Product Parts

Information

Model
FA150KGi

(Dwg. MHP2738)

Save These Instructions

Form MHD56315
Edition 6
January 2011
71456214
© 2011 Ingersoll-Rand Company
Only allow Ingersoll Rand trained technicians to perform maintenance on this product. For additional information contact Ingersoll Rand factory or nearest
Distributor.
For additional supporting documentation refer to Table 1 ‘Product Information Manuals’ on page 2.
Manuals can be downloaded from www.ingersollrandproducts.com.
The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards, decreased performance and increased maintenance and will invalidate all warranties.
Original instructions are in English. Other languages are a translation of the original instructions.
Refer all communications to the nearest Ingersoll Rand Office or Distributor.

Table 1: Product Information Manuals

Part/Document Part/Document
Publication Publication
Number Number
Product Safety Information Manual (Man Rider) MHD56251 Product Maintenance Information Manual MHD56313
Product Information Manual (Man Rider) MHD56314

TABLE OF CONTENTS
Description Page No. Dwg. Name Page No.

Parts Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 .

Drum, Base and Reduction Gear Assembly Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 (Dwg. MHP2719) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Drum, Base and Reduction Gear Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 .

Motor Assembly Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 (Dwg. MHP2742) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Motor Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 .

Drum Brake Assembly Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 (Dwg. MHP2743) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Drum Brake Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 .

Disc Brake Assembly Drawing and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 (Dwg. MHP2741) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Press Roller Assembly Drawing and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 (Dwg. MHP2740) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Slack Line Detector Assembly Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 (Dwg. MHP2739) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Slack Line Detector Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 .

Limit Switch Assembly Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 (Dwg. MHP2744) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Limit Switch Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 .

Emergency Stop Assembly Drawing and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 (Dwg. MHP2540) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Overload Valve Assembly Drawing and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 (Dwg. MHP2756) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Hose Connection Assembly Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 (Dwg. MHP2752) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Hose Connection Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 .

Drum Guard Assembly Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 (Dwg. MHP2757) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Drum Guard Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 .

Air Preparation (FRL) Assembly Drawing and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . .22 (Dwg. MHP2679) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Winch Label/Tag Location Drawing and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 (Dwg. MHP2758) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 .

2 Form MHD56315 Edition 6

 PARTS ORDERING INFORMATION
These products are designed and constructed to provide long, trouble-free service. In
time it may be necessary to order and install new parts to replace those that have
been subjected to wear. n Disposal
For your convenience and future reference, it is recommended that the following
information be recorded. When the life of the product has expired, it is recommended that
it be disassembled, degreased and parts separated as to
Model Number________________________________________________________ materials so that they may be recycled.
Serial Number________________________________________________________

Date Purchase________________________________________________________ For additional information contact:

When ordering replacement parts, please specify the following:
Ingersoll Rand
1. Complete model number and serial number as it appears on the data (name) plate. 20017 72nd Avenue South
2. Part number(s) and part description as shown in this manual. Kent, WA 98032 USA
3. Quantity required. Phone: (877) 584-0370
The data (name) plate is located on the product. Fax: (206) 624-6265

NOTICE or

• Continuing improvement and advancement of design may cause changes to Ingersoll Rand
this equipment which are not included in this manual. Manuals are
periodically revised to incorporate changes. Always check the manual edition Douai Operations
number on the front cover for the latest issue. 529, Avenue Roger Salengro
• Sections of this manual may not apply to your product. 59450 Sin Le Noble, France
• The use of other than genuine Ingersoll Rand replacement parts may result
in safety hazards, decreased performance and increased maintenance, and Phone: (33) 03-27-93-08-08
will invalidate all warranties. Fax: (33) 03-27-93-08-00

n Return Goods Policy

Ingersoll Rand will not accept any returned goods for warranty or service unless prior
arrangements have been made and written authorization has been provided from the
location the goods were purchased.

