TIGHTENING TORQUE 15 MAJOR BOLTS AND NUTS tan Ponts um [wn [we Water pap oa bot ° 08 os rato z mn od Ark a 2 7 sors, [-—> femme, omar ba rn a 701 Crary ol 2% 25 ve Sour 2 25 mm Div 2 1a a zi z so | beeen epno 3 oe oe | Bonn are var Teor ra ae w 7 wa Ting vt Craritat ot ws vo [wa ansat epost 2s 20 os Tring bot abt 4 ‘a 70a Ft 7 a 30 Fuel system Gad camer 7 72 37 Wao ot 7 1a a3 ike rie | wroneomnre gone urd 18 7s vas re ran bt 6 va 180 Oe pap eb 77 7 a Exhaust Heat protector bott 9 09 65 rama en pork 7 va 7 ronoram [Peer oer 5 08 a end coche 8x25, 24 24 174 Bourg cabot Note Unless otherwise specified all torques shown are dry torque.16 TIGHTENING TORQUE Torque tem Romarks Nm kat lott Inspect bolts for ylinder head, 20 Nm (2.0 kgf.m) [14.5 lot] + ts a Cylinder head bot ame ace We damage o svateh Drain plug 40 40 289 Oil pan bot 7 07 51 Oil screen bolvnut 19 19) 137 Oil pressure switch 10 10 72 Relief plug “4 45 325 Frontease, oi | _Oilfiter basket 19 19 137 a Plug 24 24 174 Bott 35 36 260 Oil pump cover bolt 17 17 123 Oil pump cover screw 70 10 72 Front case bolt 24 24 174 os Inspect bots and nuts ing rod Connecting rod bearing 10 N.m (2.0 kgim) [14.5 lott] + 1/4 tumWet} for damage or stretch betore reusing Flywheel bolt 132 195 976 Oil seal case bolt 5 os 36 9 09 65 Crankshaft, Rear plate bolt cylinder block 59 60 434 Rear plate cover 11 14 80 Rear oll seal case bolt 1 14 80 Tnspect bots Tor Bearing cap bot 25 Nim (25 kfm) [18.0 lbtt} + 1/4 tum | damage or stretch before rousing Starter motor Starter motor bolt 6 27 195 oo Unless otherwise specified all torques shown are dry torque. Note Items marked [Wet] apply a light coating of engine oil to bolt threads and washers before torquing.TIGHTENING TORQUE 17 GENERAL BOLTS AND NUTS TIGHTENING TORQUE Standard Bolts and Nuts Torque, N.m (kgf.m) [lbf.ft] orn | pach Bok aud na wth apg washon Flange Ba fangs Headmark4 | Headmark7? | Headmark10 | Headmark | Head mark7 MS 08 = 4.90.5) 136) = = 5.9 (0.6) (43) ‘M6 1.0 — 8.8 (0.9) (6.5) 12 (1.2) (8.7) = 9.8 (1.0) [7.2] 7 125 aiaen | zearss | aeoen | wise | ear MB 1.25 25 (2.5) [18.1] 44 (4.5) [32.5] ‘59 (6.0) [43.4] 25 (2.6) [18.8] 49 (5.0) [36.2] Mo 125 | 4142004 | et @spieoo | toscana | rants | 93 (05)(6871 M10 15 72 (7.3) (2.8) | 137 (14.0) (101.3) | 142 (14.5) [104.9] = = Tapered Threads Torque, Nam (kghen) MEAL size Material or internal treads! Material or internal threads ‘Aluminum alloy NPTF 176 5108 (051008) (3610 58) 810 11 (081012) 1581087) PT 18 Bto 11 (0.8 to 1.2) [5.8 to 8.7) 15 to 21 (1.5 to 2.2) [10.8 to 15.9) PTV 20 to 29 (2.0 10 3.0) (14.5 1024.7] 24 to 44 (8.5 t0 4.5) (25.10 92.5] NPTE 1/4 20 t0 29 2.01030) [14.5 1021.7] 34 to 44 (3.5 t0 4.5) (25. 1032.5] PT 38 39 to 59 (4.0 to 5.5) [28.9 to 39.8) 54 to 73 (6.5 to 7.5) [39.8 to 54.2} PT 12 {69 to 98 (7.0 to 10.0) [50.6 to 72.3) 118 to 156 (12.0 to 16.0) [86.8 to 115.7] NEW TIGHTENING METHOD - BY USE OF BOLTS TO BE TIGHTENED IN PLASTIC AREA ‘A new type of bolt, to be tightened in plastic area, is currently used in some parts of the engine. The tightening method for these bolts is different from the conventional one. Be sure to observe the method described in the text when tightening the bolts. Service limits are provided for the bolts. Make sure that the service limits described in the text are strictly observed. © Area where the bolts are in us (1) Cylinder head bolts (2) Main bearing cap bolts (8) Connecting rod cap bolts * Tightening method After tightening the bolts to the specified torque, tighten them another 90° or 180° (twice 90°). The tightening method varies on different areas. Observe the tightening method described in the text.