KISSsoft Release 03/2017

Team-SolidSQUAD
File
Name : Proračun vratila 3brzina
Changed by: Korisnik on: 14.09.2020 at: 07:26:47

Important hint: At least one warning has occurred during the calculation:

1-> The required service life of bearing 'Shaft 'Piramida', Rolling bearing 'Rolling bearing'' is not achieved!

2-> Notching factor for

- Light fit
- Interference fit with reduction of pressure
are no longer defined in DIN743 .
The values correspond to the FKM-Guideline.

3-> C-C

Analysis of shafts, axle and beams

Input data

Coordinate system shaft: see picture W-002

Label Piramida
Drawing
Initial position (mm) 0.000
Length (mm) 118.000
Speed (1/min) 1598.00
Sense of rotation: clockwise

Material 18CrNiMo7-6
Young's modulus (N/mm²) 206000.000
Poisson's ratio nu 0.300
Density (kg/m³) 7830.000
Coefficient of thermal expansion (10^-6/K) 11.500
Temperature (°C) 70.000
Weight of shaft (kg) 0.176
(Notice: Weight stands for the shaft only without considering the gears)
Weight of shaft, including additional masses (kg) 1.055
Mass moment of inertia (kg*mm²) 1204.094
Momentum of mass GD2 (Nm²) 0.047

Position in space (°) 0.000

Regard gears as masses and stiffness
Consider deformations due to shearing
Shear correction coefficient 1.100
Contact angle of rolling bearings is considered
Tolerance field: Mean value
Housing material G-AlSi9Mg wa
Coefficient of thermal expansion (10^-6/K) 21.000
Temperature of housing (°C) 70.000

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Thermal housing reference point (mm) 0.000
Reference temperature (°C) 20.000

Figure: Load applications

Shaft definition (Piramida)

Outer contour

Cylinder (Cylinder) 0.000mm ... 8.000mm

Diameter (mm) [d] 12.0000
Length (mm) [l] 8.0000
Surface roughness (µm) [Rz] 8.0000

Radius right (Radius right)

r=0.50 (mm), Rz=8.0, Turned (Ra=3.2μm/125μin)

Cylinder (S) 8.000mm ... 25.000mm

Diameter (mm) [d] 15.0000
Length (mm) [l] 17.0000
Surface roughness (µm) [Rz] 8.0000

Radius right (Radius right)

r=0.50 (mm), Rz=8.0, Turned (Ra=3.2μm/125μin)

Spline (Spline) -0.500mm ... 16.500mm

da=15.00 (mm), df=12.60 (mm), z=9, mn=1.75 (mm), l=17.00 (mm), Rz=8.0, Turned (Ra=3.2μm/125μin)

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Cylinder (Cylinder) 25.000mm ... 28.000mm
Diameter (mm) [d] 12.6000
Length (mm) [l] 3.0000
Surface roughness (µm) [Rz] 8.0000

Radius right (Radius right)

r=0.50 (mm), Rz=8.0, Turned (Ra=3.2μm/125μin)

Radius left (Radius left)

r=2.00 (mm), Rz=8.0, Turned (Ra=3.2μm/125μin)

Cylinder (Cylinder11) 28.000mm ... 38.500mm

Diameter (mm) [d] 22.5000
Length (mm) [l] 10.5000
Surface roughness (µm) [Rz] 8.0000

Cylinder (Cylinder) 38.500mm ... 118.000mm

Diameter (mm) [d] 15.0000
Length (mm) [l] 79.5000
Surface roughness (µm) [Rz] 8.0000

Radius left (Radius left)

r=0.50 (mm), Rz=8.0, Turned (Ra=3.2μm/125μin)

Key way (Utor za pero) 42.500mm ... 103.500mm

l=61.00 (mm), Rz=16.0, Turned (Ra=3.2μm/125μin)

Interference fit (Interference fit) 39.500mm ... 99.500mm

l=60.00 (mm), Typ=0, Turned (Ra=3.2μm/125μin)

Forces

Type of force element Cylindrical gear

Label in the model Cylindrical gear
Position on shaft (mm) [ylocal] 42.5000
Position in global system (mm) [yglobal] 42.5000
Operating pitch diameter (mm) 37.5000
Spur gear
Working pressure angle at normal section (°) 20.0000
Position of contact (°) 0.0000
Length of load application (mm) 8.0000
Power (kW) 2.9000 driving (Output)
Torque (Nm) -17.3298
Axial force (N) 0.0000
Shearing force X (N) -336.4009
Shearing force Z (N) 924.2540
Bending moment X (Nm) -0.0000
Bending moment Z (Nm) 0.0000