Products that have been modified without Ingersoll Rand approval, mishandled or
overloaded will not be repaired or replaced under warranty. A printed copy of the
warranty that applies to this product is provided inside the back cover of the product
information manual or in some cases the parts manual.

Form MHD56315 Edition 6 3

 DRUM, BASE AND REDUCTION GEAR ASSEMBLY DRAWING

30

227

30

227

(Dwg. MHP2719)

4 Form MHD56315 Edition 6

 DRUM, BASE AND REDUCTION GEAR ASSEMBLY PARTS LIST
Item Description Total Part Item Description Total Part
No. of Parts Qty Number No. of Parts Qty Number
1 ‘O’ Ring 1 52670 37 Bearing 1 71413512
2 Oil Seal 1 71350656 38 Retainer Ring 1 71413553
3 Capscrew 4 52380 39 Planetary Assembly 1 (Note 1)
4 Brake Housing † 1 11953 40 ‘O’ Ring 6 71413504
5 Lockwasher 4 50200 41 Ring Gear 3 (Note 1)
6 Hose Boot (Note 3) 1 28449 42 Thrust Bearing 2 71413561
7 Loop Strap (Note 3) 2 71459069 43 Sun Gear 2 (Note 1)
9 Capscrew (Note 3) 2 71369276 44 Retainer Ring 2 71413579
10 Capscrew 8 71316491 45 Spacer 2
(Note 1)
11 Washer 8 52915 46 Planetary Assembly 2
12 Lifting Lug 2 382-31097 47 Pinion † 1 10498
13 Capscrew 10 51766 48 End Cover 1 (Note 1)
14 ‘O’ Ring 1 51768 49 Locknut 8 51682
15 Drum Shaft 1 382-31117 60 Drum (12 in. [305 mm] long) † 1 382-31722-2
17 Upright, Inboard † 1 382-30515-1 61 Wire Rope Anchor (10 mm) 1 382-31640
19 Dowel Pin 8 51468 62 Siderail (12 in. [305 mm] long drum) † 2 382-30624-2
21 Capscrew 12 50831 64 Upright, Outboard † 1 382-30516-4
22 Lockwasher 20 50181 65 Capscrew 8 50872
23 Gear Carrier † 1 28426 67 Name (Data) Plate (Note 2) 1 71373831-RS
24 Capscrew 8 53981 68 Rivet 4 71028849
30 Reduction Gear Assembly (inc'd 31 - 49) 1 71386494 70 Capscrew 4 51780
31 Retainer Ring 1 71413538 71 Bearing 1 71435937
32 Seal 1 71413520 72 Retainer 1 382-30646
33 Housing 1 45883295 73 Flathead Screw 2 50964
34 Plug Assembly (steel) 2 (Note 1) 227 Bushing 2 71443816
35 Capscrew 2 43806025 398 Adapter, Limit Switch 1 382-30831
36 Retainer Ring 1 71413546

Note 1: Order item (30), reduction gear assembly.

Note 2: Serial number of winch is required for replacement orders, contact factory.
Note 3: Item not illustrated.
These parts also come in a cold weather version. For winches with a -C in the model code, adding CH (DNV) or CHA (ABS) to the end of these part numbers is required
†
to retain winch certification. Example: Order Drum (12 in. long) (item 60) part number 382-31722-2 as part number 382-31722-2CH or 382-31722-2CHA.

Certification Type Example Part Number To Order

ABS --- 382-31722-2CHA

DNV 382-31722-2CH ---

Form MHD56315 Edition 6 5

 MOTOR ASSEMBLY DRAWING

243
241
246
247 122

248 242
249 120
251 245
252 244 117

103 123
105
112 111
106 121
109
113 107
119
114
113

115 131 120

108 132 118

134 125 121

110 133 127
128
137 133 129

135
138

139

(Dwg. MHP2742)

