SERVICE SPECIFICATIONS 1 Unit: mm (in) tem Standard value Limit Remarks Flatness of gasket surface 0.03 (0.0012) Total resurfacing depth Grinding limit. 0.2 (0.008) | of both cylinder head ‘and oyindor block Overall height 89,9 0 90.1 (8.599 10 3.547) 13.05 10 18.07 (054 4 Oversea reer 0.05 (0.0020) 13.05 to 13.07 (0.5138 to 0.5146) dimensions of 0.25 (0.0098) | 13.25 to 19.27 (0.5217 to 0.5224) -g| valve guide hole 3 0.50(0.0197) | _ 19.5510 19.57 (0.5915 to 0.5340) 3 0.30 (0.0118) | 44,30 to.44.39 (1.7441 to 1.7459) e Intake al 3. lg 0.60 (0.0286) | 44.60 to 44.69 (1.7559 to 1.7571) 23 (8 e2 |* 0.30 (0.0118) | 38.30 to 38.33 (1.5079 to 1.5091) &2 Exhaust 33 0.60 (0.0286) | 38.60 10 38.63 (1.5197 to 15208) z8 0.30(0.0118) | _ 47.90 to 47.99 (1.8622 to 1.8694) ete Intake £8 ls 0.60(0.0286) | 47.60 to 47.63 (1.8740 to 1.8752) gs |S 6 iF 0.300.011) | 40:90 10 40.95 (1.5866 to 1.5676) Exhaust 0.60 (0.0236) 40.60 to 40.63 (1.5984 to 1.5996) Intake 41.62 (1.6986) 41.12 (1.6189) | Cam neight 2 Exhaust 41,62 (1.6386) 41.12 (1.6189) é é Journal diameter {93.995 to 33,950 (1.839602 to 1.39661) Oil clearance 0.05 to 0.09 (0.0020 to 0.0035) Intake 109.8 (4.328) 109.3 (43081) sae st 1 overall Exhaust 106.6 (4.187) 106.1 (4.126) length intake 108.7 (4-280) 108.2 (4.260) ace4 Exhaust 105.2 (4.142) 104.7 (4.122) Valve stem projection 42.05 (1.6555) 42.55 (1.6752) Intake 7.960 0 7.975 (0.31399 to 0.31998) 8| stem diameter = ‘Exhaust 7.930 to 7.950 (0.31220 to 0.31299) Face angle 45°10 455° Thickness of valve Intake 1.2 (0.047) head (margin (margin) Exhaust 2.0 (0.079) ‘Stem-to-guide Intake (0.03 to 0.06 (0.0012 to 0.0024) clearance Exhaust 0.05 to 0.09 (0.0020 to 0.0035) 2| Free height 48.0 (1.89) 47.0 (1.85) Hl Loadinstaled height 1765 N (18 ka) [997 bf/40.4 (1.591) s Out-of-squareness 2 or less‘SERVICE SPECIFICATIONS Unit mm (in) item Standard value Limit Remarks 3 Intake 47 (1.85) $ | overattiength 2 Exhaust 52 (2.05) S| mer diameter £8,000 to 8.018 (0.51496 to 0.31567) 3 s|_vatve contact with (0.910 1.3 (0.035 t0 0.051) 3 81 Snage 0.2 (0.008) 4063 £84.97 to 85,00 (8.5459 to 3.3465) § | Outside diameter 3 G84 £86.47 0 86.50 (3.4049 to 3.4055) Piston clearance 0.02 to 0.40 (0.0008 to 0.0016) No.1 fing 0.25 to 0.40 (0.0008 to 0.0157) 0.8 (0.031) End gap No. 2 fing 0.45 to 0.60 (0.0177 to 0.0236) 0.8 (0.031) 2 iting 0.20 to 0.60 (0.0079 to 0.0236) 4.0 (0.039) § 4663 0.02 to 0.06 (0.0008 to 0.0024) 2 lei g| sor abe 4c84 0.03 to 0.07 (0.0012 to 0.0028) 258 4663 0.02 to 0.06 (0.0008 to 0.0024) EPS | noe 4064) 0.03 to 0.07 (0.0012 to 0.0028) < |_Ouiside