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Baghdad Science Journal Vol.

11(2)2014

Improvement of Gasoline Octane Number by Using Organic


Compounds
Nibal H. AL-Mashhadani* Muna M.Khudhair *
Ayad A. Mohamed** Zaineb A. Al Kareem**
Enaam M. Ali** Engam A. AL Mohsun *
Areej S. Mahmood* Mariam M. Jaseem*
Received 20, December, 2012
Accepted 5, February, 2014

Abstract:
The toxic lead additives to gasoline are no longer used in many countries around the
world. Many other countries are now phasing out the lead in gasoline. Although the
lead fuel is still in use in Iraq, several plans are considered to phase out the lead. The
use of organic compounds to replace the lead additives in gasoline is considered now
as an option in Iraqi refineries.
The main objective of this project was preparation of premium gasoline, by blending
of gasoline with Alternative additives (alcohol, aromatic) to enhancing octane number
of Al-Doura gasoline pool. Improved gasoline was tested by ASTM standard method
which includes octane number measuring by CFR engine analyzer.
Gasoline pool RON (80) was used and selective components were added to the
gasoline pool (1-3%) to improving it octane, such as ethanol,
methanol,isopropanol,isobutanol, benzene, nitrobenzene, Aniline, and nitro aniline.
Octane number of blends was measured by CFR engine. Mixture of alternative
additives was prepared and adding in 1-3%vol to the gasoline pool.
It was found that the additives show significant improvement of octane number of
gasoline but the important increasing of RON was shown on use mixture of alcohols
and aniline.

Key words: gasoline, octane number, antiknock additive, CFR analyzer

Introduction:
Internal combustion engines produce atoms in their molecular structure.
moderately high pollution levels, due These hydrocarbons fall into three
to incomplete combustion of categories such as paraffins, olefins
carbonaceous fuel, leading to carbon and aromatics [5]. Automotive
monoxide and some soot along with gasoline has been classified into two
oxides of nitrogen , sulfur and some grades, premium and regular on the
unburnt hydrocarbons, depending on basis of octane number. Gasoline with
the operating conditions and the higher octane number has numerous
fuel/air ratio[1]. benefits including reduced exhaust
emissions [3] and engine noise,
Gasoline is a complex mixture of improved cold starting and engine
hydrocarbons that normally boils durability. The key indication of
below 355°F (180°C) or at the most, performance property of gasoline
below 390°F (200°C). The under various engine conditions is its
hydrocarbon constituents in this range octane number (ON) which included :
are those that have 4 to 12 carbon Research Octane Number (RON) and
*Ministry of Science & Technology, Directorate of Materials Research, Petroleum Research Centre.
* *Ministry of Petroleum, Company of Middle Petroleum, Al Doura Refinery.
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Baghdad Science Journal Vol.11(2)2014

Motor Octane Number improvers of gasoline was not known


(MON).Finished gasoline must meet and the literature of this subject is few
certain octane number [9].
specifications[4,5] . Thus ,the main objective of this
Octane Number is defined as the research was to study the effect of the
volume percentage of iso octane in addition of aromatic and alcoholic
blend of normal heptane and iso octane compounds (each of them alone and
, which produces the same knock together ) to the gasoline fuel that
intensity as the test fuel under standard produced in Al-Doura Refinery by
test conditions in an ASTM internal measuring octane number by CFR
combustion engine[5]. engine.

In the last 80 years ,the petrochemical Materials and Methods:


methods for the production of fuels
improved continuously to meet the Table (1)Nomenclature
demand both on the simultaneously Symbol Descrption
growing amounts and the constantly American Socety for
increasing knock resistance of ASTM
Testing Material
gasoline. Different additives were Research Octane
applied to achieve the required RON
Number
specifications of the highly knock MON Motor Octane Number
resisting super grade gasolines used Sp.gr Specific Gravity
today . Selective components were RVP Reid Vapor Pressure
used as antiknock agent to improve Temp Temperature
octane number of unleaded gasoline
I.B.P Initial Boiling Point
divided to many groups: metallic,
AKI Antiknock Index
alcohols, aromatics ,and others[6].
Cooperative Fuel
Historically ,lead has been an CFR
Research
important source of increasing octane
E.B.P Ending Boiling Point
number. Because of the harmfulness of
tetra ethyl lead ,its use has been
forbidden in almost all countries[7] . Materials
The addition of oxygenates to gasoline 1- Gasoline
offers many advantages, among which: Gasoline were used and obtained from
more complete combustion and Al-Doura refinery which have
reduction of carbon monoxide properties and test methods are clearly
emission ,being a renewable energy defined in the table (2).
source ,increased octane number ,and
increased volatility. There are also
disadvantages in adding oxygenates to
gasoline among which includes:
corrosion, lower energy content,
increased cost, and increased
volatility[8].