6 Form MHD56315 Edition 6

 MOTOR ASSEMBLY PARTS LIST
Item Description Total Part Item Description Total Part
No. of Parts Qty Number No. of Parts Qty Number
100 Motor Assembly (Note 1) 1 382-31413-S 128 Lockwasher 4 F-58
103 Gasket 1 26603 129 Buttonhead Screw 4 J-376
105 Thrust Washer 1 BU-552A 131 Sleeve 1 BU-519
106 Rotary Valve Bushing Kit (includes Loctite® 609) 1 BU7A-K525 132 Bushing 1 D01-511A
107 Rotary Valve 1 BU-526 133 Connecting Rod Ring 2 D01-510
108 Piston Assembly (inc'd 110) 4 D01–A513B 134 Connecting Rod 4 D01-509A
109 Wrist Pin 4 TC-389B 135 Crankshaft Assembly 1 28326
110 Piston Ring Pack 1 set D01-337-8 137 Key 1 71383095
111 Cylinder Sleeve 4 D01-L505A 138 Bearing 1 58-96
112 Capscrew 16 50156 139 Motor Adapter 1 28314
113 Washer (copper) 24 D01-504 241 Reverse Valve Nut 1 95208831
114 Cylinder Head 4 D01-H505A 242 Lever Assembly (inc'd 122, 241, 243 & 246) 1 382-32535-S
115 Gasket 4 D01-507 243 Throttle Lever Spring 1 382-30373
117 Vent Cap Assembly 1 DLC-303 244 Lockwasher (pack of 5) 2 T11-58-5
118 Motor Housing Assembly (Note 2) 1 BU-501A 245 Capscrew 2 52333
119 Capscrew 8 71126908 246 Throttle Spring Stop Pin 1 382-32531
120 Pin, Dowel 2 N00-15 247 Valve Chest Cover (inc'd 103, 105 & 246) 1 BU-K546A
121 Oil Plug 2 50822 248 ‘O’ Ring 1 410-283
122 Tab Lockwasher 1 43803568 249 ‘O’ Ring 1 BU-948
123 Inlet Bushing 1 54878 251 Reverse Valve Assembly (inc'd 241, 248 & 249) 1 382-31821-S
125 Gasket 1 BU-592 252 Reverse Valve Bushing Kit (includes Loctite® 609) 1 BU7A-K945
127 Oil Wall 1 BU-500 • Motor Service Kit (Note 3) 1 71407712

• Recommended spare for 2 years of operation.

Note 1: Motor Assembly (includes 103, 105-123, 125, 127-129, 131-135, 138, 139, 241-249, 251 & 252). Order items 137 and 139 separately.
Note 2: Housing Assembly (includes 106, 120, 121, 123 & 252)
Note 3: Service Kit (includes 103, 110 - 113, 115, 119, 122, 125, 213 & 249)

Form MHD56315 Edition 6 7

 DRUM BRAKE ASSEMBLY DRAWING

356

355 354

353
352 378 352
359
358 351
362

361
367 360
442
367
357
385
447
To
G Control
To Brake C Valve
Release Port
Valve

363 63
25
376
364 350 377
352
351 381
63
25 352
372 375

378
352 352
25
375 378 375 63

379
382

374 383
(Dwg. MHP2743)

