Juki 2020

KE-
KE-2010/2020/2030/2040
INSTALLATION
INSTALLATION GUIDE
JUKI CORPORATION
ELECTRONIC ASSEMBLY &
TEST SYSTEMS DIVISION
SMT TRAINING CENTER
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Other company names and product names contained in this document are registered
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KE2000 Installation Manual
CONTENTS
1. Basic configuration and name of each part.......................................................................................... 1

1-1. KE-2010/2020/2040........................................................................................................................... 1
1-2. KE-2030................................................................................................................................................ 2
2. Installing the main unit ............................................................................................................................. 3
3. Detaching the packing materials from the machine ................................................................................ 4
3-1. Overall machine cover ......................................................................................................................... 4
3-2. Safety cover.......................................................................................................................................... 5
3-3. Transport cover (only CE Machine) .................................................................................................. 6
3-4. Pneumatic units.................................................................................................................................... 6
3-5. Feeder relay cable 8 (For machines with fixed bank specification only)............................................. 7
3-6. Replacement table trolley .................................................................................................................... 8
4. Adjusting the transport height and leveling the machine ...................................................................... 10
4-1. KE-2010/2020/2040 ........................................................................................................................... 10
4-2. KE-2030.............................................................................................................................................. 13
5. X-Y unit................................................................................................................................................... 15
5-1. Detaching the X-axis frame fixing parts (For model 2030 only) ........................................................ 15
5-2. Detaching the head fixing parts ......................................................................................................... 16
6. Head unit................................................................................................................................................ 17
6-1. Detaching the packing materials........................................................................................................ 17
6-2. Detaching the head unit fixing parts .................................................................................................. 18
7. Board transport unit ............................................................................................................................... 20
7-1. Detaching the packing materials from the transport rail.................................................................... 20
7-2. Detaching the packing materials from the BU table .......................................................................... 20
7-3. Center station on the Y-axis drive side (For model 2030 only)....................................................... 21
7-4. Unpacking the supply parts................................................................................................................ 22
8. ATC unit.................................................................................................................................................. 23
9. CAL block............................................................................................................................................... 23
10. Connecting the compressed air tube ................................................................................................. 24
11. Connecting the power cord ................................................................................................................ 26
11-1. 2010/2020/2040 ............................................................................................................................... 26
11-2. 2010/2020/2040 ............................................................................................................................... 28
11-2. 2010/2020/2040 ............................................................................................................................... 28
12. Mounting the accessories .................................................................................................................. 30
12-1. Signal light........................................................................................................................................ 30
12-2. Vision monitor................................................................................................................................... 30
12-3. Keyboard bracket ............................................................................................................................. 30
12-3. Keyboard bracket ............................................................................................................................. 31
12-4. HOD (Handheld operating device)................................................................................................... 31
12-5. Hand knob ........................................................................................................................................ 31
12-5. Hand knob ........................................................................................................................................ 32
12-6. Feed relay cable............................................................................................................................... 32
12-7. Chip box ........................................................................................................................................... 33
13. Interface with external equipment...................................................................................................... 34
13-1. KE-2020/2040 .................................................................................................................................. 34
13-2. KE-2010/2030 .................................................................................................................................. 35
14. Connecting the matrix tray changer (MTC)........................................................................................ 39
14-1. Interface panel.................................................................................................................................. 39
14-2. TR-4SN............................................................................................................................................. 40
14-3. TR-6SN and TR-6DN..................................................................................................................... 40
14-3. TR-6SN and TR-6DN ....................................................................................................................... 41
14-4. TR-5SN and TR-5DN ....................................................................................................................... 42
15. Checking the machine before turning on the power.......................................................................... 43
16. Adjusting the height of the overall feeder exchange trolley (optional)............................................ 44
16-1. Caster plate mounting position ........................................................................................................ 44
16-2. Adding the trolley spacers (For height adjustment)......................................................................... 44
16-2. Adding the trolley spacers (For height adjustment)......................................................................... 45
16-3. Adjusting the bank stopper mounting position................................................................................. 45
16-4. Adjusting the bank valve position .................................................................................................... 46
1. Basic configuration and name of each part
1-1. KE-2010/2020/2040
1-1-1. Standard Machine
Fig.1-1-1-1 Front view Fig.1-1-1-2 Right side view
1-1-2. ＣＥ Machine
(1) Vision monitor (5) Track ball

(2) LCD panel (6) Signal light
(3) HOD (Handheld Operating Device) unit (7) Main switch
(4) Keyboard (8) No-fuse circuit breaker
1
1-2. KE-2030
1-2-2. ＣＥ Machine
(1) Vision monitor (5) Track ball

