
43, 45 WASHER, CUSHIONING.....31, 33
ROCKER ARMSHAFT, KOHLER.....27–28
SPRING, KOHLER.....27–28 WASHER, FLAT, ZAG.....27–28
ROCKERARM, KOHLER.....27–28
SPRING, LAMP RETAINER.....59 WASHER, KOHLER.....28
STARTER MOTOR, KOHLER.....27–28 WASHER, LOCK.....31, 33
S STD, MAST, BLACK.....15 WASHER, NEOPRENE.....23, 25
SCREEN.....25 STRAP, CONTROL BOX, CAPACITOR......43, WASHER, SNUBBER.....31, 33
SCREW.....15, 25, 31, 33, 43, 45, 51, 55 45 WASHER,CLAMP,RUBBER(833543).....61
SCREW 1/4-20NCX5/8 HW.....57 STRUT, GAS, RL4.....25 WASHER,FLAT,.5X2.25X.188,ZAG......31, 33,
SCREW 5/16-18NCX3/4 HHC.....35, 37, 39 SUB-ASSY, LTBAR CRADLE PAD.....57 35, 37, 39
SCREW, #10-24 X .500 T-FORMING.....43, 45 SUPPORT, KOHLER.....28 WASHER,FLAT,1.000,HARDENED.....21
SCREW, 1/4-20 X .5 HW TF, PATC.....43, 45 SWITCH PUSH-BUTTON W/BOOT.....43, 45 WASHER,FLAT,1/2,USS,ZAG.....15
SCREW, ADJUSTER, KOHLER.....28 SWITCH, LIMIT W/ROLLER ARM AT 25° WASHER,FLAT,3/4,USS,HRD,ZAG.....15
SCREW, HHC, 3/8-16 NC X 1, GRD 2, Y.....57 DEGREES.....51 WASHER,FLAT,5/16,USS,ZAG.......15, 23, 25,
SCREW, KOHLER.....28 SWITCH, TOGGLE, SPST.....43, 45 27–28, 43, 45
SCREW, M10X90, KOHLER.....28 WASHER,FLAT,M6 PLTD.FW.....31, 33
SCREW,BHHS,5/16-18 X 1.00.....23, 25 WASHER,FLAT,M6,DIN125,ZAB.....25
SCREW,HH SLOT,8-32X1.....61 T WASHER,FLAT,M8,DIN125,ZAB.....25
SCREW,HHC,1/2-13 X 1.25.....61 T-HANDLE.....59, 61 WASHER,FLAT,SAE 1/4",ZINC......25, 31, 33,
SCREW,HHC,1/2-13 X 3.5 GR8.....31, 33, 41, TANK FUEL RL4 C SHAPE.....17 57
57 TANK, COOLANT OVERFLOW.....15, 25 WASHER,FLAT,SAE,3/8",Y.....31, 33
SCREW,HHC,1/2-13 X 4 G.....15, 21 TERMINAL BLOCK.....41

68 RL4 Vertical Mast Part No. 1266666


April 2017

Part Description Index (continued)

WASHER,FLAT,SNUB 1/2X2-3/4 ZN.....31, 33,


41
WASHER,FLAT,USS,1/2",Y.....21, 57
WASHER,FLAT,USS,3/8",Y.....15
WASHER,FLAT,USS,5/16",Y.....31, 33, 35, 37,
39
WASHER,FLAT,USS,5/8",Y.....21
WASHER,LOCK,3/8,ZAG.....31, 33
WASHER,LOCK,5/16,ZAG.....17
WASHER,PLAIN,1".....19
WATER PUMP, KOHLER.....27–28
WEAR PAD, TOWER, RL4.....51, 53
WEARPAD, VMAST BOTTOM.....57
WEARPAD, VMAST, HALF.....55
WELDMENT, BRACKET, RECEIVER, D.....15
WELDMENT, CHASSIS, RL4.....15
WELDMENT, FRAME, SUPPORT, DOOR....25
WELDMENT, LIFT, RL4.....15
WELDMENT, LIGHT DROPBAR.....49, 57
WELDMENT, LIGHT XBAR.....49, 57
WELDMENT, MAST 1.5 INCH.....57
WELDMENT, MAST 2INCH.....55
WELDMENT, MAST 3" INCH.....53
WELDMENT, MAST 4" INCH.....51
WELDMENT, OUTRIGGER, RL4.....15
WELDMENT, SIDE, CABINET, LEFT,.....25
WELDMENT, SIDE, CABINET, RIGHT.....25
WELDMENT, VMAST BASE.....49, 51
WELDMENT: DRAWBAR: RL4.....15
WHEEL/TIRE ASSY,13",175/80 LRB.....15
WINCH BRACKET, DRUM BOLT LOCK.....63
WINCH PINION PLATE, K-1550.....63
WINCH, ELECTRIC.....49
WINCH, TERRA 2500, SUPERWINCH.....51
WINCH,W/HNDL,5.1:1,1500LBS.....49, 51, 63
WIRE HARN,DC,IN CTRL BOX.....47
WIRE HARN,ENG,KUBOTA,DC,2006.....47
WIRE HARNESS,KOHLER,DC.....47

Y
YOKE,PSI RECT.LIGHT FIXTURE.....59

Part No. 1266666 RL4 Vertical Mast 69


April 2017

Part Description Index (continued)

This Page Intentionally Left Blank

70 RL4 Vertical Mast Part No. 1266666


Parts Manual

1266666
Part No.

Rev A8
from SN RL416J-497 to RL416J-3599
RL4 Vertical Mast from SN RL4J-3600

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