Product Parts

Information

Air Powered Man RiderTM Winch

LS2-150RLP Series
Models
LS2-150RLP-L-( )-E LS2-150RLP-PHXXM-( )-E
(Lever Control) (Remote Control)

Save These Instructions

Form MHD56306
Edition 4
September 2009
71455562
© 2009 Ingersoll-Rand Company
Only allow Ingersoll Rand trained Technicians to perform maintenance on this Product. For additional information contact Ingersoll Rand factory or nearest Distributor.
For additional supporting documentation refer to Table 1 on page 2 for ‘Product Information Manuals’.
Manuals can be downloaded from www.ingersollrandproducts.com
The use of other than genuine Ingersoll Rand replacement parts may result safety hazards, decreased performance and increased maintenance and will invalidate all warranties.
The original language of this manual is English.
Refer all communications to the nearest Ingersoll Rand Office or Distributor.

Table 1: Product Information Manuals

Publication Part/Document Number Publication Part/Document Number
Product Safety Information (Man Rider) MHD56251 Product Maintenance MHD56305
Product Information MHD56293

TABLE OF CONTENTS

Description Page No. Drawing No. Page No.

Parts Ordering Information............................................................................. 3

Winch Guard Assembly Drawing and Parts List ................................................... 4 (Dwg. MHP2817) .........................................................................................4

Base Winch Assembly Drawing and Parts List .................................................... 5 (Dwg. MHP2728) .........................................................................................5

Reduction Gear and Disc Brake Assembly Drawing .............................................. 6 (Dwg. MHP2807) .........................................................................................6

Reduction Gear and Disc Brake Assembly Parts List ............................................ 7

Motor and Overload Assembly Drawing ............................................................. 8 (Dwg. MHP2812) .........................................................................................8

Motor and Overload Assembly Parts List ........................................................... 9

Control Valve and Emergency Stop Assembly Drawing ....................................... 10 (Dwg. MHP2729) ....................................................................................... 10

Control Valve and Emergency Stop Assembly Parts List...................................... 11

Automatic Band Drum Brake Assembly Drawing and Parts List............................ 12 (Dwg. MHP2811) ....................................................................................... 12

Press Roller Assembly Drawing and Parts List .................................................. 13 (Dwg. MHP2731) ....................................................................................... 13

Slack Wire Device Assembly Drawing .............................................................. 14 (Dwg. MHP2732) ....................................................................................... 14

Slack Wire Device Assembly Parts List ............................................................ 15

Limit Switch Assembly Drawing..................................................................... 16 (Dwg. MHP2730) ....................................................................................... 16

Limit Switch Assembly Parts List ................................................................... 17

Remote Two Function Pendant Control Assembly Drawing.................................. 18 (Dwg. MHP2818) ....................................................................................... 18

Remote Two Function Pendant Control Assembly Parts List ................................ 19

FRL and Hose Connections Assembly Drawing .................................................. 20 (Dwg. MHP3100) ....................................................................................... 20

FRL and Hose Connections Assembly Parts List ................................................ 21

Upgrade Kits.............................................................................................. 22

2 Form MHD56306 Edition 4

 PARTS ORDERING INFORMATION

These products are designed and constructed to provide long, trouble free service. In
time it may be necessary to order and install new parts to replace those that have
been subjected to wear.
For your convenience and future reference it is recommended that the following
information be recorded.
Model Number _______________________________________________________
Serial Number _______________________________________________________
Date Purchase _______________________________________________________
„ Return Goods Policy
Ingersoll Rand will not accept any returned goods for warranty or service unless
prior arrangements have been made and written authorization has been provided
from the location the goods were purchased.
Products which have been modified without Ingersoll Rand approval, mishandled or
overloaded will not be repaired or replaced under warranty. A printed copy of the
warranty which applies to this product is provided inside the back cover of the
Product Maintenance Information Manual.

