Professional Documents
Culture Documents
LF45/55
https://www.truck-manuals.net/
https://www.truck-manuals.net/
©200515 DAF Trucks N.V., Eindhoven,
The Netherlands.
©
200515 DW13279204
https://www.truck-manuals.net/
https://www.truck-manuals.net/
STRUCTURE
ΛΦ45/55 series
TECHNICAL DATA
Structure
0
1
THREADED CONNECTIONS
2
FLUIDS, OIL AND LUBRICANTS
3
MAINTENANCE SCHEDULE
4
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
5
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200515
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TECHNICAL DATA
ΛΦ45/55 series Contents
CONTENTS
0 Technical data
Page Date 0
1. ENGINE, COOLING SYSTEM AND FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . 200515
1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . 200515
1.2 Tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 . . . . . 200515
1.3 Filling capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 . . . . . 200515
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TECHNICAL DATA
Contents ΛΦ45/55 series
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TECHNICAL DATA
ΛΦ45/55 series Engine, cooling system and fuel system
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200515 1-1
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TECHNICAL DATA
Engine, cooling system and fuel system ΛΦ45/55 series
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TECHNICAL DATA
ΛΦ45/55 series Engine, cooling system and fuel system
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TECHNICAL DATA
Engine, cooling system and fuel system ΛΦ45/55 series
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TECHNICAL DATA
ΛΦ45/55 series Steering gear
2. STEERING GEAR
2.1 GENERAL 0
Maximum axial steering ball joint play 1.5 mm
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TECHNICAL DATA
Steering gear ΛΦ45/55 series
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TECHNICAL DATA
ΛΦ45/55 series Drive shafts, drive and chassis
FULL
HOT
HOT
ADD
COLD
FULL
COLD
ADD
W 3 03 099
Dipstick readings:
"Cold add" add when cold
"Cold full" full when cold
"Hot add" add when hot
"Hot full" full when hot
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200515 3-1
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TECHNICAL DATA
Drive shafts, drive and chassis ΛΦ45/55 series
ZF S5-42 gearbox
Level check/filler
plug (2) 50 Nm
Drain plug (1) 50 Nm
1
V3 00 395
ZF 6S-850 gearbox
Level check/filler
plug (1) 50 Nm 1
Drain plug (2) 60 Nm
V3 00 884
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TECHNICAL DATA
ΛΦ45/55 series Drive shafts, drive and chassis
V3 00 376
1
V3 00 885
2
V3 00 883
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TECHNICAL DATA
Drive shafts, drive and chassis ΛΦ45/55 series
1
V300371
6 3 2 1 4 5
R600520
Front axles
M18 x 1.5 wheel nut
(LF 45 version 6/8 ton GVW) 370 Nm (1)
M20 x 1.5 wheel nut
(LF 45 version 10/11/12 ton GVW) 485 Nm (1)
M20 x 1.5 wheel nut
(LF 55 version 13/14/15 ton GVW) 485 Nm (1)
M22 x 1.5 wheel nut
(LF 55 version 18 ton GVW) 700 Nm (1)
LF 45 U-bolt nut 215 Nm (2)
U-bolt nut, LF 55 version 13/14/15 ton GVW 470 Nm (2)
U-bolt nut, LF 55 version 18 ton GVW 535 Nm (2)
(1) Retighten after 100 km.
(2) Evenly tighten the two U-bolt nuts alternately.
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TECHNICAL DATA
ΛΦ45/55 series Drive shafts, drive and chassis
Rear axles
M18 x 1.5 wheel nut
(LF 45 version 6/8 ton GVW) 370 Nm (1)
0
M20 x 1.5 wheel nut
(LF 45 version 10/11/12 ton GVW) 485 Nm (1)
M20 x 1.5 wheel nut
(LF 55 version 13/14/15 ton GVW) 485 Nm (1)
M22 x 1.5 wheel nut
(LF 55 version 18 ton GVW) 700 Nm (1)
LF 45 U-bolt nut 470 Nm (2)
U-bolt nut, LF 55 version 13/14/15 ton GVW 470 Nm (2)
U-bolt nut, LF 55 version 18 ton GVW 700 Nm (2)
(1) Retighten after 100 km.
(2) Evenly tighten the two U-bolt nuts alternately.
