Professional Documents
Culture Documents
DOI 10.1007/s10532-007-9114-x
ORIGINAL PAPER
Received: 16 November 2006 / Accepted: 6 March 2007 / Published online: 27 March 2007
Springer Science+Business Media B.V. 2007
Abstract The main objectives of this work were generation of metabolic heat. By increasing the
to investigate the evolution of some principal temperature in reactors, the number of thermo-
physico-chemical properties (temperature, carbon philic microorganisms also increased, which re-
dioxide, oxygen, ammonia, pH, electrical conduc- sulted in faster degradation of substrate. The
tivity, organic matter) and microbial population application of a closed reactor showed a rapid
(mesophilic and thermophilic bacteria and fungi) degradation of manure/straw mixture as well as a
during composting poultry manure with wheat good control of the emissions of air polluting
straw in a reactor system, and to evaluate the gases into atmosphere. The results showed that
optimum mixture ratio for organic substrate the ratio of manure to straw 5.25:1 (dry weight)
production. The experiments were carried out in was better for composting process than the other
four small laboratory reactors (1 l) and one large mixture ratios.
reactor (32 l) under adiabatic conditions over
14 days. During the process the highest temper- Keywords Composting Microbial population
ature was 64.6C, pH varied between 7.40 and Organic waste Poultry manure Reactor Wheat
8.85, electrical conductivity varied between 3.50 straw
and 4.31 dS m–1 and the highest value of organic
matter (dry weight) degradation was 47.6%.
Mesophilic bacteria and fungi predominated in Introduction
the beginning, and started the degradation with
Pollution caused by animal wastes has become a
great problem in many countries. Composting is
I. Petric (&) one of natural processes capable of stabilizing
Department of Process Engineering, organic wastes. The stabilization process consid-
Faculty of Technology, University of Tuzla, erably reduces odour emissions, and dries up the
Univerzitetska 8, Tuzla 75000, Bosnia and
waste making it easier to handle and transport.
Herzegovina
e-mail: ivan.petric@untz.ba Also, proper composting effectively destroys
pathogens and weed seeds due to high tempera-
V. Selimbašić ture (55–65C) achieved through the metabolic
Department of Environmental Protection,
heat generated by microorganisms. Because ani-
Faculty of Technology, University of Tuzla,
Univerzitetska 8, Tuzla 75000, Bosnia and mal waste possibly contains viral, bacterial, and
Herzegovina protozoan pathogens, the application of untreated
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54 Biodegradation (2008) 19:53–63
Table 1 Characterization of poultry manure and straw before mixing (three measurements, mean value ± standard devi-
ation)
Material for composting Dry matter (% ww) Organic matter (% dw) pH EC (dS m–1)
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Biodegradation (2008) 19:53–63 55
Fig. 1 Schematic diagram of one small reactor with small reactor, 6. thermocouple, 7. condenser, 8. graduated
experimental apparatus. (1. aquarium pump, 2. airflow cylinder, 9. gas washing bottle with solution of sodium
metre, 3. gas washing bottle with solution of sodium hydroxide, 10. gas washing bottle with solution of boric
hydroxide, 4. gas washing bottle with distilled water, 5. acid, 11. laptop)
Fig. 2 Schematic diagram of the large reactor with cylinder, 9. gas washing bottle with solution of sodium
experimental apparatus. (1. air compressor, 2. airflow hydroxide, 10. gas washing bottle with solution of boric
metre, 3. gas washing bottle with solution of sodium acid, 11. laptop, 12. sensor for carbon dioxide, 13.
hydroxide, 4. gas washing bottle with distilled water, 5. datalogging carbon dioxide metre)
large reactor, 6. thermocouple, 7. condenser, 8. graduated
Before inlet to reactors, the air had been (Digi-Sense, Cole-Parmer, USA), placed in the
introduced into solution of sodium hydroxide in middle of the substrate. This is their optimal
order to remove traces of carbon dioxide. Then, air location considering the maximum dry matter loss
passed through the gas washing bottle with distilled corresponding to energy use per initial mass of
water in order to maintain the humidity at reactor the compost dry matter (Ekinci et al. 2004).
