Product Parts

Information

Models
FA2.5i FA5i FA5Ti

(Dwg. MHP2669)

Save These Instructions

Form MHD56287
Edition 2
June 2006
71444269
© 2006 Ingersoll Rand Company
Only allow Ingersoll Rand trained Technicians to perform maintenance on this product. For additional information contact Ingersoll Rand
factory or nearest Distributor.
For additional supporting documentation refer to Table 1 on page 2 for Product Information Manuals.
Manuals can be downloaded from www.winchandhoistsolutions.com
The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards, decreased performance and increased maintenance and may invalidate all
warranties.
Refer all communications to the nearest Ingersoll Rand Office or Distributor.

Table 1: Product Manuals

Publication Part/Document Number Publication Part/Document Number
Product Safety Manual (Non-Man Rider) MHD56250 Product Information Manual (Man Rider) MHD56300
Product Safety Manual (Man Rider) MHD56251 Product Maintenance Information Manual MHD56288
Product Information Manual (Non-Man Rider) MHD56278

TABLE OF CONTENTS

Description Page No. Dwg. Name Page No.

Parts Ordering Information............................................................................. 3

FA2.5i Drum, Base and Reduction Gear Assembly Drawing ................................... 4 (Dwg. MHP2689) .........................................................................................4

FA2.5i Drum, Base and Reduction Gear Assembly Parts List ................................. 5

FA5i/Ti Drum, Base and Reduction Gear Assembly Drawing .................................. 6 (Dwg. MHP2670) .........................................................................................6

FA5i/Ti Drum, Base and Reduction Gear Assembly Parts List ................................ 7

Motor Assembly Drawing.............................................................................. 10 (Dwg. MHP2693) ....................................................................................... 10

Motor Assembly Parts List ............................................................................ 11

Disc Brake Assembly Drawing........................................................................ 12 (Dwg. MHP2674) ....................................................................................... 12

Disc Brake Assembly Parts List...................................................................... 13

Drum Band Brake Assembly Drawing .............................................................. 14 (Dwg. MHP2694) ....................................................................................... 14

Drum Band Brake Assembly Parts List ............................................................ 15

Control Valve Assembly Drawing.................................................................... 16 (Dwg. MHP2696) ....................................................................................... 16

Control Valve Assembly Parts List .................................................................. 17

Emergency Stop and Overload Control Valve Assembly Drawing........................... 18 (Dwg. MHP2697) ....................................................................................... 18

Emergency Stop and Overload Control Valve Assembly Parts List......................... 19

Full Flow Remote Control Valve Assembly Drawing and Parts List ........................ 20 (Dwg. MHP2698) ....................................................................................... 20

Pendant Operated Overload (Optional) Assembly Drawing and Parts List .............. 21 (Dwg. MHP0698) ....................................................................................... 21

Pendant Operated Pilot Control Valve (Optional) Assembly Drawing .................... 22 (Dwg. MHP2778) ....................................................................................... 22

Pendant Operated Pilot Control Valve (Optional) Parts List ................................ 23

Remote Pendant (Optional) Assembly Drawings ............................................... 24 (Dwg. MHP2346) ....................................................................................... 24

(Dwg. MHP1677) ....................................................................................... 24

Remote Pendant (Optional) Assembly Parts List............................................... 25

Drum Locking Pin (Optional) Assembly Drawing and Parts List ........................... 26 (Dwg. MHP2675) ....................................................................................... 26

Press Roller Assembly (Optional) Drawing and Parts List ................................... 27 (Dwg. MHP2695) ....................................................................................... 27

Limit Switch (Optional) Assembly Drawing...................................................... 28 (Dwg. MHP2677) ....................................................................................... 28

Limit Switch (Optional) Parts List.................................................................. 29

Winch Guard Assembly Drawing..................................................................... 30 (Dwg. MHP2676) ....................................................................................... 30

Winch Guard Parts List ............................................................................ 31-33

Air Preparation Assembly Drawing and Parts List.............................................. 34 (Dwg. MHP2679) ....................................................................................... 34

Labels and Tags Assembly Drawing and Parts List............................................. 35 (Dwg. MHP2718) ....................................................................................... 35

Constant Tension (Optional) Assembly Drawing ............................................... 36 (Dwg. MHP2028) ....................................................................................... 36

Constant Tension (Optional) Assembly Parts List.............................................. 37

Kits.......................................................................................................... 38

Accessories................................................................................................ 38

2 Form MHD56287 Edition 2

 PARTS ORDERING INFORMATION

These products are designed and constructed to provide long, trouble-free service. In
time it may be necessary to order and install new parts to replace those that have
been subjected to wear.
For your convenience and future reference it is recommended that the following
information be recorded.
Model Number ____________________________________________________
Serial Number ____________________________________________________
Date Purchased ___________________________________________________
„ Return Goods Policy
Ingersoll Rand will not accept any returned goods for warranty or service work
unless prior arrangements have been made and written authorization has been
provided from the location where the goods were purchased.
Products which have been modified without Ingersoll Rand approval, mishandled or
overloaded will not be repaired or replaced under warranty. A printed copy of the
warranty which applies to this product is provided inside the back cover of this
manual.

When ordering replacement parts, please specify the following: „ Disposal

1. Complete model number and serial number as it appears on the data (name)
plate.
2. Part number(s) and part description as shown in this manual. When the life of the product has expired, it is recommended that it
3. Quantity required. be disassembled, degreased and parts separated as to materials so
that they may be recycled.
The data (name) plate is located on the winch outboard upright.

NOTICE For additional information contact:

• Continuing improvement and advancement of design may cause changes to Ingersoll Rand
this equipment which are not included in this manual. Manuals are periodically 2724 Sixth Avenue South
revised to incorporate changes. Always check the manual edition number on the Seattle, WA 98134 USA
front cover for the latest issue. Phone:(206) 624-0466 or
• Sections of this manual may not apply to your winch. (866) 273-3278
• Using other than genuine Ingersoll Rand replacement parts may invalidate Fax: (206) 624-6265
the warranty.
or

Ingersoll Rand
Douai Operations
529, Avenue Roger Salengro
59450 Sin Le Noble, France
Phone:(33) 3-27-93-08-08
Fax: (33) 3-27-93-08-00

Form MHD56287 Edition 2 3

 FA2.5I DRUM, BASE AND REDUCTION GEAR ASSEMBLY DRAWING

48

50 47
45
49 83
46
40
91
90

42 41
39
43
37
38 33
40
36
35 6
15
14
93 5

80
2
3
4
81

76

75
73
62
72
62
71
74
69 67
66 55 54 62 63
70 62

83

34
97 90
96 91 84

87

95

94 92
82
89
88
98
85

82

86

(Dwg. MHP2689)

4 Form MHD56287 Edition 2

 FA2.5I DRUM, BASE AND REDUCTION GEAR ASSEMBLY PARTS LIST
Item Description Total Part Item Description Total Part
No. of Part Qty Number No. of Part Qty Number
• 2 Oil Seal 1 51873 69 Sun Gear † 1
3 Lockwasher 10 50181 70 Dowel Pin 4
4 Capscrew 10 52379 71 Spacer 1
• 5 ‘O’ Ring 1 51459 72 Ring Gear 1 Order Item 34
6 Motor Adapter 1 14227 73 Cover 1
14 Sleeve (w/o Disc Brake) 1 10598 74 Dowel Pin 4
• 15 Seal Adapter 1 16354 75 Capscrew 8
• 33 ‘O’ Ring 1 51460 76 Spacer *** 1 382-20327
34 Reduction Gear Assembly * 1 71394746 80 Drum † 1 Note 1
Wire Rope Anchor, 3/8 to 5/8 inch
35 Drive Shaft † 1 28737 1 382-31631
(10 to 16 mm)
81
36 Retainer Ring 1 52298 Wire Rope Anchor l/2 in. (13 mm) (Note 3) 1 52001
37 Bearing 1 51870 Wire Rope Anchor 5/8 in. (16 mm) (Note 3) 1 52306
38 Retainer Ring 1 51872 82 Siderail † 2 Note 1
39 Capscrew 8 52380 83 Lifting Lug † 2 382-30773
Dowel Pin 50984 Upright, Outboard (without Drum Lock) † 382-30516-3
40 2 84 1
Dowel Pin *** 71460554 Upright, Outboard (with Drum Lock) † 382-30516-1
41 Drum Shaft † 1 14037 85 Capscrew 8 50872
42 Upright, Inboard † 1 382-30514-1 86 Dowel Pin 8 71266670
• 43 Seal 1 51475 87 Bearing 1 71440002
Capscrew 50973 88 Data (name) Plate 1 Note 2
45 12
Capscrew *** 71413132 89 Rivet 4 71028849
46 Lockwasher 12 50181 90 Capscrew 8 71316491
47 Gear Carrier † 1 15451 91 Washer 8 52915
48 Pipe Plug 2 51467 92 Bearing Retainer 1 382-30646
49 Bearing 1 51473 93 Capscrew (no Disc Brake) 8 52379
50 Retainer Ring 1 51479 94 Capscrew 2 50964
54 Planetary Assembly 1 95 End Cover (without Limit Switch) 1 382-30830
55 Thrust Bearing 2 96 Washer 4 71376370
62 ‘O’ Ring 4 97 Capscrew 4 52160
Order Item 34
63 Ring Gear 1 98 Washer 8 50203
66 Sun Gear 1 • --- ‘O’ Ring Kit (includes item 62) 1 Contact Factory
67 Planetary Assembly 1

• Recommended spare for one winch, 2 years of normal operation.