(2) LCD panel (6) Signal light
(3) HOD (Handheld Operating Device) unit (7) Main switch
(4) Keyboard (8) No-fuse circuit breaker
2
2. Installing the main unit
<Procedure>
1. Screw-in the adjusters to place the casters on the floor (ground) firmly before
transporting or moving the main unit.
2. Before moving the main unit using a forklift, be sure to put the fork under the main
unit from its front, and lift it up and move it after checking that the fork protrudes
sufficiently from the rear of the main unit.
<CAUTION>
1. When moving the main unit using a forklift, pay special attention to the load
center mark. (This caution also applies when using a pallet truck.)
2. Do not move the main unit using a forklift with the vision monitor and signal light
mounted. (This caution also applies when using a pallet truck.)
Load center mark Signal light
Vision monitor
Caster
Adjuster
3
3. Detaching the packing materials from the machine
3-1. Overall machine cover
Detach the vinyl cover from the machine main unit. (This packing applies to only the
machines shipped to the domestic market.)
1) KE-2010, 2020, 2040

Dimensions of vinyl cover： 1800 (W) x 1700 (D) x 1500 (H)
t 0.05 (Thickness)
2) KE-2030
Dimensions of vinyl cover： 2600 (W) x 1500 (D) x 1500 (H)
t 0.05 (Thickness)
Fig ３－１－１
Note) The dimensions of both vinyl covers are determined based on the outside
dimensions of the machine applicable to the extra board size.
4
3-2. Safety cover
Peel off the filament tapes stuck on the safety cover.
Safety cover R
Filament tapes
Safety cover F
Main unit
Fig ３－２－１
5
3-3. Transport cover (only CE Machine)
Peel off the filament tapes stuck on the transport cover.
Transport cover
Transport cover lid
Filament tapes
Fig ３－３－１
3-4. Pneumatic units

Detach the air caps from the finger valve and drain bottle.
Air cap
For factory piping (air tube)
Fig ３－４－１ Left side view of KE-2030
6
3-5. Feeder relay cable 8 (For machines with fixed bank specification only)
Peel off the filament tapes fixing the feeder relay tube and air tube.
Filament tape
Air tube
Lower portion
of main unit
Connector bracket
Feeder relay tube
Fig ３－５－１
※The front and rear of the connector bracket are secured to the cover FB and RBC,
respectively.
7
3-6. Replacement table trolley
3-6-1. Overall replacement table trolley
Detach the air cap cover from the replacement table trolley.
Feeder bank
Air cab
Overall Feeder
Exchange trolley
Fig ３－６－１－１
3-6-2. Feeder relay cable
Peel off the filament tapes fixing the feeder relay tube and air tube.
Filament
Air tube
Trolley frame
(Overall Feeder
Exchange
Connector relay cable
Connector bracket
Fig ３－６－２－１
8
3-6-3. Trolley frame
Detach the P.P. band fixing the feeder bank and trolley frame.
Feeder bank
P.P. band
Overall Feeder
Exchange
trolley (Floor
Trolley frame
Fig ３－６－３－１
9
4. Adjusting the transport height and leveling the machine
4-1. KE-2010/2020/2040
<Procedure>
1. Detach the cover FB, cover RBC, cover RBR, and cover RBL (Fig 4-1-1).
Detach the air cap put at the end of the rail (Fig 4-1-2,Fig 4-1-3).
Cover RBL
Cover FB Cover RBC

Cover RBR
Fig ４－１－１
Fig ４－１－２
Fig ４－１－３
※For only the model KE-2030, the rail is separated into four pieces, IN buffer, IN center
station, OUT center station, and OUT buffer.
10
2. Loosen three hexagon

socket head bolts of each
adjuster.
(Make sure that the adjust
foot moves freely.)
3. When the adjusters are
raised from adjuster (1), (3),
(2), (4), (1), and so on in
that order, this ensures
relatively smooth raising of
the machine level.
4. Level the machine in the
back and forth direction.
Put a level vial in the state
shown by dotted lines and
Viewed from the bottom
move the vertically adjusters
(1)・(2)、 (3)・(4) in that order Fig ４－１－４
so that the scale on the level