8 Form MHD56315 Edition 6

 DRUM BRAKE ASSEMBLY PARTS LIST
Part Number
Item Description Total
No. of Part Qty Manual Automatic
Brake Brake
25 Lockwasher 3 71293005
63 Capscrew 3 71128193
350 Pin 1 --- 382–30729
351 Pin 2 4303-S
352 Cotter Pin See ( ) 51996 (5) 51996 (7)
353 Link Stud 1 2448
354 Handle Assembly 1 382–31264–S ---
355 Lever Assembly 1 --- 11498
356 Grip 1 71436851 ---
357 Pin 1 8609
358 Clevis 1 6237-2
359 Nut 1 50159
360 Valve 1 50277
361 Breather 1 52384
---
362 Cylinder 1 382–30778
363 Fitting, Nipple 1 52006
364 Dump Valve 1 51954
367 Fitting, Elbow 2 71098552
372 Bracket † 1 382–30728
374 Locknut See ( ) 54661 (1) 54661 (2)
375 Pin 3 3704-S
• 376 Band Brake Assembly 1 set 382-29301
377 Pivot Bracket † 1 382-30630
378 Washer See ( ) 50890 (3) 50890 (4)
379 Arm 1 11147
381 Connecting link † 1 11144
382 Stop Plate 1 382-30629
383 Adjustment Screw 1 HU-775
385 Washer 2 --- 52914
442 Hose Assembly (14.5 in. [368.3 mm]) Stainless Steel 1 --- 382–31426–3
447 Hose Assembly (21 in. [534 mm]) Standard 2 --- 382-31423-11

• Recommended spare for 2 years of operation.

These parts also come in a cold weather version. For winches with a -C in the model code, adding CH (DNV) or CHA (ABS) to the end of these part numbers is
†
required to retain winch certification. Example: Order Drum (12 in. long) (item 60) part number 382-31722-2 as part number 382-31722-2CH or 382-31722-2CHA.

Form MHD56315 Edition 6 9

 DISC BRAKE ASSEMBLY DRAWING AND PARTS LIST

177
1
4

177

172
16 174

173

177

177 3
152
168
171
169
168

8 367

445

165

153

164 158 5
151
B
To Slackline 157
155 154

139

(Dwg. MHP2741)

Item Description Total Part Item Description Total Part

No. of Part Qty Number No. of Part Qty Number
1 ‘O’ Ring 2 52670 164 Cylinder 1 11951
3 Capscrew 4 52380 165 ‘O’ Ring 1 52730
4 Brake Housing † 1 11953 168 Bushing 2 12011
5 Lockwasher 8 50200 169 Sprag Clutch 1 52666
8 Drive Shaft Kit (Note 1) † 1 382-31119-S 171 Brake Hub † 1 12010
16 Retainer Ring 1 52227 172 Friction Disc 5 12013
139 Motor Adapter 1 28314 173 Brake Disc 4 12012
151 Capscrew 8 71070924 174 Bearing 1 52665
152 Spacer 1 19633 177 Pipe Plug 4 54912
153 Pin 1 51974 367 Fitting, Elbow 1 71098552
154 Spring 3 50751 Hose Assembly, Standard ** 1 382–31423–7
441
155 Seal 1 71107726 Hose Assembly, Stainless Steel ** 1 382–31426–7
157 Brake Piston 1 22177 Service Kit (includes 1, 3, 5, 16, 151, 154,
• 1 382-31483
158 Seal 1 71107718 155, 158, 165, and 172-174)

• Recommended spare for 2 years of operation.

** Hose assembly (8.5 in. [216 mm])
Note 1: Drive shaft spares kit includes 16, 137 (MHP2741), 152, 153, 168-178 & 174.
These parts also come in a cold weather version. For winches with a -C in the model code, adding CH (DNV) or CHA (ABS) to the end of these part numbers is
†
required to retain winch certification. Example: Order Brake Hub (item 171) part number 12010 as part number 12010CH or 12010CHA.

10 Form MHD56315 Edition 6

 PRESS ROLLER ASSEMBLY DRAWING AND PARTS LIST

201
220
201 227 221
220

224
227
226

223 221

225

227

227

228 220
226
201

(Dwg. MHP2740)

Item Description Total Part Item Description Total Part

No. of Parts Qty Number No. of Parts Qty Number
200 Press Roller Assembly (12 in. [305 mm]) (Note 1) 1 382-31043-2B-S 224 Press Roller, Arm Bar (12 in. [305 mm]) 1 382-30962-2
201 Capscrew 4 71371652 225 Spring (right hand) 1 382-30969
202 Pin 2 382–30965 226 Collar 2 71443980
220 Washer 2 51009 227 Bushing (Note 2) 4 71443816
221 Roller (12 in. [305 mm]) 2 382-30966-2 228 Shaft, Press Roller (12 in. [305 mm]) 1 382-31044-2B
223 Spring (left hand) 1 382-30968

Note 1: Assembly includes 201, 220, 221 and 223-228.