When ordering replacement parts, please specify the following:

1. Complete model number and serial number as it appears on the data (name) „ Disposal
plate.
2. Part number(s) and part description as shown in this manual.
3. Quantity required.
When the life of the product has expired, it is recommended that it
The data (name) plate is located on the product. be disassembled, degreased and parts separated as to materials so
that they may be recycled.
NOTICE
• Continuing improvement and advancement of design may cause changes to
this equipment which are not included in this manual. Manuals are periodically For additional information contact:
revised to incorporate changes. Always check the manual edition number on the
front cover for the latest issue. Ingersoll Rand
• Sections of this manual may not apply to your product. 2724 Sixth Avenue South
• Using other than genuine Ingersoll Rand replacement parts will invalidate Seattle, WA 98134 USA
the warranty. Phone: (206) 624-0466
or (866) 273-3278
Fax: (206) 624-6265

or

Ingersoll Rand
Douai Operations
529, Avenue Roger Salengro
59450 Sin Le Noble, France
Phone: (33) 03-27-93-08-08
Fax: (33) 03-27-93-08-00

Form MHD56306 Edition 4 3

 WINCH GUARD ASSEMBLY DRAWING AND PARTS LIST

216

161

217
218

(Dwg. MHP2817)
Item Description Qty Part
No. of Part Total Number
161 Capscrew 12 4101-9201
216 Guard, Drum 1 9647-0054
217 Guard, Left Side Panel 1 9647-0027
218 Guard, Right Side Panel 1 9647-0033

4 Form MHD56306 Edition 4

 BASE WINCH ASSEMBLY DRAWING AND PARTS LIST

60

76

77

78

61
71
50
73 67
72
64 79
63
69

65

62

66

67
65

68
70

67 67
62

73

63
64 50
67

(Dwg. MHP2728)
Item Description Total Part Item Description Total Part
No. of Part Qty Number No. of Part Qty Number
50 Capscrew 9 4132-4906 69 Lifting Lug 2 9647-0053
60 Drum 1 9647-0032 70 Tube 1 9647-0028
61 Wire Rope Anchor 1 9631-0023 71 Screw 3 4110-5203
62 Upright 2 9647-0010 72 Plate 1 9647-0025
63 Nut 16 4300-6911 73 Lockwasher 9 4520-1008
64 Lockwasher 16 4520-1010 76 Bearing 2 5080-0030
65 Capscrew 4 4102-0901 • 77 Seal 2 5840-5931
66 Spacer 2 9647-0017 78 Drum End Cover 2 9647-0011
67 Capscrew 12 4102-0801 79 Pin 1 4600-0416
68 Side rail 2 9647-0016

• Recommended spares

Form MHD56306 Edition 4 5

 REDUCTION GEAR AND DISC BRAKE ASSEMBLY DRAWING

12 15
39 16
14

17
13
24 19

22
27
23 20
28
29
30 21
31
24

33

32 34

16 35
41 36
49
14
51 37 36
26
52 38

16 26

54
53
55
56
58
55
36
58

82
57

(Dwg. MHP2807)

6 Form MHD56306 Edition 4

 REDUCTION GEAR AND DISC BRAKE ASSEMBLY PARTS LIST
Item Description Total Part Item Description Total Part
No. of Part Qty Number No. of Part Qty Number
12 Retainer Ring 1 4770-0029 31 Planet Gear 3 9644-1002
13 Bearing 1 5080-0006 32 Planet Gear Support 1 9644-1006
14 Plug 2 6511-0441 33 Gear Shaft 3 9644-1046
15 Reduction Gear End Cover 1 9644-2010 34 Sun Gear 1 9644-2004
• 16 ‘O’ Ring 3 5823-5229 35 Bearing 1 5000-0002
• 17 Oil Seal 1 5801-3430 • 36 Retainer Ring 3 4770-0015
19 Ring Gear (48 teeth) 1 9644-1003 • 37 Oil Seal 1 5801-9830
20 Output Shaft 1 9644-2011 38 Bearing 1 5080-0009
21 Bearing 1 5080-0005 39 Bearing 1 5005-0006
22 Capscrew 3 4132-6306 49 Retainer Ring 1 4770-3032
23 Washer 3 4500-1105 51 Piston 1 9644-1014
24 Capscrew 6 4133-2506 • 52 ‘O’ Ring 1 5823-5129
• 26 Gasket 2 9644-1048 53 Splined Hub 1 9644-1013
27 Reducer Housing 1 9644-1007 54 Spacer 1 9647-0047
28 Needle Bearing 6 5656-2141 57 Brake Reaction Plate 1 9644-1015
29 Bearing Ring 6 5636-2041 82 Spring 3 6916-5532
30 Spacer 3 9644-1047

Parts used on winches with serial numbers prior to 07-10-01.

