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Gear 2: 0.000.0
1/10
Inner diameter (mm) [di] 3.00 79.48
Inner diameter of gear rim (mm) [dbi] 0.00 0.00
Material
Gear 1: PA66 (VDI2736), Thermoplastic PA, untreated
VDI2736/VDI2545 [S B F Wd C]
Woehler line tooth root stress from file Z014-PA66_VDI2736.DAT
S-N curve (Woehler line) Hertzian pressure from file Z014-PA66_VDI2736.DAT
Gear 2: POM (VDI2736), Thermoplastic (POM, PPA, etc.), untreated
VDI2736/VDI2545 [S B F Wd C]
Woehler line tooth root stress from file Z014-POM_VDI2736.DAT
S-N curve (Woehler line) Hertzian pressure from file Z014-POM_VDI2736.DAT
------- GEAR 1 -------- GEAR 2 --
Tooth root temperature (°C) [TR] 50.0 50.0
Flank temperature (°C) [TF] 100.0 90.0
Tooth root strength at NL (N/mm²) [σFadm] 24.00 34.40
Strength against Hertzian pressure at NL (N/mm²) [σHadm] 22.00 25.30
Tensile strength (N/mm²) [σB] 22.50 56.40
Yield point (N/mm²) [σS] 21.00 51.00
Young's modulus (N/mm²) [E] 800 2495
Poisson's ratio [ν] 0.400 0.440
Roughness average value DS, flank (µm) [RAH] 0.00 0.00
Roughness average value DS, root (µm) [RAF] 0.00 0.00
Mean roughness height, Rz, flank (µm) [RZH] 0.00 0.00
Mean roughness height, Rz, root (µm) [RZF] 0.00 0.00
2/10
Tip form height coefficient [hFaP*] 0.000 0.000
Ramp angle (°) [alfKP] 0.000 0.000
3/10
Roll angle at dFf (°) [xsi_dFf.e/i] 0.047 / 0.047 10.574 / 10.284
Tooth height (mm) [h] 3.500 3.500
Virtual gear no. of teeth [zn] 25.000 77.000
Normal tooth thickness at tip circle (mm) [san] 0.487 0.811
(mm) [san.e/i] 0.372 / 0.328 0.687 / 0.637
(without consideration of tip chamfer/ tip rounding)
Normal tooth thickness on tip form circle (mm) [sFan] 0.574 0.887
(mm) [sFan.e/i] 0.459 / 0.416 0.763 / 0.713
Normal space width at root circle (mm) [efn] 0.000 1.031
(mm) [efn.e/i] 0.000 / 0.000 1.104 / 1.134
Max. sliding velocity at tip (m/s) [vga] 0.430 0.404
Specific sliding at the tip [zetaa] 0.607 0.834
Specific sliding at the root [zetaf] -5.040 -1.542
Mean specific sliding [zetam] 0.717
Sliding factor on tip [Kga] 0.349 0.328
Sliding factor on root [Kgf] -0.328 -0.349
Pitch on reference circle (mm) [pt] 3.927
Base pitch (mm) [pbt] 3.745
Transverse pitch on contact-path (mm) [pet] 3.745
Length of path of contact (mm) [ga, e/i] 8.016 ( 8.047 / 7.963)
Length T1-A, T2-A (mm) [T1A, T2A] 1.019( 0.989/ 1.063) 18.966( 18.966/ 18.953)
Length T1-B (mm) [T1B, T2B] 1.545( 1.545/ 1.536) 18.440( 18.410/ 18.480)
Length T1-C (mm) [T1C, T2C] 4.898( 4.891/ 4.906) 15.087( 15.064/ 15.110)
Length T1-D (mm) [T1D, T2D] 8.510( 8.480/ 8.553) 11.476( 11.476/ 11.463)
Length T1-E (mm) [T1E, T2E] 9.036( 9.036/ 9.026) 10.950( 10.919/ 10.990)
Length T1-T2 (mm) [T1T2] 19.986 ( 19.955 / 20.016)
Diameter of single contact point B (mm) [d-B] 29.963( 29.963/ 29.961) 98.927( 98.904/ 98.957)
Diameter of single contact point D (mm) [d-D] 34.321( 34.291/ 34.364) 94.621( 94.621/ 94.615)
Addendum contact ratio [eps] 1.105( 1.107/ 1.100) 1.036( 1.042/ 1.026)
Minimal length of contact line (mm) [Lmin] 12.000
4/10
Singular tooth stiffness (N/mm/µm) [c'] 0.069
Meshing stiffness (N/mm/µm) [cg] 0.129
5/10
4. SAFETY AGAINST PITTING (TOOTH FLANK)
4a. WEAR
Calculation of local wear with speeds and load distribution according to method A:
Calculation was not carried out. (Contact analysis under load is required.)
