NÜVE SANAYİ MALZEMELERİ İMALAT VE TİCARET A.Ş.

OT 90L

VERTICAL LABORATORY STEAM

STERILIZER

SERVICE MANUAL

Z14.K 25 306 Rev. No: 00 Rev. Tarihi: 09 / 2013

PLEASE CONTACT WITH AN AUTHORIZED NÜVE AGENT TO SEEK TECHNICAL HELP.NÜVE IS NOT
RESPONSIBLE FROM INCORRECT REPAIRS HANDLED BY UNAUTORIZED PERSON.

Factory
EsenboğaYolu 22. Km.
Akyurt 06287
ANKARA
Tel: (0.312) 399 22 09 / 399 28 30
Fax: (90.312) 399 21 97
email: nuveservice@nuve.com.tr

2
 CONTENTS
Page
1. INTRODUCTION 4
1.1. PURPOSE OF THE SERVICE MANUAL 4
1.2. GENERAL PURPOSE OF THE UNIT 4
2. OPERATING PRINCIPLES 5
2.1. POWER SUPPLY 6
2.2. MAIN PCB 6
2.3. CONTROL PANEL 7
2.4. HEATER UNIT 7
2.5. WATER AND STEAM UNIT 8
3. SERVICING 9
3.1. GENERAL OVERVIEW 9
3.2. GENERAL FAILURES 9
3.3. TEMPERATURE CONTROL PROCESS FAİLURES 11
3.4. SSR CONTROL 15
4. SPARE PART REPLACEMENT 16
4.1. REPLACING MAIN PCB 18
4.2. REPLACING CONTROL PANEL 18
4.3. REPLACING TEMPERATURE SENSOR 19
4.3.1. PT-1 19
4.3.2. PT-2 20
4.3.3. PT-3 20
4.4. REPLACING SOLENOID VALVE 21
4.5. REPLACING SSR 22
4.6. REPLACING SAFETY VALVE 22
4.7. REPLACING CHAMBER GASKET 23
4.8. REPLACING PLASTIC PANEL 23
4.9. REPLACING SAFETY THERMOSTAT 24
4.10. REPLACING COOLING FAN 25
4.11. REPLACING LOCKING BOBBIN 25
4.12. REPLACING DOOR SWITCH 26
4.13. REPLACING SURFACE THERMOSTAT 26
4.14. REPLACING PRESSURE SWITCH 27
4.15. REPLACING STEAM TRAP 27
4.16. REPLACING GASKET HEATER 28
4.17. REPLACING MANOMETER 28
4.18. REPLACING SWITCH OF DRAIN WATER TANK 29
5. ELECTRICAL CIRCUIT DIAGRAM 30
6. SPARE PARTS LIST 31

3
1. INTRODUCTION
1.1. PURPOSE OF THE SERVICE MANUAL

This manual includes servicing and maintenance information for OT 90L Vertical Steam
Sterilizers. It is prepared to be used by technicians who were formerly trained by Nuve. This
manual informs the technicians about the operating principles, diagnosing and repairing
methods and spare part replacing.

If any problem is detected which is not identified in this manual, please contact to Nuve
Servicing Team.

1.2. GENERAL PURPOSE OF THE UNIT

The heating function is provided by means of three heaterslocated inside the sterilization
chamber. The sterilization cycle consists of the heating, sterilization and cooling.
Heating: In this process,the sterilization chamber is heated to reach required steam
temperature before the sterilization process.

Sterilization: Thisprocess starts when the temperature in the chamber reaches to the set
temperature. The sterilization chamber is kept at the required temperature during the set time.

Cooling: In this process, the steam in the chamber is cooled by the cooling fan until the
pressure drops to zero. The samples are cooled in this phase.

OT 90L Vertical Laboratory Steam Sterilizers have 5 programs as a standard.

• Liquid 121°C 15 minutes

• Liquid 121°C 20 minutes
• Solid 121°C 20 minutes
• Solid 134°C 20 minutes
• Solid 134°C 4 minutes

There are two special programs for liquid and solid. Sterilization temperaturefor these special
programs is programmable between 105°C and 135°C and sterilization timer is programmable
between 1 - 300 minutes for these special programs. In addition, there is a melting program
which the temperature is programmable between 60°C and 100°C and timer is programmable
between 1 and 60 minutes.

