SERVICE NOTE - MPX-90 - SV - en

SERVICE NOTES
Confidential
TERMS OF USE
Users of this Service Note shall be deemed to agree with the following Terms of Use.
1. USERS
This Service Note is only for authorized persons with user ID and password issued by Roland DG
Corporation.
2. PURPOSE
Authorized persons can use this Service Note only for the purposes of selling and providing to the
customers maintenance service of MPX-90.
3. REUSE
Authorized persons shall not disclose, transfer, rent or distribute this Service Note to, or allow this
Service Note to be used in any manner by, any third party other than authorized persons.
4. REPRODUCTION
Authorized persons shall not copy, change or alter this Service Note without permission of Roland
DG Corporation.
5. EFFECT OF VIOLATION
Regardless of circumstances, we will vigorously respond to any violation hereof, through legal action.
Copyright c 2010 ROLAND DG CORPORATION
70129-04
Contents
1 Structure & Spare Parts

1-1 COVERS ...................................................................................................................... 1-1
1-2 PRINTING SYSTEM .................................................................................................... 1-2
1-3 TABLE .......................................................................................................................... 1-4
1-4 ACCESSORIES ........................................................................................................... 1-5
2 Electrical Section
2-1 WIRING MAP ............................................................................................................... 2-1
2-2 MAIN BOARD............................................................................................................... 2-2
3 Replacement of Main Parts

3-1 X CARRIAGE GUIDE REPLACEMENT........................................................................ 3-3
3-2 Y CARRIAGE GUIDE REPLACEMENT........................................................................ 3-6
3-3 X MOTOR REPLACEMENT.......................................................................................... 3-8
3-4 Y MOTOR REPLACEMENT ...................................................................................... 3-12
3-5 Z MOTOR REPLACEMENT ....................................................................................... 3-16
3-6 MAIN BOARD REPLACEMENT ................................................................................ 3-20
4 Adjustment
4-1 ADJUSTMENT SOFTWARE 'MPX90Pit'...................................................................... 4-2
4-2 SYSTEM REPORT........................................................................................................ 4-3
4-3 FIRMWARE UPGRADE................................................................................................ 4-4
4-4 ORIGIN CALIBRATION................................................................................................. 4-7
4-5 HITTING FORCE CALIBRATION................................................................................. 4-9
4-6 SLOPE CALIBRATION............................................................................................... 4-11
4-7 Z AXIS PARALLELISM CALIBRATION....................................................................... 4-17
5 Supplemental Information
5-1 SPECIAL TOOLS.......................................................................................................... 5-1
5-2 OPERATIONAL SEQUENCE........................................................................................ 5-1
5-3 SENSOR MAP.............................................................................................................. 5-2
6 Troubleshooting
6-1 MACHINE PERFORMS PRINTING BUT IT DOES NOT PRINT AT ALL/
PRINTING IS ABNORMAL............................................................................................ 6-1
6-2 PRINTING IS TOO DARK OR TOO LIGHT ................................................................. 6-1
6-3 UNEVEN PRINTING .................................................................................................... 6-2
6-4 SEEMS/SCRATCHES .................................................................................................. 6-2
6-5 PRINTING IN WRONG POSITION/OUTSIDE OF MATERIAL .................................... 6-2
6-6 MATERIAL MOVES ...................................................................................................... 6-3
6-7 THE OBJECT PRINTED ON A CURVED-SURFACE MATERIAL IS
UNEXPECTEDLY SMALL ............................................................................................ 6-3
6-8 IMPACT PIN BENDS OR THE DIAMOND TIP COMES OFF....................................... 6-3
6-9 CARRIAGE GUIDE CHATTERS WHEN MACHINE IS POWERED ON....................... 6-4
6-10 HEAD DOES NOT MOVE UP AND DOWN SMOOTHLY ............................................ 6-4
7 Service Activities
7-1 INSTALLATION CHECK LIST ...................................................................................... 7-1
7-2 MAINTENANCE CHECK LIST...................................................................................... 7-6
7-3 SPECIFICATIONS........................................................................................................ 7-7
Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
Revision Record
Revision Date Description of changes Approval Issured

No.
0 2010.04.02 First Edition Kato Kato
1-2 PRINTING SYSTEM, 1-4 ACCESSORIES
1 2010.06.09 Kato Mabuchi
Parts have been revised.
1-2 PRINTING SYSTEM, 1-4 ACCESSORIES, 2-1 WIRING MAP
2 2010.10.29 Hoshi Misako
Parts have been revised.
3 2013.6.27 1-4 ACCESSORIES Parts have been revised. Onoda Yamane
4 2015.5.15 1-2 PRINTING SYSTEM has been added. Onoda Ito

To Ensure Safe Work
About and Notices.
Used for instructions intended to alert the operator to the risk of death or
severe injury should the unit be used improperly.
Used for instructions intended to alert the operator to the risk of injury or
material damage should the unit be used improperly.
* material damage refers to damage or other adverse effects caused with
respect to the home and all its furnishings, as well to domestic animals or pets.
About the Symbols
The symbol alerts the user to important instructions or warnings. The specific meaning
of the symbol is determined by the design contained within the triangle. The symbol at left
means “anger of electrocution”
The symbol alerts the user to items that must never be carried out (are forbidden). The
specific thing that must not be done is indicated by the design contained within the circle.
The symbol at left means not to touch.
The symbol alerts the user to things that must be carried out. The specific thing that
must be done is inadicated by the design contained within the circle. The symbol at left
means the power-cord plug must be unplugged from the outlet.
In addition to the and symbols, the symbol

shown below is also used.
Tips and advise before the adjustment.
About the Labels Affixed to the Unit

These labels are affixed to the body of this product. The following figure describes location
Caution: High Temperature

Never touch immediately after printing.
1 Structure & Spare Parts
1-1 COVER
S1
S1
5
8 4
S2 S2
2 7 3
7 2
6 1
PARTS LIST -Main Parts-

Parts No. Parts Name qt.
1 1000006644 COVER,FRONT MPX-90 1
2 1000006646 CAP,SCREW MPX-90 2
3 1000006637 COVER,BACK MPX-90 1
4 1000006640 COVER,CHASSIS MPX-90 1
5 1000006641 COVER,TOP MPX-90 1
6 1000003489 LABEL,MARK ECO#LA1014 1
7 1000006645 SCREW,COVER MPX-90 2
8 1000006643 SPRING,COVER L MPX-90 1
9 1000006642 SPRING,COVER R MPX-90 1
PARTS LIST -Supplemental Parts-

Parts No. Parts Name qt.
S1 31289108AS CUPSCREW SET, M3*8 NI 100 PCS. 8
S2 31019142AS SCREW SET,BINDING M3*4 NI 100PCS. 4
1-1
1-2 PRINTING SYSTEM
24
25
S10 S8
S1
S1 16 22
17
S1 26 S1
55 30
S1 30 18
46 12
56 S1
10 S1
11
57 S1
S2 18
5
50
56
S3 58 S1
4
31
19 60 S1
S2 58 54
61
S11 S1 S1
7 44 38 23
S4 59
53 S8
8 14
S9
35 62
13 37
1 39
S5
S12 62
6 28
Revised 4
47
42 40 51
41
15 45 40 S2
S12
28
36 2
3
43 S1 S1 48
49 12
S1 32
S1 S1 34 S1
13 56 S1
35
20 9 27 57
56
S1 S1
S6
S1 52
18 29
S1
S1
14
S8 S13
33
30
21
S7
1-2
1-2 PRINTING SYSTEM
Parts No. Parts Name qt. Parts No. Parts Name qt.
1 1000006608 ASSY,CARRIAGE MPX-90 1 51 1000006919 PLATE,CARRIAGE BASE MPX-90 1
2 1000006612 ASSY,HOLDER CARRIAGE MPX-90 1 52 1000006922 CABLE-ASSY,X MOTOR MPX-90 1
3 1000006596 ASSY,HOLDER CARRIAGE Y MPX-90 1 53 1000006925 CRADLE,TY3G1S 1
4 1000006654 ASSY,MAIN BOARD MPX-90 1 54 1000006916 WASHER,THRUST STW-FT100 0.5 1
5 1000006595 ASSY,PLATE HOLDER Z MPX-90 1 55 1000006924 GROMET,RUBBER G-68 1
6 1000000491 SCREW,HEAD MPX-70 1 56 1000006920 CLAMP,CKS-05-L 6
7 1000007577 ASSY,SENSOR HEAD HEIGHT HIGH 2 MPX-90 1 57 1000006921 CLAMP,CKS-10-L 3
Revised 2
8 1000007578 ASSY,SENSOR HEAD HEIGHT LOW 2 MPX-90 1 58 1000006928 RING,E ETW-8 CS 2
9 1000006607 ASSY,SENSOR X-AXIS MPX-90 1 59 1000006929 PLATE,STOPPER MPX-90 1
10 1000006601 ASSY,SENSOR Y-AXIS MPX-90 1 60 1000006930 BUSH,GEE99F-A-C 80MM 2
11 1000006631 ASSY,SENSOR Z-AXIS MPX-90 1 61 1000006931 LABEL.HEAD SCREW MPX-90 1
12 1000006593 BEARING,SFL686ZZ MPX-90 2 62 1000006594 SHAFT,Z SLIDE MPX-90 Revised 4 2
13 1000000460 BEARING,F-630ZZ MPX-70 2
14 1000000462 BUSH,JOINT MPX-70 2 Revised 2
P/No.15: Refer to the Service Information MPX90-004.
15 1000007506 CABLE-ASSY,HEAD 2 MPX-90 Revised 2 1 P/No.7,8: Refer to the Service Information MPX90-005.
16 1000006599 CABLE-ASSY,Y MOTOR MPX-90 1
17 1000006628 CABLE-ASSY,Z MOTOR MPX-90 1 PARTS LIST -Supplemental Parts-
18 1000006647 CLAMP,UAMS-05-0 MPX-90 7 Parts No. Parts Name qt.
19 1000006622 COVER,HEAD SENSOR MPX-90 1 S1 31019142AS SCREW SET,BINDING M3*4 NI 100PCS. 50
20 1000006621 COVER,X-AXIS SENSOR MPX-90 1 S2 31289105AS CUPSCREW SET, M3*6 3CBC 100 PCS 6
21 1000006620 COVER,X MOTOR MPX-90 1 S3 31019159 SCREW SET,BINDING M4*6 NI 100 PCS. 1
22 1000006626 FLANGE,Z MOTOR MPX-90 1 S4 31279106 LABEL,CAUTION HOT SURF NO.778 1
23 1000006623 FRAME,SLIDE MPX-90 1 S5 31149702AS RING SET,E-RING ETW-3 100 PCS. 1
24 1000006630 GEAR,HEAD DRIVE MPX-90 1 S6 31149708 RING SET,E-RING ETW-ES5 3C 100 PCS. 1
25 1000006627 GEAR,Z MOTOR MPX-90 1 S7 - CUPSCREW SET,M4*10 NI 100 PCS. 2
26 1000006633 GROMMET,HOLE CAPS CP-30-HC MPX-90 1 S8 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS 5
27 1000003719 GUIDE,CARRIAGE AXIS C MPX-80 1 S9 31329601AS CLAMP SET,INSULOK T-18S 100 PCS. 1
28 1000006600 GUIDE,CARRIAGE MPX-90 2 S10 32079101 SCREW SET,SET WP M4*8 NI 20 PCS. 1
29 1000006606 GUIDE,CARRIAGE X-AXIS MPX-90 1 S11 31019121 SCREW SET,BINDING M3*20 NI 100 PCS 1
30 22435200 MOTOR,14PM-M006-03ST MPX-60 3 S12 31289108AS CUPSCREW SET, M3*8 NI 100 PCS. 2
31 1000006632 PLATE,BACK MPX-90 1 S13 31169102AS SCREW SET,FLAT M3*4 NI 100 PCS 1
32 1000006604 PLATE,HEAD HOLDER L MPX-90 1
33 1000006605 PLATE,HEAD HOLDER R MPX-90 1
34 1000006591 PLATE,HOLDER Z SCREW MPX-90 1
35 1000003711 SCREW,4.8 MPX-80 2
36 1000006636 SCREW,PLAPOINT 3*6 BK MPX-90 2
37 1000006602 SCREW,Z AXIS MPX-90 1
38 1000006597 SHAFT,GUIDE Y L MPX-90 1
39 1000006598 SHAFT,GUIDE Y R MPX-90 1
40 1000006613 SHAFT,HEAD HOLDER MPX-90 2
41 1000006615 SHAFT,HEAD MPX-90 1
42 1000006669 SCREW,FLAT P-TIGHT 2*6 NI 2
43 1000006614 SHEET,RADIATION MPX-90 1
44 1000006611 SPACER,HEAD HEIGHT MPX-90 1
45 1000006617 SPRING,HEAD HOLDER MPX-90 1
46 1000006603 STOPPER,FLANGE MPX-90 1
47 1000006650 STOPPER,HEAD MPX-90 Revised 1 1
48 1000006592 SUPPORT,Z SCREW MPX-90 1
49 1000006927 SCREW,BINDING 3*3 SWCH10R 1
50 1000006915 PLATE,ADJUSTER MPX-90 1
1-3
1-3 TABLE
14
S3
S4
15 6
8
12
16
4
S2 19
19
S5 18
11 21
1
10
17
10
S2 11
20 S5
3
S2
9
S2
S2
7 13
S2
S1
2

