Product Parts

Information

Hercu-Link™ Air Hoists

Models
HA2-012 — HA2-025 — HA2-037 — HA2-050
(12.5 metric tons) (25 metric tons) (37.5 metric tons)
(50 metric tons)

Tons in this manual are metric tons (1 metric ton = 2,200 lbs.)

Save These Instructions

Form MHD56380
Edition C
September 2016
R
43809391
© 2016 Ingersoll Rand
Only allow Ingersoll Rand trained technicians to perform maintenance on this product. For additional information contact Ingersoll Rand factory or nearest
Distributor.
For additional supporting documentation refer to Table 1 ‘Product Information Manuals’ on page 2.
Manuals can be downloaded from ingersollrandproducts.com
The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards, decreased performance and increased maintenance and will invalidate all
warranties.
Original instructions are in English. Other languages are a translation of the original instructions.
Refer all communications to the nearest Ingersoll Rand Office or Distributor.

Table 1: Product Information Manuals

Publication Part/Document Number Publication Part/Document Number
Product Safety Information Manual MHD56295 Product Maintenance Information Manual MHD56055
Product Information Manual MHD56379

TABLE OF CONTENTS
Description Page No. Dwg. Name Page No.

Parts Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 .

Hoist Description Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 (Dwg. MHP0422) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Hoist Power Head Assembly Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 (Dwg. MHP0353) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Hoist Power Head Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 .

Hoist Power Head Piston Motor Assembly Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 (Dwg. MHP0359) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Hoist Power Head Piston Motor Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 .

Valve Assembly Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 (Dwg. MHP0382) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Valve Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 .

Two Function Pendant Assembly Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 (Dwgs. MHP2346 and MHP1677) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Two Function Pendant Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 .

Four Function Pendant Control Assembly Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 (Dwgs. MHP3061 and MHP3062) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Four Function Pendant Control Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 .

12.5 Tons Trolley Assembly Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 (Dwg. MHP1525) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

12.5 Tons Trolley Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 .

25 Tons and Larger Trolley Assembly Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 (Dwg. MHP0282) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

25 Tons and Larger Trolley Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 .

Trolley Drive Assembly Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 (Dwg. MHP0306) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Trolley Drive Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 .

Trolley Piston Motor Assembly Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 (Dwg. MHP0381) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Trolley Piston Motor Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 .

Trolley Piston Motor Valve Assembly Drawing and Parts List . . . . . . . . . . . . . . . . . . . . .26 (Dwg. MHP0415) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Hull Bumper Assembly Drawing and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 (Dwgs. MHP0431 and MHP0433) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Top Hook Assembly Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 (Dwgs. MHP0344, MHP0346, MHP0345 and MHP0347) . . . . . . . . . . . . . . . . . . . . . . . . . .28

Top Hook Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 .

Bottom Block Assembly Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 (Dwgs. MHP0314 and MHP0315) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

Bottom Block Assembly Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 (Dwgs. MHP0316 and MHP0317) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

Bottom Block Assembly Drawings and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 .

Chain Bucket Assembly Drawing and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 (Dwg. MHP1524) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Load Chain and Chain Stopper Drawing and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . .35 (Dwg. MHP0399) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

Hose Assembly Drawing and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 (Dwg. MHP0425) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

Rope Control Assembly Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 (Dwg. MHP1515) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

Rope Control Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 .

Trolley Mount Piping Assembly Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39 (Dwg. MHP1514) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

Trolley Mount Piping Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 .

Hook Mount Lubricator/Filter Piping Assembly Drawing and Parts List . . . . . . . . . . . .41 (Dwg. MHP0601) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

Mufflers Drawing and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 (Dwg. MHP1526) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

Label and Tag Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43 (Dwg. MHP1496) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

Accessories and Repair Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44 .

Hoist Upgrades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44 .

2 Form MHD56380 Edition C

 PARTS ORDERING INFORMATION
These products are designed and constructed to provide long, trouble-free service.
In time it may be necessary to order and install new parts to replace those that have n Return Goods Policy
been subjected to wear.

For your convenience and future reference, it is recommended that the following Ingersoll Rand will not accept any returned goods for warranty or service unless
information be recorded. prior arrangements have been made and written authorization has been provided
from the location the goods were purchased.
Model
Number________________________________________________________ Products that have been modified without Ingersoll Rand approval, mishandled or
overloaded will not be repaired or replaced under warranty. A printed copy of the
Serial warranty that applies to this product is provided inside the back cover of the product
Number________________________________________________________ information manual or in some cases the parts manual.

Date
Purchase________________________________________________________ n Disposal
When ordering replacement parts, please specify the following:

1. Complete model number and serial number as it appears on the data (name) When the life of the product has expired, it is recommended
plate. that it be disassembled, degreased and parts separated as to
2. Part number(s) and part description as shown in this manual. materials so that they may be recycled.
3. Quantity required.

The data (name) plate is located on the product.

For additional information contact:
NOTICE Ingersoll Rand
Douai Operations
• Continuing improvement and advancement of design may cause changes
to this equipment which are not included in this manual. Manuals are 529, Avenue Roger Salengro
periodically revised to incorporate changes. Always check the manual 59450 Sin Le Noble, France
edition number on the front cover for the latest issue. Phone: (33) 03-27-93-08-08
• Sections of this manual may not apply to your product.
• The use of other than genuine Ingersoll Rand replacement parts may result Fax: (33) 03-27-93-08-00
in safety hazards, decreased performance and increased maintenance, and
will invalidate all warranties.

Form MHD56380 Edition C 3

 HOIST DESCRIPTION DRAWING

(Dwg. MHP0422)

4 Form MHD56380 Edition C

 HOIST POWER HEAD ASSEMBLY DRAWING
Stamped 3
TOP 5
6 Old Style
7
8 13
9 17
1 12
2
14
4 16
14
86
10 18
BRAKE 20
32 PORT 22
23 26
33 15 25
34 35
36 19
18 27
37 38 29
24
39 26
41
34 4
50 28
52 33 26
32 82
56
37 37
38
50
39 32
(37.5 - 50 ton 33
87 49 ONLY) 34

25 51

37
50
48

40
34
33
32
38
39

57
45 58
57
60
63 44
62
421
64 65 25
142
71 43
66 68
50
69 68 48 59
72 47
62 46
73
67
76
68
77
67 68

78
74
30 79

75

83
(Dwg. MHP0353)

Form MHD56380 Edition C 5

 HOIST POWER HEAD ASSEMBLY PARTS LIST
Item Description Total Part Item Description Total Part
No. of Part Qty Number (CCN) No. of Part Qty Number (CCN)
11846
‡1 Capscrew 8 71059901 45 Frame (Reducer Side) 1
(71089817)
11954 16046
‡2 Adapter 1 46 Pin (25 and 50 tons) 1
( 71074579) (71026488)
50541 51021
• ‡3 Oil Seal 1 ‡47 Pin, Cotter (25 and 50 tons) 1
(03990074) (71069777)
52670
• ‡4 ‘O’ Ring 2 48 Capscrew 1 71322143
(03935046)
50751 52915
‡5 Spring 6 49 Washer 2
(03990181) (71004436)
52675
• ‡6 Seal 1 71107726 50 Bushing 2
(71112403)
22177 13001
‡7 Brake Piston (Note 1) 1 51 Stripper (37.5 and 50 tons) 1
(71121933) (71116263)
• ‡8 Seal 1 71107718
Limit Arm Assembly (includes 48-50, 56, and 87 16219
50810 for 12.5 and 25 tons) (71072326)
‡9 Retainer Ring 1
(71128334)
50528 52 1
‡10 Washer 1
(71113435) Limit Arm Assembly (includes 48-50, 56, 87 and 17290-S
12009 527 (not shown in this page) for 37.5 and 50 tons) (45943594)
‡12 Shaft 1
(71064174)
50914
13 Capscrew 2 (Note 1) 56 Nut 1
(71035109)
11951
‡14 Cylinder 1 • ‡57 ‘O’ Ring 2 71106728
(71089858)
52730
• ‡15 ‘O’ Ring 1 58 Ring Gear 1 ****
(03935095)
16 Seal 1 ‡59 Pin 3 71106710
(Note 1)
17 Nut 2 60 Planetary Assembly 1 ****
12011
‡18 Bushing 2 ‡62 Thrust Washer 2 71413561
(71025977)
52666
‡19 Sprag Clutch 1 63 Sun Gear 1 ****
(71025993)
12010
‡20 Brake Hub 1 64 Planetary Assembly 1 71068555
(71073688)
12013
‡22 Friction Disc 5 65 Input Housing 1 ****
(03934817)
12012
‡23 Brake Disc 4 ‡66 Capscrew 12 71288039
(03934809)
52665
‡24 Bearing 1 ‡67 Plug 3 71068571
(71025985)
Capscrew (for 25 tons qty is 6 and for 37.5 and 50 52149
‡25 6(8) 71316525 • ‡68 ‘O’ Ring 4
tons qty is 8) (03967056)
54912
‡26 Plug 4 69 Ring Gear 1 ****
(71077242)
11953 54659
‡27 Brake Housing 1 ‡71 Fitting, Bushing 1
(71063952) (71060933)
54292
28 Plug 1 72 Sun Gear 1 71068530
(71077341)
11999
#29 Motor Coupling 1 73 Planetary Assembly 1 71107650
(71089841)
28678**** 52950
30 Drive Shaft 1 ‡74 Thrust Washer 1
(71393078) (71128243)
Bearing(for 25 tons qty is 2 and for 37.5 and 50 54483
‡32 2(4) 75 Spacer 1 71068522
tons qty is 4) (03906716)
‘O’ Ring (for 25 tons qty is 2 and for 37.5 and 50 54341
• ‡33 2(4) 76 Pin 2 71068472
tons qty is 4) (71062798)
Seal (for 25 tons qty is 2, and for 37.5 and 50 tons
• ‡34 2(4) 71007405 77 Ring Gear 1 ****
qty is 4)
Capscrew (12.5 and 25 tons) 4 71322085 78 Cover 1 71068654
35
Capscrew (37.5 and 50 tons) 5 71328769 ‡79 Capscrew 8 71106736
11844 11850
Frame (12.5 and 25 tons) 1 82 Frame (37.5 and 50 tons) 1
(71089809) (71089700)
36
11848
Frame (37.5 and 50 tons) 1 ‡83 Pin 2 71068464
(71089692)
Pin (for 25 tons qty is 2 and for 37.5 and 50 tons
37 2(4) 71328777 86 ‘O’ Ring 1 (Note 1)
qty is 4)
9147-1
38 Insert 2 87 Spacer 1 23431-046
(71089767)