In OT 90L Vertical Laboratory Steam Sterilizers, the steam is produced by the heaters located
inside the chamber. Thus, homogenous temperature variation is maintained in the sterilization
chamber. The sterilization duration is decreased by pre-heating system. All parts which are
exposed to steam and water are made of stainless materials.

All process is made automatically without any external intervention.

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Besides safety features ofcontrol panel (unexpected high pressure and temperature, etc.), OT
90L has safety thermostat and pressure switch as an additional safety feature.

LID HANDLE

LID LID LOCK

CHAMBER MANOMETER

CONTROL PANEL

DRAIN WATER TANK

Figure 1

2. OPERATING PRINCIPLES
OT 90L can be examined in 5 main categories:

• Power supply
• Main PCB
• Control panel
• Heating unit
• Steam unit

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2.1. POWER SUPPLY

OT 90L requires 230 V, 50/60 Hz.

Fuses Power Power Supply Heater Type

Consumption
3 x16 A 7000 W 230 V∼ 50 Hz Stainless Steel

2.2. MAIN PCB

Programmable microprocessor main PCB operates on the basis of “proportional” control

system. The main PCB starts heating process at first and heating process continues until
temperature in the chamber reaches to the sterilization temperature of program. After that,
sterilization process starts and this process continues during sterilization time of the chosen
program. After sterilization time is completed, cooling process starts. The sterilization process is
completed after the door opening conditions is provided. Door is open when temperature in the
liquids is 80 °C for liquid programs and temperature in the chamber is 96 °C for solid programs.

All of the command and control elements are connected to the main PCB. These are:

• Temperature sensor
• Display board
• Heater group supply terminals
• Fan

Figure 2

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2.3. CONTROL PANEL
Control panel is illustrated in figure 3. Please see the user’s manual for detail information about
function of the control panel.

Figure 3

F1, F2, F3 and F4 buttons are named with the first letter of “function” and their functions
correspond to the commands on the display.

2.4. HEATER UNIT

OT 90L is heated by three stainless steel heaterslocated in the chamber and jacket heater
surrounding on the chamber.

Figure 4

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2.5. WATER AND STEAM UNIT

The sterilization principle of OT 90L is based on water vapor with high pressure. Water vapor is
obtained by heating water in the chamber. The pressure in the chamber can be followed on the
manometer on the device.
Solenoid valve in the steam system is controlled by main PCB controlled with microprocessor.

If the pressure in the chamber exceeds 3 bars, pressure switch is activated and the circuit is cut.
In addition, if the pressure in the chamber exceeds 3 bars, the safety valve is activatedand
discharges the excess steamcausing over-pressure automatically.

If the water in the chamber is insufficient, safety thermostat connected to the heaters is
activated and stops heating process.

The exhaust tank is on the right side of the device. The necessary water for sterilization is filled
inside the chamber manually and the condensed steam is discharged to the exhaust tank. There
should be water between minimum and maximum level in the exhaust tank. If water level in the
tank exceeds maximum level, the tank should be removed and empty it up to minimum level.

The components of the water and steam unit are listed below,
• Heater
• Temperature sensor
• Solenoid valve
• Steam trap
• Safety valve (3 Bar)

Figure 5

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3. SERVICING
Before servicing the instrument, please take the necessary precautions for your
health. Please respect to the warnings on the unit.

3.1. GENERAL OVERVIEW

The failures which can be encountered with OT 90L Vertical Steam Sterilizers can be fixed with
the guidance of the table provided below.

The most of the failures can be determined by multimeter.

The components on the main PCB or display PCB cannot be replaced even the failure is caused
by one of them. In such cases, please send the failed PCB to the factory service along with a
note on which the failure explanations are written.

Please make sure that the failure is not caused by weak wire and terminal connections before
replacing the PCB or any command and control element.

3.2. GENERAL FAILURES

FAILURE PROBABLE CAUSES SOLUTION
1) Power switch is ON Power supply inlet failure. Check whether mains voltage is
but the display is supplied.
blank.
The automatic fuse has blown. Check the automatic fuse.