1 1000006589 PLATE,BASE MPX-90 1 15 1000003710 SHEET,TABLE UNDER MPX-80 1
2 1000006639 ABSORBER,MPX-90 4 16 1000006817 TABLE,MPX-90 1
3 1000003759 ASSY,PANEL SWITCH BOARD MPX-80 1 17 1000006838 STICKER,P-102G MPX-90 2
4 1000006655 HOLDER,TABLE MPX-90 1 18 1000003779 ASSY,VISE MPX-80 1
5 1000006656 ASSY,TABLE MPX-90 1 19 1000006918 CUSHION,PORON H-48 0.8 MPX-90 8
6 1000000455 BRUSH,CLEANER MPX-70 1 20 1000006914 PLATE,PANEL SW MPX-90 1
7 1000006590 CABLE-ASSY,PANEL SWITCH MPX-90 1 21 1000006924 GROMET,RUBBER G-68 1
8 1000003749 CLAMP,PLATE MPX-80 2 PARTS LIST -Supplemental Parts-
9 1000006634 LABEL,SW MPX-90 1 Parts No. Parts Name qt.
10 1000006814 MAGNET,CATCH TL-105 2 S1 31289108AS CUPSCREW SET, M3*8 NI 100 PCS. 4
11 1000006815 MAGNET,TL-105 2 S2 31019142AS SCREW SET,BINDING M3*4 NI 100PCS. 17
12 1000006913 SHAFT,GUIDE TABLE MPX-90 2 S3 31149703AS RING SET,E-RING ETW-4 100 PCS. 4
13 1000006638 PLATE,BASE BOTTOM MPX-90 1 S4 31169113 SCREW SET,FLAT M4*12NI 50 PCS 4
14 1000000470 SHEET,RUBBER MPX-70 1 S5 31089105AS SCREW SET,PAN M3*5 C 100 PCS. 4
1-4
1-4 ACCESSORIES
17
4
14
117V 230V 230V BR
5 6 9
240VA 240VE 230VC
3
7 8 20
19
15 16
2 11 12
* Service Parts is set of 5.
13
10
S1 S1
18 18

1 1000000510 A4 INNER BOX MPX-70 1 13 1000006653 PAD,BOTTOM MPX-90 1
2 1000006679 ASSY,CAP HEAD MPX-90 5PCS 1 14 1000006652 PAD,TOP MPX-90 1
3 1000000089 CABLE,USB 2.0M BK TW 1 16 22055423 PLATE,TEST 4PCS SET MPX-50 1
4 23495118 CABLE-AC,2P 100V 2.5M TW 1 1000003501 POWER UNIT,AC-ADP.DCP-A01 1
17
5 23495119 CABLE-AC,2P 117V 2.5M TW 1 1000006895 POWER UNIT,AC-ADP.DCP-A01 LEVEL5 KC
Revised 12
6 23495120 CABLE-AC,2P 230V 2.5M TW 1 18 1000006616 RETAINER,CARRIAGE MPX-90 Revised 1 2
7 23495123 CABLE-AC,2P 240VA 2.5M TW 1 19 11939109 TOOL,HEXAGONAL WRENCH M2.5 1
8 23495122 CABLE-AC,2P 240VE 2.5M TW 1 20 1000010473 CABLE-AC,2P CHINA 10A/250V Revised 3 1
9 1000006572 CABLE-AC,2P 117/230V BR 2.5M 1 Revised 2: Refer to the Service Information MPX90-003.
10 1000006651 CARTON,BOX MPX-90 1 PARTS LIST -Supplemental Parts-
11 1000006536 DISK,CD RSP-070 SOFTPACKAGE 1 Parts No. Parts Name qt.
1000006548 MANUAL,USE EN MPX-90 1 S1 31049105AS SCREW SET,CAP M3*6 3CBC 20 PCS 5
12
1000006547 MANUAL,USE JP MPX-90 1
1-5
CABLE LIST DIP SW SETTINGS
DIP SW SW 1 SW 2 SW 3 SW 4 SW 5 SW 6 SW 7 SW 8
Parts No. Parts Name General OFF OFF OFF OFF OFF OFF OFF OFF
1 1000007578 ASSY,SENSOR HEAD HEIGHT LOW 2 MPX-90

Revised 2
2 1000007577 ASSY,SENSOR HEAD HEIGHT HIGH 2 MPX-90
3 1000006607 ASSY,SENSOR X-AXIS MPX-90

2-1 WIRING MAP
4 1000006601 ASSY,SENSOR Y-AXIS MPX-90 PANEL BOARD Z MOTOR Y MOTOR X MOTOR

5 1000006631 ASSY,SENSOR Z-AXIS MPX-90
HEAD
6 1000007506 CABLE-ASSY,HEAD 2 MPX-90 Revised 2
2 Electrical Section
7 1000006590 CABLE-ASSY,PANEL SWITCH MPX-90

CN201 10
8 1000006922 CABLE-ASSY,X MOTOR MPX-90
9
9 1000006599 CABLE-ASSY,Y MOTOR MPX-90 8
7 6
10 1000006628 CABLE-ASSY,Z MOTOR MPX-90
CN11 CN15 CN12 CN13 CN14
Revised 2
P/No.6: Refer to the Service Information MPX90-004. 12345678
MOSFET
P/No.1, 2: Refer to the Service Information MPX90-005. +5V +3.3V
MOTOR DRIVER
2-1
REGULATOR DIP SW MAIN BOARD
CPU
16MHz
R4F24568R
+19V
+19V CN8
CN6
CN7
POWER UNIT,AC-ADP.DCP-A01 CN1 CN2 CN3 CN4 CN5
USB I/F 1
5 3 4 2
AC CORD
Z LIMIT X LIMIT Y LIMIT Z HI LIMIT Z LOW LIMIT

2-2 MAIN BOARD
MAIN BOARD Arrangement Diagram (Component Side)
Ｒｏｌａｎｄ CN1
Z LIMIT
CN2
X LIMIT
5
CN3
Y LIMIT
CN4
Z HI LIMIT
CN5
Z LOW LIMIT
MAIN BOARD 1/3 1 1 4 5 1 4 1

MADE IN JAPAN 4 1
DIP_SW1 R6
ＵＬ－ＭＡＲＫ R10
94V-0
R9 R7 R1 R8 R2 CN10 R3 CN9 R4 R5 CN8
Pb 10 1 5 1 5 1
RA1
A30C5 RA2 RA3 R29
R14
R15
R13 RA4 RA5 RA6 R33 C2 C1
R38 Q1
R17 C3
R18
R16 R43 B
R11
RA7 R12
R47 RA8 E
R50
Q2
C6
R22 R23 R19 IC3 R52 IC1 B
R55
R20
36 1 R21
C8 R24
C4 E
37 144 Q3
C5
C7 B
R25
RA10
C12 IC2 R26
C9
RA9
C10 E
Q4
C11 R30 IC5 RA11 B
R31
R32
FL2 R27 R35 R28 R36
C14 R34 E
C13
Q5
R39
FL1 C16 B
R37
３
２
R40
R44 E
IC4 FL3 C17
C15
R42 R41
CN6
C20
R51 R48
RA12
R45
R46
C18 C19
Ｒｏｌａｎｄ
C21
FL4 R54 RA15
R49
R58 C22
RA13 PANEL BOARD 3/3
C24
C23
R53 MADE IN JAPAN
72 109 R56
It Indicates the
C28
FL5
R57 IC6
RA14
108 RA17
C25 ＵＬ－ＭＡＲＫ 94V-0
C26 73
R63 C29 C32
Pb
４
１
R60
C30 R59
R61 C33
C27
R62
C31 C34 A30C5
version of the Board.
RA16
RA18 R66
R65 R64
C35 RA19 RA20 Y1 D201
C37 SW201
C38 C36 SW1 CN201
L1 RA21 IC8 1 3
IC7 C39
R72
R67 R68 R69 R70 R71

C40
R73
C41
D1 K
C42
C43 RA22 RA23

IC10
C44
IC12 RA24
RA25 IC9
Ｓ
R76
R77
R78
R74
IC11
R81
R80
R82
C45
C46
R75
R79
Q6
ＳＳＳ
１２３４５６７８９
０１２３４５６７８９
ＳＧＧＧＧ
C59
Ｇ
C52
R84
C53
C54
R90
R89
C51 R87
R94
R95
C48
R92
C61
R93
C50
C55
R91 R85 C47

R96 R86
Q7
Ｏ C58 R88
IC13
C49
C56
Q12
R83
B E D2 K
C57
D3 K
R101
R103
R100
R102
B E
C60
D4 R97 R98 R99
FL6
C62 Ｇ
R104
FL7
C63
R105 Ｋ
Q13
２ R106 Q8 Q9 Q10 Q11

R107
R108
R111
R116
R109
R114
R110
R115
R112
R117
R113
Ｓ C64
ＳＳＳＳ
ＳＧＧＧＧ
１
CN7
R118 R119
３ R120 R121
IC14 C67 C68
C66 C69 C70
R122
R126 C72
C65 D9
K K K K K K K K
C71
R125 K Q14 Q15 Q16 Q17 Q18

IC15
C73
C75
D10
D11
D12
K K K
D17
D18
D20
D21
D23
D24
D25
Q19
D19
D22
D5
D6
D7
D8
R123
C74
R124
E B
D13
D14
D15
D16
C77
D27
D26
D28
D29
D30
D31
D32
D33
K K K K K K K K K
R127
RL1
R128
D36
D37
D34
D35
C76
K
FL10
FL11
K K K
FL8
FL9
C78 C79 C80 C81 C82 C83 C84 C85 C86

C88
K K K K
FL12
FL14
FL13
FL15
FL16
FL17
FL18
FL19
R131
R129
R130
C89
K K K K
R132
C90
C87
1 3
R133
1 6 1 5 1 4
12 1
C91
R134
R135
CN12 CN13 CN14 CN15 CN11