Differential
Locking nut of crown wheel guide bolt 110 Nm
Differential drain plug 54 Nm
Drive shafts
5/16" UNF clamping bracket
Tightening torque 38 Nm
Retightening torque 36 Nm
3/8" UNF clamping bracket
Tightening torque 70 Nm
Retightening torque 67 Nm
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TECHNICAL DATA
Drive shafts, drive and chassis ΛΦ45/55 series
Eaton gearboxes
FS6309A approx. 8.5 litres
Note:
The above filling capacities are approximate
capacities, excluding external pipes and cooler
Differential
5.10 approx. 4.0 litres
5.12 approx. 4.0 litres
5.14 approx. 4.0 litres
8.20 approx. 8.0 litres
10.20 approx. 9.0 litres
10.26 approx. 9.0 litres
11.26 approx. 9.0 litres
Wheel hub
5.10 0.25 litre per hub
5.12 0.25 litre per hub
5.14 0.25 litre per hub
8.20 0.25 litre per hub
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THREADED CONNECTIONS
ΛΦ45/55 series Contents
CONTENTS
2 Threaded connections
Page Date
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THREADED CONNECTIONS
Contents ΛΦ45/55 series
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THREADED CONNECTIONS
ΛΦ45/55 series Threaded connections
1. THREADED CONNECTIONS
1.1 GENERAL
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THREADED CONNECTIONS
Threaded connections ΛΦ45/55 series
}
highly variable friction coefficients.
Please consult the workshop manual
for the specified tightening torque.
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FLUIDS, OIL AND LUBRICANTS
ΛΦ45/55 series Contents
CONTENTS
3 Fluids, oil and lubricants
Page Date
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FLUIDS, OIL AND LUBRICANTS
Contents ΛΦ45/55 series
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FLUIDS, OIL AND LUBRICANTS
ΛΦ45/55 series Specifications
1. SPECIFICATIONS
1.1 GENERAL
}
specified by DAF.
Avoid contact with:
Lubricants
Coolant
Fuel
Clutch fluid
In the event of contact with the skin:
remove the liquid with paper or a
cloth, wash with soap and water. If
irritation persists, consult a doctor.
In the event of contact with the eyes:
remove with a cloth and rinse with
water. If irritation persists, consult a
doctor.
If swallowed: DO NOT induce
vomiting. Rinse mouth, drink two
glasses of water and consult a
doctor.
In the event of inhalation: get fresh
air and rest.
Note:
Refer to the "Fluids and lubricants" specification
manual for the prescribed fluid, oil and lubricant
specifications.
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FLUIDS, OIL AND LUBRICANTS
Specifications ΛΦ45/55 series
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MAINTENANCE SCHEDULE
ΛΦ45/55 series Contents
CONTENTS
4 Maintenance schedule
Page Date
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MAINTENANCE SCHEDULE
Contents ΛΦ45/55 series
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MAINTENANCE SCHEDULE
ΛΦ45/55 series Maintenance intervals
1. MAINTENANCE INTERVALS
1.1 MAINTENANCE SCHEDULE
LF45 +
LF55 +
4
(1)
1 year 1 year
40.000 km max. 100.000 km max. 100.000 km
1 year 1 year
40.000 km max. 100.000 km max. 100.000 km
1 year 1 year
40.000 km max. 150.000 km max. 150.000 km
G000318
1. Automatic gearboxes are subject to different
changing intervals; see maintenance
schedule notes. Extended changing interval
not permitted for ZF 6S-850 gearbox.
2. Changing interval for 1132 rear axle
450,000 km max.
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MAINTENANCE SCHEDULE
Maintenance intervals ΛΦ45/55 series
4 Maintenance group II
Urban and regional transport
- Distribution traffic in urban areas
- Traffic between adjacent villages/cities
Maintenance group III
(Inter)national traffic
- Long-distance/very long-distance traffic
Standard changing interval
This is the standard changing interval symbol.
See the "Fluids and lubricants" specifications
manual for the prescribed oil specification.
G0 00 230
G0 00 229
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MAINTENANCE SCHEDULE
ΛΦ45/55 series Maintenance intervals
X service
This is the symbol for an X service.
X service
An X service is a mileage-dependent
maintenance check which consists of changing
the engine oil plus a number of visual inspections.
+
Note:
An X service must be carried out at least once a
year.