Power switch is defective. Replace the power switch.

Display PCB is defective. Replace display PCB.

Main PCB is defective. Replace main PCB.

Transformer PCB is defective. Replace transformer PCB.

2) The power switch Connection cable between the Disconnect this connection cable
is ON but the display main PCB and display PCB is not and reconnect it carefully.
is blank or some connected properly.
segments are blank.
Connection cable between the Replace the connection cable.
main PCB and display PCB is
defective.

The display PCB is defective. Replace the display PCB.

The main PCB is defective. Replace the main PCB.

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 FAILURE PROBABLE CAUSES SOLUTION

3)The power switch is Cable of power key is connected Check the connection and connect it
OFF but display is on. adversely. correctly.

4) The fuse has blown Short circuit exists. Check whether there is short
permanently. circuiton the heaters in the chamber
and jacket heater. If short circuit
exists, then replace the
corresponding heaters.

Check whether there is short circuit

on the coil of the solenoid valve by
using multimeter. If short circuit
exists, then replace it.

Check whether there is short circuit

on the other electrical terminals and
cables.

5) Pressure in the There is a leakage in the Replace solenoid valve.

chamber does not condense solenoid valve.
rise.
There is a leakage on the steam Change it.
trap.
Safety valve is open. Close it by rotating in the
counterclockwise direction.

Chamber heater is defective. Check whether heater is defective. If

it is defective, replace the heaters.

SSR of heater is defective. Check whether SSR is defective. If it

is defective, replace the heaters.

Main PCB does not send any Check the output of the main PCB is
signal to SSR 12 V DC by using multimeter. If not,
replace the motor driver PCB.

Manometer is defective. Replace the manometer.

6) Steam escapes Chamber gasket is loose Replace the chamber gasket.

from the lid.
Lid setting is broken. Rotate lid screw in clockwise
direction and tighten it.
There is any material between Check whether there is any material
the lid and gasket. between the lid and gasket.

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 FAILURE PROBABLE CAUSES SOLUTION
7) The lid is not The locking mechanism is Check the locking mechanism.
locked when the defective.
steam sterilizer
starts operating.
The locking bobbin is defective. Replace the locking bobbin.

The main PCB does not send any Check locking bobbin output of the
signal to the locking bobbin. main PCB by using a multimeter. If
there is no signal(220 VAC), replace
the main PCB.
The locking pin does not move in Check the locking mechanism.
its insert.
8)The lid lock pin is The locking mechanism is Check the locking mechanism.
not released at defective.
the end of
sterilization The locking bobbin is defective. Replace the locking bobbin.
cyclealthough the
pressure in the The main PCB does not send any Check locking bobbin output of the
chamber drops to signal to the locking bobbin. main PCB by using a multimeter. If
zero. there is no signal(220 VAC), replace
the main PCB.
Pressure switch is defective. Check whether 14.01 pressure switch
is defective. If it is defective, replace
it.

3.3. TEMPERATURE CONTROL PROCESS FAİLURES

FAILURE PROBABLE CAUSES SOLUTION
1)“Error 01”appears Pt-1 temperature sensor is Check whether terminals of the
on the display. loosen or broken. temperature sensor in the
chamberare loosen or broken. If it is
defective, replace it.
Main PCB is defective. Replace the main PCB.

2)“Error 02”appears Pt-2 temperature sensor is Check whether terminals of flexible

on the display. loosen or broken. temperature sensor are loosen or
broken. If it is defective, replace it.
Main PCB is defective. Replace the main PCB.

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 FAILURE PROBABLE CAUSES SOLUTION
3)“Error 03”appears The measured temperature by Check the chamber, the load and the
on the display. PT-1, PT-2 or PT-3 sensor has jacket temperature sensors or main
exceeded limit temperature PCB terminals are loosen or broken.
(170⁰C).
If these are defective, replace them.

Main PCB is defective. Replace the main PCB.

4)“Error 04”appears PT-1 or PT-2 reads the value Check the chamber, the load and the
on the display. exceeding +4 ⁰C of the set value jacket temperature sensors or main
(for melting program SET+10⁰C). PCB terminals are loosen or broken.
If these are defective, replace them.