Z MOTOR X MOTOR HEAD PANEL
Y MOTOR
MAIN BOARD Arrangement Diagram (Soldering Side)
2-2
+3.3
CE0.1u
EXBV8V103JV VMTD
TP37 C87
1
2
3
4
VMTD
RA24 RA25 47u_50V
P
C67 +5 + VMTD
EXBV8V103JV
+5 C44 +5 C45
1
2
3
4
K
K
+5 CE0.1u IC14A MTD2009J
M
D25 C86 D5 TP53
C74
8
7
6
5
TP43 CE0.1u 10 37
CE0.1u D1FL20U VCC VMMA M1FS6
20
CE0.1u IC12 4 FL12
A
A
VMMB
YPA 2 18 35 38 +YA
HEAD_DRIVE0 YPA D1 Q1 PHAA OUTA +YA
8
7
6
5
+5 Q18 YPB 3 17 6 40
VCC
YPB D2 Q2 PHAB /OUTA
K
K
2SK2796S-TR VMTD 4 16 34 3 EXCML20A390U
YVREFA D3 Q3 ENAA OUTB D6 D26
20
IC9 5 15 7 1 TP54
R117 YVREFB D4 Q4 ENAB /OUTB M1FS6 M1FS6
2 18 XPA 6 14
A
A
HEAD_0 D1 Q1 XPA D5 Q5 R87 R98 FL13
K
3 17 33 XPB 7 13 36 32 -YA
VCC
HEAD_2 D2 Q2 D24 C85 XPB D6 Q6 VREFA CRA -YA
4 16 TP38 8 12 0 8.2K 5 9
HEAD_4 D3 Q3 no mount XVREFA D7 Q7 VREFB CRB
10K
K
K
5 15 no mount 9 11 C56 R106 1_0.5W 39 EXCML20A390U
A
HEAD_6 D4 Q4 XVREFB D8 Q8 C52 R99 RSA D8 D27
6 14 R118 2 TP50
DECA
DECB
GND
NC
HEAD_8 D5 Q5 HEAD_DRIVE2 680 CE0.1u RSB M1FS6 M1FS6
R112
7 13 Q11 1 no mount
A
A
HEAD_7 D6 Q6 E1 1_0.5W FL15
8
8 12 VMTD 19 R84 +YB
33
31
GND
HEAD_5 D7 Q7 E2 +YB
9 11 no mount 33K
TabA
HEAD_3 D8 Q8 R82 EXCML20A390U
K
K
10
R86 R96 D7 D29
K
+3.3 1
E1 no mount D23 C84 M1FS6 M1FS6
19 TP49
A
A
TP42 0 8.2K
GND
E2 C57 FL14
no mount no mount C55 -YB
A
R73 TC74VHCT541AFT C51 R97 CE1000p -YB
R123
no mount
10K
10
HEAD_DRIVE4 680 CE0.1u C69
R78
K
Q17 no mount 33K EXCML20A390U
OUTPUT_EN CE1000p D28
VMTD
M1FS6
TC74VHCT541AFT no mount Y MOTOR
A
R116
MAIN BOARD
K
C68 +5 VMTD
no mount D22 C83
VMTD
CE0.1u
K
no mount TP41 IC14B MTD2009J
no mount D9
A
11 17 TP57
VCC VMMC M1FS6
no mount
24
A
HEAD_DRIVE6
R111
VMMD FL16
Q10 15 18 +XA
PHAC OUTC +XA
VMTD 26 20
no mount PHAD /OUTC EXCML20A390U
K
K
14 23
R81 ENAC OUTD D10 D30
27 21 TP58
ENAD /OUTD M1FS6 M1FS6
K
A
A
D21 C82 FL17
no mount 16 12 -XA
TP44 VREFC CRC -XA
no mount no mount 25 29
VREFD CRD EXCML20A390U
A
K
K
R119 1_0.5W 19
RSC D12 D31
no mount
HEAD_DRIVE8 R107 22 TP56
R77
R90 R103
DECC
DECD
GND
NC
Q16 RSD M1FS6 M1FS6
A
A
VMTD 1_0.5W FL19
0 8.2K +XB
13
28
30
no mount C60 +XB
C54 R102 R124
TabB
R115 EXCML20A390U
K
K
680 CE0.1u 33K
D11 D33
K
no mount TP55
D20 C81 M1FS6 M1FS6
no mount TP40 A
A
no mount FL18
no mount R88 -XB
A
-XB
CE1000p
no mount
33K EXCML20A390U
K
HEAD_DRIVE7
R110
Q9 C70
+3.3 C58 D32
VMTD CE1000p M1FS6 X MOTOR
R89 R101 +5
A
no mount C89 C71

R80 VMTD
CE0.1u
0 8.2K
K
C66
1
2
3
4
+5 C59 CE0.1u
D19 C80 C46 R100 47u_50V
P
no mount TP48 CE0.1u C53 +
no mount RA23 680 CE0.1uMTD_ON
no mount
A
no mount VMTD
no mount
EXBV8V103JV IC15 MTD2005
M
HEAD_DRIVE5
R76
K
8
7
6
5
Q15 +5 25 8
VCC VMMA D16
VMTD 3 20 TP51
ALM VMMB M1FS6
20
IC11 FL11
A
no mount
R114 2 18 5 10 +ZA
ZPA D1 Q1 PHA OUT1 +ZA
K
3 17 23 12
VCC
ZPB D2 Q2 PHB OUT2
K
K
D18 C79 4 16 24 14 EXCML20A390U

no mount TP39 DECAY D3 Q3 DECAY OUT3 D15 D37
no mount 5 15 R122 R120 18 TP59
no mount ZVREFA D4 Q4 OUT4 M1FS6 M1FS6
A
6 14
A
A
ZVREFB D5 Q5 0 8.2K C72 FL10
no mount
HEAD_DRIVE3 7 13 6 7 -ZA
R109
LED_ON D6 Q6 LED_ON_O C73 R121 ENA A LG A -ZA
1/2 Circuit Diagram
Q8 8 12 CE0.1u 22 21
POWER_MTD D7 Q7 no mount 680 ENA B LG B
K
K
VMTD 9 11 9 EXCML20A390U
no mount HEAD_1 D8 Q8 NC D14 D36
2 15
R79 R135 R134 VREFA NC M1FS6 M1FS6
1 26 16 TP52
A
A
E1 VREFB NC FL9
K
1
2
3
4
19 0 8.2K 4 19 -ZB
no mount D17 C78 CR NC
TP47 C90 +5
+ZB_CN
K
K
no mount C91 R133 CE0.1u 1 27 EXCML20A390U

no mount
A
no mount 680 VSA VSB D13 D35
HEAD_DRIVE1 M1FS6 M1FS6
R75
no mount
R125 RL1 TP60
A
A
Q14 FL8
10K +ZB 5 8
RSA
PG
RSB
NO1 NO2
CE820p
+19 4 9
C1 C2 -ZB_CN
C77 CE820p
K
R113 C75 EXCML20A390U 3 10
11
13
17
no mount R126 R128 D34 NC1 NC2

C88
VMTD CE3900p M1FS6

1 12
A
no mount 220 + -
R92
220 +19 Z MOTOR
ATX204
2.2K
GND
E2
R108
no mount
Q13 R127 R132
RA22 2SJ325-Z-E1-AZ 0.68_1W 0.68_1W
10
EXBV8V103JV
R104
2-3
8
7
6
5
2.2K
+3.3 TC74VHCT541AFT
3
Q12
2
DTC114EK
1
Z LIMIT X LIMIT Y LIMIT Z HI LIMIT Z LOW LIMIT
CN1 CN2 CN3 CN4 CN5
B4B-XH-A B5B-PH-K-S B4B-PH-K-S 53014-05 53014-04
+5
1
2
3
4
1
2
3
4
5
1
2
3
4
1
2
3
4
5
1
2
3
4
R10 R7 R8 R4 R6
220 220 220 220 220
DRIVER
CPU
Z_HI_SENS
Z_LOW_SENS
LIMIT_Z_SENS
LIMIT_X_SENS
LIMIT_Y_SENS
D201
CN6
A K HEAD_0 HEAD_0
1
VCC USB_VCC HEAD_1 HEAD_1
2
SELS6E14C -Data USB_-DATA HEAD_2 HEAD_2
3
+Data USB_+DATA HEAD_3 HEAD_3
SW201 4
CN201 Ground USB_GND HEAD_4 HEAD_4
USB 5A
CASE1A HEAD_5 HEAD_5
1 5B
CASE1B HEAD_6 HEAD_6
2 6A
EVQ21305R CASE2A HEAD_7 HEAD_7
3 6B
CASE2B HEAD_8 HEAD_8
53261-03
DUSB-BRA42-T11(D2)
XPA XPA
PANEL BOARD XPB XPB
XVREFA XVREFA
CN7 XVREFB XVREFB
1
POWER_+
3
POWER_- YPA YPA
DC_POWER 2
YPB YPB
CONNECTOR,HEC2305-016250 YVREFA YVREFA
DC Power JACK (Center Plus) YVREFB YVREFB
+5
ZPA ZPA
ZPB ZPB
ZVREFA ZVREFA
CN8
ZVREFB ZVREFB
5
4 TxD0_CN
3 RxD0_CN
MONITOR 2
C1
SERIAL 1 POWER_MTD POWER_MTD
CE0.1u
MTD_ON MTD_ON
53398-05
DECAY DECAY
OUTPUT_EN OUTPUT_EN
CN9 C2
LED_ON LED_ON
no mount
5 LED_ON_O LED_ON_O
RESERVE 4 TxD1_CN
P90
P91
P92
P93
P94
P95
P96
P97
SW_SIGNAL
LED_SIGNAL
-ZB_CN
+ZB_CN
+ZA
-ZA
-YB
+YB
+YA
-YA
-XB
+XB
+XA
-XA
HEAD_DRIVE1
HEAD_DRIVE3
HEAD_DRIVE5
HEAD_DRIVE7
HEAD_DRIVE8
HEAD_DRIVE6
HEAD_DRIVE4
HEAD_DRIVE2
HEAD_DRIVE0
3 RxD1_CN
SERIAL 2
1
+3.3 VMTD
no mount
1
2
3
4
5
6
7
8
9
1
2
3
1
2
3
4
5
6
1
2
3
4
5
1
2
3
4
9
8
7
6
5
4
3
2
1
10
12
11
10
CN10 CN11 CN12 CN13 CN14 CN15