Note 2: Winch is shipped with 2 ea. of item (227) located in both uprights. Replace if necessary with 2 from kit.

Form MHD56315 Edition 6 11

 SLACK LINE DETECTOR ASSEMBLY DRAWING

(Dwg. MHP2739)

12 Form MHD56315 Edition 6

 SLACK LINE DETECTOR ASSEMBLY PARTS LIST
Item Description Total Part Item Description Total Part
No. of Parts Qty Number No. of Parts Qty Number
10 Capscrew 8 71316491 213 Valve 1 71447122
11 Washer 6 52915 214 Fitting, Pipe 1 71465975
12 Lifting Lug 2 382-31097 215 Fitting, Pipe 1 54242
201 Capscrew 6 71371652 216 Capscrew 2 71450399
203 Arm 2 382-31098 217 Washer 2 71320964
204 Roller 2 382-31106 218 Plate 1 382-31375
205 Shaft 2 382-31105 219 Fitting, Pipe 1 71048284
206 Capscrew 1 71328371 385 Washer 6 52914
207 Washer 1 71055206 Hose Assembly (29 in. [737 mm]) Standard 1 382-31423-5
440
208 Cam Actuator 1 382-31101 Hose Assembly (29 in. [737 mm]) Stainless Steel 1 382-31426-5
209 Bushing 2 71447106 Hose Assembly (26 in. [660.4 mm]) Standard 1 382-31423-6
441
210 Cam Shaft 2 382-31102 Hose Assembly (26 in. [660.4 mm]) Stainless Steel 1 382-31426-6
211 Bracket 1 382-31377 918 Label, Slackline Adjustment Notice 1 71462899
212 Plate, Spacer 1 382-31103

Form MHD56315 Edition 6 13

 LIMIT SWITCH ASSEMBLY DRAWING
404
405

C 414
A
406 407
914
B
215
915 413 D

449

414
C
D 425
415 A
B
408 424

416 70
427
426 428
428 420 398
5
417
418
21
419 4 3
447

422
419
421
448
423

446

D Main Air
Refer to Hose
437 E Haul-In Connection
Assembly
Drawing
F Payout
439
(Dwg. MHP2744)

14 Form MHD56315 Edition 6

 LIMIT SWITCH ASSEMBLY PARTS LIST
Item Description Total Part Item Description Total Part
No. of Parts Qty Number No. of Parts Qty Number
400 Limit Switch Assembly (Note 1) 1 382-32134-S 426 Capscrew 1 4131-1906
5 Lockwasher 4 50200 427 Washer 2 4500-1104
70 Capscrew 4 51780 • 428 Seal 2 6976-1541
215 Fitting, Pipe 1 54242 Hose Assembly (42 in. [1067 mm])
382-31423-10
398 Adapter, Limit Switch 1 382-30831 standard hose
437 1
404 Fitting, Hose Tee 1 5825-5860 Hose Assembly (42 in. [1067 mm])
382-31426-10
405 Hose As Req’d 6804-5328 stainless steel hose
406 Shuttle Valve 1 71457519 Hose Assembly (42.5 in. [1080 mm])
382-31423-9
407 Connection Block 1 382-31427 standard hose
439 1
• 408 ‘O’ Ring 1 5823-7529 Hose Assembly (42.5 in. [1080 mm])
382-31426-9
413 Cover, Housing 1 382-32125 stainless steel hose
414 Fitting, Adapter 4 71457485 Hose Assembly (37 in. [940 mm]) standard
382-31423-8
415 Nut 4 4300-3511 hose
446 1
416 Washer 4 4520-1008 Hose Assembly (37 in. [940 mm]) stainless
382-31426-8
417 Rod 4 382–31037 steel hose
418 Capscrew 3 71324115 447 Pin 1 4650-3420
419 Washer 5 71271985 448 Cap, Fitting 1 71111975
420 Spindle Switch Assembly (Note 2) 1 382-32134-S 449 3-Way Valve 1 71460760
421 Capscrew 2 4120-1804 914 Label, Limit Switch Instructions 1 71462337
422 Nut 1 71386783 915 Label, Limit Switch Configuration 1 71459929
423 Hose, Fitting 1 51814 * Chain As Req’d 6903-3232
424 Housing 1 382-32124 * Chain Grip 1 9412-0206
425 Cap 1 9615-0662