Type of force element Cylindrical gear

Label in the model Veliki zupčanik
Position on shaft (mm) [ylocal] 92.5000

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Position in global system (mm) [yglobal] 92.5000
Operating pitch diameter (mm) 106.5000
Helix angle (°) 28.0000 right
Working pressure angle at normal section (°) 20.0000
Position of contact (°) 0.0000
Length of load application (mm) 12.0000
Power (kW) 2.9000 driven (Input)
Torque (Nm) 17.3298
Axial force (N) -173.0403
Shearing force X (N) -134.1541
Shearing force Z (N) -325.4415
Bending moment X (Nm) 0.0000
Bending moment Z (Nm) -9.2144

Bearing

Label in the model Rolling bearing

Bearing type SKF 6201
Bearing type Deep groove ball bearing (single row)
SKF Explorer
Bearing position (mm) [ylokal] 3.000
Bearing position (mm) [yglobal] 3.000
Attachment of external ring Set fixed bearing left
Inner diameter (mm) [d] 12.000
External diameter (mm) [D] 32.000
Width (mm) [b] 10.000
Corner radius (mm) [r] 0.600
Basic static load rating (kN) [C0] 3.100
Basic dynamic load rating (kN) [C] 7.300
Fatigue load rating (kN) [Cu] 0.132
Values for approximated geometry:
Basic dynamic load rating (kN) [Ctheo] 0.000
Basic static load rating (kN) [C0theo] 0.000

Label in the model Rolling bearing

Bearing type SKF 6202
Bearing type Deep groove ball bearing (single row)
SKF Explorer
Bearing position (mm) [ylokal] 112.500
Bearing position (mm) [yglobal] 112.500
Attachment of external ring Set fixed bearing right
Inner diameter (mm) [d] 15.000
External diameter (mm) [D] 35.000
Width (mm) [b] 11.000
Corner radius (mm) [r] 0.600
Basic static load rating (kN) [C0] 3.800
Basic dynamic load rating (kN) [C] 8.100
Fatigue load rating (kN) [Cu] 0.160
Values for approximated geometry:
Basic dynamic load rating (kN) [Ctheo] 0.000
Basic static load rating (kN) [C0theo] 0.000

----------------------------------------

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Shaft 'Piramida': Cylindrical gear 'Cylindrical gear' (y= 42.5000 (mm)) is taken into account as component of the shaft.
EI (y= 38.5000 (mm)): 511.9201 (Nm²), EI (y= 46.5000 (mm)): 511.9201 (Nm²), m (yS= 42.5000 (mm)): 0.0581 (kg)
Jp: 0.0000 (kg*m²), Jxx: 0.0000 (kg*m²), Jzz: 0.0000 (kg*m²)

-----------------------------------------

Shaft 'Piramida': Cylindrical gear 'Veliki zupčanik' (y= 92.5000 (mm)) is taken into account as component of the shaft.
EI (y= 86.5000 (mm)): 511.9201 (Nm²), EI (y= 98.5000 (mm)): 511.9201 (Nm²), m (yS= 92.5000 (mm)): 0.8204 (kg)
Jp: 0.0012 (kg*m²), Jxx: 0.0006 (kg*m²), Jzz: 0.0006 (kg*m²)

Results

Shaft

Maximum deflection (μm) 40.824

Position of the maximum (mm) 57.929
Mass center of gravity (mm) 57.815
Total axial load (N) -173.040
Torsion under torque (°) 0.101

Bearing

Probability of failure [n] 10.00 %

Axial clearance [uA] 10.00 µm
Lubricant Oil: Mobilgear 600 XP 460
Lubricant - service temperature [TB] 70.00 °C
Rolling bearings, classical calculation (contact angle considered)

Shaft 'Piramida' Rolling bearing 'Rolling bearing'