If upgrading the winch, new brake housing must only be assembled with the new motor housing.
Item Description Qty Part
No. of Part Total Number
41 Brake Housing * 1 9644-1012
• 55 Friction Plate * 4 6302-8241
• 56 Drive Plate * 3 6306-1941
* Refer to “UPGRADE KITS” on page 22 when replacing these parts.

Parts used on winches with serial numbers 07-10-01 and above.

Item Description Qty Part
No. of Part Total Number
41 Brake Housing 1 9644-0574
• 55 Friction Plate 2 6302-8241
• 56 Drive Plate 3 6302-8341
• 58 Friction Plate with Spring 2 9644-1552

• Recommended spares

CAUTION
• Do not use new brake without new limit switches and slack wire detector assemblies.

Form MHD56306 Edition 4 7

 MOTOR AND OVERLOAD ASSEMBLY DRAWING

125
86

81

83
36
166
82 84
90
85
89
91
105 92
94
87

96
88
97 88
125
86

104

99
189
213 201
199

197
198
196

202 107
210 101
204
205 206

204 209
208
203
211
212
206
214

90
194
180
193
195 192 185
191

189 102
103
188
187
186 182
84

(Dwg. MHP2812)

8 Form MHD56306 Edition 4

 MOTOR AND OVERLOAD ASSEMBLY PARTS LIST
Item Description Total Part Item Description Total Part
No. of Part Qty Number No. of Part Qty Number
36 Retainer Ring 1 4770-0015 • 187 ‘O’ Ring 2 5820-5029
82 Spring 3 6916-5532 188 Axle 1 9644-1105
83 Check Valve 1 9647-0229 • 189 Seal 3 9644-1103
84 Ball 2 6940-1625 • 191 ‘O’ Ring 1 5821-1729
86 Capscrew 4 4102-3001 192 Regulating Screw 1 9644-1096
88 Pin 2 4600-1116 193 Spring 1 6913-7041
• 90 ‘O’ Ring 5 5823-7429 194 Nut 1 4300-1111
91 Bearing 4 5010-0002 195 Washer 1 4570-1004
92 Drive Gear * 1 set 7644-1256 196 Diaphragm 1 9644-1097
94 Valve, Lifting (includes ‘O’ rings) ** 1 7647-0063 197 ‘O’ Ring 1 5822-2329
96 Spring 2 6919-0341 198 Plunger 1 9636-0017
97 Motor Cover 1 9647-0044 199 Base Plate 1 9644-1095
99 Exhaust Washer 1 9647-0236 • 201 ‘O’ Ring 1 5823-7029
• 101 Gasket 1 9644-1188 202 Cap 1 9644-1101
102 Screw 1 4200-9207 203 Seal 1 9617-0056
103 Capscrew 7 4133-2306 • 204 ‘O’ Ring 2 5823-7129
104 Idle Gear * 1 set 7644-1256 205 Valve Seat 1 9644-1098
105 Valve, Lowering (includes ‘O’ rings) ** 1 7647-0064 206 Washer 2 4570-1006
107 Capscrew 5 4133-2206 208 Washer 1 4560-1006
125 Washer 4 4500-1106 209 Sleeve 1 9644-1102
• 166 ‘O’ Ring 2 5820-9229 210 Seal 1 9644-1104
180 Setscrew 1 9644-1187 211 Cap 1 9644-1100
182 Plug 1 6512-8928 212 Diaphragm 1 9644-1099
185 Emergency Stop End Cover 1 9644-1077 213 Spring 1 6915-8732
186 Valve Seat 1 9644-1106 214 Capscrew 1 4130-1106
* Not sold separately
** Valves are installed opposite of Dwg. MHP2791, for horizontal wire rope take-off angle

Parts used on winches with serial numbers prior to 07-10-01.