inlet. At outlet, the gas mixture passed through a Thermocouples were connected through the
condenser, a gas washing bottle with 1 M sodium acquisition module Temperature Data Acquisi-
hydroxide and a gas washing bottle with 0.65 M tion Card Thermocouple CardAcq (Nomadics,
boric acid, in order to remove the condensate, USA) on a laptop. Automatic registration of data
carbon dioxide and ammonia, respectively. The gas for temperature was performed over the whole
washing bottles were changed daily for determina- period of the experiment, using special software
tion of carbon dioxide and ammonia. (Nomadics, USA). The temperature in the labo-
ratory was also measured.
Monitoring of the process and physico- The oxygen in the exit gas mixture was
chemical analysis measured by an Orsat O2 analyser (W. Feddeler,
Germany) in each reactor. Determination of
In all reactors, temperature was measured in the oxygen was performed daily. The exception was
intervals of 15 min through thermocouples type T the first day when four values (0, 4.5, 10.5 and
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56 Biodegradation (2008) 19:53–63
24 h) were recorded in order to obtain as precise cally for 30 min with distilled water at a compost
profile of oxygen as possible. to water ratio of 1:10. Suspension (10 g of sample
A sensor for carbon dioxide, connected to and 100 ml of distilled water) was filtrated
datalogging meter GM70 (Vaisala Oyj, Finland), through the filter paper Whatman 42 Ashless
was set above the composting material in the Circles 125 mm Dia (Whatman, Great Britain)
large reactor. During the process, the measure- for 3 h.
ments of carbon dioxide concentrations were The composting material was mixed only in the
performed at intervals of 15 min. large reactor (R5), several times per day (for
For determination of carbon dioxide content, 10 min each time). After mixing, samples (about
an aliquot volume of sodium hydroxide solution 50 g) were taken every day at the same time, from
(used as a ‘‘trap’’), with the indicator of phenol- different places in the substrate (top, middle,
phthalein, was titrated by standard solution of bottom). The analysis of the fresh samples was
1 M hydrochloric acid. The difference in titration performed immediately after taking them out of
between blank and sampled probes was used for the reactor.
calculation of the mass of the ‘‘trapped’’ carbon Each analysis was done in triplicate with
dioxide. calculation of the mean value.
For determination of ammonia content, an The additional water wasn’t added to compo-
aliquot volume of boric acid solution (used as a sting material during the process because the
‘‘trap’’), with the indicator of bromcresol green- composting mixture did not dry up. As it was
methyl, was titrated by standard solution of 1 M already mentioned, the air passed through the gas
hydrochloric acid. The difference in titration washing bottle with distilled water in order to
between sampled probe and blank probe was maintain the humidity at reactor inlet.
used for calculation of mass of the ‘‘trapped’’
ammonia.
Microbial analysis
Moisture content in the substrate was calcu-
lated from the difference between the masses
Colony-forming units (CFU) of mesophilic and
before and after drying of samples in a dry oven
thermophilic bacteria and fungi were determined
at 105C for 24 h, (APHA 1995). After cooling in
by pour plate method (Prescot et al. 1996). One
a desiccator (30 min), the samples were inciner-
gram of each sample was suspended in 99 ml of
ated at 550C for 6 h, and then cooled again in a
physiological solution and then it was homoge-
desiccator. The difference in the masses between
nized by a magnetic stirrer for 30 min. Dilution
dried and incinerated samples represents the mass
series (from 10–2 to 10–11) were made from the
of volatile solids (APHA 1995).
prepared suspensions. One millilitre of each
The loss of organic matter was calculated from
sample from the above mentioned dilution was
the initial and final organic matter contents,
put into sterile Petri dishes and was irrigated by
according to the Eq. 1 (Haug 1993; Diaz et al.