vial shows the set value stated in the level setting table (supplied with the machine) ± 1.
The transport height is adjusted to 900 mm for domestic models and 950 mm for
overseas models.
5.Next, level the machine in the
Base bar B horizontal direction. Put a level
Base bar R vial in the state shown by
continuous lines and vertically
move the adjusters (1)・(4)、(2)・
(3) in that order so that the scale
on the level vial shows the set
value stated in the level setting
table (supplied with the machine)
± 1.
6.Repeat above steps 4 and 5 to
level the machine so that the level
on the base bar B enters the
standard range.
Level vial Base bar F (The scale of the level vial to be used
Viewed from the top for this adjustment is 0.05/div.)
Fig ４－１－５
11
7. Lock the adjust nuts. With the adjust nuts locked, check again that the scale on the
level vial shows the set value ± 1.
8. Tighten three hexagon socket head bolts of each adjuster.
＜CAUTION＞
If the unit may move due to the vibration during operation, attach the M8 X 30
hexagonal hole bolts B (3) and the M8 nuts C (3) packed with the unit. Tighten the
bolt B by hand. After the tip of the bolt touches the floor, turn it clockwise by 15
degrees with a wrench, then fix it by the nut C. In closing, make sure that the unit is
level. It is not recommended to place a rubber sheet on the floor.
Adjust nuts
Hexagon socket head bolt
Adjust foot
Fig ４－１－６
12
4-2. KE-2030
<Procedure>
1. Detach the cover FBR, cover FBL, cover RBR30, cover RBCR30, cover RBCL30, and
cover RBL30.
Cover FBL Cover FBL30

Cover FBR Cover RBCR30
Cover FBR30 Cover RBCL30
Fig ４－２－１
2. Loosen three bolts A(see the fig 4-2-5) fixing the adjust bolt and adjust foot of each
adjuster. (Make sure that the adjust foot moves freely.)
Viewed from the bottom

marks indicate the adjuster positions.
Fig ４－２－２
13
3. Adjust the adjusters (1), (3), (4), and (6) to level the machine in the back and forth, and
horizontal directions（see the fig 4-2-2）. At this time, a level vial is placed on the
hatching on the top of the base frame（see the fig 4-2-3）. (A level vial is placed on the
transport base unit only for EXTRA machines.)
Viewed from the top
Transport base unit（EXTRA）
Transport base
unit（EXTRA）
Fig ４－２－３
4. Place the adjusters (2) and (5) on the floor and level the machine so that the scale on
the level vial shows the set value stated in the setting table ±1. The tra-nsport height
is adjusted to 900 mm for domestic models and 950 mm for overseas models.
5. Lock the adjust nuts. Level the machine so that the scale on the level vial shows the
set value stated in the setting table ±1.
6. Tighten three bolts A fixing the adjust bolt and adjust foot of each adjuster.
＜CAUTION＞
If the unit may move due to the
vibration during operation, attach the Adjust foot
M8 X 30 hexagonal hole bolts B (3)
Hexagon socket head bolt
and the M8 nuts C (3) packed with the
unit. Tighten the bolt B by hand. After
the tip of the bolt touches the floor, Adjust nuts
turn it clockwise by 15 degrees with a
wrench, then fix it by the nut C. In
closing, make sure that the unit is
level. It is not recommended to place
a rubber sheet on the floor. Fig ４－２－４
14
5. X-Y unit
5-1. Detaching the X-axis frame fixing parts (For model 2030 only)
Detach the stopper rubber fixing the X-axis frame and set-up caution tag.
Fig ５－１－１
set-up caution tag
To prevent the body from injury which can be caused by

accidental activation of the machine , cut off the power to
WARNING the machine before starting to work.
15
5-2. Detaching the head fixing parts
Detach the stopper rubber fixing the head and set-up caution tag.
Fig ５－２－１
set-up caution tag

※Caution for packing

＜Fix the stopper rubber＞
●KE-2010/2020/2040⇒Move the L-Head completely to the left of the X-axis frame．
●KE-2030 ⇒ Move the L-Head completely to the left of the X-axis frame and R-Head
completely to the right of the X-axis frame．
16
6. Head unit
6-1. Detaching the packing materials

Detach the air cap covering the overall head, the rust preventive paper sheet (Oji Paper
Co., Ltd. KS-VC1 Ferro-bright u-35ss-1 (for plastic)) covering the lower portion of the
head, and desiccating agent put under the OCC.
Desiccating agent
Rust preventive paper
Fig ６－１－１

17
6-2. Detaching the head unit fixing parts
6-2-1. Detaching the MNLA head Z-axis fixing parts
SEMS cap x 2
(SL6030642TN)
Set-up caution tag
Z-axis stopper
(E3007729000)
Z-axis slide bracket
Fig ６－２－１－１
1) Remove the SEMS cap screws (SL6030642TN) to detach the Z-axis stopper
(E3007729000).
2) Make sure that the Z-axis slide bracket moves smoothly in the vertical direction.