Sensor is defective. Check SSR output of the main PCB by

using a multimeter. If there is no
signal(12 V DC), replace the main
PCB.

Main PCB sends signal Check whether main PCB is defective.

continuously to SSR of chamber
or gasket heater.

SSR of gasket heater sends signal Check whether SSR of gasket heater
continuously to the heater. is defective.

SSR of chamber heater sends Check whether SSR of chamber

signal continuously to the heater. heater is defective.

5) “Error 05”appears The temperature has not increased by 5ºC during 60 minutes after
on the display. heating phase has started.

Main PCB does not send any Check SSR output of the main PCB by
signal to SSRs of heaters. using a multimeter. If there is no
signal(12 V DC), replace the main
PCB.

SSR of chamber gasket is Check whether SSR is defective.

defective.

Chamber heater is defective. Check whether heater is

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 FAILURE PROBABLE CAUSES SOLUTION
6) “Error 06”appears on the The temperature value of PT-1 for solid or PT-2 for liquid
display. decreases 2⁰C below the set temperature (for melting
program -10⁰C) after the sterilization process has started.

Inefficient water Add water up to top of the

grid in the chamber.

Steam escapes from the lid See number 6 in section 3.2

The connection of Check thermocouple outlets

thermocouple can be loose. of main PCB.

There is leakage on the steam Change it.

trap.

7) “Error 07”appears on the The chamber is over pressurized.

display.
Incorrect loading Samples should be loaded
according to the condition
mentioned in the user’s
manual.

SSR is defective. Replace SSR

Pressure switch is defective. Replace the pressure switch.

Main PCB is defective. Check whether main PCB

sends signal to SSR
continuously.

8) “Error 08”appears on the

The duration for door locking has exceeded the permitted
display. interval.

Dowel of door lock is hang up. Check whether dowel of lock

is hang up.

Locking bobbin is defective. Replace locking bobbin

Main PCB does not send any Check whether main PCB
signal to the locking bobbin. sends signal to locking
bobbin.

Main PCB is defective. Replace main PCB.

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 FAILURE PROBABLE CAUSES SOLUTION
9) “Error 09”appears on the The maximum temperature for pre-heating is exceeded.
display.
SSR of gasket heater is Replace this SSR.
defective.
Main PCB is defective. Check SSR outputs of the
main PCB by using a
multimeter. If there is no
signal (12 V DC), replace the
main PCB.

10) “Error 10”appears on the There is no water in the Add water up to top of the
display. chamber. grid in the chamber.

Safety thermostat can be Check whether safety

defective. thermostat is defective.

Relay can be defective. Check whether relay is

defective.

There can be steam leakage in Check whether there is

the solenoid valve. leakage in the solenoid valve.

11) “Error 11”appears on the Pt-3 sensor is broken Check whether input of the
display. temperature sensor of the
gasket is not looser. If sensor
is broken, change it.

Main PCB is defective. Change main PCB.

12) “Error 12”appears on the Door is open when the device is turned on.
display.
Door switch is defective. Check whether door switch is
defective.
Main PCB is defective. Replace main PCB.

13) “Error 13”appears on the Drain water tank is removed from its place at stand-by or
display. running positions.

Drain water tank is fitted Place it correctly and firmly.

firmly.

Switch of drain water tank is Replace it.

defective.

Main PCB is defective. Replace main PCB.

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3.4. SSR CONTROL

SSR has 4 terminals (Figure 2). Terminal 1 and 2 are used for phase flow, Terminal 3 and 4 are
connected to the main PCB. Terminal 3 is connected to the (+) end and terminal 4 is connected
to the (-) end. Terminal 1 is the phase inlet and terminal 2 is the phase outlet.

DC voltage supplied by SSR to the Terminal 3 and 4 enable phase flow by causing short circuit on
the terminal 1 and 2. If there is no voltage on Terminal 3 and 4, terminal 1 and 2 are open
circuit.

Circuit component to be controlled (heaters, compressor, solenoid valve, etc.) should be

connected to Terminal 2.