Alcohols are higher octane number


than typical gasoline. They are more
effective in low octane gasoline than in
high octane gasoline. The behaviour of
alcohols in mixed component as octane

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Baghdad Science Journal Vol.11(2)2014

Table (2)Specification and Test ,nitrobenzene, aniline) were taken by


Method of Al -Doura Commercial using pipette to blend with 300 ml of
Gasoline gasoline in glass container with
Test
A-Doura shaking , and wieght amount of m-
Properties Items Commercial
Methods
Gasoline nitroanilline and dissolved in solvent
Sp.gr. IROX test 0.820 ,next add to gasoline container.
ASTM
RVP bar 0.2 4- Octane number of these blend were
D323
Distillation ASTM D86 measured by CFR engine.
Temp C˚ I.B.P. 40
%00 55 05
5-Repeat the 3 and 4 with another
%50 25 06 selective component.
%50 28 62
%50 05 82
%20 08 88 2-Second Stage
%00 65 005 Additives prepared from selective
%60 80 058
%80 80 055 components which used at different
%80 86 006 vol% by blending components which
E.B.P 002 508 appeared activity to enhancement
Max.Soot content ASTM octane preparation of pool like
058.0
ppm D4294
ASTM alcohols and aromatics in different
Water content ppm 055.08
D4928 vol%. All prepared additives were
Existent gum ASTM
5.5 tested by added to prepare pool and
mgm/100ml D381
Calorific value
00588 00525 measured octane number of the blends
kcal/kgm1
ASTM as follows:
MON 80
D2700 1- 300 ml preparation gasoline must be
ASTM
RON 85 prepared for measuring octane number
D2699
Aromatics vol% IROX test 00.80 by CFR engine.
Olefins vol% IROX test 0
Naphthenes vol% IROX test 5.52 2- (3-9)ml of prepared additives were
Paraffins vol% IROX test 50.65 taken by using pipette to blend with
300 ml of gasoline in glass container
with shaking.
2- Absolute methanol, absolute ethanol 3-Octane number of blended gasoline
,isopropanol ,isobutanol ,benzene, is measured by CFR engine.
nitrobenzene, aniline, and m-
nitroaniline of 99.95% purity were of Analysis Method
analytical reagent grade and were Cooperative Fuel Research Engines
obtained from SIGMA COMPANY. (CFR) (D2699, D2700) was used to
determine the octane number as
follows:
Experimental procedure 1- The Research octane number RON
1- First Stage of a spark-ignition engine fuel is
All selective components are added to determined using a standard test engine
the Al- Doura gasoline at different and operating conditions to compare its
vol% as follow: knock characteristic with those of PRF
1- 300ml of gasoline was prepared at blends of known RON. Compression
refrigerator temp. in glass container ratio and fuel-air ratio are adjusted to
had fitting cover. produce standard AKI for the sample
2- Octane number of gasoline was fuel, as measured by a specific
measured by CFR engine. electronic detonation meter instrument
3-(1.5-6) ml of each component system. A standard AKI. guide table
included (methanol ,ethanol, relates CFR engine to RON level for
isopropanol, isobutanol, benzene this specific method. The fuel-air ratio

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Baghdad Science Journal Vol.11(2)2014

for the sample fuel and each of the Table (3)Octane Number of Al-
primary reference fuel blends is Doura Refinery Unleaded Gasoline
adjusted to maximize AKI for each with Alcohol Components in
fuel. Different vol%
2- The fuel-air ratio for maximum Alcohol Components Vol%

AKI. may be obtained: 0 0.2 0 0.2 5


a-By making incremental step changes Methanol 80 82 82.5 83 83.5
Ethanol 80 80.5 81.1 81.6 82
in mixture strength, observing the Isopropanol 80 82.4 83.2 83.7 84
equilibrium AKI value for each step, Isobutanol 80 81.5 82 82.5 83.5
and then selecting the condition that
maximizes the reading . Methanol, ethanol, isopropanol,and
b-By picking the maximum AKI as the isobutanol in the amount of 0.5-2 vol%
mixture strength is changed from either are used as octane booster. They are
rich-to-lean or lean-to-rich at a attractive because of their low cost in
constant rate (ASTM D2699 1989). comparison to other components. On
addition of 2 vol% alcohol
components, the octane number of
Results and Discussions gasoline increased by 2-4 points.
To find the optimum dosage of Isopropanol can thus be recommended
chemical components that enhance the as an octane booster for production of
octane number of the gasoline high octane unleaded gasoline. The
produced in Al-Doura Refinery, oxygen ratio content in alcohol was an
chemical components were used as in influence factor on RON of blended
the different stages. gasoline with alcohol components.