Important note:
6/10
the kw wear coefficients are usually determined using a plastic/steel pairing..
The coefficients may be very different if pairings of other materials are used..
This calculation is designed to give an indication of possible service life,
however it has not yet been checked exhaustively in real life..
5. BENDING
For plastics:
Tooth deformation (µm) [fa] 88.280
Permissible tooth deformation (µm) [fazul] 87.500
Required safety [Sdel] 1.000
Safety against deformation [Sdelmin] 0.991
7/10
Center distance allowances (mm) [Aa.e/i] 0.009 / -0.009
7. GEAR ACCURACY
8. ADDITIONAL DATA
8/10
Coefficient for frequency of running [KstEDf] 1.000
Casing surface (m²) [Oberflache] 0.08154
Gear power loss (W) [PVZ] 6.360
(Meshing efficiency (%) [etaz] 93.943)
Tooth root temperature (°C) [TR] 50.0 50.0
Flank temperature (°C) [TF] 100.0 90.0
Heat transition coefficient, root [KF] 0.0 0.0
Heat transition coefficient, flank [KH] 0.0 0.0
Calculation of Gear 1
Tooth form, Gear 1, Step 1: Automatic (final machining)
haP*= 1.457, hfP*= 1.500, rofP*= 0.300
Tooth form, Gear 1, Step 2: Automatic (chamfer/rounding)
r= 0.150 mm, in transverse section
Calculation of Gear 2
Tooth form, Gear 2, Step 1: Automatic (final machining)
haP*= 1.483, hfP*= 1.500, rofP*= 0.300
Tooth form, Gear 2, Step 2: Automatic (chamfer/rounding)
r= 0.150 mm, in transverse section
Damage calculated on the basis of the required service life [H] ( 1000.0 h)
(Wear: Not taken into account)
F1% F2% H1% H2% W1% W2%
0.00 0.0000 0.0000 0.0000 0.0000 0.0000
Calculation of the factors required to define reliability R(t) according to B. Bertsche with Weibull distribution; t in (h):
R(t) = 100 * Exp(-((t*fac - t0)/(T - t0))^b) %
Gear fac b t0 T R(H)%
9/10
1 Tooth root 45000 1.7 9.654e+029 1.484e+030 100.00
1 Tooth flank 45000 1.3 9.014e+029 4.295e+030 100.00
2 Tooth root 14610 1.7 9.654e+029 1.484e+030 100.00
2 Tooth flank 14610 1.3 9.014e+029 4.295e+030 100.00
Reliability of the configuration for required service life (%) 100.00 (Bertsche)
REMARKS:
- Specifications with [.e/i] imply: Maximum [e] and Minimal value [i] with
consideration of all tolerances
Specifications with [.m] imply: Mean value within tolerance
- For the backlash tolerance, the center distance tolerances and the tooth thickness
deviation are taken into account. Shown is the maximal and the minimal backlash corresponding
the largest resp. the smallest allowances
The calculation is done for the operating pitch circle.
10/10