Following states indicates the SSR failure:

State - 1: There is voltage on the main card and Terminal 1 and 2 are open circuit,

State - 2: There is no voltage on the main card and Terminal 1 and 2 are short circuit.

At State-1, if a heater is connected to Terminal 2, the unit does not heat or if a cooling element
is connected to Terminal 2, the unit does not cool.

At State-2, if a heater is connected to Terminal 2, the unit cannot control the heating and it
overheats. If a cooling element is connected to Terminal 2, the unit cannot control cooling and
overcooling is observed in the unit.

Controlling State-1:

When the device is on the OFF position, disconnect Terminal 1 from the main card. The terminal
of the cable must not touch to anywhere, please isolate it.

If the unit does not heat, set it to high temperature and run it. Check Terminal 3 and 4 whether
there is DC voltage or not. If there is DC voltage, it means that the main card works properly. In
this case, check Terminal 1 and 2 whether there is short circuit. If there is no short circuit but
there is open circuit, it means SSR is defective. SSR is not defective on the following situations:

- There is DC voltage on Terminal 3 and 4, short circuit on Terminal 1 and 2,

- There is no DC voltage on Terminal 3 and 4, and open circuit on Terminal 1 and 2.

Repeat the same procedure after setting the temperature to a low temperature in order to
control the SSR in the case where the unit does not cool.

15
Controlling State-2:

When the device is on the OFF position, disconnect Terminal 1 from the main card. The terminal
of the cable must not touch to anywhere, please isolate it.

If overheating problem is encountered, set the temperature to a value smaller than the
displayed one or do your measurements after temperature exceeds the set temperature value.
Check whether there is DC voltage on Terminal 3 and 4. If there is no DC voltage, the main card
does not work properly. In this case, check Terminal 1 and 2 whether there is open circuit. If
there is no open circuit but there is short circuit, then SSR is defective. SSR is not defective on
the following situations:

- There is DC voltage on Terminal 3 and 4, short circuit on Terminal 1 and 2,

- There is no DC voltage on Terminal 3 and 4, and open circuit on Terminal 1 and 2.

In case of overcooling, repeat the same procedure to control the SSR but set the temperature to
a high temperature value or do the measurements after temperature drops below the set value.

4. SPARE PART REPLACEMENT

Unplug the unit before replacing any part

Remove the right sheet for servicing procedure about manometer, door switch, safety valve, Pt-
3 (jacket temperature sensor) and the left sheet for the other servicing procedures. Remove two
screws located at the bottom of the sheet and take the sheet out.

Figure6: Left sheet Figure7: Right sheet

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 Pressureswitch

Steam trap
Solenoidvalve

Chamber

Main PCB

Switch of drainwater tank

Door Switch
Figure8: Leftside Switch relay

Manometer
Safety Valve

Pt-3
(Jacket temperature sensor)

Heater
connection nuts

Figure9: Right side

17
4.1. REPLACING MAIN PCB

Clamps Connection cable

SSR output
Temperature
Sensor output

Power supply inlet

Figure10

• Disconnect the connection cable between temperature display PCB and main PCB from the
main PCB.
• Remove all the terminals (ie. SSR, temperature sensor) connected to terminals of main PCB.
• Remove 4 clamps located on the main display and take the display PCB out.
• Put the new display PCB on its place and make the terminal connections according to the
electrical diagram (See Section 5.)
• Fix connection cable between temperature display PCB and main PCB to the new main PCB.

4.2. REPLACING CONTROL PANEL

Nut

Connection cable

Figure11

18
• Disconnect the connection cable between display PCB and main PCB from the display PCB.
• Remove 4 nuts located on the display PCB and take the display out.
• Put the new display PCB on its place and check that the display keys and the leds meet their
places on the panel.
• Make the terminal connections according to the electrical diagram (See Section 5.)
• Fix connection cable between display PCB and main PCB to the new display PCB.

4.3. REPLACING TEMPERATURE SENSOR

4.3.1. PT-1

Heaters

PT-1

Safety
thermostat
probe

Figure12:PT-1 Sensor
• Disconnect the terminals of Pt-1 from the main PCB.
• Remove the nut located at the bottom of the chamber by using wrench and take the sensor
out. (See Figure 13)

PT-1

Figure13
• Apply liquid gasket* on the thread of the temperature sensor to provide any leakage and
place the new temperature sensor.