Position (Y-coordinate) [y] 3.00 mm
Equivalent load [P] 0.62 kN
Equivalent load [P0] 0.62 kN
Life modification factor for reliability[a1] 1.000
Nominal bearing service life [Lnh] 17042.62 h
Operating viscosity [ν] 92.79 mm²/s
Static safety factor [S0] 5.00
Bearing reaction force [Fx] 0.324 kN
Bearing reaction force [Fy] 0.173 kN
Bearing reaction force [Fz] -0.529 kN
Bearing reaction force [Fr] 0.620 kN (-58.52°)
Bearing reaction moment [Mx] 0.00 Nm
Bearing reaction moment [My] -0.00 Nm
Bearing reaction moment [Mz] 0.00 Nm
Bearing reaction moment [Mr] 0.00 Nm (25.11°)
Oil level [H] 0.000 mm
Rolling moment of friction [Mrr] 0.012 Nm
Sliding moment of friction [Msl] 0.005 Nm
Moment of friction, seals [Mseal] 0.000 Nm
Moment of friction for seals determined according to SKF main catalog 10000/1 EN:2013
Moment of friction flow losses [Mdrag] 0.000 Nm
Torque of friction [Mloss] 0.017 Nm
Power loss [Ploss] 2.807 W

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The moment of friction is calculated according to the details in SKF Catalog 2013.
The calculation is always performed with a coefficient for additives in the lubricant μbl=0.15.
Displacement of bearing [ux] -2.680 µm
Displacement of bearing [uy] -6.850 µm
Displacement of bearing [uz] 4.514 µm
Displacement of bearing [ur] 5.250 µm (120.7°)
Misalignment of bearing [rx] 0.793 mrad (2.73')
Misalignment of bearing [ry] 0.000 mrad (0')
Misalignment of bearing [rz] 0.671 mrad (2.31')
Misalignment of bearing [rr] 1.039 mrad (3.57')

Shaft 'Piramida' Rolling bearing 'Rolling bearing'

Position (Y-coordinate) [y] 112.50 mm
Equivalent load [P] 0.16 kN
Equivalent load [P0] 0.16 kN
Life modification factor for reliability[a1] 1.000
Nominal bearing service life [Lnh] > 1000000 h
Operating viscosity [ν] 92.79 mm²/s
Static safety factor [S0] 23.98
Bearing reaction force [Fx] 0.147 kN
Bearing reaction force [Fy] 0.000 kN
Bearing reaction force [Fz] -0.060 kN
Bearing reaction force [Fr] 0.158 kN (-22.15°)
Oil level [H] 0.000 mm
Rolling moment of friction [Mrr] 0.004 Nm
Sliding moment of friction [Msl] 0.000 Nm
Moment of friction, seals [Mseal] 0.000 Nm
Moment of friction for seals determined according to SKF main catalog 10000/1 EN:2013
Moment of friction flow losses [Mdrag] 0.000 Nm
Torque of friction [Mloss] 0.004 Nm
Power loss [Ploss] 0.696 W
The moment of friction is calculated according to the details in SKF Catalog 2013.
The calculation is always performed with a coefficient for additives in the lubricant μbl=0.15.
Displacement of bearing [ux] -4.776 µm
Displacement of bearing [uy] 55.755 µm
Displacement of bearing [uz] 2.179 µm
Displacement of bearing [ur] 5.250 µm (155.47°)
Misalignment of bearing [rx] -0.600 mrad (-2.06')
Misalignment of bearing [ry] 1.765 mrad (6.07')
Misalignment of bearing [rz] -0.630 mrad (-2.16')
Misalignment of bearing [rr] 0.870 mrad (2.99')

Damage (%) [Lreq] ( 20000.000)

Bin no B1 B2
1 117.35 2.00
----------------------------
Σ117.35 2.00

Utilization (%) [Lreq] ( 20000.000)

B1 B2
105.48 27.14
Note: Utilization = (Lreq/Lh)^(1/k)
Ball bearing: k = 3, roller bearing: k = 10/3

B1: Rolling bearing

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B2: Rolling bearing

Figure: Deformation (bending etc.) (Arbitrary plane 133.7117549 121)

Nominal stresses, without taking into account stress concentrations

GEH(von Mises): sigV = ((sigB+sigZ,D)^2 + 3*(tauT+tauS)^2)^1/2
SSH(Tresca): sigV = ((sigB-sigZ,D)^2 + 4*(tauT+tauS)^2)^1/2

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Figure: Equivalent stress

Eigenfrequencies/Critical speeds

1. Eigenfrequency: 0.00 Hz, Critical speed: 0.00 1/min Rigid body rotation Y 'Piramida'
2. Eigenfrequency: 890.04 Hz, Critical speed: 53402.64 1/min Bending XY 'Piramida', Bending YZ 'Piramida'