Note 1: Refer to ‘DRUM and SIDERAIL PARTS LIST’ on page 8.

Note 2: Contact factory, model and serial number required.
Note 3: Used on divided drums only. Not illustrated.
* Reduction Gear Assembly includes items 54, 55, 62, 63, 66, 67, 69, 70 - 75.
**Man Rider winches are only available with a band brake drum.
***These parts are used only on an 8 inch long drum without a band brake.
† These parts also come in a cold weather version. Refer to model code, adding CH (DNV) or CHA (ABS) to the end of these part numbers is required to retain winch cold
weather certification. Example: Order Drum item (80) (12 inches long) part number 382-30698-2 as part number 382-30698-2CH.

Certification Type Example Part Number To Order

ABS --- 382-30698-2CHA
DNV 382-30698-2CH ---

Form MHD56287 Edition 2 5

 FA5I/TI DRUM, BASE AND REDUCTION GEAR ASSEMBLY DRAWING

40
39

36 33

35 6
15
38 14
37 93
41 5

60

58 2
3
57 4
56 54
55
51 53
61

59 51
50
46 48
45 83
49 86
91

52 90

80 34

43
47
81
42

75
73
62
72
62
71
74
70
67

66 62
55 63
83 62
69

95 90
97 34
91
94
96 92
84

87

82
89
88

86
85 82

98

(Dwg. MHP2670)

6 Form MHD56287 Edition 2

 FA5I/TI DRUM, BASE AND REDUCTION GEAR ASSEMBLY PARTS LIST
Item Description Total Part Item Description Total Part
No. of Part Qty Number No. of Part Qty Number
• 2 Oil Seal 1 51873 67 Planetary Assembly 1
3 Lockwasher 10 50181 69 Sun Gear † 1
4 Capscrew 10 52379 70 Dowel Pin 4
• 5 ‘O’ Ring 1 51459 71 Spacer 1 Order Item 34
6 Motor Adapter 1 14227 72 Ring Gear 1
14 Sleeve (w/o Disc Brake) 1 10598 73 Cover 1
• 15 Seal Adapter 1 16354 74 Dowel Pin 4
• 33 ‘O’ Ring 1 51460 75 Capscrew 8
34 Reduction Gear Assembly * 1 71394753 80 Drum † 1 Note 1
35 Drive Shaft † 1 28738 Wire Rope Anchor, 1/2 to 5/8 inch (13 to 16
382-31631
36 Retainer Ring 1 52298 mm)
37 Bearing 1 71458418 Wire Rope Anchor, 5/8 to 3/4 inch (16 to 19
382-30555
38 Retainer Ring 1 51872 mm)
81 1
39 Capscrew 8 52380 Wire Rope Anchor, 7/8 inch (22 mm) 382-30987
40 Dowel Pin 2 52334 Wire Rope Anchor 5/8 inch (16 mm) (Note 3) 52306
41 Drum Shaft † 1 14020 Wire Rope Anchor 3/4 inch (19 mm) (Note 3) 52000
Upright, Inboard - FA5i † 382-30770-1 Wire Rope Anchor 7/8 inch (22 mm) (Note 3) 52308
42 1
Upright, Inboard - FA5Ti † 382-31202-1 82 Siderail † 2 Note 1
• 43 Seal 1 51464 Lifting Lug FA5i † 382-30773
83 2
45 Capscrew 12 52829 Lifting Lug FA5Ti † 382-31197
46 Lockwasher 12 51012 Upright, Outboard (w/o Drum Lock) FA5i † 382-30771-3
1
47 Gear Carrier † 1 15418 Upright, Outboard (with Drum Lock) FA5i † 382-30771-1
84
48 Pipe Plug 2 51467 Upright, Outboard (w/o Drum Lock) FA5Ti † 382-31201-3
1
49 Bearing 1 51455 Upright, Outboard (with Drum Lock) FA5Ti † 382-31201-1
50 Retainer Ring 1 71018196 85 Capscrew 8 50872
51 ‘O’ Ring 2 86 Dowel Pin 14 71266670
52 Dowel Pin 3 87 Bearing 1 71440002
53 Ring Gear 1 88 Data (Name) Plate 1 Note 2
54 Planetary Assembly 1 89 Screw, Drive 4 71028849
55 Thrust Bearing 2 Order Item 34 90 Capscrew 8 71316491
56 Sun Gear 1 91 Washer 8 52915
57 Retainer Ring 1 92 Bearing Retainer 1 382-30646
58 Planetary Assembly 1 93 Capscrew (no Disc Brake) 8 50910
59 Input Housing 1 94 Capscrew 2 50964
60 Capscrew 12 71068605 95 End Cover (w/o Limit Switch) 1 382-30830
61 Plug 4 71068571 96 Washer 4 71376370
62 ‘O’ Ring 4 97 Capscrew 4 52160
63 Ring Gear 1 Order Item 34 98 Washer 8 50203
66 Sun Gear 1 • --- ‘O’ Ring Kit (includes items 51 & 62) 1 27347

• Recommended spare for one winch, 2 years of normal operation.

Note 1: Refer to ‘DRUM and SIDERAIL PARTS LIST’ on page 8.

Note 2: Contact factory, model and serial number required.
Note 3: Used on divided drums only. Not illustrated.
* Reduction Gear Assembly includes items 51 - 53, 66, 67, 69, 70 - 75.
**Man Rider winches are only available with a band brake drum.
† These parts also come in a cold weather version. Refer to model code, adding CH (DNV) or CHA (ABS) to the end of these part numbers is required to retain winch cold
weather certification. Example: Order Drum item (80) (12 inches long) part number 382-30858-2 as part number 382-30858-2CH.

Certification Type Example Part Number To Order

ABS --- 382-30858-2CHA
DNV 382-30858-2CH ---

Form MHD56287 Edition 2 7

 FA2.5I DRUM AND SIDERAIL PARTS LIST
Drum (Item 80) with Drum (Item 80) w/out
Drum (Item 80) with Part Drum (Item 80) w/out Part Part Part
Band Brake and Drum Band Brake with Drum
Band Brake Number Band Brake ** Number Number Number
Lock Lock **
Drum (8 inches long) † 382-30698-1 Drum (8 inches long) † 382-30720-1 Drum (8 inches long) † 382-30698-1L Drum (8 inches long) † 382-30720-1L
Drum (12 inches long) † 382-30698-2 Drum (12 inches long) † 382-30720-2 Drum (12 inches long) † 382-30698-2L Drum (12 inches long) † 382-30720-2L
Drum (16 inches long) † 382-30698-3 Drum (16 inches long) † 382-30720-3 Drum (16 inches long) † 382-30698-3L Drum (16 inches long) † 382-30720-3L
Drum (20 inches long) † 382-30698-4 Drum (20 inches long) † 382-30720-4 Drum (20 inches long) † 382-30698-4L Drum (20 inches long) † 382-30720-4L
Drum (24 inches long) † 382-30698-5 Drum (24 inches long) † 382-30720-5 Drum (24 inches long) † 382-30698-5L Drum (24 inches long) † 382-30720-5L
Drum (30 inches long) † 382-30698-6 Drum (30 inches long) † 382-30720-6 Drum (30 inches long) † 382-30698-6L Drum (30 inches long) † 382-30720-6L
Drum (36 inches long) † 382-30698-7 Drum (36 inches long) † 382-30720-7 Drum (36 inches long) † 382-30698-7L Drum (36 inches long) † 382-30720-7L
Siderail (Item 82) with Part Siderail (Item 82) Part
Band Brake Number w/out Band Brake ** Number
with 8 inch Drum † 382-30624-1 with 8 inch Drum † 382-30628-1
with 12 inch Drum † 382-30624-2 with 12 inch Drum † 382-30628-2
with 16 inch Drum † 382-30624-3 with 16 inch Drum † 382-30628-3
with 20 inch Drum † 382-30624-4 with 20 inch Drum † 382-30628-4
with 24 inch Drum † 382-30624-5 with 24 inch Drum † 382-30628-5
with 30 inch Drum † 382-30624-6 with 30 inch Drum † 382-30628-6
with 36 inch Drum † 382-30624-7 with 36 inch Drum † 382-30628-7

Note 1: Contact Factory for divided drum part numbers; not available for Man Rider application.
**Man Rider winches are only available with a band brake drum and no drum lock.
† These parts also come in a cold weather version. Refer to model code, adding CH (DNV) or CHA (ABS) to the end of these part numbers is required to retain winch cold
weather certification. Example: Order Drum item (80) (12 inches long) part number 382-30698-2 as part number 382-30698-2CH.