• Recommended spare for 2 years of operation.

Note 1: Limit switch assembly includes items 215, 401-410, 412-428, 437, 439, 446-448 and 915.
Note 2: Not sold separately. Order Limit Switch Assembly, item 400.
* Item not illustrated.

Form MHD56315 Edition 6 15

 EMERGENCY STOP ASSEMBLY DRAWING AND PARTS LIST

(Dwg. MHP2540)

Item Description Total Part Item Description Total Part

No. of Part Qty Number No. of Part Qty Number
300 Emergency Stop Assembly 1 382-29816 316 Protector 1 9579-0107
301 Capscrew 7 4132-6306 317 Distance Ring 1 9617-0055
302 Cover 1 * 318 Valve Cone 1 9617-0054
303 'O' Ring 2 5821-4829 319 Diaphragm 1 6771-6341
304 Spring 1 6915-8732 320 Cover 1 9617-0052
305 Capscrew 1 4130-8206 321 Body 1 *
306 Valve Cone 1 9617-0053 322 Setscrew 1 4200-7807
307 Gasket 2 9617-0056 323 Setscrew 1 4200-8307
308 Washer 2 4570-0005 324 Ball 3 6340-1625
309 Shuttle Valve Stop 1 9579-0106 325 Spring 2 6912-8541
310 Label Kit 1 9579-0111 326 Plug 3 6510-7741
313 Spool 1 9579-0104 327 Emergency Stop Button 1 9579-0108
314 'O' Ring 4 5820-9229 329 Nozzle 1 9617-0071
315 'O' Ring 1 5823-5329 450 Fitting, Adapter 1 71418792

• Recommended spare for 2 years of operation.

* Not sold separately, order item 300.

16 Form MHD56315 Edition 6

 OVERLOAD VALVE ASSEMBLY DRAWING AND PARTS LIST

(Dwg. MHP2756)

Item Description Total Part Item Description Total Part

No. of Part Qty Number No. of Part Qty Number
549 Overload Valve Assembly * 1 28446-S 584 Guide 1 28441
389 Fitting, Pipe 1 71048268 • 585 Spring 1 71386775
390 Fitting 1 71306690 587 Nut 1 71386783
482 Fitting, Elbow 1 51281 588 Washer 1 28442
568 Setscrew, Orifice 1 28417 • 589 Diaphragm 1 28443
• 571 Plug 1 71387211 • 590 Poppet 1 28439
576 Screw 1 71386809 • 592 ‘O’ Ring 1 71138135
577 Nut 1 71386817 593 Block, Lower 1 **
• 579 Seal 1 71303838 • 597 Seal 1 28444
581 Fitting, Pipe 1 54292 598 Fitting, Pilot 1 28440
582 Block, Upper 1 ** 599 Capscrew 4 71386791
• 583 Ball 1 G601-65

• Recommended spare for 2 years of operation.

* Includes items 389, 390, 482, 568, 571, 576, 577, 579, 581-585, 587-590, 592, 593 & 597-599.
** Not sold separately, order item number 549.