18
6-2-2.Detaching the FMLA head Z-axis fixing parts
図６－２－２－１
Set-up caution tag
1) Remove the SEMS cap screws (SL6042542TN) to detach the spacer (11100500).
2) Make sure that the Z-axis slide bracket moves smoothly in the vertical direction.

19
7. Board transport unit
7-1. Detaching the packing materials from the transport rail

Peel off the filament tapes fixing the rail M and rail F, and detach the air cap put at the center
of the transport rail.
Filament tape
※ For only the model KE-2030, the rail

is separated into four pieces, IN
buffer, IN center station, OUT center
station, and OUT buffer.
※Keep the components from contact

with the sensors.
Fig ７−１−１
7-2. Detaching the packing materials from the BU table
Peel off the filament tapes fixing

the BU table.
※ Two BU tables are provided

only on the model KE-2030.
Filament tape
Fig ７−２−１

accidental activation of the machine , cut off the power to the
WARNING
machine before starting to work.
20
7-3. Center station on the Y-axis drive side (For model 2030 only)
Remove the band fixing the transport unit of the Y-axis drive side (front reference and
rear reference, right side when viewed from the front) to detach the packing material put
between the base bridge and transport base.
Packing material
300 (reference size)
Belt putting position
Fig ７－3－１
21
7-4. Unpacking the supply parts
Take out the backup pin (E20217150A0) and hand knob (E2206700000) from the
packing carton box, and set them on the machine.
Backup pin
BU plate
Hand knob
Fig ７－４－１
※Number of backup pins by model

● KE-2010/2020/2040 ⇒ M: 8 pcs. L: 12 pcs. E: 16 pcs.
● KE-2030 ⇒ M: 16 pcs. L: 24 pcs. E: 32 pcs.
22
8. ATC unit
Detach the air cap from the ATC unit and the tie-up band fixing the ATC base and slide
plate.
Air cap
Slide plate
Tie-up band
Hole
ATC base
Fig ８－１
9. CAL block
Detach the air cap from the upper portion of the CAL block.
Air cap
CAL block
Tape
Fig ９－１
23
11-1-2. CE Machine
Prior to connecting the power cord, check to make sure that the power is
not applied to the power supply circuit to be connected (in the form that
DANGER the circuit breaker on the power distribution panel is open, etc.).
＜Procedure＞
1. Detach the cover RBC and cover RBL.
2. Connect each line of the power cord to the terminal block shown in Figure 11-1-1-2 as
shown in Table below. Connect the line for protective grounding to the tap indicated as
"PE" on the base frame.
※Use the power cord and the line for protective grounding with the diameter of 6 mm2 or more.
Power supply Terminal block No.

Ｌ１１
Ｌ２２
Ｌ３３
※When it is necessary to change the set voltage at the site, first remove the cover ①
shown in Figure 11-1-1-2, then change the voltage by switching the tab on the inside
transformer.
Check to make sure that a sufficient current-carrying

capacity for power supply is secured in the factory.
CAUTION
Never connect different voltage specifications.

WARNING
27
10. Connecting the compressed air tube
<Procedure>
1. Connect the compressed air tube (φ12) coming from the factory to the finger valve.
2. Turn the knob① of the finger valve to supply the compressed air to the mounter
main unit.
3. Pull the pressure regulation knob② (see the Fig 10-2) of the regulator downward
and turn it to adjust the pressure of the operating air to 0.49 MPa (5 kgf/cm2).
4. See the small window at the center of the pressure switch③ (see the Fig 10-2) to
check that the pressure setting is 0.4 MPa (4 kgf/cm2). (This pressure setting has
been adjusted before shipment from the factory.)
5. If the oil or water is accumulated in the drain bottle, press the knob④ to discharge.
<CAUTION>
- Always supply the dry air to the mounter main unit, which has been passed through
the drier.
- To adjust the pressure setting on the pressure switch③, turn the adjustment screw on
the top of the pressure switch with a slotted precision screwdriver.
〈ＫＥ−２０１０／２０２０／２０４０〉
Close state Open state

〈ＫＥ−２０３０〉
Close state Open state
Fig １０－１
24
Adjustment screw
Air filter Mist seperator Regulator

Window
Fig １０－２


pressure for air supply is secured in the factory.
CAUTION
25
11-2. 2010/2020/2040
＜Procedure＞
1. Detach the cover RBCR30 and cover RBR30.
Cover RBL Cover RBL30