FA5I DRUM AND SIDERAIL PARTS LIST

Drum (Item 80) with Drum (Item 80) w/out
Drum (Item 80) with Part Drum (Item 80) w/out Part Part Part
Band Brake with Drum Band Brake with Drum
Band Brake Number Band Brake ** Number Number Number
Lock Lock**
Drum (12 inches long) † 382-30858-2 Drum (12 inches long) † 382-31472 Drum (12 inches long) † 382-30858-2L Drum (12 inches long) † 382-30887-2L
Drum (16 inches long) † 382-30858-3 Drum (16 inches long) † 382-30887-3 Drum (16 inches long) † 382-30858-3L Drum (16 inches long) † 382-30887-3L
Drum (20 inches long) † 382-30858-4 Drum (20 inches long) † 382-30887-4 Drum (20 inches long) † 382-30858-4L Drum (20 inches long) † 382-30887-4L
Drum (24 inches long) † 382-30858-5 Drum (24 inches long) † 382-30887-5 Drum (24 inches long) † 382-30858-5L Drum (24 inches long) † 382-30887-5L
Drum (30 inches long) † 382-30858-6 Drum (30 inches long) † 382-30887-6 Drum (30 inches long) † 382-30858-6L Drum (30 inches long) † 382-30887-6L
Drum (36 inches long) † 382-30858-7 Drum (36 inches long) 382-30887-7 Drum (36 inches long) † 382-30858-7L Drum (36 inches long) † 382-30887-7L
Siderail (Item 82) with Part Siderail (Item 82) Part
Band Brake Number w/out Band Brake ** Number
with 12 inch Drum † 382-30823-2 with 12 inch Drum † 382-30824-2
with 16 inch Drum † 382-30823-3 with 16 inch Drum † 382-30824-3
with 20 inch Drum † 382-30823-4 with 20 inch Drum † 382-30824-4
with 24 inch Drum † 382-30823-5 with 24 inch Drum † 382-30824-5
with 30 inch Drum † 382-30823-6 with 30 inch Drum † 382-30824-6
with 36 inch Drum † 382-30823-7 with 36 inch Drum † 382-30824-7

FA5TI DRUM AND SIDERAIL PARTS LIST

Drum (Item 80) with Drum (Item 80) w/out
Drum (Item 80) with Part Drum (Item 80) w/out Part Part Part
Band Brake with Drum Band Brake with Drum
Band Brake Number Band Brake ** Number Number Number
Lock Lock **
Drum (12 inches long) † 382-31207-2 Drum (12 inches long) † 382-31540 Drum (12 inches long) † 382-31207-2L Drum (12 inches long) † 382-31540-L
Drum (16 inches long) † 382-31207-3 Drum (16 inches long) † 382-31243-3 Drum (16 inches long) † 382-31207-3L Drum (16 inches long) † 382-31243-3L
Drum (20 inches long) † 382-31207-4 Drum (20 inches long) † 382-31243-4 Drum (20 inches long) † 382-31207-4L Drum (20 inches long) † 382-31243-4L
Drum (24 inches long) † 382-31207-5 Drum (24 inches long) † 382-31243-5 Drum (24 inches long) † 382-31207-5L Drum (24 inches long) † 382-31243-5L
Drum (30 inches long) † 382-31207-6 Drum (30 inches long) † 382-31243-6 Drum (30 inches long) † 382-31207-6L Drum (30 inches long) † 382-31243-6L
Drum (36 inches long) † 382-31207-7 Drum (36 inches long) † 382-31243-7 Drum (36 inches long) † 382-31207-7L Drum (36 inches long) † 382-31243-7L
Siderail (Item 82)
Siderail (Item 82) with Part Part
w/out Band Brake **
Band Brake Number Number
with 12 inch Drum † 382-30823-2 with 12 inch Drum † 382-30824-2
with 16 inch Drum † 382-30823-3 with 16 inch Drum † 382-30824-3
with 20 inch Drum † 382-30823-4 with 20 inch Drum † 382-30824-4
with 24 inch Drum † 382-30823-5 with 24 inch Drum † 382-30824-5
with 30 inch Drum † 382-30823-6 with 30 inch Drum † 382-30824-6
with 36 inch Drum † 382-30823-7 with 36 inch Drum † 382-30824-7

Note 1: Contact Factory for divided drum part numbers.

Note 2: FA5Ti not available for Man Rider application.
**Man Rider winches are only available with a band brake drum.
† These parts also come in a cold weather version. Refer to model code, adding CH (DNV) or CHA (ABS) to the end of these part numbers is required to retain winch cold
weather certification. Example: Order Drum item (80) (12 inches long) part number 382-30858-2 as part number 382-30858-2CH.

8 Form MHD56287 Edition 2

 SERVICE NOTES

Form MHD56287 Edition 2 9

 MOTOR ASSEMBLY DRAWING

216 200

201

2 15
200
205
228 202
203
204 201

205 203
205
207 204
206
208
210
206 213 202

209
205
214 207
229
213

K5C2 Control Valve

208

209

230 225 244 243

226 247
217
3
4
225
246

236
232
231 233 237 251
234 252
243
235 251
250

231 240
228
165
169

171
211
253
170

(Dwg. MHP2693)

10 Form MHD56287 Edition 2

 MOTOR ASSEMBLY PARTS LIST
Item Description Total Part Item Description Total Part
No. of Part Qty Number No. of Part Qty Number
Motor Assembly 214 Pipe Plug 1 71263297
199 with Control Valve * K5B-546M-S 216 Mounting Flange 1 K5B-502A
1
without Control Valve * K5B-546LM-S 217 Motor Housing (Note 1) 1 382-30415-S
2 Oil Seal ** 1 51873 225 Pipe Plug (Drain) 3 54912
3 Lockwasher 10 50181 226 Gasket 1 K5B-592
4 Capscrew 10 52379 228 Bearing 2 51066
15 Seal Adapter ** 1 16354 229 Buttonhead Screw 5 K5B-541
165 Reducer Bushing 1 71057459 230 Oil Slinger 1 K5B-540
169 Pipe, Elbow 1 71057434 231 Crank Assembly 1 K5B-A516
170 Muffler 1 50594 232 Sleeve 1 K5B-519
171 Pipe Nipple 1 51704 233 Connecting Rod Bushing 1 K5B-511
200 Capscrew 20 71434260 234 Connecting Rod Ring 2 K5B-510
201 Cylinder Head 5 K5B-H505 235 Lock Pin 1 HU-520
202 Compression Ring 1 Set K5B546-KRING 236 Cotter Pin 1 53456
203 Wrist Pin 5 HU-514A 237 Pin Nut 1 D02-394
204 Piston 5 *** 240 Roll Pin 1 54257
205 Retainer Ring 10 902A45-632 243 Gasket 2 K5B-928
206 Connecting Rod 5 K5B-509 244 ‘O’ Ring 1 20A11CM248
207 Oil Ring Order Item 202 246 Grease Fitting 1 53095
208 Cylinder Liner 5 K5B-L505-47 247 Rotary Valve Housing 1 K5B-545
209 Head Gasket 1 Set K5B-507-5 250 Rotary Valve Assembly 1 K5B-526EQ-RS
210 Vent Cap Assembly 1 26604 251 Seal Ring Assembly 1 set K5B-607A
211 Capscrew 5 71452536 252 Bearing 1 50138
213 Eye Bolt 2 71431506 253 Exhaust Flange 1 KK5B-276M

• Recommended spare for one winch, 2 years of normal operation.

* K5B-546M-S includes items 2-4, 93, 200-210, 213, 214, 216, 217, 225, 226, 228-237, 240, 243, 244, 246, 247, 250-253, with K5C2 style control valve.
* K5B-546LM-S includes items 2-4, 93, 200-210, 213, 214, 216, 217, 225, 226, 228-237, 240, 243, 244, 246, 247, 250-253.
** When ordering Motor Assembly, also order Oil Seal (2) and Seal Adapter (15).
*** Parts not sold separately. Refer to “K5B Motor Assembly Kit List.”
Note 1: Motor housing (217) includes items 200, 211, 213, 949 and 951; Refer to control valve for 949 and 951, use caution before mounting control valve, these
capscrews have been provided in both metric and standard threads for old and new style rotary housing.

K5B Motor Assembly Kit List:

Item Description Total Part
No. of Part Qty Number
231 Crank Assembly (includes items 206 and 228 through 240) 1 K5B-A516
250 Rotary Valve Assembly (includes items 251 and 252) 1 K5B-526EQ-RS
261 Piston Assembly (includes items 202 through 205 and 207) 1 K5B-A513-47
--- Motor Gasket Kit (includes items 209, 226, 243, 244 and 248) 1 26823
• --- Air Motor Service Kit (includes items 3, 4, 200, 202, 207-209, 226, 243, 244, and 251) 1 71390181

Form MHD56287 Edition 2 11

 DISC BRAKE ASSEMBLY DRAWING

(Dwg. MHP2674)

12 Form MHD56287 Edition 2

 DISC BRAKE ASSEMBLY PARTS LIST
Item Description Total Part Item Description Total Part
No. of Part Qty Number No. of Part Qty Number
7 Brake Shaft † 1 10594 25 Fitting, Nipple 1 50859
8 Brake Reaction Plate 1 10597 26 Dump Valve 1 50276
9 Spring 15 50751 27 Fitting, Vented 1 20770
10 Brake Piston 1 382-31002 28 Fitting, Reducer 1 51803
• 11 Seal 1 51462 29 Breather 1 51857
• 12 Seal 1 71444822 30 ‘O’ Ring 1 51458
13 Collar 1 71039333 31 Level/Drain Plug 2 55013
17 Brake Housing † 1 382-31000 44 Hose Assembly 1 50923
18 Drive Plate 6 382-31004 64 Tubing Assembly Contact Factory
19 Friction Plate 5 71126874 93 Capscrew 8 51471
20 Brake Reaction Disc 1 382-31080 * Label Plate, LP 1 71465942
21 Gear † 1 382-31707

• Recommended spare for one winch, 2 years of normal operation.