6 Form MHD56380 Edition C

 Item Description Total Part Item Description Total Part
No. of Part Qty Number (CCN) No. of Part Qty Number (CCN)
50181
39 Capscrew 4 71322101 ‡142 Lockwasher 12
(03898269)
11980 52024
‡40 Sheave, Drive 1 ‡421 Breather 1
(71026637) (03899192)
11979
‡41 Sheave, Idle (37.5 and 50 tons) 1
(03906575) Reducer Assembly (ratio 179.1:1) (includes 57-79
1 71393045
12008 and 421)
43 Stripper 1 490
(71026645)
12007
44 Spacer 1 Reducer Assembly (ratio 254.56.1) (4 bar) 1 71393052
(71089825)

• Recommended spares for one hoist.

# Used only with part number 71393052 (item number 490).
**** For 12.5/25 tons hoists with RR1700GB part number is 47588068001.For 37.5/50 tons hoists with RR1700GB, part number is 47588073001.
Note 1: Order upgrade parts.
For reference only:
1. Item 490, part number: 71393052 is used with option Q from configurator matrix.
2. Items 46 and 47: since it is a double fall, it needs the pins.
3. Item 52: 12.5/25 tons: 27460-2 (71360101)
‡: Item available in a kit, see kit list below for details.

Hoist Power Head Assembly Service and Replacement Kit List:

Table 2:
Item Description Total Part
No. of Part Qty Number (CCN)
‡900 RBK, Brake (includes items: 1, 3-6, 8-10, 15 and 22-24) 1 47536020001
RBK, Powerhead Piston Motor, Service Kit, 50259 Air Motor (includes items: 54-55, 166, 452-453, 458, 460, 465, 468, 470,
‡901 1 71391304
476 and 483-487)
902 RBK, Powerhead Center (includes items: 4, 25, 32, 33, 34 and 35) 1 47536023001
‡903 RBK, Reducer (includes items: 47, 57, 59, 62, 66-68, 71, 74, 79, 83, 142 and 421) 1 47536045001
904 RBK, Brake Assembly (includes items: 1-10, 12, 14, 15, 18-20, 22-27) 1 22178-S (45891579)
905 RBK, Drive Sheave (includes items: 32–34 and 40) 1 47536053001
906 RPK, Idle Sheave (includes items: 32–34 and 40) 1 47536055001
963 OVK, HA2-050 Hoist (includes items: 900, 901, 903, 908 and 945) 1 47539337001
964 OVK, HA2-037 Hoist (includes items: 900, 901, 903, 908 and 946) 1 47539372001
966 OVK, HA2-025 Hoist (includes items: 900, 901, 903, 908 and 944) 1 47539376001

Form MHD56380 Edition C 7

 HOIST POWER HEAD PISTON MOTOR ASSEMBLY DRAWING

55

452
458

453

454 459

455
460

457

462

463

465

486

466

54
467
468
483
487
484
485

465
470

473 474 166

479
475

54
476

474
473

486

(Dwg. MHP0359)

8 Form MHD56380 Edition C

 HOIST POWER HEAD PISTON MOTOR ASSEMBLY PARTS LIST
Item Description Total Part Item Description Total Part
No. of Part Qty Number (CCN) No. of Part Qty Number (CCN)
Motor Assembly (includes 54, 55, 166, 452-455, 50944
50259-2 465 Bearing 2
450 457-460, 462, 463, 465-467, 470, 473-476, 479, 1 (03990223)
(03989936)
483-487) 466 Rotary Bushing 1 20-2 (71013676)
50200 94-019
‡54 Lockwasher 6 ‡467 Rotary Valve 1
(03909983) (03932001)
‡55 Capscrew 20 71306443 ‡468 Capscrew 5 71328389
51712 94-029
166 Capscrew 1 ‡470 Gasket 1
(03962461) (71006456)
94-027-20
‡452 Washer (copper) 1 set
(71073423) Crankshaft Assembly (includes 54 (qty 1), 166, 465 94-001
‡473 1
94-024 and 479) (71031249)
‡453 Cylinder 5
(71012173)
Order Kit 94-008
‡454 Compression Ring Kit (5)*** Set ‡474 Connecting Rod Ring 2
71032932 (03931953)
94-010A 94-007
‡455 Piston Assembly (includes 454, 457 and 458) 5 ‡475 Sleeve 1
(71038657) (03931946)
94-011-1A 94-006
‡457 Wrist Pin Assembly (includes 456) 5 ‡476 Bushing 1
(71026454) (03931938)
94-004
Order Kit 479 Pin 1
‡458 Oil Ring*** Set (71032916)
71032932
‡483 Fitting, Elbow 2 71127815
94-009 50859
‡459 Connecting Rod 5 ‡484 Fitting, Nipple 1
(03931961) (71063655)
94-025-5 53876
‡460 Gasket 1 set ‡485 Pipe Coupling 2
(71073431) (71230072)
26604 50822
‡462 Vent Cap Assembly 1 ‡486 Plug (qty 2 inside the motor and 2 external) 4
(71339949) (71224687)
‡487 Fitting, Nipple 1 71107692
‡463 Motor Housing*** 1 Order item 450 Service Kit (includes 54, 55, 452-454, 458, 460, 465,
• 801 1 71391304
468, 470)

• Recommended spares for one hoist.

*** For reference only:
1. Item 454, part number: 71027387
2. Item 458, part number: 71027395
3. Item 463, part number: 94-014 (71244255)
‡: Item available in a kit, see kit list below for details.

Hoist Power Head Piston Motor Assembly Service and Replacement Kit List:
Table 3:
Item Description Total Part
No. of Part Qty Number (CCN)
907 RPK, Motor (includes items: 54-55, 468, 452-455, 457-460, 462-463, 467, 470, 473-476, 483-487, 656-657 and 660) 1 45972692
961 RPK, Motor Retrofit (includes items: 105, 107, 108, 220, 329, 561, 625, 652, 654-660 and 666) 1 71388672

Form MHD56380 Edition C 9

 VALVE ASSEMBLY DRAWING

536
537
538 536
532
86
520 533 529
533
500 502 539
504

543 86
466
540 542
501 535
530

528
100
527

503
524 547
501 523 114
505 522 516 548

506 501 525 549

507
552 544
510
526 553 550

508

509
512 518
545
513
519 546
514 511
515 309
520
516 554
517 505

556 E-Stop Only

567
555
557
558 568
559
569
NOTICE
Align passage in brake manifold (552) 570
to cover one port only in control valve.
572
562 Brake
560 Air Brake
Manifold 573
Ports
Passage
518

574
541
250

566
565

542 563
564

(Dwg. MHP0382)

10 Form MHD56380 Edition C

 VALVE ASSEMBLY PARTS LIST
Item Description Total Part Item Description Total Part
No. of Part Qty Number (CCN) No. of Part Qty Number (CCN)
54912 11769
26 Plug (Hook Mount only) 1 ‡535 Shaft 1
(71077242) (71081210)
54292 50498
28 Plug (Hook Mount only) 2 ‡536 Bushing 2
(71077341) (71031637)
52662 11763
• ‡86 ‘O’ Ring 2 ‡537 Cap (includes 536) (reference only: 11765) 1
(03930906) (71081228)
53030
100 Fitting, Elbow 1 ‡538 Setscrew 1 71411722
(71074900)
51281 11768
114 Fitting 1 ‡539 Link 1
(03895687) (71081236)
11767
‡250 Capscrew 8 71328660 ‡540 Push Rod 1
(71089536)
‡309 Washer 4 71055206 ‡541 Capscrew 2 71128938
20-2
466 Rotary Bushing 1 ‡542 Lockwasher 8 71146625
(71013676)
54558
‡500 Capscrew 2 71069041 ‡543 Capscrew 4
(71077192)
12023
‡501 Lockwasher 10 71268908 • ‡544 Gasket 1
(03909488)
382-15031 12022
502 Valve Cap 1 ‡545 Spacer 1
(71072102) (71089528)
54561 11962
‡503 Capscrew 4 ‡546 Housing 1
(71231831) (71064166)
Order B-10064 54623
Manifold Section* (reference only: B-10064-A) 1 547 Fitting, Nipple 1
(03973047) (71125348)
504
28154 54624
Manifold Section (Q and -E option) 1 548 Fitting, Pipe Elbow 1
(71379044) (71125330)
54561 52809
‡505 Capscrew 6 549 Fitting, Nipple 1
(71231831) (03899770)
15037B 54611
‡506 Gasket 1 550 Fitting, Elbow 1
(71030597) (71075857)
13372
507 Dowel 2 71328363 ‡552 Manifold (Brake) 1
(71089544)
54247 13373
508 Plug**** 3(5) • ‡553 Gasket 1
(71125363) (03909504)
52304 12024
509 Plug 1 • ‡554 Gasket 1
(71084891) (03909496)
Order B-10064 21139
Manifold Section* (reference only: B-10064-B) 1 ‡555 Sleeve** (reference only: 12016 (71035000)) 1
(03973047) (71081491)
510
B-10064-B 51768
Manifold Section (Q and -E option) 1 • ‡556 ‘O’ Ring 10
(71075618) (03989514)
21139
‡511 Lockwasher 8 71268890 ‡557 Spool** (reference only: 12017 (71164800)) 1
(71081491)
9853 12019
‡512 Gasket 1 ‡558 Stop 1
(03998549) (71089510)
9426 71798
513 Block 1 ‡559 Spring 1
(71016612) (71054860)
12018
‡514 Capscrew 4 71069033 ‡560 Spring Holder 1
(71089502)
8909 53845
515 Bracket 1 ‡562 Shoulder Screw 1
(71075071) (71148506)
11981
516 Fitting (see note below) 2(4) 52092 ‡563 End Cap 1
(71035059)
18647
517 Fitting, Vented (see note below) 2(4) ‡564 Capscrew 2 71146609
(71071906)
9857 51704
• 518 Gasket 1 565 Fitting, Nipple 1
(03998580) (03897782)
20250 52465
519 Cover Plate 1 566 Muffler, 1-1/4 in. 1
(71130652) (03897790)
50851 50156
‡520 Capscrew*** 1(9) 567 Capscrew 1
(71137350) (03898202)
9856 9438-B
• ‡522 Gasket 1 568 Washer 1
(03998572) (03997897)
9439 9438-A
523 Manifold (Trolley) 1 569 Piston Spacer 1
(71033864) (03973690)
51554
‡524 Capscrew 4 71449052 • ‡570 ‘O’ Ring 1
(03989597)
9403
‡525 Capscrew 4 71146617 572 Piston 1
(03973666)