Cover RBR Cover RBCR30
Cover RBR30 Cover RBCL30
Fig １１－２－１－１
2. Connect each line of the power cord to the terminal block shown
Power Terminal
in Figure 11-2-1-2 as shown in Table at right. Connect the FG
supply block No.
line to the FG line connection tap on the base frame. Ｕ 1
※Use the power cord and the FG line with the diameter of 6 mm2 or more. Ｖ 2
Ｗ 3
① ②
３．After the power cord
has been connected to
the terminal block,
attach the insulation
cover firmly.
Terminal block （ Standard ※When it is necessary to change

t ） Viewed from the rear the set voltage at the site, first
Power cord insertion port of the main unit remove the covers ① and ②
shown in Figure 11-2-1-2, then
change the voltage by switching
both tabs on the inside two
Viewed from the rear transformers (main power
of the main unit transformer and Yc-axis power
transformer).
Fig １１－２－１－２
28
11. Connecting the power cord
11-1. 2010/2020/2040
＜Procedure＞
1. Detach the cover RBC and cover RBL.
Cover RBL
Cover FB Cover RBC

Fig １１－１－１－１ Cover RBR
2. Connect each line of the power cord to the terminal block shown Power Terminal
in Figure 11-1-1-2 as shown in Table at right. Connect the FG supply block No.
Ｕ 1
line to the FG line connection tap on the base frame.
Ｖ 2
※Use the power cord and the FG line with the diameter of 6 mm2 or more.
Ｗ 3
①
３． After the power cord
has been connected to
the terminal block, attach
the insulation cover
firmly.
Terminal block（Standard type）

※ When it is necessary to
Viewed from the rear
Power cord insertion port change the set voltage at the
of the main unit
site, first remove the cover ①
shown in Figure 11-1-1-2, then
Viewed from the change the voltage by
bottom of the main unit switching the tab on the inside
transformer.
Fig １１－１－１－２
26
11-2-2. CE Machine
＜Procedure＞
1. Detach the cover RBCR30 and cover RBR30.
2. Connect each line of the power cord to the terminal block shown in Figure 11-2-1-2 as
shown in Table below. Connect the line for protective grounding to the tap indicated as
"PE" on the base frame.
※Use the power cord and the line for protective grounding with the diameter of 6 mm2 or more.
Power supply Terminal block No.

Ｌ１１
Ｌ２２
Ｌ３３
※When it is necessary to change the set voltage at the site, first remove the covers ①
and ② shown in Figure 11-2-1-2, then change the voltage by switching both tabs on
the inside two transformers (main power transformer and Yc-axis power transformer).

CAUTION

WARNING
29
12. Mounting the accessories
12-1. Signal light

1)Insert the signal light through the hole in the top of the
cover RUR.
2)Put the nuts and flat washers supplied with the machine
as illustrated in the Figure shown to the right and secure Cover RUR
the bracket. After that, connect the connector.

<CAUTION>
After the signal light has been mounted, adjust its height
so that the top of the signal light is 2000 mm high from
the floor level.
However, this height is adjusted to 2050mm for the
machine with a board transport height of 950mm.
12-2. Vision monitor

1)Insert the power cord of the vision monitor into the inside
of the main unit through the hole in the middle portion of the
base, and secure the top of the vision monitor to the base.
Cover RUR
<CAUTION>
Make sure that the projection part on the top of the
vision monitor is engaged with the hook of the base.
2)Pull out the image monitor cable from the rear of the top
of the vision monitor and connect it to the VIDEO IN jack.
3)Connect the power cord connector to the power relay
cable on the rear of the LCD panel.
Top of the vision monitor

Fig １２－１－１
Image
monitor cable
Base
Hook
Fig １２－２－１
To prevent the body from injury which can be

WARNING caused by accidental activation of the machine , cut
off the power to the machine before starting to work.
30
12-3. Keyboard bracket
1) Secure the keyboard mounting plate of the keyboard bracket assembly to the main unit.
2) Connect the keyboard cable to the keyboard connector in the hole (upper) in the right
side of the cover FUR.
3) Connect the track ball cable to the track ball connector in the hole (middle) in the right
side of the cover FUR.
4) Connect the keyboard bracket and the main unit by the FG cable.
Keyboard bracket assembly Keyboard connector
Track ball connector
Fixing screws (4 pcs.)

