Professional Documents
Culture Documents
HOOD
ENGINE HOOD / DOOR
BODY
COMPONENTS
HOOD SUB-ASSEMBLY
RADIATOR SUPPORT
SEAL
HOOD INSULATOR
x6
HINGE
HINGE
13 (135, 10)
13 (135, 10)
RADIATOR SUPPORT OPENING COVER
N*m (kgf*cm, ft.*lbf) : Specified torque HOOD LOCK CONTROL CABLE ASSEMBLY
B126527E01
ED–2 ENGINE HOOD / DOOR – HOOD
ON-VEHICLE INSPECTION
1. INSPECT HOOD SUB-ASSEMBLY
(a) Check that the clearance measurements of areas A
to D are within the standard range.
B
C*
A
D
*: For the area C, check the height difference between the front fender panel and hood.
B075129E01
Standard measurement
Area Specified Condition Area Specified Condition
A 4.3 +-1.5 mm (0.146 +-0.059 in.) C 0.0 +-1.5 mm (0.000 +-0.059 in.)
B 3.7 +-1.5 mm (0.146 +-0.059 in.) D 3.3 +-1.5 mm (0.130 +-0.059 in.)
REMOVAL
1. REMOVE RADIATOR SUPPORT OPENING COVER
(a) Remove the 6 clips and radiator support opening
cover.
ED
B075132E02
C D
Hood Lock
Control Lever
Sub-assembly
Cable Cable
E
B
Hood Lock F
Control Cable
E
Cable Cable
A A F
B C D Cable
Cable
B075134E02
ED
ED–4 ENGINE HOOD / DOOR – HOOD
ADJUSTMENT
HINT:
• Use the same procedure for the RH side and LH side.
• The procedures listed below are for the LH side.
• Centering bolts are used to mount the hood hinge and
hood lock. The hood and hood lock cannot be adjusted
with the centering bolts on. Substitute the centering bolts
with standard bolts (with washers) when making
adjustments.
• A bolt without a torque specification is shown in the
Centering Bolt
standard bolt chart (see page SS-2).
Standard Bolt
B057104E06
B075133E01
B076116E01
ENGINE HOOD / DOOR – HOOD ED–5
B075132E02
B075131E01
ED
ED–6 ENGINE HOOD / DOOR – HOOD
INSTALLATION
HINT:
A bolt without a torque specification is shown in the standard
bolt chart (see page SS-2).
1. INSTALL HOOD LOCK CONTROL CABLE
ASSEMBLY
(a) Install the cable.
(b) Connect the cable clamps as shown in the
illustration.
C D
Hood Lock
Control Lever
Sub-assembly
Cable Cable
E
B
Hood Lock F
Control Cable
E
Cable Cable
A A F
B C D Cable
Cable
B075134E01
B076899E01
ED–6 ENGINE HOOD / DOOR – FRONT DOOR
FRONT DOOR
ENGINE HOOD / DOOR
BODY
COMPONENTS
RIVET
DOOR CONTROL
SWITCH ASSEMBLY
OUTER MIRROR
SWITCH ASSEMBLY
POWER WINDOW REGULATOR SWITCH
Non-reusable part
B126529E01
ENGINE HOOD / DOOR – FRONT DOOR ED–7
ED
FRONT DOOR ECU
ASSEMBLY
Precoated part
B126530E01
ED–8 ENGINE HOOD / DOOR – FRONT DOOR
ED
B126531E01
ENGINE HOOD / DOOR – FRONT DOOR ED–9
26 (265, 19)
26 (265, 19)
Precoated part
B126532E01
ED–10 ENGINE HOOD / DOOR – FRONT DOOR
ON-VEHICLE INSPECTION
1. INSPECT FRONT DOOR SUB-ASSEMBLY
(a) Check that the clearance measurements of areas A
to E are within the standard range.
*: 200 mm (7.87 in.) from the end of the window frame, check
the clearances B and C as illustrated in the cross section.