G000086
Y service
This is the symbol for a Y service.
A Y service is an annual maintenance check
Y service 4
consisting of several maintenance activities plus 1x per YEAR
changing of the gearbox and rear axle oil.
Note:
If the prescribed oil specification (see +
specification manual "Fluids and lubricants") is
complied with, an extended changing interval
may be applied.
Automatic gearboxes are subject to different
changing intervals. (1)
G000087
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MAINTENANCE SCHEDULE
Maintenance intervals ΛΦ45/55 series
Diesel fuels
Sulphur content Engine oil change interval
> 0,2% Halve interval to max. of 25,000 km
PTO hours
PTO hours should be converted into mileage
according to the following formula:
1 PTO hour = 40 km
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MAINTENANCE SCHEDULE
ΛΦ45/55 series Maintenance activities
2. MAINTENANCE ACTIVITIES
2.1 OVERVIEW OF MAINTENANCE ACTIVITIES FOR THE FIRST SERVICE
INSPECTION
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MAINTENANCE SCHEDULE
Maintenance activities ΛΦ45/55 series
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MAINTENANCE SCHEDULE
ΛΦ45/55 series Maintenance activities
Note:
1. Every 2 years.
2. For changing interval: see maintenance
schedule.
3. For changing interval: see maintenance
schedule.
When changing the gearbox oil in an
automatic gearbox, the automatic gearbox
oil filters must also be replaced.
4. Check the valve clearance at the 4th
Y-service (at a maximum of 240,000 km) and
then check and adjust, where necessary,
every year.
5th - 6th- 7th... year).
5. Every 5 years.
6. Every 3 years.
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200515 2-3
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MAINTENANCE SCHEDULE
Maintenance activities ΛΦ45/55 series
Note:
1. For the changing interval see the
maintenance schedule.
2. For the changing interval see the
maintenance schedule.
When changing the gearbox oil in an
automatic gearbox, the automatic gearbox
oil filters must also be replaced.
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2-4 200515
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΛΦ45/55 series Contents
CONTENTS
5 Explanatory notes on the maintenance activities
Page Date
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Contents ΛΦ45/55 series
Page Date
3.38 Checking greased wheel hubs for leaks . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32 . . . . 200515
3.39 Checking the shock absorbers for attachment and leaks . . . . . . . . . . . . . 3-33 . . . . 200515
3.40 Checking the condition and attachments of spring leaves, spring clamps
and U-bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33 . . . . 200515
3.41 Checking the hinge points and axle suspension fastening (air suspension) 3-34 . . . . 200515
3.42 Checking the air suspension bellows . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35 . . . . 200515
3.43 Adjusting the crown wheel guide bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36 . . . . 200515
3.44 Inspecting the rear axle wheel bearing play . . . . . . . . . . . . . . . . . . . . . . . 3-37 . . . . 200515
3.45 Checking the clamp of the drive shaft universal joint. . . . . . . . . . . . . . . . . 3-38 . . . . 200515
4.7 Removal and installation, air dryer filter element. . . . . . . . . . . . . . . . . . . . 4-7 . . . . . 200515
4.8 Removal and installation, filter element in the reservoir of the RAS-EC
steering gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9 . . . . . 200515
4.9 Removal and installation, high-pressure filter of the RAS-EC steering
gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 . . . . 200515
4.10 Removal and installation, F36/F48 front axle wheel hub . . . . . . . . . . . . . . 4-11 . . . . 200515
4.11 Removal and installation, F36/F48 front axle hub seal . . . . . . . . . . . . . . . 4-15 . . . . 200515
Drive and chassis
4.12 Removal and installation, automatic gearbox oil filters . . . . . . . . . . . . . . . 4-16 . . . . 200515
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΛΦ45/55 series Safety instructions
1. SAFETY INSTRUCTIONS
1.1 SAFETY INSTRUCTIONS
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Safety instructions ΛΦ45/55 series
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΛΦ45/55 series General
2. GENERAL
2.1 INTRODUCTION
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
General ΛΦ45/55 series
M0015
2.4 ENVIRONMENT
5
By carrying out the maintenance activities in a
professional manner, on time and at regular
intervals, you will help to reduce the impact on the
environment.
This means, for example, noticing and remedying
possible leakages in time and keeping the engine
in an optimum condition (adjusting valves,
replacing air filter element etc.), thus reducing the
emission of harmful exhaust gasses.