Keyboard bearer FG cable (SM0040601SC)
assembly(E98757290A0)
Fig １２－３－１
12-4. HOD (Handheld operating device)

Connect the HOD cable to the HOD connector
on the main unit, and then lock it. Top of pulley cover
HOD connector
Fig １２－４－２
Fig １２－４－１
31
12-5. Hand knob
Place the hand knob on the groove (recessed part) on the top of the pulley cover on
the right side of the main unit.
Fig １２－５－１
12-6. Feed relay cable
Connect the feeder relay cable and
air tube coming from the connector
bracket to the connectors on the
main unit cover. (Perform this work
step on both the front and rear.)
<CAUTION>
When the machine is equipped with
the Overall feeder exchange trolley
(optional unit), the connector is
mounted on the Overall feeder
exchange trolley.
図１２－６－１
Connector bracket
Fig １２－６－１

32
12-7. Chip box
12-7-1. KE-2010/2020/2040
Chip box (E910372900)
Fig １２−７−１−１
12-7-2. KE-2030
Chip box (E5113729000,Left side) Chip box (E5113729000,Right side)

Fig １２−７−２−１ Fig １２−７−２−２
33
13. Interface with external equipment
13-1. KE-2020/2040
Fig 13-1-1．Left side view of the main unit Fig 13-1-2．Right side view of the main unit
1) ① is the READY OUT (IN) connector (14-pin) to be connected to other equipment

when operating the machine main unit in the on-line mode.
The pin assignments may vary depending on the board transport direction, left to
right and right to left, and are shown in Table 13-1-1 and Table 13-1-2.
2) ② is the signal connector (50-pin) for an optional matrix tray changer.
3) ③ is the power connector (10-pin) (100V AC) for an optional matrix tray changer.
4) ④ is the printer connector (D-sub 25-pin) in conformity with the Centronics standard.
5) ⑤ is Ethernet connection port for HLC.

34
Table 13-1-3 Pin assignments of the printer connector
Signal name Connector type

1 STROBE
2 D0 D-SUB
3 D1 25P FEMALE
4 D2
5 D3
6 D4
7 D5
8 D6
9 D7
10 ACK
11 BUSY
12 PE
13 SLCT
14 AUTFD
15 ERROR
16 INIT
17 SLCT IN
18 GND
19 GND
20 GND
21 GND
22 GND
23 GND
24 GND
25 GND
38
13-2. KE-2010/2030
Fig 13-2-1．Left side view of the main unit Fig 13-2-2．Right side view of the main unit
1) ① is the READY OUT (IN) connector (14-pin) to be connected to other equipment

when operating the machine main unit in the on-line mode.
The pin assignments may vary depending on the board transport direction, left to
right and right to left, and are shown in Table 13-1-1 and Table 13-1-2.
2) ② is the printer connector (D-sub 25-pin) in conformity with the Centronics standard.
3) ③ is Ethernet connection port for HLC.

35
Table 13-1-1 Pin assignments of the connector on the front left side of the main unit
Signal name Signal name Connector type
(Transport direction :left to right) (Transport direction :right to left)
1 READY OUT + READY IN +
2 READY OUT - READY IN - (GND) AMP
3 BOARD AVAILABLE IN + BOARD AVAILABLE OUT + 206043-1
4 BOARD AVAILABLE IN - (GND) BOARD AVAILABLE OUT -
5 N.C N.C
6 N.C N.C Cable connector:
7 N.C N.C 206044-1
8 N.C N.C
9 N.C N.C
10 N.C N.C
11 N.C N.C
12 N.C N.C
13 N.C N.C
14 N.C N.C
Table 13-1-2 Pin assignments of the connector on the front right side of the main unit
Signal name Signal name Connector type
(Transport direction :left to right) (Transport direction :right to left)
1 READY IN + READY OUT +
2 READY IN - (GND) READY OUT - AMP
3 BOARD AVAILABLE OUT + BOARD AVAILABLE IN + 206043-1
4 BOARD AVAILABLE OUT - BOARD AVAILABLE IN - (GND)
5 N.C N.C
6 N.C N.C Cable connector:
7 N.C N.C 206044-1
8 N.C N.C
9 N.C N.C
10 N.C N.C
11 N.C N.C
12 N.C N.C
13 N.C N.C
14 N.C N.C
36
14. Connecting the matrix tray changer (MTC)
14-1. Interface panel

Connect the MTC power connector and signal connector to the interface panel on the
right side of the main unit. Additionally, connect the air tube to the MTC air joint on the
rear of the main unit. (In case of an MTS, connect it on the left side of the main unit.)
<CAUTION>
Always use the cables and air tubes supplied with the MTC.
MTC signal connector