B075122E03
Standard measurement
Area Specified Condition Area Specified Condition
A 4.0 +-1.5 mm (0.157 +-0.059 in.) D 4.0 +-1.5 mm (0.157 +-0.059 in.)
B 5.1 +-1.5 mm (0.201 +-0.059 in.) E 5.7 +-1.5 mm (0.224 +-0.059 in.)
C 6.3 +-1.5 mm (0.248 +-0.059 in.) - -
ED
ENGINE HOOD / DOOR – FRONT DOOR ED–11
DISASSEMBLY
HINT:
• Use the same procedures for the LH side and RH side.
• The procedures listed below are for the LH side.
1. REMOVE NO. 2 REAR FLOOR BOARD
2. REMOVE REAR DECK FLOOR BOX
3. REMOVE NO. 3 REAR FLOOR BOARD ASSEMBLY
4. DISCONNECT CABLE FROM NEGATIVE BATTERY
TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the
cable from the negative (-) battery terminal to
prevent airbag and seat belt pretensioner activation.
5. REMOVE FRONT DOOR LOWER FRAME BRACKET
GARNISH LH
(a) Using a screwdriver, detach the 2 clips and remove
the garnish.
HINT:
Tape the screwdriver tip before use.
B075149E02
B076973E06
B075150E01
ED–12 ENGINE HOOD / DOOR – FRONT DOOR
B075148E01
B075139E01
B075163E01
ED–14 ENGINE HOOD / DOOR – FRONT DOOR
B062423E07
ED
B070074E01
B075144E01
ENGINE HOOD / DOOR – FRONT DOOR ED–15
B066894E02
ED
B075145E01
Screw
B077632E03
ED–16 ENGINE HOOD / DOOR – FRONT DOOR
(c) Using pliers, pinch the clip and remove the handle
frame, as shown in the illustration.
NOTICE:
Be sure to remove the outside handle frame
together with the clips as the clips will be
damaged if they remain attached to the door
panel.
HINT:
Remove the frame through the service hole.
B057102E01
ED
ENGINE HOOD / DOOR – FRONT DOOR ED–17
ADJUSTMENT
HINT:
• Before adjusting the door position for vehicles equipped
with side airbags and curtain shield airbags, be sure to
disconnect the battery. After adjustment, inspect the SRS
warning light, the side airbag system and the curtain shield
airbag system for normal operation (see page RS-31).
Then initialize both systems (see page IN-32).
• Use the same procedure for the RH side and LH side.
• The procedures listed below are for the LH side.
• Centering bolts are used to mount the door hinge to the
vehicle body and door. The door cannot be adjusted with
the centering bolts on. Substitute the centering bolts with
standard bolts (w/ washers) when making adjustments.
1. ADJUST FRONT DOOR SUB-ASSEMBLY
(a) Disconnect the negative (-) terminal cable from the
Centering Bolt Standard Bolt battery.
CAUTION:
Work must be started at least 90 seconds after
B057104E06
the power switch is turned OFF and the negative
(-) terminal cable is disconnected from the
battery. (The SRS is equipped with a back-up
power source. If work is started within 90
seconds of disconnecting the negative (-)
terminal battery and turning the power switch
OFF)
(b) Using SST, loosen the body side's hinge bolts and
adjust the door's position.
SST 09812-00010, 09812-00020
(c) Tighten the body side's hinge bolts after the
adjustment.
Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf)
B075124E01
(d) Loosen the door side's hinge bolts and adjust the
door's position. ED
(e) Tighten the door side's hinge bolts after the
adjustment.
Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf)
B075123E01
ED–18 ENGINE HOOD / DOOR – FRONT DOOR
ED
ENGINE HOOD / DOOR – FRONT DOOR ED–19
REASSEMBLY
HINT:
• Use the same procedures for the RH side and LH side.
• The procedures listed below are for the LH side.
• A bolt without a torque specification is shown in the
standard bolt chart (see page SS-2).
1. INSTALL FRONT DOOR WEATHERSTRIP LH
(a) Install the weatherstrip and attach the clips.
2. INSTALL FRONT DOOR CHECK ASSEMBLY LH
(a) Apply MP grease to the sliding areas of the check.