no mount 53261-03 53398-06 53398-05 53398-04 DF13-12P-1.25DSA
RESERVE PANEL Z MOTOR Y MOTOR X MOTOR HEAD

+3.3
C38
+3.3 CE0.1u +3.3 +3.3
SN74LVC14APWR
1.0K
14
IC8
R66
IC7A IC7B
1.0K
+3.3 RN5VD29AA-TR
R71
2 1 1 2 3 4 TP22TP21TP20TP19
VDD OUT
C39
CE0.1u 3 5 +3.3
NC
GND Cd TP26
7
RA16
4
1 8
CX-49G 16MHZ
C37 2 7
SW1 Y1
CE0.1u 3 6
4 5
+5 no mount C34
C33 EXBV8V103JV
+3.3
CE18p CE18p no mount
OUTPUT_EN
HEAD_8
LED_ON
R12
10K RA20 DD[0..15]
C23 C25 R63
TP3 TP25
IREQ_B
DTC114EK /RAS R62 33 +3.3
3
CE1.0u CE1.0u /CAS R59 33 +3.3 TP27 0 1 10 DD7
+3.3
DD15
DD14
DD13
DD12
DD11
DD10
DD9
DD8
R3 2 Q1 +3.3 2 DD6
IREQ_B
C30 CE1.0u
IREQ_A
Z_HI_SENS RA18
8 DD15
7 DD14
6 DD13
5 DD12
8 DD11
7 DD10
6 DD9
5 DD8
MAIN BOARD
1 8 9 DD5
CE1.0u
CE1.0u
220 R61 R64
10
2
9
3
8
4
7
5
2 7 3 DD4 no mount
33
33 DQML
33 DQMU
33
R11 10K
1
3 6 8 DD3
no mount
10K EXBA10E103J HEAD_7
4 5 4 DD2
LIMIT_Z
LIMIT_Y
LIMIT_X
RA19
HEAD_5
1
2
3
4
1
2
3
4
1
6
RA21 7 DD1
EXBV8V103JV
WP
C29
C32
R70
R69
R68
R67
6 5 DD0 R60 R65
10K
+5 +3.3 RA15 EXBA10E103J
108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
R4F24568R IC3 C24 no mount
1
6
109 72 RA14 no mount
PG2/CS2/RAS2/RAS Vcc CE1.0u
PJ1
PJ0
Vss
Vss
RA17 110 71 1 8 DD7 +3.3
Vcc
Vcc
RES
R21 PG3/CS3/RAS3/CAS PE7/D7/AD7
STBY
EXBA10E103J 111
XTAL
10K 70 2 7 DD6
AVcc Vss
EXTAL
PLLVss
PF5/RD
PLLVcc
2
9
3
8
4
7
5
112 69 3 6 DD5 +3.3
PG1/CS1
PG0/CS0
10
PF4/HWR
TP4 Vref PE6/D6/AD6
+3.3 Z_HI 113 68 4 5 DD4
PF6/AS/AH
P40/AN0_0 PE5/D5/AD5 C20
PD1/D9/AD9
PD0/D8/AD8
3
4
3
2
1
PF7/CLKOUT
DTC114EK Z_LOW 114 67
PD7/D15/AD15
PD6/D14/AD14
PD5/D13/AD13
PD4/D12/AD12
PD3/D11/AD11
PD2/D10/AD10
R5 Q2 P41/AN1_0 PE4/D4/AD4 no mount CE0.1u
2 115 66 1 8 DD3
Z_LOW_SENS TP18 P42/AN2_0 PE3/D3/AD3
PF3/LWR/SSO0-C
220 DIPSW4 116 65 2 7 DD2
P43/AN3_0 PE2/D2/AD2
DIPSW5 117 64 3 6 DD1 +3.3 C22 FL4
10K
10K
10K
10K
10K
10K
10K
10K
R20 P44/AN4_0 PE1/D1/AD1 R58
1
5
6
7
8
DIPSW6 118 63 4 5 DD0
RA12
EXBV8V103JV
10K IC4 CE1.0u EXCML16A270U
P45/AN5_0 PE0/D0/AD0 1.0K R54
DIPSW7 119 62 RA13 5 1
P46/AN6_0 PJ2 TP14 +3.3 USB_VCC
DIPSW8 120 61 2
P61/IRQ9-A/DREQ1/TMRI1-A
P60/IRQ8-A/DREQ0/TMRI0-A
P47/AN7_0 P85/IRQ5-B/PO5-B/TIOCB4-B/TMO1-B/SCK3/EDACK3 HEAD_6 0
R56
R53
R51
R48
R44
R39
R34
R30
P65/IRQ13-A/DACK1/TMO1-A
P64/IRQ12-A/DACK0/TMO0-A
P63/IRQ11-A/TEND1/TMCI1-A
P62/IRQ10-A/TEND0/TMCI0-A
R55 33 C21 CE1.0u 121 60 4 3
P90 P90/AN8_1 P84/IRQ4-B/EDACK2 TP15 GND
PF0/WAIT-A/ADTRG0-B/SCS0-C
R52 33 C19 CE1.0u 122 59
PF2/LCAS/DQML/IRQ15-A/SSI0-C
P91 P91/AN9_1 P83/IRQ3-B/PO3-B/TIOCD3-B/TMCI1-B/RxD3/ETEND3 TP13
+5 R50 33 C17 CE1.0u 123 58 HD74LV1GT08A
PF1/UCAS/DQMU/IRQ14-A/SSCK0-C
P92 P92/AN10_1 P27/IRQ15-B/PO7/TIOCB5/SCL2
R47 33 C16 CE1.0u 124 57
P93 P93/AN11_1 P26/IRQ14-B/PO6/TIOCA5/SDA2/ADTRG1
R43 33 C14 CE1.0u 125 56 FL1 USBLC6-2
P94 P94/AN12_1/DA2 P25/WAIT-B/IRQ13-B/PO5-A/TIOCB4-A/VBUS R42 FL3
R26 R38 33 C11 CE1.0u 126 55 R41 27 1 6
P95 P95/AN13_1/DA3 DrVss USB_-DATA
10K R33 33 C10 CE1.0u 127 54 no mount
P96 P96/AN14_1 USD- 0 EXCML16A270U
R29 33 C7 CE1.0u 128 53 C15 R27 2 5
TP1 P97 P97/AN15_1 USD+ R35 FL2
129 52 R36 27 1.5K
DTC114EK AVss DrVcc
3
130 51 3 4
R1 Q3 DECAY PG4/BREQO-A P20/IRQ8-B/PO0-A/TIOCA3-A/PUPD+ 0 USB_+DATA
2 131 50 10K +3.3
LIMIT_X_SENS PG5/BACK-A Vss EXCML16A270U
220 132 49 R28 IC2
PG6/BREQ-A P17/PO15/TIOCB2/TCLKD/EDRAK3/SCS0-A
R25 +3.3 133 48 1 5
+3.3 ZVREFA P50/BREQO-B/IRQ0-A/PO0-B/TIOCA3-B/TMRI0-B/TxD2/SDA3 P16/PO14/TIOCA2/EDRAK2/SSCK0-A HEAD_2 +3.3
2/2 Circuit Diagram
1
10K IC1 134 47 2
MTD_ON POWER_MTD P51/BREQ-B/IRQ1-A/PO2-B/TIOCC3-B/TMCI0-B/RxD2/SCL3 P15/PO13/TIOCB1/TCLKC/SSI0-A HEAD_1
+3.3 1 8 135 46 3 4
C28 A0 VCC TP12 HEAD_4 P52/BACK-B/IRQ2-A/PO4-B/TIOCA4-B/TMO0-B/SCK2 P14/PO12/TIOCA1/SSO0-A HEAD_3 GND C5 C9 C18 C26
C6 2 7 WP 136 45
TP17 TP16 CE0.1u A1 WP TP11 P53/IRQ3-A/ADTRG0-A P13/PO11/TIOCD0/TCLKB YVREFB CE0.01u
TP23TP24 3 6 137 44 HD74LV1GT08A
+3.3 A2 SCL P35/OE-B/CKE-B/SCK1/SCL0 P12/PO10/TIOCC0/TCLKA YVREFA FL5
4 5 138 43 no mount
GND SDA P34/SCK0/SCK4-A/SDA0 P11/PO9/TIOCB0 XVREFB USB_GND
+5 139 42 +3.3 no mount
20
P33/RxD1/SCL1 P10/PO8/TIOCA0 XVREFA EXCML16A270U
BR24L02FV-W 140 41 R57
18 2 P32/RxD0/IrRxD/SDA1 VCL C12 CE1.0u
B0 A0 CE0.1u 141 40 0
USB I/F
17 3 P31/TxD1 NMI
VCC
R32 B1 A1 142 39
16 4 Z_HI P30/TxD0/IrTxD WDTOVF CE0.1u
10K B2 A2 143 38 R18 33 CKE
15 5 Z_LOW MD0 PH3/CS7/OE-A/CKE-A/IRQ7-B
4
3
2
1
4
3
2
1
B3 A3 144 37 R17 33 /SCS
MD2
Vss
P80/IRQ0-B/EDREQ2
Vcc
PC0/A0/TIOCA9
PC1/A1/TIOCB9
PC2/A2/TIOCC9
PC3/A3/TIOCD9
PC4/A4/TIOCA10
Vss
PC5/A5/TIOCB10
PC6/A6/TIOCA11
PC7/A7/TIOCB11
PB0/A8/TIOCA6
PB1/A9/TIOCB6
PB2/A10/TIOCC6/TCLKE
PB3/A11/TIOCD6/TCLKF
Vss
PB4/A12/TIOCA7
PB5/A13/TIOCB7/TCLKG
PB6/A14/TIOCA8
PB7/A15/TIOCB8/TCLKH
PA0/A16
PA1/A17/TxD4-B
Vss
PA2/A18/RxD4-B
PA3/A19/SCK4-B
PA4/A20/IRQ4-A/SCS0-B
PA5/A21/IRQ5-A/SSCK0-B
PA6/A22/IRQ6-A/SSI0-B
PA7/A23/IRQ7-A/SSO0-B
EMLE
P81/IRQ1-B/PO1-B/TIOCB3-B/TMRI1-B/TxD3/EDREQ3
P82/IRQ2-B/ETEND2
PH0/CS4/RAS4/WE
PH1/CS5/RAS5/SDRAMCLK
TP2 14 6 LIMIT_X MD1 PH2/CS6/IRQ6-B
B4 A4 +3.3
DTC114EK 13 7 LIMIT_Y RA8 RA10
3
1
2
3
4
5
6
7
8
9
B5 A5
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
R2 Q4 12 8 LIMIT_Z
2 B6 A6
LIMIT_Y_SENS 11 9 SW
5
6
7
8
5
6
7
8
220 B7 A7 R22
TP6 TP7
R31 +3.3 +3.3 C8 10K no mount
19
1
E SW CE1.0u R24
2-4
10K 1 HEAD_0
33
C3 C13
GND
DIR
EXBV8V103JV EXBV8V103JV RA9 TP10
1 8 +3.3
no mount
R23
10
2 7 1 10 CE1.0u CE1.0u IC5 10K
TxD1_CN R19
3 6 2 RA0 23 2 DD0
R45 R46 RxD1_CN A0 DQ0
R13
R16
+5 4 5 9 RA1 24 4 DD1
10K 10K no mount A1 DQ1
3 RA2 25 5 DD2
IC6 TP8 TP9 EXBV8V103JV A2 DQ2
8 RA3 26 7 DD3
ZVREFB
SN74LVC245APWR C4 A3 DQ3
4
SCLK
R40 no mount RA4 29 8 DD4
A4 DQ4
RA1
7 RA5 30 10 DD5
EXBA10E103J
10K A5 DQ5
6 5 RA6 31 11 DD6
TP5 A6 DQ6
DTC114EK RA2 +3.3 RA7 32 13 DD7
TxD0_CN A7 DQ7
3
10 1 RA8 33 42 DD8
DIPSW4
DIPSW5
DIPSW6
DIPSW7
DIPSW8
R9 Q5 RxD0_CN A8 DQ8
2 1 10 2 RA9 34 44 DD9
LIMIT_Z_SENS A9 DQ9
1
2
3
4
5
6
7
8
220 2 9 RA10 22 45 DD10
DIP_SW1 A10/AP DQ10
R37 9 3 RA11 35 47 DD11
A11 DQ11
8
7
6
5
1
10K KSD82 3 8 RA12 21 48 DD12
IC7C RA7 A12 DQ12
8 4 RA13 20 50 DD13
EXBV8V103JV A13 DQ13
4 7 51 DD14
TP45 5 6 DQ14
RA3
9
+3.3 7 5 6 /WE 16 53 DD15
EXBA10E103J
16
15
14
13
12
11
10
WE DQ15
ZPB
ZPA
XPB
YPB
XPA
YPA
1
2
3
4
+5 +5 6 5 /CAS 17
R129 CAS
EXBA10E103J /RAS 18
RAS
8
7
6
5
8
7
6
5
8
7
6
5
IC7D /SCS 19
IREQ_A
/WE
10K R130 CS
DQML 15 40
SW_SIGNAL 9 8 LDQM NC
100 DQMU39 36
R49 UDQM NC
SCLK 38
C76 CLK
1
2
3
4
1
2
3
4
1
2
3
4
CKE 37
CKE
no mount
no mount
CE1000p IC7E no mount +3.3