Figure: Eigenfrequencies (Normalized rotation) (Eigenfrequency: 1. (0 Hz))

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Figure: Eigenfrequencies (Normalized rotation) (Eigenfrequency: 2. (890.04 Hz))

9/17
Strength calculation according to DIN 743:2012
with finite life fatigue strength according to FKM standard and FVA draft

Summary

Piramida

Material 18CrNiMo7-6
Material type Case-carburized steel
Material treatment case-hardened
Surface treatment No

Calculation of finite life fatigue strength and static strength

Calculation for load case 2 (σav/σmv = const)

Cross section Position (Y-Coord) (mm)
A-A 46.50 Key
B-B 28.00 Shoulder
C-C 39.51 Interference fit
D-D 38.50 Shoulder

Results:
Cross section Kfb Kfs K2d SD SS SA
A-A 3.05 1.00 0.95 2.97 5.82 6.12
B-B 1.61 0.85 0.97 4.70 6.19 7.63
C-C 2.44 1.00 0.95 4.72 7.11 8.26
D-D 1.67 0.85 0.95 5.34 7.33 8.69

Required safeties: 1.20 1.20 1.20

Abbreviations:
Kfb: Notch factor bending
Kfσ: Surface factor
K2d: size factor bending
SD: Safety endurance limit
SS: Safety against yield point
SA: Safety against incipient crack

Service life and damage

System service life (h) [Hatt] 1000000.00

Damage to system (%) [D] 0.00

Damage (%) [H] (600.0 h)

Calculation of reliability R(t) using a Weibull distribution; t in (h):

R(t) = 100 * Exp(-((t*fac - t0)/(T - t0))^b) %
Welle fac b t0 T
1 95880 1.5 8.743e+010 1.854e+011

Damage to cross sections (%) [D]

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A-A: 0.00
B-B: 0.00
C-C: 0.00
D-D: 0.00

Utilization (%) [Smin/S]

Cross section Static Endurance

A-A 20.623 40.414
B-B 19.400 25.520
C-C 16.867 25.449
D-D 16.379 22.458

Maximum utilization (%) [A] 40.414

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Utilization = Smin/S (%)

Figure: Strength

Calculation details

General statements

Label Piramida
Drawing
Length (mm) [l] 118.00
Speed (1/min) [n] 1598.00

Material 18CrNiMo7-6
Material type Case-carburized steel
Material treatment case-hardened
Surface treatment No

Tension/Compression Bending Torsion Shearing

Load factor static calculation 1.700 1.700 1.700 1.700
Load factor endurance limit 1.000 1.000 1.000 1.000

Reference diameter material (mm) [dB] 16.00

σB according to DIN 743 (at dB) (N/mm²) [σB] 1200.00
σS according to DIN 743 (at dB) (N/mm²) [σS] 850.00
[σzdW] (bei dB) (N/mm²) 480.00
[σbW] (bei dB) (N/mm²) 600.00
[τtW] (bei dB) (N/mm²) 360.00
Thickness of raw material (mm) [dWerkst] 23.00
Material data calculated according DIN743/3 with K1(d)
Material strength calculated from size of raw material
Geometric size factor K1d calculated from raw material diameter
[σBeff] (N/mm²) 1150.83
[σSeff] (N/mm²) 815.17
[σbF] (N/mm²) 815.17
[τtF] (N/mm²) 470.64
[σBRand] (N/mm²) 2300.00

[σzdW] (N/mm²) 460.33

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[σbW] (N/mm²) 575.41
[τtW] (N/mm²) 345.25

Fatigue strength for single stage use

Required life time [H] 600.00
Number of load cycles (Mio) [NL] 57.528
Data of S-N curve (Woehler line) analog to FKM standard:
[kσ, kτ] 15 25
[kDσ, kDτ] 0 0
[NDσ, NDτ] 1e+006 1e+006
[NDσII, NDτII] 0 0

Calculation for load case 2 (σ.av/σ.mv = const)

Cross section 'A-A' Key

Comment Y= 42.50...103.50mm
Position (Y-Coordinate) (mm) [y] 46.500
External diameter (mm) [da] 15.000
Inner diameter (mm) [di] 0.000
Notch effect Key
Number of keys [n] 1
Groove with manufactured with end milling cutter
Standard: DIN 6885.1:1968 Default
[b, t] (mm) 5.000 3.050
Mean roughness (µm) [Rz] 16.000