Form MHD56380 Edition C 11

 Item Description Total Part Item Description Total Part
No. of Part Qty Number (CCN) No. of Part Qty Number (CCN)
9855 51555
• ‡526 Gasket 1 • 573 ‘O’ Ring 1
(03998564) (03989589)
B-10063
527 Shoulder Bolt 1 71085179 574 Housing 1
(03932126)
Control Valve Assembly (standard) (includes
21289 12354
‡528 Link 1 items 86, 525, 528-530, 532, 533, 535-546, 1
(71089551) (71056956)
800 552-560, 562-564)
51974 382-33521
‡529 Pin 1 Control Valve Assembly (Q and -E option) 1
(03906310) (45880168)
11220 52183
‡530 Clevis 1 --- Elbow 1
(71072318) (03908365)
‡532 Pin 1 71146633
Control Valve Service Kit (includes 86, 526, 544,
52663 • 802 1 71034573
‡533 Retainer Ring 2 553, 554, 556, and 559)
(71074926)

• Recommended spares, 2 years operation.

516 and
If there is a trolley, item 516 has a quantity of 4 and 517 has a quantity of 2.If there is no trolley, item 516 has a quantity of 2 and 517 has a quantity of 4.
517
* Manifold includes 504 through 510 and qty 4 of item 501. Manifold includes 466 and qty 1 of 520.
** Not available separately. Order kit number 21139 (71081491) for one each of sleeve (item 555) and spool (item 557).
*** If item 519 is present, then the total qty of 520 is 9. If item 519 is not present, then qty of 520 is 1.
**** If the unit is Hook Mount, then it would not have item 523 and would have 2 additional of item 508.If it is a Trolley Drive unit, then there is just 3 of item 508.
‡: Item available in a kit, see kit list below for details.

Valve Assembly Service and Replacement Kit List:

Table 4:
Item Description Total Part
No. of Part Qty Number (CCN)
RBK, Control Valve (includes items: 86, 250, 309, 500-501, 503, 506, 511-512, 514, 520, 522, 524-526, 533, 541-544,
908 1 47536546001
553-556, 559, 564 and 570)
909 RPK, Valve (includes items: 86, 309, 501, 505, 525, 526, 528-530, 532, 535-546, 552-560, 562-564) 1 47536907001

12 Form MHD56380 Edition C

 TWO FUNCTION PENDANT ASSEMBLY DRAWINGS
Pendant without Emergency Stop

(Dwg. MHP2346)
Pendant with Emergency Stop

348
442 440

444 443
453 448

446 447

445
446
449
451 456
441

455
454 449
443
443
452
451
452
457

458

(Dwg. MHP1677)

Form MHD56380 Edition C 13

 TWO FUNCTION PENDANT ASSEMBLY PARTS LIST
Item Description of Part Total Part Number (CCN)
No. Qty With E-Stop Without E-Stop
353 Pendant Assembly* 1 PHS2E (38559233) PHS2E-U (38559258)
348 Fitting 3 (5) 71048268
440 Lifting Eye 1 6422-2332 (38529160)
441 Emergency Stop Valve 1 9579-0108 (38551180)
---
442 Valve 1 9579-0106 (38551198)
443 ‘O’ Ring 2(5) 5820-9229 (38534517)
444 Plug 2(4) 6510-7741 (38648143)
445 Spring 2(4) 6912-8541 (38553889)
446 Ball 2(5) 6940-1625 (38542924)
447 Pin 1 9579-0040 (38538237)
448 Setscrew 2 4200-8607 (38555546)
449 ‘O’ Ring 2(3) 5823-5329 (38550208)
451 Protector 2(3) 9579-0107 (38554580)
452 Valve 2(3) 9579-0104 (38550190)
453 Lever 2 9579-0122 (38559100)
454 Pendant Handle 1 order item 353
455 Setscrew 3(5) 71078158
456 Label Kit 1 9579-0111 (38554598)
457 Exhaust Washer 1 6760-0303 (38535621)
458 Retainer Ring 1 4771-3030 (38559373)
470 Plug 1 --- 6512-9541 (38559530)

• Recommended spares, 2 years operation.

* PHS2E includes items 440-449 and 451-458.PHS2E-U includes items 440, 443-449, 451-458 and 470.
‡: Item available in a kit, see kit list below for details.

Two Function Pendant Assembly Service and Replacement Kit List:

Table 5:
Item Description Total Part
No. of Part Qty Number (CCN)
•730 RPK, PHS2-U Repair Kit Pendant 1 7650–0142 (38781431)

14 Form MHD56380 Edition C

 FOUR FUNCTION PENDANT CONTROL ASSEMBLY DRAWING
Pendant Without Emergency Stop

HOIST 601 TROLLEY 601

TROLLEY 602
173
602 524
601
501
529
603
602 518
528 171
603 53
170
46 165
47
504
502
522

615
173
526
525

521
529
527
523
503
513

512 514

(Dwg. MHP3061)
Pendant With Emergency Stop

601
HOIST
TROLLEY
601
602
602

603 524 173

TROLLEY 603

601
77
529
518 47 528
602 53 171
53
603 170
46
47 165
504
502
164

173
526
525
522
521
529
527 523 503

512
514
513
(Dwg. MHP3062)

Form MHD56380 Edition C 15

 FOUR FUNCTION PENDANT CONTROL ASSEMBLY PARTS LIST
Item No. Description of Part Total Qty Part Number (CCN)
PHS4E-U
500 Pendant Assembly 1 PHS4E (38559274)
(38559290)
46 Spring 4 6912–8541 (38553889)
• 47 Ball 4 6940–1625 (38542924)
• 53 ‘O’ Ring 4 5820–9229 (38534517)
9579–0106
77 Check Valve 1
(38551198)
---
9579–0108
164 Emergency Stop Valve 1
(38551180)
165 Valve 4 9579–0104 (38550190)
170 Protector 4 9579–0107 (38554580)
• 171 ‘O’ Ring 4 5823–5329 (38550208)
173 Setscrew 4 4200–8207 (38544292)
501 Lifting Eye 1 6422–2332 (38529160)
502 Pin 1 9579–0040 (38538237)
503 Lever 2 9579–0122 (38559100)
504 Screw 4 4200–8607 (38555546)
512 Retainer Ring 1 4771–3030 (38559373)
513 Exhaust Washer 1 6760–0303 (38535621)
514 Pendant Handle* 1 Order item 500
518 Plug 4 6510–7741 (38648143)
521 Label Kit 1 9579–0111 (38554598)
522 Lever 2 9579–0128 (38559118)
9579–0125
523 Attachment (Left) 1 9579–0143
(38559076)
9579–0126
524 Attachment (Right) 1 9579–0142
(38559084)
525 Capscrew 2 4133–0506 (38544706)
526 Washer 4 4520–1005 (38634218)
527 Capscrew 2 4132–2106 (38631958)
• 528 ‘O’ Ring 4 5821–8229 (38522686)
529 Pin 2 9579–0127 (38559092)
601 Hose** As req'd 50923 (03990215)
602 Fitting, Adapter 10 51029 (03990298)
603 Fitting Hose 5 6823–7528 (38563789)
6512–9541
615 Plug 1 ---
(38559530)
--- Label: Read the Manual*** 1 9618–0098 (38543856)
--- Label: Do Not Use Lifting Personnel*** 1 9618–0100 (38543872)

• Recommended spares, 2 years normal operation (ordering kits listed below is recommended).
* Not sold separately, order new pendant.
** Order in ft (m).
*** Not illustrated.
‡: Item available in a kit, see kit list below for details.