28 1
11 10 VSS VDD
8
7
6
5
41 14
RA0
RA1
RA2
RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12 R15
RA13 R14
VSS VDD
RA[0..13] 54 27 +3.3
VSS VDD
RA6 RA5 RA4 6 3
IC7F VSSQ VDDQ
+5 no mount no mount no mount 12 9
VSSQ VDDQ
1
2
3
4
+3.3 46 43
13 12 VSSQ VDDQ
1
Q19 52 49
DTA114EKA VSSQ VDDQ
2 RA11
LED_ON_O no mount C36 C27
TP46 SN74LVC14APWR EXBV8V103JV
3
R131 no mount no mount
LED_SIGNAL
220
R93 C40
47 CE0.1u
TP33 TP34
IC10 TP32 TP29
9 8 L1 RCH895NP-470K +5 D4 +3.3
FL6 R74 NC NC
+19 10 7 K A
EXCML20A390U 4.7_2W NC SWout
11 6
POWER_+ VIn NC 1SS355
12 5
POWER_- B.S Reg
13 4 IC13
K
R85 NC CE/SS
14 3 1 3
R72 Comp DGND IN OUT
M1FS6
C63 2.2K 15 2
220u_35V
CE0.1u
10K Vref NC
M1FS6
CE0.1u
A
K
P
CE0.1u Q6 16 1 + 4
NC AGND GND
2SJ325-Z-E1-AZ
D2
220u_35V
220u_35V
CE1000p
SPI8010A
CE0.1u
CE0.047u
A
P
P
M
+ + UPC2933AT
FL7
C64
C48 CE1000p
C65
+5 EXCML20A390U R91
C42
C41
D1
M
M
2.2K C47 C49
K
P
R105 +
C31 R95 R83
3
22K
C43
C35
C61
C50
CE1u 2 Q7
A
M
R94 1.8K_1% 100 1% TP31TP30TP28 TP35TP36

DTC114EK
C62 D3 470_1%
1SS355
1
CE1u
3 Replacement of Main Parts
To Ensure Safe Work
Turn off the power SW and unplug the AC adapter of the machine before performing the
parts replacement.
Performing the parts replacement while the power is turned on may result in injury by
unintended operation of the machine.
Turn off the power SW and unplug the machine
Remove a workpiece. Performing the parts replacement while setting the workpiece may result in
damage to the workpiece.
Remove the workpiece
To prevent static damage, discharge static electricity from your body before you touch any of
electronic devices. You can do so by touching an unpainted metal surface on the chassis.
You can also take the following steps to prevent damage from electrostatic discharge (ESD):
z When unpacking a static-sensitive device from its shipping carton, do not remove the
component from the antistatic packing material until you are ready to install the device to
the machine. Just before unwrapping the antistatic packaging, be sure to discharge static
electricity from your body.
z When transporting a sensitive devices, place it in an antistatic container or packaging first.
z Handle all sensitive devices in a static-safe area. If possible, use antistatic floor pads and
workbench pads.
3-1
The necessary adjustments after the replacement of each part, and the referential time for each work are
described as follows.
CONTENTS TIME (min.) TOTAL (min.)
X CARRIAGE GUIDE REPLACEMENT 10 10
Y CARRIAGE GUIDE REPLACEMENT 10 10
X MOTOR REPLACEMENT 15
20
ADJUSTMENT LOAD CHECK 5
Y MOTOR REPLACEMENT 15
20
Z MOTOR REPLACEMENT 15
20
MAIN BOARD REPLACEMENT (If the parameters cannot be transferred by MPX90Pit.) 10

ADJUSTMENT FIRMWARE INSTALLATION 5
ADJUSTMENT ORIGIN CALIBRATION 10 37
ADJUSTMENT HITTING FORCE CALIBRATION 10
ADJUSTMENT SERIAL NUMBER SETTING 2
MAIN BOARD REPLACEMENT (When the parameters can be transferred by MPX90Pit.) 10

ADJUSTMENT FIRMWARE INSTALLATION 5 17
ADJUSTMENT PUT PARAMETER 2
Z SCREW REPLACEMNT 15
20
X/Y/Z LIMIT SW REPLACEMENT 10 each

ADJUSTMENT SENSOR CHECK 2 each 22 each
ADJUSTMENT ORIGIN CALIBRATION 10 each
3-2
3-1 X CARRIAGE GUIDE REPLACEMENT
In addition to the ordinary tools, a Phillips screwdriver with a length of 250mm or longer is necessary.
250mm or longer
Connect the AC adapter.

1
Turn on the main power SW. The head moves to the
position of rear left.
Turn off the main power SW, then pull out the AC
2
adapter.
Remove the following parts.

3 Top Cover
Cap
Screw
Front Cover Cap
Top Cover
Board Cover
Back Cover
Screws of the Back Cover

Screw
< Back > Front Cover
Back Cover
Board Cover
< Back >
3-3
Disconnect all the connectors from the Main Board,
4
and remove the Main Board.
Main Board
< Back >
Remove the cap.

5
Cap
< Back >
Remove the screw shown in the figure to remove the

6
Carriage Guide. And replace it with the new one.
Check that the Head Carriage moves smoothly by
hand without backlash. Carriage Guide
< Back >
Fix the cap.

7
Cap
3-4
Fix the Main Board.
8 Connect all the connectors to the Main Board.
Main Board
Fix the following parts.

9 Top Cover
Back Cover
Board Cover
Top Cover Cap
Front Cover
Screw
Cap
< To fix the Front Cover >
1. Place the springs. Tab Screw
Front Cover
Hook the spring under Back Cover

the tab.
Spring
Board Cover
2. Place the Front Cover with the cover open.
< Left side >
Front
< Back >
Fix the Board Cover while pushing it

upward.
Place the spring in the
position shown in the figure.
3. Fix the Front Cover with the screws and caps.
Screw
Cap
3-5
3-2 Y CARRIAGE GUIDE REPLACEMENT
250mm or longer

1
2
adapter.

3 Top Cover
Cap
Screw
Front Cover Cap
Top Cover
Board Cover
Back Cover

Screw
Back Cover
Board Cover
< Back >
3-6
Remove the screw shown in the figure to remove the
4 Carriage Guide. And replace it with the new one. キャリッジガイド
Check that the Head Carriage moves smoothly by

hand without backlash.
＜本体左側＞

9 Top Cover
Back Cover
Board Cover
Top Cover Cap
Front Cover
Screw
Cap
Front Cover

the tab.
Spring
Board Cover
< Left side >
Front
< Back >

upward.
Screw
Cap
3-7
3-3 X MOTOR REPLACEMENT
1 It is necessary to have the MPX-90 driver installed

in your PC to communicate with the machine when
starting the MPX90Pit.
Connect the machine to your PC by a USB cable.

2
Turn on the main power SW.
Start the MPX90Pit.

3 Click [LL] in [Move To] to move the Carriage to the
position of front left.
3-8
4
adapter.
Open the Front Cover, and remove the Motor Cover

5 and Sensor Cover.
Motor Cover
< Right side >
Sensor Cover
< Left side >
Disconnect the motor cable and remove the 2 screws

6 fixing the Motor.
Motor Cable
< Right side >
3-9
Remove the motor together with the Ball Screw.
7
Screw
At the end of the Ball Screw is the Screw
Bearing.
Be sure not to lose the Bearing.
Bearing
Loosen the set screw of the motor side to remove the

8 Ball Screw from the motor.
Ball Screw
Set Screw
Fix the Ball Screw to the new motor temporarily and

9 install it to the original place.
Check that the Carriage Guide meshes with the Ball
Screw.
Put adequate quantity of grease (P/#

21675102 : GREASE,FLOIL G-902Y
10ML) to the Ball Screw.
Bearing
Be sure not forget to fix the Bearing.
Carriage Guide
< Back side >
Screw
< Upper side >
Carriage Guide
3-10
Fix the motor, and connect the motor cable.
10
Motor Cable
Be sure that the cable side is facing right

upward.
< Right side >
While pressing the Ball Screw toward the left, tighten

11 the set screw of the motor side without backlash.
Screw
Push
< Left side > < Right side >
Perform the following procedure.

12 1. X Axis Load Check
3-11
3-4 Y MOTOR REPLACEMENT
250mm or longer

1
2
adapter.

3 Top Cover
Cap
Screw
Front Cover Cap
Top Cover
Board Cover
Back Cover

Screw
Back Cover
Board Cover
< Back >
3-12
Disconnect the motor cable and remove the 2 screws
4 fixing the Motor. Motor Cable
< Back side >
Remove the motor together with the Ball Screw.

5
At the end of the Ball Screw is the Screw Screw

Bearing.
Be sure not to lose the Bearing.
Bearing
Loosen the set screw of the motor side to remove the

6 Ball Screw from the motor.
Ball Screw
Set Screw
Fix the Ball Screw to the new motor temporarily and

7 install it to the original place.
Screw.
Put adequate quantity of grease (P/#

Bearing
21675102 : GREASE,FLOIL G-902Y
10ML) to the Ball Screw.
Be sure not forget to fix the Bearing.
3-13
Carriage Guide
Screw.
< Back side >
Screw
< Upper side >
Carriage Guide
Fix the motor, and connect the motor cable.

8 Motor Cable
Be sure that the motor cable side is

facing upward.
< Back side >
While pressing the Ball Screw toward the front, tighten

9 the set screw of the motor side without backlash.
Screw
Push
< Upper view >

10 1. Y Axis Load Check
3-14
11 Top Cover
Back Cover
Board Cover
Top Cover Cap
Front Cover
Screw
Cap
Front Cover

the tab.
Spring
Board Cover
< Left side >
Front
< Back >

upward.
Screw
Cap
3-15
3-5 Z MOTOR REPLACEMENT
In addition to the ordinary tools, a Phillips screwdriver with a length of 250mm or longer and a flat-
blade screwdriver are necessary.
250mm or longer
Flat-Blade screwdriver
1 Turn off the main power SW, then pull out the AC
adapter.
Remove the Top Cover.

2 Top Cover
Open the Front Cover.

3
Front Cover
Hold the Front Cover by hand when opening it.
3-16
Turn the Head Gear to move down the Carriage to the
4 accessible position to the connector of the motor using
the flat-blade screwdriver.
Head Gear
< Top view >
Motor Cable
5 Disconnect the motor cable.
Motor Cable
< Left side >
Remove the Head Gear.

6
Head Gear
< Left side >
Remove the 2 screws shown in the figure to remove

7
the motor together with the plate.
< Top view >
3-17
Loosen the set screw of the Motor Gear.
8
Set Screw
Motor Gear
Remove the Motor Base from the Motor, and replace it

9
with the new motor.
Be careful with the direction of the Motor

Base. Motor Base
10 Fix the Motor Gear with the set screw temporarily.

Set Screw
Motor Gear
11 Fix the motor together with the plate.
< Top view >
3-18
Fix the Head Gear.
12
Head Gear
< Left side >
Tighten the so that the Motor Gear is on a level with

13 the Head Gear.
Head Gear Motor Gear
< Front view >
Give one turn at least to the Head Gear to check that

14 the gears mesh together.
Head Gear
< Top view >
Connect the Motor Cable.

15
Motor Cable

1. Z Axis Load Check
< Left side >
3-19
3-6 MAIN BOARD REPLACEMENT
It is necessary to have the MPX-90 driver installed

1
starting the MPX90Pit.
Connect the machine to your PC by a USB cable.

2 Turn on the main power SW, and start the MPX90Pit.
Click [Get Parameter].

3
[Save As] screen is displayed.

4 Input a file name and save it.
3-20
5 adapter.
Remove the Board Cover.

6
Board Cover
Disconnect all the connectors from the Main Board,

7 and remove the Main Board.
Replace the Main Board with the new one, and re-
connect all the connectors to the Main Board.
8 Connect the AC adapter and turn on the main power

SW.
3-21
Click [Put Parameter].
9
[Open] screen is displayed. Select the parameter file

10 that was saved, and click [Open] to write it to the new
main board.
11 Perform the followings.