* Refer to Label Placement Dwg. MHP2718 on page 35.
These parts also come in a cold weather version. Refer to model code, adding CH (DNV) or CHA (ABS) to the end of these part numbers is required to retain winch
†
cold weather certification. Example: Order Brake Shaft item (7) part number 10594 as part number 10594CH.

Certification Type Example Part Number To Order

ABS --- 10594-2CHA
DNV 10594-2CH ---

Form MHD56287 Edition 2 13

 DRUM BAND BRAKE ASSEMBLY DRAWING

(Dwg. MHP2694)

14 Form MHD56287 Edition 2

 DRUM BAND BRAKE ASSEMBLY PARTS LIST
Part Number
Item Description Total
FA2.5i FA5i FA5Ti
No. of Part Qty
Manual Brake Automatic Brake Manual Brake Automatic Brake Manual Brake Automatic Brake
80 Drum with band brake 1 Refer to “FA2.5i Drum and Siderail Refer to ”FA5i Drum and Siderail Parts Refer to ”FA5Ti Drum and Siderail
82 Siderail 2 Parts List” on page 8. List” on page 8. Parts List” on page 8.
Common Parts:
98 Washer 3 50890 50203 Contact Factory
101 Pin † 2 382-31615 382-31615 382-31615
102 Cotter Pin See ( ) 51996 (5) 51996 (7) 51996 (5) 51996 (7) 51996 (5)
103 Link Stud † 1 2448 4115 4115
104 Brake Lever - Manual Brake † 1 382-31264 --- 4127 --- 382-31371
105 Brake Lever - Automatic Brake 1 11498 21158
106 Pin 1 8609 8609
107 Clevis 1 6237-2 8586
108 Nut 1 50159 50152
109 Breather 1 52384 52384
110 Cylinder 1 4575-1 8575
--- --- ---
111 Fitting, Bushing 1 52006 52006 Contact Factory
112 Dump Valve 1 51954 51954
113 Hose End 2 52385 51029
114 Fitting, Elbow 1 52181 54272
115 Hose (bulk) As Req’d 50923 50923
116 Capscrew 3 52014 52014
117 Washer See ( ) 71293005 (3) 51008 (4) 51008 (5) 71293005 (4)
118 Bracket 1 --- 382-30728 --- 11329 ---
119 Capscrew See ( ) 71128193 (3) 71128193 (4) 71128193 (4)
120 Nut 1 54661 54661 54661
121 Pin † 3 3704-S 382-31614 382-31614
122 Pivot Bracket † 1 382-30630 10881 10881
124 Brake Arm 1 11147 382-31610 382-31617
125 Connecting Link † 1 11144 10882 10882
126 Stop Plate 1 382-30629 10879 10879
127 Screw, Adjusting 1 HU-775 71033104 71033104
• 128 Brake Band † 1 Set 382-29303 382-31948 382-31948

Pin 1 --- 382-30729 --- 11497 --- Contact Factory

134

• Recommended spare for one winch, 2 years of normal operation.

† These parts also come in a cold weather version. Refer to model code, adding CH (DNV) or CHA (ABS) to the end of these parts is required to retain winch cold
weather certification. Example: Order Pivot Bracket item (122) part number 10881 should be ordered as part number 10881CH.

Certification Type Example Part Number To Order

ABS --- 10881CHA
DNV 10881CH ---

Form MHD56287 Edition 2 15

 CONTROL VALVE ASSEMBLY DRAWING

(Dwg. MHP2696)

16 Form MHD56287 Edition 2

 CONTROL VALVE ASSEMBLY PARTS LIST
Item Description Total Part Item Description Total Part
No. of Part Qty Number No. of Part Qty Number
900 Control Valve Assembly 1 K5C2-ELP 937 Spring 1 26966
89 Rivet 2 71028849 938 Buttonhead Screw 2 71394407
214 Plug 1 71263297 939 Seal Bracket (Note 2) 1 28733-S
901 Capscrew 9 71342034 940 Tag, No FA2B 1 71392757
902 Washer 8 71303408 941 ‘O’ Ring 1 71357198
903 Poppet Cover 1 26997 942 ‘O’ Ring 2 51651
904 Poppet Gasket 1 27064 Reverse Valve Kit (Normal)** 27925-SX
905 Poppet Spring 1 71351068 943 Reverse Valve (Reverse Bias)** 1 28002
906 Poppet Cap 1 28734 Reverse Valve (Unbiased) ****
907 Poppet Seal 1 26991 Bushing (Normal)*** 26686
909 Washer, Tablock 1 71398051 944 Bushing (Reverse Bias)*** 1 27450
910 Pilot Valve Assembly 1 28696 Bushing (Unbiased) ****
912 Plug 1 71267561 945 Dowel Pin 1 71146674
916 Ball 1 D10-280 946 Gasket Set 27115
917 Valve Housing 1 * 948 Label, Throttle Direction 1 71352777
918 Cover Gasket 1 26999 949 Washer 4 71413355
919 Piston Cover 1 26998 950 Plug 1 71366348
920 IR Pilot Valve Tool 1 28690 951 Capscrew 4 71431365
921 ‘O’ Ring 1 52537 955 Exhaust Flange 1 26691
922 Piston (Note 1) 1 28735-S 956 Fitting, Elbow 1 71367932
923 ‘O’ Ring 1 71355796 957 Fitting, Elbow 1 71273676
924 Washer 2 71271985 958 Fitting, Nipple 1 71057483
925 Capscrew 2 71348338 959 Muffler 1 52472
930 Handle Assembly 1 27239-1 960 Label, Warning 1 71373229
935 Plug 1 71348965 962 Breather 1 51559

* Item 917 not sold separately, order item 900.

** Reverse Valve (Normal) for Standard Overwound operation. Reverse Valve (Reverse Bias) for Optional Underwound operation.
*** Ensure Bushing matches Reverse Valve (Reverse Valve (Normal) and Bushing (Normal)). Mixing these components can result in erratic winch operation.
**** Reverse Valve (Unbiased) and Bushing (Unbiased) contact factory for application.
Note 1: Item 922 not sold separately, includes items (6) each of 901 and 902, items 904-907, 918, 921 and 923.
Note 2: Item 939 not sold separately, includes items (1) each of 901 and 902, items 924, 925, 935, 937, 938 and 940.

K5C2-X and K5C2-EX Control Valve Service Kits

Item Total Part
Kit Description
No. Qty Number
K5C2 Control Valve Service Kit, both standard and -E (includes items 96, 703, 713, 714, 722, 901, 902, 904, 907, 910, 916, 918,
• 780 1 27240
921, 923, 941, 942 and 946)
782 Handle Assembly Kit (includes items 901, 902 and 930; 1 each) 1 27239
784 Reverse Valve Kit (includes items 943 and 956) 1 27925-SX
• 786 Overload Valve Service Kit † 1 27995-X
• 788 Emergency Stop Service Kit*† 1 27994-X
789 Emergency Stop Kit (Optional Feature)*† 1 28026
910 Pilot Valve Assembly Kit 1 28696
922 Piston Kit 1 28735-S
939 Seal Bracket Kit (includes items 901, 902, 924, 925, 935, 937-939, 941 and 942 1 28733-S

• Recommend spare for one winch, two years of normal service.

* Kits can be installed to new style control valve.
† Items not illustrated.