Four Function Pendant Control Assembly Service and Replacement Kit List:
Table 6:
Item Description Total Part
No. of Part Qty Number (CCN)
• 736 PHS4E Pendant Without Emergency Stop Repair Kit 1 7650-0143
• 737 PHS4E Pendant Without Emergency Stop Rebuild Kit (includes Non-Emergency Stop Pendant Repair Kit) 1 7650-0081
• 738 PHS4E-U Pendant With Emergency Stop Repair Kit 1 7650-0144
• 739 PHS4E-U Pendant With Emergency Stop Rebuild Kit (includes Emergency Stop Pendant Repair Kit) 1 7650-0082

16 Form MHD56380 Edition C

 12.5 TONS TROLLEY ASSEMBLY DRAWING

184

156 179

183 155
151
160 180
154 153 150
182
172
162 152
165
168
163 157 167
164 166
158

170

653

176
189 186

173 160
156
174
188

(Dwg. MHP1525)

Form MHD56380 Edition C 17

 12.5 TONS TROLLEY ASSEMBLY PARTS LIST
Item Description Total Part Item Description Total Part
No. of Part Qty Number (CCN) No. of Part Qty Number (CCN)
22898 53095
150 Side Plate (Plain) 2 172 Fitting, Grease 10
(71208037) (03900172)
8212 51996
Wheel (Plain) 2 173 Pin, Cotter 8
(03907888) (71128425)
22933
Wheel (Copper Plate) 2 Contact Factory 174 Pin 4
(71208391)
151
21833
Wheel (Zinc Plate) 2 Contact Factory 176 Bushing 2
(71204861)
8234
Wheel (Bronze) 2 Contact Factory Geared Wheel (Plain)
(71047732)
50539
152 Oil Seal 4 Geared Wheel (Copper Plate) 8234-CP
(03990058)
179 2
51069
153 Retaining Ring 4 Geared Wheel (Zinc Plate) Contact Factory
(03989738)
51066 8234-3
154 Bearing 4 Geared Wheel (Bronze)
(03989746) (71121503)
52355
155 Retaining Ring 4 Retaining Ring (Piston Motor) 52645
(03930856)
180 1
8424-6 51192
156 Spacer 36 Retaining Ring (Vane Motor)
(71064331) (03980505)
17690
157 Capscrew Order Kit 182 Drive Gear 1
(71038251)
4 24111-1
(71149082) 19523-075
158 Lockwasher 183 Key 1
(71191548)
22897
160 Bushing 4 28476-1 184 Side Plate (Geared) 1
(71208029)
50915
162 Pin 186 Drive Screw 4
(03969557)
Order Kit 22899
163 Spacer 188 Suspension Bar 1
4 24111-1 (71208045)
164 Guide Roller Holder (71149082) 189 Capscrew 4 71124804
71070098-RS
165 Guide Roller 653 Nameplate 1
(71070098)
53890
166 Capscrew 4
(71230148)
50177
167 Washer 4
(03989894)
51722
168 Bumper 4
(03898988)
22901
Suspension Yoke (6-8 in. Std.) 2
(71208078)
170 Suspension Yoke (8-10 in.) 2 Contact Factory
Suspension Yoke (10-12-½ in.) 2 Contact Factory
Suspension Yoke (14-16 in.) 2 Contact Factory

• Recommended spares, 2 years operation.

* Geared Trolleys require qty 1 Plain Side Plate.
‡: Item available in a kit, see kit list below for details.

18 Form MHD56380 Edition C

 25 TONS AND LARGER TROLLEY ASSEMBLY DRAWING

179

182
152
180 153
183 154
151

150
157
155
184 158
161

159
172

156

161
156

162
165
163 653 170

164 157
157
158 158

168 175
167
166 173

170
186 172
158
157 174

172
169
176

177

176

177

178

(Dwg. MHP0282)

Form MHD56380 Edition C 19

 25 TONS AND LARGER TROLLEY ASSEMBLY PARTS LIST
Part Number (CCN)
Item No. Description of Part Total Qty
25 Tons 37.5 Tons 50 Tons
Side Plate (Plain) Right Hand (3)(2)(2) 8326 (71089601) 17525 (71130694) 16760 (71122410)
150
Side Plate (Plain) Left Hand (1)(2)(2) 8327 (71089619) 17527 (71130686) 16240 (71122428)
Wheel (Plain) 8212 (03907888) 8402 (03972858)
Wheel (Copper Plate) 19478 (71191282) 8402-CP (71308563)
‡151 8* 18486
Wheel (Zinc Plate)
(71130884KTW) Contact Factory
Wheel (Bronze) 8212-1 (71240444)
‡152 Oil Seal 8 50539 (03990058) 50540 (03990066)
‡153 Retaining Ring 8 51069 (03989738) 51045 (03990314)
‡154 Bearing 8 51066 (03989746) 50455 (03990025)
‡155 Retaining Ring 8 51070 (03978921) 51046 (03989753)
156 Spacer** (36)(20) 8424-2 (71053466) 8424 (71081467)
‡157 Capscrew (reference only: 71128193 (8)) Order Kit 24111-1S
20(16) Order Kit 24111-2S (71299796)
158 Lockwasher (reference only: 51008 (8)) (71299788)
8329-12
159 Connecting Plate (4)(2) 16402-1 (71130900)
(71130892)
28467-3
161 Bushing 4 28467-2 (71387609)
(71387617)
‡162 Pin (reference only: 8218 (4))
‡163 Spacer (reference only: 50203 (32, +4 for trolley adjustment section)) Order Kit 24111-1S
4 Order Kit 24111-2S (71299796)
‡164 Guide Roller Holder (reference only: 8217 (4)) (71299788)
‡165 Guide Roller (reference only: 25401 (4))
‡166 Capscrew 4 53890 (71230148) 52008 (71047708)
‡167 Washer 4 50177 (03989894) 50182 (03975679)
168 Bumper 4 51722 (03898988) 71756 (03996782)
169 Cap 1 16185 (71089924) 16188 (71130918)
Suspension Yoke (6-8 in. Std.) 16184 (71089908) Contact Factory
18026-A
Suspension Yoke (8-10 in.) 18815 (71044754) 16166 (71130926)
(71428130)
2 18026-B 16166-C
170 Suspension Yoke (10-12.5 in.) 21054 (71201495)
(71439392) (71263289)
18026-D 16166-D
Suspension Yoke (14-16 in.) ---
(71386007) (71313118)
Suspension Yoke (12-14 in.) 2 25385 (71299549) --- ---
‡172 Fitting, Grease 10 53095 (03900172)
‡173 Pin, Cotter 8 51996 (71128425) 54165 (71069900)
174 Pin 4 16291 (71089916) 16292 (71130942)
175 Bracket 1 16186 (71089932) 17706 (71130959)
176 Bushing 2 16187 (71089650) 16190 (71122543)
177 Trolley Bracket 2 11852 (71114748) 17133 (71130702) 11854 (71114755)
‡178 Capscrew (for 37.5 and 50 tons, qty is 16) 8 71322192
Geared Wheel (Plain) 8234 (71047732) 8403 (03972874)
Geared Wheel (Copper Plate) 19481 (71191308) 8403-CP (71308571)
‡179 2
Geared Wheel (Zinc Plate) 18484 (71130967)
Contact Factory
Geared Wheel (Bronze) 8234-1 (03935574)
‡180 Retaining Ring (Piston Motor) 1 51192 (03980505)
182 Drive Gear 1 17690 (71038251)
19523-100
‡183 Key 1 19523-075 (71191548)
(71130975)
8327 (2) 17528 (2) 16650 (2)
184 Side Plate (Geared) 1
(71089619) (71130983) (71130991)
186 Rivet 4 71028849
653 Data (Name) Plate 1 71070098-RS (71443014)

• Recommended spares, 2 years operation.

* Geared Trolleys require qty (6) Plain Wheels.
** For 25 tons: 6-8 in qty 44, 8-10 in qty 32, 10-12 in qty 32.For 50 tons: 8-10 in qty 44, 10-12 in qty 32.
‡: Item available in a kit, see kit list below for details.

25 Tons and Larger Trolley Assembly Service and Replacement Kit List:

20 Form MHD56380 Edition C

Table 7:
Item Description Total Part
No. of Part Qty Number (CCN)
911 RPK, HA2-037/050 Wheel Copper plated ** 1 47536106001
912 RPK, HA2-037/050 Wheel ** 1 47536110001
913 RPK, HA2-037/050 Geared Wheel Copper Plated * 1 47536112001
914 RPK, HA2-037/050 Geared Wheel Copper Plated * 1 47536113001
915 RPK, HA2-025 Geared Wheel Zinc Plated * 1 47536156001
916 RPK, HA2-025 Wheel Copper Plated * 1 47536158001
917 RPK, HA2-025 Geared Wheel Bronze Plated * 1 47536160001
918 RPK, HA2-025 Geared Wheel * 1 47536162001
919 RPK, HA2-025 Wheel Zinc Plated ** 1 47536168001
920 RPK, HA2-025 Wheel Copper Plated ** 1 47536170001
921 RPK, HA2-025 Wheel Bronze Plated ** 1 47536172001
922 RPK, HA2-025 Wheel ** 1 47536174001
‡923 RBK, HA2-037/050 Guide Roller (includes items: 157 and 162-165) 1 24111-2S (71299796)
‡924 RBK, HA2-025 Guide Roller (includes items: 157 and 162-165) 1 24111-1S (71299788)
‡925 RBK, HA2-037/050 Trolley (includes items: 152-155, 166-167, 172-173, 178, 180, 183 and 923) 1 47537575001
‡926 RBK, HA2-025 Trolley (includes items: 152-155, 166-167, 172-173, 178, 180, 183 and 924) 1 47537578001
927 RBK, HA2-037.5/50 Copper Plate Trolley Wheel Assembly 1 47535509001
962 OVK, HA2-037/050 Trolley (includes items: 925, 928, 930 and 804) 1 47539335001
965 OVK, HA2-025 Trolley (includes items: 926, 928, 930 and 804) 1 47539374001