*Loxeal 53-17 must be used as liquid gasket.

19

Connection cable should not be bent.

• Make the terminal connections of temperature sensor according to the electrical diagram
(See Section 5)
Nut
4.3.2. PT-2

PT-2

Figure14:PT-2 Sensor
• Disconnect the terminals of Pt-2 from the main PCB.
• Remove the nut located on the lid by using wrench and pull the sensor out.
• Apply liquid gasket* on the thread of the temperature sensor to provide any leakage and
place the new temperature sensor.

Connection cable should not be bent.

• Make the terminal connections of temperature sensor according to the electrical diagram
(See Section 5)

4.3.3. PT-3

PT-3

Figure15: PT-3 Sensor

20
• Disconnect the terminals of the temperature sensor from the main PCB.
• Remove the two clamps located on the chamber (See figure 28) and separate Pt-3 from the
chamber.
• Remove the temperature sensor from the chamber.
• Placethe new sensor on the chamber.
• Make the terminal connections of temperature sensor according to the electrical diagram
(See Section 5)

4.4. REPLACING SOLENOID VALVE

• Remove screw of the solenoid valve socket and separate it from the solenoid valve.
• Remove the connection adaptors. (See Figure 16)
• Take the solenoid valve out.
• Fix the connection adaptors to output and input of the new solenoid valve.
• Assemble the new solenoid valve.
• Fix the hoses of the solenoid valve.
• Assemble the solenoid valve socket carefully.

Steam trap

Solenoidvalvesocket

Solenoidvalve
Connection adaptor

Solenoidvalvehoses

Figure16

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4.5. REPLACING SSR

Screw

• Disconnect all cables from SSR by removing 4 screws

• Remove 4 screws located on the SSR.(See figure 17)
• Take SSR out and place the new one.
• Make the terminal connections according to the electrical
diagram (See Section 5)

Figure17

4.6. REPLACING SAFETY VALVE

• Remove the connection nut by using wrench.

• Take the safety valve out.
• Apply liquid gasket* on the thread of the safety valve to provide any leakage and place the
new safety valve.

Vacuum breaker

Nut

Safety Valve

Figure18

22
4.7. REPLACING CHAMBER GASKET

Safety thermostat
nut
Nut

Figure19

• Disconnect the terminals of the heaterfrom the main PCB.

• Take the heater out by removing clamps of safety thermostat probe.(See figure 21)
• Remove the connection nut located at the bottom of the chamber.
• Place the new heater in the chamber.
• Fix the safety thermostat probe on new heater.
• Fix the connection nut located at the bottom of the chamber.
• Make the terminal connections according to the electrical diagram (See Section 5)

4.8. REPLACING PLASTIC PANEL

• Pull out the plastic panel from the front panel sheet.
• Clean the surface of the panel with cleaners, i.e. alcohol.
• Stick the new plastic panel by meeting the key places on the sheet.

23
4.9. REPLACING SAFETY THERMOSTAT

Safety Thermostat

Connection Screw

Figure20

Safety

Thermostat

clamp
Figure21

• Disconnect the terminals from the safety thermostat.

• Separate safety thermostat from its place by removing 2 screws.
• Remove the screw on the safety thermostat clamp located on the heater.(See figure 21)
• Remove the probe of the safety thermostat by taking out the safety thermostat nut located
at the bottom of the chamber. (See figure 19)
• Place the new safety thermostat.
• Connect the probe of the new safety thermostat to the heater as shown in figure 21.
• Make the terminal connections according to the electrical diagram (See Section 5)

24
4.10. REPLACING COOLING FAN

• Disconnect the terminals of the fan.

• Take the fan out by removing the screws on the fan. (See figure 22)
• Put the new fan on its place and make the terminal connections.
• Fasten left sheet of the device with two screws.

Screw

Electrical connections

Figure22

4.11. REPLACING LOCKING BOBBIN

• Disconnect the terminals of the locking bobbin.