MTC power connector
Fig 14-1-1 Right side view of the main unit
39
The interface circuit diagrams of the READY OUT (IN) and BOARD AVAILABLE signals
are shown in the Figure below.
These signals conform to the SMEMA standard.
+ 1 READY OUT ＋
2 READY OUT －
3 BOAD AVAILABLE IN ＋
4 BOAD AVAILABLE IN －
3.3K 1/4W
＋24Ｖ 5
N.C.
14
GND（24V）
3.3K 1/4W
＋24Ｖ
1 READY IN ＋
2 READY IN －
+ 3 BOAD AVAILABLE OUT ＋
4 BOAD AVAILABLE OUT －
5
N.C.
GND（24V）
14
Fig １３－１
37
14-2. TR-4SN
Mount the TR-4SN on the rear of the main unit. The positional relationship should be as
shown in Figure 14-2-1. (Unit: mm)
Home position
for M, L, E)
857 (common
Front of the main unit Rear of the main unit

position
pick
MTC
60
Fig 14-2-1. Outside view of TR-4SN mounting portions

40
14-3. TR-6SN and TR-6DN
Mount the TR-6SN and TR-6DN on the right of the main unit. The positional relationship
should be as shown in Figure 14-3-1. (Unit: mm)
Rear of the main unit
Home Position (Origin position)
Fig 14-3-1. Outside view of TR-6SN and TR-6DN mounting portions

41
14-4. TR-5SN and TR-5DN
Mount the TR-6SN and TR-6DN on the rear of the main unit. The positional relationship
should be as shown in Figure 14-4-1. (Unit: mm)
Fig 14-4-1. Outside view of TR-5SN and TR-5DN mounting portions
※When installing the TR5SN/5DN to the main unit, detach the handle on the main unit
rear cover first.

42
15. Checking the machine before turning on the power
<Procedure>
1. Check that the mounter main unit is leveled correctly.

2. Check that the height of the transport rail satisfies the customer's requirements.
3. Check that the adjuster lock nuts are secured firmly.
4. Check that the dry air is supplied to the machine correctly.
5. Check that the power cord is connected to the mounter main unit correctly. (Check
also that the voltage level is proper.)
6. Check that all the transportation fixing fittings are removed completely from the
Z-axis, head, ATC, transport rail, and other machine units.
7. Check that all the accessories are set on the machine correctly.
8. Check that the machine is connected to the external equipment correctly.
9. Check that the axis of each unit moves smoothly with manual operation.
- Hold both ends of the X-axis by hands and move it back and forth to check that
it moves smoothly.
- Hold the head plate by hand and move it horizontally to check that it moves
smoothly.
- Check that the Z-axis and (-axis of the head move smoothly by finger.


WARNING

CAUTION
43
16. Adjusting the height of the overall feeder exchange trolley (optional)
Always adjust the height of the overall feeder exchange trolley after the machine has been
leveled correctly.
<CAUTION>
Do not fall down the replacement table while changing the caster plate mounting position.
Doing so may cause the trolley handle to break.
16-1. Caster plate mounting position
A 2-step height adjustment is

provided on the overall feeder
exchange trolley.
The height of the overall feeder
exchange trolley is adjusted by
Trolley spacer changing the caster plate
Caster plate mounting position so that it
meets the board transport
height.
Table 16-1-1
Transport height Caster plate
mounting position
880∼900 Upper
Trolley frame
900∼920 Lower
Fig １６－１－１
<CAUTION> Unit: mm
For overseas models, 50 mm
is added to the above height .
Additionally, note that the caster plate
mounting position is located at the lower
portion when the overall feeder exchange
Bank support
trolley is assembled to the machine.
<CAUTION>
As illustrated in the Figure shown to the right,
if the gap between the bank locate pin and the
Bank locate pin
lower face of the bank support is 7 mm or less,
it is necessary to change the caster plate
mounting position to the upper position.
Fig １６－１－２
44
16-2. Adding the trolley spacers (For height adjustment)
If the overall feeder exchange trolley does not enter the main unit due to inclined machine
installation place (floor level of the machine installation factory) or low overall feeder
exchange trolley height, it is necessary to adjust the height of the overall feeder exchange
trolley by adding the trolley spacers (E2738721000).
<Procedure>
Trolley spacer 1. Loosen the fixing screws.
2. Insert the M6 screw into the height
adjustment tap. Turn the screw to
make the gap between the caster
plate and trolley frame until the
trolley spacers can be inserted into
it.
3. Insert the required pieces of the
trolley spacer into the gap.
4. Remove the adjustment screw and
Fig １６－２－１
tighten the fixing screws
16-3. Adjusting the bank stopper mounting position