1. [4-3 FIRMWARE UPGRADE]
2. Put Parameter
Perform the followings if the parameters cannot be transferred to the new Main Board.
1. [4-3 FIRMWARE UPGRADE]
2. [4-4 ORIGIN CALIBRATION]
3. [4-5 HITTING FORCE CALIBRATION]
4. SERIAL NUMBER SETTING
3-22
4 Adjustment
To Ensure Safe Work
Turn off the power SW and unplug the AC adapter of the machine before performing the
parts replacement.
Performing the parts replacement while the power is turned on may result in injury by
unintended operation of the machine.
Turn off the power SW and unplug the machine
Remove a workpiece. Performing the parts replacement while setting the workpiece may result in
damage to the workpiece.
Remove the workpiece
To prevent static damage, discharge static electricity from your body before you touch any of
electronic devices. You can do so by touching an unpainted metal surface on the chassis.
You can also take the following steps to prevent damage from electrostatic discharge (ESD):
z When unpacking a static-sensitive device from its shipping carton, do not remove the
component from the antistatic packing material until you are ready to install the device to
the machine. Just before unwrapping the antistatic packaging, be sure to discharge static
electricity from your body.
z When transporting a sensitive devices, place it in an antistatic container or packaging first.
z Handle all sensitive devices in a static-safe area. If possible, use antistatic floor pads and
workbench pads.
4-1
4-1 ADJUSTMENT SOFTWARE "MPX90Pit"
To communicate with the MPX-90 using the MPX90Pit, it is necessary to have the MPX-90 driver installed in your PC.
Function Contents
Get a system report of the machine
and save as a text file.
Get the parameters of the Main board
and save as a binary file.
Write the parameters to the Main
Board.(Parameters will be activated
when you restart the machine.)
Initialize the parameters.

Check all the sensors on the
machine. Click [Check X Sensor] or
[Check Y Sensor] to check the X and
Y Limit Sensors.
Origin offset adjustment wizard is

displayed. The wizard navigates you
to print the adjustment pattern and
set the origin calibration.
Head replacement wizard is
displayed. The wizard navigates you
to replace the head and adjust the
hitting of pins.
Pin adjustment wizard is displayed.
The wizard navigates you to print the
adjustment pattern and adjust the
hitting of pins.
Write the serial number of

the machine to the Main Board.
Move the head to the left back, right back, left front, right front, center.
And move the head up, down.
Aging wizard is displayed. Check [with Print], perform aging while printing.
in the wizard screen.Perform aging. * The size of the pattern is about 80mm x 80mm.
(Move all axes in full stroke.)
Check the load of each axis.
Specify the file to print. Print the specified file.
Print the slope calibration pattern.
Close the MPX90pit.
4-2
4-2 SYSTEM REPORT
1
2
3
User
Display Contents Remarks Initialize
1 MODEL Model name
2 SERIAL NO. Serial number
3 VERSION The version of firmware Main / Boot
DIPSW : DIPswitch
USB SERIAL : USB identifier *1

SYSTEM
4 SYSTEM SW : System switch
INFO.
PRINT PAGE : Number of times printing has been performed Unit : page
TOTAL WORK TIME : Total printing time Unit : hour/min

: Correction parameter of the limit switch
5 PAGE INFO. LIMIT OFFSET In order of X/Y
position
PIN ADJ : Pin force calibration of each pin
PIN WORKS : Number of times hitting has been performed Unit : number of times
6 HEAD INFO.
TOTAL XCHG : Number of times the head has been replaced Unit : number of times
: Number of times the head has been replaced
XCHG Unit : number of times
(same as [TOTAL XCHG])
In order of the latest
7 ERROR LOG. :Error history * Refer to Section 6 for more
information.
* 1 The application for changing USB serial is required.
4-3
4-3 FIRMWARE UPGRADING (Referential Time : 5min.)

1
upgrading.
Connect the machine to your PC by using a USB
cable.
Connect the AC adapter while pressing the power

2
button.
Wait for blinking the Standby LED, and release
pressing. The machine starts in the firmware upgrade
mode.
When starting with the upgrade mode, [Found New
Hardware Wizard] may appear even if the driver has
already been installed. If the wizard appears, insert
the installation CD (Roland Software Package) and
install the driver while the LED is blinking. Continue
the upgrade procedure after the driver installation is
completed.
Start the MPX90Pit.

3
Click [Select File...] in the [Output File].

4
4-4
[Open] screen is displayed.
5 Select the firmware file for sending the firmware and
click [Open].
Selected file is displayed.

6 Click [Output]. The machine starts to send the
firmware.
LED blinks faster while receiving the firmware.
LED is turned on when upgrading is completed.
LED blinks rapidly when the machine has failed

to receive the firmware.
Turn off the main power SW and check if the
firmware file is wrong/broken, or the Main board
is broken.
Then enter the firmware upgrade mode and
send the firmware again.
4-5
Disconnect the AC adapter to turn off the power.
7
Turn on the main power SW and click [Get Report] to

8 display the system report.
Check that the firmware is upgraded correctly.

9
4-6
4-4 ORIGIN CALIBRATION (Referential Time : 15min.)
This is to adjust the origin position of the machine. It is necessary when the parameters cannot be
transferred to the new Main Board when replacing the Main Board.
When changing the Marking Pin using the MPX-90 Head Manager, quit MPX90Pit. The value of the
parameters go wrong when the MPX-90 Head Manager and MPX90Pit are used simultaneously.
Necessary material : Test plate

22055423 : PLATE,TEST 4PCS SET MPX-50
or a brass plate larger than 30 x 60mm.)

1
performing the origin calibration.
cable.

2 Turn on the main power SW.
Start the MPX90Pit.

3
Click [Adjust OriginOffset].
4-7
Origin Calibration wizard starts.
4
Perform the origin calibration according to the wizard.
Click . The
right screen is displayed.
Click [OK].
For this example, enter

"-1.5"in the X box and
"1" in the Y box.
In Y Axis, the upper side from the center is the

negative coordinate, and the lower side from the
center is the positive coordinate.
When performing the Origin calibration using the
Windows driver, in Y Axis, the upper side from the
centre is the positive coordinate, and the lower
side from the centre is the negative coordinate.
4-8
4-5 HITTING FORCE CALIBRATION (Referential Time : 15min.)
This is to adjust the hitting force of the pin. It is recommended to use the test plate bundled with MPX-90.
When using the MPX-90 Head Manager, quit MPX90Pit. The value of the parameters go wrong when
the MPX-90 Head Manager and MPX90Pit are used simultaneously.

or a brass plate larger than 30 x 60mm.)

1 in your PC to communicate with the machine when
performing the Hitting Force Calibration.
cable.

Start the MPX90Pit.

3 Click [ReAdjust Pin].
4-9
Hitting Force Calibration wizard starts.
4
Perform the Hitting Force calibration according to the wizard.
Click . The screen below is

displayed.
Click [OK].
The correction value is computed

automatically from the measured
value.
4-10
4-6 SLOPE CALIBRATION (Referential Time : 25min.)
This is to maintain the parallel level of the Printing System by using a block after reassembling the Print-
ing System. It is required to perform [4-4 ORIGIN CALIBRATION] before this adjustment.
Necessary special tool : 1000006820 TOOL,BLOCK MPX-90 ST-117

Test plate
or a brass plate larger than 30 x 60mm
Special tool

1 in your PC to communicate with the machine when
performing the Slope Calibration.
cable.

Start the MPX90Pit.

3 Click [C] in [Move To] to move the Carriage to the cen-
ter position.
4-11
4 adapter.
Disconnect the USB cable.

5 Top Cover

6
Front Cover
Detach the table or center vise if they are set.
4-12
Move the Printing System to the back side by hands.
7 Loosen the 4 screws shown in the figure.
Set the Special Tool under the shaft so that the

8 carriage is at the center.
Special Tool
Special tool:
1000006820
TOOL,BLOCK MPX-90 ST-117
< Front view >
Turn the Head Gear to move down the Carriage until < Front view >
9 the shaft touches the special tool using the flat head
screwdriver. Head Gear
Flat Head Screwdriver
Shaft
Special Tool
Fix the screws of the Head Holder while both sides of

10 the Special Tool touches the Shaft.
And remove the Special Tool.
If the Carriage goes down when removing the

Special Tool, turn the Head Gear to move up the
Carriage once and go back to 8 .
4-13
Set the Special Tool again.
11 Check that the Feeler gauge (0.1mm) can not be < Front view >
inserted between the Special Tool and Shaft.
Feeler gauge
0.05mm
Special Tool
Shaft
Feeler gauge
Special Tool
From this step is for confirming the adjusted

12 parallelism.

cable.

4-14
Fix the table and mount the test plate on the table.
14
Tabs
Fit the tabs here
Test plate
( or a brass plate larger than 30 x 60mm )
Press the power button.

15 The head moves and stops at the position where the
tip of the head cap rides on the surface of the test
plate.
Make sure that the Head Cap is attached.
Loosen the knob once.

16
Stopper
The stopper can be moved.
Knob
4-15
Move the knob to the lowest position.
17
Tighten the knob.
Knob
Stopper
Press the power button.

18 The carriage moves to the left rear.
Remove the cap.
Cap
Start the MPX90Pit.

19 Click [Output Slope Test].
The test pattern is printed.

20 Measure the lengths from the starting point to the
Rear
ending point of the printing at each 2 points of front and
rear shown in the figure. Confirm that the difference
This 2 points
between the longest and the shortest is 0.5mm or less
at each 2 points.
If the ending point of the printing is difficult to

determine, measure the point of the same light-
ness.
This 2 points
And the front and rear points can not be ad-

justed. Adjust the slope by adjusting the table Front
height if necessary.
4-16
4-7 Z AXIS PARALLELISM CALIBRATION (Referential Time : 10min.)
This is to maintain the parallel of the Z shafts when

the Printing System does not move smoothly in Z axis
direction.
<The parts that should not be disassembled>

- Z shaft
- Screw for fixing the Z shaft
Z shaft
Do not loosen the screw that fixing the Z Z shaft
shaft. Loosening the screw changes the

reference position of the Z shaft. Screw
Screw
1 adapter.

2 Top Cover
4-17
3
Front Cover
Loosen the screws of the Adjustment Plate.

4
Adjustment Plate
Turn the Head Gear to move up the Printing System < Front view >
5 until it stops using the flat head screwdriver.
Flat Head Screwdriver

Head Gear
Printing System
Tighten the screws of the Adjustment Plate while the

6 Printing System is at the most upper position.
Adjustment Plate
4-18
From this step is for confirming the adjusted
7 parallelism.
It is necessary to have the MPX-90 driver installed in

your PC to communicate with the machine when per-
forming the following steps.
cable.

Start the MPX90Pit.

9 Click [Z] in [Check Load] to check the movement of the
Printing System in Z axis direction visually.
If the following symptoms occur, go back to step 4

and adjust the position of the Adjustment Plate again.
- If the Printing System does not move smoothly.