siamoter 22.002 to 22.005 (0.86622 to 0.86834) B | Press-in load (at room aed tos1zie0) E | cpereure),§ ag ton (750 to 1750) : [1650 to 3860] Big end contor-to-small end B | conteriength 149.0 to 150.0 (5.902 to 5.906) g Bend 0.05 (0.0020) 5 Le 0.10 (0.0039) Big end thrust clearance 0.10 to 0.25 (0.00389 to 0.0098) End play 0.05 to 0.18 (0.0020 to 0.0071) “Journal ouside diameter 156982 to 67.000 (2.24396 to 2.24409) = | Pin outside diameter “44.985 to 45.000 (1.77106 to 1.77165) § | Outotroundness and taper of & | _joural and pin 0.005 (0.00020) © | Concentrty of oural and pin 0.08 (0.0012) Oil clearance of journal 0.02 to 0.04 (0.0008 to 0.0016) (Ol clearance of pin (0.02 to 0.08 (0.0008 to 0.0020)‘SERVICE SPECIFICATIONS 13 Unt am Gin) Hem Standard valve Limit Remarks oyiinderinner | 4388 85,00 to 85.03 (8.3465 to 9.5476) diameter ace 86.50 to 86.59 (3.4055 to 3.4067) Flatness of gasket surface 0.05 (0.0020) 3 Total resurfacing depth 3 | Grinding iit 02 (0.008) | of bath cylinder head 3 and cylinder block 5 Tourney L208 200.010 2041 (1.17716 11.188) age 289.9 to 200.1 (11.413 to 11.421) Drive gear 0.08 to 0.14 (0.0031 to 0.0055) Side clearance Driven gear [0106 to 0.12 (0.0024 to 0.0047) Oi rele? Pine Mressure | Valve opening | 5.0 10 60 kglem? (362 to 43.4 Ib t) E | ontiter Bypass valve a 0.80 1.2 kglem? (6.8 10 87 nf) & | pressure opening é Normal 800 120 Oil pressure | operating - hot 40065, ‘Apply 10 kg (22 Ibs) of New bet 14 mm (0.55 in) {ores to the conter of Detection the bet span ‘Apply 10 kg (22 bs) of g Used bet 10 (0.39) force to the center of 3 the belt span é Measured wih a bet New bett 588.0 (60.0 (192.0 tension gauge Tension N (kg (bf Measured with a bet Used bet 392.0 (40.0) (88.0) tension gauge “Throttle bore ameter 32.(1.26) Outer venturi diameter 240.94) Inner ventun diameter 9 to 12 (0.85 t0 0.47) 5 4069 13 (0512) B | Mainjet = é 4064 135 (0531) S [Main air jet diameter 0.9 (0.035) Pilot ot ameter 0.55 (0.0217) Pilot et air diameter 1.6 (0.063) Fast idle opening angle 185 (0.728) Nominal output, A 65 2 Brush length Wear limit line [Slip ring outer diameter 23(0.91) Rotor col resistance, O 310514. SERVICE SPECIFICATIONS ames 7 - aaa ‘Current, A 100 or less 5 Seated a0 i caer dar] ED rn 2 ‘Commutator Runout 0.08 (0.0020) 0.1 (0.0039) Aiea 3 | speed, */rpm End '20°/5000 Fl oars rea 8 | Secondary col resistance, ka 26.002 15% & | extemal resistor 1.22 to 1.49 if equipped £2] Seong ce erie seam (288k Fal Ea] Puss 0.7 to 0.8 (0.028 to 0.031) Gas and L.P.G. z Valve opening temperature, °C (°F) 82 (180) Hee eS