The bank stopper position is adjusted in three steps (upper, middle, lower) based on the
board transport height. (See Table 16-3-1 below.)
Table 16-3-1
Board transport height Bank stopper mounting Bank stopper
position
894∼900 Lower
914∼920
887∼893 Middle
907∼913
880∼886 Upper
Roller guide
900∼906
Unit:：mm
Fig １６－３－１
<CAUTION>
For overseas models, 50 mm is added to the above height.
45
The bank stopper mounting positions stated in
Table 16-3-1 are used for reference.
Bank stopper
According to the actual installation status, the
bank stopper needs to be mounted at a
position where a large portion of the bank
stopper is in contact with the trolley stopper
plate. Trolley stopper plate
The left and right bank stopper mounting
positions may also vary depending on the
Fig １６－３－２
machine installation place (floor level of the
machine installation factory).
16-4. Adjusting the bank valve position

Move the bank valve fixing position left or right according to the positional relationship
between the overall feeder exchange trolley and machine main unit.
Loosen the fixing screws and adjust the bank valve position so that the bank valve shaft
turns on the bank valves at the same time. After the adjustment has been completed,
tighten the fixing screws.
Fixing screw
Bank valve
Fixing screw
Center portion Left and right ends
Fig １６－４－１
46
♦ Revision record
Rev. Date Revised locations Revision contents

01 FEB, 2000 Officially published as an English version
1.00 JULY,2001 All page
• Specifications are subject to be changed without notice.
Copyright © 2000 JUKI CORPORATION

All rights reserved throughout the world.
ELECTRONIC ASSEMBLY & TEST SYSTEMS DIVISION,
CUSTOMER SUPPORT DEPT. SMT CENTER
2-11-1, Tsurumaki, Tama-shi, Tokyo 206-8551, JAPAN
PHONE: 81-42-357-2298 FAX: 81-42-357-2297
http://www.juki.co.jp/
Copyright © 2000-2010 JUKI CORPORATION The specification and appearance may be changed without notice.
All rights reserved throughout the world.
2010.08 Printed in Japan

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KE-

1. Basic configuration and name of each part.......................................................................................... 1

Fig.1-1-1-1 Front view Fig.1-1-1-2 Right side view

Fig.1-1-2-1 Front view Fig.1-1-2-2 Right side view

(1) Vision monitor (5) Track ball

Fig.1-2-1-1 Front view Fig.1-2-1-2 Right side view

Fig.1-2-2-1 Front view Fig.1-2-2-2 Right side view

(1) Vision monitor (5) Track ball

Load center mark Signal light

3-1. Overall machine cover

1) KE-2010, 2020, 2040

Peel off the filament tapes stuck on the safety cover.

Transport cover lid

3-4. Pneumatic units

For factory piping (air tube)

Fig ３－４－１ Left side view of KE-2030

Feeder relay tube

3-6-1. Overall replacement table trolley

3-6-2. Feeder relay cable

Cover FB Cover RBC

2. Loosen three hexagon

so that the scale on the level

Cover FBL Cover FBL30

Viewed from the bottom

Viewed from the top

Transport base unit（EXTRA）

set-up caution tag

To prevent the body from injury which can be caused by

set-up caution tag

To prevent the body from injury which can be caused by

※Caution for packing

6-1. Detaching the packing materials

Rust preventive paper

To prevent the body from injury which can be caused by

6-2-1. Detaching the MNLA head Z-axis fixing parts

To prevent the body from injury which can be caused by

To prevent the body from injury which can be caused by

7-1. Detaching the packing materials from the transport rail

※ For only the model KE-2030, the rail

※Keep the components from contact

7-2. Detaching the packing materials from the BU table

Peel off the filament tapes fixing

※ Two BU tables are provided

To prevent the body from injury which can be caused by

300 (reference size)

Belt putting position

※Number of backup pins by model

Power supply Terminal block No.

Check to make sure that a sufficient current-carrying

Never connect different voltage specifications.

Close state Open state

Close state Open state

Air filter Mist seperator Regulator

To prevent the body from injury which can be caused by

Check to make sure that a sufficient current-carrying

Cover RBL Cover RBL30

Terminal block （ Standard ※When it is necessary to change

Cover FB Cover RBC

Terminal block（Standard type）

Power supply Terminal block No.

Check to make sure that a sufficient current-carrying

Never connect different voltage specifications.

12-1. Signal light