* includes items: 152, 155, 179 and 154

** includes items:151-154 and 155

Form MHD56380 Edition C 21

 TROLLEY DRIVE ASSEMBLY DRAWING

200
202

486 203

204

210
212 200

211 224
183 222

205
206 217

225
207
208
223
218

486
226

214
205
216
204

213 227 228

486

217 233

218 229
234
200 219
230

220
232
203
234

236
182
142 180

(Dwg. MHP0306)

22 Form MHD56380 Edition C

 TROLLEY DRIVE ASSEMBLY PARTS LIST
ItemNo. Descriptionof Part TotalQty Part Number (CCN)(Piston Motor)
808 Trolley Drive Assembly 1 18798-2 (71120760)
‡142 Lockwasher 4 50181 (03898269)
‡180 Retaining Ring 1 51192 (03980505)
182 Drive Gear** 1 17690 (71038251)
Key (25 tons)** 1 19523-100 (71130975)
183
Key (37.5 and 50 tons)** 1 19523-075 (71191548)
‡200 Screw 10 71328512
202 Cover 1 3117 (03978566)
‡203 Gasket (Set) 2 3118 (03978574)
‡204 Bearing (Cup) Order Bearing Assembly 71073407
2 (reference only, contains 50244
‡205 Bearing (Cone) (71128292) and 51577 (03980653))
206 Spacer 1 4147 (03979119)
207 Key 2 3667 (03978640)
208 Shaft** 1 3112-2B (03964285)
210 Plug (Vented) 1 51803 (71076582)
Breather (goes into item 210) 1 52024 (03899192)
212 Housing 1 B-5060 (03976511)
213 Plug 2 51467 (71074702)
214 Worm 1 11291 (71071617)
216 Key** 1 7285-41 (03968013)
‡217 Bearing (Cup)
2 Order Bearing Assembly 71073415
‡218 Bearing (Cone)
‡219 Oil Seal 1 51283 (03980539)
220 Motor Adapter 1 11252 (71071609)
‡222 Shim 0.007 in. (0.178 mm)
‡223 Shim 0.005 in. (0.127 mm) 1 Order Shim Kit 6550-50 (03981735)
‡224 Shim 0.020 in. (0.508 mm)
225 Cover 1 3115 (03977469)
226 Worm Gear 1 3830 (03978798)
227 Spacer** 1 4147-1 (03964301)
‡228 Oil Seal 1 51578 (03980661)
229 Sleeve 1 3114 (03978558)
230 Spacer** 1 4147-9 (71220230)
232 Reducer Adapter** 1 8333-2 (71049704)
‡233 Lockwasher 14 51581 (71076749)
‡234 Capscrew 14 D02-506 (03168960)
‡236 Capscrew 4 71391080
486 Plug 3 50822 (71224687)
• 807 Gear Box Service Kit (includes 182, 183, 208, 216, 227, 230 & 232) 1 9750-17 (71035323)
* Spacer Plate 1 Contact Factory

• Recommended spares, 2 years operation.

* Not illustrated.
** Rack drive only.
‡: Item available in a kit, see kit list below for details.

Trolley Drive Assembly Service and Replacement Kit List:

Table 8:
Item Description Total Part
No. of Part Qty Number (CCN)
‡928 RBK, HA2 Trolley Drive (includes items: 142, 180, 200, 203-205, 217-219, 222-224, 228, 233-234 and 236) 1 9750-17 (71035323)

Form MHD56380 Edition C 23

 TROLLEY PISTON MOTOR ASSEMBLY DRAWING

330
352
353
331
Old Style

351
349

351 334

347
335
345
336

346

337 332
338
339
334
340 343

333 360 234

364
362
368

385 366

384
381

367
382 365

383 369

363

370

380

356

358 372

355 379

377
354
373 378
374

375

334

(Dwg. MHP0381)

24 Form MHD56380 Edition C

 TROLLEY PISTON MOTOR ASSEMBLY PARTS LIST
Item Description Total Part Item Description Total Part
No. of Part Qty Number (CCN) No. of Part Qty Number (CCN)
D02-506
‡234 Bolt 4 ‡358 Seal 1 71018444
(03168960)
52151
329 Motor Assembly (includes 330 thru 379) 1 360 ‘O’ Ring (shipping only - see note below) 1 71030167
(03907839)
‡330 Gasket 1 71018386 362 Breather Plug 1 71030175
‡331 Gasket 1 71018394 363 Flange Plate 1 71029680
332 Rotary Valve Housing 1 71028252 ‡364 Capscrew 4 71029870
54658
Plug (Steel) 1 ‡365 Shim 5 71029631
‡333 (71076715)
Plug (Brass) 1 71112247 ‡366 Retainer Ring 1 71029599
‡334 Capscrew 24 71030084 367 Spacer 1 71029615
‡335 Retainer Ring 1 71028328 ‡368 ‘O’ Ring 1 71029706
336 Bearing 1 71028310 369 Motor Housing 1 Order item 329
337 Rotary Valve 1 71028245 ‡370 Oil Ring 4 71018428
‡338 Bearing 1 71078653 ‡372 Compression Ring 4 71018410
339 Cover 1 71029854 373 Piston Assembly (includes 370, 372, 377 and 378) 4 71029557
‡340 Capscrew 2 71030134 ‡374 Gasket 4 71018402
‡343 Key 1 71030068 375 Cylinder 4 71028336
345 Balance Weight 377 Wrist Pin 4 Order item 373
346 Setscrew 378 Retaining Ring 8 Order item 373
Spacer 0.060 in. (1.5 mm) 379 Plug 1 71029722
Spacer 0.010 in. (0.25 mm) Spacer 0.069 in (1.75 mm) 71378632
347 Not available,
Spacer 0.060 in. (1.5 mm) Spacer 0.077 in (1.96 mm) 71378640
Order Kit 380 As req’d
Spacer 0.060 in. (1.5 mm) 149-081 Spacer 0.089 in (2.26 mm) 71378657
349 Connecting Rod Spacer 0.100 in (2.54 mm) 71378665
351 Spacer 381 Connecting Rod 1 71378574
352 Bearing 382 Connecting Rod 3 71378582
353 Spacer 383 Bearing 1 71378590
354 Crankshaft 1 71029664 384 Pin 3 71378608
‡355 Key 1 71030225 385 Spacer 1 71378616
5015-0004 Complete Motor Retrofit Kit (includes complete
‡356 Bearing 2 --- 1 71388672
(38524351) motor assy and associated mounting)

• Recommended spares, 2 years operation.

Note A: Street Elbow, qty 1, part number 71108781.
Note B: 3/8 Washer, qty 4, part number 51581 (71076749).
Item 360: ‘O’ ring seals the motor during shipping. Once the hoist is installed, the 'O' ring is to be removed before operation to allow the pressure in the motor case to vent.

CAUTION

• Hoists with serial numbers above HL0190300 will have new style connecting rod assembly.
‡: Item available in a kit, see kit list below for details.

Trolley Piston Motor Assembly Service and Replacement Kit List:

Table 9:
Item Description Total Part
No. of Part Qty Number (CCN)
929 RBK, HA2 Seal Kit, Trolley Motor (includes items: 330, 331, 358, 368, 370, 372 and 374) 1 47536329001
RBK, HA2 Trolley Piston Motor (includes items: 234, 330-331,333-335, 338, 340, 343, 348, 355-356, 358, 364-366, 368,
‡930 1 47539327001
370, 372 and 374)

Form MHD56380 Edition C 25

 TROLLEY PISTON MOTOR VALVE ASSEMBLY DRAWING AND PARTS LIST

631 638
626

629
630 634

626

632
631

637
636
635

330

633
628
627

334

(Dwg. MHP0415)

Item Description Total Part Item Description Total Part

No. of Part Qty Number (CCN) No. of Part Qty Number (CCN)
4102-4701
‡330 Gasket 1 71018386 ‡631 Bolt 8
(46898292)
51632
‡334 Capscrew 4 71030084 ‡633 ‘O’ Ring 6
(71042832)
51700
625 Valve Assembly (includes 626 thru 638) 1 ‡634 Valve Body 1 Order item 625
(03974847)
51978 54925
‡626 End Cap Gasket 2 ‡637 Spring 1
(03989480) (71069694)
‡627 Valve Spool 1
Order item 625
‡628 Valve Sleeve 1

‡: Item available in a kit, see kit list below for details.

Trolley Piston Motor Valve Assembly Service and Replacement Kit List:
Table 10:
Item Description Total Part
No. of Part Qty Number (CCN)
931 RBK, Trolley Valve Service Kit (includes items: 626 and 633) 1 9750-13 (71035281)
932 RPK, Trolley Valve (includes items: 330, 334, 626-638) 1 47536904001

26 Form MHD56380 Edition C

 HULL BUMPER ASSEMBLY DRAWING AND PARTS LIST
12.5 and 25 Tons Hoists 37.5 and 50 Tons Hoists

140
135 167
285
138

284

136 178

167
144
158 139
142

168 143
282
(Dwg. MHP0431)

167
141
(Dwg. MHP0433)

Part Number (CCN)

Item No. Description of Part Total Qty
12.5 Tons 25 Tons 37.5 Tons 50 Tons
120 Bumper Assembly 1 16178 (71176424) 16180 (71176440)
‡135 Spacer 2 16640-10 (71089684) ---
‡136 Nut 2 51750 (03899002) ---
138 Bracket 1 9596-1 (71089676) ---
‡139 Capscrew 2 53997 (71075931) ---
‡140 Mounting Plate 1 --- 19406 (71121883)
‡141 Bumper 1 --- 54739 (71125314)
‡142 Lockwasher 2 --- 50181 (03898269)
‡143 Capscrew 2 --- 54662 (71125322)
144 Spacer 1 --- 16755-4 (71130868)
158 Lockwasher 2 50203 (03969441) ---
‡167 Washer (see note below) 4(2) 52914 (71086466)
‡168 Bumper 2 71756 (03996782) ---
178 Capscrew 1 --- 71322192
‡282 Capscrew 2 50197 (03956273) ---
‡284 Capscrew 3 --- 54727 (71125355)
‡285 Lifting Eye 1 --- 9575F (71089882)

() Quantity required for 37.5 and 50 tons models only.