Tension/Compression Bending Torsion Shearing

Load: (N) (Nm)
Mean value [Fzdm, Mbm, Tm, Fqm] -86.520 0.000 17.330 0.000
Amplitude [Fzda, Mba, Ta, Fqa] 86.520 23.135 0.000 394.403
Maximum value[Fzdmax, Mbmax, Tmax, Fqmax] -294.169 39.329 29.461 670.485
Cross section, moment of resistance: (mm²)
[A, Wb, Wt, A] 176.715 331.340 662.680 176.715

Stresses: (N/mm²)
[σzdm, σbm, τm, τqm] (N/mm²) -0.490 0.000 26.151 0.000
[σzda, σba, τa, τqa] (N/mm²) 0.490 69.822 0.000 2.976
[σzdmax,σbmax,τmax,τqmax] (N/mm²) -1.665 118.697 44.457 5.059

Technological size influence [K1(σB)] 0.959

[K1(σS)] 0.959

Tension/Compression Bending Torsion

Notch effect coefficient [ß(dB)] 3.151 3.151 1.951

[dB] (mm) = 40.0
Geometrical size influence [K3(d)] 0.977 0.977 0.987
Geometrical size influence [K3(dB)] 0.944 0.944 0.968
Notch effect coefficient [ß] 3.046 3.046 1.913
Geometrical size influence [K2(d)] 1.000 0.954 0.954
Influence coefficient surface roughness [KF] 1.000 1.000 1.000
Roughness factor is included into the notch effect coefficient
Surface stabilization factor [KV] 1.500 1.500 1.500
Total influence coefficient [K] 2.030 2.129 1.337

Present safety for endurance limit:

Equivalent mean stress (N/mm²) [σmV] 45.292
Equivalent mean stress (N/mm²) [τmV] 26.150

Fatigue limit of part (N/mm²) [σWK] 226.722 270.288 258.151

Influence coefficient of mean stress sensitivity.
[ψσK] 0.109 0.133 0.126
Permissible amplitude (N/mm²) [σADK] 8.718 248.812 0.018
Permissible amplitude (N/mm²) [σANK] 8.718 248.812 0.018
Effective Miner sum [DM] 0.300 0.300 0.300
Load spectrum factor [fKoll] 1.000 1.000 1.000
Safety against fatigue [S] 2.969
Required safety against fatigue [Smin] 1.200
Result (%) [S/Smin] 247.4

Present safety
for proof against exceed of yield point:

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Static notch sensitivity factor [K2F] 1.000 1.000 1.000
Increase coefficient [γF] 1.000 1.000 1.000
Yield stress of part (N/mm²) [σFK] 815.169 815.169 470.638
Safety yield stress [S] 5.819
Required safety [Smin] 1.200
Result (%) [S/Smin] 484.9

Present safety
for proof of avoiding incipient crack on hard surface layers:
Safety against incipient crack [S] 6.122
Required safety [Smin] 1.200
Result (%) [S/Smin] 510.2

Cross section 'B-B' Shoulder

Comment Y= 28.00mm
Position (Y-Coordinate) (mm) [y] 28.000
External diameter (mm) [da] 12.600
Inner diameter (mm) [di] 0.000
Notch effect Shoulder
[D, r, t] (mm) 22.500 0.500 4.950
Mean roughness (µm) [Rz] 8.000

Tension/Compression Bending Torsion Shearing

Load: (N) (Nm)
Mean value [Fzdm, Mbm, Tm, Fqm] -86.520 0.000 0.000 0.000
Amplitude [Fzda, Mba, Ta, Fqa] 86.520 15.496 0.000 620.279
Maximum value[Fzdmax, Mbmax, Tmax, Fqmax] -294.169 26.344 0.000 1054.475
Cross section, moment of resistance: (mm²)
[A, Wb, Wt, A] 124.690 196.386 392.773 124.690

Stresses: (N/mm²)
[σzdm, σbm, τm, τqm] (N/mm²) -0.694 0.000 0.000 0.000
[σzda, σba, τa, τqa] (N/mm²) 0.694 78.908 0.000 6.633
[σzdmax,σbmax,τmax,τqmax] (N/mm²) -2.359 134.144 0.000 11.276