1- First Stage Aromatics Components: Selected


It was been investigated that the aromatics components added to Al-
effectiveness of different components Doura pool in various vol%, octane
in Al-Doura refinery gasoline. The number was measured by CFR engine.
following were used as the octane- From the result appears in table (4) it
increasing components in the studies: can be concluded that benzene and
1- Alcohols. 2- Aromatics Compounds. nitrobenzene had same effect for
Selective components are added to the increasing octane value of blended Al-
Al-Doura gasoline pool in various 0.5- Doura refinery unleaded gasoline at
3vol% and octane number is measured the 2 vol%, while aromatic amine
by CFR engine, as follows: (aniline) in concentration at 2 vol%
increasing the octane number by 7.5
Alcohol components: Alcohols were points.
used as antiknock agent to enhance
octane value of unleaded gasoline. Table (4) Octane Number of Al-
Alcohol components added to Al- Doura Refinery Unleaded Gasoline
Doura gasoline in various vol%, octane with Aromatic Components
number was measured by CFR engine, Aromatic vol%
Components
and the results are listed in table(3). 0 0.5 1 1.5 2
Benzene 80 80.6 81.2 82.1 83
Nitrobenzene 80 81.1 81.7 82.3 83
Aniline 80 82 84.2 86.1 87.5
Nitroaniline 80 81 81.2 81.2 81.2

For nitro compounds the proposed


mechanism of ignition is free radical

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Baghdad Science Journal Vol.11(2)2014

,the nitro group cleave at space and effect in gasoline than use each
time in the stratified injection spray component alone.
such that the corresponding free
radicals together with free radicals of Table (6) Octane Number of Al-
fuel are sufficient to promote quicker Doura Refinery Unleaded Gasoline
ignition, the nitro group must cleave with Preparation Component
neither too early nor too late. In Mixture (mixed alcohols &aniline)
addition ,the aromatic ring should be Vol % RON Increasing RON
free of groups that tend to stabilize the 0 80 0
radical formed by the cleavage of the 1 84.4 4.4
nitro group and thus aromatic rings are 2 87.8 7.8
undesirable because of their ability to
3 89.3 9.3
stabilize free radicals and delay the
ignition[10]. As a result nitro aromatic
compounds don’t shown significant Conclusions:
increasing octane number of gasoline. Based on the previously discussed
analyses, the following conclusions
2- Second stage may be drawn:
Optimum result may be obtained by • The experimental results of this
using a mixture of alcohols. RON 84.2 project for RON measuring method
was obtained from blending prepared showed fast, accuracy, and reliable
unleaded gasoline with 2% vol analysis of gasoline.
preparation of components mixture • All selective chemical components
which contain mixed alcohols and act positively to improved octane
appear in table (5). number of Al- Doura gasoline.
• The Octane Booster of this project
Table (5) Octane Number of Al- was Aniline, which was recorded the
Doura Refinery Unleaded Gasoline largest RON.
with Preparation Alcohols Mixture • Mixture of component was prepared
from active selective components;
Vol % RON Increasing RON
include alcohol and aromatic
0 80 0
compounds.
0.5 81.6 1.6
• The best preparation component
1 82.2 2.2 mixture is better act with high octane
1.5 82.7 2.7 gasoline than use each component
2 84.2 4.2 alone.
Optimum result may be obtained by Recommendations
using a mixture of additives so as to There is still a need to generate data
ameliorate the deficiencies of each the and experience by running tests and
additives. RON 89.3 was obtained analyzing the environmental effects of
from blending prepared unleaded blending gasoline. Thus the need to
gasoline with (1.5%mixed alcohols and apply the precautionary principle to
1.5 %aniline) components mixture; any gasoline blending component, and
blended RON was measured by CFR insist on a thorough evaluation of
engine. The results of blended RON implications of such a decision. We
for blending prepared component must be much more certain of the
mixtures which contain (alcohols and toxicity, persistence and
aromatics) appear in table (6).These bioaccumulation of gasoline blending
component mixture have the greatest components, since it is given that these