‡: Item available in a kit, see kit list below for details.

Hull Bumper Assembly Service and Replacement Kit List:

Table 11:
Item Description Total Part
No. of Part Qty Number (CCN)
933 RBK, HA2-012/025 Hull Bumper (includes items: 136, 167, 168 and 282) 1 47536767001
934 RBK, HA2-037/050 Hull Bumper (includes items: 141-143; 167) 1 47536769001
935 RPK, HA2-012/025 Hull Bumper (includes items: 135, 136, 138, 139, 158, 168 and 282) 1 47536911001
936 RPK, HA2-037/050 Hull Bumper (includes items: 140-143, 144, 167, 178, 284-285) 1 47536947001

Form MHD56380 Edition C 27

 TOP HOOK ASSEMBLY DRAWINGS
12.5 Tons 25 Tons

408
408

418
283 418

172 284
178 172

280
280

407 407
284 178
405
405

406 287 406

285
285

(Dwg. MHP0344)
(Dwg. MHP0345)
37.5 Tons
50 Tons

408 408

418 418

283 283

280 280

172 172

178 178

407 407
287 287
285 405 285 405

406 406

(Dwg. MHP0346) (Dwg. MHP0347)

28 Form MHD56380 Edition C

 TOP HOOK ASSEMBLY PARTS LIST
Part Number (CCN)
Item No. Description of Part Total Qty
12.5 Tons 25 Tons 37.5 Tons 50 Tons
149 Top Hook Assembly 1 17896 (71182604) 12027 (71164826) 14769 (71174296) 14772 (71174312)
‡172 Fitting, Grease 1 53095 (03900172)
‡178 Capscrew (2)(6)(2) 71322788 (2) 71322192 (6) 71322192 (2)
280 Hook Plate 1 17897 (71130835) 12058 (71089874) 14768 (71130843) 14773 (71130850)
54322 (8)
283 Capscrew (2)(8)(8) 71322770 (2) --- 71352090 (8)
(71231252)
284 Capscrew 1 71322796 ---
285 Lifting Eye * 2 9575F (71089882)
287 Spacer * 2 --- 16755-4 (71130868)
‡405 Nut 1 8476 (03966959) 8316 (03904562) 8516 (71063853)
‡406 Pin 1 50917 (71076764) 50958 (03967015) 50974 (03975786)
‡407 Bearing 1 50144 (03967973) 50394 (03989993) 50331 (03975703)
Hook (includes 418) 8474-3 (03966942) 11030 (03906567) 8414-3 (71130876) 8515-2 (71051304)
‡408 1 8414-3-CP 8515-2-CP
Hook Copper Plate (includes 418) Contact Factory 18479 (71104467)
(71328710) (71308548)
50230B
• 418 Hook Latch Kit 1 50597 (03907102) 52173 (03989464) 51237 (03898780)
(71128250)

• Recommended spares, 2 years operation.

* Items 285 and 287 attach to Frame, item 36 or 82. Refer to Dwg. MHP0353 on page 5. Refer to Dwg. MHP0344-MHP0347 attachment capscrews.
‡: Item available in a kit, see kit list below for details.

Top Hook Assembly Service and Replacement Kit List:

Table 12:
Item Description Total Part
No. of Part Qty Number (CCN)
937 RPK, HA2-025 Copper Plated Top Hook (includes items: 405, 408 and 952) 1 47537531001
938 RPK, HA2-025 Top Hook (includes items: 405, 408 and 952) 1 47537533001
939 RPK, HA2-050 Top Hook (includes items: 405, 408 and 954) 1 47537535001
940 RPK, HA2-050 Copper Plated Top Hook (includes items: 405, 408 and 954) 1 47537537001
941 RPK, HA2-037 Top Hook (includes items: 405, 408 and 953) 1 45737539001
942 RPK, HA2-037 Copper Plated Top Hook (includes items: 405, 408 and 953) 1 47537573001
‡952 RBK, HA2-025 Top Hook (includes items: 172, 178, 406-407) 1 47536748001
‡953 RBK, HA2-037 Top Hook (includes items: 172, 283, 406-407) 1 47536751001
‡954 RBK, HA2-050 Top Hook (includes items: 172, 283, 406-407) 1 47536750001

Form MHD56380 Edition C 29

 BOTTOM BLOCK ASSEMBLY DRAWINGS
12.5 Tons

400 403

414

400

402
405

406

172
407

408

418

(Dwg. MHP0314)
25 Tons

172
402

34 32
41
34

32
400 412

406

421 405

418
407

408

403 172

(Dwg. MHP0315)

30 Form MHD56380 Edition C

 BOTTOM BLOCK ASSEMBLY DRAWINGS
37.5 Tons
415
414
416
412

413

34
32
41 421
34 402
32
400

405
418
407
406

408
172
402

(Dwg. MHP0316)
50 Tons

421

413 412

34
32 400
41
34

400 32

172
405
418
407
402
406

408
172

(Dwg. MHP0317)

Form MHD56380 Edition C 31

 BOTTOM BLOCK ASSEMBLY DRAWINGS AND PARTS LIST
Part Number (CCN)
Item No. Description of Part Total Qty
12.5 Tons 25 Tons 37.5 Tons 50 Tons
Bottom Block Assembly 16998 (71178727) 12004 (71057921) 12928 (71167316) 14771 (71174304)
11 1 12004-2 12928-CP 14771-CP
Bottom Block Assembly (copper plate) 16998-CP
(71164776) (71328694) (71308555)
‡32 Bearing (2)(4) 54483 (0396716) 54483 (0396716)
‡34 Seal (2)(4) --- 71007405 71007405
‡41 Sheave, Idle (1)(1)(2) 11979 (03906575) 11979 (03906575) 11979 (03906575)
‡172 Fitting, Grease (1)(3)(2)(3) 53095 (03900172) 53095 (03900172) 53095 (03900172) 53095 (03900172)
‡400 Hook Block (1)(2)(1)(2) 19794 (71122576) 12014 (03906583) 12268 (71122584) 12267
‡402 Capscrew (2)(4)(8) 71028559 71264675 71264675
‡403 Nut (2)(4) 53783 (71229796) 51752 (03967049) ---
‡405 Nut 1 8476 (03966959) 8316 (03904562) 8516 (71063853)
‡406 Pin 1 50960 (71014005) 50958 (03967015) 50974 (03975786)
‡407 Bearing 1 50144 (03967973) 50394 (03989993) 50331 (03975703)
Hook (includes 418) 8474-3 (03966942) 11030 (03906567) 8414-3 (71130876) 8515-2 (71051304)
8414-3-CP 8515-2-CP
‡408 Hook Copper Plate (includes 418) 1 18889-CP 18479 (71104467)
(71328710) (71308548)
Hook with Bullard Latch Contact Factory 13725 Contact Factory
‡412 Pin (2)(4) --- 54205 (03906666) 54205 (03906666)
12264
‡413 Hook Center Block 1 --- 13000 (71130827)
(71122600KTW)
382-22280
‡414 Anchor Pin 1 --- --- 16046 (71026488)
(71206429)
‡415 Side Plate 1 12999 (71167423)
--- ---
‡416 Capscrew 1 71328744
50230B
• 418 Hook Latch Kit 1 71341663 52173 (03989464) 51237 (03898780)
(71128250)
‡421 Breather 1 --- 52024 (03899192)
--- Cotter Pin 1 --- 51021 (71069777)

• Recommended spares, 2 years operation.

‡: Item available in a kit, see kit list below for details.