Form MHD56287 Edition 2 17

 EMERGENCY STOP AND OVERLOAD CONTROL VALVE ASSEMBLY DRAWING

(Dwg. MHP2697)

18 Form MHD56287 Edition 2

 EMERGENCY STOP AND OVERLOAD CONTROL VALVE ASSEMBLY PARTS LIST
Item Description Total Part Item Description Total Part
No. of Part Qty Number No. of Part Qty Number
908 Control Valve Assembly 1 K5C2-EXLP 918 Cover Gasket 1 26999
89 Rivet 2 71028849 919 Piston Cover 1 26998
214 Plug 1 71263297 920 IR Pilot Valve Tool 1 28690
700 Cap 1 27491 921 ‘O’ Ring 1 52537
701 Grommet 1 71365779 922 Piston (Note 1) 1 28735-S
702 Plunger 1 27490 923 ‘O’ Ring 1 71355796
703 ‘O’ Ring 6 71127039 924 Washer 2 71271985
704 Label, Stop 1 95790099 925 Capscrew 2 71348338
705 Button, E-Stop 1 71372601 930 Handle Assembly 1 27239-1
706 Adapter 1 27488 935 Plug 1 71348965
707 Plunger 1 27489 937 Spring 1 26966
711 Spring 1 71365787 938 Buttonhead Screw 2 71394407
712 Piston 1 27964 939 Seal Bracket (Note 2) 1 28733-S
713 ‘O’ Ring 1 51768 940 Tag, No FA2B 1 71392757
714 Gasket 1 27493 941 ‘O’ Ring 1 71357198
715 Plate 1 27624 942 ‘O’ Ring 3 51651
716 ‘O’ Ring 1 71365795 Reverse Valve Kit (Normal)** 27925-XLP
717 Adjustment Nut 1 24374 943 Reverse Valve (Reverse Bias)** 1 **
718 Spring 1 71053730 Reverse Valve (Unbiased) ****
719 Cover 1 27494 Bushing (Normal)*** 382-29739
720 Screw, Adjusting 1 27571 944 Bushing (Reverse Bias)*** 1 ***
721 Capscrew 2 71398879 Bushing (Unbiased) ****
722 ‘O’ Ring 2 71138135 945 Dowel Pin 1 71146674
723 Exhaust Adapter 1 27540 946 Gasket Set 27115
724 Label Plate, LP (Note 3) 1 71465959 948 Label, Throttle Direction 1 71352777
726 Plug 1 27945 949 Washer 4 71413355
901 Capscrew 11 71342034 951 Capscrew 4 71431365
902 Washer 12 71303408 955 Exhaust Flange 1 26691
903 Poppet Cover 1 26997 956 Fitting, Elbow 1 71367932
904 Poppet Gasket 1 27064 957 Fitting, Elbow (refer to Dwg. MHP2696) 1 71273676
905 Poppet Spring 1 71351068 958 Fitting, Nipple (refer to Dwg. MHP2696) 1 71057483
906 Poppet Cap 1 28734 959 Muffler (refer to Dwg. MHP2696) 1 52472
907 Poppet Seal 1 26991 960 Label, Warning 1 71373229
909 Washer, Tablock 1 71398051 963 Plug 3 28628
910 Pilot Valve Assembly 1 28696 964 Manifold Block † 1 382-31727
912 Plug 1 71267561 965 Gasket † 1 382-31762
916 Ball 1 D10-280 966 Washer † 4 71271985
917 Valve Housing 1 * 967 Capscrew † 4 71348338
† Items 964 through 967 not illustrated.
* Item 917 not sold separately, order item 908.
** Reverse Valve (Normal) for Standard Overwound operation. Reverse Valve (Reverse Bias) for Optional Underwound operation.
*** Ensure Bushing matches Reverse Valve (Reverse Valve [Normal] and Bushing [Normal]). Mixing these components can result in erratic winch operation.
**** Reverse Valve (Unbiased) and Bushing (Unbiased) contact factory for application.
Refer to ‘Control Valve Assembly Parts List’ on page 17 for Notes 1 and 2 and all other kit part numbers.
Note 1: Item 922 not sold separately, includes items (6) each of 901 and 902, items 904-907, 918, 921 and 923.
Note 2: Item 939 not sold separately, includes items (1) each of 901 and 902, items 924, 925, 935, 937, 938 and 940.
Note 3: Refer to Label Placement Dwg. MHP2718 on page 35.

Form MHD56287 Edition 2 19

 FULL FLOW REMOTE CONTROL VALVE ASSEMBLY DRAWING AND PARTS LIST

(Dwg. MHP2698)
Item Description Total Part
No. of Part Qty Number
900 Control Valve Assembly 1 K5C2-SBK
44 Hose Assembly As Req’d 50923
93 Capscrew 5 51471
243 Gasket 1 K5B-928
253 Exhaust Cover 1 KK5B-276M
321 Fitting, Elbow 4 54270
322 Hose End 4 54738
323 Hose (bulk) As Req’d 54737
956 Fitting, Elbow 1 71367932

20 Form MHD56287 Edition 2

 PENDANT OPERATED OVERLOAD (OPTIONAL) ASSEMBLY DRAWING AND PARTS LIST

(Dwg. MHP0698)
Item Description Total Part
No. of Part Qty Number
369 Adapter 1 24373
386 Setscrew 1 71266589
387 Piston 1 24372
388 Plug, Orifice 1 382-31313
389 ‘O’ Ring 1 50557
713 ‘O’ Ring 2 51768
717 Adjustment Nut 1 24374
718 Spring 1 71053730

Form MHD56287 Edition 2 21

 PENDANT OPERATED PILOT CONTROL VALVE (OPTIONAL) ASSEMBLY DRAWING

(Dwg. MHP2778)

22 Form MHD56287 Edition 2

 PENDANT OPERATED PILOT CONTROL VALVE (OPTIONAL) PARTS LIST
Item Description Total Part Item Description Total Part
No. of Part Qty Number No. of Part Qty Number
96 Washer (2) 4 71376370 362 Retainer Ring 2 53833
Valve Assembly: PTV • 363 ‘O’ Ring 2 52573
Single Air Brake 364 Valve Piston 2 23519
330 Single Air Brake -E Option 1 365 Retainer Ring 2 71138010
Contact Factory
Dual Air Brakes 366 Capscrew 4 71138069
Dual Air Brakes -E Option 367 Valve Cap (Note 4) 2 23598
331 Valve Shaft 1 23522 368 Capscrew 4 71138077
332 Restrictor, Poppet 1 23523 Adapter, Standard 23514
369 1
333 Restrictor, Seat 1 23524 Adapter,-E Option 24373
334 ‘O’ Ring 1 71137988 370 Capscrew 4 71138085
335 Pin 2 71293179 371 Shims (3) 71138119
336 Pin 2 71293161 372 Cylinder (Note 4) 2 28432
337 Setscrew 1 71138093 373 Spring (Note 4) 2 71386627
338 Sleeve 1 23606 • 374 ‘O’ Ring (Note 4) 2 51554
339 Valve Body 1 * 375 Piston (Note 4) 2 23596
• 340 Gasket 2 23592 • 376 ‘O’ Ring (Note 4) 2 71145650
Pin (Note 1) 1(2) 377 Seal Cup (Note 4) 2 23597
• 341 Valve Assembly (Note 1) 1(2) 23594 • 378 ‘O’ Ring (Note 4) 2 71138234
‘O’ Ring (Note 1) 2(4) 379 Setscrew (Note 4) 2 71148779
342 Manifold 1 382-31755 380 Retainer, Spring (Note 4) 2 24041
343 Spring Clip 1 24793 381 Capscrew (Note 4) 3 53807
344 Washer 1 50899 382 Pin (Note 4) ** 2 71136923
345 Capscrew 2 71261747 383 Capscrew 2 71261713
• 346 Gasket 1 382-31761 384 Pedant Bracket 1 24442
347 Pin 1(2) 71146195 385 Valve Cap Assembly 2 28433
354 Exhaust Poppet 1 23516 386 Capscrew 2 71303671
355 Plug 1 51897 • 387 Seal Washer 2 71303838
356 Spring 2 71138028 388 Shuttle Valve Body (Note 3) 1 24146
• 357 Inlet Poppet 2 23517 389 Elbow Fitting 2 51768
• 358 Gasket 1 71264725 • 713 ‘O’ Ring 2 51768
359 Fitting, Elbow (Note 3) 1 71262299 924 Washer 8 71271985
• 360 ‘O’ Ring 2 52662 951 Capscrew 4 71431365
361 Poppet Seat 2 23518

• Recommended spare for one winch, 2 years of normal operation.

* Item not sold separately. Order item 330.
** Item not shown, part of valve cap assembly.
Refer to the following to determine Pin (347) and Valve Assembly (341) configuration requirements:
Winches without disc or automatic drum band brake use quantity of 2 Pins (347).
Note 1
Winches with a single automatic brake (disc or drum band) (Valve Assembly 25439 or 25440) use quantity of 1 Pin (347) and 1 Valve Assembly (341).
Winches with disc and automatic drum band brakes (Valve Assemblies 25441 or 25468) use quantity of 2 Valve Assemblies (341).
Quantity of 4 Washers (96) required to mount Adapter (369). Additional Washer (96) and Shim (371) quantities are ‘As Required’ to establish clearance tolerances
Note 2
described in “MAINTENANCE” section.
Note 3 Refer to Dwg. MHP1403 to determine Shuttle Valve (388) configuration.
Note 4 Order Valve Cap Assembly (385) part number 28433.