If upgrading the winch, new brake housing must only be assembled with the new motor housing.
Item Description Qty Part
No. of Part Total Number
87 Motor Housing * 1 9647-0045
* Refer to “UPGRADE KITS” on page 22 when replacing these parts.

Parts used on winches with serial numbers 07-10-01 and above.

Item Description Qty Part
No. of Part Total Number
• 81 ‘O’ Ring 1 5823-9129
• 85 Seal 1 9644-1503
87 Motor Housing * 1 9647-0228
89 Plug 1 Contact Factory

• Recommended spares
* Not sold separately

Form MHD56306 Edition 4 9

 CONTROL VALVE AND EMERGENCY STOP ASSEMBLY DRAWING

164

165

137
121

2 83
128 122 166
170
171 84

166
123
120
173
172

119
84

177
178
175
130
132

125 136
126
2
118
168
127 115
124 133
2
115
132

116

135
134

139

138

140 142
141

(Dwg. MHP2729)

10 Form MHD56306 Edition 4

 CONTROL VALVE AND EMERGENCY STOP ASSEMBLY PARTS LIST
Item Description Total Part Item Description Total Part
No. of Part Qty Number No. of Part Qty Number
Control Valve Assembly 135 Valve Housing 1 9647-0038
7647-0039
(Vertical Rope Entry) 136 Key 2 9644-0415
100 1
Control Valve Assembly 137 Capscrew 2 4132-1706
7647-0069
(Horizontal Rope Entry) 138 Gear
1 set 7644-0417
2 Lockwasher 8 4520-1006 139 Gear Cam
83 Check Valve 1 9579-0106 140 Retainer 2 4783-7241
84 Ball 3 6940-1625 141 Bushing 2 5900-8826
115 Spindle Shaft 2 9644-0413 142 Spool 2 9644-0414
116 Spring 1 9644-1421 163 ‘O’ Ring * 1 5823-5329
118 Capscrew 4 4132-4306 164 Valve, Emergency Stop 1 9579-0108
119 Stop Plate 1 9647-0037 165 Valve 1 9579-0104
120 Pin 1 4640-7218 • 166 ‘O’ Ring 3 5820-9229
121 Cap 1 9647-0036 168 Capscrew 2 4133-2106
• 122 ‘O’ Ring 1 5821-8129 170 Protector 1 9579-0107
123 Spool, Handle 1 9647-0035 • 171 ‘O’ Ring 1 5823-5329
124 Coupling 1 9644-1422 172 Emergency Stop Housing 1 9644-2091
125 Washer 1 4500-1106 173 Screw 1 4200-8307
126 Capscrew 1 4132-2306 • 175 ‘O’ Ring 2 5821-6529
127 Shoulder Screw 1 9644-1108 177 Spring 2 6912-8541
128 Lever Shaft 1 9647-0034 178 Retainer Ring 2 4771-3009
130 Spring 1 6918-9941
Emergency Stop Assembly (includes items 2 (2
132 Roll Pin 2 4650-8320 179 ea.), 83, 84, 137, 161, 164-166, 170, 172, 1 7644-1116
173, 175, 177 and 178)
133 Bushing 2 5900-8726
134 Pin 1 4600-1216

• Recommended spares

* Item not illustrated

Form MHD56306 Edition 4 11

 AUTOMATIC BAND DRUM BRAKE ASSEMBLY DRAWING AND PARTS LIST

114
302
73

117

143

144

145
111

146

145

155 112
149 113
147
148

To Motor

150 152 602

64 153
156

151
(Dwg. MHP2811)
Item Description Total Part Item Description Total Part
No. of Part Qty Number No. of Part Qty Number
64 Lockwasher 2 4520-1010 147 Housing 1 9647-0012
73 Lockwasher 4 4520-1008 148 Nut 1 4320-2212
• 111 Band Brake 1 9615-7174 149 Adjustment Screw 1 9647-0015
112 Pin 2 9615-0175 150 Washer 1 4500-1112
113 Cotter Pin 4 4630-2019 151 Locknut 1 4300-8311
114 Oil Seal 1 5810-5830 152 Fitting, Adapter 1 6823-7528
117 Cover 1 9647-0014 153 Elbow, Swivel 1 6814-4128
143 Ring 1 9647-0029 155 Breather 1 6848-9232
144 Spring 1 6918-9041 156 Capscrew 2 4102-0401
145 ‘O’ Ring 2 5823-8829 302 Capscrew 4 4102-0501
146 Piston 1 9647-0013 602 Hose End, Barbed 1 51029