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Baghdad Science Journal Vol.11(2)2014

chemicals will be used in large 5- Knock Characteristics of Motor


amounts throughout the world. Fuels by the Motor Method
American Society for Testing and
References: Materials Test Method D2700,
1- Hamdan M.A., Al-Subaih T.A., American Society for Testing and
(2002),"Improvement of locally Materials: West Conshohocken,
produced gasoline and studying PA,1989,. p.1-68.
its effects on both the performance 6- Albahri T. A. , Riazi M. R. , and
of the engine and the Alqattan A. A.,(2002),˝Octane
environment", 43,1811-1820 . Number and Aniline Point of
2- Schoonveld G. A. and Marshall Petroleum Fuels˝, Fuel Chemistry
W.F., (2008),˝The Total Effect of a Division Preprints , 47(2), 710.
Reformulated Gasoline on Vehicle 7- Caldwell J., (2000)," Environmental
Emission by Technology˝, Pak. J. Protection Agency", Toxicology
Anal. Environ. Chem. ,91 Vol. 9, and Industrial Health,14(3);429-
No. 2, 61-66. 454.
3- Brown S. S., Nomoto S. and 8- Thomas V.M., (1995), ˝The
Sunderman F. W.,(1999), Physics elimination of lead in gasoline",
and Chemistry of Petroleum Annual Review of Energy and
Products, Ranjan K. Bose (Ed.), Environment ,20, 301-324.
Tate Energy Research Institute, 9-Butkus A., Pukalskas S.,(2004)," The
Darbari Seth Block, New Delhi, Research into the Influence of
India. Ecological Petrol Additives in the
4- Knock Characteristics of Motor Automobile
Fuels by the Research Method Laboratory",Transport,11(2),80-82.
American Society for Testing and 10-Galen J.S. and Mohanprasad
Materials Test Method A.D.,(2003), ˝Synthesis and
D2699,American Society for Evaluation of Alkyl Nitrates from
Testing and Materials: West Triglycerides as Cetane
Conshohocken,PA,1989,p.1-68. Improvers", Ind. Eng. Chem. Res.,
42,5042-5053.

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‫‪Baghdad Science Journal‬‬ ‫‪Vol.11(2)2014‬‬

‫تحسين العدد االوكتاني للكازولين باستخدام مركبات عضوية مختلفة‬


‫نبال حاتم رشيد* منى محمود خضير* اياد احمد محمد** زينب عبد الكريم عون**‬
‫إنعام محمد علي** أنغام عبد المحسن عبد السادة* أريج شاكر محمود*‬
‫مريم محمد جاسم*‬
‫* وزارة العلوم والتكنولوجيا ‪ /‬دائرة بحوث المواد ‪ /‬مركز بحوث النفط‬
‫**وزارة النفط ‪/‬مصفى الدورة ‪ /‬شركة نفط الوسط‬

‫الخالصة‪:‬‬
‫لقد تم االستغناء عن استعمال مركبات الرصاص السامة كمضافات رئيسية إلى الكازولين في العديد م ْن بلدان‬
‫العالم غير إن هنالك بعض الدول مازالت لحد أالن تستعمله والعراق من بين هذه الدول‪، .‬إال انه وضعت خطط‬
‫عديدة لالستغناء عن استخدامه واستعمال المر ّكبات العضوية كبدائل لإلضافات الرئيسية في الكازولين في‬
‫المصافي العراقية‪.‬‬
‫ّ‬
‫ويهدف البحث الحالي إلى دراسة تأثير المركبات العضوية األكثر شيوعا على تَحسين العدد األوكتاني للكازولين‬
‫في مصفى الدورة وكذلك ف َي تحضي َر الكازولين ب َم ْزجه مع بَ ْعض المضافات اإلنتقائية( الكحوالت‪ ،‬المركبات‬
‫االروماتية )وقياس العدد األوكتاني للكازولينَ بطريقة محلل المحرك القياسية ‪.‬‬
‫لقد تم استخدام الكازولين ذو العدد االوكتاني ‪ 80‬كأساس وتمت إضافة االكحوالت مثل الميثانول وااليثانول‬
‫وااليسوبروبانول وااليسوبيوتانول والمركبات االروماتية مثل البنزين والنتروبنزين واالنيلين والنتروانيلين بنسب‬
‫تتراوح من( ‪ %)5-0.2‬وتم استخدام مزيج من المضافات( الكحوالت واالنيلين) بنسب‪(%5-0‬وقياس العدد‬
‫االوكتاني للبنزين المحسن‪.‬‬
‫وقد وجد ان استخدام المضافات عملت على رفع العدد االوكتاني بنسبة الباس بها ولكن الزيادة الواضحة كانت‬
‫باستخدام ‪ %5‬من مزيج الكحوالت واالنيلين‪.‬‬

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