- If [Failed] message appears during the Check Load.
4-19
5 Supplemental Information
5-1 SPECIAL TOOLS
Table shows a list of special tools recommended by Roland DG Corp.
Parts No. 1000006820

Parts Name TOOL,BLOCK MPX-90 ST-117
Slope Calibration
Purpose
(After disassembling the Printing system)
5-2 OPERATIONAL SEQUENCE
Insert AC adapter
System report
Initialize Panel
Power ON
Error LED : Fast blinking

Initialize EEPROM ERROR CODE : 0208h
EEPROM writing error
LED : Fast blinking
OK ERROR CODE : 0308h
EEPROM reading error

Detect Z Limit ERROR CODE : 0407h
Z Limit Switch detecting error
OK
Error ERROR CODE : 0107h (X Limit)

LED : Fast blinking
Detect XY Limit
XY Limit Switch detecting error ERROR CODE : 0207h (Y Limit)
OK

Check Head Sensor status ERROR CODE : 000Ch
Sensor mismatching error
(High/Low)
LED : Fast blinking
OK ERROR CODE : 010Ch
Head locking error

Ready to receive data ERROR CODE : 000Ch
Sensor mismatching error
LED : Fast blinking
Height limit error ERROR CODE : 030Ch
LED : Fast blinking

ERROR CODE : 040Ch
Height detecting error
5-1
5-3 SENSOR MAP
Z LIMIT SENSOR
Detects the limit of Z axis.
HEAD HEIGHT SENSOR (HIGH)

Detects if the material higher than 40mm is set.
(upper direction).
HEAD HEIGHT SENSOR (LOW)

Detects the Head lock.
(lower direction).
X LIMIT SENSOR
Detects the limit of X axis.
Y LIMIT SENSOR
Detects the limit of Y axis.
5-2
6 Trouble Shooting
On MPX-90, symptoms and solutions vary between printing with and without the Head Cap. Find an appropriate solution in
consideration of with (With) or without (No) Head Cap.
6-1 Machine performs printing but it does not print at all. / Printing is abnormal.
HEAD CAP
NO CHECKING POINT ACTION REFERENCE OUTLINE
With No
Fix the material stably Users Manual ● ● If material is not set stably, it cannot print properly.
1 Material setting
Adjust the material If the material is not set in a proper position, it can be a
Users Manual ● ●
position cause of a printing failure.
Check the material If the material does not meet the conditions of accepted
2 Material condition Users Manual ● ●
condition material, it cannot be printed properly.
It is required to attach a Head Cap when printing without

3 Head Cap missing Install a Head Cap Users Manual ● fixing the head height. Printing cannot be performed
properly without a Head Cap.
The head must be fixed at an appropriate height to print

4 Head height Check the head height Users Manual ● ●
properly. Readjust the head height.
If there is a bad contact between the head and the Main

Bad contact / Broken Refix / Replace the
5 ● ● Board or the cable between them is broken, the machine
cable Flexible Cable
performs printing partially or it does not print at all.
It does not print correctly if the impact pin bends or the
6 Damaged Impact Pin Replace the Head Users Manual ● ●
diamond tip comes off.
6-2 Printing is too dark or too light.
NO CHECKING POINT ACTION REFERENCE With No OUTLINE

[Material] needs to be appropriately selected for printing
with a proper impact. Also, there are occasions that you
Check [Material]
Users Manual ● ● need to adjust [Impact] in the detail setting depending on
setting
the hardness of the printing surfaces although using the
Image Correction same materials.
1 setting of Windows
driver Check [Gamma] or Confirm the settings when the print result is evenly bright
[Brightness] setting or dark. Adjust them if necessary.
Check the [Impact]
[Impact] needs to be appropriately set for printing with a
value in the Material Users Manual ● ●
proper impact.
detail
The head must be fixed at an appropriate height for a
2 Head height Check the head height Users Manual ●
proper printing. Adjust the head unit height to determine.
Check and clean if the Head Cap has some dust inside.
Remove dust and Also, check that the Head Cap is installed correctly. They
Users Manual ●
install correctly can be the cause of the impact pin not impacting the
3 Head Cap material properly.
If the Head Cap is worn and kept used beyond the
Check wear / Replace Users Manual ●
replacement timing, the hitting force becomes unstable.
When the hitting force is not appropriate, printing is not

Calibrate the hitting
4 Hitting force Users Manual ● ● performed with proper density. Perform Origin Calibration
force
in advance, then perform the Hitting Force Calibration.
When the impact pin is worn, it affects the print density

and sharpness. Check the used amount of pin on MPX-90
5 Impact Pin wear Replace the Head Users Manual ● ●
Head Manager and replace the head with new one (MPH-
90) if necessary.
If the impact pin bends or the diamond tip comes off, it
6 Damaged Impact Pin Replace the Head Users Manual ● ●
may not print with a proper hitting force.
6-1
6-3 Uneven printing

1 Material setting Fix the material stably Users Manual ● ● If material is not set stably, it cannot print evenly.
Check the material If material has delicate bumps on its surface, it cannot print
2 Bumps of material Users Manual ● ●
surface evenly.
Check and clean if the Head Cap has some dust inside.
Remove dust and Also, check that the Head Cap is installed correctly. They
3 Head Cap Users Manual ●
install correctly can be a cause of the impact pin not impacting the
material properly.
If the print density differs between the left and right of the
Printing System is not Check the parallel level [4-6 SLOPE
4 ● ● material, the Printing System might not be adjusted
adjusted parallel. of the Printing System CALIBRATION]
parallel.
When the Carriage Guide is worn, it can be a cause of an
uneven printing.
[3-2 Y CARRIAGE
Replace the Carriage In case of an uneven printing in X-direction, disable the
5 Carriage Guide wear GUIDE ● ●
Guide REPLACEMENT]
setting of [Bi-direction] printing in the Windows driver and
see if the unevenness is caused by [Bi-direction] printing or
not.
[3-3 X , 3-4 Y
Replace the screw If the screw shaft (X or Y) is distorted, it cannot print
6 Screw shaft distortion MOTOR ● ●
shaft evenly.
REPLACEMENT]
6-4 Seams / Scratches

Print without attaching Depending on the material type, it may be scratched by the
1 Material type Users Manual ●
the Head Cap Head Cap.
If there is dust on the face of Head Cap where it contacts
Remove dust and
● with material, it can be a cause of scratching material
install correctly
surface.
2 Head Cap
When the Head Cap wears too much, the impact pin may
scratch the material.
6-5 Printing in wrong position / outside of material

Material needs to be set in a correct position referring to
the scales of the table/center vise.
Especially in printing on a curved-surface material and the
1 Material position Check material position Users Manual ● ●
print data is created without any margin on the edge, small
error of material positioning can be a serious cause of
printing outside the material.
If material is not fixed stably due to its shape or dirtiness,
Check material shape
Users Manual ● ● the material may move during printing and it may print on
and condition
unexpected location.
If the Rubber Sheet is dirty and the adhesive is lost, the

Clean the Rubber
Users Manual ● ● material may move during printing and it may print on
Sheet
unexpected location.
2 Material fixation If the Rubber Sheet is set on the table with some part
Check the position of running on the table edge, the sheet cannot stay on the
Rubber Sheet table stably. The sheet may move during printing and it
may print on unexpected location.
Check the material
If it is not fixed stably, material may move during printing
fixation on the Center Users Manual ● ●
and it may print on unexpected location.
Vise
[Work Size] of Check [Width] / If the size set in [Work Size] is larger than actual material
3 Users Manual ● ●
Windows driver [Length] of [Work Size] size, printing is performed outside the material.
6-2
Margin setting on Check [Margin] If the margin is small, it may print outside the material
4 Users Manual ● ●
METAZAStudio setting when there is a small positioning error of the material.
Check [Offset] in
Users Manual ● ● If [Offset] is not set properly, the printing origin is shifted.
Windows driver
5 Origin offset
Check [Origin Offset] [4-4 ORIGIN If [Origin Offset] setting goes wrong, the printing origin is
● ●
of the machine CALIBRATION] shifted.
6-6 Material moves

Check material shape If material is not fixed stably due to its shape or dirtiness,
and condition the material may move during printing.
Clean the Rubber If the Rubber Sheet is dirty and the adhesive is lost, the
Sheet material may move during printing.
1 Material fixation If the Rubber Sheet is set on the table with some part
Check the position of
Users Manual ● ● running on the table edge, the sheet cannot stay on the
Rubber Sheet
table stably and may move during printing.
Check the material
fixation on Center Users Manual ● ● If it is not fixed stably, material may move during printing.
Vise
6-7 The object printed on a curved-surface material is unexpectedly small

When creating a print data for a curved-surface material,
the Work Size specified in Windows driver is to be
considered as the printable area. Printable area varies
according to the degree of roundness and it needs to be
[Work Size] of adjusted to the size appropriate for the actual material.
1 Adjust [Work Size] Users Manual ● ●
Windows driver The size input by pressing the Enter button, which is a
function to input the referential printable area for Cylinder-
shaped Material (curved-surface material), is only a
referential size based on the assumption that the material
is a true cylinder.
When creating a print data for a curved-surface material,
the Work Size specified in Windows driver is to be
considered as the printable area. The margin that is
[Margin] setting on normally necessary for a flat material is not necessary for
2 Set [0] to [Margin] Users Manual ● ●
METAZAStudio a curved-surface material. You can place print objects on
the entire Work area as long as the specified Work Size is
within the printable area appropriate for the curved-
surface material.
6-8 Impact pin bends or the diamond tip comes off

If the print object is placed outside the material, the impact
Check material size /
Users Manual ● ● pin may bend or the diamond tip may come off when it hits
printing area
the edge of material.
If there is a print object on or around the hole of the
Check the print object
Users Manual ● ● material, the impact pin may bend or the diamond tip may
around the hole
come off when it hits the edge of the hole.
Printing at the material
1 If [0] is set for [Margin] of METAZAStudio for the edge of
edge
Check [Margin] setting material, or the margin is too small, the impact pin may hit
of METAZAStudio the edge of material or its hole and the impact pin may
bend or the diamond tip may come off.
If the material is set at a position where shifting from the
right position, the impact pin may hit the edge of material or
Adjust the position Users Manual ● ●
its hole and the impact pin may bend or the diamond tip
may come off.
6-3
It is required to attach a Head Cap when printing without
Install a Head Cap if fixing the head height. If printing without a Head Cap, the
Users Manual ●
forgotten impact pin trails on the material and the impact pin may
bend or the diamond tip may come off.
2 Head Cap
If the Head Cap is worn and kept used beyond the
replacement timing, the impact pin improperly contact with
material and the impact pin may bend or the diamond tip
may come off.
If the head height is not proper, the impact pin may bend or
3 Head height Check the head height Users Manual ●
the diamond tip may come off. Adjust the head height.
6-9 Carriage Guide chatters when machine is powered on

Tighten the fixing [3-1 X Carriage
screw of Carriage Guide ● ● If the symptom does not improve after tightening the fixing
Carriage Guide Guide Replacement]
1 screw, it can be some wear or crack of Carriage Guide.
condition [3-2 Y Carriage
Replace Carriage Guide In this case, replace the Carriage Guide with a new one.
● ●
Guide Replacement]
6-10 Head does not move up and down smoothly

[4-7 Z AXIS
Z shafts are not Adjust the parallelism If the parallelism between two Z shafts is not uneven, the
1 PARALLELISM ● ●
adjusted parallel. between two Z shafts Z-axis does not move smoothly in Z axis direction.
CALIBRATION]
6-4
6-11 Error Code Revised 1
The error LED blinks fast (0.5 seconds interval) when these errors occur. Turn off the sub power.
The latest 4 corresponding error codes are saved in the [ERROR LOG.] of the system repot.
ERROR CODE Description CAUSE SOLUTION
1. X Limit Sensor is not in the correct position 1. Fix the X limit Seneor correctly
2. Bad contact in the X Limit Sensor Cable 2. Re-connect the X Limit Sensor cable
3. Defective X Screw 3. Replace the X Screw
4. X Limit Sensor is broken 4. Replace the X Limit Sensor
0107 X Limit is not detected
5. Cable between X Motor and Main Board is defective 5. Replac the cable between X Motor and Main Board
6. X Motor is broken 6. Replace the X Motor
7. Abnormal movement of X-axis caused by breakage
7. Replace the Main Board
of X Deriver IC
1. Y Limit Sensor is not in the correct position 1. Fix the Y limit Seneor correctly
2. Bad contact in the Y Limit Sensor Cable 2. Re-connect the Y Limit Sensor cable
3. Defective Y Screw 3. Replace the Y Screw
0207 Y Limit is not detected 4. Y Limit Sensor is broken 4. Replace the Y Limit Sensor
5. Cable between Y Motor and Main Board is defective 5. Replac the cable between Y Motor and Main Board
6. Y Motor is broken 6. Replace the Y Motor
7. Abnormal movement of Y-axis caused by breakage 7.
Replace the Main Board
of Y Deriver IC
1. Z Limit Sensor is not in the correct position 1. Fix the Z limit Seneor correctly
2. Bad contact in the Z Limit Sensor Cable 2. Re-connect the Z Limit Sensor cable
3. Movement of Z-axis is not smooth 3. Refix or replace the Z Motor
0407 Z Limit is not detected 4. Z Limit Sensor is broken 4. Replace the Z Limit Sensor
5. Cable between Z Motor and Main Board is defective 5. Replac the cable between Z Motor and Main Board
6. X Motor is broken 6. Replace the X Motor
7. Abnormal movement of Z-axis caused by breakage 7.
Replace the Main Board
of Z Deriver IC
0208 Cannot write to EEROM Main Board is broken Replace the Main Board
0308 Cannot read EEROM Main Board is broken Replace the Main Board
1. Bad contact in the Head Height Sensor (HIGH/ 1. Re-connect the Head Height Sensor (HIGH/LOW)
Head Height Sensor (High) LOW) cables cables
000C is ON, and Head Height
2. Head Height Sensor (HIGH/LOW) cables are broken 2. Replace the Head Height Sensor (HIGH/LOW) cables
Sensor (low) is OFF
3. Main Board is broken 3. Replace the Main Board
Head Lock error
010C Head Height Sensor Head is locked Unlock the head
(High/Low) is ON
1. Knob becomes loose and the head is unlocked 1. Tighten the knob firmly
2. Table is not set 2. Set the table
3. Bad contact in the Head Height Sensor (HIGH/ 3. Re-connect the Head Height Sensor (HIGH/LOW)
020C Head is unlocked
LOW) cables cables
4. Head Height Sensors (HIGH/LOW) are broken 4. Replace the Head Height Sensors (HIGH/LOW)
Head height limit error 1. Head is locked 1. Unlock the head