(b) Install the check to the door panel with the 2 bolts.
Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf)
(c) Apply adhesive to the threads of the bolt.
Adhesive:
Toyota Genuine Adhesive 1324, Three Bond
Adhesive
1324 or Equivalent
(d) Install the check to the body panel with the bolt.
B061463E05 Torque: 4.0 N*m (41 kgf*cm, 35 in.*lbf)
B083064E01
ED
B084266E01
Rod
B065961E02
ED Hole Plug
B061438E11
B075144E01
ENGINE HOOD / DOOR – FRONT DOOR ED–21
B070074E01
B075151E02
B062423E04
ED–22 ENGINE HOOD / DOOR – FRONT DOOR
B075148E01
B068930E17
ENGINE HOOD / DOOR – FRONT DOOR ED–23
B075137E02
B075142E03
B075143E03
B075150E01
ED–24 ENGINE HOOD / DOOR – FRONT DOOR
B076973E07
ED
ENGINE HOOD / DOOR – REAR DOOR ED–23
REAR DOOR
ENGINE HOOD / DOOR
BODY
COMPONENTS
RIVET
ED
Non-reusable part
B126533E02
ED–24 ENGINE HOOD / DOOR – REAR DOOR
OUTSIDE HANDLE
FRONT PAD
ED
Precoated part
B126534E01
ENGINE HOOD / DOOR – REAR DOOR ED–25
Non-reusable part
B126535E01
ED–26 ENGINE HOOD / DOOR – REAR DOOR
26 (265, 19)
26 (265, 19)
26 (265, 19)
Precoated part
B126536E01
ENGINE HOOD / DOOR – REAR DOOR ED–27
ON-VEHICLE INSPECTION
1. INSPECT REAR DOOR SUB-ASSEMBLY
(a) Check that the clearance measurements of areas A
to E are within the standard range.
D
C
A
E
E F
*: 200 mm (7.94 in.) from the end of the window frame, check
the clearances B and C as illustrated in the cross section.
B075125E02
Standard measurement
Area Specified Condition Area Specified Condition
A 4.0 +-1.5 mm (0.157 +-0.059 in.) D 4.0 +-1.5 mm (0.157 +-0.059 in.)
B 5.2 +-1.5 mm (0.205 +-0.059 in.) E 5.7 +-1.5 mm (0.224 +-0.059 in.)
C 6.6 +-1.5 mm (0.260 +-0.059 in.) - -
ED
ED–28 ENGINE HOOD / DOOR – REAR DOOR
DISASSEMBLY
HINT:
• Use the same procedures for the RH side and LH side.
• The procedures listed below are for the LH side.
1. REMOVE NO. 2 REAR FLOOR BOARD
2. REMOVE REAR FLOOR DECK BOX
3. REMOVE NO. 3 REAR FLOOR BOARD ASSEMBLY
4. DISCONNECT CABLE FROM NEGATIVE BATTERY
TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the
cable from the negative (-) battery terminal to
prevent airbag and seat belt pretensioner activation.
5. REMOVE REAR DOOR INSIDE HANDLE BEZEL LH
(a) Using a screwdriver, detach the 3 claws and remove
the bezel.
HINT:
Tape the screwdriver tip before use.
B076973E06
B075150E01
B075153E03
ENGINE HOOD / DOOR – REAR DOOR ED–29
B075164E03
ED
B075162E01
ED–30 ENGINE HOOD / DOOR – REAR DOOR
B075141E01
B075159E01
B070074E01
B075157E01
B068777E01
ED
B075156E01
B075158E01
ED
ENGINE HOOD / DOOR – REAR DOOR ED–33
ADJUSTMENT
HINT:
• Before adjusting the door position for vehicles equipped
with the side airbags and curtain shield airbags, be sure to
disconnect the battery. After adjustment, inspect the SRS
warning light, the side airbag system and the curtain shield
airbag system for normal operation (see page RS-31).
Then initialize both systems (see page IN-32).
• Use the same procedure for the RH side and LH side.