It should be noted that oils and fluids contain
harmful substances that have a negative impact
on the environment.
That is why you should take care that drained oils
and fluids and also discarded oil and fuel filters,
are collected in separate receptacles or
containers.
In short: maintenance activities must be
carried out in an environmentally aware
manner.
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΛΦ45/55 series General
2.5 PARTS
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
General ΛΦ45/55 series
5 -
overpressure may cause leaks.
Depending on the circumstances in which
the vehicle is used, e.g. on very bad roads or
construction sites, important bolt
connections such as the fifth wheel, spring
suspension, U-bolts, trailer coupling,
steering box attachment, superstructure
attachments etc. should be inspected more
often and, if necessary, be retightened.
- It is important that a visual inspection and
test run are carried out following the
maintenance activities.
Particular attention should be paid to
components directly related to driving safety.
- Once a service has been completed new
information on the next service (mileage/
date) can be entered on the instrument panel
display using DAVIE XD via the VIC.
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΛΦ45/55 series Inspection and adjustment
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Inspection and adjustment ΛΦ45/55 series
G0 00 208
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΛΦ45/55 series Inspection and adjustment
G0 00 199
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Inspection and adjustment ΛΦ45/55 series
Note:
When the hand pump is used, the fuel system will
be automatically bled. Air will be fed back to the
tank through the return pipe.
G0 00 209
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΛΦ45/55 series Inspection and adjustment
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Inspection and adjustment ΛΦ45/55 series
Note:
Checking and adjusting valve clearance must
only be done when the engine is cold.
M201318
B B
M201065
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΛΦ45/55 series Inspection and adjustment
M201064
M201065
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Inspection and adjustment ΛΦ45/55 series
Note:
Inspection and adjustment of valve clearance
must only be carried out when the engine is cold.
M201318
B B
M201065
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΛΦ45/55 series Inspection and adjustment
M201064
M201065
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Inspection and adjustment ΛΦ45/55 series
-50
-60
-70
-80
0 10 20 30 40 50 60 70 80 90 100 % Ethyleenglycol
100 90 80 70 60 50 40 30 20 10 0 H 2O
M2016
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΛΦ45/55 series Inspection and adjustment
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Inspection and adjustment ΛΦ45/55 series
5
1
I4 00 535
S7 00 592
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΛΦ45/55 series Inspection and adjustment
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Inspection and adjustment ΛΦ45/55 series
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΛΦ45/55 series Inspection and adjustment
2. Pipe connections
- Check every pipe connection for leaks.
3. Line route
- Pipes must not be twisted during
assembly. To facilitate checking this,
a mark may have been provided on the
hose (sometimes in the form of text).
- Pipes should not touch other parts (to
prevent chafing).
- The course pipes follow should not
include any sharp bends; this applies
5
especially to the flexible suction and
return pipes.
- Pipes should not be pinched off by other
components.
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Inspection and adjustment ΛΦ45/55 series
3.22 CHECKING THE BRAKE COMPONENTS AND BRAKE SYSTEM FOR LEAKS
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΛΦ45/55 series Inspection and adjustment
1
4
A
6
R600481
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Inspection and adjustment ΛΦ45/55 series
Version: Wabco
1. There is no wear indicator in this version.
The brake pad thickness must be inspected
by using a mirror and a lamp, if necessary.
A
R600730
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΛΦ45/55 series Inspection and adjustment
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Inspection and adjustment ΛΦ45/55 series
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΛΦ45/55 series Inspection and adjustment
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Inspection and adjustment ΛΦ45/55 series
L
11. Remove the ball coupling (1) and raise the
control lever. Check that the output pressure
is now allowed through (almost) without 1
reduction.
Note:
The small socket head screw in the centre of 2
the valve must not be adjusted.
Drive and chassis
5
R6 00 568
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΛΦ45/55 series Inspection and adjustment
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Inspection and adjustment ΛΦ45/55 series
1 2 3
V3 00 379
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΛΦ45/55 series Inspection and adjustment
M9002
M9001
M9004
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Inspection and adjustment ΛΦ45/55 series
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΛΦ45/55 series Inspection and adjustment
MAXI
MINI
P MAX 4 BAR
G0 00 213
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Inspection and adjustment ΛΦ45/55 series
V3 00 374
5
3.35 CHECKING THE GEARBOX FOR LEAKS
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΛΦ45/55 series Inspection and adjustment
FULL
HOT
3. Apply the service brake, switch the gearbox
to D, then to N and finally switch the gearbox
to R. The purpose of this is to fill the hydraulic
system.