15–20 ml of sterile and cooled agar (at 45C).
2002):
Sabourand Maltose Agar was used for growth of
fungi, and nutrient agar for growth of bacteria.
OMm ð%Þ OMp ð%Þ 100 The Petri dishes were incubated at 37C/48 h for
k ¼ ð1Þ
OMm ð%Þ 100 OMp ð%Þ the growth of mesophilic bacteria, at 28C/72 h
for the growth of mesophilic fungi, at 55C/48 h
where OMm is the organic matter content at the for the growth of thermophilic bacteria, and at
beginning of the process; and OMp is the organic 55C/72 h for the growth of thermophilic fungi.
matter content at the end of the process. CFU of mesophilic and thermophilic bacteria and
pH and electrical conductivity were measured fungi were counted over, and the results were
by using a PC 510 Bench pH/Conductivity meter expressed as a CFU of mesophilic and thermo-
(Oakton, Singapore) in aqueous extract, which philic bacteria and fungi per gram of the sub-
was obtained by shaking the samples mechani- strate/compost.
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Biodegradation (2008) 19:53–63 57
The temperature regimes of the composting The production of carbon dioxide is caused by
reactors containing different mixtures are illus- mineralization of organic matter in the substrate
trated in Fig. 3. The lag period on temperature (Bernal et al. 1998). Figure 4 shows the results of
curve was not recorded because the original the carbon dioxide changes inside each of the
substrate was rich in microorganisms. Thus, after reactors (measured by titration according to the
several hours the temperature in the composting above mentioned procedure). The mass of the
mass started to rise due to intense biodegrada- produced carbon dioxide increased in all reactors
tion. The composting process reached the maxi- proportionally to microorganisms’ activity during
mum temperature of 64.6C after 2.1 days in the process and it was higher in reactors R2 and
reactor R5, 64.5C after 1.3 days in reactor R2, R5 than in the other reactors. The greatest mass
whereas reactors R1, R3 and R4 reached lower of carbon dioxide was generated after the first
maximum temperatures. The lowest maximum 3 days. After the third day, easily degradable
temperature (52.5C) was achieved in reactor R3. organic compounds were degraded and the
After 8 days, there were statistically significant microbial activity (especially bacteria activity)
differences in temperature regime between reac- decreased. Therefore, the amount of produced
tors R2 and R4, as well as between these reactors carbon dioxide was reduced. It was observed that
and reactors R1, R3 and R5 (P < 0.05). During there were statistically significant differences in
carbon dioxide evolution between reactor R3 and
70
60
8
Temperature (°C)
50 7 R1 R2 R3 R4 R5
40 6
5
CO2 (g)
30 4
20 3
2
10 R1 R2 R3 R4 R5 ambient
1
0 0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Time (days) Time (days)
Fig. 3 Evolution of temperature during composting pro- Fig. 4 Evolution of carbon dioxide during composting
cess (R1–R4 small reactors, R5 large reactor) process (R1–R4 small reactors, R5 large reactor)
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58 Biodegradation (2008) 19:53–63
NH3 (mg)
Figure 5 shows the concentration of carbon 400
6 18.0
CO2 (vol. % )
5 R1
16.0
4 R2
3 14.0 R3
2 R4
12.0
1 R5
0 10.0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Time (days) Time (days)
Fig. 5 Concentration of carbon dioxide in the gas mixture Fig. 7 Concentration of oxygen in the exit gas mixtures
of the large reactor (measured by sensor) from reactors (R1–R4 small reactors, R5 large reactor)
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Biodegradation (2008) 19:53–63 59
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60 Biodegradation (2008) 19:53–63
EC (dS/m)
4.50
pH
reactors. Temperature remained elevated longer 8.00
4.00
in the large than in the small reactor. The surface- 7.50 pH
3.50
to-volume ratio for the large and the small reactor EC
7.00 3.00
were 0.15 and 0.55, respectively. The lower 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14
surface to volume ratio of the large reactor would Time (days)
reduce conductive heat loss through the walls
Fig. 8 Evolution of pH and electrical conductivity in the