• Recommended spares

12 Form MHD56306 Edition 4

 PRESS ROLLER ASSEMBLY DRAWING AND PARTS LIST

163

169
176

161 176
162
162 167 161

161 163
162

184

181

184

162
161

73

183

(Dwg. MHP2731)
Item Description Total Part Item Description Total Part
No. of Part Qty Number No. of Part Qty Number
340 Press Roller Assembly 1 7615-0573 169 Spring, Left Side 1 9320-0004
73 Lockwasher 4 4520-1008 176 Frame 2 9615-0628
161 Capscrew 4 4101-9201 181 Roller Arm 1 9615-0621
162 Washer 4 4570-1008 183 Capscrew 4 4100-6801
163 Tube 2 9615-0574 • 184 Roller 2 9615-0620
167 Spring, Right Side 1 9320-0003

• Recommended spares

Form MHD56306 Edition 4 13

 SLACK WIRE DEVICE ASSEMBLY DRAWING

73
303

301

304

305

301

307 308
309
306
310

324 22 302
2 23
322

318
325

331
323 327

331

152

328

S
332
D
To Limit
Switch

125
330

(Dwg. MHP2732)

14 Form MHD56306 Edition 4

 SLACK WIRE DEVICE ASSEMBLY PARTS LIST
Item Description Total Part Item Description Total Part
No. of Part Qty Number No. of Part Qty Number
2 Lockwasher 2 4520-1006 305 Roller Axle 1 9647-0021
22 Capscrew 2 4132-6306 306 Roller 2 9647-0023
23 Washer 2 4500-1105 307 Washer 2 9615-0612
73 Lockwasher 2 4520-1008 308 Spacer 2 9647-0019
125 Washer 4 4500-1106 309 Bearing 2 5005-0002
301 Locknut 4 75583M 310 Shoulder Screw 2 9647-0020
302 Capscrew 2 4102-0501 318 Capscrew 2 4131-3606
303 Arm 2 9615-0505 327 Sensor Valve 1 6855-2732
304 Axle 1 9647-0022 330 Buttonhead Screw 4 4120-1604

Parts used on winches with serial numbers prior to 07-10-01.

Item Description Qty Part
No. of Part Total Number
300 Slack Wire Assembly 1 3647-0050
152 Fitting, Adapter * 3 6823-7528
311 Capscrew * 2 4101-9101
314 Pilot Valve * 1 6852-8141
319 Washer * 2 4560-1003
320 Nut * 2 4300-5611
322 Protector, Rubber * 1 9615-0883
323 Protector * 1 9615-0593
324 Capscrew * 2 4102-1101
325 Valve Support * 1 9615-0589
326 Plug * 1 6510-7741
331 Fitting, Elbow * 2 3199-0410
332 Hose (bulk) * (m) 6809-4832
* These parts are no longer shown on Dwg. MHP2732. Refer to Edition 1 of this manual to view parts. Refer to “UPGRADE KITS” on page 22 when replacing these parts.

Parts used on winches with serial numbers 07-10-01 and above.

Item Description Qty Part
No. of Part Total Number
300 Slack Wire Assembly 1 3647-0225
152 Fitting, Adapter 2 6823-7528
322 Protector, Rubber 1 9647-0227
323 Protector 1 9647-0218
324 Capscrew 2 4132-1706
325 Valve Support 1 9647-0226
328 Hose End 2 51029
331 Fitting, Elbow 2 6828-0132
332 Hose (bulk) (m) 50923

• Recommended spares

Form MHD56306 Edition 4 15

 LIMIT SWITCH ASSEMBLY DRAWING

477

476

478 508

479

505 501
318 509
498
510 500 480

511
513

495
504

502 485 490

484
501 496
499
512 73

520 2
194
516 493
486
515
152
518 517
98
73
S 497
331
602 450
V

D
(Dwg. MHP2730)