Form MHD56287 Edition 2 23

 REMOTE PENDANT (OPTIONAL) ASSEMBLY DRAWINGS

Pendant without Emergency Stop

(Dwg. MHP2346)

Pendant with Emergency Stop

348
442 440

444 443
453 448

446 447

445
446
449
451 456
441

455
454 449
443
443
452
451
452
457

458

(Dwg. MHP1677)

24 Form MHD56287 Edition 2

 REMOTE PENDANT (OPTIONAL) ASSEMBLY PARTS LIST
Part
Item Description Total Number
No. of Part Qty
With E-Stop Without E-Stop
353 Pendant Assembly* 1 PHS2E PHS2E-U
348 Fitting 3(5) 71048268
440 Lifting Eye 1 64222332
441 Emergency Stop Valve 1 95790108
---
442 Valve 1 95790106
• 443 ‘O’ Ring 2(5) 58209229
444 Plug 2(4) 65107741
445 Spring 2(4) 69128541
446 Ball 2(5) 69401625
447 Pin 1 95790040
448 Setscrew 2 42008607
• 449 ‘O’ Ring 2(3) 58235329
451 Protector 2(3) 95790107
452 Valve 2(3) 95790104
453 Lever 2 95790122
454 Pendant Handle 1 order item 353
455 Setscrew 3(5) 71078158
456 Label Kit 1 95790111
457 Exhaust Washer 1 67600303
458 Retainer Ring 1 47713030
470 Plug 1 --- 65129541

• Recommended spares for one winch, 2 years of normal operation.

* PHS2E includes items 440-449 and 451-458.
* PHS2E-U includes items 440, 443-449, 451-458 and 470.

Form MHD56287 Edition 2 25

 DRUM LOCKING PIN (OPTIONAL) ASSEMBLY DRAWING AND PARTS LIST

(Dwg. MHP2675)
Part
Item Description Total Number
No. of Part Qty
FA2.5i FA5i/FA5Ti
300 Drum Locking Assembly 1 382-30722 382-30723
141 Handle Grip 1 71436851
301 Handle 1 382-30639
302 Capscrew 1 71445654
303 Locknut 1 71069132
304 Shaft 1 382-30705
305 Capscrew 2 71328744
306 Washer 2 51833
307 Cover 1 382-30704
308 Housing 1 382-30558
309 Grease Fitting 1 71111942
310 Spring 1 71436869
311 Bushing 1 71316616
312 Drum Lock Pin 1 382-30633 382-30706

Note 1: Not available for Man Rider applications.

26 Form MHD56287 Edition 2

 PRESS ROLLER ASSEMBLY (OPTIONAL) DRAWING AND PARTS LIST

(Dwg. MHP2695)
FA2.5i
Part Number
Item Description Total
No. of Part Qty 12” w/o Band 12” w/ Band 16” w/o Band 16” w/ Band 20” w/o Band 20” w/ Band
Brake Brake Brake Brake Brake Brake
400 Press Roller Assembly * 1 382-31043-2 382-31043-2B
402 Roller 2 382-30962-2
Contact Factory
403 Roller Shaft 1 382-31044-2
407 Arm 1 382-30966-2
Part Number
Item Description Total
No. of Part Qty 24” w/o Band 24” w/ Band 30” w/o Band 30” w/ Band 36” w/o Band 36” w/ Band
Brake Brake Brake Brake Brake Brake
400 Press Roller Assembly * 1 382-31043-5 382-3043-5B
402 Roller 2 382-30962-5
Contact Factory
403 Roller Shaft 1 382-31044-2B 382-31044-5
407 Arm 1 382-30966-5

FA5i/Ti
Part Number
Item Description Total
No. of Part Qty 12” w/o Band 12” w/ Band 16” w/o Band 16” w/ Band 20” w/o Band 20” w/ Band
Brake Brake Brake Brake Brake Brake
400 Press Roller Assembly 1 382-30961-2 382-30961-2B 382-30961-3 382-30961-3B 382-30961-4 382-30961-4B
402 Roller 2 382-30966-2 382-30966-3
403 Roller Shaft 1 382-30970-2 382-30970-2B 382-30970-3 382-30970-3B Contact Factory
407 Arm 1 382-31263-2 382-31263-3
Part Number
Item Description Total
No. of Part Qty 24” w/o Band 24” w/ Band 30” w/o Band 30” w/ Band 36” w/o Band 36” w/ Band
Brake Brake Brake Brake Brake Brake
400 Press Roller Assembly 1 382-30961-5 382-30961-5B
402 Roller 2 382-30966-5
Contact Factory
403 Roller Shaft 1 382-30970-5 382-30970-5B
407 Arm 1 382-31263-5

FA2.5i and FA5i/Ti Common Parts

Item Description Total Part
No. of Part Qty Number
404 Shaft Collar 2 71443980
405 Spring, Left Side 1 382-30968
406 Spring, Right Side 1 382-30969
408 Capscrew 4 71371652
409 Washer 4 51009
410 Bushing 2 71443816

Form MHD56287 Edition 2 27

 LIMIT SWITCH (OPTIONAL) ASSEMBLY DRAWING

(Dwg. MHP2677)

28 Form MHD56287 Edition 2

 LIMIT SWITCH (OPTIONAL) PARTS LIST
Item Description Total Part
No. of Part Qty Number
475 Limit Switch Assembly (Includes items 450, 476-481, 484-486 and 488-509 1 382-32134-S
96 Washer 4 71376370
97 Capscrew 4 52160
450 Adapter, Limit Switch 1 382-30831
476 Upper Support Block 1 96150556
477 Capscrew 2 41332006
478 Control Valve 2 68558741
479 Fitting, Hose Tee 1 58255860
480 Connection Block 1 382-31427
481 Fitting, Pipe 1 54242
482 Dump Valve 1 71302673
484 Pin 1 46503420
• 485 ‘O’ Ring 1 58237529
486 Housing 1 382-31036
488 Washer 2 45001104
489 Capscrew 1 41311906
• 490 Gasket 2 69761541
491 Fitting, Cap 1 71111975
492 Washer 5 45201006
493 Capscrew 2 41020301
Hose Assembly (37 in. [940 mm]) standard hose 382-31423-8
494 1
Hose Assembly (37 in. [940 mm]) stainless steel hose 382-31426-8
Hose Assembly (42 in. [1067 mm]) standard hose 382-31423-10
495 1
Hose Assembly (42 in. [1067 mm]) stainless steel hose 382-31426-10
Hose Assembly (42.5 in. [1080 mm]) standard hose 382-31423-9
496 1
Hose Assembly (42.5 in. [1080 mm]) stainless steel hose 382-31426-9
497 Fitting, Hose 4 51814
498 Cap Assembly 1 96150662
499 Capscrew 3 71324115
500 Lower Support Block 1 96150555
501 Spindle Switch Assembly 1 *
502 Rod 4 382-31037
503 Washer 4 45201008
504 Nut 4 43003511
505 Cover, Housing 1 96150566
506 Capscrew 2 41313606
507 Fitting, Hose Tee 1 71457519
508 Tube 1 68045328
509 Fitting, Adapter 4 71457485
510 Label, Limit Switch Configuration 1 71459929
Label, Limit Switch Instructions, Underwind Winches Only 1 71462337
511
Label, Limit Switch Instructions, Overwind Winches Only 1 71446439

• Recommended spare for one winch, 2 years of normal operation.

* Item not sold separately. Order Limit Switch Assembly, Item 475.

Form MHD56287 Edition 2 29

 WINCH GUARD ASSEMBLY DRAWING

(Dwg. MHP2676)

30 Form MHD56287 Edition 2

 WINCH GUARD PARTS LIST
FA2.5i Winch Guard
Item Description Total Part Number
No. of Part Qty 8 in Drum 12 in Drum 16 in Drum 20 in Drum 24 in Drum 30 in Drum
Winch Guard Assembly
382-31122-1 382-31122-2 382-31122-3 382-31122-4 382-31122-5 382-31122-6
w/o Band Brake w/o Drum Lock
Winch Guard Assembly
382-31122-1L 382-31122-2L 382-31122-3L 382-31122-4L 382-31122-5L 382-31122-6L
w/o Band Brake w/ Drum Lock
Winch Guard Assembly
382-31122-1B 382-31122-2B 382-31122-3B 382-31122-4B 382-31122-5B 382-31122-6B
w/ Manual Band Brake w/o Drum Lock *
--- 1
Winch Guard Assembly
382-31122-1BL 382-31122-2BL 382-31122-3BL 382-31122-4BL 382-31122-5BL 382-31122-6BL
w/ Manual Band Brake w/ Drum Lock
Winch Guard Assembly
382-31122-1AB 382-31122-2AB 382-31122-3AB 382-31122-4AB 382-31122-5AB 382-31122-6AB
w/Auto Band Brake w/o Drum Lock *
Winch Guard Assembly
382-31122-1ABL 382-31122-2ABL 382-31122-3ABL 382-31122-4ABL 382-31122-5ABL 382-31122-6ABL
w/ Auto Band Brake w/ Drum Lock
Frame
2 382-31123
w/o Band Brake w/o Drum Lock
Frame 1 382-31123
w/o Band Brake w/ Drum Lock 1 382-31123-L
801
Frame
2 328-31123
w/ Manual Band Brake w/o Drum Lock *
Frame 1 382-31123
w/ Manual Band Brake w/ Drum Lock 1 382-31123-L
801 Frame 2 382-31123
802 w/ Auto Band Brake w/o Drum Lock * 2 382-31124
1 382-31123
801 Frame
1 382-31123-L
w/ Auto Band Brake w/ Drum Lock
802 2 382-31124
Panel w/o Band Brake w/o Drum Lock 5
805 382-31125-1 382-31125-2 382-31125-3 382-31125-4 382-31125-5 382-31125-6
Panel w/o Band Brake w/ Drum Lock 4
805 Panel 2 382-31125-1B 382-31125-2B 382-31125-3B 382-31125-4B 382-31125-5B 382-31125-6B
807 w/ Manual Band Brake w/o Drum Lock * 1 382-31127-1 382-31127-2 382-31127-3 382-31127-4 382-31127-5 382-31127-6
805 Panel 2 382-31125-1B 382-31125-2B 382-31125-3B 382-31125-4B 382-31125-5B 382-31125-6B
807 w/ Manual Band Brake w/ Drum Lock 1 382-31127-1 382-31127-2 382-31127-3 382-31127-4 382-31127-5 382-31127-6
Panel
5 382-31125-1B 382-31125-2B 382-31125-3B 382-31125-4B 382-31125-5B 382-31125-6B
w/ Auto Band Brake w/o Drum Lock *
805
Panel
5 382-31125-1BL 382-31125-2BL 382-31125-3BL 382-31125-4BL 382-31125-5BL 382-31125-6BL
w/ Auto Band Brake w/ Drum Lock
Crossbar w/o Band Brake 6 382-31126-1 382-31126-2 382-31126-3 382-31126-4 382-31126-5 382-31126-6
806 Crossbar w/ Manual Band Brake 5
382-31126-1B 382-31126-2B 382-31126-3B 382-31126-4B 382-31126-5B 382-31126-6B
Crossbar w/ Auto Band Brake 7
Locknut w/o Band Brake 12
804 Locknut w/ Manual Band Brake 10 71445415
Locknut w/ Auto Band Brake 14
96 Washer 8 71376370
809 Capscrew 8 71445407