Form MHD56315 Edition 6 17

 HOSE CONNECTION ASSEMBLY DRAWING

96

454

500
436
435
549

389 434

397
439
443 390
432
482 367
F 501 508
To Limit 389
397 397
Switch
Payout 442
To
*
409 430
Auto Band
Brake
502 399 431
437 433 444
438 445
405 443
E 219
414
To Limit
Switch 397
Haul-in From A
Slackline 440

To Limit D 450
Switch 446 300
Main Air
445

367
450

** 504
452

442

389 429
*
444
397
456
441
B
To
Slackline

397
482 411

447
* 393

438

C
To
Auto Band * Refer to Note 1

Brake
** no longer available
Old Style handle shown

(Dwg. MHP2752)

18 Form MHD56315 Edition 6

 HOSE CONNECTION ASSEMBLY PARTS LIST
Part Number
Item Description
Total Qty Stainless Steel
No. of Part Standard Hose
Hose
96 Washer 2 71376370
219 Fitting, Pipe 1 71048284
300 Emergency Stop Assembly 1 382-29816-S
367 Fitting, Elbow 2 71098552
389 Fitting, Pipe 3 71048268
390 Fitting, Vented 1 382–32003
393 Muffler 1 52104
397 Fitting, Tee (swivel) (Note 1) 71067789
399 Washer 2 71271985
405 Tube Assembly (includes (1) each of 405, 414 and 502) 1 382-31947
409 Dump Valve 1 71406656
411 Guard, Controls 1 382-31306
414 Fitting, Adapter *** 1 382–31947
429 Pipe Plug 1 51467
430 Fitting, Tee 1 52181
431 Pipe Plug 1 51897
432 Brake Release Valve 1 71405823
433 Capscrew 2 71138069
434 Locknut 2 50852
435 Washer 2 71406722
436 Locknut 2 71069132
437 Hose Assembly (42 in. [1067 mm]) 1 382-31423-10 382-31426-10
438 Hose Assembly (14 in. [356 mm]) 1 382-31423-2 382-31426-2
439 Hose Assembly (42.5 in. [1080 mm]) 1 382-31423-9 382-31426-9
440 Hose Assembly (29 in. [737 mm]) 1 382-31423-5 382-31426-5
441 Hose Assembly (26 in. [660.4 mm]) 1 382-31423-6 382-31426-6
442 Hose Assembly (14.5 in. [368.3 mm]) 1 382-31423-3 382-31426-3
443 Hose Assembly (7 in. [178 mm]) 1 382-31423-4 382-31426-4
444 Hose Assembly (8.5 in. [216 mm]) 1 382-31423-1 382-31426-1
445 Hose Assembly (8.5 in. [216 mm]) 1 382-31423-7 382-31426-7
446 Hose Assembly (37 in. [940 mm]) 1 382-31423-8 382-31426-8
447 Hose Assembly (21 in. [534 mm]) (auto band brake only) 2 382-31423-11 382-31426-11
450 Fitting, Adapter 2 71418792
452 Fitting, Hose 1 71078158
454 Capscrew 2 71369276
456 Capscrew 4 71445407
482 Fitting, Elbow 2 51281
500 Capscrew 2 71059901
501 Fitting, Tee 1 71406714
502 Fitting *** 1 382–31947
504 Fitting, Tee 1 71406706
508 Support Bracket, Inboard 1 382-31305
549 Overload Valve Assembly 1 28446-S
Stainless Steel Hose Set (includes all for manual band brake) 1 382-31426-S

*** Not sold separately

Note 1: Item (397) qty of 3 each for Disc Brake and Manual Band Brake; qty of 6 each for Disc Brake and Automatic Band Brake.