Bottom Block Assembly Service and Replacement Kit List:

Table 13:
Item Description Total Part
No. of Part Qty Number (CCN)
943 RPK, HA2-025 Bottom Block Assembly (includes items: 32, 34, 41, 172, 400, 402, 403, 405-408, 412, 421 and 661) 1 47537523001
944 RBK, HA2-025 Bottom Block (includes items: 32, 34, 172, 402, 403, 406, 407, 412, 421 and Loctite® 609) 1 47537527001
945 RBK, HA2-050 Bottom Block (includes items: 32, 34, 172, 402, 406, 407, 412, 421 and Loctite® 609) 1 47537529001
946 RBK, HA2-037 Bottom Block (includes items: 32, 34, 172, 402, 406, 407, 412, 416, 421 and Loctite® 609) 1 47537347001
RPK, HA2-050 Copper Plated Bottom Block Assembly (includes items: 32, 34, 41, 172, 400, 402, 405-408, 412-414, 421
947 1 47537355001
and 661)
948 RPK, HA2-050 Bottom Block Assembly (includes items: 32, 34, 41, 172, 400, 402, 405-408, 412-414, 421 and 661) 1 47537357001
RPK, HA2-037 Copper Plated Bottom Block Assembly (includes items: 32, 34, 41, 172, 400, 402, 405-408, 412-416, 421
949 1 47537359001
and 661)
950 RPK, HA2-037 Bottom Block Assembly (includes items: 32, 34, 41, 172, 400, 402, 405-408, 412-416, 421 and 661) 1 47537361001
RPK, HA2-025 Copper Plated Bottom Block Assembly (includes items: 32, 34, 41, 172, 400, 402, 403, 405-408, 412, 421
951 1 47537363001
and 661)

32 Form MHD56380 Edition C

 CHAIN BUCKET ASSEMBLY DRAWING AND PARTS LIST

302
320
301

304
175
321
284
157
307

307 305 300

316 316
306 306
317
319 317 306 307
306 313
313

167 167

167 314
315 315

312 312

(Dwg. MHP1524)

Item Description Total Part Item Description Total Part

No. of Part Qty Number (CCN) No. of Part Qty Number (CCN)
‡304 Capscrew 1 71352108
51067
‡157 Capscrew 2 21619
(03910635) 305 Bracket 1
(71121891)
50203 54645
‡158 Washer 2 ‡306 Clevis Assembly (see note below) 2(4)
(03969441) (71032601KTW)
51833 50962
‡167 Washer 4 307 Chain (bulk) *
(71127492) (03990256)
16186
Bracket (25 tons) 1 312 Chain Bucket (see note below) 1 20512-X
(71089932)
175
17706
Bracket (37.5 and 50 tons) 1 ‡313 Nut 2 71061584
(71130959)
198 Screw 1 71328397 ‡315 Capscrew 2 71324917
17575
‡284 Capscrew 3 71322796 316 Chain Guide 1
(71105522)
51750
‡300 Nut 1 ‡317 Capscrew 1 71322218
(03899002)
23435-188
‡301 Spacer 2 319 Shackle 1 71098099
(71132336)
Tension Link (12.5 tons) 2 320 Hook 1 71098081
21620
‡302 Tension Link (25 tons) 3
(71121875)
Tension Link (37.5 and 50 tons) 4

Item 306: For Trolley Mount, qty is 4 and for Hook Mount, qty is 2.
X runs from 0-12: -1(71198907), -2(71198923), -3(71198931), -4(71198949), -5(71198956), -6(71198964), -6S(45900619), -7(71198972), -8(71198980), -9(71198998),
Item 312:
-10(71198915), -11(71283618), -12(45999430)
* Specify load chain length in feet.
‡: Item available in a kit, see kit list below for details.

Chain Bucket Assembly Service and Replacement Kit List:

Form MHD56380 Edition C 33

Table 14:
Item Description Total Part
No. of Part Qty Number (CCN)
959 RBK, HA2 Chain Bucket Hardware, Hook Mount (includes items: 167, 178, 284, 300-302, 304, 306, 313, 315 and 317) 1 47536534001
960 RBK, HA2 Chain Bucket Hardware, Trolley Mount (includes items: 157, 158, 167, 306, 313, 315 and 317) 1 47536542001

34 Form MHD56380 Edition C

 LOAD CHAIN AND CHAIN STOPPER DRAWING AND PARTS LIST

Load Chain

241 240
242

316

(Dwg. MHP0399)

Item Description Total Part Item Description Total Part

No. of Part Qty Number (CCN) No. of Part Qty Number (CCN)
Specify 16756
240 Load Chain (Zinc Plated) 242 Capscrew 1 71322093
Length (71084024)
16246 17575
241 Chain Stopper 1 316 Chain Guide 1
(71089791) (71105522)

‡: Item available in a kit, see kit list below for details.

Form MHD56380 Edition C 35

 HOSE ASSEMBLY DRAWING AND PARTS LIST
Hose Assembly Pendant without Emergency Stop
192
Length Part Number (CCN)
Feet Meters 2 Lever 4 Lever 6 Lever
21653-10 21654-10 21655-10
10 3
(71105761) (71105852) (71105944)
21653-15 21654-15
15 4.5 21655-15
(71105779) (71105860)
21653-20 21654-20 21655-20
20 6
(71105787) (71105878) (71105969)
21653-25 21654-25 21655-25
25 7.6
(71105795) (71105886) (71105977)
21653-30 21654-30 21655-30
30 9
196 (71105803) (71105894) (71105985)
21653-35 21654-35 21655-35
35 10.7
196 (71105811) (71105902) (71105993)
21653-40 21654-40 21655-40
40 12
(71105829) (71105910) (71106009)
193
21654-45
45 13.7 21653-45 21655-45
(71105928)
21653-50 21654-50 21655-50
188 50 15.25
(71105845) (71105936) (71106025)
Pendant with Emergency Stop
21656-10 21657-10 21658-10
10 3
(71106033) (71106124) (71114342)
190
21656-15 21657-15 21658-15
15 4.5
(71106041) (71114268) (71114359)

189 21656-20 21657-20 21658-20

20 6
(71106058) (71114276) (71114367)
21656-25 21657-25 21658-25
25 7.6
(71106066) (71114284) (71114375)
194
21656-30 21657-30 21658-30
30 9
(71106074) (71114292) (71114383)
21656-35 21657-35 21658-35
35 10.7
(71106082) (71114300) (71114391)
21656-40 21657-40 21658-40
40 12
(71106090) (71114318) (71114409)
192 191
21656-45 21657-45 21658-45
45 13.7
(71106108KTW) (71114326) (71114417)
21656-50 21657-50 21658-50
Emergency Style 50 15.25
(71106116) (71114334) (71114425)
Pendant Shown
Note 1: Dump valves included on lengths of 10 ft. (3 m) and greater.
For hose bundles longer than 50 ft. (15.25 m) contact Technical
Note 2:
Sales for control acceptability.
Exhaust valve assembly not required when using new style
Note 3:
(Dwg. MHP0425) pendants.
†: Item not sold individually.
Part Number ‡: Item available in a kit, see kit list below for details.
Item No. Description of Part TotalQty
(CCN)
188 Chain, Zinc Plated 50041 (03989811)
71308746
As req’d (Alternate part
189/190 Tie Wrap (Ring Cord)
number 50040
(03989803))
D02-421
191 ‘S’ Hook 2
(03167921)
192 Hose Fitting 51029 (03990298)
193 Fitting, Nipple As req’d 71048268
194 Hose (bulk) 50923 (03990215)
195 Exhaust Valve As req’d 71372890
Exhaust Valve Kit (includes 192,
• As req’d 20417 (71069579)
193 and 196)
196 Fitting As req’d 71048284
• Recommended spares, 2 years operation.

36 Form MHD56380 Edition C

 ROPE CONTROL ASSEMBLY DRAWING

127

128
514

518
48
50 519
49
511
87

520
Hoist Manifold -
viewed from below

508

131

420

527
528 133

56
52

134

514

133

191 Old Style Limit Paddle

for replacement order New Style

135
56
52

136 49

138
(Dwg. MHP1515)

Form MHD56380 Edition C 37

 ROPE CONTROL ASSEMBLY PARTS LIST
Part Number
Item No. Description of Part TotalQty
(CCN)
125 Rope Control Assembly (includes 126-128, 131, 134-136, 138, 191, 420, 508 and 514) 1 14874 (71174726)
48 Capscrew 1 71322143
49 Washer 2 52915 (71004436)
50 Bushing 2 52675 (71112403)
Limit Arm Assembly (includes 48-50, 56, 87, 527 for 12.5 and 25 tons) 16219 (71072326)
‡52 1 17290-S
Limit Arm Assembly (includes 49-50, 55-56, 84-85 for 37.5 and 50 tons)
(45943594)
56 Nut 1 50914 (71035109)
23431-046
87 Spacer 1
(71132385)
126 Plug, Vented 1 14895 (71104525)
127 Gasket 1 21555 (71121941)
128 Cover Plate 1 14879 (71130629)
‡131 Nut 2 50852 (03962396)
‡133 Eyebolt 2 54753 (71125371)
‡134 Rope Control Arm 1 21199 (71130637)
‡135 Nylon Cord As req’d 51777 (71062186)
‡136 Knob 2 33268 (04069407)
‡138 Control Handle 1 33322 (04069605)
‡191 ‘S’ Hook 2 37659 (04081170)
‡420 Washer 2 51676 (71075949)
‡508 Plug 3 54247 (71125363)
511 Lockwasher 8 71268890
‡514 Capscrew 8 51939 (03930740)
518 Gasket 1 9857 (03998580)
519 Cover Plate 1 20250 (71130652)
520 Capscrew 8 50851 (71137350)
527 Shoulder Bolt 1 71085179
‡528 Link 1 21289 (71089551)
--- Sash Chain Anchor 2 37723 (04081469)
--- Label, Warning 1 04612776

‡: Item available in a kit, see kit list below for details.