HOT
ADD
and release the service brake.
COLD
FULL
5. Remove the dipstick when the engine is
idling and wipe it clean with a lint-free cloth.
Note:
To take the dipstick out of the holder, the
sealing cap must be held while the dipstick is
5
COLD
ADD
turned anti-clockwise.
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Inspection and adjustment ΛΦ45/55 series
FULL
HOT
Note:
To take the dipstick out of the holder, the
sealing cap must be held while the dipstick is
turned anti-clockwise.
HOT
ADD
3. Put the dipstick back.
COLD
FULL
4. Remove the dipstick and check the oil level.
COLD
ADD
put it back.
5 7. Remove the dipstick and check the oil level
again. W 3 03 099
©
3-30 200515
https://www.truck-manuals.net/
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΛΦ45/55 series Inspection and adjustment
©
200515 3-31
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Inspection and adjustment ΛΦ45/55 series
©
3-32 200515
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΛΦ45/55 series Inspection and adjustment
Checking U-bolts
1. Visually inspect the condition and
attachment of the U-bolts.
©
200515 3-33
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Inspection and adjustment ΛΦ45/55 series
Torque rod
1. Check the attachment of the torque rod and
torque rod supports.
Stabiliser bar
1. Check the attachment of the stabiliser bar
and stabiliser bar support.
©
3-34 200515
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΛΦ45/55 series Inspection and adjustment
position.
©
200515 3-35
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Inspection and adjustment ΛΦ45/55 series
©
3-36 200515
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΛΦ45/55 series Inspection and adjustment
©
200515 3-37
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Inspection and adjustment ΛΦ45/55 series
5
V3 00 377
©
3-38 200515
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΛΦ45/55 series Removal and installation
1
K1 01 147
©
200515 4-1
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Removal and installation ΛΦ45/55 series
©
4-2 200515
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΛΦ45/55 series Removal and installation
©
200515 4-3
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Removal and installation ΛΦ45/55 series
Note:
Do not fill the fine filter with fuel until it has
been fitted. The fine filter is filled with fuel by
the primer pump after it has been fitted. This
5 considerably reduces the risk of dirt getting
into the fuel system.
i400964
©
4-4 200515
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΛΦ45/55 series Removal and installation
©
200515 4-5
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Removal and installation ΛΦ45/55 series
©
4-6 200515
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΛΦ45/55 series Removal and installation
Note:
To be certain that the air dryer is functioning
properly, the air reservoirs should regularly be
checked for condensation. If more than the
normal amount of water is drained off repeatedly,
the air dryer element must be replaced. Under
normal circumstances the element must be
replaced at least once per year.
R600525
©
200515 4-7
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Removal and installation ΛΦ45/55 series
5 R600523
©
4-8 200515
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΛΦ45/55 series Removal and installation
©
200515 4-9
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Removal and installation ΛΦ45/55 series
©
4-10 200515
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΛΦ45/55 series Removal and installation
S7 00 589
3
3
R600559
©
200515 4-11
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Removal and installation ΛΦ45/55 series
10
11
;;;;
S7 00 573
;;;;
;;;;
;;;;
;;;;
7. Apply a layer of grease (approx. 6 mm thick)
to the hub cavity.
;;;;
;;;;
;;;;
;;; ;;
;; ;;
S7 00 572
©
4-12 200515
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΛΦ45/55 series Removal and installation
5
5
6
7
8
9
10
11
S7 00 573
18. Fit a new split pin (9) in the lock nut (10). 1
19. Fit the hub cap (11). Attention: the hub cap 10
must not be filled with grease.
S7 00 574
©
200515 4-13
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Removal and installation ΛΦ45/55 series
S7 00 589
©
4-14 200515
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΛΦ45/55 series Removal and installation
A 5
1
2
S7 00 588
©
200515 4-15
https://www.truck-manuals.net/
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Removal and installation ΛΦ45/55 series
}
Allison 1000 & 2000 series automatic gearbox
To prevent skin injury, avoid
unnecessary contact with the
drained oil.