16 Form MHD56306 Edition 4

 LIMIT SWITCH ASSEMBLY PARTS LIST
Common Parts:
Item Description Total Part Item Description Total Part
No. of Part Qty Number No. of Part Qty Number
2 Lockwasher 2 4520-1006 493 Capscrew 2 4102-0301
73 Lockwasher 7 4520-1008 500 Lower Support Block 1 9615-0555
98 Capscrew 3 4132-5006 502 Rod 4 9615-0670
152 Fitting, Adapter 7 6823-7528 504 Nut 4 4370-6511
318 Capscrew 2 4131-3606 505 Cover, Housing 1 9615-0566
331 Fitting, Elbow 1 6828-0132 508 Tube (bulk) (m) 6804-5328
450 Adapter, Limit Switch 1 9647-0018 509 Fitting, Adapter 6 6169-4932
476 Upper Support Block 1 9615-0556 Label Kit, Limit Switch
511 1 9647-0121
477 Capscrew 2 4133-2006 Instructions
478 Control Valve 2 6855-8741 512 Nut 4 4300-3511
479 Fitting, Hose Tee 3 5825-5860 513 Label 1 9615-0477
484 Pin 1 4650-3420 514 Fitting, Tee 4 6139-4532
• 490 Gasket 2 9615-0572 602 Hose End, Barbed 5 51029

• Recommended spares

Parts used on winches with serial numbers prior to 07-10-01. These parts are no longer shown on Dwg. MHP2730. Refer to Edition 1 of this manual to view parts.
Refer to “UPGRADE KITS” on page 22 when replacing these parts.
Item Description Total Part Item Description Total Part
No. of Part Qty Number No. of Part Qty Number
194 Nut 3 4300-1111 491 Fitting, Connector 4 6138-5232
475 Limit Switch Assembly 1 3647-0051 498 Cap Assembly 1 9615-0662
480 Connection Block 1 9615-0558 499 Capscrew 3 4132-2606
481 Gasket 1 9647-0224 501 Spindle Switch Assembly 1 9615-0705
485 ‘O’ Ring 1 5823-7529 510 Label, Limit Switch Configuration 1 9615-0427
486 Housing 1 9615-0553 515 Capscrew 2 4133-1406
488 Washer 4 4500-1104 516 Washer 2 4520-1004
489 Capscrew 1 4131-1906 517 Air Pilot Valve 1 6852-3441

Parts used on winches with serial numbers 07-10-01 and above.

Item Description Total Part Item Description Total Part
No. of Part Qty Number No. of Part Qty Number
194 Nut 2 4300-1111 498 Cap 1 6105-8128
475 Limit Switch Assembly 1 3647-0223 499 Capscrew 3 4101-0601
480 Connection Block 1 9647-0220 501 Spindle Switch Assembly 1 9615-0561
• 485 ‘O’ Ring 1 5821-5129 510 Label, Limit Switch Configuration 1 9647-0221
486 Housing 1 9647-0222 515 Capscrew 2 4131-1906
491 Fitting, Connector 4 6823-7528 516 Washer 2 4500-1104
495 Screw 3 4120-1704 517 Air Pilot Valve Assembly 1 6859-8941
496 Fitting, Access Port 1 9647-0232 518 Washer 2 4520-1004
497 Nut 3 4370-7611 520 Fitting, Elbow 3 6132-0541

CAUTION
• Do not use new limit switch with old style brake and slack wire detector assemblies.

Form MHD56306 Edition 4 17

 REMOTE TWO FUNCTION PENDANT CONTROL ASSEMBLY DRAWING
With Emergency Stop Function

601 601

608
602 602
609

610
152 152
611
604
118 600
2
606 2

605 613

90
607

152

617
83

326 166
619 620

84 618

177

84 624
166
170
164

173

622 166
171
171
165
170
165
615

621

(Dwg. MHP2818)