Rope Control Assembly Service and Replacement Kit List:

Table 15:
Item Description Total Part
No. of Part Qty Number (CCN)
955 RBK, HA2 Rope Control (includes items: 131, 133, 191, 426, 514 and 586) 1 47536682001
956 RPK, HA2 Rope Control 1 47536831001
957 RPK, HA2-037/050 Rope Control (includes items: 52, 131, 133-135, 136, 138, 191, 426, 508, 514, 528 and 586) 1 47539325001

38 Form MHD56380 Edition C

 TROLLEY MOUNT PIPING ASSEMBLY DRAWING

Trolley
Sideplate

102
91 98
108
92
158
93 99 97
640
106
113

96

112 97
105 90 95
97
94

107
Trolley Drive
Motor Hoist Motor Brake

561 115
114
116

113
516
523 104

524 114
103 118
522

114
119 100 90

547 549
550
548
To Pendant 114

Hoist Control
Valve

566
565

(Dwg. MHP1514)

Form MHD56380 Edition C 39

 TROLLEY MOUNT PIPING ASSEMBLY PARTS LIST
Description of Part Total Qty Part Number (CCN)
Item No.
With E-Stop Without E-Stop
17550-1
90 Hose Assembly 1 ---
(71121644)
91 Fitting, Elbow 1 54244 (03895794) 54259 (71231112)
92 Lubricator (optional) 1 L36461-110 (15316540)
93 Fitting, Nipple 1 --- 51018 (71032569)
94 Filter (optional) 1 F35461-411 (15315773)
95 Fitting, Nipple* 2(1) 71077093 51018 (71032569)
96 Fitting, Coupling 1 52318 (03895737)
97 ‘U’-Bolt (with Nut)* 1(2) 51681 (71032437)
98 Bracket* 1(2) 14878 (71130645) 8551-5 (71071781)
99 Capscrew* 1(2) 51067 (03910635)
100 Fitting, Elbow 1 --- 53030 (71074900)
17549-1
102 Hose Assembly 1 --- (71121958) or -2
(71180723)
103 Fitting, Reducer 1 54870 (71065031)
104 Fitting, Nipple* 1(2) 52191 (03989415)
105 Fitting, Elbow 2 --- 52182 (03989431)
17073-3
106 Hose Assembly 1 ---
(71083216)
107 Muffler 3/4 in. 2 --- 52104 (03980976)
108 Fitting, Elbow 1 --- 53462 (71076681)
112 Fitting, Elbow 1 --- 71108781
17073-4
113 Hose Assembly 1 ---
(71083208)
114 Fitting, Elbow 4 51281 (03895687)
115 Hose Assembly 1 17073-1 (71083166)
116 Valve 1 --- 51756 (03895703)
118 Dump Valve 1 50275 (03980083)
119 Hose Assembly 1 17073-2 (71083190)
158 Washer 1 50203 (03969441)
516 Fitting 2 --- 52092
522 Gasket 1 9856 (03998572)
523 Manifold (Trolley) 1 9439 (71033864)
524 Capscrew 4 71449052
547 Fitting, Nipple 1 --- 54623 (71125348)
548 Fitting, Elbow 1 --- 54624 (71125330)
549 Fitting, Nipple 1 --- 52809 (03899770)
550 Fitting, Elbow 1 --- 54611 (71075857)
561 Fitting, Elbow 1 52190 (71076608)
565 Fitting, Nipple 1 --- 51704 (03897782)
566 Muffler 1-1/4 in. 1 52465 (03897790)
640 Fitting, Elbow 1 53029 (03895760) ---

* Number within the ( ) refers to the quantity required for Without E-Stop.
‡: Item available in a kit, see kit list below for details.

40 Form MHD56380 Edition C

 HOOK MOUNT LUBRICATOR/FILTER PIPING ASSEMBLY DRAWING AND PARTS LIST

115 114
104 118 116

103 114
119

104
114
641
642

97
650 508
641
643
649 98 95
353
648
114
508
647 640 91
97 94
96 95
92
(Dwg. MHP0601)

Part Number (CCN)

ItemNo. Descriptionof Part TotalQty With Emergency Without
Stop Emergency Stop
91 Fitting, Elbow 2 54243 (03895786)
92 Lubricator (Optional) 1 L36461-110 (15316540)
94 Filter (Optional) 1 F35461-411 (15315773)
95 Fitting, Nipple 2 71077093
96 Fitting, Coupling 1 52318 (03895737)
97 ‘U’ Bolt (w/ Nut) 1 51681 (71032437)
98 Bracket 1 14878 (71130645)
103 Fitting, Reducer 1 54870 (71065031)
104 Fitting, Nipple (1)(2) 52191 (03989415) 52191 (03989415)
114 Fitting, Elbow (2)(4) 51281 (03895687) 51281 (03895687)
17073-1 17073-2
115 Hose Assembly 1
(71083166) (71083190)
116 Valve 1 --- 51756 (03895703)
118 Dump Valve 1 50275 (03980083)
119 Hose assembly 1 17073-2 (71083190)
333 Plug 1 54658 (71076715) ---
508 Plug 3 54247 (71125363)
640 Fitting, Elbow 1 53029 (03895760)
641 Fitting, Elbow 1 53030 (71074900)
642 Fitting, Nipple 1 50933 (03895661)
643 Fitting, Elbow 1 50928 (03895653)
647 Capscrew 2 52982 (03981321)
648 Lockwasher 2 51801 (71071708)
649 Washer 2 53540 (71229553)
650 Washer 2 53516

‡: Item available in a kit, see kit list below for details.

Form MHD56380 Edition C 41

 MUFFLERS DRAWING AND PARTS LIST
Hoist Motor Trolley Motor

112

561

107

565

566
(Dwg. MHP1526)

PartNumber
Item No. Descriptionof Part TotalQty
(CCN)
107 Muffler, 3/4 in. 2 52104 (03980976)
112 Fitting, Elbow 1 71108781
561 Fitting, Elbow 1 52190 (71076608)
565 Fitting, Nipple 1 51704 (03897782)
566 Muffler, 1-1/4 in. 1 52465 (03897790)

‡: Item available in a kit, see kit list below for details.

Mufflers Service and Replacement Kit List:

Table 16:
Item Description Total Part
No. of Part Qty Number (CCN)
958 RBK, Muffler Kit 1 47536492001

42 Form MHD56380 Edition C

 LABEL AND TAG PARTS LIST

658 666 667

651 662 651
666 657 663
659 665 661
658 658
658
666
667
656
655

185 657
650
Note A 657
below 654 660
660 660
661

659 652
661 654

25t
661 664

Note: Exact location of Tags and Labels may var y, depending on unit configuration, options and accessories.
(Dwg. MHP1496)

Total Qty
Item No. Descriptionof Part Part Number (CCN)
Hook Mount Trolley Mount
Label Kit (Hook Mounted Hoist) As req’d --- 18916-R (71270045)
---
Label Kit (Trolley Mounted Hoist) --- As req’d 18917-R (71270052)
185 Nameplate Large 1 71106967-RS (71473599)
650 Tag, Supply Line Notice 1 71042121
651 Label, Hercu-Link Logo 2 3 71046387
652 Tag, Oil Fill Notice 1 71042147
653 Nameplate 1 71070098-RS (71443014)
654 Label, “Drain” 2 71043632
655 Label, “Air Supply” 1 71046395
‡656 Tag, Oil Level Caution 1 3 71107148
‡657 Label, “Oil Level” 4 6 71043616
658 Label, “Oil Fill” 3 5 71042204
659 Label, “Exhaust” 1 3 71042196
‡660 Label, “Oil Drain” 3 5 71042188
‡661 Label, “Lube” 6 13 71042170
662 Label, IngersollRand Name and Logo 2 1 71106231
663 Label, IngersollRand Name and Logo --- 2 71106256
664 Tag, Operating Warning 1 71059612
665 Label (may be removed after installation)* --- 4(2) 71042154
666 Tag, Vent Plug Notice 2 --- 71107155
667 Label, Operating Warning 1 2 71107130

Note A: Label, Warning, part number 71289326, qty is 2 each for Trolley Mount and Hook Mount.
* For 25 tons, qty is 4 and for 37.5 and 50 tons, qty is 2.
‡: Item available in a kit, see kit list below for details.

Form MHD56380 Edition C 43

 ACCESSORIES AND REPAIR KITS
Description of Part TotalQty Part Number (CCN)
50766 (Obsolete – supersede to
Air Supply Hose (Bulk) 1-1/4 in. Specify Length
47519434002)
Chain Lubricant As req’d LUBRI-LINK-GREEN® (71124754)
Control Valve (item 800) Service Kit 1 71034573
Filter (1 in. FNPT) 1 F35461-411 (15315773)
Hoist Piston Motor (item 450) Service Kit (includes items: 452, 454, 458, 460 and 470) 1 71032932
Label Kit (Hook Mount Hoist) 1 18916-R (71270045)
Label Kit (Trolley Mount Hoist) 1 18917-R (71270052)
Lubricator (1 in. FNPT) 1 L36461-110 (15316540)
Manifold Seal Kit 1 71034599
Old Style Pendant Assembly Service Kit 1 9750-4 (71027577)
Regulator (1 in. FNPT) 1 382-35597 (45921806)
Regulator Gauge 1 104502 (15330491)
Flat Gear Rack Section (6 ft.) 1 10953 (71067714)
Strainer 1 HU-A267AT (03184066)
Trolley Control Valve (item 804) Service Kit 1 9750-13 (71035281)
Trolley Drive Vane Motor Repair Kit (includes items: 251, 252, 254, 255, 258, 262, 264 and 265) 1 1000P60-VMK (71047294)
Trolley Gearbox Service Kit (includes items: 182, 183, 208, 216, 227, 230 and 232) 1 9750-17 (71035323)
Trolley Piston Motor Repair Kit (includes items: 330, 331, 358, 368, 370, 372 and 374) 1 71028120

‡: Item available in a kit, see kit list below for details.

HOIST UPGRADES
The brake piston and seal design on all HA2 hoists were revised as part of
IngersollRand's continuing product improvement program. Refer to the Product
Maintenance Information Manual for description of change.

When replacing brake piston on hoists with serial numbers prior to HL0510992
(approximate manufacture date Sept. 1992) order retrofit kit part number 22181
(71105605).

NOTICE
• Parts are not interchangeable. ‘O’ rings cannot be used with new brake
piston and seals cannot be used with old brake piston.

44 Form MHD56380 Edition C

Form MHD56380 Edition C 45
 R

ingersollrandproducts.com