Form MHD56315 Edition 6 19

 DRUM GUARD ASSEMBLY DRAWING

(Dwg. MHP2757)

20 Form MHD56315 Edition 6

 DRUM GUARD ASSEMBLY PARTS LIST
Item Description Total Part Number
No. of Part Qty Manual Band Brake Automatic Band Brake
96 Washer 8 71376370
454 Capscrew 2 71445407
456 Capscrew 8 71445407
801 Guard Frame 2 382-31123
802 Frame (for Auto Band Brake only) 1 --- 382-31124
804 Nut 10 71445415
Guard Panel (8 in. [203 mm]) As Req’d 382-31125-1B 382-31125-1AB
Guard Panel (12 in. [305 mm]) As Req’d 382-31125-2B 382-31125-2AB
805
Guard Panel (16 in. [406 mm]) As Req’d 382-31125-3B 382-31125-3AB
Guard Panel (24 in. [610 mm]) As Req’d 382-31125-5B 382-31125-5AB
Crossbar (8 in. [203 mm]) As Req’d 382-31126-1B
Crossbar (12 in. [305 mm]) As Req’d 382-31126-2B
806
Crossbar (16 in. [406 mm]) As Req’d 382-31126-3B
Crossbar (24 in. [610 mm]) As Req’d 382-31126-5B
Manual Band Brake Cover Panel (8 in. [203 mm]) 1 382-31127-1
Manual Band Brake Cover Panel (12 in. [305 mm]) 1 382-31127-2
807
Manual Band Brake Cover Panel (16 in. [406 mm]) 1 382-31127-3
Manual Band Brake Cover Panel (24 in. [610 mm]) 1 382-31127-5
810 Nut (Note 1) 1 50159
811 Crossbar (Note 1) 1 382–32869

Note 1: Item 810 and 811 not illustrated, installed on slack line cam actuator side for clearance.

Form MHD56315 Edition 6 21

 AIR PREPARATION (FRL) ASSEMBLY DRAWING AND PARTS LIST

(Dwg. MHP2679)

Item Description Total Part

No. of Part Qty Number
--- Air Preparation Assembly 1 382-31019
575 Filter 1 F35561–411
578 Pipe Nipple 3 C10-286
580 Lubricator 1 L36561–100
586 Hose (bulk), (4 ft [1.22 m]) Standard As Req’d 50766
601 Regulator 1 R37561–100
603 U-Bolt Assembly 2 71445332
604 Capscrew 4 71391080
605 Washer 4 71445324
606 Nut 4 71445316
607 Bracket 2 382-31021
608 Fitting, Hose 2 52076
609 Fitting, Hose 2 54125

Note: Air preparation components for 1 inch FNPT system.

22 Form MHD56315 Edition 6

 WINCH LABEL/TAG LOCATION DRAWING AND PARTS LIST

(Dwg. MHP2758)

Item Description Total Part Item Description Total Part

No. of Parts Qty Number No. of Parts Qty Number
68 Rivet 8 71028849 907 Plate, Notice 1 71108856
901 Kit, Warning Tag Man Rider Winch 1 29478 908 Data (Name) Plate 1 †
902 Kit, Ingersoll Rand Services Label 1 382-31663 910 Label, Product 1 71452262
903 Kit, Check Oil Level Tag 1 382-31664 912 Label, Control Valve Operation 1 96180102
904 Label, Oil Drain 3 71042188 913 Tag, Warning - Guard 1 71459937
Label, Exhaust 2 914 Label, Limit Switch Instructions 1 71462337
Label, Oil Fill 3 915 Label, Limit Switch Hose Configuration 1 71459929
905 71295240
Label, Oil Level 3 917 Label, Underwound Wire Rope 2 71462733
Label, Air Supply 1 918 Label, Slack Line Adjustment Notice 1 71462899
906 Label, Ingersoll Rand logo 1 71106256 920 Label Kit * 1 382-31642-S

* Includes items 68 (4 each), 901-907, and 909-917.

† Serial number of winch is required for new Data (Name) Plate, contact factory.

ACCESSORIES
Description Part
of Part Number
Wire Rope Contact Factory
Auxiliary Air Tank (for emergency disc brake release) 382-30815
Stowage Kit 382-31367

Form MHD56315 Edition 6 23

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