• The procedures listed below are for the LH side.
• Centering bolts are used to mount the door hinge to the
vehicle body and door. The door cannot be adjusted with
the centering bolts on. Substitute the centering bolts with
standard bolts (w/ washers) when making adjustments.
1. ADJUST REAR DOOR SUB-ASSEMBLY
(a) Disconnect the negative (-) terminal cable from the
Centering Bolt Standard Bolt battery.
CAUTION:
Work must be started at least 90 seconds after
B057104E06
the power switch is turned OFF and the negative
(-) terminal cable is disconnected from the
battery. (The SRS is equipped with a back-up
power source. If work is started within 90
seconds of disconnecting the negative (-)
terminal battery and turning the power switch
OFF, the SRS may deploy.)
(b) Loosen the body side's hinge bolts and adjust the
door's position.
(c) Tighten the body side's hinge bolts after the
adjustment.
Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf)
B075126E01
(d) Loosen the door side's hinge bolts and adjust the
door's position. ED
(e) Tighten the door side's hinge bolts after the
adjustment.
Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf)
B075127E01
ED–34 ENGINE HOOD / DOOR – REAR DOOR
ED
ENGINE HOOD / DOOR – REAR DOOR ED–35
REASSEMBLY
HINT:
• Use the same procedures for the RH side and LH side.
• The procedures listed below are for the RH side and LH
side.
• A bolt without a torque specification is shown in the
standard bolt chart (see page SS-2).
1. INSTALL REAR DOOR WEATHERSTRIP LH
(a) Install the weatherstrip and attach the clips.
2. INSTALL REAR DOOR CHECK ASSEMBLY LH
(a) Apply MP grease to the sliding areas of the door
check.
(b) Install the door check to the door panel with the 2
nuts.
Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf)
(c) Apply adhesive to the bolt.
Adhesive:
Toyota Genuine Adhesive 1324, Three Bond
B062429E01 1324 or equivalent
(d) Install the door check to the body panel with the
bolt.
Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf)
HINT:
Install the door check so that the rivet head is facing
up.
3. INSTALL REAR DOOR OUTSIDE HANDLE FRAME
SUB-ASSEMBLY LH
(a) Using a T30 "torx" wrench, install the handle frame
with the screw.
Torque: 7.0 N*m (56 kgf*cm, 49 in.*lbf)
B075158E01
B075156E01
ED–36 ENGINE HOOD / DOOR – REAR DOOR
(1)
B064044E02
B075157E01
ENGINE HOOD / DOOR – REAR DOOR ED–37
B070074E01
B075154E01
B075155E02
ED–38 ENGINE HOOD / DOOR – REAR DOOR
B068930E17
B075164E03
ENGINE HOOD / DOOR – REAR DOOR ED–39
B075153E03
B075150E01
BACK DOOR
ENGINE HOOD / DOOR
BODY
COMPONENTS
ED
BACK DOOR UPPER TRIM BOARD ASSEMBLY
B126537E01
ED–40 ENGINE HOOD / DOOR – BACK DOOR
N*m (kgf*cm, ft.*lbf) : Specified torque BACK DOOR LOWER TRIM BOARD ASSEMBLY
B126538E01
ENGINE HOOD / DOOR – BACK DOOR ED–41
ED
B126539E01
ED–42 ENGINE HOOD / DOOR – BACK DOOR
BACK DOOR
STOPPER RH
ED
B126540E01
ENGINE HOOD / DOOR – BACK DOOR ED–43
ON-VEHICLE INSPECTION
1. INSPECT BACK DOOR
(a) Check that the clearance measurements of areas A
to D are within the standard range.
A
C
B075166E02
Standard measurement
Area Specified Condition Area Specified Condition
A 6.6 +-1.5 mm (0.260 +-0.059 in.) C 4.6 +-1.5 mm (0.181 +-0.059 in.)
B 5.8 +-1.5 mm (0.228 +-0.059 in.) D 4.8 +-1.5 mm (0.189 +-0.059 in.)