* Man Rider application requires a band brake and no drum lock.

Form MHD56287 Edition 2 31

 WINCH GUARD PARTS LIST (CONTINUED)
FA5i Winch Guard
Item Description Total Part Number
No. of Part Qty 12 in Drum 16 in Drum 20 in Drum 24 in Drum 30 in Drum 36 in Drum
Winch Guard Assembly
382-31017-2 382-31017-3 382-31017-4 382-31017-5 382-31017-6 382-31017-7
w/o Band Brake w/o Drum Lock
Winch Guard Assembly
382-31017-2L 382-31017-3L 382-31017-4L 382-31017-5L 382-31017-6L 382-31017-7L
w/o Band Brake w/ Drum Lock
Winch Guard Assembly
382-31017-2B 382-31017-3B 382-31017-4B 382-31017-5B 382-31017-6B 382-31017-7B
w/ Manual Band Brake w/o Drum Lock *
--- 1
Winch Guard Assembly
382-31017-2BL 382-31017-3BL 382-31017-4BL 382-31017-5BL 382-31017-6BL 382-31017-7BL
w/ Manual Band Brake w/ Drum Lock
Winch Guard Assembly
382-31017-2AB 382-31017-3AB 382-31017-4AB 382-31017-5AB 382-31017-6AB 382-31017-7AB
w/Auto Band Brake w/o Drum Lock *
Winch Guard Assembly
382-31017-2ABL 382-31017-3ABL 382-31017-4ABL 382-31017-5ABL 382-31017-6ABL 382-31017-7ABL
w/ Auto Band Brake w/ Drum Lock
Frame
2 382-30774
w/o Band Brake w/o Drum Lock
Frame 1 382-30774-1
w/o Band Brake w/ Drum Lock 1 382-30774
801
Frame
2 382-30774
w/ Manual Band Brake w/o Drum Lock *
Frame 1 382-30774
w/ Manual Band Brake w/ Drum Lock 1 382-30774-1
801 Frame 2 382-30774
802 w/ Auto Band Brake w/o Drum Lock * 1 382-30953
1 382-30774
801 Frame
1 382-30774-1
w/ Auto Band Brake w/ Drum lock
802 2 382-30953
Panel w/o Band Brake w/o Drum Lock
805 5 382-31011-3 382-31011-3 382-31011-4 382-31011-5 382-31011-6 382-31011-7
Panel w/o Band Brake w/ Drum Lock
805 Panel 3 382-31011-2B 382-31011-3B 382-31011-4B 382-31011-5B 382-31011-6B 382-31011-7B
807 w/ Manual Band Brake w/o Drum Lock * 1 382-31012-2 382-31012-3 382-31012-4 382-31012-5 382-31012-6 382-31012-7
805 Panel 3 382-31011-2B 382-31011-3B 382-31011-4B 382-31011-5B 382-31011-6B 382-31011-7B
807 w/ Manual Band Brake w/ Drum Lock 1 382-31012-2 382-31012-3 382-31012-4 382-31012-5 382-31012-6 382-31012-7
Panel
7 382-31011-2B 382-31011-3B 382-31011-4B 382-31011-5B 382-31011-6B 382-31011-7B
w/ Auto Band Brake w/o Drum Lock *
805
Panel
7 382-31011-2B 382-31011-3B 382-31011-4B 382-31011-5B 382-31011-6B 382-31011-7B
w/ Auto Band Brake w/ Drum Lock
Crossbar w/o Band Brake 7 382-30982-2 382-30982-3 382-30982-4 382-30982-5 382-30982-6 382-30982-7
806 Crossbar w/ Manual Band Brake 7
382-30982-2B 382-30982-3B 382-30982-4B 382-30982-5B 382-30982-6B 382-30982-7B
Crossbar w/ Auto Band Brake 9
Locknut w/o Band Brake 14
804 Locknut w/ Manual Band Brake 14 71445415
Locknut w/ Auto Band Brake 18
96 Washer 12 71376370
809 Capscrew 12 71445407

* Man Rider application requires a band brake and no drum lock.

32 Form MHD56287 Edition 2

 WINCH GUARD PARTS LIST (CONTINUED)
FA5Ti Winch Guard
Item Description Total Part Number
No. of Part Qty 12 in Drum 16 in Drum 20 in Drum 24 in Drum 30 in Drum 36 in Drum
Winch Guard Assembly
382-31209-2 382-31209-3 382-31209-4 382-31209-5 382-31209-6 382-31209-7
w/o Band Brake w/o Drum Lock
Winch Guard Assembly
382-31209-2L 382-31209-3L 382-31209-4L 382-31209-5L 382-31209-6L 382-31209-7L
w/o Band Brake w/ Drum Lock
Winch Guard Assembly
382-31209-2B 382-31209-3B 382-31209-4B 382-31209-5B 382-31209-6B 382-31209-7B
w/ Manual Band Brake w/o Drum Lock *
--- 1
Winch Guard Assembly
382-31209-2BL 382-31209-3BL 382-31209-4BL 382-31209-5BL 382-31209-6BL 382-31209-7BL
w/ Manual Band Brake w/ Drum Lock
Winch Guard Assembly
382-31209-2AB 382-31209-3AB 382-31209-4AB 382-31209-5AB 382-31209-6AB 382-31209-7AB
w/Auto Band Brake w/o Drum Lock *
Winch Guard Assembly
382-31209-2ABL 382-31209-3ABL 382-31209-4ABL 382-31209-5ABL 382-31209-6ABL 382-31209-7ABL
w/ Auto Band Brake w/ Drum Lock
Frame
2 382-31208
w/o Band Brake w/o Drum Lock
Frame 1 382-31208
w/o Band Brake w/ Drum Lock 1 382-31208-1
801
Frame
2 382-31208
w/ Manual Band Brake w/o Drum Lock *
Frame 1 382-31208
w/ Manual Band Brake w/ Drum Lock 1 382-31208-1
801 Frame
802 w/ Auto Band Brake w/o Drum Lock *
--- ---
801 Frame
802 w/ Auto Band Brake w/ Drum Lock
Panel w/o Band Brake w/o Drum Lock
805 6 382-31011-3 382-31011-3 382-31011-4 382-31011-5 382-31011-6 382-31011-7
Panel w/o Band Brake w/ Drum Lock
805 Panel 4 382-31011-2B 382-31011-3B 382-31011-4B 382-31011-5B 382-31011-6B 382-31011-7B
807 w/ Manual Band Brake w/o Drum Lock * 1 382-31421-2 382-31421-3 382-31421-4 382-31421-5 382-31421-6 382-31421-7
805 Panel 4 382-31011-2B 382-31011-3B 382-31011-4B 382-31011-5B 382-31011-6B 382-31011-7B
807 w/ Manual Band Brake w/ Drum Lock 1 382-31421-2B 382-31421-3B 382-31421-4B 382-31421-5B 382-31421-6B 382-31421-7B
Panel
w/ Auto Band Brake w/o Drum Lock *
805 --- ---
Panel
w/ Auto Band Brake w/ Drum Lock
Crossbar w/o Band Brake 6 382-30982-2 382-30982-3 382-30982-4 382-30982-5 382-30982-6 382-30982-7
806 Crossbar w/ Manual Band Brake 5 382-30982-2B 382-30982-3B 382-30982-4B 382-30982-5B 382-30982-6B 382-30982-7B
Crossbar w/ Auto Band Brake --- ---
Locknut w/o Band Brake 16
71445415
804 Locknut w/ Manual Band Brake 14
Locknut w/ Auto Band Brake --- ---
96 Washer 8 71376370
809 Capscrew 8 71445407

* Man Rider application requires a band brake and no drum lock.