Head Height Sensor Adjust the head position based on the surface height
2. Material has been replaced to the thicker one 2.
(High/Low) is ON of the materia
(ready to print) 3. Lift the head 3. Release the head
030C
Head height limit erro
Head Height Sensor Adjust the head position based on the surface height of
Exceed the limit of height while printing
(High/Low) is ON the material
(printing)
1. Table is not set 1. Set the table
Height is not detected 2. Bad contact in the Head Height Sensor (HIGH/ 2. Re-connect the Head Height Sensor (HIGH/LOW)
040C Head Height Sensor (Low) LOW) cables cables
is OFF 3. Head Height Sensors (HIGH/LOW) are broken 3. Replace the Head Height Sensors (HIGH/LOW)
6-5
7 Service Activities
7-1 INSTALLATION CHECK LIST
MPX-90 INSTALLATION CHECK LIST
Date :
User : Serial Number :
Checking the space
There is a space necessary for installing the machine. And Install in a location that is level and
stable.
Unpacking
Accessories
MPX-90
7-1
Checking the accessories
Head caps
AC Adapter USB Cable Power cord
* One installed on the unit by default
Adhensive sheet Roland Software Package

Center vise Table
* Installed on the table by default CD-ROM
Head Test-use printing material

(Brass-plated plates) User’s manual
* Installed on the unit by default
Removing and storing the retaining materials
Remove the retainers and retaining screws.
Retaining screw
Screw
Screw
Retainer Retainer
7-2
Keep the retainers and retaining screws to the position shown in the figure.
< Back side >
Preparation
Perform the followings in reference to the User's Manual.
Connecting the Power Cord
Do not connect the machine and computer at this time. Connect them when installing the driver by
following to the installation guide.
Install the METAZA driver in reference to the User's Manual.
Installing the METAZA driver
Connect the machine and computer in reference to Installation Guide of Roland Software Package.
Installing the Software
Installing METAZAStudio
Installing SFEdit2
Installing MPX-90 Head Manager
Installing Dr.Engrave
Remind the customer to refer to HELP for the usage of the software.
Remind the customer that the latest version of the driver and the updater of the application software are
available from the Roland DG website.
7-3
Upgrading the Firmware
Upgrade the firmware to the latest version.
Explaining Functions and Operations
Explain the following contents in reference to the chapter 3, 4 and 6 of the user's manual.
Switching the Power On and Off
Getting Ready
Preparing Print Data
Starting and Stopping Printing
Tips and Tricks for Image Layout
Tips and Tricks for Text Layout
Creating and Editing Line Text
Checking and Adjusting Finished Result of an Image
Printing on a Curved Surface
Register New Material
METAZA Driver Settings
More Advanced Other Operations
What to Do If
7-4
Maintenance and Adjustment
Explain the following contents about the maintenance and adjustment in reference to the user's manual.
Daily Care
!! WARNING !!
Never use gasoline, alcohol, thinner, or any other flammable material for cleaning.
Adjusting Marking Pins
Composition Registration and Striking-force Adjustment
Adjustment of the Origin-point Location
The Replacement of the Head Cap
Head Replacement
Consumable Parts
Remind the customer that the following are the consumable parts. Also, explain that the listed hours of life expec-
tancy should be referred to as a general guide only and the replacement cycle varies according to usage conditions.
Parts Life expectancy
Head One hundred million shots
The head cap is due for replacement

when the triangle at its tip is worn out to the boss part.
Head Cap
boss worn out
7-5
7-2 MAINTENANCE CHECK LIST
MPX-90 MAINTENANCE CHECK LIST
Date :
User : Serial Number :
Check Points Operation Points Check

Ask the customer if there is something that he/she is
Interview the customer Done
concerned about.
Get report before maintenance Save the report of the machine by [Get Report] of MPX90Pit. Done
Upgrade the firmware to the latest Upgrade the firmware if the installed firmware is not the latest
Done
version version.
Check if there is no dirt or scratches. OK NG

Screwshaft
Lubricate and clean the Screwshaft if necessary. Not
X-axis Lubricated
(FLOIL G902, P/# 21675102) necessary
Execute Check Load [X] by MPX90Pit and check if it shows
Load Check OK NG
[Completed] correctly.

Screwshaft
Y-axis Lubricated
Execute Check Load [Y] by MPX90Pit and check if it shows
Load Check OK NG

Screwshaft
Lubricated

Drive Gear
Lubricate and clean the Drive Gear if necessary. Not
Z-axis Lubricated

Head Gear
Lubricate and clean the Head Gear if necessary. Not
Lubricated
Execute Check Load [Z] by MPX90Pit and check if it shows
Load Check OK NG
Check if the triangle at its tip is worn out to the boss part. And Not
Head Cap Replaced
remind the customer of a replacement if necessary. necessary
Consumables Confirm that material does not move during printing. Suggest
Adhesive Sheet Not
the customer to replace it if the adhesive does not recover Replaced
(Rubber Sheet) necessary
after it is rinsed in water.
Check that there is no problem with the printing operation and
Printing Test print Printed
result.
Check the printing origin. Adjust it if it is 0.5mm or more off Not
Origin calibration Adjusted
the table center. necessary
Adjustment
Confirm the used amount of marking pin with MPX-90 Head Not
Life of marking pin Changed
Manager. Change with the new head if it is time. necessary
Get report after maintenance Save the report of the machine by [Get Report] of MPX90Pit. Done
Remarks
7-6
7-3 SPECIFICATIONS
Main Specifications
MPX-90
Printable material Gold, silver, copper, platinum, brass, aluminium, iron, stainless steel, etc.
(Vickers hardness [HV] of the printing surface must be 200 or less.)
Loadable material size Maximum 100 mm (width) x 200 mm (length) x 40 mm (thickness), or 200
mm (width) x 100 mm (length) x 40 mm (thickness)
(3.9 in. x 7.9 in. x 1.5 in.), or (7.9 in. x 3.9 in. x 1.5 in.)
Printing area 80 mm x 80 mm (3.1 in. x 3.1 in.)
Resolution 529 dpi (High resolution), 353 dpi (Photo), 265 dpi (Text), 1058 dpi
(Vector)
Printing direction Unidirectional printing or bidirectional printing (Selectable with Windows
driver)
Printing speed 50 mm/sec (1.9 in./sec) (Photo), 33 mm/sec (1.2 in./sec) (High resolution/
(Default) Text),
24 mm/sec (0.94 in./sec) (Vector)
Interface USB interface (compliant with Universal Serial Bus Specification
Revision1.1)
Power requirements Dedicated AC 100V to 240V ±10% 50/60Hz
AC adapter
Machine DC 19 V 1.6 A
Power consumption Approx. 24W
Acoustic noise level Under 70 dB (A)
Operation temperature 10 to 30°C (50 to 86°F)
Operation humidity 35 to 80% (no condensation)
External dimensions 286 mm (W) x 383 mm (D) x 308 mm (H)
(11.3 in. (W) x 15.1 in. (D) x 12.2 in. (H))
Weight 10.8 kg (23.8 lb.)
Accessories AC adapter, power cord, test-use printing material, USB cable, CD-ROM,
user's manual, etc.
System Requirements for USB Connection
Computer Model preinstalled with Windows Vista (32 bit) or XP, or upgraded computer originally
preinstalled with Windows XP.
USB cable Use the included USB cable.
7-7

SERVICE NOTE - MPX-90 - SV - en

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SERVICE NOTES

Copyright c 2010 ROLAND DG CORPORATION

1 Structure & Spare Parts

3 Replacement of Main Parts

Revision Date Description of changes Approval Issured

4 2015.5.15 1-2 PRINTING SYSTEM has been added. Onoda Ito

About the Symbols

In addition to the and symbols, the symbol

Tips and advise before the adjustment.

About the Labels Affixed to the Unit

Caution: High Temperature

PARTS LIST -Main Parts-

PARTS LIST -Supplemental Parts-

PARTS LIST -Main Parts-

PARTS LIST -Main Parts-

1 1000007578 ASSY,SENSOR HEAD HEIGHT LOW 2 MPX-90

3 1000006607 ASSY,SENSOR X-AXIS MPX-90

4 1000006601 ASSY,SENSOR Y-AXIS MPX-90 PANEL BOARD Z MOTOR Y MOTOR X MOTOR

7 1000006590 CABLE-ASSY,PANEL SWITCH MPX-90

Z LIMIT X LIMIT Y LIMIT Z HI LIMIT Z LOW LIMIT

MAIN BOARD 1/3 1 1 4 5 1 4 1

RA13 PANEL BOARD 3/3

R67 R68 R69 R70 R71

C43 RA22 RA23

R91 R85 C47

２ R106 Q8 Q9 Q10 Q11

R125 K Q14 Q15 Q16 Q17 Q18

C78 C79 C80 C81 C82 C83 C84 C85 C86

CN12 CN13 CN14 CN15 CN11

MAIN BOARD Arrangement Diagram (Soldering Side)

no mount C89 C71

D18 C79 4 16 24 14 EXCML20A390U

ZVREFB D5 Q5 0 8.2K C72 FL10

no mount C91 R133 CE0.1u 1 27 EXCML20A390U

R113 C75 EXCML20A390U 3 10

no mount R126 R128 D34 NC1 NC2

VMTD CE3900p M1FS6

CN10 CN11 CN12 CN13 CN14 CN15

RESERVE PANEL Z MOTOR Y MOTOR X MOTOR HEAD

CE1000p IC7E no mount +3.3

R94 1.8K_1% 100 1% TP31TP30TP28 TP35TP36

To Ensure Safe Work

Turn off the power SW and unplug the machine

Remove the workpiece

CONTENTS TIME (min.) TOTAL (min.)

X CARRIAGE GUIDE REPLACEMENT 10 10

Y CARRIAGE GUIDE REPLACEMENT 10 10

MAIN BOARD REPLACEMENT (If the parameters cannot be transferred by MPX90Pit.) 10

MAIN BOARD REPLACEMENT (When the parameters can be transferred by MPX90Pit.) 10

X/Y/Z LIMIT SW REPLACEMENT 10 each

Connect the AC adapter.

Remove the following parts.

Screws of the Back Cover

< Back >

Remove the cap.

< Back >

Remove the screw shown in the figure to remove the

< Back >

Fix the cap.

Fix the following parts.

Hook the spring under Back Cover

Fix the Board Cover while pushing it

3. Fix the Front Cover with the screws and caps.