• Remove the screws on the sheet and take the locking bobbin out.
• Assemble the new locking bobbin.
• Make the terminal connections according to the electrical diagram (See Section 5)
Door switch

Locking bobbin

Connection screw

Figure23

25
4.12. REPLACING DOOR SWITCH

Door switch
Nut

Locking bobbin
Figure24

• Disconnect the terminals of the door switch.

• Remove the door switch from the sheet by taking two nuts out.
• Fix the new door switch.
• Make the terminal connections according to the electrical diagram.

4.13. REPLACING SURFACE THERMOSTAT

Nuts

Surface thermostat
Electrical connnections

Figure25

• Disconnect the electrical connection of the surface thermostat.

• Remove two nuts located on the surface thermostat.
• Take the surface thermostat out and assemble the new surface thermostat.
• Make the terminal connections according to the electrical diagram.(See section 5)

26
4.14. REPLACING PRESSURE SWITCH

Connection union
Pressure switch

Figure26
• Disconnect terminals of the pressure switch.
• Remove the connection union of defective pressure switch.
• Assemble the new pressure switch.
• Make the terminal connections according to the electrical diagram.(See section 5)

4.15. REPLACING STEAM TRAP

Steam Trap

Connection hose

Figure27

27
• Remove the hose of the steam trap.
• Take steam trap out.
• Assemble new steam trap.
• Fix the hose of the steam trap.

4.16. REPLACING GASKET HEATER

• Remove the connections of the gasket heater according to the electrical diagram.
• Remove the two clamps located on the chamber and separate heater from the
chamber.(See figure 28)
• Fix new gasket heater on the chamber by fastening the heater with clamps.
• Make the terminal connections according to the electrical diagram.(See section 5)

Clamp

Figure28

4.17. REPLACING MANOMETER

Hose

Screw
Nut

Figure29

• Take the hose out by removing the nut.

• Remove the two screws on the manometer.
• Assemble new manometer.

28
4.18. REPLACING SWITCH OF DRAIN WATER TANK

Terminals

Screw

Drain water tank

switch

Figure 30 Figure 31

• Disconnect terminals of the pressure switch.

• Remove the screws of switch of drain water tank.(See figure 31)
• Place the new switch.
• Make the terminal connections of the switch according to the electrical diagram.

29
5. ELECTRICAL CIRCUIT DIAGRAM

30
6. SPARE PARTS LIST

MATERIAL NAME MATERIAL CODE

Z12.A 03 052 POWER SWITCH

Z11.A 03 062 SWITCH
Z15.C 03 199 GASKET LID
Z15.E 05 087 TRAFO KARTI
Z12.F 04 021 MOTOR OF FAN
Z15.G 05 040 DISPLAY
Z15.I 01 076 THERMOCOUPLE
Z15.I 01 079 FLEXIBLE THERMOCOUPLE
Z15.I 02 179 STAINLESS STEEL HEATER 2000 W INNER
Z15.I 02 180 STAINLESS STEEL HEATER 2000 W MIDDLE
Z15.I 02 181 STAINLESS STEEL HEATER 2000 W OUTER
Z15.M 11 006 MANOMETER – 4 ATU
Z12.P 11 006 PRESSURE SWITCH-14.01
Z12.P 11 009 PRESSURE SWITCH-16.01
Z12.P 11 015 STEAM TRAP THERMOSTATIC
Z15.P 15 218 PLASTIC PANEL
Z12.R 07 019 THERMIC RELAY
Z12.R 07 028 ELECTRONICAL RELAY – SSR 25A
Z12.R 07 035 ELECTRONICAL RELAY – SSR 50A 3 PHASE
Z12.S 08 019 THERMIC
Z12.T 09 005 SAFETY THERMOSTAT/ 180 ⁰C
Z15.T 09 120 MAIN PCB
Z12.V 01 017 CHECK VALVE İN / OUT
Z12.V 01 064 SOLENOİD VALVE – 1/4"
Z12.V 06 011 SAFETY VALVE 3 BAR
Z17.R 07 022 LOCKING BOBBIN
Z11.K 09 037 ELECTRICAL THERMINAL

31