Form MHD56287 Edition 2 33

 AIR PREPARATION ASSEMBLY DRAWING AND PARTS LIST

579

580
585
578
581
577

585

581

584 575
583
Lubricator 582
578

Regulator
587

Control
Valve

586 588

Lubricator

Filter
(Dwg. MHP2679)
Part
Item Description Total Number
No. of Part Qty
FA2.5i FA5i/Ti
--- Air Preparation Assembly 1 382-31020
575 Filter 1 F35-0B-C28
577 Regulator 1 R40-0B-G00
578 Pipe Nipple 2 71311426
579 Pipe Nipple 1 71057483
580 Lubricator 1 L40-0B-G00
581 U-Bolt 2 71445308
582 Capscrew 4 71391080
583 Washer 4 71445324
584 Nut 4 71445316
585 Bracket 2 382-31021
586 Hose, bulk (4 ft [1.22 mm]) * 1 54737
587 Fitting, Connector 1 71106520
588 Hose Fitting 2 54738
** Fitting 1 54270
** Ball Valve 1 71416911

Air preparation components for 1-1/2 inch FNPT system.

* Length as required for installation.
** Item not illustrated. Refer to Product Safety Information Manual.

34 Form MHD56287 Edition 2

 LABELS AND TAGS ASSEMBLY DRAWING AND PARTS LIST

(Dwg. MHP2718)
Item Description Total Part Item Description Total Part
No. of Part Qty Number No. of Part Qty Number
22261-4S Product Label 12-16 inch long drum 71111777
Label and Tag Kit * 1 654 1
22261-5S Product Label 24 inch and longer drum 71109508
650
24305-4S Warning Label 71060529
Label and Tag Kit -E * 655 1
24305-5S Warning Label -E 96180100
88 Data (Name) Plate 1 7116967-R 656 Oil Level Label 1 71043616
89 Drive Screw 4 71028849 657 Exhaust Label 1 71042196
Winding Label 2 71109516 658 Control Valve Operation -E 1 96180102
651
Winding Label -E 96180103 659 Air Supply Label 1 71046395
IR Logo Label 12-16 inch long drum 71106272 661 Warning Label (Only Non -E) 1 71107130
652 IR Logo Label 24 inch long and longer 1 662 Check Oil Level Label 1 71107148
71109102
drum 663 Underwound Direction Label 1 71110068
653 Label General -E 1 71153464 --- Label Kit 382-31662

Kits depend on drum length. Numbers ending in -4 are for drums 12-16 inches long. Numbers ending in -5 are for drums 24 inches or longer. -E kits contain all
*
labels, EXCEPT 661.

Form MHD56287 Edition 2 35

 CONSTANT TENSION (OPTIONAL) ASSEMBLY DRAWING

703
704

702 705

701 706

708
745 708
343
707
707
113 113 712
744 743
115 708 717
709 711
713 725
708
726 718
714 113
709 742
115
728
To Disc 709
Brake
741 715
716 719 719

951 K5C2 Valve 746

949
900

946
739

738 718
736 719
709 726
735 737 727
732
709
709
734
733 729
728 709
248 714

709

719

(Dwg. MHP2028)

36 Form MHD56287 Edition 2

 CONSTANT TENSION (OPTIONAL) ASSEMBLY PARTS LIST
Item Description Total Part
No. of Part Qty Number
900 Control Valve Assembly 1 K5B-REMOTE
113 Fitting, Hose End 3 51029
115 Hose (bulk) As Req’d 50923
248 Gasket 1 K5B-547
343 Shuttle Valve 1 50277
701 Washer 4 71320964
702 Capscrew 4 71127054
703 Rivet 6 50915
704 Label, Constant Tension 1 26217
705 Gasket 1 26216
706 Cover 1 26215
707 Fitting, Elbow 2 54869
708 Fitting, Elbow 5 52803
709 Fitting, Elbow 6 54243
711 Capscrew 3 71319073
712 Handle Ball 1 71138051
713 Valve 1 71316434
714 Plug 2 71069017
715 Fitting, Elbow 1 51001
716 Spacer 3 14998-8B
717 Handle 1 26149
718 Hose (bulk) As Req’d 51003
719 Fitting, Hose End 4 51002
725 Fitting, Bushing 1 51705
726 Fitting, Nipple 2 71308258
727 Fitting, Elbow 1 50928
728 Fitting, Nipple 2 50933
729 Manifold, Control Valve 1 25874
732 Union 1 71328330
733 Fitting, Nipple 1 71328314
734 Check Valve 1 71320915
735 Fitting, Nipple 1 71328249
736 Washer 4 71320956
737 Capscrew 4 71320949
738 Nut 3 71069132
739 Bracket 1 26095
741 Fitting, Nipple 1 71320907
742 Fitting, Elbow 1 26057
743 Regulator and Gauge * 1 71325047
744 Fitting, Connector 1 54943
745 Fitting, Tube Extension 1 71325591
746 Fitting, Elbow 1 71149975
946 Gasket 2 27115
949 Washer 4 51581
951 Capscrew 4 71328199

* Items not sold separately.

Form MHD56287 Edition 2 37

 KITS
Description Part
of Kit Number
Automatic Brake Kit (converts manual band brake to automatic band brake). Refer to Dwg. MHP2694; includes items 102, 105 through 115, 117 through
120, 129 and 134. Contact Factory
Disc Brake Kit (adds disc brake to winch). Refer to Dwgs. MHP2674; includes items 1, 7–12, 16–32, 34–38)
Full Flow Remote Control Kit (converts winch live air control valve to remote control)
Refer to Dwgs. MHP2698; includes items 113, 115, 253, 318, and 321–324.
with 10 feet (3.05 metres) hose 19999-1S
with 20 feet (6.1 metres) hose 19999-2S
Pendant Control Kit (converts winch live air control to pendant control). Refer to Dwg. MHP2720 and MHP2699; includes all items, except 348, 357 and 358.
with 10 feet (3.05 metres) pendant hose
with 20 feet (6.1 metres) pendant hose
with 30 feet (9.15 metres) pendant hose Contact Factory
with 40 feet (12.1 metres) pendant hose
Limit Switch Kit (adds limit and controls to winch)
Muffler Kit 24375

ACCESSORIES

Description of Accessory Accessory Part Number

Lubricant LUBRI-LINK-GREEN®

38 Form MHD56287 Edition 2

 WARRANTY
Ingersoll Rand Company (I-R) warrants to the original user its Winch and Hoist
Solutions (Products) to be free of defects in material and workmanship for a period
of one year from the date of purchase. I-R will repair, without cost, any Product
found to be defective, including parts and labor charges, or at its option, will replace
such Products or refund the purchase price less a reasonable allowance for
depreciation, in exchange for the Product. Repairs or replacements are warranted for
the remainder of the original warranty period.
If any Product proves defective within its original one year warranty period, it should
be returned to any Authorized Winch and Hoist Solutions Service Distributor,
transportation prepaid with proof of purchase or warranty card.
This warranty does not apply to Products which I-R has determined to have been
misused or abused, improperly maintained by the user, or where the malfunction or
defect can be attributed to the use of non-genuine I-R parts.
IMPORTANT NOTICE
It is our policy to promote safe delivery of all orders.
This shipment has been thoroughly checked, packed and inspected before leaving
our plant and receipt for it in good condition has been received from the carrier. Any
loss or damage which occurs to this shipment while en route is not due to any action
or conduct of the manufacturer.
VISIBLE LOSS OR DAMAGE
If any of the goods called for on the bill of lading or express receipt are damaged or
the quantity is short, do not accept them until the freight or express agent makes an
appropriate notation on your freight bill or express receipt.
Form MHD56287 Edition 2
I-R makes no other warranty, and all implied warranties including any warranty
of merchantability or fitness for a particular purpose are limited to the duration
of the expressed warranty period as set forth above. I-R’s maximum liability is
limited to the purchase price of the Product and in no event shall I-R be liable
for any consequential, indirect, incidental, or special damages of any nature
rising from the sale or use of the Product, whether based on contract, tort, or
otherwise.
Note: Some states do not allow limitations on incidental or consequential damages
or how long an implied warranty lasts so that the above limitations may not apply to
you.
This warranty gives you specific legal rights and you may also have other rights
which may vary from state to state.
CONCEALED LOSS OR DAMAGE
When a shipment has been delivered to you in apparent good condition, but upon
opening the crate or container, loss or damage has taken place while in transit,
notify the carrier’s agent immediately.
DAMAGE CLAIMS
You must file claims for damage with the carrier. It is the transportation company’s
responsibility to reimburse you for repair or replacement of goods damaged in
shipment. Claims for loss or damage in shipment must not be deducted from the
Ingersoll Rand invoice, nor should payment of Ingersoll Rand invoice be withheld
awaiting adjustment of such claims as the carrier guarantees safe delivery.
You may return products damaged in shipment to us for repair, which services will be
for your account and form your basis for claim against the carrier.
39
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