Technological size influence [K1(σB)] 0.959

[K1(σS)] 0.959

Tension/Compression Bending Torsion

Stress concentration factor [a] 2.609 2.292 1.689

References stress slope [G'] 4.600 4.600 2.300
Notch sensitivity factor [n] 1.428 1.428 1.303
Notch effect coefficient [ß] 1.827 1.605 1.297
Geometrical size influence [K2(d)] 1.000 0.965 0.965
Influence coefficient surface roughness [KF] 0.849 0.849 0.913
Surface stabilization factor [KV] 1.000 1.200 1.200
Total influence coefficient [K] 2.005 1.534 1.199

Present safety for endurance limit:

Equivalent mean stress (N/mm²) [σmV] -0.694
Equivalent mean stress (N/mm²) [τmV] 0.000

Fatigue limit of part (N/mm²) [σWK] 229.592 375.151 288.045

Influence coefficient of mean stress sensitivity.
[ψσK] 0.111 0.195 0.143
Permissible amplitude (N/mm²) [σADK] 258.202 375.795 288.045
Permissible amplitude (N/mm²) [σANK] 258.202 375.795 288.045
Effective Miner sum [DM] 0.300 0.300 0.300
Load spectrum factor [fKoll] 1.000 1.000 1.000
Safety against fatigue [S] 4.702
Required safety against fatigue [Smin] 1.200
Result (%) [S/Smin] 391.9

Present safety
for proof against exceed of yield point:
Static notch sensitivity factor [K2F] 1.000 1.000 1.000
Increase coefficient [γF] 1.000 1.000 1.000
Yield stress of part (N/mm²) [σFK] 815.169 815.169 470.638
Safety yield stress [S] 6.186

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Required safety [Smin] 1.200
Result (%) [S/Smin] 515.5

Present safety
for proof of avoiding incipient crack on hard surface layers:
Safety against incipient crack [S] 7.633
Required safety [Smin] 1.200
Result (%) [S/Smin] 636.1

Cross section 'C-C' Interference fit

Comment Y= 39.50... 99.50mm
Position (Y-Coordinate) (mm) [y] 39.510
External diameter (mm) [da] 15.000
Inner diameter (mm) [di] 0.000
Notch effect Interference fit
Characteristics: Slight interference fit
Mean roughness (µm) [Rz] 8.000

Tension/Compression Bending Torsion Shearing

Load: (N) (Nm)
Mean value [Fzdm, Mbm, Tm, Fqm] -86.520 0.000 2.188 0.000
Amplitude [Fzda, Mba, Ta, Fqa] 86.520 22.576 0.000 499.529
Maximum value[Fzdmax, Mbmax, Tmax, Fqmax] -294.169 38.380 3.719 849.200
Cross section, moment of resistance: (mm²)
[A, Wb, Wt, A] 176.715 331.340 662.680 176.715

Stresses: (N/mm²)
[σzdm, σbm, τm, τqm] (N/mm²) -0.490 0.000 3.302 0.000
[σzda, σba, τa, τqa] (N/mm²) 0.490 68.136 0.000 3.769
[σzdmax,σbmax,τmax,τqmax] (N/mm²) -1.665 115.831 5.613 6.407

Technological size influence [K1(σB)] 0.959

[K1(σS)] 0.959

Tension/Compression Bending Torsion

Notch effect coefficient [ß(dB)] 2.435 2.435 1.646

[dB] (mm) = 15.0
Geometrical size influence [K3(d)] 0.982 0.982 0.990
Geometrical size influence [K3(dB)] 0.982 0.982 0.990
Notch effect coefficient [ß] 2.435 2.435 1.646
Geometrical size influence [K2(d)] 1.000 0.954 0.954
Influence coefficient surface roughness [KF] 1.000 1.000 1.000
Roughness factor is included into the notch effect coefficient
Surface stabilization factor [KV] 1.500 1.500 1.500
Total influence coefficient [K] 1.624 1.702 1.151

Present safety for endurance limit:

Equivalent mean stress (N/mm²) [σmV] 5.697
Equivalent mean stress (N/mm²) [τmV] 3.289