ED
ED–44 ENGINE HOOD / DOOR – BACK DOOR
DISASSEMBLY
1. REMOVE NO. 2 REAR FLOOR BOARD
2. REMOVE REAR DECK FLOOR BOX
3. REMOVE NO. 3 REAR FLOOR BOARD
4. DISCONNECT CABLE FROM NEGATIVE BATTERY
TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the
cable from the negative (-) battery terminal to
prevent airbag and seat belt pretensioner activation.
5. REMOVE BACK DOOR LOWER TRIM BOARD
ASSEMBLY
(a) Using a screwdriver, detach the 11 clips and remove
the lower trim board.
HINT:
Tape the screwdriver tip before use.
6. REMOVE BACK DOOR UPPER TRIM BOARD
w/o Rear Wiper ASSEMBLY
(a) Using a screwdriver, detach the 5 clips and remove
the upper trim board.
HINT:
Tape the screwdriver tip before use.
w/ Rear Wiper
ED B077067E03
B131362
B077068E01
B075174E01
B075169E01
ED
ENGINE HOOD / DOOR – BACK DOOR ED–47
ADJUSTMENT
HINT:
A bolt without a torque specification is shown in the standard
bolt chart (see page SS-2).
1. ADJUST BACK DOOR
(a) Loosen the door side's hinge bolts and adjust the
back door panel's top end.
(b) Tighten the door side's hinge bolts after the
adjustment.
Torque: 15 N*m (153 kgf*cm, 11 ft.*lbf)
B075167E01
(c) Loosen the back door's lock bolts and change the
position of the back door lock to adjust back door
panel's end.
NOTICE:
Tap the base of the back door lock to change its
position.
(d) Tighten the 3 back door lock bolts after the
adjustment.
Torque: 7.5 N*m (76 kgf*cm, 75 in.*lbf)
B075752E01
ED
ED–48 ENGINE HOOD / DOOR – BACK DOOR
REASSEMBLY
HINT:
A bolt without a torque specification is shown in the standard
bolt chart (see page SS-2).
1. INSTALL BACK DOOR LOCK ASSEMBLY
(a) Install the door lock with the 3 bolts.
Torque: 7.5 N*m (76 kgf*cm, 75 in.*lbf)
(b) Adjust the door lock (see page ED-45).
B075174E01
B075168E01
B077068E01
ENGINE HOOD / DOOR – BACK DOOR ED–49
B075176E03
w/ Rear Wiper
ED
B077067E03
ED–50 ENGINE HOOD / DOOR – BACK DOOR
ED
ENGINE HOOD / DOOR – BACK DOOR SUPPORT ED–49
Bolt A
Bracket
Bolt B
B079435E03
ED
ED–50 ENGINE HOOD / DOOR – BACK DOOR SUPPORT
INSTALLATION
HINT:
• Use the same procedures for the RH side and LH side.
• The procedures listed below are for the LH side.
1. INSTALL BACK DOOR STAY ASSEMBLY LH
Bolt A (a) Install the stay bracket with the 2 bolts.
Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf) for bolt
labeled B
Bracket (b) Install the back door stay bolt to the back door.
Torque: 22.0 N*m (224 kgf*cm, 16 ft.*lbf) for bolt
labeled A
(c) Install the stay with the 2 stop rings.
Bolt B
B079436E01
ED
ENGINE HOOD / DOOR – BACK DOOR SUPPORT ED–51
DISPOSAL
HINT:
Use the same procedures for the RH side and LH side.
CAUTION:
As metal debris may be blown outward by the gas, you
must:
• Wear protective glasses.
• Cover the area being cut.
NOTICE:
The gas is colorless, odorless and harmless.
1. DISPOSE OF BACK DOOR STAY ASSEMBLY LH
(a) Horizontally fix the stay in a vise with the piston-rod
pulled out.
(b) Using a metal saw, gradually cut any area between
A and B (shown in the illustration) to release the
gas.
a b Specification:
Area Measurement
A B a 80 mm (3.15 in.)
B065104E02 b 20 mm (0.80 in.)
ED