18 Form MHD56306 Edition 4

 REMOTE TWO FUNCTION PENDANT CONTROL ASSEMBLY PARTS LIST
Item Description Total Part Item Description Total Part
No. of Part Qty Number No. of Part Qty Number
600 Pendant Assembly 1 PHS2E-U 606 Setscrew 1 4200-7407
2 Lockwasher 6 4520-1006 607 Gasket 1 9644-1093
83 Check Valve 1 9579-0106 608 Hose Tie 1 6112-5132
84 Ball 5 6940-1625 609 Strain Relief Wire (m) 6976-4041
90 ‘O’ Ring 3 5823-7429 610 Sleeve Clamp 1 6112-5032
118 Capscrew 2 4132-4306 611 Thimble 1 6932-5332
152 Fitting, Adapter 10 6823-7528 613 Adapter 1 9644-1173
164 Valve, Emergency Stop 1 9579-0108 615 Exhaust Washer 1 6760-0303
165 Valve 3 9579-0104 617 Lifting Eye 1 6422-2332
166 ‘O’ Ring 5 5820-9229 618 Pin 1 9579-0040
170 Protector 3 9579-0107 619 Lever 2 9579-0122
171 ‘O’ Ring 3 5823-5329 620 Screw 2 4200-6207
173 Screw 3 4200-8307 621 Retainer Ring 1 4771-3030
177 Spring 4 6912-8541 622 Pendant Handle * 1 ---
326 Plug 4 6510-7741 624 Label Kit 1 9579-0111
601 Hose ** (m) 50923 625 Repair Kit 1 7579-0183
602 Hose End, Barbed 10 51029 626 Label: “Read the Manual” 1 9618-0098
604 Capscrew 4 4132-2206 628 Exhaust Valve Kit ** (m) 20417
605 Adapter Plate 1 9644-1026

• Recommended spares

* Not sold separately. Order new pendant.

** 0 - 6 m (0 - 19 ft.) Hose Length, 0 Exhaust Valve Kits Required.
6 - 12 m (20 - 39 ft.) Hose Length, 2 Exhaust Valve Kits Required.
12 -18 m (40 - 59 ft.) Hose Length, 4 Exhaust Valve Kits Required.

Form MHD56306 Edition 4 19

 FRL AND HOSE CONNECTIONS ASSEMBLY DRAWING

405
406

402
409 404
407
408

402

401
410
411
412
403 413

Limitswitch Horizontal Take-off Angle

end

420
419

418

417

152
328
332

404
402

414

Vertical Take-off Angle

(Dwg. MHP3100)

20 Form MHD56306 Edition 4

 FRL AND HOSE CONNECTIONS ASSEMBLY PARTS LIST
Item Description Total Part Item Description Total Part
No. of Part Qty Number No. of Part Qty Number
400 FRL Assembly 1 3647-0061 408 Fitting 1 6133-3141
152 Fitting 3 6823-7528 409 Filter / Regulator 1 6779-1141
328 Hose Fitting 3 51029 410 Adaptor Fitting 2 6194-9032
332 Hose (bulk) (m) 50923 411 Hose Fitting 2 6164-5232
401 Bracket 1 9647-0071 412 Clamp 2 6110-3428
402 Capscrew 10 4101-9201 413 Hose (bulk) (m) 1681-0656
403 Locknut 4 4300-3511 414 Fitting, Elbow (Horizontal only) 2 6133-0932
404 Washer 8 4500-1108 417 Fitting, Elbow 3 6828-0132
405 Pipe, Elbow 2 6813-3241 418 Bracket 2 9647-0060
406 Fitting 2 6133-3141 419 Lockwasher 4 4520-1008
407 Shut Off Valve 1 6163-3041 420 Capscrew 4 4102-0501

Form MHD56306 Edition 4 21

 UPGRADE KITS
Kit Description Part Number
Brake Kit * (includes items 16, 26, 52, 55, 56, 58, and 82) 7647-0216
Complete Upgrade Kit ** (includes Brake Assembly, Limit Switch Assembly, and Slack Wire Detector) 7647-0234
Limit Switch and Slack Wire Detector Kit ** (includes items 300 and 475) 7647-0233
Filter, Regulator, and Lubricator Package 3647-0061
* This kit must only be used on winches fitted with new Limit Switch and Slack Wire Detector assemblies.
** Kits upgrade winches with serial numbers prior to 07-10-01.

22 Form MHD56306 Edition 4

 SERVICE NOTES

Form MHD56306 Edition 4 23

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