Fatigue limit of part (N/mm²) [σWK] 283.523 338.004 300.077

Influence coefficient of mean stress sensitivity.
[ψσK] 0.140 0.172 0.150
Permissible amplitude (N/mm²) [σADK] 64.507 333.208 0.143
Permissible amplitude (N/mm²) [σANK] 64.507 333.208 0.143
Effective Miner sum [DM] 0.300 0.300 0.300
Load spectrum factor [fKoll] 1.000 1.000 1.000
Safety against fatigue [S] 4.715
Required safety against fatigue [Smin] 1.200
Result (%) [S/Smin] 392.9

Present safety
for proof against exceed of yield point:
Static notch sensitivity factor [K2F] 1.000 1.000 1.000
Increase coefficient [γF] 1.000 1.000 1.000
Yield stress of part (N/mm²) [σFK] 815.169 815.169 470.638
Safety yield stress [S] 7.114
Required safety [Smin] 1.200
Result (%) [S/Smin] 592.9

15/17
Present safety
for proof of avoiding incipient crack on hard surface layers:
Safety against incipient crack [S] 8.263
Required safety [Smin] 1.200
Result (%) [S/Smin] 688.6

Cross section 'D-D' Shoulder

Comment Y= 38.50mm
Position (Y-Coordinate) (mm) [y] 38.500
External diameter (mm) [da] 15.000
Inner diameter (mm) [di] 0.000
Notch effect Shoulder
[D, r, t] (mm) 22.500 0.500 3.750
Mean roughness (µm) [Rz] 8.000

Tension/Compression Bending Torsion Shearing

Load: (N) (Nm)
Mean value [Fzdm, Mbm, Tm, Fqm] -86.520 0.000 0.000 0.000
Amplitude [Fzda, Mba, Ta, Fqa] 86.520 22.011 0.000 620.553
Maximum value[Fzdmax, Mbmax, Tmax, Fqmax] -294.169 37.418 0.000 1054.939
Cross section, moment of resistance: (mm²)
[A, Wb, Wt, A] 176.715 331.340 662.680 176.715

Stresses: (N/mm²)
[σzdm, σbm, τm, τqm] (N/mm²) -0.490 0.000 0.000 0.000
[σzda, σba, τa, τqa] (N/mm²) 0.490 66.430 0.000 4.682
[σzdmax,σbmax,τmax,τqmax] (N/mm²) -1.665 112.931 0.000 7.960

Technological size influence [K1(σB)] 0.959

[K1(σS)] 0.959

Tension/Compression Bending Torsion

Stress concentration factor [a] 2.695 2.383 1.724

References stress slope [G'] 4.600 4.600 2.300
Notch sensitivity factor [n] 1.428 1.428 1.303
Notch effect coefficient [ß] 1.887 1.669 1.324
Geometrical size influence [K2(d)] 1.000 0.954 0.954
Influence coefficient surface roughness [KF] 0.849 0.849 0.913
Surface stabilization factor [KV] 1.000 1.200 1.200
Total influence coefficient [K] 2.065 1.606 1.236

Present safety for endurance limit:

Equivalent mean stress (N/mm²) [σmV] -0.490
Equivalent mean stress (N/mm²) [τmV] 0.000

Fatigue limit of part (N/mm²) [σWK] 222.916 358.222 279.362

Influence coefficient of mean stress sensitivity.
[ψσK] 0.107 0.184 0.138
Permissible amplitude (N/mm²) [σADK] 249.692 358.709 279.362
Permissible amplitude (N/mm²) [σANK] 249.692 358.709 279.362
Effective Miner sum [DM] 0.300 0.300 0.300
Load spectrum factor [fKoll] 1.000 1.000 1.000
Safety against fatigue [S] 5.343
Required safety against fatigue [Smin] 1.200
Result (%) [S/Smin] 445.3

Present safety
for proof against exceed of yield point:
Static notch sensitivity factor [K2F] 1.000 1.000 1.000
Increase coefficient [γF] 1.000 1.000 1.000
Yield stress of part (N/mm²) [σFK] 815.169 815.169 470.638
Safety yield stress [S] 7.326
Required safety [Smin] 1.200
Result (%) [S/Smin] 610.5

Present safety
for proof of avoiding incipient crack on hard surface layers:
Safety against incipient crack [S] 8.692

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Required safety [Smin] 1.200
Result (%) [S/Smin] 724.3

Remarks:
- The shearing force is not considered in the analysis specified in DIN 743.
- Cross section with interference fit:
The notching factor for the light fit case is no longer defined in DIN 743.
The values are imported from the FKM-Guideline..

End of Report lines: 746

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