(Hogan et al. 1989). The second temperature
large reactor (R5) during composting process
peak that occurred in reactor R2 was possibly a
result of delayed microbial growth in the lower
layers of composting mixtures, either due to water volatilization of ammoniacal nitrogen and the
leached from the top, or due to lower heat H+-released as a result of microbial nitrification
removal rate caused by predominance of smaller, process by nitrifying bacteria (Eklind and Kirch-
constant aeration rate, or both. The constant air mann 2000). The large quantities of carbon
flow in the small reactor may have enhanced dioxide that are given off during the composting
cooling and drying of the composting mixture. process with sufficient aeration might also be
Mixing facilitates constant and prolonged oxygen responsible for the decrease in pH value, because
utilization by microbial populations. The differ- evaporation of water and release of carbon
ences in the rate of carbon dioxide evolution dioxide led to the acidification of the mixture
between the reactors R2 and R5 were large once buffering effect of the bicarbonate had
during the first 9 days of the process, and after diminished (Cáceres et al. 2006).
that they were very small (Fig. 4). Periodic mixing The EC value reflected the degree of salinity in
of the composting mixture stimulated carbon the compost, indicating its possible phytotoxic/
dioxide production. Mixing would redistribute phyto-inhibitory effects on the growth of plant if
substrate and water, and provide additional aer- applied to soil. Electrical conductivity values
ation. Movement of the material aids aeration, increased from 3.50 to 4.31 dS m–1 during the
introducing a fresh supply of air into the middle composting process. These high values could be
of composting mass where diffusion alone has due to the effect of the concentration of salts as a
been insufficient to maintain high oxygen and low consequence of the degradation of organic matter
carbon dioxide levels. Agitation assists homoge- (Campbell et al. 1997).
neity of the composting mass, the uniformity of
temperature, preventing overheating in the centre Evolution of microbial population
of mass, and cooling at exposed surfaces.
The development of mesophilic and thermophilic
Evolution of pH and electrical conductivity microorganisms during composting is related to
the mesophilic and thermophilic stages of the
Evolution of pH and electrical conductivity in the composting systems (Davis et al. 1991; Ishii et al.
large reactor (R5) are presented in Fig. 8. The 2000; Riddech et al. 2002). The number of living
initial value of pH was 7.40, and final was 8.85. mesophilic and thermophilic microorganisms was
The maximum value was 8.86 (eighth day) and observed during the composting process. With the
after that it had been maintained until the end of change of temperature in the reactors, number
the process. The increase in pH was induced due and kind of members in the mixed culture of
to production of ammonia during ammonification microorganisms, participated in the substrate
and mineralization of organic nitrogen as a result degradation (Figs. 9 and 10), also changed.
of microbial activities (Bishop and Godfrey 1983; Therefore, the number of mesophilic bacteria
Mahimaraja et al. 1994). A decrease in pH on increased during the first day of experiment from
tenth day of composting was caused by the 2.91 · 1010 to 2.74 · 1012 CFU g–1 substrate (dw)
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Biodegradation (2008) 19:53–63 61
(dw) after the first day, and then it rapidly Time (days)
decreased because of the increase in temperature Fig. 10 Growth of mesophilic and thermophilic fungi in
(64C), which was suitable for the growth of the large reactor (R5) during composting process
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62 Biodegradation (2008) 19:53–63
ganisms decreased because the amount of nutri- Diaz MJ, Madejon E, Lopez F, Lopez R, Cabrera F (2002)
ents for their growth and propagation also Optimization of the rate vinasse/grape marc for co-
composting process. Process Biochem 37:1143–1150
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