©
4-16 200515
https://www.truck-manuals.net/
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΛΦ45/55 series Removal and installation
©
200515 4-17
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Removal and installation ΛΦ45/55 series
©
4-18 200515
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΛΦ45/55 series Draining and filling
G0 00 208
©
200515 5-1
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Draining and filling ΛΦ45/55 series
B
V300417
©
5-2 200515
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΛΦ45/55 series Draining and filling
©
200515 5-3
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Draining and filling ΛΦ45/55 series
5 approximately 15 minutes.
Steering gear and brake system
©
5-4 200515
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΛΦ45/55 series Draining and filling
S7 00 801
B 25 bar
©
200515 5-5
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Draining and filling ΛΦ45/55 series
©
5-6 200515
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΛΦ45/55 series Draining and filling
Note:
The foam that develops during bleeding will
have disappeared after the test drive.
©
200515 5-7
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Draining and filling ΛΦ45/55 series
©
5-8 200515
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΛΦ45/55 series Draining and filling
Note:
The design of the hub and the location of the
drain/filler plug may differ from the illustration,
depending on the version.
4. Drain the oil and let the oil leak out of the
5
hub.
1
A8 00 427
A8 00 428
©
200515 5-9
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Draining and filling ΛΦ45/55 series
}
ZF S5-42 gearbox
To prevent skin injury, avoid
unnecessary contact with the
drained oil.
}
ZF 6S850 gearbox
To prevent skin injury, avoid
unnecessary contact with the
drained oil.
©
5-10 200515
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΛΦ45/55 series Draining and filling
}
EATON 6309A gearbox
To prevent skin injury, avoid
unnecessary contact with the
drained oil.
©
200515 5-11
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Draining and filling ΛΦ45/55 series
}
Allison 1000 & 2000 automatic gearboxes
To prevent skin injury, avoid
unnecessary contact with the
drained oil.
5
V3 00 885
1
V300912
©
5-12 200515
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΛΦ45/55 series Draining and filling
FULL
HOT
with the specified quantity of oil; see
"Technical data".
HOT
ADD
torque, if only gearbox oil escapes. See
COLD
FULL
"Technical data".
COLD
6. Check the oil level. See "Inspection and
ADD
adjustment".
5
}
Allison MD3060 automatic gearbox
W 3 03 099
1
V300371
©
200515 5-13
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Draining and filling ΛΦ45/55 series
W 3 03 098
W 3 03 099
©
5-14 200515
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΛΦ45/55 series Cleaning
6. CLEANING
6.1 CLEANING THE BATTERY TERMINALS
©
200515 6-1
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Cleaning ΛΦ45/55 series
Note:
With the aid of a simple tool, the radiator and the
air cooler can be blow-cleaned.
The tool (radiator cleaner) cannot be ordered
from DAF. It should be manufactured by yourself
according to the drawing.
1 Solder up 1
5mm
2 Solder
3 Quick-release coupling for air hose 5
5
32
4 Steel pipe, 10 mm 2
5 6 x 1.5 mm between holes, with a 100mm
1
M2108
i400824
P
M201351
©
6-2 200515
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΛΦ45/55 series Cleaning
P
M201352
i400824
©
200515 6-3
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Cleaning ΛΦ45/55 series
©
6-4 200515
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΛΦ45/55 series Cleaning
©
200515 6-5
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Cleaning ΛΦ45/55 series
©
6-6 200515
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΛΦ45/55 series Lubrication
7. LUBRICATION
7.1 LUBRICATING ACCORDING TO Y-SERVICE LUBRICATION SCHEDULE
Note:
The lubricating points marked below with an (S)
indicate that the lubricating point is positioned on
both the left-hand and right-hand side of the
vehicle.
S7 00 545
S7 00 591
S7 00 590
©
200515 7-1
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Lubrication ΛΦ45/55 series
5
G000189
©
7-2 200515
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΛΦ45/55 series Lubrication
V3 00 380
G000192
G000188
©
200515 7-3
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Lubrication ΛΦ45/55 series
©
7-4 200515
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https://www.truck-manuals.net/
English
Printed in the Netherlands DW13279204
https://www.truck-manuals.net/